CONTRACT : CALCULATION No. DSN No.

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SUBJECT : Design Calculation For Turbine generator Foundation

UNIT -

DRAWINGS :

1. - Foundation G.A & R.C Details

REFERENCE DATA :

1. - Geotechnical Interpretative report

2. -
3. -
4. - Equipment List

DESIGN BASIS :

Project Specifications

General Design Codes

- Code of practice for structural use of concrete - Design and Construction
- Code of practice for foundations
- Structural use of concrete

REMARKS :

REVISION DATE DESCRIPTION ORIGINATOR CHECKER APPRV.

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CALCULATION AMENDMENT SHEET

SECTION NO. PAGE NO. AMENDMENT NO. REMARKS

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CONTENTS

SECTION PAGE NO.

1 SCOPE 4

2 DESIGN PHILOSOPHY 4

3 DATA 4

4 STATIC DESIGN OF PUMP FOUNDATION 5

5 ECCENTRICITY CHECKS & INERTIA CALCULATIONS 8

6 CALCULATION OF SPRING CONSTANTS & DAMPING RATIOS 11

7 CHECK FOR VARIOUS SHEAR MODULUS VALUES 14

8 STABILITY CHECKS 16

9 REINFORCEMENT CALCULATION 17

APPENDIX-A LOAD INPUT A

APPENDIX-B EXTRACTS FROM REFERENCES B

APPENDIX-C DRAWINGS C
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1.0 SCOPE:

This document covers the static & Dynamic analysis for pump foundation in

2.0 DESIGN PHILOSOPHY:

The pump and motor are mounted on an common skid which is supported by a rectangular block foundation. The block
foundation is designed for the pump and motor weight as per vendor drawing. The total weight of the pump, motor & skid
works out to be higher than 2270 Kg. Hence, as per Clause. 3.3 of Doc. , foundation is checked for
Static & dynamic conditions.

3.0 DATA:

3.1 Material Data

Concrete
Design Compr. Strength of concrete F'c = 35 N/mm2
Unit weight of concrete gc = 25 KN/m3
Unit weight of water gw = 10 KN/m3
Concrete cover for foundations Cc = 75 mm

Reinforcement
Yield Strength of steel fy = 460 N/mm2
unit weight of steel = 78.5 KN/m3

3.2 Soil Data

Unit weight of soil gs = 18 KN/m3 (From Geo tech report )

Coefficient of friction(Soil&Concrete) m = 0.4 (Assumed)

3.3 Ground water table:

Water level is assumed to be at finished grade elevation for critical effect.

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4.0 STATIC DESIGN OF PUMP FOUNDATION
4.1. DESIGN DATA
4.1.1 Block Dimensions:

Length in X-direction LB = #REF! m

Length in Z-direction BB = #REF! m
Height of the Block Above HPP HB_AG = #REF! m
Depth of Foundation from HPP D = #REF! m
Total Height of Block HB = #REF! m
Area of Block Af = #REF! sqm

Mz
Discharge
CL of

Y
Z
CL of Pump

hs
Hs
BB Ba Bs
HB_AG
HPP
HB
D

La X X
LS Mx
LB

PLAN VIEW SECTION VIEW

4.1.3 Unit Weights:

Unit weight of concrete nc = 25 kN/m³

Unit weight of Water nw = 10 kN/m³
Unit weight of soil gs = 18 kN/m³
Co-eff of friction bet. Soil & Concrete µ = 0.4 (Assumed)
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4.1.4 Stability Limits:
Considering improved below the foundation as per Geo tech report
###
Net Allow. Bearing Pressure qa = 255 kN/m²
50% of the allowable soil bearing pressure should be considered as per
Gross Allowable pressure = ### = #REF! kN/m²
FOS against Sliding FSliding = 1.5
FOS against Overturning FOT = 2
FOS against Buoyancy FBUO = 1.2

4.2 STATIC LOADS

4.2.1 Pump Weight:

Pump Weight, Pp = 1152 kg = 11.30 kN
Pump rotor Weight, Ppr = 345.6 kg = 3.39 kN (if no vendor data, assume 30% of Pump wt)
Motor Weight, Pm = 2359 kg = 23.14 kN
Motor rotor Weight, Pmr = 707.7 kg = 6.94 kN (if no vendor data, assume 30% of motor wt)
Base Weight, Pb = 1293 kg = 12.68 kN
Other Po = 0 kg = 0.00 kN

Total weight of pump, WP = Pp + Pm + Pb + Po = 47.12 kN > 22.27 KN

Weight of concrete fill inside the skid Wcf1 = 4.165 x 4.165 x 0.2 x 25 = 86.7 KN

As per Cl. 3.3, , if pump weight exceeds 2270 Kg (22.27KN) it is recommended to go for dynamic analysis.

