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Microsoft Dynamics 365

2019 Manufacturing
Trends Report

Page 1
Introduction
Since the start of the First Industrial Revolution, manufac-
turing has been the force pushing industrial and societal
transformation forward. Today, we’re in the midst of an-
other industrial revolution, as a new generation of so-
phisticated technologies is transforming manufacturing
into a highly connected, intelligent, and ultimately, more
productive industry. The manpowered shop floor of the
past is being replaced by smart manufacturing facilities
where tech-savvy workers, aided by intelligent robots,
are creating the products of the future.

In this Fourth Industrial Revolution, machinery is outfitted


with smart sensors to collect comprehensive, real-time
data; artificial intelligence enables superhuman produc-
tion efficiency and seamless quality assurance; blockchain
transactions significantly expand transparency and secu-
rity; edge computing assures nearly uninterrupted con-
nectivity; and impending 5G speeds allow for ever-larger
volumes of data processing from anywhere.

Modern manufacturers are no longer just makers, they


are the thread that connects the entire lifecycle of a
product, and to thrive in this modern environment, they
must increasingly rely upon technology to power break-
through innovations and drive more intelligent opera-
tions.

The following will explore six emerging trends in man-


ufacturing that we believe will help empower manufac-
turers to design more intelligent operations and increase
the speed of doing business.

Page 2
Trends
4
IT and OT converge
IT systems merge with operational technologies

11
The rise of XaaS
Manufacturers evolve their business models

24
Intelligent manufacturing
Connected intelligent systems make manufacturing smarter

32
Manufacturing technology evolves
New technologies are revolutionizing manufacturing

40
Businesses adapt to an evolving workforce
A new generation enters the workforce

48
Living in the age of uncertainty
Uncertainty puts strain on businesses

Page 3
IT and OT converge
• IT and OT converge
• Businesses integrate new and legacy systems
• Industrial IoT evolves
• Businesses welcome cobots (collaborative robots)
• Manufacturing goes green(er)

Page 4
IT and OT
converge

IT and OT converge Executive summary


In the past, the management of industrial technology in manufacturing has been The IT systems used for data-centric
divided between IT and operational technology (OT). Where IT provided top- computing are being merged with the
down technology support for management and the back office, OT was built operational technology (OT) systems
from the ground up, monitoring and controlling machinery, equipment, tools, used to control and monitor processes
and assets. and devices, creating smarter, more
efficient operations.
In this legacy role, OT has lived in a bit of a silo, where machines—manipulated
by human input—were programmed to perform very specific tasks. But in recent
years, advances in connectivity, big data, and the expansion of the Internet of
Things (IoT) have opened the door for a new breed of intelligent manufactur- Highlights
ing technology that is impacting both IT and OT. Today, data-optimized smart • There are projected to be 36.13
machines can receive input from a wide range of sources—from customer order billion connected IoT devices by
data to production data—to enable more agile manufacturing, improve produc- 2021.
tion efficiency, and provide greater visibility into operational performance. • Sales of collaborative robots
are projected to increase 159%
For the modern manufacturer, data is no longer just the purview of IT; from sup- between 2018 and 2020.
ply chain management to the operations floor, data is now ubiquitous across the
organization. As data becomes unified across the organization, IT and OT can no
longer operate independently and, as a result, are converging.

This IT/OT convergence enables opportunities that have not been possible be-
fore. Through the integration of IT and OT data, business leaders can get access
to live dashboards that provide visibility across all parts of the organization. Con-
nected systems can communicate to detect unbalanced load flows and auto-
matically make corrections to prevent outages. Intelligent machines can identify Advances in connectivity, big
faulty parts and select new assets to restore production. And with integrated data, and the expansion of
controls, production management systems, and supply chain management sys- the Internet of Things (IoT)
tems that are integrated with other IT systems, manufacturers are able to intelli- have opened the door for
gently route orders and automate work streams. a new breed of intelligent
manufacturing technology.
Over the past several years, the trend towards IT/OT convergence has emerged

Page 5
across numerous industries, from
healthcare and transportation to de-
fense and utilities. As many of these
industries rely on heavy, expensive
equipment and highly specialized la-
bor forces, the merger has been slow
and tactful. But as technological ad-
vances in cloud-computing, remote
sensors, and connectivity improve,
it is becoming faster and easier for
manufacturers to integrate the man-
agement of industrial technology and
integrate new systems with their leg-
acy systems.

In today’s world of
connected, intelligent
manufacturing, the
convergence of IT and
OT is an inevitability.

In today’s world of connected, intelli-


gent manufacturing, the convergence
of IT and OT is an inevitability, but that
does not mean this transition comes
without challenges. To start, IT and OT
teams must integrate independent
systems that were built and designed
separately. This means finding com-
mon ground to develop new infra-
structure and implementing protocols
that enable data sharing across sys-
tems.

Convergence also requires security


enhancements. For many manufac-
turers, their OT standards are propri-
etary and very specialized. In the past,
when these systems were set up as
independent, stand-alone tools, the
opportunity for a breach was some-
what limited due to the tightly defined
perimeters of the system. But as OT
systems become connected to wide-
spread IT communication networks,
the risk of a loss increases. As such,
businesses integrating the OT and IT
systems must implement well defined
standards that scale across their net-
work to ensure data and IP security.

Page 6
Businesses integrate 2020, up from $5.1 billion in 2016.1 The
increased availability has also driven
new and legacy down cost for IoT sensors. Between
systems 2004 and 2018, the average cost of
The migration to intelligent manufac- a sensor dropped nearly 200% to an

44¢
turing does not mean starting with a average cost of $0.44,2 making intel-
blank slate but rather effectively in- ligent manufacturing more affordable
tegrating new technology within the and accessible for manufacturers of
existing manufacturing environment. all sizes.
And as new technology transforms
manufacturing into a highly connect- As manufacturers migrate opera-
ed, intelligent, and ultimately more tions to the cloud, companies that Average cost of a sensor in
productive industry, businesses must have invested heavily in on-premises 2018, nearly 200% less than
also find a way to enhance their legacy platforms must wrestle with the chal- the average cost in 2004.
systems to keep up with emerging, in- lenge of leveraging these systems
creasingly sophisticated technologies. while simultaneously migrating more
functionality to the cloud. In coming
Integrating “dumb” machines with years, more companies will embrace
“smart” machines starts with enabling a hybrid data center model,3 where
data collection from those legacy ma- on-premises legacy systems are de-
chines. Manufacturers are increasing- voted to data and records functions
ly retrofitting existing equipment with that require little customization—as
smart sensors that collect comprehen- well as to storing information requir-
sive data in real time. This data can then ing a higher degree of control and
be passed to execution, production security4 —while those facets of a
planning, and ERP solutions to pro- company’s operations that require
vide robust visibility into performance. continuous adaptation will be divert-
ed to the cloud. Doing so will allow
As more manufacturers seek to make companies to reduce overhead costs
their legacy systems more intelligent, related to IT, to take advantage of the
the market size for sensors and con- flexibility and economies of scale af-
trollers has grown substantially and forded by XaaS offerings, and to make
is projected to grow to $6.1 billion by continued use of legacy systems.

Integrating “dumb”
machines with “smart”
machines starts with
enabling data collection
from those legacy
machines.

Page 7
Industrial IoT evolves
The broad adoption of smart sensor
technology, connectivity improve-
ments, and advancements in cloud
computing have helped drive adop-
tion and evolution of Industrial IoT.
Global IoT spend is The Industrial IoT (IIoT) is poised to
projected to reach have a major impact on manufactur-
$772 billion in 2018 and ing and the global economy, project-
surpass $1 trillion in ed to create $15 trillion of global GDP
by 2030.5
2020.

$15
trillion
IoT is projected to create $15
trillion of global GDP by 2030.

Global IoT spend is projected to reach


$772 billion in 2018 and surpass $1 tril-

Number of IoT connections lion in 2020. Manufacturers are pro-


jected to spend $189 billion on IoT

41+50+60+71+84+100
in 2018, the largest amount from any
worldwide (in billions)
36.13

industry, with the primary focus on


manufacturing operations and pro-
duction asset management.6

The IoT has many applications in


manufacturing, from predictive main-
tenance to cloud-based artificial in-
telligence to machine learning, that
enable superhuman production effi-
14.87

ciency and practically seamless quality


assurance. Digitization is shifting the
landscape of traditional manufactur-
ing; we are only at the beginning of
this evolution, with many new oppor-
2016 2017 2018 2019 2020 2021 tunities ahead.

Page 8
“We want to build intelligence
that augments human abilities and
experiences.”
-Satya Nadella, CEO, Microsoft

Businesses welcome

3960+ 100+
cobots (collaborative Projected
robots) sales of
With advancements in IoT, cloud
computing, and artificial intelligence Cobots—collaborative by design— collaborative 150
has come advancements in manu-
facturing robotics. Initially developed
are being used to augment human robots
labor rather than replace it. By taking
in 1995 through research grants from on dangerous, physically strenuous, worldwide
General Motors,7 cobots—collabora- and repetitive tasks, these machines (in thousands)
tive robots—are becoming a bigger are making factories safer and more
part of the workforce. By 2025, Bar- efficient for their human counterparts.
clays Equity Research projects the co- And while many fear the loss of jobs

90
bot market size will reach $12.23 bil- due to automation,9 research sug-
lion, more than an 8x increase from gests that AI will not only improve la-
2018 ($1.35 billion).8 bor safety and work conditions, but it
will actually add jobs to the market.10
The use of robots in manufacturing
is nothing new, but this new gener-
ation of cobots is not your average
Innovations in robotics have made
cobots more adaptable, compact,
58
machine. Today’s cobots are built with safer, and more affordable. They are
artificial intelligence and machine most useful when they’re powered
learning that power cognitive capa- by AI and by people that can enable
bilities. These robots are able to use their full potential. From startups to
computer vision to quickly inspect global conglomerates, manufactur-
large quantities of items for flaws, au- ers around the globe are realizing
tomate the transportation of mate- increased productivity and reduced
rials throughout a facility, and avoid costs by augmenting their human
hazards using predictive intelligence. workforce with robot power. 2018 2019 2020

Page 9
Manufacturing goes reduce the amount of waste, green-
house gases, and other pollution
Forward looking manufacturers are
leaning on technology to reduce their
green(er) created as byproducts of the manu- environmental footprint. Cloud-based
More than ever, consumers and gov- facturing process. Increasingly, manu- collaboration tools, from shared-doc-
ernments are holding companies ac- facturers are investing alternative-en- uments to video conferencing, make
countable for the environmental im- ergy sources, such as wind and solar, it easier for teams to work together
pact of their offerings, and evidence to power their operations, and using from remote locations while reduc-
shows that they’re willing to pay for recycled, recyclable, and reusable ma- ing the need to travel. Companies are
it: a study by Nielsen revealed that terials whenever possible.12 now deploying computer vision and
nearly three-quarters of all Millennials smart sensors on the production line
and Gen Z would pay a premium for to improve efficiency, detect hazards,
sustainable products and services.11 Nearly three-quarters and reduce waste. And blockchain
As green business practices move of all Millennials technology is proving a valuable tool
from the realm of moral imperative in ensuring the source and efficacy of
to economic driver, more and more
and Gen Z would
raw materials.
manufacturers are taking concrete pay a premium for
steps towards becoming environmen- sustainable products Many large companies, from Tesla
tally conscious. This “greening” of the and services. Motors and Method Soap to Apple
factory floor is happening in several and Proctor & Gamble, have all made
ways. commitments towards greener, envi-
Many companies are also conducting ronmentally sustainable practices. At
Manufacturers are optimizing their lifecycle assessments of their products Microsoft, we are proud to be a lead-
facilities and production processes to to evaluate the environmental impact. er in this area. We have been oper-
reduce their overall energy consump- This includes everything from packag- ating at 100% carbon neutrality since
tion. This includes steps like installing ing design to reduce waste, product 2012 and even though our datacenter
energy-efficient heating and cooling design to reduce harmful materials are already 100% powered by renew-
systems and lighting. Improvements and improve recyclability, and the use able energy sources, we continue to
in energy consumption not only re- of lean manufacturing practices to work to improve our energy sourcing.
duce environmental impact, but they make production more efficient and Additionally, we continue to invest in
also reduce costs. environmentally friendly by reducing new energy technology, from biogas
storage and material-management to fuel cells, to accelerate the avail-
Companies are also taking steps to demands.13 ability of new types of clean energy.

Improve operations
To compete in today’s fast pace environment, manufacturers must work faster and smarter. At Microsoft, we are
empowering manufacturers to do more with tools that streamline processes, provide greater visibility into operations,
and deliver actionable insights.

Streamline operations Get greater visibility Be more proactive


To meet rising customer demands, To effectively guide their organiza- To grow their businesses, manufac-
modern manufacturers must tions, manufacturers require visibili- turers must look beyond the past
streamline operations to provide ty into all areas of their business. By and into the future. Microsoft em-
greater transparency, improve de- combining unified data in the cloud powers leaders with tools to help
livery times, and build better prod- with powerful data visualization tools, them identify emerging trends,
ucts. From productivity tools, like like Power BI, Microsoft provides predict outcomes, and automat-
Office 365,  to intelligent automa- manufacturers with a single source of ically optimize workflows. This al-
tion capabilities in Dynamics 365, visibility into their operations—from lows manufacturers to become
Microsoft is helping manufacturers the shop floor to transaction data— less reactive and more proactive
operate more effectively and effi- so they can make more informed de- with their business strategies and
ciently. cisions. operations.

Page 10
The rise of XaaS
• The new X-economies
• The Servitization of Manufacturing
• Manufacturers re-evaluate their value chain
• Manufacturers move from B2B to B2B2C
• Brands go direct-to-consumer
• The gig and sharing economies grow
• On-demand and micro-manufacturing go mainstream

Page 11
The rise of XaaS

The new X-economies Executive summary


Millennials, burdened by high unemployment, low wages, and high debt, have Driven by growth of the IoT and the
rapidly embraced new business models that offer them the latest products with cloud, many organizations are moving
greater flexibility and lower costs. In today’s market, startups have led the way from product models to service models,
with these new offerings, but manufacturers—either through acquisitions or giving their customers more options
internal development—are beginning to evolve their business models to the with greater flexibility.
needs of the modern consumer. These models fall into one of a few categories:

On-demand services
Projected to grow to nearly $57 billion in 2018, on-demand services represent Highlights
perhaps the largest of these categories.14 A model popularized greatly by Uber, • On-demand services are projected
on-demand businesses are launching for just about every category imaginable, to grow to nearly $57 billion in
from printing and dog walkers to babysitters and massages. While many of these 2018.
businesses are service based, the growth in on-demand services has also driven
• By 2021, 20% of G2000
growth in on-demand and micro-manufacturing.
manufacturers will depend on
technologies like IoT, blockchain,
Sharing economy and machine learning to automate
The sharing economy—where consumers “share” products and services directly large-scale processes.
instead of purchasing via a retailer or distributor—is another business model that
has grown in popularity over the last several years. Perhaps the most commonly • 3.9 million people regularly worked
known example of a sharing economy business is Airbnb, where travelers can in the gig economy in 2017; by
rent homes and rooms directly from other individuals. The sharing economy 2021, that number is projected to
is projected to grow to 86.5 million U.S. users by 2021, up from 44.8 million in reach 9.2 million.
2016.15 While the sharing economy helps reduce waste, it also poses a threat to
manufacturers, as consumers may opt to “borrow” goods opposed to buying
new products. As such, manufacturers are being forced to re-evaluate their busi- The sharing economy
ness models to participate in this new economy.
is projected to grow to
Subscription box services 86.5 million U.S. users
Subscription box services have become incredibly popular due to their highly by 2021, up from 44.8
targeted nature and ease of use. They also present a unique opportunity for million in 2016.
manufacturers to sell direct to consumers. Companies like Birchbox, ClubW,

Page 12
Stitch Fix, and NatureBox are just the two decades later, a new set of on-
tip of the iceberg when it comes to line consignment stores has emerged While XaaS has
the subscription box market, which to help streamline this process. Sites
historically referred to
now provides services for dogs own- like thredUP, Swap, and TheRealReal
ers, coffee lovers, mountain climbers, allow shoppers to sell and purchase cloud computing, it is
gold miners, and sock enthusiasts. used clothes, jewelry, toys, and luxury increasingly being used
fashion accessories online. Similar to to define all service-
the sharing economy, online consign- based business models.

