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Lenze
Electromagnetic Clutches
Electromagnetic Brakes
Lenze GmbH & Co KG Bremsen, Postfach 10 13 52, D-31763 Hameln,
Site: Wülmser Weg 5, D-31855 Aerzen, Phone ++49 (0) 5154 82-14 53, Telefax ++49 (0) 5154 82-11 04
E-Mail: Bremsen@Lenze.de · Internet: http://www.Lenze.com
Technical alterations reserved · Printed in Germany 01.00 by ST / LHM · 99/03 en
Select and Order
The catalog assists you in selecting and ordering the In this catalog, you will find:
desired electromagnetic brake and/or electromagnetic Electromagnetic clutches type 14.105 Mk 7.5 - 480 Nm
clutch. Electromagnetic brakes type 14.115 Mk 7.5 - 480 Nm
Lenze electromagnetic clutches and brakes transmit the Depending on the friction work, only the operating air gap
torque and brake torque through friction at dry running. must be checked at intervals and corrected, if necessary.
With DC voltage applied, the torque is transmitted without Because of the special machining of the friction faces, the
backlash. Using the preloaded spring of the armature, a rated torque is achieved immediately after installation or
release free of residual torque is ensured. after a few operations without any running-in procedure.
These clutches and brakes can be installed in any Thanks to varying armature designs, an optimum matching
mounting position and hardly need any maintenance. to individual applications can be achieved.
Product Key
Size
Stator design
Armature design
3 Lenze
Introduction of Lenze
According to our maxim „one stop shopping“ we offer you Furthermore, a worldwide service and distribution network
a complete programme of electronic and mechanical drive allows a qualified customer advisory service on site and a
systems which are distinguished by reliability and efficiency. fast and extensive after sales service.
Our supply range includes frequency inverters, speed Our quality assurance system for development, production,
controllers, servo controllers, variable speed drives and sales and service is certified according to DIN ISO 9001.
gearboxes, clutches and brakes, as well as the appropriate Our customers set the scale for measuring the quality of
motors. our products.
Lenze is thus not only the supplier for single components, Our task is to meet your requirements. Customer
but also offers solutions for complete drive systems orientation as a Lenze principle means the highest quality.
including planning, execution and commissioning of your
applications. See for yourself.
Symbols and Definitions
Time
Excitation
On
Off
Time
6 Lenze
Contents
Product Information
__________________________________________________ 8 Application
Installation_________________________________________ 25
Installation examples _______________________________ 26
Selection
Dimensioning ______________________________________ 10
Permissible friction work/ switching frequency _______ 11 Lenze worldwide
Calculation example ________________________________ 12
___________________________________________________ 30
Technical Data
Electromagnetic clutches
Electromagnetic brakes
Selection table ________________________________ 13
Dimensions of flange-mounted clutches __________ 14
Dimensions of shaft-mounted clutches____________ 16
Brake dimensions ______________________________ 20
Lenze 7
Product Information
Elektromagnet-Kupplungen
Electromagnetic clutches and brakes are used where Low maintenance
moving inertias are to be accelerated or decelerated within – Only inspection of the air gap is required,
a minimum of time. depending on the usage
These elements are powerful, reliable large-volume – Air gap adjustment is required only when the air
products which have already proven to be successful in gap has increased by 2.5 times
a large number of applications. – Low-wear, asbestos-free friction linings and nitrided
armature plates ensure a long lifetime and
Complete range constant torques
– 7 sizes
– Clutch and brake torques from 7.5 to Release free of residual torque
480 Nm – Using the preloaded spring of the armature,
a release free of residual torque is ensured
Versatile
– Can be used in any mounting position Short, reproducible operating times
– Clutches can be supplied flange- or shaft- – Because of the preloaded, backlash-free spring of
mounted the armature, short and constant
– Different armature designs for clutches and operating times are achieved, even for large air
brakes adaptable to the individual applications, gaps
are available
Options
Torque transmission – Voltages and bores other than the
– Through friction with dry running standard design are available on request
Reliable
– Certification by quality assurance system acc.
