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Pipeline Valves

Gas Over Oil


Actuators

www.kurvalf.com
Pipeline Valves

Gas Over Oil Actuators


Overview

It is the mechanism for automating the pipeline valves. Hydraulic actuators convert fluid pressure into motion.
Actuators are produced as local or remote control and modified by considering the specification of the end user.

Ambiante Temperature

Standard Equipment -60c to +80c


• Local Control
• Remote Control

Optional Features
• Low Pressure ESD
• High Pressure ESD
Torque Range Operating Pressure
• Differential Pressure
• Line Break 500 Nm to 500.000 Nm 12 bar to 140 bar

2
Pipeline Valves

Gas Over Oil Actuators


Overview

ressure E su
pres re E
hp

Low

SD
SD
Hig

40 50 60 40 50 60
30 70 30 70
20 80 20 80
10 90 10 90
0 100 0 100
bar bar

High Pressure ESD: Low Pressure ESD:


When line pressure exceeds the adjusted level, When line pressure drop down below than ad-
system automatically stops or opens the flow line justed level, system automatically stops or opens
with a pneumatic signal. the flow line with a pneumatic signal.

4 5 6

- +

DPS

Diffrential Pressure Switch (DPS): Remote Control:


System does not allow to on-off operation when Allows to control the actuator from the system
differential pressure exceeded the adjusted level. center, sends the current position of the actuator
as a signal to SCADA, and also gives remote
command to actuator.

Close

Open

Scotch Yoke: Position Indication:


Generates turning force, by transforming the It indicates the current position of the actuator
thrust of hydraulic cylinder to the momentum on and also sends the position signals to SCADA.
the valve stem. Symmetric and canted type yoke
are availabe

Line Break: User Friendly Design:


The system switches the actuator to off po- Designed for practical use in the field by consider-
sition in case of the sudden pressure drop in ing the user mistakes.
the line.

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Pipeline Valves

Parts List & Technical Dimensions

M N

L
B

A C

ACTUATOR PART DIMENSION

TYPE A B C K L M N

SY01070 950 600 480 300 180 300 650


SY01080 950 600 480 300 180 300 650
SY02080 970 750 520 300 220 305 665
SY02090 1000 750 520 300 220 305 695
SY02100 1050 800 520 300 220 305 745
SY04100 1120 800 675 375 300 380 740
SY04120 1150 800 675 375 300 380 770
SY04140 1180 850 675 375 300 380 800
SY06140 1300 950 775 425 350 440 860
SY06160 1330 950 775 425 350 440 890
SY06220 1360 1000 775 425 350 440 920
SY08140 1510 1000 875 425 400 500 980
SY08200 1540 1200 875 425 400 500 1010
SY08250 1570 1200 875 425 400 500 1040
SY10160 1620 1200 995 535 460 550 1070
SY10220 1650 1350 995 535 460 550 1100
SY10250 1690 1350 995 535 460 550 1140
SY12180 1720 1350 1120 600 520 620 1100
SY12220 1760 1400 1120 600 520 620 1140
SY12300 1800 1400 1120 600 520 620 1180
SY14200 1900 1450 1210 650 560 680 1220
SY14250 1940 1450 1210 650 560 680 1260
SY14300 1980 1500 1210 650 560 680 1300
SY16220 2100 1500 1320 720 600 750 1350
SY16250 2150 1600 1320 720 600 750 1400
SY16340 2250 1600 1320 720 600 750 1500

Dimensions are in mm.

4
Pipeline Valves
Valve Stem D Drive Sleeve
Housing

Actuator Flange Dimensions

H
S
Adaptor Flange
E
F

Valve Stem D Drive Sleeve s)


ole
Housing
de dH
Th rea
C(

Flow Line
H
S

Adaptor Flange
E Key (DIN 6885-1)
F

)
les
Ho
aded
T hre
FLANGE C(
F E Dmax Hmax C S HOLES
TYPE
F10 125 102 Flow45
Line 100 M10 15 4
F12 150 125 55 100 M12 20 4
F14 175 140 70 150 M16 30 4
F16 210 165 90 150 M20 40 4
F25 300 254 140
Key (DIN 6885-1)
200 M16 40 8
F30 350 298 160 200 M20 40 8
F35 415 356 180 220 M30 50 8
F40 475 406 210 220 M36 60 8
F48 560 483 270 320 M36 60 12
F60 686 603 350 320 M36 60 20
Dimensions are in mm and according to ISO 5211

2 2

5
1
3
6

ACTUATOR PART LIST


ITEM QUANTITY DESCRIPTION
1 1 Scotch Yoke
2 2 Oil Tanks
3 1 Hydraulic Cylinder
4 1 Control Cabin
5 1 Lifting Device
6 1 Hydraulic Hand Pump

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Pipeline Valves

Local Control
Operating Diagram (P&ID)