4.2.2 Buoyancy Force:

Buoyancy Force Fb = LB x BB x D x gw
= ### = #REF! KN

4.3 PRELIMINARY FOUNDATION CHECK:

4.3.1 Check for Plinth Size:

Minimum bolt edge distance, Dmin = 150 mm = 0.15 m
Minimum edge of skid to concrete,Cmin = 75 mm = 0.075 m

Therefore
Min. plinth length required = ( 2 x Dmin ) + La = ( 2 x 0.15 ) + 4.1 = 4.4 m
= ( 2 x Cmin ) + Ls = ( 2 x 0.075 ) + 4.165 = 4.315 m
Min. plinth length required = Max of the above = 4.4 m### #REF! m
###

Min. plinth width required = ( 2 x Dmin ) + Wa = ( 2 x 0.15 ) + 1.2 1.5 m =

= ( 2 x Cmin ) + Bs= ( 2 x 0.075 ) + 4.165 = 4.315 m
Min. plinth width required = Max of the above = 4.315 m### #REF! m
###
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4.3.2 Check for Foundation Depth:
Min. thickness of the concrete foundation shall not be less than the following as per Cl 4.6,
Min. foundation depth = 0.60 + L/30 ( Where L is greater of length or width in meters )
= #REF! m ### #REF! m
###

4.3.3 Check for Foundation Weight:

Foundation weight should be greater than 3 times the total weight of the pump as per Cl 6.2.1,
Machine or Pump total weight, WP = 47.12 kN
Foundation weight, Wf = ###
= #REF! KN ### 3 times the pump weight
###
4.3.4 Preliminary Check for Bearnig pressure:

Total Vertical force FY = WP + Wcf1 + Wf

= ### = #REF! KN

Total Vertical force with 50% impact load

= FY + 50% WP
Fyi = ### = #REF! KN

Moment due to impact load (i.e.25% of pump weight acting laterally at shaft level)

Total Mom in Long. Direction MX = Mx_I

at Bottom of base =### = #REF! KNm
Total Mom in Tran. Direction Mz = Mz_I
at Bottom of base =### = #REF! KNm

Maximum Base Pressure PMAX = P / A + MX / Z X

at founding depth below HPP = ###
= #REF! KN/m2 ### #REF! KN/m2
###
PMAX = P / A + MZ / Z Z
= ###
= #REF! KN/m2 ### #REF! KN/m2
###

###
GTG-1 location
BORE HOLE NO 3

G 335 Mpa @0.6m

335000 kN/m2
ν 0.401
a 1.164 L/B #REF! (Hand book - pg 40)
Coefficient of elastic uniform compression
Cz #REF! kN/m3
#REF! kg/cm3

GTG-2 location
BORE HOLE NO 7 @0.7m

G 556 Mpa
556000 kN/m2
ν 0.388
a 1.164 L/B #REF!
Coefficient of elastic uniform compression
Cz #REF! kN/m3
#REF! kg/cm3

USE
CZ 5.0 kg/cm3
vertical Cz 50000 kN/m3 50000
Rocking, pitching Cθ 100000 kN/m3
Translation Cτ 25000 kN/m3
Yawing Cφ 37500 kN/m3 Second moment of area of bea
speed of generator, fm3000 rpm Ix
314.16 rad/sec Iy
Permissible amplitude 7.0 microns Iz

speed of generator, fm 5235 rpm

548.21 rad/sec
Permissible amplitude 3.75 microns

693.24

FREQUENCIES

mode fv, rad/s fv, rpm fm/fn

Vertical #REF! #REF! #REF!

Yawing #REF! #REF! #REF!

Rocking #REF! #REF! #REF!

Sliding #REF! #REF! #REF!

Pitching #REF! #REF! #REF!

Coupled
frequency
#REF! #REF! #REF!
(rock &
slide)ω1
Coupled
frequency
#REF! #REF! #REF!
(rock &
slide)ω2
Coupled
frequency
#REF! #REF! #REF!
(Pitch &
slide)ω3
Coupled
frequency
#REF! #REF! #REF!
(Pitch &
slide)ω4
AMPLITUDES
mode
Vertical #REF! microns
Yawing #REF! microns

Rocking & sliding

ΔP or ΔM #REF!

Sliding #REF! microns

Rocking #REF! radians

Net amplitude at base

Ab #REF! microns
Net amplitude at top
At #REF! microns

Pitching & sliding

ΔP or ΔM #REF!

Sliding #REF! microns

Rocking #REF! radians

Net amplitude at base

Ab #REF! microns
Net amplitude at top
At #REF! microns
Second moment of area of bearing surface
#REF! m4
#REF! m4
#REF! m4
(from CP-2012) AND SRINIVASULU HANDBOOK
vertical Cz 50000 kN/m3
Rocking, pitching Cθ 100000 kN/m3
Translation Cτ 25000 kN/m3
Yawing Cφ 37500 kN/m3 Second moment of area of bearing su
speed of generator, fm5235 rpm Ix #REF!
548.21 rad/sec Iy #REF!
Permissible amplitude 7.0 microns Iz #REF!

speed of generator, fm 5235 rpm

548.21 rad/sec
Permissible amplitude 3.75 microns

693.24

FREQUENCIES

mode fv, rad/s fv, rpm fm/fn

Vertical #REF! #REF! #REF!

Yawing #REF! #REF! #REF!

Rocking #REF! #REF! #REF!

Sliding #REF! #REF! #REF!

Pitching #REF! #REF! #REF!

Coupled
frequency
#REF! #REF! #REF!
(rock &
slide)ω1
Coupled
frequency
#REF! #REF! #REF!
(rock &
slide)ω2
Coupled
frequency
#REF! #REF! #REF!
(Pitch &
slide)ω3
Coupled
frequency
#REF! #REF! #REF!
(Pitch &
slide)ω4
AMPLITUDES
mode
Vertical #REF! microns
Yawing #REF! microns

Rocking & sliding

ΔP or ΔM #REF!

Sliding #REF! microns

Rocking #REF! radians

Net amplitude at base

Ab #REF! microns
Net amplitude at top
At #REF! microns

Pitching & sliding

ΔP or ΔM #REF!

Sliding #REF! microns

Rocking #REF! radians

Net amplitude at base

Ab #REF! microns
Net amplitude at top
At #REF! microns
oment of area of bearing surface
m4
m4
m4