Vol 2 Technical 20180703 181711 PDF

VCS Quality Services Private Limited
BID DOCUMENT
FOR
ANNUAL RATE CONTRACT FOR PROCUREMENT OF
BI-DIRECTIONAL PIG LAUNCHER & RECEIVER WITH
PIG SIGNALLERS, PSV & ACCESSORIES
E-Tender No : 8000013249
Document No :
VCS/NOIDA/C&P/GAIL-ARC-06/ARC/009
VOLUME II of II
TECHNICAL
Issued : 30/06/2018
GAIL (India) Limited

Noida | India
VCS Quality Services Private Limited
INDEX
DESCRIPTION PAGE NO
MATERIAL REQUISITION 3 TO 9
DATA SHEET FOR PIG LAUNCHER & RECEIVER 10 TO 15
DATA SHEET FOR PIG SIGNALLERS 16 TO 18
DATA SHEET FOR PSV 19 TO 21
TECHNICAL SPECIFICATION FOR PIG LAUNCHER 22 TO 33
& RECEIVER
TECHNICAL SPECIFICATION FOR PIG SIGNALLERS 34 TO 41
TECHNICAL SPECIFICATION FOR PSV 42 TO 55
TECHNICAL CHECK LIST 56 TO 56
COMPLIANCE STATEMENT 57 TO 57
DEVIATION SHEET 58 TO 58
ITP 61 TO 66
LIST OF SPARES 67 TO 67
REFERENCE LIST 68 TO 68
VENDOR DRAWING DOCUMENT SCHEDULE 69 TO 69
APPROVED VENDOR LIST 70 TO 116
Page 2 of 116
ARC FOR PROCUREMENT OF
BI-DIRECTIONAL PIG LAUNCHER &
RECEIVER WITH PIG SIGNALLERS, PSV
& ACCESSORIES
MATERIAL REQUISITION FOR
CLIENT JOB NO.
BI-DIRECTIONAL PIG LAUNCHER , RECEIVER, PSV &
SIGNALLERS TOTAL SHEETS 7
DOCUMENT NO 00041 PL PL MR 001
GAIL (INDIA) LIMITED
ARC FOR PROCUREMENT OF BI-DIRECTIONAL PIG LAUNCHER &

RECEIVER WITH PIG SIGNALLERS, PSV & ACCESSORIES
MATERIAL REQUISITION
FOR
BI-DIRECTIONAL PIG LAUNCHER , RECEIVER , PSV & SIGNALLERS
3 01.06.2018 REVISED & RE-ISSUED FOR BID CM MC AD
0 27.11.2017 ISSUED FOR BID CM MC AD
REV DATE DESCRIPTION PREP CHK APPR
Page 3 of 116
ARC FOR PROCUREMENT OF BI-DIRECTIONAL PIG LAUNCHER & RECEIVER
WITH PIG SIGNALLERS, PSV & ACCESSORIES
CONTENTS
1. INTRODUCTION ............................................................................................................................ 3
2. PURPOSE......................................................................................................................................... 3
3. DEFINITION.................................................................................................................................... 3
4. DOCUMENT PRECEDENCE ......................................................................................................... 3
5. SCOPE OF SUPPLY ........................................................................................................................ 4
6. NOTES ............................................................................................................................................. 6
7. LIST OF ATTACHMENTS ............................................................................................................. 7
MATERIAL REQUISITION FOR Document No. Rev
BI-DIRECTIONAL PIG LAUNCHER , 00041-PL-PL-MR-001 3
RECEIVER, PSV & SIGNALLERS Page 2 of 7
Page 4 of 116
1. INTRODUCTION
GAIL (India) Limited, is India's flagship Natural Gas company, integrating all aspects of the Natural
Gas value chain and its related services. In a rapidly changing scenario, GAIL is spearheading the
move to a new era of clean fuel industrialization, creating a quadrilateral of green energy corridors
that connect major consumption center in India with major Gas Fields, LNG terminals and other cross
border gas sourcing points. GAIL is also expanding its business to become a player in the
International Market. M/s. GAIL (India) Limited envisages to strengthen local gas grid network in
various parts of India
VCS Quality Services Private Limited has been appointed as Engineering Consultant by GAIL for
the project “ARC FOR PROCUREMENT OF BI-DIRECTIONAL PIG LAUNCHER & RECEIVER
WITH PIG SIGNALLERS, PSV & ACCESSORIES”.
2. PURPOSE
This document is for the Design, manufacturer and purchase of Launcher & Receiver which shall be
installed at Dispatch and Receiving stations in different Pipeline projects.
3. DEFINITION
Where used in this document, the following terms shall have the meanings indicated below, unless
clearly indicated by the context to this order
PROJECT : Arc for Procurement of Bi-Directional Pig Launcher & Receiver With
Pig Signallers, PSV & Accessories.
OWNER : GAIL (INDIA) Limited.
CONSULTANT : VCS Quality Services Private Limited (VCSQSPL) the party to act
for and on behalf of OWNER for the Engineering Services.
MANUFACTURER : The party, which manufactures and supplies equipment and services
to the OWNER or to CONTRACTOR
4. DOCUMENT PRECEDENCE
It shall be the responsibility of the MANUFACTURER/ VENDOR to inform the PURCHASER of any
errors, ambiguities, inconsistencies, discrepancies or conflict of information that may be found to exist
in any document, specification or drawing submitted by the PURCHASER.
In case of conflict, the order of precedence shall be as follows:
a. MR
b. Data Sheets
c. Project Specifications
d. Basic Documents
e. Codes and Standards
As a general rule in the event of any discrepancy between technical matter and local laws/
regulations (and documents above listed) the most stringent shall be applied.
Page 5 of 116
MANUFACTURER / VENDOR shall notify PURCHASER of any apparent conflicts between MR,
specifications, related datasheets, any code and standards and any other specifications noted herein.
(Resolution and/ or interpretation precedence shall be obtained from PURCHASER in writing before
proceeding with the design/ manufacturer or completion of services.)
5. SCOPE OF SUPPLY
Design, Engineering, Manufacture & Fabrication, Procurement of Materials and bought out
components, assembly at shop, inspection, testing at manufacturer's works, preparation of shipment /
packing, transport / delivery of the Bi-Directional Launcher & receiver suitable for accommodating
intelligent pigs & other cleaning / displacement / gauging pigs, fitted with Quick Opening End Closure
(QOEC) suitable for horizontal installation including all accessories required to make above Bi-
Directional Launcher & Receiver system complete operational and QOEC shall be hand operated by
a single lever operation and operable by one operator. Scope of supply shall include but not limited to
supply & placement of perforated SS Tray inside the Bi-Directional Launcher & Receiver, supply and
mounting of Pig Signaller on the Bi-Directional launcher & receiver, supply of Pig Signaller with
welded isolation ball valve for mounting on pipeline, supply of Pig Handling (insertion / retraction)
System including supply of mating flanges for all the flanged end nozzle. Required studs, Nuts, bolts,
Gaskets and foundation Bolts for Bi-Directional Launcher & receiver and associated accessories are
included in scope of supply. Scope of supply shall include supply of all pre-commissioning &
commissioning spares & documentation as per the Material Requisition, Notes to Material Requisition,
Data sheet, VCS Standard specifications (SS-PL-024 , SS-PL-023 ) etc. and other codes and
standards attached or referred.
A. Scope of Supply of Bi-Directional Pig Launcher & Receiver:
Item. Tag Qty

Item Description Data Sheet No Remarks
No. No. (Nos.)
14” X 8”, 600 # Pig Launcher & Receiver, PSV, Pig Signallers and Accessories
1 (Including supply of matching flanges for all the flanged end nozzle. Required studs, Nuts,
bolts, Gaskets and foundation Bolts)
Supply of 14" x 8", 600#, Bi

00041-PL-PL-DS-001
1.1 - Directional Pig Launcher/ 4
(Page 4 of 6)
Receiver including QOEC.
Pig Signaler’s to be mounted on

00041-PL-PL-DS-002
1.2 - Pig Launcher & Receiver for Item 4
(Page 3 of 3)
1.1
Pig Signaler’s to be welded on 8” 00041-PL-PL-DS-002

1.3 - 4
Pipeline Page 2 of 3)
Door seal for QOEC for above

item 1.1 Commissioning
1.4 - - 8 Spares
@ 2 Nos. for each Pig Launcher and
Receiver
Page 6 of 116
Item. Tag Qty

Item Description Data Sheet No Remarks
No. No. (Nos.)
Complete set of spare seals for
Pig Signaler’s for above item 1.2 Commissioning
1.5 - - 8 Set Spares
@ 2 Sets/Pig Signaller)
Complete set of spare seals for Commissioning

Pig Signaler’s for above 1.3 Spares
1.6 - - 8 Set
(@ 2 Sets/Pig Signaller)
1.7 - Pig Handling Trolley - 4
10” X 4”, 600 # Pig Launcher & Receiver, PSV, Pig Signallers and Accessories
2 (Including supply of matching flanges for all the flanged end nozzle. Required studs, Nuts,
bolts, Gaskets and foundation Bolts)
Supply of 10" x 4", 600# Bi

00041-PL-PL-DS-001
2.1 - directional Pig Launcher / 20
(Page 2 of 6)
Receiver including QOEC.
Pig Signaler’s to be mounted on

00041-PL-PL-DS-002
2.2 - Pig Launcher & receiver for Item 20
(Page 3 of 3)
2.1
Pig Signaler’s to be welded on 4” 00041-PL-PL-DS-002

2.3 20
Pipeline Page 2 of 3)
Door seal for QOEC for above

item 2.1 Commissioning
2.4 - - 40 Spares
@ 2 Nos. for each Pig Launcher and
Receiver
Pig Signaler’s for above item 2.2
2.5 - - 40 set Commissioning
Spares
@ 2 Sets/Pig Signaller

Commissioning
Pig Signaler’s for above 2.3 Spares
2.6 - 40 set
(@ 2 Sets/Pig Signaller)
2.7 - Pig Handling Trolley - 20
Page 7 of 116
6. NOTES
1. Major barrel for launchers and receivers shall be designed for the longest intelligent tool plus
10%. Minor barrel length shall be optimized for inspection tool diameter and shall be subjected to
COMPANY approval.
2. End closures shall be fitted with a pressure activated locking mechanism to prevent opening
while the Launcher & Receiver is pressurized. Launcher & Receiver including QOEC (Quick
Opening End Closure) shall be internally coated with liquid epoxy paint with DFT of 30 to 50
microns.
3. The quick opening end closure shall be of band-lock type or equivalent design and shall consists
of a safety pressure release system allowing the opening only when there is no pressure in the
Launcher & Receiver . End closure shall be hand operated by a single lever operation and
operable by one operator. End closures shall be fitted with worm gear operator for the opening of
the closure. Hinge of the closure shall be so designed that the weight of the end closure is fully
supported without sagging.
4. Launcher & Receiver (including all components) shall be designed and suitable for Natural Gas.
5. Supply of Launcher & Receiver shall include supply of QOEC, PSV, matching flanges for all the
flanged end nozzle, Required studs, Nuts, bolts, Gaskets and foundation Bolts
6. Material Test Certificates provided by the MANUFACTURER shall conform to EN 10204 Type 3.2
7. Vendor shall check all calculations of Launcher & Receiver based on design conditions and
manufacturing requirements and submit necessary to company for approval.
8. Launcher & Receiver shall be provided with Pig handling system to facilitate handling of latest
intelligent tools.
9. Pig launcher & receiver door shall be fitted with all Seal /gasket. The spares are additional to it.
10. All physical and mechanical testing shall be in accordance with the requirements of connected
line pipe.
11. Launcher & Receiver material shall be subjected to Charpy V-notch tests @ (-) 29oC & Hardness
test. Design Data for the Project is:
 Pipeline Service : Gas
 Max Design Temp (Above Ground) : 65oC
 Min Design Temp : (-)29oC
12. Delivery of fabricated/finished Launcher & Receiver and Pig signaler’s shall be at M/s GAIL
designated storage yard shall be in the Bidder’s scope.
13. Bidder shall furnish quotation only in case he can supply material strictly as per this MR and
specification/ data sheets forming part of MR.
14. The submission of prices by the bidder shall be construed to mean that he has confirmed
compliance with all technical specifications of the corresponding item(s).
Page 8 of 116
15. If the offer contains any technical deviations or clarifications or stipulates any technical
specifications (even if in line with MR requirements) and does not include complete scope &
Technical/ Performance Data required to be submitted with the offer, the offer shall be liable for
rejection.
16. Bidder must submit all documents/ drawings/ calculations as specified in relevant specification
along with his offer and after award of order.
17. Bidder must submit duly filled up and signed data sheets, Checklist (VCS-SD-CK-001)
Compliance Statement (VCS-SD-CS-001)/ Deviation Sheet (VCS-SD-DS-001), reference list
(VCS-SD-RL-001) and other forms along with his offer.
In the absence of this information, Company reserves the right to reject bidder’s offer without any
reference to Bidder in this regard.
18. Bidder to procure PSV from Approved manufacturer only & in compliance with attached PSV
datasheet, specification and Standards/ Codes. In case bidder proposes PSV Manufacturers
other than approved list of preferred Manufacturers, Bidder shall submit in support of PTR (same
as in case of Launcher & receiver), all details/ documents for PSV complying with the
requirement of specification and datasheet enclosed. Submitted PTR should contain successful
supply record of minimum one number of respective item of same size & rating (or higher) as
quoted for.
19. Bidder to quote for both Items 1 & 2 (as shown in above table). Bidder offer is liable for rejection if
submitted offer is only for one item.
7. LIST OF ATTACHMENTS
1. Data Sheet – Pig Launcher / Receiver, Doc no-00041-PL-PL-DS-001
2. Data Sheet – Pig Signaller, Doc no-00041-PL-PL-DS-002
3. Data Sheet- PSV: 00041-PL-IC-DS-001
4. Specification for Launcher & Receiver, Doc no- SS-PL-024
5. Specification for Pig Signaller, Doc no- SS-PL-023
6. Specification for PSV, Doc no- SS-IC-024
7. Check List-Doc. No. VCS-SD-CK-001
8. Compliance Statement-Doc. No. VCS-SD-CS-001
9. Deviation Sheet-Doc. No.VCS-SD-DS-001
10. Drawings & Documents-Doc. No.VCS-SD-DD-001
11. Instruction To Bidder-Doc. No.VCS-SD-ITB-001
12. ITP- Launcher & Receiver -Doc. No.VCS-SD-ITP-002
13. List of Spares-Doc. No.VCS-SD-LS-001
14. Reference List-Doc. No. VCS-SD-RL-001
15. Vendor Dwg. Document Schedule-VCS-SD-VS-001.doc
Page 9 of 116
BI-DIRECTIONAL LAUNCHER &
& ACCESSORIES
DATA SHEET CLIENT JOB NO.

BI-DIRECTIONAL LAUNCHER / RECEIVER
TOTAL SHEETS 6
DOCUMENT NO 00041 PL PL DS 001
ARC FOR PROCUREMENT OF BI-DIRECTIONAL LAUNCHER & RECEIVER

DATA SHEET : BI -DIRECTIONAL LAUNCHER / RECEIVER
0 27.11.2017 ISSUED FOR BID CM MC AD
Page 10 of 116
10” x 4” BI -DIRECTIONAL LAUNCHER / RECEIVER DETAILS

Launcher / Receiver Manufacturer -------
Launcher / Receiver Specification No. SS-PL-024

Bi-directional,
Type of Launcher / Receiver
Pig Launcher/Receiver suitable for Intelligent pig
2
Design Pressure (kg/cm g) 92
Design Temperature (°C) -29 to 65

Design Code ASME B31.8 & ASME Section VIII Division I
Corr. Allowance, mm 3.0
Design Factor 0.5
ANSI Rating 600#
Tag No. (s)
PIPELINE DETAILS
Pipeline Nominal Diameter,
114.3 (4”) Thickness, mm 6.4
mm (inch)
Pipeline Material (PSL-2) API 5L Gr.X42 Service Natural Gas
Part Material SIZE(NB)
Description Item Ends/Type
No. (Equiv./Sup.) (Note 6)
Major Barrel BW,
1 Body API 5L GR. X-42 PSL 2, 10”
(Pipe) Seamless
Seamless, API 5L GR. X-42 PSL 2+
Minor Barrel
2 Body Flanged, ASTM A105 4”
(Pipe)
WNRF (CHARPY)
3 Reducer Concentric BW, Welded ASTM A105 (CHARPY 10” X 4”
4 End Closure Forged Quick Opening ASTM A 105 (CHARPY) 10” / 600#
5 Supports Plate Welded ASTM A 36 As required
Filtering Basket ASTM A 36
Weldolet+ Flanged,
N1 PSV conn. ASTM A105 (CHARPY) 2”
Flange WNRF
Weldolet+ Flanged,
N2 Pr. gauge conn. ASTM A105 2”
Flange WNRF
Weldolet+ Flanged,
N3 Vent ASTM A105 (CHARPY) 2”
Flange WNRF
Pressure Weldolet+ Flanged,
N4 ASTM A105 (CHARPY) 2”
Balancing conn. Flange WNRF
Weldolet + Flanged, 2”
N5 Bypass conn. ASTM A105 (CHARPY)
Flange WNRF
Weldolet+ Flanged,
N6 Utility conn. ASTM A105 (CHARPY) 2”
Flange WNRF
Weldolet+ Flanged,
N7 Drain conn. ASTM A105 (CHARPY) 2”
Flange WNRF
N8 Kicker conn. ASTM A105 (CHARPY)
Flange WNRF
XXI Pig Signaller As per Pig Signaller Data Sheet (00041-PL-PL-DS-002)
Document No. Rev

DATA SHEET - BI-DIRECTIONAL
LAUNCHER / RECEIVER 00041-PL-PL-DS-001 0
Page 11 of 116 Page 2 of 6

DIMENSION DETAILS
Marking Dimension (mm) Marking Dimension (mm)
G 1050
A +A1+B 3500 H 300
I 300
C 178 J 300
D 3500 K 300
E Note-3 L Note-3
F Note-3 M 400
Document No. Rev


14” x 8” BI -DIRECTIONAL LAUNCHER RECEIVER DETAILS
Launcher / Receiver Manufacturer -------

Launcher / Receiver Specification No. SS-PL-024
Bi-directional,
Type of Launcher / Receiver
Pig Launcher/Receiver suitable for Intelligent pig
2
Design Pressure (kg/cm g) 92
Design Temperature (°C) -29 to 65

Design Code ASME B31.8 & ASME Section VIII Division I
Corr. Allowance, mm 3.0
Design Factor 0.5
ANSI Rating 600#
Tag No. (s) ---
PIPELINE DETAILS
Pipeline Nominal Diameter,
219.1 (8”) Thickness, mm 10.3
mm (inch)
Pipeline Material (PSL-2) API 5L Gr.X42 Service Natural Gas
Part Material SIZE(NB)
Description Item Ends/Type
No. (Equiv./Sup.) (Note 6)
Major Barrel BW,
1 Body API 5L GR. X-42 PSL 2, 14”
(Pipe) Seamless
Seamless, API 5L GR. X-42 PSL 2+
Minor Barrel
2 Body Flanged, ASTM A105 8”
(Pipe)
WNRF (CHARPY)
3 Reducer Concentric BW, Welded ASTM A105 (CHARPY 14” X 8”
4 End Closure Forged Quick Opening ASTM A 105 (CHARPY) 14” / 600#
5 Supports Plate Welded ASTM A 36 As required
Filtering Basket ASTM A 36
Weldolet+ Flanged,
N1 PSV conn. ASTM A105 (CHARPY) 2”
Flange WNRF
Weldolet+ Flanged,
N2 Pr. gauge conn. ASTM A105 2”
Flange WNRF
Weldolet+ Flanged,
N3 Vent ASTM A105 (CHARPY) 2”
Flange WNRF
Pressure Weldolet+ Flanged,
N4 ASTM A105 (CHARPY) 2”
Balancing conn. Flange WNRF
N5 Bypass conn. ASTM A105 (CHARPY)
Flange WNRF
Weldolet+ Flanged,
N6 Utility conn. ASTM A105 (CHARPY) 2”
Flange WNRF
Weldolet+ Flanged,
N7 Drain conn. ASTM A105 (CHARPY) 2”
Flange WNRF
N8 Kicker conn. ASTM A105 (CHARPY)
Flange WNRF
XXI Pig Signaller As per Pig Signaller Data Sheet (00041-PL-PL-DS-002)
Document No. Rev


DIMENSION DETAILS
Marking Dimension (mm) Marking Dimension (mm)
G 1050
A +A1+B 3500 H 300
I 300
C 203 J 300
D 3500 K 300
E Note-3 L Note-3
F Note-3 M 400
Document No. Rev


