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Sizing of regulators is usually made on the basis of Cg valve and KG sizing coefficients. Flow rates at fully open
position and various operating conditions are related by the following formulae where:
A > When the Cg and KG values of the regulator are known, as well as Pu and Pd, the flow rate can be calculated
as follows:
Q = KG x Pd x ( Pu - Pd ) Q = 0 . 526 x Cg x Pu x sin K 1 x ( Pu - Pd
Pu
(
A-2 in critical conditions: (Pu ≥2xPd)
KG
Q = x Pu Q = 0 . 526 x Cg x Pu
2
B > Vice versa, when the values of Pu, Pd and Q are known,the Cg or KG values, and hence the regulator size,
may be calculated using:
175.8
Fc =
S x ( 273.15 + tu )
Correction factors FC
CAUTION:
in order to get optimal performance, to avoid premature erosion phenomena and to limit noise
emissions, it is recommended to check gas speed at the outlet flange does not exceed the values
of the graph below.
Gas pressure at the outlet flange [m/sec]
260
250
240
230
220
210
200
190
180
170
160
150
140
0 1 2 3 4 5 6 7 8 9 10 11
Outlet pressure [bar]
The gas speed at the outlet flange may be calculated by means of the following formula:
where:
Q 1 - 0 . 002 x Pd
V = 345 . 92 x x V = gas speed in m/sec
2 1 + Pd
DN Q = gas flow rate in Stm3/h
DN = nominal size of regulator in mm
Pd = outlet pressure in barg.
Cg and Kg valve coefficient Tables
Aperflux 101
Aperflux 851
Reflux 819
Reflux 819/FO
Aperval 101
Aperval
Reval 182
Terval
Terval/R
Dixi
Dival 700
See the capacity Table
Norval
Norval 608
Choise of the valve is usually on the basis of Cg valve and Cg flow rate coefficients.Cg coefficient corresponds
numerically to the value of air flow in SCF/H in critical conditions with full open valve operating with an upstream
pressure of 1 psia at a temperature of 15°C.KG. coefficient corresponds numerically to the value of natural gas
flow rate in Stm/h in critical conditions with full open valve operating with an upstream pressure of 2 bar abs at a
temperature of 15°C. Flow rates at full open position and various working conditions, are bound by the following
formule where:
1 > When the Cg and KG values of the control valve are known, as well as Pu and Pd, the flow rate can be
calculated as follows:
Q = KG (Pu - Pd) Pd Pu - Pd
1.1 > in non critical conditions: Q = 16,8 x Cv x Pu x sin (106,78 (
Pu
2 > Vice versa, when the values of Pu, Pd and Q are known, calculate the values of Cv, Cg or KG with:
(valid for Pu < 2 x Pd)
Q Q Q
KG = Cv = Cg =
Pu - Pd Pu - Pd
Pd ( Pu - Pd ) 16,8
. (
x Pu x sin x 106,78
Pu
( 0,526
. (
x Pu x sin x 106,78
Pu
(
2.2 > in critical conditions: 2xQ Q Q (valid for Pu ≥ 2 x Pd)
KG = Cv = Cg =
Pu 16,8 x Pu 0,526 x Pu
A oversizing of 20% on calculated values is raccomanded. Cg formulae give flow rate values more correct while
KG formulae give values 5% higher than real ones only in noncritical conditions. In the case of noise limitation level
a speed at the outlet flange of 130 m/sec. it is also raccomanded. Above formulae are valid for natural gas with a
relative specific gravity of 0,61 compared to air and temperature of 15° C at inlet. For gases with different relative
specific gravity (S) and temperature t (in °C) ), value of flow rate calculated as above, must be adjusted multiplying
by:
175.8
Fc =
S x ( 273.15 + tu )
Volume flow rate (gas and vapor) Constant liquid/gas mixture ratio (liquid containing
non condensable gas or liquid containing high title
PΔ (P1+P2)
Q = 290 Cv vapor)
GT
100
Weight flow rate (saturated steam) w1 =
Xg (Vg1-Vf) + 100 Vf
W = 11,73 F Cv P1
100
w2 =
Weight flow rate (overheated steam) Xg (Vg2-Vf) + 100 Vf
F Cv P1
W = 11,73
(1+0,00126 Δ t)
Cg and Kg valve coefficient Deltaflux
LIQUIDS
ΔPc = P1-Pc
Pv
Pc = Pv (0,96-0,28 )
Pk
ΔPk = Kc (P1-Pv)
Note:
For values of ΔP ≥ ΔPk the
valve works under cavitation
conditions.
Glossary
Cv = valve flow rate coefficient: US gpm of water with Pc = vena contracta critical pressure: bar abs
∆P = 1 psi Pk = thermodynamic critical point pressure: bar abs
ΔP = valve pressure drop P1-P2: bar Pv = vapor pressure at operating temperature: bar abs
ΔPc = maximum dimensioning differential pressure: bar T = upstream gas absolute temperature (273+°C): °K
ΔPk = cavitation differential pressure: bar t1 = overheated steam upstream temperature: °C
Δt = overheating temperature delta t1 - ts: °C ts = saturated steam temperature at upstream pressure: °C
F = valve recovery factor: non dimensional Q = volume flow rate at 15 °C and 1.013 bar abs: Sm3/h
G = gas relative density (air=1): non dimensional Qf = volume flow rate: m3/h
Gf = liquid relative density at operating temperature W = weight flow rate: Kg/h
(water at 15°C=1) W1 = upstream mixture density: kg/m3
Kc = valve incipient cavitation factor: non dimensional W2 = downstream mixture density: kg/m3
Xg = weight percentage of gas or vapor in the mixture at Vf = specific volume of liquid: m3/kg
upstream pressure: % Vg1 = specific volume of gas or vapor at upstream pressure: m3/kg
P1 = valve upstream pressure: bar abs Vg2 = specific volume of gas or vapor at downstream pressure: m3/kg
P2 = valve downstream pressure: bar abs
Cv coefficient Deltaflux
Dn Cv coefficient
at 100% opening
2" 82
3" 215
4" 405
6" 1080
8" 1750
10" 2860
12" 3980
14" 5000
16" 6800
18" 8400 Liquid trim
20" 10600
24" 16100
Dn Cv coefficient
at 100% opening
2" 60
3" 150
4" 290
6" 650
8" 1225
10" 1975
12" 2825
14" 3475
16" 4675
18" 5950 Gas trim
20" 7500
24" 11100
Note: To verify the dimensioning and, in detail, for the dimensioning of Deltaflux control
valves bigger than 24”, always refer to Pietro Fiorentini S.p.A.
Sizing the Slam Shut Valves
The following formula can be used to calculate pressure losses of the slam shut valve in fully
open position:
2 2 2
Δp = KG x Pu - (KG x Pu ) - 4Q
2 x KG
Pressure loss calculated as above is referred to natural gas with specific gravity of 0.61 (air=1)
temperature of 15 °C at valve inlet, for gases with different specific gravity S and temperatures t
°C, pressure loss can still be calculated with the above formula, replacing the value of the flow
coefficent in the table with:
175 .8
KG1 = KG x
S x ( 273 . 15 + t )
SBC 782
SCN
HBC 975
Dilock 108
M q
q = (0.9 Kc) • (394.9 x C) • P1 A • Q = 23.661
Z1 T1 M
k+1
2
C = coefficient of expansion = C = k( )
k-1
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