$57
ment stores pose a unique threat to
manufacturers, and a unique oppor-
cloud; however, Platform as a Service
tunity for those willing to think differ-
(PaaS) and Infrastructure as a Service
ently about their business models.
(IaaS) models have also gained trac-
tion as a way for technology compa-

billion
XaaS
nies to expand their footprint.
As cloud computing becomes more
ubiquitous, Anything as a Service
(XaaS) business models are also be- While XaaS has historically referred
Projected size of the on- coming more popular. The principle to cloud computing, it is increasingly
demand economy in 2018. behind XaaS is that businesses can being used to define all service-based
provide better, more cost-effective business models, from Manufacturing
solutions to customers via subscrip- as a Service and Product as a Service
tions or pay-as-you-go models than to Transportation as a Service (Uber
Online consignment via traditional software licensing mod- and Lyft) and Shopping as a Service
When eBay and Craigslist launched in els. The most commonly known XaaS (Trunk Club and Stitch Fix). Regardless
the mid-1990s, they provided individ- model is Software as a Service (SaaS), of what you call it, it’s clear that cus-
uals with the opportunity to use the which provides individual software tomers’ needs are evolving and busi-
internet to sell used goods. Nearly applications and services through the nesses must adapt accordingly.

Sharing Economy Users and


Penetration, 2016-2020

52+6577+ 85+ 94+ 100+


(millions and % of adult internet users)
Adult sharing economy users % of adult internet users

86.5
81.2
80
73.7
70 66.3
60 56.5
50
44.8
40

30 36% 38%
33%
30%
20 26%
21%
10

0
2016 2017 2018 2019 2020 2021

Page 13
The Servitization of creasingly leverage technology to im-
prove operational efficiencies, reduce
Manufacturing as a Service
While contract manufacturing has
Manufacturing waste, and support lean production always been a service, digitization is
Manufacturing has long been driven initiatives. changing the way products are de-
by a push for engineering excellence signed and the way contract man-
and operational efficiency, and over the Today, with a market full of feature-sat- ufacturers produce those products.
last decade, this push has accelerated. urated products and costs cut down to These changes have led to the ex-
Lower cost of entry and new technolo- the bone, manufacturers are shifting pansion of Manufacturing as a Ser-
gy has pushed companies to compete vice, where businesses can leverage
to a more customer-centric approach,
on product features and functionality. a shared network of manufacturing
exploring new service-based business
One needn’t look farther than the avail- infrastructure—from machines and
models to build value and grow rela-
ability of Bluetooth-enabled devices to maintenance to software and net-
tionships with customers in a modern,
see this trend in action. Today, there working—to produce goods.
connected world. Adding services to
are nearly 2.6 million Bluetooth hear-
their portfolios allows manufactur-
ing aids,16 168 million Bluetooth head- In practice, this service may be a sin-
ers to differentiate their offerings and
sets,17 and 87 million Bluetooth-en- gularly managed network of manu-
gain a competitive edge in a rapidly
abled automotive devices worldwide.18 facturing equipment or a network of
changing industry.

You can get a Bluetooth-enabled self-managed manufacturers. With a


toaster,19 floss dispenser,20 egg tray,21 singularly managed network, a cus-

$6
water bottle,22 fork,23 trash can,24 and tomer can send an order for a part,
even Bluetooth-enabled belts that can including appropriate design files and
charge your smartphone.25 specs, and based on workload, mate-
rials, workforce availability, location,
In conjunction with the race for new and scale, the network will dynamical-
features, the growth of online retail— ly route the order to a given facility,
driven by Amazon—has shrunk mar-
gins and led to cost-cutting efforts.
The pressure to cut costs has made
billion or set of facilities, to most efficiently
fulfill the request. The customer may
not even be aware of the routing, but
its way upstream, with manufactur- Cost of a new semiconductor they will get the benefits of faster,
ers being pushed to deliver products fabrication plant. more cost-effective production.
faster, for less. This has led to some
“Bluetooth-enabled belt-tightening” With manufacturer networks, such
(pun intended), as manufacturers in- as Dassault Systemes’s 3DExperience

Page 14
Marketplace,26 customers can re-
search and submit projects to in-net-
work manufacturers using a standard-
ized set of files. The manufacturers
can then automatically review the
designs—including the geometrics, faster, less expensive prototyping,
the pathways cutting-tools will be helping manufacturers better balance
required to make, and the materials workloads, and opening doors for
needed—and provide fast, precise manufacturers who may not other-
quotes to prospective customers. This wise have access to bid on individual
cuts both the administrative burden projects. Percent of top 100
as well as the manufacturing costs. manufacturers who will
Product as a Service provide Product as a
With faster speeds and lower costs, As manufacturers shift to become
Manufacturing as a Service is having
Service platforms by

40+60+J
more customer-focused, many are
a significant impact on R&D, innova- adopting Product as a Service busi- the end of 2018
tion, and prototyping. This impact is ness models to better support their
highlighted in certain industries that customers’ needs. In Product as a
require high-tech manufacturing ca- Service business models, the physical
pabilities, such as those in a semicon- products, software, and support are
ductor fabrication plant (fab). New

40%
delivered as a service or virtualized
fabs cost upwards of $6 billion.27 This experience, and the buyer no longer
cost of entry is completely unafford- takes ownership of a physical product.
able for many companies looking to
enter or grow in this space; however, Product as a Service is nothing new—
manufacturing fab companies, like in fact, the automotive industry has
TSMC, now offer services to do the been offering Product as a Service
chip manufacturing for “fabless” com- through comprehensive leasing pro- Discrete manufacturers
panies.28 The availability of these man- grams for decades. In a more modern

20+80+J
ufacturing services—coupled with the Product as a Service model, BMW is
opportunity to design and iterate new offering their cars as an on-demand
chips at a lower cost—has spawned service through their ReachNow pro-
the development of new chip design gram. New technology is evolving
companies and many innovations and advancing how manufacturers
in the space. Like many other XaaS

20%
are offering Products as a Service, and
business models, Manufacturing as a based on some early projections, up-
Service helps businesses move mon- wards of 40% of the top 100 discrete
ey from CAPEX to OPEX, freeing up manufacturers and 20% of top 100
capital for investment in research and process manufacturers will provide
development, marketing, and sales. Product as a Service platforms by the
end of 2018.29
There are many other benefits to the Process manufacturers
Manufacturing as a Service business There are three primary drivers ele-
model, including but not limited to vating Product as a Service business

Page 15
models in manufacturing. The first
is easier data collection, enabled by
improvements in sensor technology.
Sensors have become smaller, more
powerful, and less expensive—pro-
jected to reach an average cost of
$0.38 by 2020, down from $1.30 in their data, process information fast-
2004.30 With these changes, the mar- er, and intelligently automate actions.
ket size for sensors and controllers has Furthermore, modern advancements
grown substantially and is projected in computer processing now enable
to increase to $5.6 billion in 2018.31 these functions to run at a scale, which
The adoption of sensors has driven was not previously possible. It can in-
The sensors and
easier and more robust data collec- form product development, improve
sales, and enhance customer support. controllers market is
tion. When embedded into products,
these sensors provide manufacturers projected to increase to
with near real-time feedback about The third driver is the intersection of $5.6 billion in 2018.
product usage. They can also be used hardware and software. As products
to collect better data from across the become more intelligent and connect-
value chain and manufacturing oper- ed, it becomes harder to distinguish
ations. the product from the technology on
which the product runs—particular-
The second driver has been better ly the software. The convergence of
connectivity and computer process- hardware and software ties the on-
ing through the cloud. While manu- going use of the product directly to
facturers were certainly able to collect the manufacturer, as customers may
product and operations data before, become reliant upon the manufactur-
the cloud has enabled them to more er for software support and updates.
easily unify data from across all touch This provides manufacturers with
points within the value chain. Coupled an excellent opportunity to build an
with artificial intelligence and machine ongoing relationship with customers
learning, this unification allows them over the lifecycle of a product, includ-
to gain more profound insights into ing augmenting products with digital

Average cost of IoT sensor


$1.50
2004 average cost: $1.30
$1.25 $1.30

$1.11
$1.00
$0.95
$0.75 $0.82
$0.70
$0.51
$0.60
$0.50 $0.44
$0.38

$0.25 2020 average cost forecast. $0.38

$0.00
2004 2006 2008 2010 2012 2014 2016 2018 2020

Page 16
services, providing support, and en- (MaaS), Maintenance as a Service
abling new functionality to old prod- (MAaaS), and Integration as a Service
ucts through over-the-air software (INTaaS). Diversifying offerings in this
updates. way is a key benefit for manufacturers
that embrace service-oriented mod-
Digital services els. Acronyms aside, one thing seems
As technology, such as IoT, artificial clear: the future of manufacturing lies
intelligence, and machine learning, in customer-centric manufacturing
provides manufacturers with greater services. XaaS
visibility into their products and oper- Design as a Service
ations, they are leveraging this infor- Challenges Experimentation as a Service
mation to build digital services—such While these service-based business Equipment as a Service
as predictive maintenance—that will models bring many opportunities for Simulation as a Service
augment their other manufacturing manufacturers, they don’t come with- Management as a Service
and product services. out their challenges. To start, many of Maintenance as a Service
these services require a high degree Integration as a Service
ThyssenKrupp, a German multina- of flexibility to execute. And as many
tional conglomerate and the world’s manufacturers have gone to lean
fifth-largest elevator company,32 drew manufacturing extremes, they have the phone is useless absent the soft-
upon IoT technology to connect its done so at the cost of flexibility. Thus, ware, the customer does not “own”
elevators to the cloud. Data collected to deliver these services, they must this software.
from an elevator’s sensors allows al- restructure both operations and staff.
gorithms to process that information This lack of ownership may not seem
and predict when maintenance is re- As these customer-centric approach- like a huge deal for products with rel-
quired—before the elevator breaks es drive greater customization and atively short purchase cycles, but as
down.33 This predictive maintenance personalization—such as with engi- expensive, highly-customized indus-
is further enhanced by the use of neered-to-order or configured-to-or- trial products become indistinguish-
augmented reality, with elevator tech- der products—manufacturers must able from the software on which they
nicians utilizing Microsoft HoloLens manage a growing volume of SKUs. run, there is a debate brewing around
to receive remote, hands-free in- This presents unique challenges in the ownership of these products in
structions from experts while they’re many different areas, from supply chain two areas. The first is around warran-
in the field. Initial field trials showed management to support. As standard- ties. If someone made modifications
that elevator technicians were able to ization decreases and product com- to their car engine, it is reasonably un-
fix problems four times faster using plexity increases, manufacturers must derstood that these alterations would
HoloLens technology than without ensure they have the right talent in void any manufacturer warranty. But
it.34 By outfitting competitor elevators place to handle production and sup- this line becomes blurred as individ-
with their sensors, ThyssenKrupp has port, an area where there are already uals seek to modify the software run-
been able to extend this service of- constraints due to existing skill gaps. ning their products to help customize
fering beyond their existing customer functionality. Secondly, by retaining
base, further enhancing their compet- An additional concern lies in the own- tight control over the software, it holds
itive edge. ership of products and intellectual customers hostage to the manufac-
property (IP). Since 1998, manufactur- turer, making them dependent upon
In addition to Manufacturing as a ers have cited the Digital Millennium future updates lest risk their multimil-
Service, Product as a Service, and Copyright Act—a far-reaching copy- lion-dollar investments be rendered
the digital services discussed above, right law that governs the intersec- obsolete, not for non-functional me-
cloud networked manufacturing tion of hardware and software—for chanics but because of poorly func-
opens up a broad range of services guidance on addressing such issues. tioning software. As the line between
for manufacturers to explore, includ- For example, the DMCA allows man- software and hardware continues to
ing but not limited to Design as a ufacturers to stipulate that a user who blur, manufacturers and consumers
Service (DaaS), Experimentation as a buys a smartphone is technically pur- will need to establish a balance that
Service (EaaS), Equipment as a Ser- chasing the hardware and a lifetime allows for both parties to maintain
vice (EaaS), Simulation as a Service license to use the phone’s operating appropriate levels of ownership and
(SIMaaS), Management as a Service system software. Despite the fact that control.

Page 17
Manufacturers re-
evaluate their value
chain
Consumers don’t differentiate be- by converting their retail stores into
tween manufacturers, brands, prod- mini-fulfillment centers, which allows
ucts, and resellers; to them, the prod- them to cut down on fulfillment time
uct and the brand experience are and avoid the expense of building

50+50+J
one and the same. If a product fails, new distribution centers. Rethinking
it reflects poorly on the brand. The fulfillment centers and distribution has
customer doesn’t know or care that the added bonus of offering greater
the cause of the failure was a bro- visibility into inventory availability—
ken part that was manufactured by a something customers increasingly ex-
third-party supplier. And if a customer pect. In 2017, 58% of consumers said
has a poor support experience or a
service disruption due to the failure of
an externally managed software ven-
they expect to be able to see a prod-
uct’s inventory levels online, and if an
item is out of stock, they expect infor-
50%
dor, their grievance will not be with mation about when it will be back.36
the vendor; it will be with the compa- This requires businesses to track in-
ny whose name is on the product. ventory across its entire journey, from
the moment it leaves a manufactur-
Percent of customers who
A customer’s brand sentiment comes ing facility to its arrival at a fulfillment
said they would switch brands
from their entire experience across center to the second its delivered to a
due to a negative experience.
the purchase lifecycle and lifespan of customer’s door.
the product, so manufacturers must
ensure excellence at every touch The pressure to perform is forcing
point. For example, efficient, transpar- businesses to seek tighter control
ent shipping is a key selling point for over their value chain, creating great-
many of today’s consumers. Accord- er accountability and helping to en-
ing to a recent study conducted by sure that demands are met. To help
Temando, 49% of customers expect- meet the needs of their customers’
ed hyper-local delivery, and 59% of customer, manufacturers must obtain
shoppers would opt to purchase an visibility into their own supply chain,
item from a brick-and-mortar store as well as have systems and processes
if the online competitor’s shipping in place for sharing this information
fees were too high. Perhaps most with their business partners. Many
important, 73% of customers were companies have begun pursuing ver-
brand loyal if they had a positive ex- tical integration to gain greater con-
perience—and 50% said they would trol over the parts and processes that
switch brands if they had a negative go into their end products. This allows
experience.35 them to directly shape the consum-
er experience and better manage all
Taking greater control of distribution touch points. Though challenging,
allows manufacturers to have a more this shift presents companies with the
direct hand in creating a positive cus- opportunity to prepare for the future,
tomer experience. One way business- improve the customer experience,
es are taking control of distribution is and decrease costs.