Legend:
BW – Butt Welded, WNRF – Weld Neck Raised Face, SW – Socket welded, LSAW-Longitudinal
Seam Submerged Arc Welded
Notes:
1. Orientation of all the nozzles is indicative only and shall be decided by Manufacturer
during design and approved by Company.
2. The dimensions shown in table above shall be decided by Manufacturer and approved by
Purchaser.
3. The Manufacturer shall check and provide dimensions suitable for accommodating latest
online inspection tool. Final dimensions shall be approved by Company.
4. The Launcher / Receiver are bi directional and intend to be used in Natural Gas/RLNG. All
requirements as specified for Gas service are applicable.
5. Charpy impact shall be carried out at -29˚ C as per Specification SS-PL-024.
6. Hardness test shall be carried out with as per specification no. SS-PL-024.
7. Material Test Certificates provided by the MANUFACTURER shall conform to EN 10204
Type 3.2.
8. Manufacturer shall check thickness of the scraper based on pipeline design conditions and
manufacturing requirements, and submit necessary calculations to Company for approval.
9. Hydrotest of Launcher / Receiver shall be hydrotested at 1.5 times of design pressure.
10. Flanges welded on Launcher / Receiver shall have smooth face finish to 125 - 250 AARH.
11. Launcher / Receiver shall be provided with suitable handling system for insertion of pigs
including intelligent pigs (such as basket / tray; inserting rod mechanism etc.) into the
Launcher / Receiver as well as retrieving as per specification no. SS-PL-024.
12. All carbon steel fittings/flanges made from ASTM A105 material shall be heat treated by
normalizing in accordance with ASTM A961. All carbon steel fittings and flanges made
from ASTM A105 material shall be finish forged i.e. forged to be the required shape.
Machined fittings and flanges are not acceptable. Machining is permitted for weld end
preparation and flange face finish preparation.
13. All Weldolets shall be as per MSS-SP-97 & all Nippolets shall be as per Manufacturer’s
Standard.
14. End closure gasket shall be self-energized type.
15. End closure shall be designed with ASME B31.8 & ASME Section VIII Division I
Document No. Rev


& ACCESSORIES
CLIENT JOB NO.
DATA SHEET - PIG SIGNALLER
TOTAL SHEETS 2
DOCUMENT NO 00041 PL PL DS 002
ARC FOR PROCUREMENT OF BI-DIRECTIONAL PIG LAUNCHER &

RECEIVER WITH PIG SIGNALLERS, PSV & ACCESSORIES
DATA SHEET - PIG SIGNALLER
0 27.11.2017 ISSUED FOR BID CM SM AD
Page 16 of 116
ARC FOR PROCUREMENT OF BI-DIRECTIONAL PIG LAUNCHER RECEIVER WITH PIG SIGNALLERS, PSV
PIG SIGNALLER TO BE WELDED ON PIPELINE
Pig Signaller Manufacturer ----
Pig Signaller Tag No. ----
Pig Signaller Specification No. SS-PL-023

Design Conditions
2
Pressure, Kg/cm (g) 92
Temperature, C (-)29 to 65
Design Code / Design Factor ASME B 31.8 / 0.5
ANSI Rating 600 #
Corrosion Allowance, mm 3.0
2
Hydro test Pressure, Kg/cm (g) 138
Fluid Handled Natural Gas/RLNG
End Connections Welded, Scarfed Base

Installation Above Ground
Electrical Area Classification ZONE-1, GAS GROUP IIA&IIB, TEMP CLASS-T3
Pipeline Specification on which Pig Signaller to be welded
Specified Minimum Yield Strength (SMYS) in Outer Diameter (OD), mm Thickness,

psi (inch) mm
42000 4” (114.3) 6.4
42000 8” (219.1) 10.3

Pig Signaller Material Specification (Equivalent or Superior)
Part Specified Material Material offered
Body ASTM A 694 Gr. F42
Internals SS-316
Micro Switch Details
POTENTIAL FREE CONTACT OF RATING 24V
Rating
DC, 2A, SPDT
WEATHER PROOF TO IP65 & FLAME PROOF
Enclosure Exd. ENCLOSURE CERTIFIED FOR AREA
CLASSIFICATION.
Cable connection ½” NPTF

Notes:
1. Pig Signallers with shall be provided with an isolation valve.
2. Pig Signallers shall be Intrusive type.
3. Pig Signallers shall be Bi-Directional type, Charpy Impact test shall be carried out at
(-)29 ˚C
Document No. Rev
DATA SHEET - PIG SIGNALLER 00041-PL-PL-DS-002 0
Page 2 of 3
Page 17 of 116
ARC FOR PROCUREMENT OF BI-DIRECTIONAL PIG LAUNCHER RECEIVER WITH PIG SIGNALLERS, PSV
PIG SIGNALLER TO BE MOUNTED PIG Launcher / Receiver
Pig Signaller Manufacturer ----
Pig Signaller Tag No. ----
Pig Signaller Specification No. SS-PL-023

Design Conditions
2
Pressure, Kg/cm (g) 92
Temperature, C (-)29 to 65
Design Code / Design Factor ASME B 31.8 / 0.5
ANSI Rating 600 #
Corrosion Allowance, mm 3.0
2
Hydro test Pressure, Kg/cm (g) 138
Fluid Handled Natural Gas/RLNG
End Connections To be Mounted on pig Launcher / Receiver

Installation Above Ground
Electrical Area Classification ZONE-1, GAS GROUP IIA&IIB, TEMP CLASS-T3
Details of Launcher / Receiver on which Pig signaler to be mounted
Minor Barrel Diameter Launcher / Receiver Data Sheet

Major Barrel Diameter (OD) (inch)
(OD), (inch) No
10” 4” 00041-PL-PL-DS-001 (Page 2 of 6)
14” 8” 00041-PL-PL-DS-001 (Page 4 of 6)
Pig Signaller Material Specification (Equivalent or Superior)

Part Specified Material Material offered
Body ASTM A 694 Gr. F42
Internals SS-316
Micro Switch Details

POTENTIAL FREE CONTACT OF RATING 24V
Rating
DC, 2A, SPDT
WEATHER PROOF TO IP65 & FLAME PROOF
Enclosure Exd. ENCLOSURE CERTIFIED FOR AREA
CLASSIFICATION.
Cable connection ½” NPTF

Notes:
1. Pig Signallers shall be Intrusive type.
2. Pig Signallers shall be Bi-Directional type. Charpy Impact test shall be carried
out at (-)29˚ C.
Document No. Rev
DATA SHEET - PIG SIGNALLER 00041-PL-PL-DS-002 0
Page 3 of 3
Page 18 of 116
RECEIVER WITH PIG SIGNALLERS, PSV &
ACCESSORIES
CLIENT JOB No. 16-014/76

PSV DATASHEET
TOTAL SHEETS 3
DOCUMENT No. 00041 PL IC DS 001

BI-DIRECTIONAL PIG LAUNCHER & RECEIVER WITH
PIG SIGNALLERS, PSV & ACCESSORIES
PSV DATASHEETS
0 02.06.2018 ISSUED FOR BID UM KP KP

Page 19 of 116
PRESSURE SAFETY VALVE Rev.
1 Tag Number *
2 P&ID Number Quantity * 4
3 Line No Equipment Size * 8" x 14"
GENERAL 4 Inlet Line Size/Sch Outlet Line Size/Sch ** **
5 Inlet Line Material Outlet Line Material ** **
6
7
8
9 Service Natural Gas - Safety Relief on Scraper Launcher / Receiver
10 Fluid Phase Natural Gas Single
11 Corrosive Erosive Due to CO2 Due to CO2
12 Required Capacity Max. Oper Pressure 3301 kg/hr 82 kg/cm2 g **
13 Set Pressure %Allow Overpressure 92 kg/cm2 g 21%
14 Constant **
PROCESS
15 Back Pressure Variable **

DATA
16 Total 1 kg/cm2 g
17 Oper Temperature Relief Temperature 5 to 50 Deg C 103.41
18 SG @ Relief Visc @ Relief 0.598 0.016 cP
19 MW @ Relief Density @ Relief 17.35 67.89 kg/m3
20 Sp HT Ratio (Cp/Cv) Compressibility (Z) 1.435 0.9167
21 Design Pressure Design Temperature 92 kg/cm2 g - 29 to 65 deg C
22 Latent Heat of Vap Barometric Pressure NA NA
23
24 Nozzle Full Nozzle
25 Type Conventional
26 Bonnet Type Closed
27 Design Code API 520 I/II, API 521, API 526 & API 527
DESIGN
28 Sizing Basis Fire

BASIS
29 Relieves To Vent to Atmosphere

30 Calculated Area Selected Area * *
31 Orifice Designation *
32 Calculated Capacity *
33
34
INLET OUTLET
CONNECTOR
35 Size * *
36 Type RF RF
37 Rating 600# 300#
38
39
40 Body Bonnet ASTM A352 LCB ASTM A352 LCB
41 Nozzle (Seat) Nozzle Ring SS 316 *
MATERIAL
42 Spring Disc SS 316 SS 316

43 Bellows Guide N/A N/A
44 Main Valve Seat / Seal *
45
46
47 Cap Bolted
48 Lever Lever Type Required *
MISC.
49 Test Gag Range Required *

50 Rupture Disc Tag No N/A -
51 Manufacturer Model No. * *
52
Notes: * TBD
1 Vendor to specify. *
2 Refer Datasheet - Bi-Directional Scraper Launcher / Receiver for detail information regarding line size, schedule, pipeclass and material. **
3 Tagplate (SS 316) stamped with instrument tag number and service in 10mm characters shall be attached via SS wire (1 mm).
PSV shall be sized as per API 520 & 526. Vendor to provide sizing calculations and PSV sizing and designaiton shall be decided during detail
4
engineering.
5 Vendor shall submit detailed catalogue with model decodification sheet with datasheet.
6 Vendor shall submit detailed GA drawing along with part names and MOC of the parts along with datasheets.
7 Valves shall be 100% radiographed.
8 Vendor to consider co-effiecient of discharge as per ASME Section VIII (latest).
9 PSVs shall be supplied with inlet and outlet companion flange of suitable size and rating for mounting on scrapper trap.
CLIENT: GAIL (INDIA) LIMITED

ARC FOR PROCUREMENT OF BI-DIRECTIONAL PIG LAUNCHER 0 02.06.2018 UM KP AD
PROJECT: & RECEIVER WITH PIG SIGNALLERS, PSV & ACCESSORIES
REV. DATE PRPD CHKD APPD
Document No.: 00041-PL-IC-DS-001
Page 20 of 116
PRESSURE SAFETY VALVE Rev.
1 Tag Number *
2 P&ID Number Quantity * 20
3 Line No Equipment Size * 4" x 10"
GENERAL 4 Inlet Line Size/Sch Outlet Line Size/Sch ** **
5 Inlet Line Material Outlet Line Material ** **
6
7
8
9 Service Natural Gas - Safety Relief on Scraper Launcher / Receiver
10 Fluid Phase Natural Gas Single
11 Corrosive Erosive Due to CO2 Due to CO2
12 Required Capacity Max. Oper Pressure 1971 kg/hr 82 kg/cm2 g **
13 Set Pressure %Allow Overpressure 92 kg/cm2 g 21%
14 Constant **
PROCESS
15 Back Pressure Variable **

DATA
16 Total 1 kg/cm2 g
17 Oper Temperature Relief Temperature 5 to 50 Deg C 103.41
18 SG @ Relief Visc @ Relief 0.598 0.016 cP
19 MW @ Relief Density @ Relief 17.35 67.89 kg/m3
20 Sp HT Ratio (Cp/Cv) Compressibility (Z) 1.435 0.9167
21 Design Pressure Design Temperature 92 kg/cm2 g - 29 to 65 deg C
22 Latent Heat of Vap Barometric Pressure NA NA
23
24 Nozzle Full Nozzle
25 Type Conventional
26 Bonnet Type Closed
27 Design Code API 520 I/II, API 521, API 526 & API 527
DESIGN
28 Sizing Basis Fire

BASIS
29 Relieves To Vent to Atmosphere

30 Calculated Area Selected Area * *
31 Orifice Designation *
32 Calculated Capacity *
33
34
INLET OUTLET
CONNECTOR
35 Size * *
36 Type RF RF
37 Rating 600# 300#
38
39
40 Body Bonnet ASTM A352 LCB ASTM A352 LCB
41 Nozzle (Seat) Nozzle Ring SS 316 *
MATERIAL
42 Spring Disc SS 316 SS 316

43 Bellows Guide N/A N/A
44 Main Valve Seat / Seal *
45
46
47 Cap Bolted
48 Lever Lever Type Required *
MISC.
49 Test Gag Range Required *

50 Rupture Disc Tag No N/A -
51 Manufacturer Model No. * *
52
Notes: * TBD
1 Vendor to specify. *
2 Refer Datasheet - Bi-Directional Scraper Launcher / Receiver for detail information regarding line size, schedule, pipeclass and material. **
3 Tagplate (SS 316) stamped with instrument tag number and service in 10mm characters shall be attached via SS wire (1 mm).
PSV shall be sized as per API 520 & 526. Vendor to provide sizing calculations and PSV sizing and designaiton shall be decided during detail
4
engineering.
5 Vendor shall submit detailed catalogue with model decodification sheet with datasheet.
6 Vendor shall submit detailed GA drawing along with part names and MOC of the parts along with datasheets.
7 Valves shall be 100% radiographed.
8 Vendor to consider co-effiecient of discharge as per ASME Section VIII (latest).
9 PSVs shall be supplied with inlet and outlet companion flange of suitable size and rating for mounting on scrapper trap.
CLIENT: GAIL (INDIA) LIMITED

ARC FOR PROCUREMENT OF BI-DIRECTIONAL PIG LAUNCHER 0 02.06.2018 UM KP AD
PROJECT: & RECEIVER WITH PIG SIGNALLERS, PSV & ACCESSORIES
REV. DATE PRPD CHKD APPD
Document No.: 00041-PL-IC-DS-001
Page 21 of 116
STANDARD SPECIFICATION
FOR
PIG TRAPS
TOTAL SHEETS 12
DOCUMENT NO SS PL 024
FOR
PIG TRAPS
1 11.04.2018 RE-ISSUED AS STANDARD SPECIFICATION AS MC AD
0 23.06.2017 ISSUED AS STANDARD SPECIFICATION AS SM AD
Page 22 of 116
ABBREVIATIONS:
ASME American Society of Mechanical Engineers
ASTM American Society for Testing and Materials
API American Petroleum Institute
BHN Brinell hardness number
HAZ Heat Affected Zone
MSS-SP Manufacturers Standardization Society - Standard Practice
RTJ Ring Type Joint
SSPC Steel Structures Painting Council
Document No. Rev

STANDARD SPECIFICATION SS-PL-024 1
FOR PIG TRAPS
Page 2 of 12
Page 23 of 116
CONTENTS
1.0 SCOPE .......................................................................................................................................... 4
2.0 REFERENCE DOCUMENTS ..................................................................................................... 4
3.0 MATERIALS ................................................................................................................................. 5
4.0 DESIGN AND MANUFACTURE ............................................................................................... 7
5.0 INSPECTION AND TESTS ...................................................................................................... 10
6.0 PAINTING ................................................................................................................................... 11
7.0 MARKING ................................................................................................................................... 11
8.0 TEST CERTIFICATES .............................................................................................................. 12
9.0 PACKING & SHIPPING............................................................................................................ 12
10.0 SPARES .................................................................................................................................... 12
11.0 DOCUMENTATION................................................................................................................. 12
Document No. Rev

FOR PIG TRAPS
Page 3 of 12
Page 24 of 116
1.0 SCOPE
This specification covers the minimum requirements for design, manufacture, testing
and supply of Pig launching and receiving traps to be installed in onshore pipeline
systems transporting non-sour hydrocarbons in liquid or gaseous phase including
Liquefied Petroleum Gas (LPG).
2.0 REFERENCE DOCUMENTS
Fabrication, testing and supply of Pig traps shall comply with the applicable sections
of the latest edition of the following codes and standards.
AMERICAN PETROLEUM INSTITUTE (API)
5L : Specification For Line Pipe.
1104 : Specification for Welding Pipelines and Related

Facilities.
AMERICAN SOCIETY OF MECHANICAL ENGINEERS (ASME)
B31.4 : Pipeline Transportation system for liquid

Hydrocarbon & other liquids.
B 31.8 : Gas Transmission and Distribution Piping

Systems.
B16.9 : Factory made Wrought Butt Weld Fittings.
B 16.25 : Butt Welding Ends.
BPVC Section VIII : Boiler and Pressure Vessel Code - Rules for
Construction of Pressure Vessels, Division 1.
BPVC Section IX : Welding and Brazing Qualifications.
BPVC Section V : Non-Destructive Examination.
B16.5 : Pipe Flanges and Flanged Fittings.
B16.9 : Factory-Made Wrought Butt Welding Fittings.
B16.11 : Forged Steel Fittings, Socket-Welding and

Threaded.
B16.20 : Metallic Gaskets for Pipe Flanges: Ring Joint,

Spiral Wound and Jacketed.
B16.25 : Butt Welding Ends.
B 16.47 : Large Diameter Steel Flanges.
MANUFACTURERS STANDARDIZATION SOCIETY (MSS)

Document No. Rev
FOR PIG TRAPS
Page 4 of 12
Page 25 of 116
SP-75 : Specification for High Test Wrought Butt Welding
Fittings.
SP-53 : Quality Standard for Steel Castings and Forgings

for Valves, Flanges and Fittings and Other Piping
Components - Magnetic Particle Examination
Method.
SP-44 : Steel Pipeline Flanges.
SP-97 : Integrally Reinforced Forged Branch outlet

Fittings-Socket Welding, Threaded & Butt Welding
Ends.
AMERICAN SOCIETY FOR TESTING AND MATERIALS (ASTM)
A370 : Standard Test Methods and Definitions for

Mechanical Testing of Steel Products.
D709 : Laminated Thermosetting Material.
A-490 : Weather resistant High Strength Bolts, Nuts &

Washers.
STEEL STRUCTURES PAINTING COUNCIL (SSPC)

VIS-I : Visual Standard.
PC-10 : Sand Blast, Prime and Paint.
OIL INDUSTRY SAFETY DIRECTORATE (OISD)
Std. 141 : Design and Construction Requirements for

Cross Country Hydrocarbon Pipelines.
Std. 226 : Natural gas Transmission Pipelines and city gas

distribution network.
In case of conflict between various requirements of this specification and reference

standards mentioned above, more stringent requirement shall apply unless otherwise
agreed by Purchaser.
3.0 MATERIALS
3.1 Material of main components of Pig traps shall be as indicated in the Data Sheet. Material of
Components not indicated in data sheets shall be as per Manufacturer's Standard (suitable for
the service conditions indicated in Data Sheet) and shall be subject to approval by Company.
In addition, the material shall also meet the requirements specified hereinafter.
3.2 All carbon steel used for fabrication of various components of Pig Traps shall be fully killed
steel.
Document No. Rev

FOR PIG TRAPS
Page 5 of 12
Page 26 of 116
3.3 The carbon equivalent (CE) based on product analysis calculated by the formula shall not
exceed 0.45%.
Mn Cr  Mo  V Cu  Ni
CE  C   
6 5 15
3.4 For Pig traps specified to be used for gas service or LPG Service, hardness test shall be
carried out as per ASTM A370 for each heat of steel used in the manufacture of pressure
containing parts of trap. A full thickness cross section shall be taken for this purpose. The
maximum hardness of base metal, weld metal & HAZ of all the pressure containing parts shall
not exceed 248 HV10.
3.5 For Pig Trap Specified to be used for Gas Service or LPG Service. Charpy V-notch test shall be
conducted on each heat of steel used in manufacturing of the pressure containing parts in
accordance with ASTM A370. The specimens shall be taken in the direction of principal grain
flow and notch perpendicular to original sample of plate or forging.
Charpy Impact test shall be carried out at -29°C temperature as stated in data sheet. If not
stated in data sheet, the minimum average absorbed impact energy value of the set of three
(3) full size specimen tested at 0°C shall be 27J. The minimum impact energy value of any
one specimen of three specimen analyzed as above shall not be less than 22J.
In case of low temperature Carbon steel (LTCS) material specified in data sheet or offered
manufacturers, the Charpy-V notch test requirement of applicable material standard shall be
compiled with.
3.6 Non-metallic seal materials, if provided, shall be resistant to amine based corrosion inhibitors
and explosive decompression.
3.7 The Manufacturer shall select materials as indicated in the data sheet along with the operating
(Temperature/Pressure) parameters and in accordance with ASME B 31.4 / B 31.8, as
applicable and ANSI B 16.25 for butt welding ends. Internal bore of weld joints shall not
impede the pigging process or represent potential pig damage. The Manufacturer shall perform
post weld heat treatment (PWHT) as/if required by the corresponding approved weld
procedures. The Manufacturer shall prove by calculations to ASME VIII Division I that the
material supplied satisfies the pressure/temperature rating as specified in data sheet.
Document No. Rev

FOR PIG TRAPS
Page 6 of 12
Page 27 of 116
4.0 DESIGN AND MANUFACTURE
4.1 GENERAL
a. The Pig traps shall be installed above ground and shall be suitable for handling all
kinds of batching and cleaning pigs as well as intelligent pigs used for online
Inspection of pipelines.
b. Pig traps furnished under this specification shall be in compliance with the
requirements of ASME B31.4/ B31.8, as applicable and OISD 141 / OISD 226.
c. Pig traps shall be provided with quick opening end closure. Screwed type or plug-in
types of end closures are not permitted.
d. Quick opening closure manufactured by a third party shall comply with the
requirements of this document and a name plate shall be affixed containing all
pertinent manufacturers’ information. Any removable segments of the quick opening
closure shall have similar markings.
The quick opening end closure shall be of clamp ring/band-lock type or equivalent
design and shall consists of a safety pressure release system allowing the opening
only when there is no pressure in the trap. End closure shall be hand operated by a
single lever operation and operable by one operator. End closures of size NB 600
(24") and above shall be fitted with worm gear operator for the opening of the
closure. Hinge of the closure shall be so designed that the weight of the end closure
is fully supported without sagging.
e. Design factor and corrosion allowance as indicated in data sheet shall be considered
in design of wall thickness for all related materials and quick opening end closures.
f. Minimum dimensions (diameter, wall thickness, length, location etc.) of the Pig trap
body, neck and other appurtenances, shall be as indicated in the data sheets.
Manufacturer shall verify suitability of indicated information and dimensions
according to his requirements. Any alternate shall be clearly presented in the
Manufacturers bid package. Subsequent revisions shall require Purchaser
approvals.
g. Piping fittings used in fabrication of Pig trap shall be as per following:
Size up to and including DN 40 (1½”) : Forged, Seamless as per ASME

B 16.11.
Size DN 50 (2”) to DN 400 (16”) : Forged, Seamless fittings as per

ASME B 16.9.
Size DN 450 (18”) and above : Forged, Welded fittings as per

MSS-SP-75.
All Integrally Reinforced Branch Outlet Fittings : Forged, seamless as per MSS-
Document No. Rev

FOR PIG TRAPS
Page 7 of 12
Page 28 of 116
SP-97.
All Pig Trap branch connections shall be in accordance with the data sheet
information. Flanged ends, when specified, shall conform to ASME B 16.5 for size
up to DN 600 (24”) and ASME B 16.47, Series A for size above DN 600 (24”).
Flanges shall have raised face as unless otherwise indicated in data sheets.
Generally branch connections shall be orientated as follows:
 Drains - bottom of pig trap.