to ISO 9001 means continuous high quality
– Manufacturing and inspection acc. to VDE 0580
8 Lenze
Product Information
Flanged hub
Shaft-mounted clutches:
Armature
Armatures:
Flange-mounted clutches The armature designs 1; 2 and 5 are to be mounted to the
shaft and to be secured axially, after the operating air gap
14.105.ÇÇ.1.Ç
Slü
sLü (see Dimensions) has been set exactly.
Air gap Complete rotor
The armature design 3 is to be bolted to the part to be
Rotor
Friction lining accelerated or decelerated (e. g. pulley), via the spring.
For screws and circlips to be used refer to page 25. Please
note that the bores for the rivet heads of the armature are
Flanged hub sufficiently large so that the free axial movement of the
armature is ensured.
Armature
Stator Complete
stator
Preloaded spring
Coil
Armature plate
Connecting cable
Shaft-mounted clutches
14.105.ÇÇ.3.Ç
Anti-rotation
Slü tag
Air gap
Rotor Stator
Complete rotor Friction Coil Complete
lining stator
Bearing
Flanged hub
Armature
Preloaded
spring
Armature plate
Connecting cable
Lenze 9
Selection
Dimensioning
( )
J·n
Mreq = ± ML· K ≤ MK
J·n
· K ≤ MK
Mreq =
(
9.55 · t3 -
t12
2 ) ( )
9.55 · t3 -
t12
2
K is a safety factor to ensure
the transmission safety even
for extreme operating conditi-
+ML = Engage a clutch/accelerate ons.
-ML = Brake/decelerate K depends on the operating
conditions.
Only when lowering a load K ≥ 2 is always valid.
-ML = Engage a clutch/accelerate
+ML = Brake/decelerate
( )S
Qperm = QS · 1– e f
+ML = Engage a clutch/accelerate
-ML = Brake/decelerate
the clutch or brake. The
values which are calculated or
determined using a diagram,
must be smaller than the
Qperm < Q
values which are permissible
for the determined size.
Select a larger size Qperm ≥ Q
The parameters QS and Stf
are specified in the Technical
Permissible switching frequency with known friction work per Data (pages 13 and 21).
switching operation
-Stf Qperm and Sfperm for the sizes
Sfperm = In · 1- Q
06 to 25 can be obtained
QS ( ) from the diagram on page 11.
Sfperm < Sf
Select a larger size Sfperm ≥ Sf
Calculate operating data
Number of switching operations until readjustment
QRA is specified in the
Technical Data (page 21).
Q [kWh] · 3.6 · 106
SRA = RA
Q [J]
10 Lenze
Selection
Permissible friction work / switching frequency
Size
25
20
16
12
10
08
06
Switching frequency Sf
Lenze 11
Selection
Calculation example
J = 0.01 kgm2 J · n2 MK
Q= ·
182.5 MK – ML
ML = 6 Nm
0.01 · 700 2 30
Q= ·
n = 700 min-1 182.5 30 – 6
t3 = 0.15 s Q = 33.6 J
t12 assumed 0.03 s
2 Checking the permissible switching frequency:
Obtain Sfperm depending on the calculated friction work
Sf = 5000 switching operations per hour from the diagram on page11.