Page 18
By leveraging technology to get closer to the
end user, manufacturers can improve future
iterations of the product, create a better user
experience, provide superior service, and
improve sales. Manufacturers move
from B2B to B2B2C
The shift to a customer-centric ap-
proach doesn’t just apply to those
who manufacture final products but
also to businesses across the supply
chain, from raw materials suppliers to
parts manufacturers, who must now
consider the needs of the end user
and how their services impact the cus-
tomer experience. To do this, modern
B2B businesses must understand the
end customer’s journey—from dis-
covery to purchase to service.

While these shifts have yielded clear


benefits for consumers—greater
transparency and better service—
they introduce new challenges for
traditional B2B businesses, because
in order to better serve the end cus-
tomer, these companies must gath-
er more information about the end
user—something historically reserved
for the B2C businesses with which the
customer directly interacted.37

Fortunately, the IoT introduces new


opportunities for manufacturers to
gain insight into how their products
are being used. With very little ef-
fort, modern manufacturers can learn
which product features are used the
most, which features are not utilized,
where users are getting stuck during
their interaction with the product,
where the product is failing to ful-
fill needs, where problems are likely
to arise, and whether consumers are
using a product in ways that it wasn’t
originally intended. By leveraging
technology to get closer to the end
user, manufacturers can improve fu-
ture iterations of the product, create a
better user experience, provide supe-
rior service, and improve sales.

Page 19
Brands go direct-to-
consumer
In order to pursue bigger profit mar-
gins and retain control of the custom-
er experience, some manufacturers Having achieved a valuation of $1.2
billion, eyewear manufacturer War-
are bypassing traditional retail chan-
by Parker has succeeded with di-
nels and going straight to the con-
rect-to-consumer (D2C) sales, initially
sumer. Cutting out the middleman year after their first subscription, and
via e-commerce platforms and now
allows brands to build relationships with physical locations as well.39 Major was purchased for $1 billion by Unile-
with customers and collect more ac- multi-channel brands Nike and Adi- ver in 2016.43 To compete with Dollar
curate data. This shift, in turn, enables das have doubled down on their D2C Shave Club and online market com-
manufacturers to develop more per- efforts. Nike announced a new com- petitor Harry’s, Gillette recently initiat-
sonalized experiences, something pany alignment, the Consumer Direct ed its own shaving subscription club,
that 75% of customers prefer.38 Offense, that includes the creation of Gillette On Demand. The new service

75+25+J
a Nike Direct organization, which will allows customers to order refills via
strategize ways to deepen one-to- text.44
one relationships with customers.40
In 2016, Adidas launched Avenue A, Since the cost of entry is minimal,
limited-edition boxes that ship curat- the marketplace is already saturated
ed selections of women’s apparel and with subscription services; as of ear-

75%
footwear to subscribers.41 ly 2018, subscription box aggregator
My Subscription Addition indexed
Direct-to-consumer subscription ser- roughly 3,000 boxes.45 And now, even
vices have grown significantly in pop- major retailers—including Starbucks,
ularity; visits to subscription-box web- Amazon, Macy’s, Walmart, and Nord-
sites increased 890% between 2014 strom—are joining in with their own
to 2018.42 Arguably one of the most subscription box services. To succeed
Percent of customers successful D2C practitioners is Dol- in this sector, subscription services
who prefer personalized lar Shave Club. The men’s grooming must feature an offering that has the
experiences. company disrupted its sector, retain- ability to surprise and satisfy custom-
ing nearly half of its customers for one ers on a recurring basis.

50,000,000

U.S.
40,000,000

Subscription
30,000,000

Box Industry
20,000,000

Total Monthly
10,000,000

Visitors
Apr-14

Feb-15

Apr-15

Apr-16
Jun-14

Aug-14

Oct-14

Dec-14

Jun-15

Aug-15

Oct-15

Dec-15

Feb-16

Jun-16

Aug-16

Oct-16

Dec-16

Feb-17

Apr-17

Jun-17

Aug-17

Oct-17

Dec-17

Feb-18

Apr-18

Page 20
The gig and sharing world, and companies like Airbnb and
Uber used mobile applications to rad-
economies grow ically disrupt their respective indus-
The proliferation of digital platforms
and technology has made the gig
tries.50 The gig economy’s
economy more feasible and appeal- The gig economy poses a unique chal- size of employed
ing to an increasing number of peo- lenge for traditional businesses. Cor- (in the U.S.)
ple. Thirty-six percent of the Amer- porations need to figure out how to 15.8%
ican workforce is now freelancing;46 effectively engage and manage a re-
workers are choosing the flexibility mote portion of the workforce, as well
of freelance work over the tradition- as determine how to securely grant
al perks of a nine-to-five job (such as access to internal systems.51 There are
paid time off, healthcare benefits, and also concerns that a company’s cul- 10.1%
retirement packages). ture will suffer if there are too many 9.3%
freelance workers in the environment.
Intuit estimated that 3.9 million peo- However, there are substantial bene-
ple regularly worked in the gig econ- fits for businesses who utilize the gig
omy in 2017, and by 2021, they project economy.
that number will reach 9.2 million.47
Forty-one percent of people partici- Freelancing offers corporations a
pating in the gig economy also have a more flexible and affordable means of
part-time or full-time job, with the ex- hiring talent, especially if the compa-
tra hours they gain being used to sup- ny is only looking to fill a temporary
plement income.48 One common mis- need. In 2017, Samsung decided to
conception is that the gig economy is experiment with using Upwork to sat-
1995 2005 2015
solely powered by Millennials. While isfy needs for quick turnaround proj-
they currently make up the largest ects. This resulted in 60% cost savings
share of the gig economy workforce, and reduced administrative time by
a recent survey by Payoneer reported 64%.52 Despite this, most companies
that one in three U.S. gig workers was still are not fully embracing freelance
over the age of 50.49 workers, with a recent Ernst & Young
study finding that only 17% of global
None of this would be possible with- corporations’ workforce was contin-
out rapid advances in technology. gent.53
Cloud-based platforms make it pos-
sible for remote workers to connect In its Global Corporate Sustainabil-
with employers from anywhere in the ity Report, Nielsen found that 66%

Page 21
a+00+3836252920111358524233322624142165
0+
Build greater customer loyalty
On-demand and
micro-manufacturing
Target new customers with more effective digital campaigns

Increase customer satisfaction

Increase order values (e.g., cross-sell/up-sell) go mainstream


Reduce customer churn with more effective experiences The growth in on-demand and mi-
Increase conversation rates cro-manufacturing has been driven by
Reduce marketer effort in personalization decreases in the cost of 3D printing,
Increase relevancy of the brand experience; increase brand relevancy a demand for personalization, and a
growing demand for artisan goods in
a world of mass-produced products.

Primary goals of The advent of e-commerce redefined


the customer experience, allowing
personalization consumers to view and compare a
wider variety of products than ever
Primary goal Secondary goal Tertiary goal before. Today, consumers expect
products that are not only custom-
of consumers are willing to spend launched in 2016 in Seattle, Portland, ized to their market and culture but
more for a product if it comes from and Brooklyn. Consumers can choose actually personalized to them as an
a sustainable brand.54 It is perhaps no between the BMW 3 Series or Mini individual.60
surprise, then, to see the rise of the Coopers—a competitive advantage
so-called sharing economy, with com- over Car2Go’s Smart Car fleet.57 In an This is where micro-manufacturing
panies such as Zipcar, WeWork, Rent additional twist on the usual business comes in handy. Smaller, nimbler fac-
the Runway and more facilitating the model, the entire ReachNow fleet tories are able to more easily custom-
reselling, renting, or sharing of items can switch between car-sharing and ize their products to client specifica-
and spaces. This is not necessarily a ride-sharing depending on current tions. Local Motors is doing just this.
rejection of consumerism but rather demands.58 This approach allows BMW A small U.S. startup, Local Motors
a trend toward minimalism support- to participate in the sharing economy operates five global micro-factories,
ed by the digital revolution. Mobile and to be responsive to consumers’ where it produces items like Strati, the
technology, big data, and advanced changing needs. In March 2018, BMW world’s first 3D-printed car. Local Mo-
algorithms make it possible to facili- and Car2Go’s parent company, Daim- tors frequently crowdsources produc-
tate the sharing economy in a simple, ler, reached an agreement to merge tion designs from participants around
user-friendly manner. their services, indicating the success of the world, with the winner receiving a
this strategy.59 cash prize and royalties on sales of the
As the gig and sharing economies
continue to grow, customers are pur-
chasing fewer new goods. In response,
many manufacturers are choosing to
adopt service-based business models.
Almost all vehicle manufacturers saw
decreased sales in December 2017 and
some were down year-over-year as
well. Ford posted a 0.9% full-year de-
cline55 and General Motors decreased
1.3% year-over-year.56 As more and
more people move to dense urban
centers, the need—and desire—to
own a car dissipates. In light of these
trends, and the success of such services
as Uber and Car2Go, BMW introduced
ReachNow, a car-sharing service that

Page 22
resulting product. This process result- On-demand production is not only
ed in the design of Olli, a self-driving enticing for customers; it virtually
shuttle bus powered by artificial intel- eliminates inventory issues and dra-
ligence. Local Motors’ groundbreak- matically reduces production waste.62
ing production model allows the com- Rather than guessing what the de-
pany to tap into a global talent pool mand for a product will be, factories
for new product ideas while gaining are able to meet the point of demand
insight into region-specific needs and directly, producing appropriate vol-
preferences. umes as needs arise.63 However, de-
spite the many benefits, micro-manu-
Increasingly, consumers aren’t just facturing has yet to be widely adopted.
expecting customized products— But that could soon change. In early
they’re expecting customized prod- 2018, Amazon received a patent for a
ucts nearly instantly. Candylicious, a new retailing system that would en-
store in the Dubai Mall, is one such able the company to accept online
company meeting this demand with orders for custom 3D-printed items.64
custom candies that can be created in The resulting products would then be
just five minutes. German candy man- available either for pickup or delivery.
ufacturer Katjes developed the tech- As the demand for faster, more per-
nology, and the in-store application is sonalized products grows, so will the
so simple that children can easily op- need for on-demand production and
erate it.61 Another example is Ministry micro-manufacturing.
of Supply, a menswear store founded
by MIT graduates. The company de-
veloped a machine in its Boston loca-
tion that can create a custom garment
on-demand in 90 minutes.

Deliver amazing experiences


Driven by new technologies and changing demographics, today’s customers demand more from brands than ever
before. Manufacturers must be more responsive to new trends and deliver the seamless experiences customers now
expect. At Microsoft, we’re helping companies meet changing customer demands with the tools and technology to
better understand customer needs, become more agile, and deliver amazing customer experiences.

Understand customers Improve agility Exceed expectations


Modern manufacturers must look Businesses must work with greater As the baseline for service contin-
beyond their customers’ experi- precision and agility to meet today’s ues to climb, manufacturers must
ence and consider their customers’ rapidly changing customer and mar- rely on technology to deliver the
customer experiences. Microsoft ket demands. By connecting data amazing experiences that cus-
Dynamics 365 enables companies from across the value chain, Azure and tomers expect, at scale. Microsoft
to track product usage and per- Dynamics 365 help organizations im- is empowering organizations with
formance so they can predict and prove communication across the val- the tools and technology to create
prevent potential issues and create ue chain, predict and respond more innovative, frictionless experiences
better user product experiences rapidly to trends, and better manage to delight customers and exceed
for the end-user. changes on the fly. expectations every time.

Page 23
Manufacturing becomes
intelligent
• A brief history of manufacturing
• Industry 4.0 and intelligent manufacturing evolve
• AI and ML deliver instant intelligence
• Ubiquitous computing becomes the norm
• Blockchain becomes more than just a buzzword
• Intelligent Supply Chains emerge

Page 24
Manufacturing becomes
intelligent

A brief history of manufacturing Executive summary


In the early 1700s, European and American societies were predominantly rural Augmented with smart sensors
and agrarian. The majority of goods were made in the home or obtained by and advanced data processing,
trading with members of the local community. But by the mid-1700s, this model manufacturing is more connected and
began to change. intelligent than ever.

The textile industry—which once required natural fibers to be spun into thread
and then hand woven to make fabric—was transformed in 1764 by the devel-
opment of the spinning jenny (“jenny” being short for the word “engine”), a Highlights
machine that could produce multiple spools of wool at once. In 1768, Richard • By 2021, 20% of G2000
Arkwright created a version of the spinning machine that was powered by a manufacturers will have moved
water mill. This combination of power, machinery, and semi-skilled labor led to to an intelligent manufacturing
the development of the first modern factory systems and a wave of innovation model.
known as the Industrial Revolution.65 66
• Businesses will generate $2.9
trillion in business value from AI by
The First Industrial Revolution spawned the growth of industrial and urban so-
2021.
cieties. Factories and powered machinery lead to major innovations in the iron
and textile industries, and the development of the steam engine played a central • Twenty-three percent of businesses
role in the dissemination of goods, a task that was previously both slow and are currently using blockchain
expensive. technology.

The 50 years leading up to World War I marked the Second Industrial Revolution,
when electricity was first used to power mass production. This era of innovation
spawned advancements in the telephone, light bulb, and internal combustion
engine.
From the personal computer
The Third Industrial Revolution was characterized by the migration from analog to the internet, the Third
electronics to digital technology. From the personal computer to the internet, the Industrial Revolution has
Third Industrial Revolution has given rise to many of the devices and platforms given rise to many of the
on which we rely today.67 devices and platforms on
which we rely today.

Page 25
Industry 4.0 ises to make industrial settings saf-
er for human workers by leveraging
and intelligent technologies such as video, images,
manufacturing evolve sensors, GPS data, and augmented
Now, nearly two hundred and sixty reality. By adding 7,000 sensors to its
years after the start of the First Indus- remote-controlled extraction device,
trial Revolution, we are in the midst of mining equipment manufacturer Joy-
the Fourth Industrial Revolution, often Global created a machine that could
referred to as Industry 4.0.68 Industry be sent into areas that were too dan-
4.0 is marked by automation and data gerous for human workers.70
exchange in manufacturing technolo-
gies, including cyber-physical systems, Given the many benefits, it’s no sur-
the Internet of Things (IoT), cloud prise that businesses are adopting in-
computing, and cognitive comput- telligent manufacturing. IDC predicts
ing.69 Together, these developments that by 2021, 20% of G2000 manufac-
have resulted in a new era of smart fac- turers will have transitioned to intel-
tories and intelligent manufacturing. ligent manufacturing, reducing exe-
cution times by up to 25%. IDC also
Intelligent manufacturing combines
self-monitored manufacturing pro-
reports that by 2019, 50% of manufac-
turers will crowdsource product ideas
Industrial
cesses and machines, automated qual-
ity assurance of final products, and in-
and improvements directly from cus-
tomers, improving product success
Revolutions
sights from outside the manufacturing rates by as much as 25%.71
process. In this new model for manu-
facturing, AI-enhanced computers are Industry 4.0 has the potential to be a Late 18th century
able to detect and report on physical powerful driver of economic growth, First Industrial
processes happening in the real world predicted to add between $500 bil-
Revolution
and make human-like decisions in lion-$1.5 trillion in value to the global
real time, sometimes referred to as economy between 2018 and 2022.72 Power generation
a “cyber-physical production system.” These new technologies and practices
And cloud-based monitoring and will help factories and supply chains
Beginning of 20th century
management enable up-to-the-min- become progressively more efficient.
Second
ute intelligence on asset function and McKinsey predicts that machine
health, facilitating predictive mainte- learning will reduce supply chain fore-
Industrial
nance and servicing to avoid break- casting errors by 50% and reduce lost
Revolution
downs and associated downtime. sales by 65% because of better prod- Industrialization
uct availability.73 Over the next five
Intelligent manufacturing isn’t just years, companies that have embraced 1970s-2000s
about data; it’s about using data to intelligent manufacturing will see an- Third
make automated decisions, predic- nual improvements in efficiency that Industrial
tions, and real-time optimizations are seven times higher than the aver-
across the end-to-end value chain. As age rate of growth since 1990.74 Revolution
with previous waves of the Industrial Electronic
Revolution, Industry 4.0 promises to The most exciting outcome of Industry automation
dramatically reshape how we make 4.0 isn’t in how it changes the day-to-
and deliver goods. This technology is day operation of factories but rather
being used to bring down labor costs, in its potential to transform how com- 2010-present
reduce product defects, shorten un- panies relate to partners at every level Fourth
planned downtimes, improve transi- of their value chain. With Industry 4.0, Industrial
tion times, and increase production companies can expect to have verti- Revolution
speed—all while making manufactur- cal and horizontal system integration,
Intelligent
ing more flexible. where firms, suppliers, and even cus-
automation
tomers are more tightly integrated
Intelligent manufacturing also prom- thanks to robust data sharing.