 Vents, pressure gauges, pig signaler - top of pig trap.
 Kicker line, balance line, bypass line - side (or possibly top quadrant) of
pig trap. Not bottom of pig trap.
 The diameter of all branch connections shall be 2 inches minimum.
 Pig signaler connection when required to be welded as per data sheet.
 Pressure indicator connections shall be installed on the major barrel near
the end closure and on the minor barrel near the pig trap valve.
h. Connection for pig signaller shall be provided in accordance with the data sheet.
Manufacturer to provide details of the proposed pig signaller for Purchaser
approvals. Installed assembly to be part of the hydro test factory testing.
Functionality testing to be completed prior to shipping.
i. All Pig traps shall be provided with supports, minimum two, for mounting on concrete
foundations with an insert plate. Permanent supports shall be used to fully support
and restrain the pig traps throughout their length and these shall be designed to
carry the weight of the pig trap system filled with water.
j. The Pig trap supports under the barrel and the neck at the major foundations shall
be welded to the trap in accordance with the requirements of this specification prior
to final testing. The Manufacturer to provide details of slide plate design for
Purchaser approval. The trap assemblies are to be installed unrestrained in a
longitudinal direction, and be able to compensate for expansion of the unrestrained
part of the pipeline.
4.2 PIG HANDLING
Manufacturer is responsible for designing and supplying a self-contained Pipeline Inspection

Gauge (PIG) handling system complete with, baskets/trays, PIG insertion/ retraction devices,
supports and rail tracks etc. with the Pig trap assembly. The handling requirements are for the
nominal pipeline sizes as specified in data sheets.
The material used in the design of the pig handling system shall be ASTM A36 or
equivalent structural steel.
All moving parts of the pig handling system, such as filter basket shall be manufactured from
non-sparking materials.
Each Pig Launcher / Receiver shall be provided with suitable Pig Handling System for either
Document No. Rev
FOR PIG TRAPS
Page 8 of 12
Page 29 of 116
inserting the pig into the launcher, or retracting the pig from the receiver.
The pig handling facility, as required in the data sheet, shall consist of the following, as a
minimum:
 Perforated filtering basket mounted on wheels / rails or PTFE slides.

 Fabricated trolley support cradle frame for the perforated basket.
 Beam / manual winch to push / pull the basket for insertion and retrieval of pigs.
The pig receiving traps shall be equipped with a half internal removable filtering basket
consisting of a punched plate with at least five rows of drain holes. The filtering basket shall
slide on guides/rails or wheels and in all cases the material of the parts being in contact with
each other shall be of anti-spark type. The filtering basket shall be provided with suitable
stops. Lock bracket shall be provided to such that the basket does not slide within the trap.
Rear end of the basket shall be provided with suitable lug to enable retrieval of the basket by
hooks. The handling system (for inserting and retracting the scraper and instrumented pigs
from the trap) shall be complete with handling devices. In case any rails are required for
sliding of the handling system, the same shall be provided by the scraper trap manufacturer.
4.3 MANUFACTURE
4.3.1 GENERAL
Pig traps shall be fabricated in accordance with drawings approved by Purchaser. The
pipeline connection with the pig trap assembly will be a welded end.
The trap reducers, to be welded between neck and body of pig traps, shall have transition
from one diameter to other by constant slope (not ‘bell’ shaped as per ASME B16.9).The
Manufacturer may fabricate the reducers from steel plate.
All inside weld beads shall be ground smooth.
Circumferential weld on the body or neck material is not permitted, the welding necessary to
join the individual metal sections (body, neck, reducer etc).
4.3.2 WELDING
All welding shall be carried out by welders and welding procedure qualified in accordance with
ASME Section IX. The procedure qualification shall also include hardness & impact test when
required as per clause 3.4 & 3.5 this specification and shall meet the requirements as
specified there in.
No repairs by welding shall be carried out on base metal of pressure containing components
of pig traps. Manufacturer shall obtain Purchaser approval prior to carrying out any repair of
welds. Repair welding shall be carried out by welders and welding procedures duly qualified
as per ASME Sec IX and records for each repair shall be maintained.
All pressure containing welds, except for size DN 40 and below, made for fabrication of Pig
traps shall be butt welds. Socket welds shall be permitted for size DN 40 and below only.
All weld ends shall be checked for surface defects using dye penetrate prior to welding.
Document No. Rev
FOR PIG TRAPS
Page 9 of 12
Page 30 of 116
4.3.3 STRESS RELIEVING
When required as per provisions of the design codes, complete pig trap assembly shall be
stress relieved after fabrication. Stress relieving shall also be carried out when branch
openings are made by extrusion process.
4.3.4 FABRICATION
The pig handling facilities frame will be of fully welded construction and shall be manually
operated. All steel parts of the pig handling system shall be hot dip galvanized.
5.0 INSPECTION AND TESTS
The Manufacturer shall ensure all equipment used for testing and inspection purposes is
calibrated and certified accordingly. The Manufacturer shall record all inspection and testing
activity on the appropriate inspection certificate. The following inspection and testing shall be
carried out prior to painting, marking and shipment of pig traps.
The manufacturer shall perform all inspection and tests as per the requirements of this
specification and the relevant codes, standards and specifications, prior to shipment at his
works. Such inspections and tests shall be, but not limited to, the following:
5.1 TESTING OF MATERIALS
Chemical composition and mechanical tests including yield strength, ultimate tensile strength,
impact test, elongation and hardness shall be carried out for each heat of steel used as per
the applicable standard as referred to in this specification.
5.2 VISUAL INSPECTION AND DIMENSIONAL CHECK
All pig traps shall be visually inspected for visible surface defects. Bevels at butt weld ends
shall show a smooth contour. All dimensions shall be checked for conformance with approved
drawings.
5.3 NON-DESTRUCTIVE EXAMINATION
a. Full length of all pressure containing butt welds, including welds that have been repaired,
shall be examined by radiography. Acceptance limits shall be as per ASME Section IX.
b. Any other weld that, in Purchaser's opinion, cannot be radiographed, shall be inspected by
ultrasonic or magnetic particle methods. Acceptance criteria shall be as per ASME Section
VIII Appendix U and Appendix VI respectively. Root pass of closure weld shall also be
examined by magnetic particle inspection method.
c. 100 percent surface of all forgings shall be wet magnetic particle inspected. Method of
inspection and acceptance shall comply MSS-SP-53.
d. All finished wrought weld ends shall be 100% ultrasonically inspected for lamination type
defects for a distance of 50mm from the end. Any laminations larger than 6.35 mm shall
not be acceptable.
Document No. Rev

FOR PIG TRAPS
Page 10 of 12
Page 31 of 116
5.4 Company's Inspector reserves the right to perform stage wise inspection and witness tests,
including hydrostatic test, as indicated in specification at Manufacturer's Works prior to
shipment. Manufacturer shall give reasonable notice of time and shall provide without charge
reasonable access and facilities required for inspection, to the Company's Inspector.
Inspection and tests performed/witnessed by Company's Inspector shall in no way relieve the
Manufacturer's obligation to perform the required inspections and tests and of specific integrity
of the pig traps.
5.5 HYDROSTATIC TESTING
A hydrostatic test shall be carried out on each pig trap complete in all respects, including
welding of quick opening end closure and pig signaller (if applicable). The test pressure as
indicated in data sheets shall be held for a period of 1 hour and the assembly visually
inspected for leaks. Any pressure changes must correspond with temperature changes
otherwise the test will not be acceptable. Test records to be maintained accordingly by
Manufacturer.
5.6 FUNCTIONAL TEST
Proper functioning of quick opening end closure shall be tested by performing at least two
closing and opening cycles.
6.0 PAINTING
6.1 SURFACE PREPARATION
Surface preparation for all coated surfaces according to coating Manufacturers recommended
or to SSPC-SP-10 surface preparation for coating as a minimum.
6.2 PAINTING
Exterior surfaces of all pig traps shall be painted with a three layer epoxy paint coating system.
The Manufacturer to provide paint procedure for approval prior to manufacture.
7.0 MARKING
Marking shall be done on a stainless steel plate and affixed to the trap body by means of
corrosion resistant fasteners. Marking shall include the following:
 Manufacturer's Name
 Trap/Neck diameter, thickness
 Material
 ASME Class Rating
 Tag Number
 Design Pressure & Design Temperature
 Year of manufacture
 Empty weight of the trap assembly.
Document No. Rev

FOR PIG TRAPS
Page 11 of 12
Page 32 of 116
8.0 TEST CERTIFICATES
Manufacturer shall furnish the following certificates:
a. Test certificates relevant to the chemical and mechanical properties of the materials used
for manufacture of trap as per relevant standards and this specification.
b. Hydrostatic test certificates.
c. Test Reports on radiography, ultrasonic inspection and magnetic particle examination.
d. Test Reports on heat treatment carried out, if any.
e. Welding procedures and welders qualification reports.
The certificates shall be considered valid only when signed by Company's Inspector. Only
those traps which have been inspected and certified by the Company's Inspector shall be
dispatched from Manufacturer's works.
9.0 PACKING & SHIPPING
All traps shall be provided with suitable protectors for flange faces. All butt weld ends shall be
suitably protected to avoid any damage during transit by means of metallic or high impact
plastic bevel protectors.
All pig traps shall be cleaned from inside of all foreign materials, grease, rust etc prior to
packing. Prior to shipment, parts and equipment which have bare metallic surfaces shall be
protected with a rust preventative which will provide protection at temperatures up to 50 oC.
Sealing surfaces and moving parts to have a graphite grease coating applied.
10.0 SPARES
Manufacturer shall furnish list of recommended spares and accessories required during start-
up and commissioning (with special attention to consumable items such as gaskets, seals, etc.
for end closure) and supply of such spares shall be included in the price quoted by
Manufacturer.
Manufacturer shall furnish list of recommended spares and accessories and special tools
required for two years of normal operation and maintenance of the traps and price for such
spares shall be quoted separately.
11.0 CERTIFICATION
All Certification of finished product shall be EN 10204 type 3.2.
12.0 DOCUMENTATION
The Manufacturer shall supply documentation in accordance with the Vendor Data
Requirements List (VDRL) as attached with Purchase Order.
Document No. Rev

FOR PIG TRAPS
Page 12 of 12
Page 33 of 116
FOR
PIG SIGNALLERS
TOTAL SHEETS 08
DOCUMENT NO SS PL 023
FOR
PIG SIGNALLERS
1 11.04.2018 RE-ISSUED AS STANDARD SPECIFICATION AS MC AD
0 23.06.2017 ISSUED FOR APPROVAL AS SM AD
Page 34 of 116
ABBREVIATIONS:
ASME American Society of Mechanical Engineers
ASTM American Society for Testing and Materials
API American Petroleum Institute
BHN Brinell hardness number
HAZ Heat Affected Zone
MSS-SP Manufacturers Standardization Society - Standard Practice
RTJ Ring Type Joint
SSPC Steel Structures Painting Council
Document No. Rev

FOR PIG SIGNALLERS
Page 2 of 8
Page 35 of 116
CONTENTS
1.0 SCOPE .......................................................................................................................................... 4
2.0 REFERENCE DOCUMENTS ..................................................................................................... 4
3.0 MATERIALS ................................................................................................................................. 5
4.0 DESIGN AND MANUFACTURE ............................................................................................... 5
5.0 INSPECTION AND TESTS ........................................................................................................ 6
6.0 PAINTING ..................................................................................................................................... 7
7.0 MARKING ..................................................................................................................................... 7
8.0 TEST CERTIFICATES ................................................................................................................ 7
9.0 PACKING & SHIPPING ............................................................................................................. 8
10.0 SPARES AND ACCESSORIES................................................................................................ 8
11.0 DOCUMENTATION..................................................................................................................... 8
Document No. Rev

FOR PIG SIGNALLERS
Page 3 of 8
Page 36 of 116
1.0 SCOPE
This specification covers the minimum requirements for the design, manufacture,
testing and supply of Pig Signallers (Intrusive type), used for the detection of passage
of pig and instrumented gauging pigs, to be installed in onshore pipelines transporting
non-sour hydrocarbons in liquid or gaseous phase including Liquefied Petroleum Gas
(LPG).
2.0 REFERENCE DOCUMENTS
The design, fabrication and supply of Pig Signallers shall comply with the latest
edition of the following codes and standards.
AMERICAN SOCIETY OF MECHANICAL ENGINEERS (ASME)
B31.4 : Pipeline Transportation system for liquid

Hydrocarbon & other liquids.
B 31.8 : Gas Transmission and Distribution Piping

Systems.
AMERICAN SOCIETY FOR TESTING AND MATERIALS (ASTM)
A370 : Standard Test Methods and Definitions for

Mechanical Testing of Steel Products.
STEEL STRUCTURES PAINTING COUNCIL (SSPC)

VIS-I : Visual Standard.
OIL INDUSTRY SAFETY DIRECTORATE (OISD)
Std. 141 : Design and Construction Requirements for

Cross Country Hydrocarbon Pipelines.
Std. 226 : Natural gas Transmission Pipelines and city gas

distribution network.
MISCELLANEOUS
IEC : International Electro technical Commission
NEMA : National Electrical Manufacturer’s Association
NEC : National Electric Code
In case of conflict between various requirements of this specification and reference

standards mentioned above, more stringent requirement shall apply unless otherwise
agreed by Purchaser.
Document No. Rev

FOR PIG SIGNALLERS
Page 4 of 8
Page 37 of 116
3.0 MATERIALS
3.1.1 Material for major components of the Pig Signallers shall be as indicated in Pig Signaller Data
Sheet. Material of components not specified in data sheet shall be as per Manufacturer's
Standard suitable for the service conditions indicated in Data Sheet, which will be subject to
approval by Company. In addition, the material shall also meet the requirements specified
hereinafter.
3.1.2 Carbon Steel used in the manufacture of Pig Signallers shall be fully killed.
3.1.3 Seal materials used that are exposed to pipeline contents shall be resistant to amine based
corrosion inhibitors and explosive decompression.
3.1.4 Scarfed welding base shall have Carbon Equivalent (CE) not greater than 0.45% on check
analysis calculated as per the following formula:
Mn Cr  Mo  V Cu  Ni
CE  C   
6 5 15
3.1.5 For Pig Signaller specified to be used for gas service or LPG Service, hardness test shall be
carried out as per ASTM A370 for each heat of steel used full thickness cross section shall be
taken for this purpose. The maximum hardness of base metal, weld metal & HAZ of all the
pressure containing parts shall not exceed 248 HV10.
3.1.6 For Pig Signaller Specified to be used for Gas Service or LPG Service. Charpy V-notch test
shall be conducted on each heat of steel used in manufacturing of the pressure containing parts
in accordance with ASTM A370. The specimens shall be taken in the direction of principal
grain flow and notch perpendicular to original sample of plate or forging.
Charpy Impact test shall be carried out at -29°C temperature as stated in data sheet. If not
stated in data sheet, the minimum average absorbed impact energy value of the set of three
(3) full size specimen tested at 0°C shall be 27J. The minimum impact energy value of any
one specimen of three specimen analyzed as above shall not be less than 22J.
In case of low temperature Carbon steel (LTCS) material specified in data sheet or offered
manufacturers, the Charpy-V notch test requirement of applicable material standard shall be
compiled with.
4.0 DESIGN AND MANUFACTURE
4.1 Pig Signaller shall be suitable for welding on to pig trap and pipe having material, diameter,
wall thickness and service condition indicated in the data sheets.
4.2 Pig Signallers shall be bi-directional type. Plunger type Pig-Signallers is not acceptable.
4.3 All Pig Signallers shall have spring loaded visual indicator with manual reset. Flag shall get
locked in down position when reset. In addition, Pig Signallers shall be provided with a micro-
switch, duly encased in a weatherproof and explosion proof enclosure, for remote indication
when indicated in data sheets. The electrical rating and area classification of micro-switch
shall be as per data sheet.
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4.4 Aboveground and underground installation shall be as stated in the data sheet. For
underground installation Pig Signallers shall be provided with extension, so that visual
indicator is located well above the ground. The length of extension shall be as indicated in
data sheet and shall be measured from pipe centerline to hinge of the visual indicator. All
components connecting visual indicator and trigger mechanism shall be enclosed in
weatherproof enclosure.
4.5 The seals used for Pig Signallers shall be able to withstand an internal vacuum of 5-millibar.
4.6 Pig Signallers indicated in data sheets to be installed on pipeline shall be provided with a built-
in valve to allow replacement/repair of internals with line under pressure. Pig Signallers
indicated to be used on pig traps shall be with or without built in isolation valve as specified in
datasheet.
4.7 All welds shall be made by welders and welding procedures qualified in accordance with the
provisions of ASME Section IX.
5.0 INSPECTION AND TESTS
The Manufacturer shall perform all inspections and tests as per the requirements of this
specification and the relevant codes, standards and specifications, prior to shipment at his
Works. Such inspections and tests shall be, but not limited to, the following:-
5.1 CHEMICAL COMPOSITION AND MECHANICAL TEST
Chemical composition and mechanical tests including yield strength, ultimate tensile strength,
Impact test, elongation and hardness shall be carried out for each heat of steel used as per
the applicable standard referred to in the corresponding Material Specification.
5.2 VISUAL INSPECTION
All Pig Signallers shall be visually inspected. The internal and external surfaces shall be free
from any strikes, gouges and other detrimental defects. The surfaces shall be thoroughly
cleaned and free from dirt, rust and scales.
5.3 HYDROSTATIC TEST
A hydrostatic test shall be carried out on each Pig Signaller after assembly. The test pressure
as indicated in data sheets shall be held for a period of 15 minutes. No visible leakage or drop
in pressure permitted.
5.4 NON-DESTRUCTIVE EXAMINATION
a. Full length of all pressure containing welds, including welds that have been repaired, shall
be inspected by ultrasonic or magnetic particle methods. Acceptance criteria shall be as
per ASME Section VIII Appendix U and Appendix VI.
b. Wet Magnetic Particle Inspection of all bevel surfaces shall be carried out for all Pig
Signallers. Any lamination extending into bevel face and having transverse dimension
greater than 6.4 mm shall not be acceptable.
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5.5 FUNCTIONAL TEST
Manufacturers shall perform functional tests to establish satisfactory performance of both

manual and electrical indications.
5.6 Company's Inspector reserves the right to perform stage wise inspection and witness tests,
including hydrostatic test, as indicated in specification, at Manufacturer's Works prior to
shipment. Manufacturer shall give reasonable notice of time and shall provide without charge
reasonable access and facilities required for inspection, to the Company's Inspector.
Inspection and tests performed/witnessed by Company's Inspector shall in no way

relieve the Manufacturer's obligation to perform the required inspection and tests.
6.0 PAINTING
6.1 SURFACE PREPARATION
Surface preparation for all coated surfaces according to coating Manufacturers

recommended or to SSPC-SP-10 surface preparation for coating as a minimum.
6.2 ABOVE GROUND PAINTING
Pig Signaller exterior surfaces shall be painted with a three layer epoxy paint coating system.
The Manufacturer has to provide paint procedure for approval prior to manufacture.
6.3 BELOW GROUND COATING
Pig Signaller exterior surfaces that will be buried below ground shall be coated with three
coats of coal tar epoxy resin with a minimum dry film thickness of 400 microns.
7.0 MARKING
All Pig Signallers shall be marked with following information on corrosion resistant metal tag
permanently attached to the pig signaler:-
 Manufacturer’s name.
 Suitable for Welding on ---------------------- dia pipe.
 Tag Number.
 ANSI Rating.
 Material and grade.
 Test Pressure.
 Year of Manufacture.
8.0 TEST CERTIFICATES
Manufacturer shall submit the following test certificates:
 Test certificates for material compliance as per relevant material standards.
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 Test certificates of hydrostatic and functional tests.
 Test reports of NDT.
9.0 PACKING & SHIPPING
All Pig Signallers shall be packed and prepared for shipment/transport in accordance with the
procedures included in the request for Quotation (RFQ).
Butt weld ends of all Pig Signallers shall be suitably protected to avoid any damage during
transit.
All machined surfaces subject to corrosion shall be well protected by a coat of grease or other
suitable materials.
10.0 SPARES AND ACCESSORIES
Manufacturer shall furnish list of recommended spares and accessories for Pig Signallers
required during start-up and commissioning and supply of such spares shall be included in the
price quoted by Manufacturer.
Manufacturer shall furnish list of recommended spares and accessories (including jacketing
bracket) required for two years of normal operation and maintenance of Pig Signallers and
price for such spares shall be quoted separately.
11.0 CERTIFICATION
All Certification of finished product shall be EN 10204 type 3.2.
12.0 DOCUMENTATION
The Manufacturer shall supply documentation in accordance with the Vendor Data
Requirements List (VDRL) as attached with Purchase Order.
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STANDARD SPECIFICATION FOR
PRESSURE SAFETY VALVE
TOTAL SHEETS 14
DOCUMENT NO . SS IC 024
STANDARD SPECIFICATION FOR

