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What is Honeydew ?
• The insects of cotton plant secrets metabolic by-
products which is deposited on plant parts as
glistening droplets, commonly called Honeydew.
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• Heat: During yarn formation the cotton fibres are exposed to friction forces that elevate
the temperature of some mechanical parts, which affects the temperature-dependent
properties of the sugars present. If one or more of the sugars melt, stickiness results.
• Moisture: Obviously moisture will cause sugars to change from a crystalline state (non-
sticky) to an amorphous state (sticky). In particular, the relative humidity in the
manufacturing environment may affect the moisture-dependent properties of the sugars
present
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• Stickiness will cause lint to stick to card clothing and draft rollers
in subsequent processes.
• Sticky fibres even if they pass through the spinning back process
will create extra centrifugal forces during ballooning, causing the
yarn to break.
• In the OE frames stickiness will clog the turbine. No matter how
we look at stickiness it will reduce efficiency and production to a
considerable extent during spinning.
• Low humidity will dry the sugars and they will cease to be sticky. If
however, humidity is allowed to rise, sugars will become sticky
again.
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• Stickiness has minimal effect on warp as it is usually sized and the sugar present
gets either dissolved in the hot size mix or is covered by it.
• However, in weft, sugar starts building up in shuttle, gripper or air jet and weaving
efficiency drops to a level where it becomes uneconomic to continue weaving.
Frequent cleaning of wefts passage would, therefore, be required. This is time
consuming and expensive.
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• It is known that the honeydew components (i.e. sugars and various proteins)
corresponding to the non-enzymatic (brown) reaction scheme, form brownish-
black pigment stains. This reaction proceeds even at low temperatures, albeit
relatively slowly, and is accelerated by the action of heat. The presence of
additional substances such as organic acids can likewise contribute to the reaction
as well as stimulate the formation of sugar caramel structures which results in
similar yellow-brown pigments.
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Economics of stickiness
• To growers, stickiness means higher costs for insect control and reduced cotton
marketability. Cotton price is reduced for stickiness by the market at a rate
proportional to the perception of risk.
• To ginners, stickiness may mean special handling and processing requirements.
Sticky cotton can reduce cotton gin output (in bales/hr) by up to 25%.
• At the textile mill, stickiness means reduced processing efficiency, lower yarn
quality, excessive wear and increased maintenance of machinery may occur even
with slightly sticky cotton. For everyone concerned, stickiness means reduced
profitability.
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References :
• The Indian Textile Journal, June 2008
• Mian Iftkhar Afzal: Cotton Stickiness – A Marketing and Processing Problem, Proceedings of the
Seminar, July 4-7, 2001, Lille, France.
• The Journal of Cotton Science 6:143–147 (2002)
• Prof. Dr. rer. nat. Hans-Karl Rouette Encyclopedia of Textile Finishing.
• http://textiletechinfo.com
• CIRCOT leaflet
• United States Department of Agriculture,Agricultural Research Service,Technical Bulletin
Number 1915,June 2007
• The University of Arizona, Cooperative Extension work, IPM Series No. 13
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Prepared By….
SK RAJU
B.Tech in Textile Technology
Pass out year - 2017
Department of Textile Technology
Government College of Engineering & Textile Technology,
Berhampore
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