Page 26
AI and ML deliver ing from neural networks to natural
language processing—the opportu-
audio in seconds at that same WER.
This proficiency makes artificially intel-
instant intelligence nities to leverage these technologies ligent computers extremely effective
Not long ago, artificially intelligent increase as well. in performing four categories of tasks:
machines seemed like a thing of sci- detection, classification, probability,
ence fiction; even today, when peo- To understand how artificial intelli- and optimization.
ple think of artificial intelligence (AI), gence and machine learning will im-
many still envision human-like robots. pact manufacturing, it’s first useful to Detection
But in practice, artificially intelligent understand what these terms mean. Intelligent systems can be used to an-
machines have been around for de- While there are many types and defi- alyze large amounts of data and de-
cades, making our lives better, safer, nitions of AI, it can commonly be tect anomalies. In manufacturing, this
and more efficient. So why all the buzz understood as a computer that per- may be used to help identify faulty
now? forms a function that requires some products, to predict when a machine
form of cognitive intelligence. This will need maintenance, or to detect
In short, it’s because these systems may include visual perception, speech potential safety issues in and around a
are only now getting really good. recognition, or decision making. Ma- factory. These tools are also being used
Correction: really, really good. In 2016, chine learning is a type of artificial in- to help mitigate risk by ensuring regu-
Microsoft’s Artificial Intelligent and telligence where computers leverage latory compliance and improving op-
Research team reported that their new information to improve their out- erations, flagging abnormal changes
conversational speech recognition puts automatically.77 or anomalies for further investigation.
system had reached human parity, i.e.,
their system made the same or few- The power of these intelligent com-
er errors converting speech to text as puters—which are increasingly cloud-
a professional transcriptionist.75 This based—is in their ability to process
system, which boasted a word error a large volume of information at a
rate (WER) of 5.9% in 2016, has since speed which humans are not capable
improved to a WER of 5.1%.76 As the of achieving. While reaching human
processing power and accuracy of parity in WER is excellent, the true
these intelligent systems improve— power of this artificially intelligent sys-
with advances in technologies rang- tem is that it can transcribe hours of

Projected global intelligent


manufacturing market size

61+6773+ 79+ 86+ 93+ 100+


(in billion U.S. dollars)
$80
$74.80
$69.19
$64.18
$60 $59.15
$54.38
$49.85
$45.57
$ U.S. Billions

$40

$20

$0
2016 2017 2018 2019 2020 2021 2022

Page 27
Classification
Artificially intelligent systems can be
used to organize and classify data
categorically. Through classification—
sometimes referred to as segmenta-
tion or clustering—businesses can
leverage AI to sort materials, recon-
cile transactions, categorize expenses,
and even look for interactions be-
tween categories to identify correla-
tions.

Probability
AI systems can be used to conduct for them.79 As organizations reap the
probability analysis. These tools give efficiencies and insights of AI, Gartner
managers the ability to run fast- predicts that businesses will generate
er, more accurate data models. This $2.9 trillion in business value from AI
enables them to quickly test how by 2021.80
changes to specific variables will im-
pact outcomes, such as how making

$2.9
changes to the production line will
impact output or how adjustments to
a product formula will alter product
performance.

trillion

31+69+J
Optimization
Lastly, these tools can be used to op-
timize systems, processes, and deci-
sion making. Through real-time data Business value generated
analysis, intelligent systems can cal- from AI by 2021.
culate the probability of various out-
comes and adjust accordingly. For
example, in manufacturing, analytical
models can be used to reduce injuries The merging of big data with new
31%
by slowing down a machine when a technology has made processing
sensor identifies a potential issue, or it large data sets easier than ever, and
can cut costs by automatically chang- from mining big data to predictive
ing resource allocation across the or- analytics, manufacturing leaders are
Percent of businesses planning
ganization to minimize waste. increasingly relying on these new, in-
to implement intelligent
telligent tools to help them succeed.
systems over the next year.
Despite its many benefits, just 15% of AI gives manufacturing leaders an in-
businesses are currently leveraging credible degree of insight into opera-
AI, but 31% are planning to imple- tions and the market, allowing them
ment intelligent systems over the next to assess consumer data to forecast Artificially intelligent
year.78 Eighty-three percent of compa- purchase and usage behavior, to re- computers are extremely
nies said that AI is a strategic priority view economic indicators to predict effective in performing four
market trends, and to evaluate oper- categories of tasks:
ations metrics to help streamline pro- detection, classification,
cesses and cut costs.
probability, and
optimization.

Page 28
Ubiquitous will boast latency rates as low as four
milliseconds, making it capable of
computing becomes transferring large amounts of data
the norm quickly enough to enable real-time AI
Computers are everywhere, and they decision-making.
are increasingly connected, enabling
smart devices, smart rooms, smart Manufacturers connect at the
homes, smart buildings, and smart edge
cities. This new level of ubiquitous Cloud computing is revolutionizing
connectivity and computing is provid- the way manufacturers do business,
ing new opportunities for manufac- but there are some cases where cloud
turers to develop smart factories and computing can have limitations, such
track products through their lifecycle. as latency, bandwidth, and a lack of of-
fline access. To solve for these limita-
Much of these advancements have tions, many manufacturers are turning
been powered by near-ubiquitous in- to edge computing. Edge computing
5G networks have the ternet, the cloud, and the IoT. As these allows manufacturers to run applia-
potential to deliver technologies continue to improve, tions and store data with on-premises
nearly 10,000 Mbps. through 5G networks and edge com- infrastructure that is connected to the
puting, they are moving us towards cloud.
an era of ambient intelligence where
everything around us is smart and Manufacturers are embracing edge
connected. computing for several reasons. First,
using edge technology reduces the
5G makes an introduction amount of data that has to be sent
New 5G networks will be a huge over the network. This speeds up de-
boost to intelligent manufacturing, cisions and brings response times to
accelerating businesses ability to mere milliseconds and reduces cloud
process massive amounts of real-
Hybrid Cloud time data quickly and from virtually
computing costs.

anywhere.
Market CAGR
And by retaining data and analytics on
premise, edge computing minimizes
(in billions) As manufacturers increasingly adopt the risk of interruptions to produc-
service-based business models, the tion due to network outages. Going
ability to have high-speed internet, forward, expect to see manufacturers
$25.28
2014

anywhere, is critical for business suc- embracing hybrid solutions that make
cess. Not only does it provide field use of edge computing where speed,
service reps with fast access to infor- continuity of operations, or privacy
$32.18 mation, but it also enables IoT sen-
2015

are of the essence while using the


sors and devices to stay reliably con- cloud in instances where it’s neces-
nected to the network. sary to analyze large volumes of data
$40.97
2016

pulled from disparate sources across


Processing the massive amounts of the supply chain.
data generated by the thousands of
$52.15 devices and sensors embedded in a
2017

smart factory requires a lightning-fast


industrial wireless network. Emerging
$66.39 5G technology, which is expected to
2018

be available worldwide in 2020, will


be critical to the success of intelligent
$84.67 manufacturing. With the theoretical
2019

potential to deliver download speeds


of up to 10 gigabits per second, 5G

Page 29
Blockchain becomes
more than just a

23+77+J
buzzword
First described in 1991 by Stuart Haber While blockchain has become popu-
and W. Scott Stornetta,81 blockchains lar due to its efficiency in processing
are decentralized, shared ledgers financial transactions, companies are
where all transactions are recorded already looking to blockchain to solve
securely in near real-time and are im- other business problems, including a

23%
mutable (incapable of being altered number of areas impacting manufac-
or deleted). Blockchain technology turing. For example, a blockchain can
sparked a revolution in 2009 when connect ledgers from across an orga-
Satoshi Nakamoto leveraged block- nization’s supply chain (supplier, man-
chain to provide the data structure for ufacturer, distributor, shipper, retailer,
a novel peer-to-peer electronic cash and end consumer) to improve the
system, Bitcoin.82 accuracy and efficiency of tracking a
product’s journey. Businesses currently using
Despite blockchain being nearly three blockchain technology.
decades old, we are still in the early Tracking a product’s journey via block-
adoption phase of blockchain, but this chain can turn a manual process that
technology is expected to grow rap- once took days into an automated
idly over the next six years,83 with the process that takes only seconds,88
global blockchain market projected to and the immutable record keeping in
reach a value of $20 billion by 2024.84 blockchain makes it a great tool for
A World Economic Forum survey re- tracking temperatures across a cold
ported that 10% of global GDP will be chain, quality assurance, warranty re-
stored on blockchain by 2027.85 mediation, and fraud. And this is just
the beginning.
Even today, attitudes are changing
fast. In AFP’s 2017 MindShift Survey, A number of blockchain solutions now
only 1% of organizations had imple- enable companies to build anti-coun-
mented blockchain, while 51% report- terfeit databases, track stolen prod-
ed no plans to do so.86 By their 2018 ucts, or track items with specific qual-
report, 23% said they were currently ities, such as diamonds from conflict
using blockchain technology,87 a huge zones or luxury products that rely on
year-over-year leap. product authenticity.89 One promising
application of blockchain is with con-
tract and document management—
The global blockchain digitizing and moving the governance
market is projected to of paper certificates, warranties, and
reach a value of $20 contracts into a blockchain—which
billion by 2024. can automatically update the docu-
ments when a triggering event occurs.
And testing has already been imple-
mented in the food safety industry,
where blockchain allows food to be
granularly tracked, so when a produc-
er identifies an issue—like a tainted
batch of spinach—they can contain
the problem by isolating the source

Page 30
and issuing a recall for only the affect-
ed products.
Intelligent Supply
Chains emerge
Businesses are poised to see signif- In conjunction with intelligent manu-
icant returns from blockchain. A re- facturing, these advancements—from
cent study from Accenture reported AI to ubiquitous computing to block-
that blockchain could help cut costs chain—are enabling intelligent sup-
and deliver savings of more than 30% ply chains. AI and machine learning
across the middle and back office. are powering intelligent, autonomous
This includes an estimated 70% sav- systems that can streamline process-
ings on central finance reporting and es at or in-between any stage of the
50% savings on compliance, central- supply chain.
ized operations, and business opera-
tions.90 Many of these savings are due Ubiquitous connectivity and comput-
to streamlined processes, optimized ing are improving communication
data quality, improved transparency, across the supply chain, and block-
and better internal controls. chain will provide greater transparen-
cy and trust.
Other potential benefits of employ-
ing blockchain technology include Intelligent supply chains enable seam-
reduced risk of fraud, reduced time less synchronization between supply,
to complete transactions, better net- demand, and fulfillment. It provides
worked loyalty programs, and in- real-time visibility across the supply
creased customer trust. Modern chain and manufacturing operations,
manufacturers must understand while facilitating collaboration, and in
blockchain and the possibilities of- doing so, it can improve forecasting,
fered by this disruptive technology. optimize inventory levels, and make
operations more efficient, saving time
and money.

Work faster and smarter


From smart factories to intelligent supply chains, manufacturers are leveraging new technology to meet evolving
market needs. To meet these changing demands, they must leverage innovative, intelligent tools to optimize perfor-
mance while fostering growth. At Microsoft, we’re making manufacturing smarter and safer with unified data that
powers intelligent, automated systems.

Unify business data Get predictive insights Automate workflows


Manufacturers need real-time vis- To succeed in today’s competitive As the pace of modern business
ibility into operations and perfor- business environment, manufacturing accelerates, manufacturers are
mance to make informed decisions. leaders require more accurate fore- looking to streamline processes
From cloud-based data solutions casts and foresight into emerging mar- and get more done. With Azure,
on Azure to intelligent analytics ket trends. With artificial intelligence Dynamics 365, and Office 365,
tools in Dynamics 365, we’re help- and machine learning embedded, Dy- we’re providing manufacturers
ing manufacturers turn data into namics 365 provides manufacturers with tools to automate workflows
actionable insights so they can with the data and knowledge to bet- and simplify communication so
optimize operations and make ter predict trends, optimize processes, they can improve efficiency, safety,
more strategic business decisions. and grow their business. and productivity.

Page 31
Manufacturing technology
evolves
• Manufacturing meets its (digital) twin
• Additive and subtractive manufacturing continue to improve
• Autonomous devices improve workflows
• Advanced materials unlock new opportunities
• AR/VR shines in manufacturing

Page 32
Manufacturing
technology evolves

Manufacturing meets its (digital) twin Executive summary


A digital twin is exactly what it sounds like: a digital replica (simulation) of a re- Manufacturing technology continues
al-world system. By combining data with artificial intelligence, machine learning, to evolve, unlocking new opportunities
and software analytics, digital twins update and change along with their physical to improve manufacturing processes,
counterparts, almost in real time. Digital twins can be used to mirror complex better support employees, and create
pieces of machinery, predicting how they’ll respond to certain scenarios. They new, innovative products.
also allow manufacturers to have faster, less expensive R&D cycles, create safer,
higher-quality products, and ultimately facilitate better decision-making.

A number of manufacturers have already incorporated digital twinning to work Highlights


more effectively and efficiently. General Electric’s (GE) power and water division • Two-thirds of U.S. manufacturers
implemented digital twins for parts it supplies to power plants, wind farms, and reported deploying 3D printers in
electrical grids. IoT sensors and controls on the physical parts send signals to some capacity.
digital simulations, allowing plant operators to almost immediately know the • By 2025, spending on robotic
parts’ condition, optimize power, and figure out if maintenance is necessary. systems will reach $67 billion.
Operators can also use the digital twins to simulate various conditions and de-
termine how they might affect their real-life counterparts.91 And using HoloLens, • 3.5 million manufacturing jobs will
engineers at GE are using augmented reality to look inside and interact with open up in the next decade in the
these digital twins without physically touching them.92 U.S., and 2 million of them will go
unfilled.
Digital twins are particularly useful for large, complicated parts—such as jet en-
gines, an incredibly complex piece of technology. Rotating blades within a jet
engine are exposed to temperatures up to 3,000° F. (Most metals melt between
2,000–2,500° F.) Even when the right materials are used to solve for these chal-
lenges, the reality is that jet engines still require regular maintenance to protect
them from ongoing wear and tear. However, the maintenance schedule for each
engine is not necessarily the same; various factors such as airport conditions, the Digital twins are
number of people on a flight, and a pilot’s flying style all impact how quickly an a digital replica
engine degrades. Rolls-Royce is using digital twins to better understand how en-
gines operate under extreme conditions, including how they would perform after (simulation) of a real-
losing blades.93 These types of test enable Rolls-Royce to design better, safer jet world system.
engines that will operate predictably even in the most extreme of circumstances.