0 10.11.17 ISSUED AS STANDARD SPECIFICATION VK KP AD
Page 42 of 116
TABLE OF CONTENTS
1 INTRODUCTION ............................................................................................................................................ 3
2 DEFINITION.................................................................................................................................................... 3
3 ORDER OF PRECEDENCE ........................................................................................................................... 4
4 REFERENCE DOCUMENTS ......................................................................................................................... 4
5 DESIGN REQUIREMENTS ............................................................................................................................ 5
6 TECHNICAL REQUIREMENTS ..................................................................................................................... 6
7 QUALITY ASSURANCE, INSPECTION AND TESTING ............................................................................... 9
8 INSTALLATION/ERECTION, COMMISSIONING AND STARTUP .............................................................. 12
9 GUARANTEE ............................................................................................................................................... 12
10 TRAINING ..................................................................................................................................................... 12
11 SPARE PARTS AND SPECIAL TOOLS ...................................................................................................... 12
12 PACKAGING, PRESERVATION / STORAGE AND PREPARATION FOR SHIPMENT ............................. 13
13 DOCUMENTATION ...................................................................................................................................... 14
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STANDARD SPECIFICATION FOR SS-IC-024 0
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1 INTRODUCTION
1.1 Purpose
This document is intended to provide a specification for pressure safety valve in general.
1.2 Scope
This specification, together with the referenced industry standards, defines the functional, technical and
installation requirements for the pressure safety valves installed in the facility.
2 DEFINITION
Where used in this document, the following terms shall have the meanings indicated below, unless clearly
indicated by the context to this order.
Consultant VCS Quality Services Private Limited (VCSQSPL) the

party to act for and on behalf of OWNER for the
Engineering Services
Supplier / Vendor / Manufacturer The party, which manufactures and supplies

equipment and services to the OWNER.
Pressure Safety Device A pressure relief device designed to open and relieve
excess pressure and to reclose and prevent the
further flow of fluid after normal conditions have been
restored.
Actual discharge area The minimum net area that determines the flow
through a valve
Effective discharge area A normal or computed area used with an effective

discharge coefficient to calculate the minimum
required relieving capacity for a pressure relief valve
per the preliminary sizing equations contained in this
practice.
Accumulation Accumulation is the pressure increase over the

maximum allowable working pressure of the vessel
allowed during discharge through the pressure relief
device, expressed in pressure units or as a
percentage of maximum allowable working pressure
or design pressure.
Over pressure The pressure increase over the set pressure of the
relieving device allowed to achieve rated flow.
Set pressure The inlet gauge pressure at which the pressure relief
device is set to open under service conditions.
Back pressure The pressure that exists at the outlet of a pressure

relief device as a result of the pressure in the
Document No. Rev
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discharge system. It is the sum of the superimposed
and built-up back pressures.
Built-up back pressure The increase in pressure at the outlet of a pressure

relief device that develops as a result of flow after the
pressure relief device opens.
Blowdown Difference between the set pressure and the closing

pressure of a pressure relief valve, expressed as
percentage of the set pressure or in pressure units.
3 ORDER OF PRECEDENCE
This specification indicates the minimum requirements and does not relieve the Contractor or Contractor
appointed party (Supplier / Vendor) from his responsibilities concerning the design and safe operation of the
supplied equipment.
In the event of conflict between this standard Specifications, Datasheets, job specifications, statutory
regulations, related standards & codes etc., the following order of priority shall be applicable:
 Statutory Regulations
 Engineering Design Basis
 Datasheets
 Job Specifications
 Standard Specifications
 Related Standards & Codes
If any parameter/specification is not mentioned / defined in higher priority/precedence document, the
minimum requirements for same in lower higher priority/precedence document shall prevail.
4 REFERENCE DOCUMENTS
The products/services specified herein shall be supplied, installed, and tested in accordance with the latest
edition and amendments of the following codes and standards in effect at the time of tender submission.
Code/Std. Ref. No. Code/Std. Title
ANSI 31.4 Pipeline Transportation Systems for Liquid Hydrocarbons and other Liquids
ANSI B16.34 Valves – Flanged, Threaded and Welding End
ANSI B16.5 Pipe Flanges and Flanged Fittings.
ANSI B31.1 Power Piping
ANSI B31.3 Process Piping
API 2000 Venting Atmospheric and Low-pressure Storage Tanks
API 620 Design and Construction of Large, Welded, Low-pressure Storage Tanks.
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API RP 520 – Part 1 Sizing, Selection and Installation of Pressure-relieving Devices in Refineries, Part I
– Sizing and Selection
API RP 520 – Part 2 Sizing, Selection and Installation of Pressure-relieving Devices in Refineries, Part
II – Installation
API STD 521 Pressure-relieving & Depressuring Systems
API STD 526 Flanged Steel Safety Relief Valves for use in Petroleum Refineries.
API STD 527 Commercial Seat Tightness of Safety Valves with Metal to Metal Seats
ASME BPCV Section IX Boiler and Pressure Vessel Code - Welding and Brazing Qualifications.
ASME BPCV Section VIII Boiler and Pressure Vessel Code – Rules for Construction of Pressure Vessels
ASME BPVC Section V Boiler and Pressure Vessel Code - Non-destructive Examination
ASTM A269 Standard Specification for Seamless and Welded Austenitic Stainless Steel
Tubing for General Service.
EN-10204 Metallic Products - Types of Inspection Documents
MSS SP-55 Quality Standard for Steel Castings for Valves, Flanges, Fittings and Other Piping
Components - Visual Method for Evaluation of Surface Irregularities.
5 DESIGN REQUIREMENTS
5.1 General
Pressure safety valves shall be provided on pressurized vessels or on piping as required by process
conditions. The safety valves shall be conventional or bellows type or pilot operated type depending upon
the process requirements as indicated in the project data sheets.
5.2 Environmental Conditions
The equipment considered and the complete installation shall be suitable for continuous operation under the
following site conditions:
Indoor
Indoor Outdoor Outdoor
Description (Non-Air
(Air Conditioned) (Under shade) (Open to sky)
conditioned)
Operating
0 ~ 35 Deg C -5 ~ 50 Deg C -5 ~ 50 Deg C -5 ~ 55 Deg C
Temperature
Relative Humidity 20% ~ 80% 90% 95%

The instruments shall be suitable to the ambient conditions provided in the above table.
5.3 Operation and Design Life
Pressure safety valves shall be designed to operate in the site environmental conditions continuously. The
life time of the plant is envisaged to be 25 years. However, optimum design life expectancy of a valve shall
be 10 years and spare parts availability shall be for 10 years after cease of production.
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Vendor shall recommend the maintenance/replacement schedule of the valve in order to run for the required
duration and shall train the Company personnel to maintain the valves.
5.4 Proven Life
The valve to be used will be checked, known and field-proven in the industry. The application of
experimental and obsolete equipment is not acceptable.
Valve should only be used that has been successfully tried and tested on similar facilities. Where newer
technology is proposed adequate provision must be made for the long-term support of the system. New
unproven technology should not be used.
6 TECHNICAL REQUIREMENTS
6.1 Selection Criteria
Conventional (unbalanced) safety valves shall be normally used when the total back pressure of the
downstream piping does not exceed 10% of the set pressure.
Balanced safety valves using balancing bellows shall be used, if the back pressure exceeds 10% and up to
50% of the set pressure or the fluid is corrosive. However, for backpressures greater than 30% the
manufacturer shall be consulted. Balancing bellows shall be used, when the super-imposed variable back
pressure is more than 5%. Balanced seal type with auxiliary balancing piston shall be used for fouling
service.
Pilot operated valves shall be used, if the back pressure exceeds 50% and up to 70% of the set pressure.
Pilot operated valves shall also be used for applications which demand very accurate settings, quick
opening/closing or when the difference between operating pressure and set pressure is less than 5% of set
pressure.
However, pilot operated safety valve shall only be used in clean service such as fuel gas/nitrogen or where
the risk of blockage of the pilot pipe work is minimal. Pilots shall be provided with a filter to avoid the dirt
entering into the ports.
Thermal relief valves shall be used where required by process conditions and as per the project P&IDs.
These shall have flanged end connections with “D” orifice. Flange welded to the body of the screwed end
valve is not acceptable.
Direct acting pressure / vacuum relief valves (also known as Breather Valves) shall be used on large storage
tanks where the pressure difference between the tank pressure and the ambient pressure is small, negative
and near to atmospheric pressure. These valves are to be provided on atmospheric / low pressure tanks
typically less than 1.03 barg. These valves prevent the build-up of excessive pressure or vacuum which can
unbalance the system or damage the storage tank. These valves also minimize the product evaporation loss
in tanks. The valve range includes pressure only, vacuum only or combined pressure / vacuum valves.
The sizing, selection and installation details of these valves shall be as per API 2000 (Sections 1 to Section
3) or API 620 (Section 6) and as per manufacturer standard / recommendations.
6.2 Design
Pressure safety valves shall be generally direct acting, spring loaded, full nozzle / full lift, adjustable
blowdown high capacity type.
All safety valves shall have flanged end connections, enclosed spring, bolted bonnet, screwed cap, and full
one-piece nozzle. Flanges shall be in accordance with ANSI B16.5 requirements.
Flanges shall be integral part of the body. Weld-on flanges shall not be allowed. Bodies and flanges shall be
of the same material. Inlet flange shall be of sufficient rating to withstand the reaction force of the pressure
relief valve on blowdown.
Trim shall be deemed to include the nozzle, the disc and disc holder, stem guide, blowdown ring, bushing
and all internal parts, except the body, in contact with the process fluid.
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Nozzles shall have integral seat and shall be of ample proportions to permit several lapping or re-machining
operations.
Material of construction shall be based on the process/design conditions and in reference to the piping
material specification, as mentioned in the pressure safety valve datasheet.
Material of construction of the valve shall be as specified in the PSV datasheet. Alloy steel or other materials
may be used in accordance with the service requirements. All castings shall be true to form, free from
shrinkage defects, strains, scale, lumps, sand holes, or other defects.
The Vendor shall advise the minimum and maximum allowable setting of the springs, furnished with each
valve and the spring number.
Valve end connection, size, rating and materials shall be in accordance with API 526.
Nominal inlet and outlet body sizes shall be selected from the following series: 1", 1½", 2", 3", 4", 6", 8", 10"
and 12". Sizes 1¼", 2½", 3½" and 5" shall not be used without the Company's approval.
Inlet and outlet flanges shall be sized to withstand the reaction force. Vendor shall indicate the reaction force
in the data sheet.
Safety valve sizing shall be carried out based on API RP 520 Part 1 sizing formula. Orifice letter designation
shall be in accordance with API STD 526. For blocked discharge case, overpressure shall be 10% above the
set pressure. For fire relieving case overpressure shall be 21% above the set pressure.
Thermal relief valve shall be of semi nozzle type unless otherwise specified in the instrument datasheets.
Thermal relief valves end connections shall be flanged with “D” orifice designation as minimum. Flange
welded to the body of the screwed end valve is not acceptable.
All pressure safety valves, except thermal relief valves shall be ASME „U‟ code stamped. Vendor shall
provide the ASME code stamping and capacity certificates during the inspection and submit them as part of
their final documentation.
6.2.1 Pressure Ratings
The pressure ratings for the pressure safety valves shall be in accordance with standard API-526. Leakage
class shall be in accordance with API 527.
Safety valves shall be set at 90% of maximum the design pressure of the system being protected by the
valve except as permitted by the relevant ASME Codes.
The allowable set pressure tolerance shall be as below:
 ±0.1 barg for set pressure and up to and including 5 barg set pressure;
 ±3% for set pressure above 5 barg.
6.2.2 Discharge Area
The area of discharge of flanged valves operating at set pressures over 19 barg shall not be less than four
times the area of the nozzle. The area of discharge includes any place in the valve downstream of the
nozzle, including the discharge flange opening. For pressures below 19 barg the discharge area shall be as
per relevant codes and standards as indicated in Section 4 and respective project data sheet.
Vendor shall provide noise calculations in accordance to standard API 521.
6.2.3 Lifting Levers
Pressure relief valves in air or steam service and water (above 60ºC) shall generally be fitted with packed
lifting levers. Where lifting mechanisms are specified they shall be suitable for the pressure and temperature
conditions of the relieving fluid. Where high pressure steam or air and water above 60ºC are being
discharged, packed lever lifting assemblies shall be supplied.
Valves in hydrocarbon and chemicals process services shall not be fitted with lifting levers unless specifically
stated on the project data sheet.
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6.2.4 Springs
Unless otherwise specified, SS316 springs shall be supplied for all flanged pressure safety valves operating
in services with relieving temperatures in the range –30°C to 230°C.
Safety valves in corrosive service shall be sealed to avoid corrosion of the spring mechanism.
6.2.5 Bellows/ Bonnet
Bonnet shall be bolted on to the body. The bonnet and cap material shall be same as body material.
The bonnet shall be vented separately from the discharge, in bellows-type pressure safety valves.
Bonnet vent connections shall be threaded ½” NPT minimum. Tubing of vents to a safe location shall be by
piping.
Bonnet vented safety valves are not acceptable except in bellows sealed valves.
The bonnet shall be of close type with isolated spring chamber and sealable cap. Tapped and plugged vent
shall be provided when the bonnet pressure is equal to atmosphere pressure.
Other materials may be proposed by the Vendor for approval by the Company.
6.2.6 Nozzle and Disc
The nozzle shall be one piece with an integral seat at the top, against which the disc will seat when closed.
However, for a pilot operated valve the nozzle may also be of the semi-nozzle type without integral flange.
The seat shall be of ample proportions to allow several servicing by re-lapping or re-machining.
Valves shall generally have metal-to-metal seats. Resilient seat seals shall be considered on services where
maximum tightness is essential, where the operating pressure is greater than or equal to 90% of the set
pressure, and to limit leakage which may be caused by the effects of corrosion or vibration.
The seat disc shall be a one piece piston type loosely connected to the spindle with radial or ball thrust
bearing between the disc and spindle. The disc guide shall be symmetrical and independent of the valve
body.
6.2.7 Blowdown
The blowdown (difference between set pressure and reseating pressure expressed as % of set pressure)
shall be adjustable between 2.5% and 10% of the set pressure, for pressure safety valves with adjustable
blowdown (blowdown ring). The maximum limit of blowdown shall be 7% of set pressure except for valves
having seat bore less than 15 mm.
Limits for valves with non-adjustable blowdown on gas / vapor services shall be as a maximum 15% of set
pressure.
Limits for valves with non-adjustable blowdown on incompressible fluid service shall be as a maximum 20%
of set pressure.
6.2.8 Test Gags
Test gags shall be provided where specified on the project data sheets to hold the relief valve closed during
hydrostatic testing when test pressures are above the set point.
The presence of the test gag shall be obvious to a casual observer.
6.3 Materials
Valve and valve internals material of construction shall be as detailed on the project data sheets, referenced
specifications and API 526. When materials are not specified the Vendor may offer his standard material
suitable for the fluid service, site environment and operating / design conditions.
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It is not the intention of this specification to exclude the substitution of other materials of equal or superior
quality. However, the Vendor must obtain written approval from the Company before proceeding with
substitution and / or fabrication.
When hard seats (such as stellited seats) are specified, the base material shall be at least as corrosion
resistant as the material specified for these parts unless the welded hard material covers the entire surface
exposed to the corrosive action of the medium.
Tubing for pilot operated pressure safety valves, shall be SS316, seamless and drawn to ASTM A269.
Bolting shall be of like material to the equipment supplied. All bolting materials in pressurized service shall
be in accordance with piping class as specified in Piping Material Specification.
All materials shall be new and unused, of current manufacturer and free from defect.
Aluminum shall not be used for any part of the equipment that may come into contact with the process fluid.
The use of Aluminum in any component shall be subject to approval by the Company
All materials (including gaskets and sealants) shall be free from the following hazardous substances:
 Asbestos.
 Ceramic fiber.
 Chlorofluorocarbons.
 Polychlorobiphenyls (PCB) and their isomers.
 Radioactive Materials.
 Mercury.
6.3.1 Material Traceability and Certification
All materials used shall have full chemical analysis and mechanical test certification and shall be identifiable
by means of certified markings relating to the available authentic material certificates. Material certification
requirements shall be in accordance with EN10204 - 3.1.
6.3.2 Protective Coating
All equipment shall be suitable for operation in the environment referenced in this specification.
Painting of PSV shall be as follows with a total dry film thickness of min. 130 micron.
 Shot blasting + Zinc phosphate primer (50 micron) + Two coat synthetic enamel (40 micron each);
 Internal lining (epoxy coating) in case of water services.
Alternative paint procedures may be proposed by the Vendor, but shall be subject to the Company‟s
approval.
Full technical data of the proposed paint manufacturers' products is to be provided by the Vendor with his
tender.
6.3.3 Noise Limits
The maximum allowable noise level at 1 m from the valve under all circumstances shall be typically 110 dB
(A) as per international safety practice.
7 QUALITY ASSURANCE, INSPECTION AND TESTING

7.1 Quality Assurance
The Vendor shall have in effect at all times, a QA/QC program which clearly establishes the authority and
responsibility of those responsible for the quality system.
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7.2 Quality Plan
A copy of the Vendor‟s QA/QC program shall be submitted to the Company / Contractor with its quotation for
Company‟s review and concurrence prior to award.
7.3 Quality Control
The Vendor shall submit certified reports of production tests as soon as the tests are completed
satisfactorily. The Company / Contractor reserves the right to inspect materials and workmanship at all
stages of manufacture and to witness any or all tests. The Vendor, 30 days after award but prior to the pre-
inspection meeting, shall provide the Company / Contractor with a copy of its Manufacturing and Inspection
Plan for review and inclusion of any mandatory Company / Contractor witness points.
7.4 Inspection and Testing
The Vendor shall be responsible for the planning and execution of all inspections and tests, but the
Company‟s representative shall have the right to witness any or all of the manufacturing activities,
inspections or tests.
The Vendor shall submit an Inspection and Test Plan (ITP) for Company review and mark-up following
purchase order placement. The ITP shall list all inspections and tests proposed for the valve by the Vendor,
between the date of ordering and the date of delivery.
The Company and the Vendor shall sign off the final version of the ITP, which, thereafter, shall form part of
the contract documents.
The Company or its authorized representatives shall be permitted at all times free access to all parts of the
Vendor‟s workshops that concern the construction and testing of the pressure safety valves.
Inspection by the Company shall not relieve the Vendor of any guarantees, responsibilities or obligations to
furnish equipment / materials to this specification and the appropriate project data sheets.
The Vendor shall devise and execute a test program during all stages of fabrication. Results of such testing
shall be fully documented.
All stages of testing may be subject to witness and approval by the Company and / or a third party verifier as
identified by the Company in the inspection and test plan.
The quality inspector shall review test records and certification prior to releasing the equipment.
All testing shall be carried out at the Vendor‟s test facility.
Test equipment shall be supplied by the Vendor and shall be calibrated within six months of the test date. All
test equipment used shall have current certification of accuracy from an approved test authority.
All test equipment shall be calibrated and used in accordance with the Vendor‟s QA system.
The Vendor shall maintain up-to-date documentation at all times reflecting the inspection/testing status of
the equipment.
Test certificates shall be provided for each item of valves to prove it has been satisfactorily tested to meet all
requirements of its appropriate manufacturing standards, whether or not witnessed by the Company.
Where appropriate, test certificates shall state values for all test results. Tests for which the results are
indicated as pass or fail shall be qualified by the relevant acceptance criteria.
The submittal documentation shall not be regarded as the total requirement. The Company may wish to
inspect retained documentation such as internal test results, equipment logs and fault/correction records.
7.4.1 Test Requirements
In general the Vendor‟s standard works test procedures shall be followed and shall include the following:
 Visual checking.
 Dimensional checking against Company approved Vendor drawings.
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 Flange face finish checking.
 Casting inspection for the valve body.
 Pressure tests.
 Hydrostatic testing (All valves).
 Seat leakage tests to API RP 527.
 Bellows integrity tests (where applicable).
 Set pressure pop test (All Valves).
 Reseat pressure test (Pilot valves).
 Complete assembly internal leak test.
 Complete assembly external leak test.
 Fugitive emission (if specified).
 NDE testing (if specified).
 Material test and traceability reports shall be provided (All valves).
 Paint repair (as necessary).
7.4.2 Hydrostatic Testing
The inlet pressure retaining parts shall be hydrostatically tested at a pressure 1.5 times the maximum set
pressure of the valve. No leakage shall be permitted.
The hydro test shall be executed with water containing 1% by volume of biodegradable wetting agent.
The water shall contain, not more than 30 ppm of fluorides & chlorides and shall have a pH value between
6.0 and 8.0. Equipment shall be thoroughly cleaned, drained and air-blown or otherwise thoroughly dried
upon completion of testing.
The temperature of test water shall not be less than 7°C.
7.4.3 Set Pressure Pop Test
All valves shall be set and adjusted to the specified set pressure and shall be "popped" pneumatically to
check the set pressure. The set pressure adjustment shall be sealed.
7.4.4 Material Testing and NDE
Material testing and non-destructive examination requirements shall be in accordance with PSV datasheet
and Piping Material Specification.
7.4.5 Test Certificates
The Vendor shall issue a test certificate covering each valve which shall include the following information, as
a minimum (as applicable):
 Set pressure.
 Lift pressure.
 Blowdown pressure.
 Cold differential test pressure.
 Percentage increase in spring setting.
 Test fluid type temperature and pressure.
 Ambient conditions at test.
 Rated temperature extremes, and
 Prohibited fluids
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The Vendor shall carry out such tests as the Company deems necessary to verify that the equipment offered
complies with this Specification. Tests shall be carried out on the whole of the equipment in the Vendor's
works and shall conform to the requirements of API RP 520.
8 INSTALLATION/ERECTION, COMMISSIONING AND STARTUP