Mreq = 24.2 Nm
12 Lenze
Technical Data
Electromagnetic clutches and brakes 7.5 – 480 Nm
Lenze 13
Technical Data
Electromagnetic clutches 7.5 – 480 Nm
Type 14.105.ÇÇ.1.1
06 7.5 24 2 10 10; 12; 14; 15; 17 17 63 80 35 72 46 34.5 27 23 68 10 10; 12; 14; 15; 17 17
08 15 26.5 2.5 10 12; 14; 15; 17; 19; 20 20 80 100 42 90 60 41.7 32 28.5 85.5 12 12; 14; 15; 17; 19; 20 25
10 30 30 3 14 15; 19; 20; 24; 25; 28; 30 30 100 125 52 112 76 51.5 42 40 107 15 15; 19; 20; 24; 25; 28; 30 30
12 60 33.5 3.5 14 20; 24; 25; 28; 30; 35 35 125 150 62 137 95 61.5 49 45 134.3 20 20; 24; 25; 28; 30; 35 40
16 120 37.5 4 20 25; 28; 30; 35; 38; 40; 45 45 160 190 80 175 120 79.5 65 62 170 25 25; 28; 30; 35; 38; 40; 45 50
20 240 44 5 25 35;38; 40;42;45; 50; 55; 60 60 200 230 100 215 158 99.5 83 77 214.3 25 35;38; 40;42;45; 50; 55; 60 65
25 480 51 6 25 40; 45; 50; 55; 60; 65; 70 80 250 290 125 270 210 124.5 105 100 266.5 30 40; 45; 50; 55; 60; 65; 70 80
Dimensions in mm
Keyway acc. to DIN 6885/1-P9
14 Lenze
Technical Data
Electromagnetic clutches 7.5 – 480 Nm
Type 14.105.ÇÇ.1.3
A or B
1.1 1.3
06 3.5 5.5 400 28 31.5 43 15 22 5 1.4 4x4.5 3x6.3 3x3.1 3x5.5 0.2 0.2 0.1 0.53 0.49
08 4.3 6.5 400 31 35 51 20 24 6 1.7 4x5.5 3x8 3x4.1 3x7 0.2 0.3 0.1 0.96 0.88
10 5 6.5 400 35.9 40.9 60.9 25 27 6 2.1 4x6.6 3x10.5 3x5.15 3x9 0.2 0.3 0.1 1.84 1.68
12 5.5 7.1 400 40.5 46.5 70.5 30 30 10 2.5 4x6.6 3x12 3x6.1 3x10 0.3 0.3 0.1 3.24 2.95
16 6 8.6 400 46.5 53.5 84.5 38 34 10 3 4x9 3x15 3x8.2 3x13 0.3 0.4 0.2 5.79 5.49
20 7 12.4 400 55.4 64.4 103.4 48 40 15 4 4x9 3x18 3x10.2 3x16 0.5 0.4 0.2 11.4 10.2
25 8 14.9 400 63.9 74.9 118.9 55 47 20 4.3 4x11 4x22 4x12.2 4x20 0.5 0.5 0.2 20.4 18.7
Dimensions in mm
Keyway acc. to DIN 6885/1-P9
Lenze 15
Technical Data
Electromagnetic clutches 7.5 – 480 Nm
Type 14.105.ÇÇ.3.1
06 7.5 26 1.5 10 10; 12; 14; 15; 17 17 63 46 34.5 27 68 10 10; 12; 14; 15; 17 20 64 7.7 400
08 15 28 1.5 10 12; 14; 15; 17; 19; 20 20 80 60 41.7 32 85.5 12 12; 14; 15; 17; 19; 20; 25 25 68 8.2 400
10 30 32.5 2.5 14 15; 19; 20; 24; 25; 28; 30 30 100 76 51.5 42 107 15 15; 19; 20; 24; 25; 28; 30 30 85 9.2 400
12 60 36 2.5 14 20; 24; 25; 28; 30; 35 35 125 95 61.5 49 134.3 20 20; 24; 25; 28; 30; 35 40 100 9.8 400
16 120 41.7 3.5 20 25; 28; 30; 35; 38; 40; 45 45 160 120 79.5 65 170 25 25; 28; 30; 35; 38; 40; 50 50 127 15.2 400
20 240 48.1 3.5 25 35; 38; 40; 42;45; 50; 55; 60 80 200 158 99.5 83 214.3 25 35; 38; 40; 42;45; 50; 55; 60 60 152.4 16.5 400
