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K‐MC1000
FUSIONTM User Manual
Trademarks
All trademarks or registered product names appearing in this document are the exclusive
property of the respective owners.
Warning and Disclaimer
Although every effort has been made to make this document as complete and accurate as
possible, NIDEC-KINETEK and the document authors, publishers, distributors, and
representatives have neither liability nor responsibility for any loss or damage arising
from information contained in this document or from informational errors or omissions.
Information contained in this document shall not be deemed to constitute a commitment
to provide service, equipment, or software by Motion Control Engineering or the
document authors, publishers, distributors, or representatives.
Limited Warranty
NIDEC-KINETEK (manufacturer) warrants its products for a period of 15 months from
the date of shipment from its factory to be free from defects in workmanship and
materials. Any defect appearing more than 15 months from the date of shipment from
the factory shall be deemed to be due to ordinary wear and tear. Manufacturer, however,
assumes no risk or liability for results of the use of the products purchased from it,
including, but without limiting the generality of the forgoing:
(1) The use in combination with any electrical or electronic components, circuits,
systems, assemblies or any other material or equipment (2) Unsuitability of this product
for use in any circuit, assembly or environment. Purchasers’ rights under this warranty
shall consist solely of requiring the manufacturer to repair, or in manufacturer's sole
discretion, replace free of charge, F.O.B. factory, any defective items received at said
factory within the said 15 months and determined by manufacturer to be defective. The
giving of or failure to give any advice or recommendation by manufacturer shall not
constitute any warranty by or impose any liability upon the manufacturer. This warranty
constitutes the sole and exclusive remedy of the purchaser and the exclusive liability of
the manufacturer, AND IN LIEU OF ANY AND ALL OTHER WARRANTIES, EXPRESSED,
IMPLIED, OR STATUTORY AS TO MERCHANTABILITY, FITNESS, FOR PURPOSE SOLD,
DESCRIPTION, QUALITY PRODUCTIVENESS OR ANY OTHER MATTER. In no event will the
manufacturer be liable for special or consequential damages or for delay in performance
of this warranty.
Products that are not manufactured by NIDEC-KINETEK (such as drives, CRTs, modems,
printers, etc.) are not covered under the above warranty terms. NIDEC-KINETEK
however, extends the same warranty terms that the original manufacturer of such
equipment provides with their product (refer to the warranty terms for such products in
their respective manual).
End User License Agreement
This End User License Agreement (“Agreement”) grants you the right to use the software
contained in this product (the “Software”) subject to the following restrictions: You may
not: (i) copy the Soft- ware, except for archive purposes consistent with your standard
archive procedures; (ii) transfer the Software to a third party apart from the entire
product; (iii) modify, decompile, disassemble, reverse engineer or otherwise attempt to
derive the source code of the Software; (iv) export the Software or underlying
technology in contravention of applicable U.S. and foreign export laws and regulations;
and (v) use the Software other than in connection with operation of the product.
“LICENSOR'S SUPPLIERS DO NOT MAKE OR PASS ON TO END USER OR ANY OTHER THIRD
PARTY, ANY EXPRESS, IMPLIED OR STATUTORY WARRANTY OR REPRESENTATION ON
BEHALF OF SUCH SUPPLIERS, INCLUDING BUT NOT LIMITED TO THE IMPLIED
WARRANTIES OF NON-
Danger
This manual symbol is used to alert you to procedures, instructions, or situations which, if not done
properly, might result in personal injury or substantial equipment damage.
Caution
This manual symbol is used to alert you to procedures, instructions, or situations which, if not done
properly, might result in equipment damage.
Note
This manual symbol is used to alert you to instructions or other immediately helpful information.
Safety Precautions
Danger
This equipment must be installed by a qualified contractor. It is the responsibility of the contractor to
make sure that the final installation complies with all local codes and is installed in a safe manner.
Proper grounding is vitally important to safe and successful operation. Bring your ground wire to the
system subplate. You must choose the proper conductor size and minimize the resistance to ground by
using the shortest possible routing. See National Electrical Code Article 250 or the applicable local
electrical code.
Before applying power to the controller, physically check all the power resistors and other components
located in the resistor cabinet and inside the controller. Components loosened during shipment may
cause damage.