Installation of relief valves shall be of the highest quality craftsmanship and shall conform to the best
applicable engineering practices, and, relevant codes such as API 520-Part II. All relief valves and their
components shall be installed in a neat workmanlike manner ensuring ease of maintenance.
The installation of pressure safety valve shall in general be according to instrumentation design criteria.
Where no possibility of hydrocarbon pollution (such as in water and air service), pressure safety valves may
be vented to atmosphere, with due consideration of position and angle of venting.
Pressure safety valve shall be installed after testing/setting for set pressure, blowdown and seat tightness.
Discharges from all pressure valves shall be individually routed to a safe location, unless specified
otherwise.
All pressure valves discharge lines shall join the relief header from top and shall be at an angle of 30 to 40
degrees with the axis of the header.
All pressure valves discharge and equipment depressurizing lines shall be free draining to vent header and
shall have no pockets up to and including header.
Discharge piping shall be designed to avoid liquid collection, backpressure build up, and stress on the valve
body under all conditions. A low point discharge drain may only be fitted on relief valves venting to
atmosphere.
Inlet piping shall be arranged to ensure that pressure drop at full flow does not exceed 3% of set pressure.
Isolation valve provided up-steam of double pressure safety valves should have both lockable open and
lockable closed provisions.
Hook-up and installation drawings regarding each tag of pressure safety valve shall be prepared and
installation shall be carried out in accordance with these approved drawings.
9 GUARANTEE
The Vendor shall guarantee, in accordance with general conditions that the equipment shall meet the
performance conditions specified in this specification.
10 TRAINING
Vendor contractor shall arrange in depth training for Company personnel at their workshop/ premises. The
training shall be detailed in all aspects with Vendor special training aids and laboratories. Site training shall
be provided by the Vendor for the basic day to day trouble shooting.
Vendor shall provide training for the Company personnel in all aspects of installation, operation and
maintenance.
11 SPARE PARTS AND SPECIAL TOOLS

11.1 Spares
Vendor shall provide with his quotation, separate price lists of recommended commissioning and operating
spares in accordance with the forms supplied with the material specification.
11.2 Special Tools
Vendor shall submit, with his quotation, his recommendations for one set of special tools required for
installation and maintenance of the supplied equipment.
Document No. Rev

Page 12 of 14
Page 53 of 116
12 PACKAGING, PRESERVATION / STORAGE AND PREPARATION FOR SHIPMENT
12.1 Packing
Pressure safety valves or parts, which can be damaged during shipment, shall be packed separately. Each
package shall be identified with purchase order number and content list in a weatherproof envelope. All
openings shall be sealed. Threaded connections shall be protected with forged steel or molded plastic
screwed plugs.
All flanged openings shall be protected with wood or steel closures attached by proper bolting and sealed
with a plastic compound to exclude foreign material from the interior and fully protect the flange faces.
All mechanical or machined surfaces subject to atmospheric corrosion prior to installation on site shall be
treated with an easily removable rust preventative. A desiccant shall be provided inside all enclosures to
prevent moisture damage due to high humidity.
Any item/ component exceeding 40 Kg in weight shall be supplied with lifting lugs or eye bolts. The lugs or
eyebolts should be positioned such that the component can be readily slung from a point over its centre of
gravity.
The Vendor shall be solely responsible for the adequacy of the preparation for shipment and shall also state
in their offer his recommendations for long term storage (up to 12 months) for both indoors and open air
storage.
12.2 Preservation / Storage
Receipt and storage of the pressure safety valves shall be in accordance to the vendor recommendations.
All the pressure safety valves are to be stored under a covered space and avoid direct exposure of the
pressure relief valve/its accessories to the sun rays.
The Vendor shall be solely responsible for the adequacy of the preparation for shipment and shall also state
in their offer his recommendations for long term storage (up to 12 months) for both indoors and open air
storage.
12.3 Marking
All valves shall be supplied tagged in accordance with the datasheets.
Tag plates shall be manufactured from SS 316. Text and numbering shall be clearly engraved, paint filled
and a minimum of 6mm high.
All relief valves shall be clearly and permanently marked by securely attaching a stainless steel nameplate
with the pertinent information required by the applicable international codes, including:
 Company's tag number(s).
 Manufacturer's name or trade mark.
 Model number.
 Serial number / complete part number.
 PO number.
 Orifice designation.
 Inlet and outlet size.
 Flange rating.
 Material (with National Standard Specification Number).
 Set pressure and cold differential set pressure.
 Percent overpressure.
 Date of test.
 Governing code stamp/symbol.
 Certified capacity in air or water.
Document No. Rev
Page 13 of 14
Page 54 of 116
 Maximum relieving capacity.
The Instrument tag number shall be additionally furnished in 6 mm high (minimum) lettering on a separate
tag permanently attached to the valve with stainless steel screws. Tags shall not be glued on.
13 DOCUMENTATION
The following user documentation shall be produced by the Vendor during the course of this contract. User
documentation is to be supplied in electronic and hard copy form.
 Vendor documentation list.
 Production schedule.
 Inspection and test plan.
 Product technical literature.
 Relief valve sizing calculations (including noise calculations).
 Vendor datasheets including model numbers and materials.
 Dimensional drawings.
 Weight data.
 Material certification.
 Paint procedures.
 Test procedures.
 Test results.
 Calibration certificates.
 Installation, operations and maintenance manual (per equipment type).
All correspondence, drawings, instructions, data sheets, design calculations or any other written information
shall be in the English language.
Document No. Rev

Page 14 of 14
Page 55 of 116
CHECKLIST - TECHNICAL VCS-SD-CK-001
CHECKLIST – TECHNICAL
Bidder confirms following, as a minimum, has been enclosed in the offer.
Compiled by
S.NO. Requirements
Bidder(Tick)
1 Reference List of previous supply of Procured item
Filled – up Data Sheets, duly signed and stamped by bidder

2
enclosed.
List of recommended commissioning spares and accessories for

3
Procured item.
List of recommended spares and accessories for two year

4
normal operation for procured item.
5 Compliance statement duly filled and stamped enclosed.
GA & assembly drawings, cross section drawings including part

6
list & material list enclosed.
7 Other technical details & vendor’s product catalogues enclosed.
0 27.11.2017 ISSUED AS STANDARD CM SM AD
Page 56 of 116
COMPLIANCE STATEMENT VCS-SD-CS-001
COMPLIANCE STATEMENT
Bidder’s
S.No Requirement
Confirmation
Bidder confirms that all materials proposed by the bidder are

1 same/ superior to those specified in specification/ data sheets
enclosed.
Bidder confirms that the offer is in total compliance with the

Technical requirements of the Material Requisition. Bidder
2
confirms that deviation expressed or implied anywhere else in
the offer shall not be considered valid.
Bidder confirms that all spares and accessories required for

3
two years of normal operation have been quoted separately.
Bidder confirms that prices for start-up/commissioning spares

4
and accessories have been included in the quoted items.
Bidder confirms that in the event of securing order for the

requisitioned item(s), good for manufacturing drawings of
ordered item(s) shall have complete details with dimensions,
5
part list and material list including back-up calculations in the
first submission, failing which the vendor shall be solely
responsible for any likely delay in delivery of item(s).
Bidder’s Signature with Stamp
Page 57 of 116
DEVIATION SHEET VCS-SD-DS-001
DEVIATION/ EXCEPTION/ CLARIFICATION SHEET
Sr. Contractor’s Contractor’s Proposed Deviation Cost Impact, if Contractor’s

No. Inquiry Requirement by Supplier, any Conclusions
Reference with Technical
Justification
NOTES
1- Bidder confirms that apart of from the deviations/exceptions/clarifications listed above, the bid is in full
compliance with Inquiry requisition.
2- Bidder shall submit this sheet duly filled up and signed by him along with his bid. In case there is no
deviation, then also supplier shall submit this sheet along with his bid indicating NIL deviation.
(Contractor’s Name and Signature with Seal)
0 27.11.2017 ISSUED AS STANDARDS CM SM AD
Page 58 of 116
DRAWINGS & DOCUMENTS VCS-SD-DD-001
INFORMATION/ DOCUMENTS / DRAWINGS TO BE SUBMITTED BY SUCCESSFUL BIDDER
Successful Bidder shall submit four copies unless noted otherwise, each of the following:
1. Inspection & test reports for all mandatory tests as per the applicable code as well as test reports for any
supplementary tests, in nicely bound volumes.
2. Filled in Quality Assurance Plan (QAP) for Purchaser's/ Consultant's approval. These QAPs shall be submitted
in two copies within 15 days from LOI/ FOI.
3. Detailed completion schedule activity wise (Bar Chart), within one week of placement of order.
U Note : All drawings, instructions, catalogues, etc., shall be in English language and all dimensions shall be metric
U
units.
Page 59 of 116
INSTRUCTION TO BIDDER VCS-SD-ITB-001
INSTRUCTION TO BIDDERS
1. Bidder to note that no correspondence shall be entered into or entertained after the bid submission.
2. Bidder shall furnish quotation only in case he can supply material strictly as per this Material
Requisition and specification/data sheet forming part of Material Requisition.
3. If the offer contains any technical deviations or clarifications or stipulates any technical specifications (even
if in line with MR requirements) and does not include complete scope & technical / performance data
required to be submitted with the offer, the offer shall be liable for rejection.
4. Bidder must submit all documents as listed in checklist with his offer.
5. Supplier must note that stage wise inspection for complete fabrication, testing including the raw material
inspected to be carried out.
6. Vendors for bought out items to be restricted to the approved vendor list attached with bid document.
Approval of additional vendor if required, for all critical bought out items shall be obtained by the supplier
from the purchaser before placement of order. Credentials/PTR of the additional vendor proposed to be
submitted by supplier for review and approval of Purchaser/ Purchaser’s representative
Page 60 of 116
INSPECTION AND TEST PLAN – SCRAPER TRAP VCS-SD-ITP-002
INSPECTION AND TEST PLAN – SCRAPER TRAP
0 01.06.2017 ISSUED AS STANDARD SM ADE AD
Page 61 of 116
ABBREVIATIONS
CE Carbon Equivalent NPSH Net Positive Suction Head
DFT Dry Film Thickness PO Purchase Order
DPT Dye Penetrant Testing PESO Petroleum Explosive Safety Organization
DHT De-hydrogen Heat Treatment PQR Procedure Qualification Record
ERTL Electronics Regional Test Laboratory PR Purchase Requisition
FCRI Fluid Control Research Institute PMI Positive Material Identification
HT Heat Treatment RT Radiography Testing
HIC Hydrogen Induced Cracking SSCC Sulphide Stress Corrosion Cracking
ITP Inspection and Test Plan TC Test Certificate
IP Ingress Protection TPI or TPIA Third Party Inspection Agency
IHT Intermediate Heat Treatment UT Ultrasonic Testing
IC Inspection Certificate VDR Vendor Data Requirement
IGC Inter Granular Corrosion WPS Welding Procedure Specification
MRT Mechanical Run Test WPQ Welders Performance Qualification
NDT Non Destructive Testing MPT / MT Magnetic Particle Testing
Page 62 of 116
1.0 SCOPE:
This Inspection and Test Plan covers the minimum testing requirements of SCRAPER TRAP.
2.0 REFERENCE DOCUMENTS:

PO/PR/ Standards referred there in/ Job specifications /Approved documents.
3.0 INSPECTION AND TEST REQUIREMENTS:
QUANTUM SCOPE OF INSPECTION

SL.
STAGE/ ACTIVITY CHARACTERISTICS OF RECORD
NO. SUB
CHECK SUPPLIER TPIA
SUPPLIER
1.0 Procedures
Hydrostatic Test, Heat

100% Procedure
1.1 Treatment, NDT and Documented Procedures ~ H R
Documents
Other Procedures
Procedure W- New
1.2 WPS,PQR & WPQ Documented Procedures 100% Documents ~ H
R- Existing
2.0 Material Inspection
Plates, Pipes, Tubes,

Chemical, Physical and other Mill Test
forgings, Fittings,
2.1 properties as per purchase 100% H H R
Fasteners, Gaskets, Certificates
specification
etc.
Chemical and Physical Properties as 100% Batch W R R
2.2 Welding Consumables
applicable Certificates
3.0 In-Process Inspection
Page 63 of 116
Material identification Review of Test Certificates,
Material
for Pressure Markings, Visual and Dimensional 100%
3.1 Clearance ~ H H
Parts inspection, identity co-relation &
(Plates, Pipes) Record
Transfer of identification marks
Material identification
for Pressure Material
Parts Review of Test Certificates, 100% Clearance
3.2 ~ H R
(Forgings, Fittings, Markings, identity co-relation
Fasteners, Gaskets, Record
etc.)
Non Pressure Parts
Material Test
3.3 (Supports, Internals, Review of Test Certificates 100% ~ W ~
Certificates
etc.)
NDT Report /
NDT of weld seam, as applicable 100% ~ W R
RT Films
NDT On knuckle portion after

100% NDT Report ~ W R
forming - inside & outside
Inspection of Formed HT Graph &
3.4 HT (as applicable) 100% ~ W R
Components record
Test coupon, if applicable 100% Test Report ~ W W
Visual & Dimensional Inspection

(Min. Thickness, profile, ovality 100% Test Report ~ H W
etc.)
Visual & dimensional, Weld edge,
Inspection
root gap, offset, alignment, 100% ~ W ~
Weld Edge & Set up Report
3.5 cleanliness etc
of pressure parts
Inspection
NDT (as applicable) 100% ~ W ~
Report
Visual, Interpass temperature, DPT Inspection
100% ~ W ~
Intermediate as applicable Report
3.6
Inspection of Welds HT Graph &
Heat Treatment as applicable 100% ~ W R
record
Page 64 of 116
Visual inspection for reinforcement, Inspection
100% ~ W ~
Inspection of finished undercuts, surface defects, etc. Report
3.7
welds NDT Report /RT
Non Destructive Testing 100% ~ W R
Films
Visual and dimension
Dimensions, Surface defects, Inspection
3.8 check before 100% ~ H R
Completeness of equipment. Report
PWHT (as applicable)
Pneumatic Test of RF Inspection
3.9 Leak Test 100% ~ H R
Pads Report
Each
Inspection
3.10 PMI as applicable PMI component & H W R
Report
weld
4.0 Final Inspection

Visual & Dimensional Dimensions, Surface defects,
Inspection
4.1 Inspection after Completeness of equipment, 100% ~ H H
Report
PWHT Hardness etc.
Inspection
4.2 Hydrostatic Test Leak Check 100% ~ H H
Report
5.0 Painting
Visual inspection (after surface
Final painting (As preparation and final painting for Inspection
5.1 100% ~ H ~
applicable) workmanship, uniformity) DFT Report
check
6.0 Documentation & IC
Documentation &
Review of Stage Inspection Reports / Test Manufacturer
6.1 Inspection 100% ~ H H
Reports & Issue of IC TC & IC
Certificate(IC)
Final data
Final Document Compilation of Inspection reports,drawings, folder
6.2 100% ~ H H
submission etc. as per VDR / PR /Completeness
certificate
Legend:
H - Hold (Do not proceed without approval),
Page 65 of 116
P - Perform,
RW - Random Witness (As specified or 10% [min.1 no. of each size and type of Bulk item] ),
R - Review,
W - Witness (Give due notice, work may proceed after scheduled date).
NOTES (As applicable):
1. This document describes the generic test requirements. Any additional test or Inspection scope if specified in contract documents shall also be
applicable (unless otherwise agreed upon).
2. Acceptance Norms for all the activities shall be as per PO/PR/STANDARDS referred there in /Job Specification /Approved Documents.
Page 66 of 116
LIST OF SPARES
VCS-SD-LS-001
LIST OF COMMISSIONING SPARES AND ACCESSORIES FOR START-UP & COMMISSIONING

FOR SCRAPPER TRAPS, QOEC, PIG SIGNALLERS & PSV
S.No. Part No. Description Quantity(Minimum)
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
Page 67 of 116
0
REV
REFERENCE LIST
Client , Size and

Year of
Sl No. Project Address and Email Rating / Service
Supply
DATE
Contact No. thk
27.11.2017
DESCRIPTION
ISSUED AS STANDARDS
Page 68 of 116
REFERENCE LIST
CM
PREP
Bidder’s Signature with stamp
SM
CHK
AD
APPR
VCS-SD-RL-001
VENDOR
DRAWINGS
DOCUMENT
VCS-SD-VS-001
SCHEDULE
VENDOR DRAWINGS
DOCUMENT SCHEDULE
Status:
Vendor Drawing/ Document Submission Schedule
Date:
Client Project Vendor Name
PO No.
Address
Item Description
Date
Contact Person: Fax:
VCS Department Contact Person(VCS) Phone: Email:
Scheduled
Vendor Vendor Category Form
S. No.
Equipment/ Drg./Doc.
Drg./ Doc. Drg./Doc. Review (R) / date of 1st Electronic/ Remarks
Item Number Nomenclature submission
Number Title Records Print
(Rev.0)
ISSUED AS
0 27.11.2017 CM SM AD
STANDARDS
Page 69 of 116
LIST OF APPROVED PARTIES FOR
BOUGHT OUT ITEMS
TOTAL SHEETS 47
DOCUMENT NO VCS VL 001

BOUGHT OUT ITEMS
RE-ISSUED AS STANDARD APPROVED

1 09.05.2018 CM MC AD
VENDOR LIST
ISSUED AS STANDARD APPROVED
0 23.05.2017 AS SM AD
VENDOR LIST
Page 70 of 116
BOUGHT OUT ITEMS
INDEX
A. MAINLINE & MECHANICAL .......................................................................................... 3
B. (CIVIL & STRUCTURE) ............................................................................................... 18
C. (ELECTRICAL) ............................................................................................................ 25
D. (INSTRUMENTATION) ................................................................................................ 35
E. (SHOP & FIELD PAINTING) ........................................................................................ 45
Document No. Rev

LIST OF APPROVED PARTIES FOR VCS-VL-001 1
BOUGHT OUT ITEMS
Page 2 of 47
Page 71 of 116
BOUGHT OUT ITEMS
LIST OF SUPPLIERS OF MAJOR BOUGHT-OUT ITEMS
1. (MECHANICAL & FIRE FIGHTING EQUIPMENT)
A. MAINLINE & MECHANICAL
i) Pipe Carbon Steel To Indian Standards
1. A.S.T. Pipes Pvt. Ltd. (AST Group)

2. Advance Steel Tube Ltd.
3. Apl Apollo Tubes Ltd. (Er. Bihar Tubes Ltd.
4. Asian Mills Pvt. Ltd.
5. Asrani Tubes Limited
6. Dadu Pipes (P) Ltd.
7. Essar Steel Limited(Er Hazira Pipes Mill)
8. Gaurang Products Pvt Ltd. (Ast Group)
9. Goodluck Steel Tubes Ltd.
10. Hi‐Tech Pipes Limited
11. Indus Tube Limited
12. Jindal Industries Ltd
13. Jindal Pipes Ltd.
14. Jindal Saw Ltd (Kosi Works)
15. Jotindra Steel & Tube Ltd
16. Lalit Pipes And Pipes Ltd.
17. Maharashtra Seamless Ltd.
18. Man Industries (India) Ltd. – Pithampur
19. Man Industries (India) Ltd. Anjar
20. Mukat Tanks & Vessels Ltd.
21. Nezone Tubes Limited
22. North Eastern Tubes Limited
23. Pratibha Industries Limited
24. Pratibha Pipes & Structural Ltd.
25. Psl Ltd (Chennai)
26. Psl Ltd (V1, V2 & Nc)
27. Rama Steel Tubes Ltd.
28. Ratnamani Metals And Tubes Ltd.
29. Ravindra Tubes Limited
Document No. Rev
BOUGHT OUT ITEMS
Page 3 of 47
Page 72 of 116
BOUGHT OUT ITEMS
30. Samshi Pipe Industries Limited

31. Surya Roshni Ltd.
32. Swastik Pipes Ltd.
33. Utkarsh Tubes & Pipes Ltd. (Formly Bmw)
34. Welspun Corp. Limited (Dahej)
35. Zenith Birla (India) Limited
ii) Pipe & Tubulars To A.P.I. Standards
1. Arcelormittal Tubular Products Roman Sa, Romania