25 480 55.2 3.5 25 40; 45; 50; 55; 60; 65; 70 80 250 210 124.5 105 266.5 30 40; 45; 50; 55; 60 70 152.4 19.2 400
Dimensions in mm
Keyway acc. to DIN 6885/1-P9
16 Lenze
Technical Data
Electromagnetic clutches 7.5 – 480 Nm
Type 14.105.ÇÇ.3.3
View Z
3.1 3.3
06 44 47.5 59 15 40 5 1.4 3x6.3 3x3.1 3x5.5 0.2 0.1 36 41 10 4.1 0.83 0.79
08 48 52 68 20 43.5 6 1.7 3x8 3x4.1 3x7 0.2 0.1 45 50 10 4.1 1.28 1.2
10 54.9 60 80 25 49 6 2.1 3x10.5 3x5.15 3x9 0.2 0.1 56 60 10 4.1 2.4 2.24
12 62 68 92 30 55 10 2.5 3x12 3x6.1 3x10 0.3 0.1 68.5 72.5 10 4.1 4.15 3.86
16 70.5 77.5 108.5 38 61.5 10 3 3x15 3x8.2 3x13 0.3 0.2 87.5 93.5 20 8.1 7.3 7
20 85.4 94.4 133.5 48 74 15 4 3x18 3x10.2 3x16 0.5 0.2 107.5 113.5 20 8.1 14.5 13.3
25 92.9 103.9 147.9 55 80 20 4.3 4x22 4x12.2 4x20 0.5 0.2 135 141 20 8.1 22.9 21.2
Dimensions in mm
Keyway acc. to DIN 6885/1-P9
Lenze 17
Technical Data
Electromagnetic clutches 7.5 – 480 Nm
Type 14.105.ÇÇ.1.5
A or B
06 7.5 24 2 26 1.5 63 80 35 72 23 68 10 10; 12; 14; 15; 17 17 10 10; 12; 14; 15; 17 20 12
08 15 26.5 2.5 28 1.5 80 100 42 90 28.5 85.5 12 12; 14; 15; 17; 19; 20; 25 25 12 12; 14; 15; 17; 19; 20; 25 25 15
10 30 30 3 32.5 2.5 100 125 52 112 40 107 15 15; 19; 20; 24; 25; 28; 30 30 15 15; 19; 20; 24; 25; 28; 30 30 20
12 60 33.5 3.5 36 2.5 125 150 62 137 45 134.3 20 20; 24; 25; 28; 30; 35 40 20 20; 24; 25; 28; 30; 35 40 25
16 120 37.5 4 41.7 3.5 160 190 80 175 62 170 25 25; 28; 30; 35; 38; 40; 50 50 25 25; 28; 30; 35; 38; 40; 50 50 30
20 240 44 5 48.1 3.5 200 230 100 215 77 214.3 25 35; 38; 40; 42; 45; 50; 55; 60 60 25 35; 38; 40; 42; 45; 50; 55; 60 60 40
25 480 51 6 55.2 3.5 250 290 125 270 100 266.5 30 40; 45; 50; 55; 60; 65; 70 80 30 40; 45; 50; 55; 60; 65; 70 70 45
Dimensions in mm
Keyway acc. to DIN 6885/1-P9
Bearing-mounted flanged hub with key acc. to DIN
6885/3
18 Lenze
Technical Data
Electromagnetic clutches 7.5 – 480 Nm
Type 14.105.ÇÇ.3.5
View Z
k6 1.5 3.5
06 38 64 3.5 5.5 7.7 400 31 47 51 67 22 40 18 17 22 4x4.5 0.2 0.2 0.1 36 41 10 4.1 0.69 0.99
08 45 68 4.3 6.5 8.2 400 35 52 60 77 24 43.5 25 22 30.5 4x5.5 0.2 0.3 0.1 45 50 10 4.1 1.24 1.56
10 55 85 5 6.5 9.2 400 40.9 60 70.9 90 27 49 31.5 26.5 37.9 4x6.6 0.2 0.3 0.1 56 60 10 4.1 2.29 2.85
12 64 100 5.5 7.1 9.8 400 46.5 68 86.5 108 30 55 43 36.5 50 4x6.6 0.3 0.3 0.1 68.5 72.5 10 4.1 3.99 3.9
16 75 127 6 8.6 15.2 400 53.5 77.5 103.5 127.5 34 61.5 54 44.5 63 4x9 0.3 0.4 0.2 87.5 93.5 20 8.1 7.29 8.8
20 90 152.4 7 12.4 16.5 400 65.4 95.4 125.4 155.4 40 74 64 53.5 78.4 4x9 0.5 0.4 0.2 107.5 113.5 20 8.1 13.9 17