Page 33
Digital twins allow product
designers to quickly and easily test
out different product variations.

30+70+J
Customization is another potential significant upfront investment. How-
benefit of digital twins. More and ever, the benefits can be substantial.
more, customers expect to be able to An issue discovered during integra-
customize and personalize products tion and commissioning phases re-
to their own specifications. In the past, quires 60–100 times more effort to re-

30%
however, incorporating customer in- solve than if it’s discovered during the
put into the design process has been conceptual and design phases. Digi-
cumbersome, time-consuming, and tal twins make early discovery much
expensive. Digital twins allow product more likely and can reduce costs by
designers to quickly and easily test 50–100%.96 According to Gartner, half
out different product variations, see- of large industrial companies will use
ing how they would work in the “real digital twins by 2021, resulting in a
Percent of Global 2000 world.”94 Collected usage data from
companies that will use digital 10% overall improvement in effective-
IoT-enabled products also allows
twins and IoT-connected ness.97
designers to improve upon future it-
products to improve product erations. IDC predicts that by 2020,
innovation and organizational We’re still in the early stages of digital
30% of Global 2000 companies will
productivity by 2020. twins, but the prospects are bright as
use digital twins and IoT-connected
products to improve product innova- businesses explore new uses for them.
tion and organizational productivity, Product twins can enable an automo-
achieving up to 25% gains.95 tive manufacturer to maintain a dig-
ital twin of every car, which can help
Clearly, incorporating digital twins predict and solve maintenance issues.
into a manufacturing environment re- Process twins can be created to test
quires forethought and a sometimes the impact of operational changes.
And environment twins can run tests
to measure environment impact (on
whatever the “environment” may be).
Whatever the use, digital twins appear
to open the door to faster testing, less
waste, and better, safer products.

Page 34
Additive and
subtractive
manufacturing
continue to improve
Changes in subtractive manufacturing The aerospace industry is another that
and the growth of additive manufac- benefits from the speed and agility of
turing continue to disrupt businesses additive manufacturing. Traditionally,
of all sizes, often resulting in faster creating an aerospace tool or mold
production and lower costs. Additive takes six months to a year (or more);
manufacturing—synonymous with with additive machines, manufactur-
3D-printing—constructs parts by suc- ers can design a part, print a tool, and
cessively depositing layers of material produce the part in just one week.
in a predesigned shape. A more tradi- Another important benefit: manufac-
tional approach, subtractive manufac- turers are not locked into a particular
turing creates objects by cutting away design. If an adjustment is needed,
pieces from a solid block of material, it’s easy to reprint the part with that
a process typically done with a CNC modification.101
machine. Hybrid manufacturing is a
combination of these two approaches Up to this point, additive manufac-
and represents a growing trend. turing has not replaced traditional

$56
methods such as subtractive man-
Additive manufacturing has been a ufacturing, nor is it likely to anytime
buzzword within the industry for quite soon. Subtractive manufacturing is
some time, but it’s now beginning to more efficient and accurate for creat-
gain momentum. Smithers Pira re- ing certain design features—such as

billion
ports that the additive manufactur- holes—whereas additive manufactur-
ing market is expected to reach $55.8 ing typically uses much less material
billion by 2027.98 In 2017, a growing to create a product, which is clearly
number of original equipment man- a benefit.102 Oftentimes, manufactur-
ufacturers (OEMs)—including Stryker, ers find that combining additive and Projected size of
Caterpillar, and Airbnb—began in- subtractive manufacturing results in additive manufacturing
vesting in additive manufacturing. better outcomes. For example, auto- market by 2027.
(Boeing and General Electric had al- motive seat supplier TS Tech built a
ready done so, leading the charge.)99 check fixture using both 3D-printing
and CNC machining, which resulted
One of the benefits of additive manu- in cutting costs by 31%.103 Some com-
facturing is the ability to create custom panies have begun capitalizing on this
or specialized products at much low- trend and are selling machines that
er costs. For example, spinal surgeons combine the two processes into one
may require specialized tools based on single unit—so-called hybrid manu-
a particular surgical technique or pa- facturing.104 In the future, we’ll likely
tient population. Previously, developing see companies continue to find ways
such a niche tool would be cost-prohib- to incorporate additive manufactur-
itive. Today, technicians at EOS’s North ing into current processes to create
American technology innovation cen- the most effective outcomes.
ter in Austin, Texas, can use 3D-print-
ing to produce custom stainless-steel
surgical tools quickly and easily.100

Page 35
Autonomous devices facturing industries. European robot-
ic-device company KUKA has a full
improve workflows line of industrial robots designed for
Autonomous devices are enhancing a variety of purposes, including heat-
workflows across the supply chain, and dirt-resistant robots for extreme
from improving shop floor operations conditions, ideal for the foundry and
to facilitating intelligent distribution forging industry; hygienic, highly pre-
management. While robots have been cise robots that meet food-safety and
common in manufacturing for quite pharmaceutical standards; and robots
some time, artificial intelligence is that are designed to collaborate with
powering a new breed of autonomous humans on highly sensitive tasks.
devices, ones that are able to oper-
ate with little or no human interac- Human-robot collaboration is per- with more companies looking to lo-
tion. More advanced models are able haps the next big step for these au- cate factories in countries that have
to learn from their surroundings and tonomous devices. Improvements in the knowledge and infrastructure to
make decisions independently, great- sensors, AI, trainability, and dexterity enable autonomous technology.109
ly increasing their potential uses.105 have made autonomous robots not
only more effective, but also safer, Despite the potential uses and ad-
In 2005, businesses spent $11 billion which means they’re now more able vantages, adoption of autonomous
on robotic systems, worldwide; by to work alongside humans with less devices has been relatively slow. Only
2025, the Boston Consulting Group risk of malfunction or injury. 9% of manufacturers currently use
expects that number to reach $87 bil- semi-autonomous or fully autono-
lion.106 This investment indicates the The growth of autonomous machines mous devices within their operations;
huge potential for autonomous tech- doesn’t mean replacing their human an additional 11% expect to use them
nology. It is increasingly common for coworkers; autonomous robots are within the next three years. Manufac-
autonomous drones and robots to prime candidates to take over monot- turers cite cost as a key obstacle in
locate and transport materials around onous or dangerous tasks, allowing implementing autonomous devices in
warehouses and even deliver prod- humans to shift to safer, higher val- their workplaces—60% cite it as a top
ucts to customers.107 ue work.108 This does mean, however, concern.110
that the number of unskilled jobs re-
However, the full impact of this tech- quiring repetitive tasks will likely de- However, as technology progresses,
nology has only just begun. Auton- cline worldwide. The Boston Consult- prices are dropping. In 2010, a sin-
omous devices have the potential to ing Group anticipates this will result gle industrial robot cost $150,000 on
revolutionize a wide range of manu- in a shift in manufacturing locations, average; by 2015, that number had
dropped to $25,000, an 83% de-
crease over five years.111 Deloitte pre-
Cost of an = $1000
dicts that within the next ten years,
industrial robot autonomous devices will provide a
competitive advantage to companies
that incorporate them into the work-
place.112 As autonomous devices be-
come more advanced, less expensive,
and as manufacturers become more
confident in their ability and value, an
2010 2015 increasing number of companies are
likely to implement them.

Page 36
Advanced materials
unlock new
opportunities
Breakthroughs in robotics, sensors, gy developed a liquid that instantly
and computing technology have not hardens on impact—the ideal materi-
only affected how products are made, al for body armor. While it was devel-
but the very material used to create oped specifically for the military, this
them. Advanced materials today in- Shear-Thickening Fluid has a number
clude everything from super-strong of other potential uses, including pro-
composites and exotic alloys to ma- tective sports gear, car bumpers, and
terials that seem straight out of a sci- protective road barriers.115 Computer modeling
fi movie—such as bio-materials that tools now enable
can “heal” themselves and lightweight Advancements in computing power
fabrics that can solidify with a single have also had a huge impact on the companies to design
touch. field of materials development. Re- materials with the
searchers are now able to explore the exact properties they’re
Computer modeling tools now enable properties of a virtual material with-
out having first to produce it. The Ma-
seeking.
companies to design materials with
the exact properties they’re seeking, terials Project utilizes supercomputers
in a much more efficient and cost-ef- to compile the properties of all known
fective manner than traditional R&D and predicted compounds, creating
trials. For example, the International an open-access resource for anyone
Centre for Advanced Materials at the to use. Their ultimate goal is to re-
University of Manchester has been move the guesswork from materials
able to use secondary ion mass spec- development. Rather than starting
trometry to study how hydrogen at- with a material and figuring out if it
oms diffuse into steel, revealing any has desired properties, a manufactur-
flaws and allowing for the develop- er can determine the desired proper-
ment of a stronger product. In the ties—such as conductivity, hardness,
past, finding similar results would and elasticity—and easily search for
have taken months of trial and error; a material based on those require-
now, it takes an afternoon.113 ments.116

Nanotechnology allows scientists to While they can be initially costly to


manufacture materials at the molec- develop, these new advanced materi-
ular level, which has the potential to als offer substantial benefits for manu-
transform a wide variety of products. facturers. For example, the aerospace
Nanoparticles are able to take on industry is continually seeking ways
unique physical, chemical, mechan- to make aircraft lighter, stronger, and
ical, and optical qualities; scientists more heat-resistant, all of which re-
can take advantage of this by incor- sults in increased fuel efficiency, fast-
porating nanoparticles into materials. er speeds, and lowered emissions. A
Nanotechnology allowed for the cre- huge leap forward for the industry
ation of lithium-ion batteries, which was the development of carbon-fiber
revolutionized the smartphone indus- composites—stronger than steel and
try, and improvements are still being one-fifth of the weight. Today, these
made on batteries for electric cars, composites make up 50% of a com-
domestic robots, and more.114 mercial aircraft. This innovation has
tangible benefits for an aerospace
Materials that once would never have company; reducing the weight of an
seemed possible are now becoming aircraft by just 2.2 pounds can save
a reality. Polish scientists at the Mor- between $2,200 and $3,300 per year
atex Institute of Security Technolo- on operating costs.117

Page 37
AR/VR shines in ous. It’s also important to keep in
mind that this is still fairly young tech-
manufacturing nology; as it advances, more uses will
While many initially wrote them off become available. Many companies
as just a gimmick, augmented reality have begun to explore the use of AR
(AR) and virtual reality (VR) are prov- headsets that overlay augmented re-
ing to vastly increase productivity and ality onto real objects. Such a device Field service engineers
efficiency in manufacturing, and more provides the wearer with instant ac-
and more businesses are seeing the
at ThyssenKrupp are
cess to a conceivably endless supply of
potential benefits of incorporating information, helping them complete utilizing Microsoft
them into their processes and prod- a task safely and efficiently.119 Field HoloLens to improve
ucts. Gartner predicts that by 2019, service engineers at ThyssenKrupp operations and safety.
20% of large businesses will use AR, are utilizing Microsoft HoloLens to
VR, or mixed reality in some way.118 improve operations and safety. They

20+80+J
are able to walk through upcoming
jobs, interacting with 3D AR models.
On the job, they can use HoloLens to
access elevator maintenance history,
view 3D replications of parts to iden-
tify the problem, receive safety alerts,

20%
and even trigger a remote video call
to a subject matter expert who can
consult on the job. And they can do
all of this while keeping their hands
free, making them more efficient and
safer on the job.

Percent of large businesses Augmented reality has similar uses


that will use AR, VR, or mixed when it comes to quality assurance in
reality in some way by 2019. manufacturing environments. Porsche
tested a program in its assembly plant
in Leipzig, Germany, where techni-
The potential uses for AR and VR in cians used augmented reality to en-
manufacturing may not seem imme- hance the QA process. Using AR over-
diately obvious, but they are numer- lays, technicians compared pictures

Page 38
of parts on vehicles under inspection
with those provided by the supplier.
The AR tool highlighted features that
did not meet specifications, allowing
technicians to quickly and easily iden-
tify issues. Eventually, Porsche plans to in manufacturing. A recent Deloitte
integrate this technology with camer- study indicated that 3.5 million man-
as on the production floor, allowing ufacturing jobs would open up in the
for real-time analysis of parts and as- next decade in the US—and 2 million
sembly.120 of them will go unfilled.122 The majori-
ty of manufacturing jobs now require 3.5 million
Augmented and virtual reality can at least some college education, so
also be used to quickly and easily fa- sufficiently training a new generation manufacturing jobs will
cilitate expert assistance. Many manu- of manufacturing technicians takes open up in the next
facturers have distributed operations, more time than it used to. Rather than decade in the U.S.,and 2
and inspectors and technicians need needing to train every technician to
to travel between these physical lo- a certain level, companies can utilize
million of them will go
cations in order to inspect a machine, AR and VR to provide on-site train- unfilled.
part, or product. Mixed reality, allows ing and supplement an employee’s
these experts to look through the existing skill set and knowledge with but it adds up. Previously, employees
“eyes” of an on-site technician; they expert help that can be delivered di- at GE Healthcare spent almost 100,000
can give advice, troubleshoot, and rectly to them when needed.123 hours a year logging into the IT sys-
provide approval from literally any- tem. At the same warehouse, workers
where in the world.121 Clearly, this rep- Seemingly small tasks can benefit receiving picklist orders through AR
resents huge potential savings in both from augmented reality as well. GE were able to complete the task 46%
time and costs for manufacturers. is using facial recognition technolo- faster than when using the standard
gy to automatically sign employees process. These seemingly simple uses
Augmented reality also represents into IT systems and resume jobs after of AR technology save companies
a potential solution to the skills gap a break. This may seem insignificant, both time and money.124

Innovate and evolve


New technology is changing the way manufacturers design and build products. From digital twins and AR/VR to
autonomous vehicles and artificial intelligence, modern manufacturers must leverage the latest technology to deliver
innovative products and evolve their businesses. At Microsoft, we’re empowering manufacturers with the innovation
and tools they need to build the products of the future.

Leverage new tech Create new products Drive innovation


Modern manufacturers must As the pace of change accelerates, Innovation is the lifeblood of the
leverage the latest technology to modern manufacturers must always modern retail business. To inno-
stay ahead of the competition. be looking to the future, seeking new vate, manufacturers must build
Microsoft provides manufacturers trends and innovating new products. on an adaptable platform that
with the innovative technology— Dynamics 365 for Finance and Oper- provides flexibility and scalability.
like HoloLens—knowledge, and ations gives manufacturers the data Dynamics 365 enables manufac-
flexibility they need to improve and insights they need to uncover turers to drive innovation with an
operations, design next-genera- tomorrows trends and the tools and intelligent application that is easy
tion products, and deliver amaz- technology to create the products of to tailor, extend, and connect to
ing product experiences. the future. other services.