2. Bhel (Trichy),India
3. Dalmine Spa (Enquiry To Tenaris),Uae
4. Eewkorea Co. Ltd (Germany), Korea
5. Eew Korea Co. Ltd. (Korea), Korea
6. Eisenbau Kramer Gmbh, Germany
7. Hyundai Rb Co. Ltd. South Korea
8. Ilva Lamiere E Tubi Srl (Enq To Ilva Spa, Italy
9. Inox Tech. Spa, Italy
10. Ismt Ltd. Ahmedngr, India
11. Ismt Ltd. Baramati, India
12. Jindal Pipes Ltd., India
13. Jindal Saw Ltd. (Kosi Works), India
14. Jindal Saw Ltd. (Nashik Works), India
15. Lalit Pipes And Pipes Ltd. India
16. Maharashtra Seamless Ltd., India
17. Man Industries (I) Ltd. (Pithampur), India
18. Mukat Tanks & Vessels Ltd., India
19. Pratibha Industries Limited, India
20. Ratnamani Metals And Tubes Ltd., India
21. Siderca S.A.I.C (Enquiry Totenaris), Uae
22. Sumitomo Metal Ind. Ltd., India
23. Surya Roshni Ltd., India
24. Swastik Pipes Ltd, India
25. Tata Steel Uk Limited (Formerly C702)
26. Tubos De Acero De Mexico Sa (Enq. Tenaris), Uae
27. Tubos Reunidos Sa Spain
28. Umran Steel Pipe Inc (Turkey), Turkey
Document No. Rev

BOUGHT OUT ITEMS
Page 4 of 47
Page 73 of 116
BOUGHT OUT ITEMS
29. Valcovny Trub Chomutov, Czech Republic

30. Vallourec And Mannesmann Tubes, France
31. Welspun Corp Limited (Dahej), India
iii) Pipe/Tube CS (Seamless) To ASTM Stds
1. Arcelormittal Tubular Products Roman Sa, Romania

2. Bhel (Trichy), India
3. Changshu Seamless Steel Tube Co. Ltd., China
4. Dalmine Spa (Enquiry To Tenaris, Uae
5. Heavy Metals & Tubes Limited (Mehsana), India
6. Ismt Ltd. Ahmedngr, India
7. Ismt Ltd. Baramati India
8. Jfe Steel Corporation, Uae
9. Jindal Sdaw Ltd (Nashik Works) India
10. Klt Automotive And Tubular Products Ltd., India
11. Mahalaxmi Seamless Limited, India
12. Maharashtra Seamless Ltd, India
13. Products Tubulares S.A.U, Spain
14. Ratnadeep Metal Tubes Ltd., India
15. Staineest Tubes Pvt Ltd., India
16. Sumitomo Metal Ind. Ltd., India
17. Tubos Reunidos Sa Spain
18. Valcovny Trub Chomutov, Czech Republic
19. Vallourec Andmannesmann Tubes France
20. Yangzhou Chengde Steel Pipe Co. Ltd Dubai (UAE)
iv) Pipe Carbon Steel (Welded) To ASTM Stds
1. Eew Korea Co. Ltd. (Germany), Korea

2. Eew Korea Co. Ltd. (Korea), Korea
3. Eisenbau Kramer Gmbh, Germany
4. Hyundai Rb Co. Ltd., South Korea
5. Inox Tech. Spa, Italy
6. Jindal Saw Ltd (Kosi Works), India
7. Lalit Pipes And Pipes Ltd., India
8. Man Industeries (I) Ltd.(Pithampur), India
9. Man Industries (India) Ltd. Anjar, India
Document No. Rev

BOUGHT OUT ITEMS
Page 5 of 47
Page 74 of 116
BOUGHT OUT ITEMS
10. Mukat Tanks & Vessels Ltd., India

11. Ratnamani Metals And Tubes Ltd., India
12. Sumitomo Metal India Ltd., India
13. Tata Steel Uk Limited
v) Valve
a) Globe Valves
1) M/S BDK (New Delhi)

2) M/S Datre Corpn (Calcutta)
3) M/S KSB Pumps (New Delhi)
4) M/S L&T (New Delhi)
5) M/S Neco Schuber & Salzer Ltd. (New Delhi)
6) M/S Niton Valve (Mumbai)
7) M/S Ornate Valves (Mumbai)
8) M/S Panchavati Valves (Mumbai)
9) AV Valves Ltd.
10) BHEL (Trichy), India
11) Econo Valves Pvt Ltd, India
12) Fouress Engg (I) Ltd (Aurangabad)
13) Guru Industrial Valves Pvt Ltd
14) Leader Valves Ltd, India
15) NSSL Ltd. (Neco Schubert & Salzerltd)
16) Oswal Industries Ltd, India
17) Petrochemical Engineering Enterprises, India
18) Sakhi Engineers Pvt Ltd
19) Shalimar Valves Pvt Ltd
20) Steel Strong Valves India Pvt Ltd, India
21) Petro Valves Pvt. Limited, Ahmedabad
b) Check Valves
1. M/s Advance Valves Pvt. Ltd., Noida

2. M/s Aksons & Mechanical Enterprises, Mumbai
3. M/s Larsen & Toubro Limited (M/s Audco India Limited, Chennai)
4. M/s AV valves Ltd., Agra
5. M/s BDK engineering India Ltd., Hubli
Document No. Rev

BOUGHT OUT ITEMS
Page 6 of 47
Page 75 of 116
BOUGHT OUT ITEMS
6. M/s BHEL,OFE&OE Group, New Delhi

7. M/s Datre Coroportion Limited, Calcutta
8. M/s Leader Valves Ltd., Jalandhar
9. M/s Neco schubert &Salzer Ltd., New Delhi
10. M/s Niton Valves Industries (P) Ltd., Mumbai
11. M/s Precision Engg.Co., Mumbai
12. Econo Valves Pvt Ltd, India
13. Fouress Engg (I) Ltd (Aurangabad)
14. KSB Pumps Ltd (Coimbattore), India
15. NSSL Ltd. (Neco Schubert & SalzerLtd)
16. Oswal Industries Ltd, India
17. Panchvati Valves & Flanges Pvt Ltd, India
18. Petrochemical Engineering Enterprises, India
19. Sakhi Engineers Pvt Ltd
20. Shalimar Valves Pvt Ltd
21. Steel Strong Valves India Pvt Ltd, India
c) Plug Valves
1. M/s Breda Energia Sesto Industria Spa, Italy

2. M/s Fisher Sanmar Ltd., Chennai
3. M/s Larsen & Toubro Ltd., New Delhi
4. M/s Nordstrom Valves, USA
5. M/s Serck Audco Valves, UK
6. M/s Sumitomo Corporation India Pvt. Ltd., New Delhi
7. M/s Z Corporation, Korea
8. M/s Hawa Valves (India) Pvt. Ltd., Mumbai
9. M/s Steel Strong Valves India Pvt. Ltd., Navi Mumbai
10. M/s Econo Valves
11. M/s Flow-Serve PTE (Mfr. SERCK), India
d) Ball Valves
1. M/s Hawa Valves (India) Pvt. Ltd, Navi Mumbai
2. M/s Larsen & Toubro, Delhi
3. M/s Microfinish Valves Pvt. Ltd., Noida
4. M/s Oswal Industries Ltd., Gandhi nagar
5. M/s Virgo Engineers Ltd., Delhi

Document No. Rev
BOUGHT OUT ITEMS
Page 7 of 47
Page 76 of 116
BOUGHT OUT ITEMS
6. M/s Boteli Valve Group Co. Ltd., China
7. M/s Cameron (Malaysia) SDN BHD, Malaysia
8. M/s Dafram S.P.A., Italy
9. M/s Fangyuan Valve Group Co. Ltd., China
10.M/s Franz Schuck GmbH, Germany
11.O.M.S. Saleri (Italy)
12.Pibi Viesse S.P.A (Italy)
13.Nuovo Pignone (Italy)
14.Perar S.P.A (Italy)
15.Pietro Fiorentini (Italy)
16.Cooper Cameron Valv Italy SRL-FRM, Itly
17.Petrol Valves SRL
18.Tormene Gas Technology S.P.A (VALVITALIA)
vi) Flow Tee
1) M/s Coprosider SPA, Italy
2) M/s GEA Energy System India Limited, Chennai
3) M/s Multitex Filteration
4) M/s Pipeline Engineering, UK
5) M/s Scomark Engg. Limited (U.K.)
6) M/s Skeltonhall Limited, Engaland(U.K.)
7) M/s Technospecial SPA, Italy
8) M/s Tectubi SPA, Italy
9) M/s RMA Germany
10) M/s Pipefit Engineers Pvt. Ltd.
11) M/s PSN Energy Systems (up to 24”NB, 600#)
vii) Split Tee
1) M/s T D Williamson India Private Limited, India
2) M/s Furmanite International Ltd., USA
3) M/s Huwelco Inc., South Houston

Document No. Rev
BOUGHT OUT ITEMS
Page 8 of 47
Page 77 of 116
BOUGHT OUT ITEMS
4) M/s Plant-Tech Power Technical Services Pvt. Ltd., India
5) M/s VKVC, India
6) Teemans, UK
viii) Flanges
1. M/s Aditya Forge Ltd., Vadodara

2. M/s Amforge Industries Ltd., Mumbai
3. M/s CD Engineering Co., Ghaziabad
4. M/s Echjay Forgings Pvt. Ltd. (Bombay), Mumbai
5. M/s Echjay Industries Ltd., Rajkot
6. M/s Forge & Forge Pvt. Ltd., Rajkot
7. M/s Golden Iron & Steel Works, New Delhi
8. M/s JK Forgings, New Delhi
9. M/s Metal Forgings Pvt. Ltd., Mumbai
10. M/s Perfect Marketings Pvt. Ltd., New Delhi
11. M/s Sky Forge, Faridabad
12. M/s S&G, Faridabad
13. Chaudhry Hammer Works Ltd, India
14. JAV Forgings (P) Ltd, India
15. Kunj Forgings Pvt Ltd, India
16. MS Fittings
17. R.N. Gupta & Co. Ltd, India
18. R.P. Engineering Pvt Ltd, India
19. Sanghvi Forgings & Engineering Ltd
20. Shri Ganesh Forgings Ltd., India
21. Uma Shankar Khandelwal & Co., India
22. Sawan Engineers, Baroda
23. Stewarts & Lloyds of India Ltd., Kolkata
24. Engineering Services Enterprises
25. Pipefit Engineers Pvt. Ltd.
ix) Fittings
1. M/s Commercial Supplying Agency, Mumbai

2. M/s Dee Development Engineers Ltd.
3. M/s Eby Industries, Mumbai

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4. M/s Flash Forge Pvt. Ltd., Vishakhapatnam
5. M/s Gujarat Infra Pipes Pvt. Ltd., Vadodara
6. M/s M.S. Fittings Mfg. Co. Pvt. Ltd., Kolkata
7. M/s Stewarts & Lloyds of India Ltd., Kolkata
8. M/s Teekay Tubes Pvt. Ltd., Mumbai
9. M/s Pipe Fit,Baroda
10. M/s Sky Forge, Faridabad
11. M/s S&G, Faridabad
12. M/s Sawan Engineers, Baroda
13. Eby Fasteners, India
14. Leader Valves Ltd, India
15. R.N. Gupta & Co. Ltd, India
16. Exten Engg Pvt Ltd
17. Sivananda Pipe & Fittings Ltd
x) Gaskets
1. IGP Engineers (P) Ltd., Madras

2. Madras Industrial Products, Madras
3. Dikson & Company, Bombay
4. Banco Products (P) Ltd., Vadodara
5. Goodrich Gaskets Pvt Ltd
6. Starflex Sealing India Pvt Ltd, India
7. Teekay Meta Flex Pvt Ltd
8. UNIKLINGER Ltd
9. HEM Engg. Corp.
10. Unique Industrial Packing Pvt. Ltd.
xi) Fasteners
1. Nireka Engg. Co. (P) Ltd., Calcutta

2. Precision Taps & Dies, Bombay
3. AEP Company, Vithal Udyoug Nagar
4. Fix Fit Fasteners, Calcutta
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5. Precision Engg. Industries, Baroda

6. Echjay Forgings Pvt. Ltd., Bombay
7. Capital Industries, Bombay
8. Boltmaster India Pvt Ltd, India
9. Deepak Fasteners Limited, India
10. Fasteners & Allied Products Pvt Ltd, India
11. Hardwin Fasteners Pvt Ltd, India
12. J.J. Industries, India
13. Multi Fasteners Pvt Ltd, India
14. Nexo Industries, India
15. Pacific Forging & Fasteners Pvt Ltd, India
16. Pioneer Nuts & Bolts Pvt Ltd, India
17. Precision Auto Engineers, India
18. President Engineering Works, India
19. Sandeep Engineering Works, India
20. Syndicate Engineering Industries, India
xii) Welding Electrodes
1. For Mainline – Lincon make

2. For Terminal – For root pass - Lincon Make
For other passes – Lincon, D&H or equivalent make
xiii) Fire Fighting Equipments
a) Fire Extinguishers
1. Avon Services (Production & Agencies) Pvt. Ltd., Bombay

2. Kooverji Devshi & Co., Bombay
3. Zenith Fire Services, Bombay
4. Safex Fire Services, Bombay
5. Reliable (Fire Protection) India Ltd., Bombay
6. Brij Basi Hi
7. tech Udyog
8. Bharat Engg Works, India
9. Gunnebo India Ltd
10. Nitin Fire Protection Industries Ltd, India
11. Supremex Equipments, India
12. Vimal Fire Controls Pvt Ltd., India
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b) Fire Hydrants, Monitors, Deluge Valve, Nozzles
1. Zenith
2. Minimax
3. Newage
4. HD Fire
5. Vijay Fire
6. Asco Strumech Pvt Ltd, India
7. Brij Basi Hi
8. tech Udyog
10. Nitin Fire Protection Pvt Ltd
11. Shah Bhogilal Jethamal & Brothers
12. Venus Pumps & Engineering Works
c) RRL Hose
1. Jayshree
2. Newage
d) Hoses
1. Ashit Sales Corporation, Bombay

2. Royal India Corporation, Bombay
3. Gayatri Industrial Corporation
4. Simplex Rubber Products Ltd., Ahmedabad
5. Zaverchand Marketing Pvt. Ltd., Baroda
6. Presidency Rubber Mill, Calcutta
7. The Cosmopolite, Calcutta
8. Simplex Rubber Products, Thane
e) Hose Delivery
1. Chhatarya Rubber & Chemical Industries,

2. Nitin Fire Protection Industries Ltd, India
f) Fire Hose Accessories
1. Asco Strumech Pvt Ltd

2. Brij Basi Hi-tech Udyog
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4. Shah Bhogilal Jethamal & Brothers
5. Vimal Fire Controls Pvt Ltd., India
g) Heat Shrinkable Sleeves
1. Covalence Raychem (Berry Plastics Corporation)

2. Canussa – CPS
h) Cold Applied Tapes
1. Denso GmBH
2. Polyken (Berry Plastics Corporation)
i) PUR Coating
1. Powercrete (Berry Plastics Corporation)
j) Casing End Closure
1. Raci, Italy
2. Raychem RPG Limited
k) Casing Insulators
1. Raci, Italy
l) Rockshield
m) Warning Tape /Mesh
1. Sparco Multiplast Pvt. Ltd., Ahmedabad

2. M/s Raychem RPG Limited
3. Singhal Industries Private Limited
n) High Build Epoxy Coating
1. Berry Plastics – Powercrete

2. Specialty Polymer Canada
3. Denso Protal, Canada
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o) Casing Insulators
1. Raci, Italy
3. Veekay Vikram
xiv) DRY GAS FILTER & FILTER SEPERATOR
1. Grand Prix Fab (Pvt.) Ltd.(New Delhi)
2. Perry Equipment, USA
3. Faudi Filter, Germany
4. Forain S.r.l., Italy
5. ABB, Faridabad
6. Burgess Manning, USA
7. Multitex Filtration Engineers India
8. Triveni Plenty Engg. Ltd. (New Delhi)
9. Siirtec International Contractor S.P.A (Italy)
10. Flashpoint, Pune india
11. Filteration Engineers (I) Pvt Ltd, India
12. Gujarat Otofilt, India
13. Tormene Gas Technology
14. Ultrafilter (India) Pvt Ltd, India
15. Ravi Techno Systems Pvt Ltd, India
16. Siirtec Nigi S.P.A
17. Filtan Filter Anlagenbau Gmbh
18. Fairley Arlon BV
19. PECO Facet
20. EPE Epenstenner GMBH
21. Filtrex srl
22. Petromar Engineered Soln
23. Plenty Filter
24. Eurofiltec
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25. PTI Technologies Inc
xv) QUICK OPENING END CLOSURE (QOEC)

1. Forain S.R.L.
2. GD Engineering
3. Pipeline Engineering, UK
4. Siirtec Nigi S.P.A
5. TD Williamson
6. Peerless
7. Grinelli
8. Huber Yale
9. Tube Turn (U.S.A.)
10. Pipeline Technologies, France
11. M/s Grand Prix Engineering Pvt. Ltd.
12. M/s VKVC LLP
13. M/s Multitex Filtration Engineers Ltd
xvi) FILTER ELEMENT
1. Peco – Facet
2. Velcon
3. Pall – Filterite
4. Burgress Manning
xvii) NDT Agency
1. NDT Services, Ahmedabad
2. GEECY Industrial Services Pvt. Ltd., Mumbai
3. Corrosion Control Services, Mumbai
4. Perfect Metal Testing & Inspection Agency, Calcutta
5. Inter Ocean Shipping Co., New Delhi
6. RTD, Mumbai
7. Sievert, Mumbai
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8. X-Tech, Vizag
xviii) Long Radius Bends
1. M/s BHEL, Trichy, Tamilnadu
2. M/s Jindal SAW Limited, (Koshi Works), U.P.
3. M/s PSL Limited, Gandhidham, Gujarat
4. M/s Welspun, Gujarat
5. M/s Fabricon, Belgium
6. M/s Sawan
7. M/s Gujarat Infra
8. M/s P K Tubes
9. M/s DEE Development
10. Pipefit Engineers Pvt. Ltd.
xix) PIG LAUNCHERS/ RECEIVERS/ PIG SIGNALERS
1. Bassi Luigi Fittings B.V., Holland
2. BRAUN STAHL PIPE TEC, GERMANY
3. FORAIN, ITALY
4. Fluidel SRL, ITALY
5. RMA Maschinen- und, GERMANY
6. Siiritec Nigi, Itlay
7. SCHUCK ARMATUREN, GERMANY
8. T.D. Williamson Inc., USA
9. Tectubi SPA, Italy
10. Taylor Forge Engineering System INC, USA
11. Tormene Americana S.A. (Argentina)
12. Tormene Gas Technology S.p.A., Italy
13. PIPELINE ENGINEERING, UNITED KINGDOM
14. Krohne, Oil & Gas BV, Drive Houston,
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15. Multitex Filtration Engrs. Ltd, New Delhi
16. BGR ENERGY SYSTEMS LIMITED New Delhi
17. Glapwell Contracting Services Ltd. UK
18. FULGOSI GIOVANNI S.n.c di Corrado & C , ITALY
19. VEEKAY VIKRAM & CO, GUJRAT
20. GBM S.R.L, ITALY
21. Multitex F iltration Engineers Ltd., India
22. Cardew Ltd., Alexeander
23. Forain S.R.L.
24. GD Engineering, India
25. Pipeline Engineering, UK
26. Siirtec Nigi SPA
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LIST OF MATERIALS OF APPROVED BRAND AND/ OR MANUFACTURE
B. (CIVIL & STRUCTURE)
Unless otherwise specifically mentioned in the Schedule of Items, Contractor has to use
materials as listed below, of only these brand names/Company's names, which are
mentioned in the approved list for civil, water supply and sanitary items thereon.
CIVIL
Sr. No. Items/ Name of Make/ Brands/ Manufactures

Products
1. Reinforcement Steel TATA,SAIL,RINL,IISCO,RATHI
Cement Ambuja,ACC,JK,Grasim,Ultratech,Birla,L&T,Ceme
2.
nt
3. Structural Steel Corporation of India,Maihar
TATA,SAIL,RINL,IISCO,ESSAR, ISPAT
Pre- engineered Kirby Building system India ltd ,Interach Building
building (PEB) firms Product limited, Tata blue scope steel ,Lloyd
Insulation India ltd, Everest Industries. Ltd.
4.
Modern Prefab System Pvt Ltd,Aster Building
Solution Pvt.Ltd, Octamec Engineering Ltd,Jindal
Mectec Pvt Ltd,Fedders Lioyd Corporation Ltd.
Structural Steel Tubes TATA, JINDAL , SURYA , SWASTIK
5.
ISI Marked
(a) Zincalume (a)Tata Blue scope, Dongbu Steel ,Union Steel,
colour coated JSW STEEL Ltd.
steel
sheet(COIL) Kirby Building system India ltd ,Interach Building
6. (b) Profile of Product limited, Tata blue scope steel ,Lloyd
Sheet(as per Insulation India ltd, Everest Industries. Ltd.
tender Modern Prefab System Pvt Ltd,Aster Building
specification) Solution
Pvt.Ltd, Octamec Engineering Ltd,Jindal Mectec
7. Polycarbonate Sheet Pvt Innovative Plastic , Everest
Sabic
Mineral wool for Ltd,Fedders LioydLtd.
Rock wool (india) Corporation
Minwool Ltd
Rock Fibres Ltd.,
thermal insulation of Lloyd
8. ceilings Insulation,
( Under deck insulation
)
Rolling shutters(ISI Swastic, Hercules, Shubdwar, M/s Bharat
marked) Rolling Shutters Industries Agra, Bengal
9.
Rolling Shutter Rama Rolling Shutter Works,
Gandhi Entrance Automations Private
Limited Rev
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Wind driven air Apurva Enterprises (Mumbai),