2a 2b
5

6a 6b

MANUEL MANUEL
CLOSING OPENING
8a 7a 8b
15a 15b

4a 4b
16a 16b

CLOSE

CLOSE PILOT OPEN PILOT


VALVE VALVE
OPEN

GAS EXHAUST
21

6c

6d

19
18 7b

GAS FILTER 11
DRAIN 12b

12a
TANK DRAIN

10
ACTUATOR SHOW IN INTERMEDÝATE POSITION
9a 9b UNDER THE FOLLOWING CONDITIONS:
-NO ELECTRIC POWER
-NO GAS POWER
GAS SUPPLY GAS SUPPLY GAS LINE
CONNECTION CONNECTION
HYDRAULIC LINE
(UPSTREAM) (DOWNSTREAM)

DIMENSION TABLE

ITEM DESCRIPTION ITEM DESCRIPTION


1 Goo Actuator 10 Shuttle Valve
2a-b Hyralic Tank 11 Gas Filter
3 Distributor Valve 12a-b Check Valve
4a-b Flow Regulator 15a-b Solenoid Valve
5 Hydraulic Hand Pump 16a-b Pilot Valve
6a-d Check Valve 18 Pressure Gauge Isolator
7a-b Safety Valve 19 Pressure Gauge
8a-b Hydraulic Filter 21 Gas Exhaust
9a-b 2/2 Waysmanuel Valve

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Pipeline Valves

Local And Remote Control


Operating Diagram (P&ID)

ELECTRIC ELECTRIK 22
CONNECTION 22
CONECTION

2a2a 2b 2b
5 5

6a 6a 6b 6b

MANUEL MANUEL
MANUEL CLOSING MANUEL
OPENING
CLOSING OPENING
8a 7a 8b
15a 15b 8a 7a 8b
15a 15b

3
3

4a 4b
16a 16b
4a 4b
16a 16b

CLOSE

CLOSE PILOT OPEN PILOT


CLOSE
VALVE VALVE
OPEN
CLOSE PILOT OPEN PILOT 1
VALVE VALVE
OPEN

1
GAS EXHAUST
21 23
GAS EXHAUST

6c
21 23

6d
6c

6d
19
18 7b

GAS FILTER 11
19
DRAIN 18 12b
7b
12a
GAS FILTER 11
TANK DRAIN
DRAIN 12b
10
12a ACTUATOR SHOW IN INTERMEDÝATE POSITION
9a 9b TANK DRAIN UNDER THE FOLLOWING CONDITIONS:
-NO ELECTRIC POWER
10 -NO GAS POWER
GAS LINE
9a
GAS SUPPLY 9b SUPPLY
GAS HYDRAULIC
GAS LINE LINE
CONNECTION CONNECTION
ELECTRIC LINE
HYDRAULIC LINE
(UPSTREAM) (DOWNSTREAM)
ELECTRIC LINE

GAS SUPPLY GAS SUPPLY


CONNECTION CONNECTION
(UPSTREAM) (DOWNSTREAM)

DIMENSION TABLE

ITEM DESCRIPTION ITEM DESCRIPTION


1 Goo Actuator 11 Gas Filter
2a-b Hyralic Tank 12a-b Check Valve
3 Distributor Valve 15a-b Solenoid Valve
4a-b Flow Regulator 16a-b Pilot Valve
5 Hydraulic Hand Pump 18 Pressure Gauge Isolator
6a-d Check Valve 19 Pressure Gauge
7a-b Safety Valve 21 Gas Exhaust
8a-b Hydraulic Filter 22 Junction Box
9a-b 2/2 Ways Manuel Valve 23 Swich Box
10 Shuttle Valve

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Pipeline Valves

Local And Remote Control Differential Pressure (Dps)


Operating Diagram (P&ID)

ELECTRIK 22
CONECTION

2a 2b
5

9c + 6a 6b

MANUEL MANUEL
CLOSING OPENING GAS SUPPLY
CONNECTION 8a 8b
7a
15a 15b 17 (UPSTREAM)

9d - 3

GAS SUPPLY
CONNECTION
(DOWNSTREAM)
4a 4b
16a 16b

CLOSE

CLOSE PILOT OPEN PILOT


VALVE VALVE
OPEN

GAS EXHAUST
21 23

6c

6d

19
18 7b

GAS FILTER 11
DRAIN 12b

12a
TANK DRAIN

10
ACTUATOR SHOW IN INTERMEDÝATE POSITION
9a 9b UNDER THE FOLLOWING CONDITIONS:
-NO ELECTRIC POWER
-NO GAS POWER
GAS SUPPLY GAS SUPPLY GAS LINE
CONNECTION CONNECTION
HYDRAULIC LINE
(UPSTREAM) (DOWNSTREAM)
ELECTRIC LINE