Page 39
Businesses adapt to an
evolving workforce
• Manufacturers plan for an aging workforce
• Millennials become managers and Gen Z graduates
• Diversity and inclusion are at the forefront
• The “no-collar” workforce grows
• Skills gaps create staffing challenges
• Businesses balance technology and politics in corporate offshoring
• New technologies enhance manufacturing safety

Page 40
Businesses adapt to an
evolving workforce

Manufacturers plan for an aging workforce Executive summary


Older adults (ages 55 and up) are now the fastest-growing segment of the Amer- As Boomers approach retirement
ican workforce.125 As companies shift from pensions towards employee-man- and a new, young, highly educated
aged retirement accounts and Americans attempt to rebuild savings wiped out workforce enters the marketplace,
by the 2008 recession, many Boomers are delaying retirement or even returning businesses are being forced to rethink
to work. By the year 2026, older Americans will constitute 26% of the manufac- how they operate.
turing workforce, an increase of 12% from 2002.126

Leaders in the manufacturing sector are aware of the impact that the aging
workforce may have on their businesses in the years to come. In a survey of Highlights
conducted by the Society for Human Resource Management (SHRM), a majority • Older adults (ages 55 and up) are
of manufacturing HR professionals characterized the impending retirement of now the fastest-growing segment
aging employees over the next two decades as either potentially or definitely of the American workforce.
problematic for their organization. Eleven percent of HR professionals indicated • By the year 2065, there will be no
that the situation would pose a crisis for their company in the next six to ten one racial majority in the U.S.
years; that number jumped to 17% in the 11-20 year range.127
• There could be a need for 736,000
data scientists by 2024, yet
In a survey of CEOs of global manufacturing companies, talent was cited as
estimates only forecast 438,000
the top driver of market competitiveness.128 As employees retire, manufacturers
data scientists in the workforce.
are not only confronted with the challenge of filling a growing number open
positions, they are faced with the loss of talented individuals who possess both
experience and institutional knowledge, exacerbating the sector’s widening skills
gap. Consequently, a growing number of manufacturing firms are investing ef-
forts to increase training and cross-training, develop succession plans, increase
recruiting efforts, and develop processes to capture institutional knowledge to
ensure that the next generation of workers is capable of taking the reins when
their predecessors step down.129

Millennials become managers and Gen Z The workforce is


graduates changing.
Not too long ago, the business world was all aflutter about how to deal with

Page 41
Millennials in the workplace, trying tion will have on society as they come
to predict what to expect from this of age. Twenge’s research revealed
new and seemingly exotic generation. that members of Gen Z are both more
Fast forward to 2018, and the oldest focused on work compared to Millen-
Millennials are already approaching nials at the same age and more likely
mid-career, with many assuming man- to seek stable employment than to be
agement roles. And with Millennials self-employed.132
taking on higher levels of responsi-
bility earlier in their careers than was Authors David and Jonah Stillman
common in the past, they are increas- offer a counterpoint to this perspec-
ingly in the position of managing em- tive in Gen Z @ Work: How the Next
ployees older than themselves.130 Generation Is Transforming the Work-
Projected population by
place, arguing that this maturing
generation in millions As a group, Millennials are typically generation’s entrepreneurial impuls-
characterized as tech-savvy, entrepre- es are simply expressed in a differ-
70
neurial, collaborative, and valuing of ent way. Increasingly, Gen Zers are
work-life balance, and this is impact- pursuing interests outside of their
50
ing their approach to management. In full-time employment that also gen-
practice, it means that they are like- erate income—in today’s parlance,
30
ly to embrace the use of workplace everybody’s got a side hustle.133
communication and collaboration
10
technologies to foster conversation Now in their late teens and early
2016 2019 2028 2036 2050 and teamwork and that they pro- twenties, the oldest members of Gen
Silent Boomer Gen X Millennial
mote a flatter hierarchy in the office, Z grew up during a recession, making
embracing good ideas from wherev- them far more risk-averse than Mil-
er they originate. And because the lennials.134 On average, these digital
current IT environment makes it eas- natives are coming of age later than
ier than ever for employees to work previous generations, waiting longer
whenever and wherever they want, to hit seminal milestones like dating,
Millennial managers are often more driving, and holding a job. As a con-
flexible about letting employees take sequence, they arrive in the workforce
care of personal matters as needed, with less life experience under their
so long as they stay on top of their belts and may require a high degree
work.131 of oversight and guidance as they ad-
just to the rhythms and responsibili-
Looking to the next generation, the ties of adult careers.135
leading edge of Gen Z (also known
as iGen) has just begun to enter the These findings present both opportu-
workforce. As they do, their beliefs, nities and challenges for companies.
attitudes, and habits will shape how From a financial perspective, Gen Z’s
businesses operate and redefine how desire to seek stable, long-term em-
managers must lead in order to be ployment could spell higher employ-
successful. ee retention rates—and thus lower
costs for recruiting and training new
In her book, iGen: Why Today’s Su- employees over time. In exchange,
per-Connected Kids are Growing Up employers must be willing to invest in
Less Rebellious, More Tolerant, Less training and guiding Gen Zers as they
Happy—and Completely Unprepared adjust to corporate life and as they
for Adulthood, Professor Jean M. find ways to direct their entrepreneur-
Twenge of San Diego State University ial inclinations into their work with the
analyzes the impact that this genera- company.

Page 42
With both generations, companies for the tech industry, with a number of
would be wise to institute formal high-profile companies facing intense
programs that allow employees to criticism over missteps and failures
harness their entrepreneurial tenden- with regard to implicit and explicit
cies for the good of the company—a bias in the workplace.140
concept known as intrapreneurship.
Companies with intrapreneurial cul- In response to the growing national
tures enjoy higher levels of pur- conversation around representation
pose-led management and employee and equality, a coalition of corporate
engagement,136 traits that ultimately executives has banded together to
lead to creativity, employee loyalty, create CEO Action for Diversity & In-
and innovation. clusion, a group dedicated to foster-
ing frank and open discourse about
Diversity and issues like race, gender, and sexual
orientation in the workplace. On its
inclusion are at the website, ceoaction.com, the group
forefront has created a repository of best prac-
Two new generations are poised to tices for discussing and fostering a
take over the workforce; they are both more diverse and inclusive workplace.
more diverse than previous genera-

29+71+J
tions, and they place a higher value Public scrutiny aside, there are many
on diversity, inclusion, and accessi- reasons companies might seek to
bility than their predecessors. These have a more diverse workforce—a
generations are, of course, Millenni- sense of equity, a desire for a com-
als and Gen Z. When compared with pany’s employees to more closely re-
semble the populations they serve,141

29%
Baby Boomers and Gen X, more Mil-
lennials and Gen Zers cited diversity and even profitability. Research by
and inclusion of a prospective em- McKinseyshows that co mpanies in
ployer as an important factor in their the top quartile of gender and racial
job search.137 diversity were more likely to deliv-
er financial returns that were above
Research by Nielsen indicates that their national industry median than
Gen Z and Millennials, who make up those less diverse.142 And according Women currently only
roughly 48% of the U.S. population, to “Women in Manufacturing 2017,” a account for 29% of the
are more racially diverse than preced- report by Deloitte, the Manufacturing manufacturing workforce.
ing generations.138 By the year 2065, Institute, and the American Produc-
there will be no one racial majority tion and Inventory Control Society,
in the U.S.139 The face of the Ameri- placing a stronger emphasis on re-
can population is changing, and with cruiting women (who currently only
it, our expectations of who should account or 29% of the manufacturing
be represented in the workplace are workforce) may be critical to address-
changing, as well. ing the growing skills gap in the man-
ufacturing sector.143
Employees, investors, and the pub-
lic have begun to demand increased As companies embrace gender and
transparency and accountability from racial diversity, they open themselves
companies regarding social issues. In up to a diversity of ideas that can un-
turn, businesses are acknowledging cover new opportunities, challenge
their shortcomings and making com- long-held assumptions, and help un-
mitments and investments to change. lock new communities of talented in-
Last year was a particularly hard year dividuals.

Page 43
The “no-collar”
workforce grows
As manufacturing becomes an in-
creasingly technical craft, manufac-
Rockwell Automation was the Windows 10 IoT
turing jobs will cease to be defined by
Enterprise operating system to design a hybrid
manual labor. Instead, the future of
automation controller that easily connects to
manufacturing will be characterized
customers’ IT environments and Azure IoT Suite,
by skilled laborers whose efforts are
giving them immediate access to data at the
augmented by technology—and with
point of operation.
it, the rise of the no-collar workforce.

With the introduction of robotic pro-


cess automation, AI, computer vision,
and other smart technologies in the
workplace, companies are redefining
how work is done in a manufacturing
setting. By identifying and automat-
ing processes that can be completed
by machines, companies can improve
efficiency and reduce errors while also
freeing up their employees to focus
on high-value tasks that require a
human touch. Employers are taking
advantage of this revolution in intelli-
gent automation to retrain employees
on the use of new technologies144 and
empowering them to make decisions
based on real-time data.145

One company that is revolutionizing


how the no-collar workforce oper-
ates is Rockwell Automation, which
is using Microsoft products to give
manufacturing customers real-time
insight into their operations. The
company uses the Windows 10 IoT
Enterprise operating system to design
a hybrid automation controller that
easily connects to customers’ IT en-
vironments and Azure IoT Suite, giv-
ing them immediate access to data at
the point of operation. These insights
allow managers to make changes
mid-shift (instead of after operations
cease) and reduces decision-making
time from hours to milliseconds.146

Page 44
Skills gaps create skills gap is growing; over the next de-
cade, nearly 2 million manufacturing
staffing challenges jobs will go unfilled.147
As a result of the industry’s shift from
blue collar to no-collar jobs, compa- Eighty-two percent of executives wor-
nies are struggling to find workers ry that the skills gap will negatively in-
Supply and
demand of data

100
60
with the skills necessary to meet to-
fluence their ability to meet customer
day’s advanced manufacturing re-
quirements. A study conducted by
demand. A majority of executives also scientists by 2024
worry about the impacts the skills gap
Deloitte on behalf of the Manufactur-
will have on productivity and inno-
ing Institute reveals startling insights
vation, the ability to implement new
about the growing skills gap in the
technologies, and customer service.148 De
manufacturing industry.

m
Su
pp

an
Over the next decade, employers will Both government and private industry

d7
are looking at ways to close the skills

ly
seek to place talent in nearly 3.4 mil-

36,000
4
gap. For example, the National Net-

3 8 ,0 0 0
lion manufacturing jobs (2.7 million
to replace the existing workforce as work for Manufacturing Innovation,
Baby Boomers retire and the remain- which was formed in 2014 by a group
ing 700,000 new jobs due to antici- of federal agencies and manufactur-
pated economic expansion). However, ers, focuses on providing workers with
because of the skills gap, it is likely skills and training relevant to 3D-print-
that 2 million of these jobs will remain ing and digital manufacturing. Other
unfilled. At present, fully 60% of open interventions seek to improve access
production positions are unfilled be- to training for both adults and high
cause of a talent shortage. The num- school students before they enter the
ber of positions left open due to the workplace.149

300%
The Growing
Shortage of Skilled Job openings
Manufacturing Workers

200%

100%

Hires
Gap

2009 2010 2011 2012 2013 2014 2015 2016 2017

Page 45
What exactly do employees need to skill tasks back in-house while simulta-
bring to the table in order to be suc- neously generating new, high-skilled
cessful in today’s manufacturing cli- positions is one that can potentially
mate? Employers say the skills gap reap cost savings as well as political
boils down to insufficient training in goodwill.
math, problem-solving, basic techni-
cal training, and technology and com- While technology is enabling compa-
puter skills.150 Any effective long-term nies to reduce offshore commitments,
solutions will have to address how recent developments in domestic and
we as a society approach vocational international politics may be having The same disruptive
training and view the manufacturing the opposite effect. In the U.S., a new- force that enabled
industry. For their part, manufacturers ly introduced tariff on steel and alumi- companies to move
should embrace a two-pronged ap- num may force companies to offshore
proach. First, companies can address the purchase or manufacturing of cer- jobs overseas—
the existing skills gap by providing tain goods. At present, the domestic technology—may now
training to help employees develop demand for steel and aluminum out- be responsible for
the skills they need. Second, com- strips the available supply. Because of
panies must begin actively recruiting
bringing them back
the tariff—which affects raw materials
engineering and computer science but not finished products—compa- onshore.
students at colleges and universities, nies that manufacture products on
as they are likely unaware of the rigor U.S. soil using imported steel may no
and opportunities for growth afforded longer be able to afford to do so, and
by a career in manufacturing. in some cases, may opt to offshore
their manufacturing. Likewise, compa-
Businesses balance nies that currently source steel com-
technology and ponents from U.S. companies may
choose to import finished products
politics in corporate from manufacturers overseas in order
offshoring to remain price competitive.152
Since the turn of the millennium, there
has been a steady growth in offshor- The Tax Cut and Jobs Act, which was
ing, driven largely by improved com- signed into law last December, may
munication (via technology), easier also have unintended effects on off-
travel, and a growing low-cost, high- shoring by U.S. businesses. The plan
skilled labor market abroad. But the institutes the creation of a territorial
same disruptive force that enabled tax system, under which profits earned
companies to move jobs overseas— by U.S. companies in foreign countries
technology—may now be responsible are not subject to U.S. taxes. Many
for bringing them back onshore. experts fear that this will incentivize
businesses to move jobs and opera-
The adoption of robotic process auto- tions to countries with lower tax rates
mation, artificial intelligence, and ma- than can be found domestically.153
chine learning is allowing companies
to automate routine jobs that previ- And in Europe, Britain’s decision to
ously would have been outsourced exit the E.U. could result in jobs flow-
to a human workforce overseas. This ing out of the U.K. Due to uncertainty
trend has resulted in a resurgence about the domestic job market and
of domestic jobs, as companies hire to the high cost of hiring foreign em-
skilled professionals to oversee and ployees as a result of Brexit, skilled
troubleshoot technology in onshore jobs which were previously filled by
facilities while continuing to invest in citizens of other E.U. member coun-
research to advance developments tries who had relocated to the U.K. for
in these fields.151 For manufacturing work may end up being outsourced
companies, the decision to bring low- outside Britain’s borders.154

Page 46
New technologies production accordingly, and flag in-
cidents like spills before they cause
enhance harm.
manufacturing safety
Although the manufacturing indus- Boeing is another manufacturer that is
try is considerably safer than it was successfully harnessing technology to
in the days of the Industrial Revolu- make the workplace safer. For years,
tion, workplace injuries are still a risk the company has partnered with Ze-
for present-day manufacturing pro- bra to enhance the safety of its paint-
fessionals. Thankfully, advances in AI, ers. Using Zebra’s MotionWorks™ an
computer vision, IoT, and facial recog- Ultra Wide Band real-time locating
nition are helping businesses become system, Boeing is able to monitor
safer than ever. the location and status of its painters
while they are using aerial equipment,
With Computer Vision from Microsoft ensuring that they are following safety
Cognitive Services, Prism Skylabs is protocols and that their harnesses are
revolutionizing the way that compa- in proper working order.155
nies use video. Their new app, Prism
Vision, allows customers to access, Likewise, advances in facial recogni-
view, summarize, and search video tion are helping companies maintain
from any camera in their network. perimeter security at their facilities,
Prism Vision’s AI and machine learn- ensuring that only authorized person-
ing capabilities open up a range pos- nel are granted access. As these tech-
sibilities for customers: managers can nologies continue to advance, expect
use the app to ensure that employ- to see pioneers in manufacturing ap-
ees are following proper safety pro- plying them in new, innovative ways
tocols, identify problems on the line to make the workplace even safer and
that could result in injury and adjust more efficient.

Transform for the future


Two new generations of socially-minded, tech-savvy individuals are changing the workplace. As this evolving and
empowered workforce seeks to leave their mark on their world, manufacturing leaders must empower them with the
vision, opportunity, and resources to do so. As we undergo our own cultural transformation at Microsoft, it informs
and inspires our pursuit to empower our clients as they transform their organizations for the future.