Ventilators SVS Wind Driven Turbo
10.
Ventilator(Ahmadnagar),Real Green Engineers
Pvt.Ltd. Bangalore;Sun Green Ventilation system
Pvt.Ltd. Mylapore-Chennai,Citadel
Mumbai, Multi colour, Anchit Ispat Pvt
Ltd. (Faridabad),
Synthetic Enamel Paint ICI Paint (Dulux), Asian Paint (Apcolite), Berger
(1st quality only) Paints
11. (Luxol).
Goodlass Nerolac Paints (Nerolac), Jenson &
Nicholson Paints Ltd (Borolac), Shalimar,
12. G.I SHEET Garware & Goodlass
ESSAR,JSW,,SAIL
13. Sheeting Screw Corroshield, Buildex,

Chemical for DE- NOCIL Bombay, Pest Control of India, Trishul
14.
Antitermite treatment
Factory made Panelled M/s Goel Brothers Raipur New Industrial Area
Door shutter Raipur
(CG)
M/s Hindustan Housing factory Ltd- New
15. Delhi M/s Delhi Construction Eqpt Sadar
Bazar Delhi M/s Joinery manufacturing Co
Calcutta
M/s Goyal Industries Faridabad
M/s Surbhi Metal (India) Ltd Jodhpur
Flush doors IS-2191, M/s Jain
Mysorewood
WoodIndustries
ProductsSonipat/Rohini Delhi
2202 (HO) M/s Poineer Timber
M/s Laxmi Doors, Faizabad Products,
Road, Chinhat,
Chandigarh
Lucknow
16. M/s Merino flush doors
M/s Poineer Timber Products, Chandigarh, M/S
Goyal
Industries Faridabad
Fly proof doors (Made M/s National
M/S Laxmi Doors, Faizabad Road, Chinhat,
17. out of solid block M/s Century
Lucknow, Plyboards
Northern doors(i) Kanpur
Limited.
marine grade)
Natural Fibre Thermo Durosam
Composite
18. door/window shutter &
frames, roofing sheets
etc
PVC Panel Door ( Rajshri Plastiwood Limited, Sintex, Hindopan,
19.
Solid Core ) Marino
Pressed steel door M/s
frames/ cupboard and SAIL,
20.
window frames M/s
(manufacturers) TATA
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21. Pressed steel door M/s Loyal safe works Mayapuri, N/Delhi
frames/ cupboard and M/s Multiwyn Industrial Corpn Calcutta
window frames M/s Metal Window Corpn N/Delhi
(fabricators) M/s Chhabra Steel Udyog, 260 Sadar Bazar,
Meerut
Cantt
M/s Delite safe works, Rani Jhansi Road,
N/Delhi M/s Ishwar Industries, 175/A Bombay
Bazar, Meerut Cantt
M/s Chandni Industries, J-142, Patel Nagar 1st,
Ghaziabad.
22. Steel Windows, M/S Multiwyn Industrial Corpn
Ventilators(as per IS- Calcutta M/S Metal Window Corp
1038 of 1983) & N/ Delhi Govind Enterprises, Delhi
frames pressed steel M/S Chhabra Steel Udyog 260, Sadar Bazar,
door/window Meerut
Cantt, Agent steel MFG Pvt Ltd, Ahmedabad,
Godrej, M/S Chandni Industries, J-142, Patel
23. AI Section for AI Door/ Nagar 1st,Indal,
Hindalco, Ghaziabad
Ajit India, Jindal
Window/ Partitions
24. AluminumI Door/ M/s Ahlcon
Window/ Glazing M/s Alumilite Pvt
Fabricated and Ltd, M/s Ajit
Anodized India Pvt Ltd,
M/s Ramniklal S Raste Agra, Argent Industries,
M/s Aluminium Tech Industries, I-2249 DSIDC
Narela, Delhi,
25. Aluminium door and VR Associates,
M/s Elite EnterprisesGH-14/242 Paschim
C/6 Shalimar Vihar,
Hardware
windows Fittings DelhiJarg Mahal, Dhobitalao Mumbai 400002.
133,
M/s Mohan Metal Industries 178/2-A, Bhole Nath
Nagar, Shahadara, Delhi 110032.
Mepro, Argent New Delhi, Classic, New
Delhi. Jindal,
Argent New Delhi,
Golden Industries Pvt.
Ltd. ECIE
26. Automatic Glass Door Ditec (Gandhi)
27. Aluminium Grill Alu Grill, Arihant Aluminium Corporation, Decogrille

28. Door Closer Everite, Golden, Gandhi
29. Floor Spring Prabhat,Everite
30. Builders Hardware M/s Golden Industries Pvt. Ltd., Everite,
Solo, Hardwyn
31. Plywood for general National Plywood Inds Pvt Ltd, S Fancy lane, 8th
purpose floor
(IS-303) Calcutta-700001,
32. Pre laminated Particle MerinoBhutan
Kitply, Plywood, Archid
board, Ply,
Ecoboard, Novapan, Archid
board Kitply,Swastik,Universal
ply, Merinova, Merino
33. Laminated Sheets Formica, Merino Lam, Greenlam, National
34. Modular Partitions Godrej, Blowplast
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35. False Ceiling (Mineral Armstrong, , Daiken, Luxalon,

Fibre Board) Llyods, Gypboard,Trac,Aerolite
36. False Ceiling (POP/ Gypboard, Anchor ceiling tiles, LA
Gypsum Board)
37. Aluminium False Lloyds,Armstrong,Luxlon,Trac
Ceiling
38. Flooring Tiles ( Mosaic M/S Mehtab Tiles, NITCO, Royal Tiles, Gem
/ Terrazzo / PCC ) Tiles, Hindustan Tiles, M/S National Tiles &
(1st quality only) Industries, Ultra Tiles
39. Glazed Ceramic Tiles, Kajaria, Somany, NITCO. Murudeshwar Ceramic

Non-Skid (Floor/Wall), Ltd ( Navin Diamond tile ), Johnson ( Marbonite ),
(1st quality only) Marbito, Somany, Orient, Asian
40. Vitrified/ Designer Asian, Marbonite (Johnson), Kerrogres
Vitrified Tiles (Kajaria), NITCO, Orient
(1st quality only)
41. PVC Tiles/Flooring (IS Marblex Tiles, Krishna Tiles, Polyfin,
3461) Armstrong, Wonder floor.
(1st quality only)
42. False Flooring Godrej or equivalent
43. Glass Mosaic Tiles Paladio, Coral, Accura, Bisazza, Italia, Mridul.
(1st quality only)
44. Designer Paver Tiles/ Pavit, Ultra, Hindustan, Eurocon, Vyara, National
Interlocking tiles ISI Tiles, Gem, Unistone, Konkrete, Unitile
marked/ Grass-jointed
Tiles
(1st quality only)
45. Glass reinforced Paver Unistone or equivalent
block
46. Wall care Putty for Birla Wall care putty, Berger, Jenson &
Base preparation Nicholson, JK White
(1st quality only)
47. White Cement Birla, JK
(1st quality only)
48. Cement based Paints Super Snowcem, Duracem, Super Acrocem.
(1st quality only)
49. Dry Distemper / Oil Goodlass Nerolac Paint, Shalimar Paint,
bound Distemper Jenson & Nicholson, Asian Paint, Berger. ICI
(1st quality only) Dulux
50. Acrylic Washable Asian, Berger, ICI Dulux, Jenson &
Distemper Nicholson, Nerolac,Shalimar,Garware
(1st quality only) & Goodlass
51. Plastic Emulsion Paint Asian, Berger, ICI, Nerolac, Jenson &
(1st quality only) Nicholson, Shalimar,Garware & Goodlass
52. Exterior Acrylic ICI (Weathercoat), Excel (Nerolac), Apex
Emulsion (Asian), Berger, Jenson & Nicholson,
(1st quality only) Shalimar,Garware & Goodlass
53. Polymer based Paint STP,CICO
54. Textured Paint / Wall Unitile, Heritage, Spectrum, Iokos, Acropaints,
Tile Asian
(1st quality only)
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55. Flexible board for STP or equivalent

Expansion joint
56. Grout Shrinkomp,Fosroc,Fairmate
57. Integral water proofing STP, Pidilite, Fosroc, CICO, Sika.
compound
58. Concrete Admixture Pidilite, Fosroc, CICO, Sika.
59. Water proofing for Acrocrete & Acrocote, CICO, Fosroc, STP
cementitions surface
IS-2645
60. Bituminous Product M/s Faridabad Spinning & Woolen Mills Pvt
Ltd, 837, SP Mukherjee Marg Delhi,
M/s STP Ltd (Formerly Shalimar Tar Products)
M/s Bitufelt Pvt Ltd 123/377 Fazalm Ganj
Kanpur
208012, Texas, Texas India Ltd,
61. Hardeners Multiplas,
Ironite, IWL Chennai
Ferrok, Hardonate
62. Construction Choksey, CICO, Forsroc, Sika
Chemicals
63. Non Metalic Surface CICO, Fosroc, STP, Sika
Hardners
64. Corrugated, Semi M/s Everest Bldg Products Ltd Jata Sankar
Corrugated & AC Bosa Marg
Sheets (IS-459- Muland (west) Bombay 400080,
1970,IS-2098) M/s Ramco AC Sheets “SWASTIK”,
M/s Eternit Everest Ltd, UP Asbestos Ltd
65. GI Sheet ISI Marked Multicolor, TATA, Bluescope, JSW,
Colour Plus, Interarch, Lloyds, Jindal,
66. Sheet Glass /Structural Everest Pilkington Glass Works, Saint Gobain,
Hindustan
Glazing Modi
Multiell / Multiwall Float,
M/s TriveniDomes
Coxwell Float Glass, ASI, Fresca,
Engineering
67. Polycorbonate Panel ,Emirates.
Delhi, M/s Lexan , M/s Gallina
India Pvt. Ltd.
Stainless Steel M/s Vijaynath Interiors & exteriors products
Jindal
68.
Cladding
Punch Tape Global Technocrat, S.G.Engineers Delhi
69.
Concertina Coil
Punch Tape In Plastic Global Technocrat, S.G.Engineers Delhi
70. Spool
71. Stainless Steel Railing Jindal

FRP/ HDPE Garbage Sintex, Swift, Nutech, Sheetal
72.
Bins
Thermoplastic Road Shalimark (STP)
73.
Marking Paint
74. Bollard STP
75. Cateye TATA, STP
Readymade Speed STP
76.
Breaker
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77. Fountain Ripples, Green Evolutions, Agritech Services,

Premier
78. Multi-Vent Multicolor
Sanitary ware Neycer Kermag (standard), Hindustan
79. Sanitary Ware (Ist quality), Parryware
(superfine), Cera (Ist quality), Classica (Ist /
WC seat cover ISI standard) Neycer Kermag (standard),
Parryware,
80. Marked Hindustan Sanitary Ware (Ist quality), Cera (Ist
quality), Classica (Ist / standard)
PVC Flushing Cistern Parryware, Hindustan Sanitary Wares, Cera.
81. IS: 774-1984 (ISI
Certified)
Faucets & Taps, Stop Gem, Parko, Parryware, HSW, Jaquar,Orient
Valves & Pillar Taps,
82.
Surgical basin mixer,
Shower rose etc.
Kitchen Stainless Steel Diamond, Nirali, Neel Kanth, Jayna
83.
Sink
Looking Mirror Saint Gobain, Modi Float, Triveni Float Glass,
84.
Crown, Atul,Ashai
Ready made Bathroom Commander Gratings (I) Pvt Ltd, Gratolite
85. Cabinets Cabinet, A-
4 Sector Viii Noida-202701, Alpina, Cera.
86. Float Valve Leader, Bombay Metal & Alloy Co, Bombay
superflow.
SGSW Pipes (IS-651) Perfect Agra, Devraj Ind Gaziabad, Buran, RK,
87.
ISI Marked Prince,
CI (Centrifugally Cast) ,SupremeSRIF,
NICCO, pipe A-1
and Singhal
Fittings.Casting Co Agra,
88. Pipes for sewage Jindal
disposal ISI marked Saw, Kesoram, NECO
PVC rain Reliance, Finolex, Supreme, Kisan,
water/sewage pipes Prince,Hindustan Plastic & machine
89.
(IS-4985) corporation,Polypack industries (P) Ltd.
HDPE Water storage Sintex, Swift, Nutech, Sheetal

90. tanks
( Rotational Moulded)
Cast Iron Pipes and Hindustan Engineering Products Company
91. Fittings Calcutta, S..L.C., Standard approved
manufacturers of any other brand of fittings
RCC Pipes having Hume
Indian ISI marking,RIF,BIS
Pipe Company, Delhi /
Allahabad / Chandigarh / Lucknow;
92. Hindustan Pressure Pipes, Kolhapur; Dhere
Concrete Products, Pune or any other
approved manufacturer conforming B.I.S.
Brass Fittings Standard
Leader Engineering Works, Jalandhar; L & K
Mathura; Luster Sanitary, Jalandhar;
93.
Annapurna Metal Works, Calcutta; Neta Metal
Works, Jalandhar; Honey Industrial
Corporation, Bombay.
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C.P. Fittings Ego Metal Works, Ballabhgarh; Jaquar

Industries, Delhi; Soma Plumbing Fixtures
94.
Limited, Calcutta; Gem Sanitary Appliances Pvt.
Ltd.,Delhi; Essco Sanitations, Delhi; Bilmet,
Stone Ware Bombay.
Hind Ceramics Limited, Orissa; Ceramic
(Salt-Glazed) Pipes Industries Limited, Sambalpur; Shrikamakshi
95. Agencies, Madras; Binary Udyog Pvt. Limited,
Howrah; Tirumati Moulds Limited, Nagpur;
Kiran Potteries, Hyderabad; Perfect Sanitary
Asbestos Cement Pipes, Bharatpur.
Ganga Asbestos Limited, U.P.; Hyderabad
Pipes and Fittings Asbestos Cement Products Limited; J.K.
Super Pipe Industries, Nanded; Konark
96.
Cement and Asbestos Limited, Orissa;
Maharashtra Asbestos Limited, Bombay;
Poddar Industrial Corporation, Patna;
HDPE pipes and Sarbamangala Mfg. Company, Calcutta
ORI-PLAST,HASTI
97.
fittings
STRUCTURE
Sl. No. Items/Name of Makes/Brands/Manufactures

Products
1 Structural Steel SAIL / TATA / RINL / IISCO / ESSAR / ISPAT
Structural Steel TATA / JINDAL / SURYA / SWASTIK
2
Tubes ISI Marked
Synthetic Enamel ICI Paint (Deluxe), Asian Paint (Apcolite),
3 Paint Ist Quality only Shalimar Paint (Superlac),
Goodlass,Nerolac Paint(Nerolac), Berger Paints
Any materials not fully specified in these specification and which may be offered for use in the
works shall be subject to approval of Engineer, without which it shall not be used anywhere in
the construction works.
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LIST OF SUPPLIERS OF MAJOR BOUGHT-OUT ITEMS
C. (ELECTRICAL)
i) Air Conditioner
1. O General
2. Daikin
3. Hitachi
ii) Batteries (Lead Acid)
1. Amco Batteries Ltd.

2. Exide Industries Ltd.
3. HBLNIFE Power System Ltd.
4. Amara Raja Batteries Ltd.
iii) Batteries (Nickel Cadmium)
1. Amco Batteries Ltd.

2. HBLNIFE Power Systems Ltd.
iv) Batteries Charger/DC-DC Converter
1. Amara Raja Power System(P)Ltd.

2. BCH.
3. Chhabi Electricals Pvt. Ltd.
4. Caldyne Automatics Limited
5. Dubas
6. HBL Nife Power Systems Ltd.
7. Universal Industries Products
8. Universal Instrument Mfg Co Pvt Ltd
v) Cable – Fire Alarm & Communication Cables
1. Cords Cable Industries Ltd.

2. CMI
3. Delton cables Ltd.
4. ELKAY Telelinks
5. KEI Industries Ltd.
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6. Reliance Engineers Ltd.

vi) Cable – HT(XLPE)
1. Universal Cable Ltd.

3. Industrial Cables
4. NICCO Corporation Ltd.
5. Uniflex
6. Polycab.
7. Torrent cables Ltd.
vii) Cable – LT Power and Control
1. Cords Cable Industries Ltd.

2. Universal Cable Ltd.
4. Havells.
5. Delton
6. Elkay Telelinks
7. Evershine Electricals
8. Ecko
9. Ravin
10. Rallison.
11. Suyog
12. Netco
13. Uniflex
14. Paramount
15. Gloster
16. Associated cables Pvt Ltd.
17. CMI
18. Gemscab
19. Industrial cables
20. NICCO
21. Polycab
22. Torrent
viii) Cable – Gland
1. .Baliga
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2. .Comet
3. Flexpro
4. Flameproof
5. FCG
6. Electro Werke
7. Dowels
8. CCI
ix) Cable – Lugs
1. Dowels
2. Jainson
3. Ismal
x) Cable – Tray
1. Ercon Composites
2. Yamuna Power & Infrastructure Ltd.
xi) Cable Termination and Jointing Kit
1. CCI
2. Raychem
3. M-Seal
xii) Ceiling/Exhaust/Pedestal Fans & Circulators
1. Bajaj Electricals Ltd.

2. Crompton Greaves Ltd.
3. Khaitan Electricals Ltd.
4. Havell’s
xiii) Contractors – AC Power
1. Andrew Yule
2. ABB
3. BHEL
4. C&S
5. Havell’s
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6. L&T
7. Schneider
8. Siemens Ltd.
9. Telemechanique
xiv) Control Transformer
1. AE
2. Indushree
3. Intra Vidyut
4. Kalpa Electrikals
5. Transpower Industries Ltd.
6. Siemens
xv) DG Set
1. Sterling and Wilson.

2. GD ankalesaria.
3. Deev Genset.
4. Jackson Limited.
5. Sudhir Gensets.
6. Power Engineering (India) Pvt Ltd.
7. Prasha Technologies Limited.
8. Kumar Generator house.
9. Ashok Leyland Ltd.
10. Powerica Limited.
11. Supernova Engineers Limited.
12. Bhaskar Power Products (P) Ltd.
13. Caterpillar India (P) Ltd.
14. Cummins India Ltd.
15. Escorts Ltd.
16. Greaves Cotton Ltd.
17. Kirloskar ltd.
18. Mahindra & Mahindra Ltd.
19. Honda.
20.Perkins.
21.Eicher.
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22.Tata Motors.
23.Ashok Leyland.
xvi) Earthing Materials
1. Rukmani Electrical & Components Pvt Ltd.

2. Indiana Grating Pvt Ltd.
3. Jef Techno Solutions Pvt Ltd
Flame proof LDB’s/ JB,s/Control Station/ switches
7. FCG
8. Sudhir
9. Prompt Engineering Works
10. Flame Proof equipments pvt. Ltd.
11. Baliga Lighting Equipments Pvt. Ltd.
12. Flexpro Electricals Pvt. Ltd.
xvii) High Mast
1. Bajaj Electricals Limited

2. Crompton Greaves Limited.
3. Philips India Limited
4. Surya Roshani
xviii) High Voltage PCC/ MCC panels
1. BHEL
2. Control and Switchgear
3. Siemens
4. Tricolite Electrical Industries
5. Schneider
6. CGL
7. L&T
xix) Indicating Lamps
1. Alstom Ltd.
2. BCH
3. L&T Ltd.
4. Siemens Ltd.
5. Vaishno Electricals
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xx) Indicating Meters
1. ABB
2. AMCO
3. AE
4. Alstom Ltd. (EE)
5. Conzerv/Schneider
6. Elecon Measurement Pvt. Ltd.
7. HPL Electric & Power Pvt. Ltd.
8. MECO Instruments Ltd.
9. Minilec
10. Rishabh Instruments Pvt. Ltd.
11. Trinity energy system
12. kaycee
13. Salzer
xxi) Lighting Fixtures
1. GE Lighting Pvt. Ltd.

4. Philips India Ltd.
xxii) Lighting Fixtures – Flameproof

2. Baliga Lighting Equipment Pvt. Ltd.
4. CEAG Flameproof Controlgear Pvt. Ltd.
5. Flexpro Electricals Pvt. Ltd.
6. Philips India Ltd.
7. Sudhir Switchgears Pvt. Ltd.
8. FCG.
xxiii) Miniature Circuit Breakers (MCBs) and Lighting DB
1. ABB
2. Hagger
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3. Havell’s India Ltd.

4. Indo Asian Fusegear Ltd.
5. Legrand
6. MDS Switchgear Ltd.
7. Schneider
8. Siemens Ltd.
9. HPL
xxiv) Moulded Case Circuit Breaker (MCCBs)
1. ABB
2. Andrew yule
3. Larsen & Toubro
4. Schneider
5. Siemens
6. Control and Switchgear
xxv) Protection Relays – Thermal
1. BCH
2. L&T Ltd.
3. Siemens Ltd.
4. Telemenchanique & Controls (India) Ltd.
xxvi) Low Voltage Power Control Center (PCC)/ MCC/ PDB/ MLDB/ LDB
1. ABB
2. BCH
3. C & S
4. Elecmech Switchgear & Instrumentation
5. KMG ATOZ
6. L&T
7. Pyrotech Electronics Pvt. Ltd.
8. Risha control Engineers Pvt. Ltd.
9. Siemens
10. Tricolite Electrical Industries
11. Unilec Engineers ltd.
12. Vidyut Control India Pvt. Ltd.
13. Control and Schematic
14. Zenith Engineering
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xxvii) Push Buttons
1. BCH
2. Alstom Ltd.
3. L&T
4. Siemens Ltd.
5. Telemenchanique & Controls (India) Ltd.
6. Vaishno Electricals
xxviii) Switches-Control
1. BCH
2. Easum Reyrolle Relays & Devices Ltd.
3. Alstom
4. Kaycee Industries Ltd.
5. L&T
6. Siemens Ltd.
xxix) Switches – 5/15A Piano/ Plate, Switch Socket
1. Anchor Electronics & Electricals Pvt. Ltd.