DIMENSION TABLE
ITEM DESCRIPTION ITEM DESCRIPTION
1 Goo Actuator 11 Gas Filter
2a-b Hyralic Tank 12a-b Check Valve
3 Distributor Valve 15a-b Solenoid Valve
4a-b Flow Regulator 16a-b Pilot Valve
5 Hydraulic Hand Pump 17 Differantial Pressure Switch
6a-d Check Valve 18 Pressure Gauge Isolator
7a-b Safety Valve 19 Pressure Gauge
8a-b Hydraulic Filter 21 Gas Exhaust
9a-d 2/2 Waysmanuel Valve 22 Junction Box
10a-b Shuttle Valve 23 Swich Box

8
Pipeline Valves

Local And Remote Control Low Pressure-Esd


Operating Diagram (P&ID)

ELECTRIK 22
CONECTION

2a 2b
5

6a 6b

MANUEL MANUEL
CLOSING OPENING MANUEL
19a RESET
8a 7a 8b
15a 15b 18a
10b 20

4a 4b
16a 16b

CLOSE

CLOSE PILOT OPEN PILOT


VALVE VALVE
OPEN

GAS EXHAUST
21 23

13
6c

6d

19b
18b 7b

GAS FILTER 11
14 DRAIN 12b

12a
TANK DRAIN

10a
ACTUATOR SHOW IN INTERMEDÝATE POSITION
9c 9a 9b UNDER THE FOLLOWING CONDITIONS:
-NO ELECTRIC POWER
-NO GAS POWER
GAS SUPPLY GAS SUPPLY GAS SUPPLY GAS LINE
CONNECTION CONNECTION CONNECTION
HYDRAULIC LINE
LP (UPSTREAM) (DOWNSTREAM)
ELECTRIC LINE

DIMENSION TABLE
ITEM DESCRIPTION ITEM DESCRIPTION
1 Goo Actuator 12a-b Check Valve
2a-b Hyralic Tank 13 Pressure Switch
3 Distributor Valve 14 Cam Valve
4a-b Flow Regulator 15a-b Solenoid Valve
5 Hydraulic Hand Pump 16a-b Pilot Valve
6a-d Check Valve 18a-b Pressure Gauge Isolator
7a-b Safety Valve 19a-b Pressure Gauge
8a-b Hydraulic Filter 20 Esd Valve
9a-c 2/2 Waysmanuel Valve 21 Gas Exhaust
10 Shuttle Valve 22 Junction Box
11 Gas Filter 23 Swich Box

9
Pipeline Valves

Local And Remote Control Low Pressure-Esd Differential Pressure (Dps)


Operating Diagram (P&ID)

ELECTRIK 22
CONECTION

2a 2b
5

9d + 6a 6b

MANUEL MANUEL
CLOSING OPENING MANUEL GAS SUPPLY
19a RESET CONNECTION 8a 8b
7a
15a 15b 17 18a (UPSTREAM)
10b 20

9e - 3

GAS SUPPLY
CONNECTION
(DOWNSTREAM)
4a 4b
16a 16b

CLOSE

CLOSE PILOT OPEN PILOT


VALVE VALVE
OPEN

GAS EXHAUST
21 23

13
6c

6d

19b
18b 7b

GAS FILTER 11
14 DRAIN 12b

12a
TANK DRAIN

10a
ACTUATOR SHOW IN INTERMEDÝATE POSITION
9c 9a 9b UNDER THE FOLLOWING CONDITIONS:
-NO ELECTRIC POWER
-NO GAS POWER
GAS SUPPLY GAS SUPPLY GAS SUPPLY GAS LINE
CONNECTION CONNECTION CONNECTION
HYDRAULIC LINE
LP (UPSTREAM) (DOWNSTREAM)
ELECTRIC LINE

DIMENSION TABLE

ITEM DESCRIPTION ITEM DESCRIPTION


1 Goo Actuator 13 Pressure Switch
2a-b Hyralic Tank 14 Cam Valve
3 Distributor Valve 15a-b Solenoid Valve
4a-b Flow Regulator 16a-b Pilot Valve
5 Hydraulic Hand Pump 17 Differantial Pressure Switch
6a-d Check Valve 18a-b Pressure Gauge Isolator
7a-b Safety Valve 19a-b Pressure Gauge
8a-b Hydraulic Filter 20 Esd Valve
9a-e 2/2 Waysmanuel Valve 21 Gas Exhaust
10a-b Shuttle Valve 22 Junction Box
11 Gas Filter 23 Swich Box
12a-b Check Valve

10
Pipeline Valves

Gas Over Oil Actuators


Certificates

11
Kurvalf Makina Sanayi ve Ticaret Ltd. Şti.
Çınarlık Cad. No:8 16235 Çalı, BURSA / TÜRKİYE
+90 (224) 482 46 97 - pbx
Pipeline Valves
+90 (224) 482 46 99
kurvalf@kurvalf.com www.kurvalf.com