25 115 152.4 8 14.9 19.2 400 74.9 103.9 144.9 173.9 47 80 76 64 88.9 4x11 0.5 0.5 0.2 135 141 20 8.1 25.3 27.8
Dimensions in mm
Keyway acc. to DIN 6885/1-P9
Bearing-mounted flanged hub acc. to DIN 6885/3
Lenze 19
Technical Data
Electromagnetic brakes 7.5 – 480 Nm
Brake dimensions
Type 14.115.ÇÇ.1.1
A or B
Size M b c d H7 d1 d2 d3 d5 d6 d7 d8 e
[Nm] min. Standard max. h8 h9 H8
06 7.5 18 2 10 10; 12; 14; 15; 17 17 63 80 35 72 46 34.5 27 3.5
08 15 20 2.5 10 12; 14; 15; 17; 19; 20 20 80 100 42 90 60 41.7 32 4.3
10 30 22 3 14 15; 19; 20; 24; 25; 28; 30 30 100 125 52 112 76 51.5 42 5
12 60 24 3.5 14 20; 24; 25; 28; 30; 35 35 125 150 62 137 95 61.5 49 5.5
16 120 26 4 20 25; 28; 30; 35; 38; 40; 45 45 160 190 80 175 120 79.5 65 6
20 240 30 5 25 35; 38;40;42; 45; 50; 55; 60 60 200 230 100 215 158 99.5 83 7
25 480 35 6 25 40; 45; 50; 55; 60; 65; 70 80 250 290 125 270 210 124.5 105 8
Dimensions in mm
Keyway acc. to DIN 6885/1-P9
20 Lenze
Technical Data
Electromagnetic brakes 7.5 – 480 Nm
Brake dimensions
A or B A or B
Lenze 21
Accessories
Transformer switch TS 48 type 14.610.11.048
Features Applications
• The transformer switch TS 48 contains the complete - Power supply of 24-V coils from AC mains
power supply for a 24 V-DC coil with transformer, rectifier - Normal excitation with rated coil voltage
and switching transistor with suppressor circuit. - Switching of the coil current via PLC, proximity switches,
• The switching is done by a transistor, there is no contact contacts, control voltage 5 - 24 V
erosion.
• Thanks to the high induction voltage, the turn-off times
for DC switching, which are specified in the catalog,
are achieved.
110 50 100
4,5 up to 35 W 5 switching operations/s
up to 50 W 2 switching operations/s
33
Connection examples
Switch
Mains
Coil 230 V + 15 % – 10 %
Switch closed = Coil ON
Mains Switch open = Coil OFF
Coil
230 V + 15 % – 10 %
5 – 24 V =
Mains
Coil 230 V + 15 % – 10 %
24 V =
22 Lenze
Accessories
Spark suppressor type 14.198.00.01/02/03
Features Application
The Lenze spark suppressor protects coil and contact from Protection of coil and contact:
non-permissible high induction voltages with DC switching. – Limitation of the induction voltage at coils
If the protective circuit is missing, the induction voltage can – Spark suppression at switching contacts
exceed the permissible values specified in VDE 0580 and – Increased lifetime of coils and contacts
cause damage to the coil.