2. Kingal Electricals Pvt. Ltd.
3. North-West Switchgear Ltd.
xxx) Switch Socket Outlets (Industrial)
1. Alstom Ltd.
2. Best & Cromption Engineering Ltd.
3. BCH
5. Essen Engineering Company Pvt. Ltd.
xxxi) Solar Modules
1. Tata BP Solar (I) Ltd.

2. REIL, Jaipur.
3. CEIL, Sahibabad.
4. HBL Power
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xxxii) Solar Street Lighting
1. Tata BP Solar (I) Ltd.

2. REIL, Jaipur.
3. CEIL, Sahibabad.
4. HBL.
xxxiii) Terminals Blocks
1. Connectwell
2. Controls & Switchgear Co. Ltd.
3. Elmex Controls Pvt. Ltd.
4. Essen Engineering Co. Pvt. Ltd.
xxxiv) Tranformers
1. ABB
2. Andrew Yule
3. Areva
4. BHEL
5. Bharat Bijlee
6. Crompton Greaves
7. EMCO Ltd.
8. Intra Vidyut
9. Indushree
10. Indcoil
11. Kirloskar
12. Skippers Electricals
13. Transformers & Rectifiers (I) Ltd.
14. Voltamp
xxxv) UPS System and Inverter
1. DB Power
2. Aplab
3. Keltron
4. Hi-Rel
5. Dubas
6. Toshiba Corporation
7. Fuzi Electric Co Ltd
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xxxvi) GI-Octogonal Pole
1. Bajaj
2. Transrail
3. Wipro
xxxvii) List Of Recommended Manufacturers for Heater
1. Escorts Limited, Faridabad, Haryana

2. Spherehot / Kanti Lal Chuni Lal & Sons Appliances Pvt Ltd.Surat
3. Kerone, Bhayander(E), Thane - 401105
4. Excel Heaters, Andheri (West), Mumbai - 400 053, India
5. Nirmal Industrial Controls Pvt. Ltd. , Mulund(W), Mumbai - 400 080
NOTE:- Item/Vendor,which are not listed above,shall be subject to prior approval from
Client/Consultant.
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LIST OF MATERIALS OF APPROVED BRAND AND/ OR MANUFACTURE
D. (INSTRUMENTATION)
I. OFC
Manufacture/Procurement, Testing and supply of suitable OFC Joint closures including all
necessary accessories of any of the following make:
1. Raychem
2. 3M
3. Siemens
4. Any other make from the approved vendor list of client with supporting paper
II. METERING SKID
1. M/s Chemtrols Industries Ltd., Mumbai

2. M/s Daniel Measurement Solutions Pvt Ltd, Vadodara.
3. M/s Elster-Instromet India Pvt Ltd, Vadodara
4. M/s INEL Gas Controls Pvt Ltd, Vadodara.
5. M/s Nirmal Industrial Controls Pvt. Ltd., Mumbai
6. M/s Oswal Industries Limited, Ahmedabad
7. M/s Autometer energytech ltd, NOIDA
8. M/s Rockwin Flowmeter india Pvt Ltd, Ghaziabad.
9. M/s Intromet international Ny Rajkmakeriaan 9, B-2910, Essen , Belgium

Emailsales@instromet.be
10. M/s Pietro Fiorentini Spa, 20124, Milino, Itally, sales@fiorentini.com
11. M/s FMC Measurement Solutions , 6 Braidway , thetford, Norfolk, IP24 1 JA,
England. Email- phil.lamming@fmcti.com
12. M/s Petrogas Gas system BV, Doesburgweg, 7 , 203 PL Gouda, PO Box 20, 2800,
AA Gouda Netherland. Email- info@petrogas.nl
13.Tormene Gas technology SpA, via campolongo, 97, 35020 – Due carrare (Padova)
Itally email – tormene@tormene.it
14. M/s ODS BV, Donk 6, 2291 Berendrecht, Netherland, email - info@odsbv.nl
15. M/s RMG Regel + Messtechnik Gmbh Osterholzstr, 45, D-34123 Kassel, Germany
email- rmg@rmg.de , Gerhard.1embke@rmg.de
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III. PRESSURE GAUGES
1. AN Instruments Pvt Ltd
2. Badotherm Process Instruments B.V.
3. Baumer Bourdon Haenni S.A.S
4. British Rototherm Co Ltd
5. Budenberg Gauge Co Ltd
6. Dresser Inc
7. Forbes Marshall (Hyd) Pvt Ltd
8. General Instrument Consortium
9. H. Guru Instruments (South India) Pvt Ltd
10. Manometer (India) Pvt Ltd
11. Nagano Keiki Seisakusho Ltd
12. Hirlekar Precision, India
13. Waaree Instruments Ltd
14. Walchandnagar Industries Ltd (Tiwac Divn)

15. Wika Alexander Wiegand & Co GmbH
16. Wika Instruments India Pvt Ltd
17. Ashcroft India Pvt Ltd.
IV. TEMPERATURE GAUGES
1. AN Instruments Pvt Ltd.
2. Badotherm Process Instruments B.V.
3. Bourdon Haenni S.A.
4. Dresser Inc.
5. General Instruments Consortium
6. H. Guru Instruments (South India) Pvt Ltd
7. Nagano Keiki Seisakusho Ltd
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8. Solartron ISA
9. Walchandnagar Industries Ltd (Tiwac Divn)
10.Wika Alexander Wiegand & Co GmbH
11.Wika Instruments India Pvt Ltd
12.Pyro Electric, Goa
13.Ashcroft India Pvt Ltd.
V. TEMPERATURE ELEMENTS, THERMO-WELLS
1. ABB Automation Ltd
2. Altop Industries Ltd
3. Bourdon Haenni S.A.
4. Detriv Instrumentation & Electronics Ltd
5. General Instruments Consortium
6. Japan Thermowell Co Ltd
7. Tecnomatic S.P.A
8. Tempsen Instrument India Ltd
9. Thermo Electric Co. Inc.
10. Thermo-Couple Products Co
11. Thermo-Electra B.V.
12. Wika Alexander Wiegand & Co GmbH
13. Altop Industries Ltd., Baroda
14. Nagman Sensors (Pvt.) Ltd.
15. Pyro Electric, Goa
VI. TURBINE METERS
1. Daniel (USA)
2. RMG (Germany)
3. Instromet International (Belgium)
4. Sensus Metering System Inc
5. Rockwin Flowmeter (India)
6. Vemmtec Messtechnik Gmbh, (Germany)
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7. ITRON GmbH (Germany)
VII. POSITIVE DISPLACEMENT FLOW METERS
1. Actaris
2. RMG (Germany)
4. Romet
5. Dresser
6. Itron GmbH (Germany)
VIII. ORIFICES (METER RUN, FLOW CONDITIONER, ORIFICE PLATE AND ASSEMBLY)
1. Emerson
2. FMC, USA
3. Pietro Fiorentini S.P.A (Italy)
4. Canalta Controls, Canada
IX. ULTRASONIC FLOW METERS
1. Daniel (USA)
2. RMG (Germany)
4. Sick Maihak, Germany
5. FMC, Germany
X. LEVEL GAUGES/ LEVEL INSTRUMENTS
1. Bliss Anand
2. Chemtrols
3. V-Automat
4. Levcon
5. Nivo Controls
6. Sbeletro Mechanicals
7. TRAC
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XI. FIELD INSTRUMENTS (P, DP, F, L, T)
1. ABB Ltd
2. Honeywell
3. Fuji Electric Instruments Co Ltd
4. Yokogawa
5. Invensys India Pvt.Ltd
XII. FLOW COMPUTERS
1. Emerson
3. FMC Measurement Solutions (UK)
4. RMG (Germany)
5. OMNI Flow Computers Inc.
6. Thermo Fisher, USA
XIII. PRESSURE REGULATOR AND SLAM SHUT VALVE
1. Pietro Fiorentini S.P.A. (Italy)
2. Emerson
3. RMG-Regel Messtechnik (Germany
4. Mokveld Valves BV (Netherlands)
5. Schlumberger (USA)
6. Gorter Controls B V (Netherlands)
7. Instromet International NV
8. Nirmal Industrial Controls Pvt Ltd. (up to 6” size only)
9. ESME Valves Ltd
10.Kaye & Macdonald Inc.
11.Nuovo Pignone S.P.A (Italy) (GE Oil Co.)
12.Richards Industries (Formerly Treloar)
13.Samson AG Mess-und Regeltechnik
14.Tormene Gas Technology
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15.Dresser Inc, USA (upto 8” size, 300# class only)
XIV. PRESSURE SAFETY VALVES
1. Keystone Valves (India) Pvt. Ltd.
2. Larson & Toubro Ltd.
3. Lesser GmbH & Co KG
4. Mekaster Engg Ltd..
5. Tyco Sanmar Ltd. (New Delhi)
6. Anderson Greenwood Crosby
7. BHEL (Trichy)
8. Curtiss Wright Flow Control Corporation
9. Dresser Inc.
10.Fukui Seisakusho Co. Ltd
11.Nakakita Seisakusho Co Ltd
12.Nuovo Pignone S.P.A (Italy) (GE Oil co)
13.Parcol S.P.A
14.Safety Systems UK Ltd
15.Tai Milano S.P.A
16.Weir Valves & Controls France
17.Bliss Anand Pvt Ltd.
XV. FLOW CONTROL VALVES
1. Fouress Engg. (New Delhi)
2. Fisher Xomox (New Delhi)
3. MIL Control Ltd. (Noida)
4. KOSO India Pvt ltd
5. Samson Control (Thane)
6. Dresser Valves India Pvt Ltd.
7. Fisher Controls
8. Valvitalia Italy
9. CCI Valve technology
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10.Flowserve Pvt Ltd.
11.Metso Singapore Pvt Ltd.
12. Instrumentation Ltd Palghat
13. Dresser Inc. USA
XVI. CONTROL PANEL & ACCESSORIES
1. Keltron Controls Ltd., Kerala
2. Elechmec Corporation Ltd., Mumbai
3. Industrial Controls & Appliances Pvt. Ltd.,
4. Alstom System Ltd., Noida
5. Emerson Process Management (I) Pvt. Ltd.
6. ABB Instruments Ltd., New Delhi
7. Larsen & Toubro Ltd.
8. Control & Automation, New Delhi
9. GE Fanuc Systems Pvt. Ltd., New Delhi
10. Rockwell Automation (I) Ltd., Ghaziabad
11. Honeywell Automation Ltd.
12. Rittal
13. Pyrotech Elcronics Pvt Ltd.
14. Positronics Pvt Ltd.
15. Electronics Corporation of India Ltd.
XVII. JUNCTION BOXES AND CABLES GLANDS
1. Ex-Protecta
2. Flameproof Control Gears
3. Baliga
4. Flexpro Electricals
XVIII. CONTROL AND SIGNAL CABLES
1. Associated Cables
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2. Brook
3. Associated Flexibles & Wires (Pvt) Ltd
4. Universal Cables Ltd,India
5. Delton Cables Ltd, India
6. KEI Industries Ltd INDIA
7. CMI Limited
8. Cords Cable Industries Ltd, India
9. Elkay Telelinks (P) Ltd., India
10. Udey Pyrocables Pvt Ltd, India
11. Goyolene Fibres (I) Pvt Ltd, India
12. Netco Cable Industries Pvt Ltd, India
13. Nicco Corporation Ltd, India
14. Paramount Communications Ltd, India
15. Polycab Wires Pvt Ltd, India
16. Radiant Cables Pvt Ltd, India
17. Reliance Engineers Ltd., India
18. Suyog Electricals Ltd, India
19. Thermo Cables Ltd
XIX. INDICATORS & CONTROLLERS
1. Yokogawa
2. Eurotherm Chessel
3. Honeywell
4. Emerson
XX. BARRIERS
1. MTL
2. STHAL
3. P&F
4. Phoenix
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XXI. GAS CHROMATOGRAPH
1. ABB
2. Emerson
3. Instromet International, NV
4. RMG Regal+Messtechnik GmbH
5. Yokogawa
XXII. I/P CONVERTERS
1. ABB
2. Emerson
3. IMI Watson Smith Ltd.
4. Moore Controls Ltd
5. Shreyas Instruments Pvt Ltd, India
6. Thermo Brandt Instruments
XXIII. SS FITTINGS , INSTRUMENT VALVES & MANIFOLDS
1. Aura Inc.
2. Hoke
3. Excelsior Engg Works, India
4. Parker
5. Swagelok Co.
6. Swastic Engineering Works, India
7. Comfit & Valves Pvt.Ltd
8. Arya Crafts & Engg.Pvt. Ltd
XXIV. SS TUBES
1. Sandvik
2. Hoke
3. Parker
4. Swagelok Co.
5. Heavy metal & tubes LTD

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6. Nuclear Fuel Complex .India
7. Ratnamani Metal & Tube Ltd
8. Jindal Saw
XXV. GAS DETECTION SYSTEM
1. Crowcon Detection Instruments Ltd
2. Detection Instruments (I) Pvt Ltd
3. Detector Electronics Corporation
4. Drager Safety AG & Co. KGAA
5. General Monitors Ireland Ltd
6. Mine Safety Appliances Company
7. MSA – Mines Safety Appliances(India) Ltd
8. Industrial Scientific Oldham France S.A.
9. Riken Keiki Co Ltd
10. Simrad Optronics Icare
11. Honeywell Analytics
12. Net Safety Monitoring Inc.
13. Simtronics SAS
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LIST OF RECOMMENDED MANUFACTURERS
E. (SHOP & FIELD PAINTING)
I. Indian Vendors
1. Asian Paints(I) Ltd.
2. Berger Paints Ltd.
3. Goodlass Nerlolac Paints Ltd.
4. Jenson And Nicholson Paint Ltd & chokuGu Jenson & Nicholson Ltd.
5. Shalimar Paints Ltd.
6. Sigma Coating, Mumabai
7. CDC Carboline Ltd.
8. Premier Products Ltd.
9. Coromandel Paints & Chemicals Ltd.
10. Anupam Enterprises
11. Grand Polycoats
12. Bombay Paints Ltd.
13. Vanaprabha Esters & Glycer, Mumbai
14. Sunil Paints and Varnishes Pvt. Ltd.
15. Courtaulds Coating & Sealants India (Pvt.) Ltd.
16. Mark-chem Incorporated, Mumbai (for phosphating chemicals only)
17. VCM Polyurethane Paint (for polyurethane Paint only)
II. Foreign Vendors For Overseas Products
1. Sigma Coating, Singapore
2. Ameron, USA
3. Kansai Paint, Japan
4. Hempel Paint, USA
5. Valspar Corporation, USA
6. Courtaulds Coating, UK.
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========================================================
Notes:
1. Bidder can select equipment of two different makes, selected from this VENDOR
LIST and mention the same in the checklist for technical evaluation attached
with the tender. The offered bid must include filled datasheet indicating make,
model, size, rating of offered instrument/ equipment duly supported by sizing
calculation of offered equipment (wherever applicable).
2. Vendors who have already supplied above equipment in other terminals of GAIL (I)
Ltd, shall also be considered qualified for this tender provided the
supplied equipment are commissioned and running successfully and they have
not been put on holiday in list of Client/VCS/ Other PSU
3. Equipment / Instruments of any make which is offered by one bidder and acceptable
to GAIL (I) Ltd shall be accepted for other bidder also. After placement of order, on
request of the successful bidder list of other qualified makes for a particular item (for
which successful bidder wants to change the vendor) shall be provided.
4. Bidder shall take prior approval of the make / model no of the offered item and it shall
be from the list given above. However additional vendors will be considered in
exceptional cases, provided they have supplied for similar application to reputed gas
transmission/distribution companies, in quantities at least half the numbers being
supplied for this tender, and working satisfactorily for minimum 6 months. Documentary
evidence substantiating above shall be submitted for taking approval.
5 For procuring bought out items from vendors other than those listed above, the same
may be acceptable subject to the following: -
a) The vendor/ supplier of bought out item(s) is a manufacturer/ supplier of said

item(s) for intended services and the sizes being offered is in their regular
manufacturing supply range.
b) Should have supplied at least one single random length (i.e. 5.5 meters to 6.5
meters) for item assorted pipes / tubes and for other items, which are to be
supplied in quantity on number-basis (other than assorted pipes / tubes) minimum
01 (One) number of same or higher in terms of size and rating as required for
intended services. The bidder should enclose documentary evidences i.e. PO
copies, Inspection Certificate etc. for the above, along with their bids.
6 For any other item(s) for which the vendor list is not provided, bidders can supply those
item(s) from vendors/ suppliers who have earlier supplied same item(s) for the
intended services in earlier projects and the item(s) offered is in their regular
manufacturing/ supply range. The bidder is not required to enclose documentary
evidences (PO copies, Inspection Certificate etc.) along with their offer, however in
case of successful bidder, these documents shall required to be submitted by them
within 30 days from date of Placement of Order for approval to CLIENT / VCS.
7 The details of vendors indicated in this list are based on the information available with
VCS, Contractor shall verify capabilities of each vendor for producing the required
quantity with. PMC does not guarantee any responsibility on the performance of the
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vendor. It is the contractor’s responsibility to verify the correct status of vendor and
quality control of each parties and also to expedite the material in time.
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Vol 2 Technical 20180703 181711 PDF

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VCS Quality Services Private Limited

GAIL (India) Limited

DATA SHEET FOR PIG LAUNCHER & RECEIVER 10 TO 15

DATA SHEET FOR PIG SIGNALLERS 16 TO 18

DATA SHEET FOR PSV 19 TO 21

TECHNICAL SPECIFICATION FOR PIG LAUNCHER 22 TO 33

TECHNICAL SPECIFICATION FOR PIG SIGNALLERS 34 TO 41

TECHNICAL SPECIFICATION FOR PSV 42 TO 55

TECHNICAL CHECK LIST 56 TO 56

VENDOR DRAWING DOCUMENT SCHEDULE 69 TO 69

APPROVED VENDOR LIST 70 TO 116

DOCUMENT NO 00041 PL PL MR 001

GAIL (INDIA) LIMITED

ARC FOR PROCUREMENT OF BI-DIRECTIONAL PIG LAUNCHER &

3 01.06.2018 REVISED & RE-ISSUED FOR BID CM MC AD

2 14.05.2018 REVISED & RE-ISSUED FOR BID CM MC AD

1 29.01.2018 REVISED & RE-ISSUED FOR BID CM MC AD

0 27.11.2017 ISSUED FOR BID CM MC AD

REV DATE DESCRIPTION PREP CHK APPR

MATERIAL REQUISITION FOR Document No. Rev

BI-DIRECTIONAL PIG LAUNCHER , 00041-PL-PL-MR-001 3

RECEIVER, PSV & SIGNALLERS Page 2 of 7

BI-DIRECTIONAL PIG LAUNCHER , 00041-PL-PL-MR-001 3

RECEIVER, PSV & SIGNALLERS Page 3 of 7

Item. Tag Qty

Supply of 14" x 8", 600#, Bi

Pig Signaler’s to be mounted on

Pig Signaler’s to be welded on 8” 00041-PL-PL-DS-002

Door seal for QOEC for above

MATERIAL REQUISITION FOR Document No. Rev

BI-DIRECTIONAL PIG LAUNCHER , 00041-PL-PL-MR-001 3

RECEIVER, PSV & SIGNALLERS Page 4 of 7

Item. Tag Qty

Complete set of spare seals for Commissioning

1.7 - Pig Handling Trolley - 4

Supply of 10" x 4", 600# Bi

Pig Signaler’s to be mounted on

Pig Signaler’s to be welded on 4” 00041-PL-PL-DS-002

Door seal for QOEC for above

Complete set of spare seals for

2.7 - Pig Handling Trolley - 20

MATERIAL REQUISITION FOR Document No. Rev

BI-DIRECTIONAL PIG LAUNCHER , 00041-PL-PL-MR-001 3

RECEIVER, PSV & SIGNALLERS Page 5 of 7

MATERIAL REQUISITION FOR Document No. Rev

BI-DIRECTIONAL PIG LAUNCHER , 00041-PL-PL-MR-001 3

RECEIVER, PSV & SIGNALLERS Page 6 of 7

MATERIAL REQUISITION FOR Document No. Rev

BI-DIRECTIONAL PIG LAUNCHER , 00041-PL-PL-MR-001 3

RECEIVER, PSV & SIGNALLERS Page 7 of 7

DATA SHEET CLIENT JOB NO.

DOCUMENT NO 00041 PL PL DS 001

GAIL (INDIA) LIMITED

ARC FOR PROCUREMENT OF BI-DIRECTIONAL LAUNCHER & RECEIVER

DATA SHEET : BI -DIRECTIONAL LAUNCHER / RECEIVER

0 27.11.2017 ISSUED FOR BID CM MC AD

REV DATE DESCRIPTION PREP CHK APPR

10” x 4” BI -DIRECTIONAL LAUNCHER / RECEIVER DETAILS

Launcher / Receiver Specification No. SS-PL-024

Design Temperature (°C) -29 to 65

Corr. Allowance, mm 3.0

Design Factor 0.5

ANSI Rating 600#