Empower employees Make tech accessible Transform culture


Employees are a business’s most Successful business leaders are seek- As our world faces new challeng-
valuable asset; today’s organiza- ing diverse perspectives and new ideas es, manufacturers must transform
tions must empower their employ- to challenge their most ingrained as- their cultures to posture their
ees to do more. From tools like Of- sumptions. With intuitive, familiar tools workforce to solve today’s most
fice 365 that help teams get more that are easy to learn and cloud-based pressing problems. From tools that
done to role-based workspaces in applications that allow individuals to improve communication across
Dynamics 365 that put the right in- access information from anywhere, an enterprise to the platform on
formation at each employee’s fin- Microsoft is making technology more which a startup will build the app
gertips, Microsoft is helping busi- accessible to more people than ever that will disrupt an industry, Micro-
nesses empower their employees before, opening up untapped markets soft is empowering businesses to
to change the world. for talent and innovation. redefine their culture.

Page 47
Living in the age of
uncertainty
• Regulation changes create uncertainty
• GDPR is here
• Businesses brace for Brexit
• Leaders try to navigate a highly politicized environment
• Industries converge
• The global manufacturing industry is thriving despite pervasive uncertainty

Page 48
Living in the age
of uncertainty

Regulation changes create uncertainty Executive summary


Over the last 18 months, a string of major regulatory changes has been initiated In an incredibly polarized political
and enacted. From GDPR to tariffs, these regulations span across a wide range of environment, attitudes can shift on a
disciplines and touch nearly every business. As business leaders adapt to comply dime, making it difficult for companies
with the latest regulations, they remain concerned over the impact of additional to plan for the future.
pending regulations that could upend their operations. In 2018, 42% of CEOs
globally and 50% of CEOs in North America reported over-regulation as a top
concern,156 with 54% citing rising risk levels due to industry-specific regulation.157
Highlights
Manufacturing regulation • Forty-nine percent of business
From rollbacks in worker safety rules and emissions policies to net neutrality, tar- leaders feel that they are exposed
iffs, and subsidies, manufacturers across all industries are facing a great deal of to more uncertainty today than
regulatory uncertainty and flux. While we are currently in a period of regulatory they were three years ago.
easing, longer-term macro-trends suggest movement towards higher labor and • Forty-two percent of global CEOs
environmental standards. reported over-regulation as a top
concern.
As such, manufacturers must not only grapple with the operational and financial
impact of these changing regulations; they must also weigh the impact of these • Sixty-six percent of consumers
changes on other areas of their business as they develop both their short- and felt it was important for brands to
long-term strategies. These include the effects of lower worker safety standards take a public stand on social and
on talent retention and healthcare costs and customer perceptions of products political issues.
that are environmentally damaging.

Data protection
Data protection and data privacy compliance are huge concerns for today’s busi-
ness leaders, with 78% expressing increasing concerns in a recent study by EY.158
As many companies struggle with managing and securing their customers’ data, Forty-two percent of
regulators are now making moves to empower consumers and ensure the pri-
vacy of this data.
global CEOs reported
over-regulation as a top
As GDPR rolls out in the European Union (E.U.), it’s impacting businesses world- concern.
wide, affecting any business who has customers in the E.U., and many companies

Page 49
Other policies
Beyond manufacturing, privacy, and
remain unprepared. In an early 2018 trade, there is a long list of policy ar-
study, only 33% of companies report- eas currently being upended that are
ed having a plan while 39% said they of great interest and concern to man-
were not familiar with GDPR at all.159 ufacturers. From immigration to labor
policy, new legislation is impacting
As businesses try to manage GDPR, how businesses source and manage
many are also facing the prospect of talent and has the capacity to impact
new regulations as the U.S. grapples businesses across the supply chain.
with several large data breach cases, Many industries are also being im-
each with far-reaching consequences, pacted by rollbacks in environmental
and weighs options for better manag- policies, which can affect sourcing
ing data privacy and consumer pro- and operations. Some industries, like
tections. the technology industry, have been
relatively unified in their objection to

9+91+J
Trade policy these environmental policy chang-
With newly imposed tariffs on import- es,162 while others, like utilities, remain
ed steel (25%), aluminum (10%) and divided.163
solar panels (30%), many business
leaders and financial experts fear that Beyond regulatory policy, many other
new trade tariffs could negatively af- policy uncertainties exist on the hori-

9%
fect domestic economic growth and zon, including international policy in
accordingly, hurt job growth.160 There regions like North Korea, Syria, Yemen,
is also increasing concern regarding and Iran, each of which could have a
the potential for future tariffs. Sparked substantial impact on businesses and
by these new tariffs, and the list of 1,300 the world.
additional tariffs that have been pro-
posed by the U.S., nearly three-quar- Legal note: The material contained within
this document is for informational purposes
Percent of U.S. companies ters of business leaders are now wor- only and is not meant to be a substitute for
who said they felt well ried about a trade war,161 which could professional advice. Please consult an ac-
informed about the GDPR. have an extremely negative impact counting or legal professional for advice on
any new rules and guidelines.
on businesses in the U.S. and abroad.

Page 50
39+17+1133H
GDPR compliance
readiness

%
33

39%
GDPR is here
On May 25, 2018, a European privacy
law took effect and set a new glob-
al bar for privacy rights, security, and

%
11
compliance. The General Data Protec-
1 7%

tion Regulation (GDPR) is fundamen- breaches to their supervisory author-


tally about protecting and enabling ities without undue delay, and gener-
the privacy rights of individuals. The ally no later than 72 hours; and I’m not familiar with the GDPR
GDPR establishes strict global privacy We have heard of the GDP but have not
yet taken any action
requirements governing how busi- Significant penalties for non-com-
nesses manage and protect person- We are studying the GDPR and its scope
pliance
al data while respecting individual Imposing steep sanctions, including We have a plan for GDPR
choice—no matter where data is sent, substantial fines, that are applica-
processed, or stored. ble whether an organization has in-
tentionally or inadvertently failed to
The GDPR imposes new rules on or- comply.
ganizations that offer goods and ser-
vices to people in the E.U., or that Even with the law now in effect, there
collect and analyze data tied to E.U. are still many questions surrounding
residents, regardless of where the the GDPR, and many businesses are
business is located. Among the key still under-informed about the new
elements of the GDPR are: regulation. Only 36% of IT profes-
sionals in the E.U. and 9% in the U.S.
Enhanced personal privacy rights said they felt well informed about the
Strengthening data protection for in- GDPR and its impact on their busi-
dividuals within the E.U. by ensuring ness.164 As of mid-2017, only 28% of
they have the right to access their
E.U. businesses and 5% of U.S. busi-
data, to correct inaccuracies, to erase
nesses reported that they had already
data, to object to the processing of
started preparations to comply with
their information, and to move their
the new laws. And as companies roll
data;
out plans, many concerns remain
about ambiguity in the requirements,
Increased duty for protecting data
which could cost businesses millions if
Reinforcing accountability of com-
panies and public organizations that they fail to comply.
process personal data, providing in-
creased clarity of responsibility in en- Legal note: The material contained within
this document is for informational purposes
suring compliance; only and is not meant to be a substitute for
professional advice. Please consult an ac-
Mandatory data breach reporting counting or legal professional for advice on
any new rules and guidelines.
Requiring companies to report data

Page 51
Businesses brace for in the county.168 Half of the businesses
polled cited plans to bypass the U.K.
Brexit in order to do business directly with
On June 23, 2016, Britain shocked the E.U.
the world when they passed a refer-
endum to leave the European Union The sheer uncertainty surrounding
(E.U.). This decision sent a shockwave Brexit is also having an impact on the
through global markets as the impli- job market in the U.K., with compa-
cations of Britain’s departure from the nies, job seekers, and employees all
European Union moved from theory showing signs of cold feet. In the year
to reality. following the Brexit vote, fewer for- The U.K. is scheduled
eigners applied for work in the U.K., to leave the E.U. on
The initial vote was met with severe uncertain about their ability to stay March 29, 2019.
backlash from the business world. The and work, and fewer British compa-
British Pound plunged and has re- nies sent offers to job seekers located
mained roughly 15% lower compared outside the U.K. This has caused the
to the dollar than before the referen- representation of foreign candidates
dum.165 While the FTSE 100 has recov- in the U.K. talent pool to decrease by
ered from its initial fall,166 a long list 50%.169 In addition, 41% of U.K. tech
of outstanding Brexit unknowns have workers surveyed said they were less
resulted in a choppy start to 2018,167 likely to start their business in the U.K.
and the uncertainty has pushed U.K. due to Brexit.
government bonds to record lows as
investors seek safer assets. As the Brexit date approaches, busi-
nesses are still seeking clarity from
Many U.S. businesses are now having the U.K. government on future trade
to make difficult decisions about how arrangements with the E.U. and the
to proceed with business in the U.K. world. This ambiguity has created a
For many, the U.K. was a link into the great deal of frustration for business
E.U., but with the U.K. now leaving the leaders, who are struggling to set
E.U., many are reconsidering their U.K. long-term investment strategies as a
operations. In one study by Gowling result of the uncertainty.
WLG, two-thirds of U.S. businesses
polled said that the Brexit decision was The U.K. is scheduled to leave the E.U.
already impacting investment choices on March 29, 2019.

British Pound/U.S. Dollar


1.500

Brexit vote

1.400

1.300

Legal note: The material contained within


this document is for informational purposes
1.200
only and is not meant to be a substitute for
professional advice. Please consult an ac-
counting or legal professional for advice on
any new rules and guidelines.
1.100
April 2016 January 2017 January 2018 .

Page 52
Leaders try
to navigate a
Sixty-six percent of consumers highly politicized
feel it is important for brands to environment
take a public stand on social and While companies have historically
taken a highly strategic and tactful
political issues. approach to public relations, massive
social media campaigns and boy-
cotts—like #GrabYourWallet, a move-
ment started by Shannon Coulter in
October 2016—have forced many
companies to enter the political conver-
sation, whether they wanted to or not.

Executive orders directly affecting


both customers and employees have
prompted companies to take a polit-
ical position, with CEOs from Micro-
soft, Apple, Google, Goldman Sachs,
Starbucks, Nike, Tesla, and Facebook
(among many others) decrying cer-
tain policies—including those on im-
migration and the environment—in
public statements and pledging to
protect their employees who might
be impacted by particular decisions.170
An executive order in April 2017 call-
ing for a review of national monu-
ments prompted outdoor retailers
REI, Patagonia, and The North Face to
urge customers to contact their legis-
lators and oppose any legislation that
threatens federally protected public
land.171

In the past, it was rare for large com-


panies to make openly political state-
ments; however, with changing de-
mographics, the rise of social media,
and a rapidly shifting political environ-
ment, customers are vocal when they
believe a business has misstepped
and now expect brands to take a stand
on issues. In a recent study by Sprout
Social, 66% of consumers felt it was
important for brands to take a public
stand on social and political issues.172

Page 53
Forty-seven percent
of executives are
preparing their
companies for an influx
of entrants from other
sectors.

10072+ 7069+ 4336+ 33


67%
The single biggest
trend business leaders
think will transform
the business arena
48%

47%

46%
Industries converge
As organsnizatio invest in technol- In IBM’s Global C-suite Study, industry
ogy and transform their companies convergence was the biggest trend
29%

through new business models, the business leaders saw transforming the
boundaries of how a company may business landscape. Accordingly, 47%
Redistribution of consumer purchasing power

24%

leverage their technology are becom- were preparing their companies for 22%
ing increasingly blurred. You don’t an influx of entrants from other sec-
have to look far to find examples of tors, a 27% increase from 2013.
Alternative financing mechanisms

technology companies transcending


industries to invest in autonomous In today’s fast-moving business world,
Sustainability imperative
“Anywhere” workplace

vehicles, healthcare technology, brick companies will continue to face more


Industry convergence

and mortar retail, and entertainment. competition and new challenges. And
Sharing economy
Rising cyber risk

In a sense, as all companies become as they do, they will continue to rely
technology companies, the reciprocal on their leaders to navigate through
also becomes true: a technology com- uncertainty towards growth and
pany can be any type of company. progress.

Page 54
The global shift to a defensive posture. Due to
uncertainty, businesses reduce overall
According to a report from the man-
ufacturing industry group EEF, growth
manufacturing investment, which leads to a decrease of the manufacturing sector in the
industry is thriving in hiring, work hours, research and de- Western world outpaced growth of the
despite pervasive velopment, manufacturing production,
and labor productivity. Bachmann, El-
economy as a whole during 2017, with
England’s manufacturing industry ex-
uncertainty stner, and Sims write that, “Business periencing nine months of uninterrupt-
Recent events in U.S. and U.K. politics uncertainty [has] effects similar to neg- ed growth and expanding an impres-
have upended existing relationships ative business confidence,” and go on sive 2.8%.174 Similarly, the Purchasing
between nations, leading many to wor- to detail how during these cycles, hard- Manager’s Index—an indicator which is
ry about the potential fallout for global
earned relationships are damaged and based on new orders, inventory levels,
trade and commerce. Despite these con-
business models fail. All of this, in turn, production, supplier deliveries and the
cerns, global manufacturing output re-
cuts economic output and drives fur- employment environment—remains
mains robust.
ther uncertainty, which restarts the above 50 in the U.S. (56.5), England
cycle. “Business and customer rela- (55.1), and the Eurozone (56.6), indi-
Business leaders are trained to “expect
tionships have to be re-established cating expansion of the sector.175 176 Ac-
the unexpected,” but living in limbo can
take a toll, and long-term uncertainty— and business models altered when the cording to the World Bank, this growth
whether geopolitical, regulatory, social, economy is at trough. This generates was driven in large part by the activity
or other—has been associated with uncertainty.” Summarized succinctly in of commodity exporters and by gains
prolonged declines in economic activ- their final words, “Uncertainty is a con- in productivity due to automation.177
ity.173 More concerning, research also comitant phenomenon of negative first IHS Markit also attributes growth in the
shows no evidence of a rapid rebound moments events in the economy. Bad U.S. to new client acquisitions and to
when uncertainty declines—known as times breed uncertainty.” the growth in export orders, despite
the “wait-and-see” effect. Instead, the price increases caused by the introduc-
data show that uncertainty exists in a From Brexit negotiations and trade tar- tion of new tariffs and by the rising cost
series of feedback loops which signal iffs to immigration reform and environ- of raw materials.178
bad economic times. mental policies, the unpredictability of
today’s political and social landscape The full implications of recent develop-
In the NBER paper, “Uncertainty and should have a dampening effect on the ments in global politics have yet to be
Economic Activity,” researchers Bach- manufacturing sector. And yet, perfor- understood. Even so, early indications
mann, Elstner, and Sims show that in mance data from 2017 and 2018 indi- show that the manufacturing sector re-
an uncertain environment, businesses cate that this is not the case. mains resilient in the face of uncertainty.

Pivot and adapt


Today’s business leaders face many difficult decisions as they navigate through a time of considerable ambiguity and
uncertainty. At Microsoft, we’re empowering these leaders with greater visibility into their business operations and
performance to help them identify emerging hazards and with the flexibility to adapt quickly and scale with ease.

Better manage risk Increase flexibility Scale with ease


From cybersecurity to compliance, To succeed in a world of uncertain- Manufacturers face many chal-
manufacturers must address a ty, manufacturers must be flexible lenges as they look to scale at
wide range of threats to their busi- to quickly pivot and adapt as market home, abroad, and into new verti-
ness. With Azure’s security, privacy, conditions change. With Azure and cals. Dynamics 365’s cloud deploy-
transparency, and industry-lead- Dynamics 365, organizations have the ment options make scaling easier
ing compliance coverage, business flexibility to deploy how and where than ever, whether a company is
leaders can better manage cyber they want, leverage extensions to looking to scale up or down to
risks, and with unified data in the quickly add new, customizable capa- better manage seasonal demands
cloud, manufacturing teams can bilities, and easily manage how system or duplicate a Dynamics 365 in-
improve reporting speed and ac- updates and new features are imple- stance on a server in a new coun-
curacy. mented across the organization. try they’re entering.