b1 b2 d e h l1 l2 m
approx. approx. approx. [g]
8.5 12.5 0.7 22.5 18.5 26.5 25 7
15 21 0.7 37.5 26 41.5 20 22
13 20 0.7 28 24 31 15 17
Connection examples
In parallel to the contact In parallel to the coil
Lenze 23
Accessories
SEGC fast excitation units 14.611.ÇÇ.ÇÇÇ
Features Application
Lenze SEGC fast excitation units are used for the fast exci- Fast excitation of DC coils with a rated voltage of
tation of DC coils and reduce engaging times up to 10 % of 24 - 205 V
the values specified in the Technical Data.
They are operated without wear by semiconductors. This Using Lenze-SEGC fast excitation units at electromagnetic
allows a simple control with auxiliary contacts, control vol- clutches / electromagnetic brakes you can achieve:
tages or proximity sensors. After the initial voltage boost – Shorter acceleration- / deceleration times
the coil operating voltage is automatically set to holding – Higher switching frequencies
level. – Improved switching accuracy
– Reduced wear
For more technical details see the publication „Electronic – Improved holding accuracy
switching devices“
24 Lenze
Application
Installation
Screws, shakeproof washers and screw thread design to fix armature design 3
* Supplier:
Fa. Adolf Schnorr GmbH & Co. KG
Postfach 60 01 62 · D-71050 Sindelfingen
Tel. (0 70 31) 30 20 · Fax (0 70 31) 38 26 00
Shakeproof washer
Armature plate
Driven element
Screw
Preloaded spring
Lenze 25
Application
Installation examples
26 Lenze
Application
Installation examples
Lenze 27
Manufacturer’s Certification
Lenze
Brakes and clutches
Product: Type:
(ppa.Brendler)
Head of Sales and R & D
28 Lenze
EC-Declaration of Conformity
Lenze
EC-Declaration of Conformity Brakes and clutches
Product: Type:
Electromagnetically released spring-operated BFK454-ÇÇ BFK457-ÇÇ BFK458-ÇÇ
brakes 14.442.ÇÇ 14.444.ÇÇ 14.448.ÇÇ
14.449.ÇÇ 14.450.ÇÇ
Permanent magnet brakes 14.118.ÇÇ
Electromagnetic clutches 14.101.ÇÇ 14.105.ÇÇ
Electromagnetic brakes 14.111.ÇÇ 14.115.ÇÇ
Clutch-brake units 14.137.ÇÇ 14.138.ÇÇ 14.800.ÇÇ
14.810.ÇÇ 14.820.ÇÇ 14.830.ÇÇ
14.852.ÇÇ 14.853.ÇÇ 14.855.ÇÇ
14.856.ÇÇ 14.857.ÇÇ 14.862.ÇÇ
14.863.ÇÇ 14.865.ÇÇ 14.866.ÇÇ
14.867.ÇÇ
Product: Type:
Rectifiers 14.630.13.ÇÇ 14.630.14.ÇÇ
14.630.32.ÇÇ 14.630.33.ÇÇ
14.630.21.ÇÇÇ 14.630.22.ÇÇÇ
Spark suppressors 14.198.00.02 14.198.00.03
SEGC Contact 14.611.30.ÇÇÇ 14.611.38.ÇÇÇ
Fast excitation devices 14.611.12.ÇÇ 14.611.14.ÇÇ
14.611.16.ÇÇ 14.621.13.ÇÇ
14.621.14.ÇÇ
Electronic switch devices 14.610.11.048 14.640.10.048
(ppa.Brendler)
Head of Sales and R & D
Lenze 29
Lenze worldwide
30 Lenze
Lenze worldwide
Lenze 31