Page 55
Conclusion
The world is changing and as a result, so is manufactur-
ing. In addition to the trends covered in this report, many
other changes, challenges, and new technologies are im-
pacting manufacturing, including value chain execution
efficiency demands, security challenges, smart sensors,
wearables, SMAC-stack, and risk management. As man-
ufacturing companies of the past turn into the advanced
manufacturing businesses of the future, industry lead-
ers must leverage technology to help bridge the gap,
improve safety and operations, provide greater trans-
parency, and deliver better products and experiences.

Page 56
Accelerate
your business
growth.
Digital transformation
Modern businesses must embrace digital transformation to create value for their
customers, empower employees, optimize operations, and transform products.

Dynamics 365
Microsoft Dynamics 365’s suite of holistic, connected applications enables businesses to
power intelligent business processes through digital feedback loops.

Finance and Operations


Microsoft Dynamics 365 for Finance and Operations gives businesses the tools to empower
their people to make smarter decisions, transform processes, and drive rapid growth.

Page 57
Digital
transformation
Technology is disrupting every in- existing business models. Organiza- • Modern Business Process with
dustry. Today, rapid transformation is tions must embrace a different way of Dynamics 365, Power BI,
the status quo and competition aris- bringing together people, data, and PowerApps and Flow
es from everywhere. From manufac- operations to create value for their
• Complete Cloud Provider with
turing, financial services, and retail to customers, empower employees, and
Azure and Intelligence/AI
healthcare, education, and govern- transform products. They must lever-
ment, business leaders are trying to age every device, system, process, • Empowered worker productivity
understand what this change means and asset across the company to turn with Microsoft 365
for their organizations and how they data into action and create systems of
can digitally transform to prepare for intelligence. The customer benefits of working with
the future. a single provider include having only
Microsoft is in a unique position in one vendor to manage, one identity
For companies to survive and thrive in that we are not only able to support solution that is integrated, one doc-
this new era, they must embrace dig- our customers through their entire ument storage solution that can be
ital transformation. But digital trans- journey of transformation, but we can accessed from anywhere, one pro-
formation is not simply about technol- also solve for the many other chal- ductivity solution that leverages fa-
ogy; it requires a culture shift and new lenges that come with managing and miliar usability across apps, and most
processes. It demands that business optimizing disparate, siloed solutions importantly, one common data plat-
leaders evaluate and reimagine their with: form.

60%

Digital leaders
vs digital
50%
Customer benefits:

laggards
1. One productivity solution
40% 2. One intelligence solution
3. One ‘citizen developer’
solution
30% 4. One document storage
solution
5. One identity solution
20% 6. One cloud
7. One vendor
8. One support contract
10%
9. One solution marketplace
10. One common data platform
0%
Three year average Three year average Three year average
gross margin earnings before taxes net income

“The Digital Business Divide, Analyzing the operating


Digital laggards Digital leaders impact of digital transformation;” Marco Iansiti, Karim
Bottom 25% of enterprises Top 25% of enterprises Lakhani, January 2017.

Page 58
At Microsoft, our mission is to empower every person and every organization on
the planet to achieve more. Our strategy is to build best-in-class platforms and
productivity services for a mobile-first, cloud-first world.

Microsoft
Dynamics 365
As organizations look to digitally
transform and create systems of in-
telligence, they are shifting away from
traditional, monolithic ERP systems
that are difficult to implement and
maintain and moving towards modu-
lar, modern platforms, such as Dynam-
ics 365, that allow them to intelligent-
ly and flexibly manage their business.

Dynamics 365 is empowering busi-


nesses to drive true digital transfor-
mation through a suite of holistic,
connected applications, and through
the Microsoft cloud, Dynamics 365
can integrate with LinkedIn, Microsoft
365, Azure, and all of the other assets
that we’ve built.

Unifying data from across the orga-


nization enables businesses to power
intelligent business processes through
digital feedback loops and deliver
experiences that are synergistic and
seamless.

Page 59
Digital feedback loops Beyond a feedback loop in a stand- how their products and services are
When businesses leverage business alone system, businesses can unify being used, allowing them to opti-
application platforms such as Dynam- data from separate, but related, sys- mize their current offerings and de-
ics 365 to create systems of intelligence tems, allowing inputs from one loop velop new offerings to meet market
within their organizations, it creates a to inform another, powering intelli- demands.
digital feedback loop where data in- gent business processes.
forms and creates action. This new ac- Operations
As businesses digitally transform, By gathering data from across the
tion, in turn, creates more data, which
these intelligent business processes supply chain, businesses can optimize
informs further actions. This interplay
will benefit from the unification of four
between insight and action creates their operations, better forecast de-
key areas: customers, products, oper-
a digital feedback loop that powers mand, and manage inventory through
ations, and people.
a cycle of continuous improvement. automated ordering and distribution.
Customers
These digital feedback loops are pow- When leveraged correctly, customer People
ered by data, which is one of the big- data can help businesses gain a deep Modern businesses need talented peo-
gest drivers of digital transformation, understanding of their target market’s ple who can embrace digital technol-
and we can now extract data from wants, needs, interests, and intent, ogies, understand data, and interact
anything and everything. Every time enabling brands to engage with their with customers and connected prod-
someone tweets, visits a website, walks customers more intelligently than ucts in a way that wasn’t possible be-
into a store, and every time they use a ever before. fore. Recruiting and developing these
connected product, there’s data flow- individuals is a requirement to be suc-
ing from that interaction from which Products cessful in this transformed economy.
we can gain insights and take action. Usage data can inform companies of

Digital
feedback Engage Optimize

loops customers operations


Dee

ops
per

tive
rela

ffec
iont

re e
ship

Data
Mo

1 Cus
tom d ata
s

er s tional
Data is captured as a digital ign
al Op
era
signal across the business.
Data +
Intelligence
2 Insight sign
al Pro
duc
t te
ee
Intelligence is applied to loy lem
Emp etr y
Bet
s

connect and synthesize the data.


yee

ter
plo

p
em

rod

3 Action
tive

u
cts
ffec

Action is recommended and Empower Transform


re e

taken to improve business employees products


Mo

outcomes.

Page 60
As organizations look to digitally Intelligent
transform their businesses to de- Dynamics 365 delivers actionable in- Microsoft Dynamics 365
liver amazing customer experienc- sights and predictive outcomes with
es, design innovative products, and infused intelligence, built on Micro- Modern business
empower their people, they require soft’s leading artificial intelligence and applications
modular, modern platforms—like Dy- analytics technologies.
namics 365­­—so they can more intelli-
gently and flexibly manage their busi- Adaptable
ness and unlock new opportunities to Dynamics 365 adapts processes to
grow their bottom line. unique business needs in real time by
connecting, extending, and building
Dynamics 365 lives up to its name by applications on a platform that’s flexi- Marketing Sales
powering organizations with solutions ble, scalable, and secure.
that are modern, unified, intelligent,
and adaptable. We’re empowering organizations
with intelligent end-to-end applica-
Modern tions that perform well on their own
Dynamics 365 solves specific business and even better together across Sales, Customer Field Service
problems with modern, multi-channel Marketing, Customer Service, Field Service
mobile applications that work seam- Service, Retail, and Talent.
lessly together—and with your exist-
ing systems. For businesses looking to deliver true
digital transformation across their or-
Unified ganization, Finance and Operations
Dynamics 365 creates a more signifi- gives businesses the tools to accel- Project Service Finance and
cant impact by unifying relationships, erate the speed of doing business by Automation Operations
processes, and data across applica- empowering people to make smarter
tions and ecosystems—powered by decisions, transform business pro-
Microsoft Cloud with Microsoft 365, cesses faster, and drive rapid business
LinkedIn, and Azure. growth.

Talent Retail

Page 61
Finance and
Operations
Microsoft Dynamics 365 for Finance
and Operations is Microsoft’s back-of-
fice business application, built on and
for the Microsoft Azure cloud. It uni-
fies financials and business operations
across finance, manufacturing, sup-
ply chain, warehouse, inventory, and
transportation management with an
intelligent and intuitive user interface
for running game-changing, modern
global enterprises. And it provides
organizations with a service that can
support their unique requirements
and rapidly adjust to changing busi-
ness environments without the hassle
of managing infrastructure.

Dynamics 365 for Finance and Oper-


ations brings together a set of adapt-
able ERP capabilities, BI, infrastructure,
compute, and database services in a
single offering that enables organiza-
tions to run industry-specific opera-
tional business processes that are ex-
tendable with specific solutions from
business partners. Organizations can
match their business growth by easily
adding users and business processes
with a ‘pay-as-you-go’ model.

Designed to accelerate the speed of


doing business, Microsoft Dynamics
365 for Finance and Operations helps
people make smarter decisions with
an intelligent and intuitive user inter-
face. It transforms business process-
es faster with proven methodologies,
best practices, and enables organi-
zations to do business nearly any-
where, anytime, on any device with
the choice and flexibility of the cloud.

Page 62
Dynamics 365 for

Finance and Operations


Discover how Microsoft is helping customers accelerate the speed of doing business by
empowering people to make smarter decisions, transform business processes faster,
and drive rapid business growth.

Enhance digital factories


Boost productivity by modernizing the workplace with automation and AI.

Monetize connected products


Increase margins from digital products and services with intelligent business apps.

Create intelligent value chains


Open new markets with secure and intelligent edge and cloud.

Page 63
Enhance digital
factories
Increase productivity on
Enhance digital factories Boost productivity by modernizing the workplace the factory floor
with automation and AI. Give employees an intelligent
workplace that mirrors the tech-
nology-rich environment today’s
Today’s manufacturers are actively consumers experience at home.
driving towards the factory of the Intelligent process
future. With vast stores of data gen- automation worldwide
spending (billion U.S. dollars) Leverage insights to drive
erated by supply chain operations, operational excellence
plant-floor systems, connected prod- Connect assets across manufactur-
$15.4

ucts, and customer-facing activities, ing sites to predict and address in-
$13.6

achieving visibility is a huge chal- efficiencies, improve performance,


$11.7

lenge. Microsoft enables you to cre- and reduce the time and expense
ate an intelligent workplace by arm- of costly equipment failures.
$9.7

ing workers with real-time insights,


$7.3

optimizing processes using digital Improve interactions


twins, and augmenting employee across the value network
skills with AI, mixed-reality interac- Enable teams to securely collab-
tion models, robots, and cobots. orate in the most natural way
2017 2018 2019 2020 2021 possible by implementing modern
With intuitive, familiar tools, Dynam- productivity tools.
ics 365 for Finance and Operations and derive insights that can help im-
augments employees skills and gives prove performance and productivi- Utilize AI to drive
them the information they need to ty. These real-time insights can also innovation
make faster decisions and increase help detect defects and resolve is- Harness AI to create systems of
productivity on the factory floor. sues with limited impact on produc- intelligence that help drive sustain-
tion. And by modeling new produc- able innovation and create differ-
By connecting assets across sites in tion processes, manufacturers can entiated products and services.
the cloud, manufacturers are able to develop factory designs that maxi-
gain greater visibility into operations mize efficiency and sustainability.
HfS Research, November 2017.
Page 64
Monetize
connected
products
Create consistent experi-
ences across channels
Develop and implement new
customer-centric business models
and build brand awareness and
customer loyalty by delivering rich
and consistent experiences across
multiple devices.

Monetize connected products Increase margins from digital products and Enable custom
services with intelligent business apps. configurations
Utilize intelligent systems to de-
termine how customers will use
As demand for smart, innovative to enable customized, data-driven products, and enable quick, flexible
products grows, customers are look- products and services that create custom configurations that meet
ing to deliver value closer to the differentiation, generate customer their needs.
consumer, creating a need for in- insights, and increase profit margins
creased customization and configu- in the new service economy. Keep customers engaged
rability. Microsoft helps you turn this through their lifecycle
trend into an opportunity for growth With aggregated product data in Establish 1:1 customer relationships,

80+20+J
by using intelligent business apps the cloud, business can better assess reward and incent the channel in
new ways, and deliver new value
performance, resolve issues, and de-
with connected products.
velop innovative new designs with
better functionality and usability.
Create new sources of
revenue
Insights from connected products

80%
Utilize insights from connect-
can be leveraged to establish a cycle ed products to drive continuous
of continuous product innovation, product innovation, and develop
where products and services are products and services quickly in
quickly iterated upon and deployed the cloud.
through the cloud.
Use AI and mixed reality
Percent of anufacturers who And modern AI and advanced ana- to fill skill gaps
expect improved factory lytics capabilities can be used to im- Take advantage of AI and advanced
connectivity to increase output. prove productivity and performance analytics capabilities to improve
across the organization, analyzing productivity and performance
“Annual Manufacturing Report 2017,” Hennik behavior and trends in real time. across the organization.
Research, May 2017.

Page 65
Create
intelligent
value chains
Convert supply chains to
integrated networks
Simulate network design in real
time to identify opportunities to
enhance sustainability across value
Create intelligent value chains Open new markets with secure and chains.
intelligent edge and cloud.
Develop sustainable
products

68+32+J
Use cloud-based high-perfor-
Today’s manufacturers are looking mance computing to create intel-
to maximize their innovation in- ligent products that meet sustain-
vestments and open new revenue ability goals.
streams. Microsoft empowers man-
ufacturers to propel their Industry Deploy cutting-edge

68%
4.0 leadership into new markets. cloud infrastructure
Leverage Microsoft’s secure and in- Deploy new services and experi-
telligent edge and cloud to eliminate ences on a global scale by using a
infrastructure barriers and develop scalable and modular infrastruc-
the next generation of products that ture.
reduce waste, drive social impact,
and foster sustainability across value Drive secure process and
chains. Percent who expect AI regulatory compliance
automation applications in Enhance document review and
With intelligent systems fueled by supply chain in the next 2 years. approval processes, meet regu-
unified data, Dynamics 365 for Fi- latory requirements, and reduce
nance and Operations is enabling supply chain and reduce costs. Uni- violations of data governance and
businesses to convert fragmented fied data from across the organiza- protection policies.
supply chains into sustainable, inte- tion in the cloud helps streamline
grated value networks. and automate processes, maximiz- Reduce the number and
ing efficiency while improving se- severity of cyberattacks
By synchronizing logistics across curity and compliance. And flexible Prevent identity compromise, se-
manufacturing sites, warehouses, deployment options help cut costs cure apps and data, expand device
and transportation models, busi- and limit waste, allowing businesses controls, and safeguard infrastruc-
nesses are able to optimize their to grow at their own pace. ture from evolving security threats.
HfS Research, November 2017.
Page 66
Our mission
At Microsoft, we’re continually exploring new ways to
empower our customers to better manage change and
transform their businesses. We imagine a better world
for business users everywhere. One that uses modern,
mobile, enterprise-ready intelligent business apps from
the cloud that are as easy to use as the consumer apps
that help us all get rides, book rooms, listen to music,
and take actions to improve our health. A world where
things simply work and where they work simply.

In the end, our story is not about 0s and 1s but rather


about how we enable people to change the world for
the better. Through our integrated set of tools and ser-
vices —including Dynamics 365, Microsoft 365, LinkedIn,
and Azure—we are empowering every person and every
organization on the planet to achieve more.

Page 67
How can you get
Dynamics 365?
Get started with Dynamics 365 today
• Options for one or many products
• Choices for any type of user
• Editions for businesses of any size

GET STARTED

Page 68
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