For proper operation of the AC Drive Unit in your controller, you must make sure that: 1) A direct
solid ground is provided in the machine room to properly ground the controller and motor. Indirect
grounds such as the building structure or a water pipe may not provide proper grounding and could
act as an antenna to radiate RFI noise, thus disturbing sensitive equipment in the building. Improper
grounding may also render any RFI filter ineffective. 2) The incoming power to the controller and the
outgoing power wires to the motor are in their respective, separate, grounded conduits.
This equipment may contain voltages as high as 1000 volts. Use extreme caution. Do not touch any
components, resistors, circuit boards, power devices, or electrical connections without ensuring that
high voltage is not present.
Environmental Considerations
Keep the machine room clean.
Controllers are generally in NEMA 1 enclosures.
Do not install the controller in a dusty area.
Do not install the controller in a carpeted area.
Keep room temperature between 14 and 104° F (-10 to 40° C).
Prevent condensation on the equipment.
Do not install the controller in a hazardous location or where excessive amounts of vapors
or chemical fumes may be present.
Make certain that power line fluctuations are within +10% or -15% of proper value.
Air Conditioned Equipment Cabinets
If your control or group enclosure is equipped with an air conditioning unit, it is very important to
observe the following precautions. (Failure to do so can result in moisture damage to electrical
components.)
Maintain the integrity of the cabinet by using sealed knockouts and sealing any holes
made during installation.
Do not run the air conditioning while the cabinet doors are open.
If you turn the air conditioner off while it is running, wait at least five minutes before
restarting it. Otherwise, the compressor may be damaged.
Observe the recommended thermostat setting (75 degrees) and follow recommended
maintenance schedules.
Make certain that the air conditioning drain tube remains clear to avoid water
accumulation in the unit.
Table of Contents
1-1
K-MC1000
Shipping Confirmation
Table 1.1 Shipment Contents
Figure 1.2 Model Number Description
Verification
Verify that your shipment is correct and undamaged. Report any discrepancy to the shipper
immediately, then to Nidec-Kinetek.
1-2
Product Information
This section provides an overview of the product features.
Features
• Up to 2.5 m/s
• Up to 64 stops
• Front or Front and Rear doors
• Induction or PMAC motor
• Auto-tune procedure for PMAC motors (not required for Induction)
• Hoistway learn operation
• UI access through on-board keypad, hand-held device, PC, or Android smart device
• On-board keypad/display allows status display, call registration, & hoistway learn
• Hand-held is standard equipment and provides full access and control
• PC interface provides password-protected full access and control
• Android smart device provides password-protected full access and control
• Distance feedback speed curve provides direct to floor landing
• Automatic short floor recognition
• Multiple CPUs for redundant control checking
• TI low-power CPU cores enhance real-time elevator control
• Load compensated anti-rollback without requiring a load weigher
• Vector control technology. High performance motor speed control
• PWM technology effectively reduces motor noise and power loss
• CAN serial communication enhances communication reliability
• Precision real time clock for time controlled functions
• Compatible with 220VAC power input UPS emergency backup
• Controller & drive are combined in a single unit for reliable, simple operation
• Keypad designed for easy status and event viewing
• Easy parameter format to maximize convenience
• EN81 and GB7588 safety requirements
• Provides unintended car motion solution; passes A3 certification
• EMC certified to 4KV
• Redundant safety design. Both elevator and drive logic have security features that greatly
improve the safety factor of the elevator.
Control Capabilities
• Simplex
• Duplex
• Group control to 6 cars
1-3
K-MC1000
Product Function
Table 1.2 Standard Functions
Ref. Name Description
1 Direct landing Real-time operating curve and intelligent stopping.
2 Dynamic auto-tune PM motor auto-tune.
3 Anti-rollback When using speed loop or position loop adjustment, starting compensation
does not require a load weigher.
4 Current ramp when When the elevator uses the motor to stop the elevator, motor holding
stopping current ramping reduces motor noise.
5 Overcurrent protection If the system detects motor overcurrent, it prevents the elevator from
running.
6 Overvoltage Protection If the system detects motor overvoltage, it prevents the elevator from
running.
7 Overload Protection If the system detects motor or drive overload, it prevents the elevator from
running.
8 Bus voltage protection If the system detects DC bus undervoltage, it prevents the elevator
from running.
9 Drive phase protection If the system detects input or output missing phase, it prevents the elevator
from running.
10 Inverter overheat If the system detects inverter overheat, it prevents the elevator from
protection running.
11 Rectifier overheat If the system detects rectifier overheat, it prevents the elevator from
protection running.
12 Position protection If floor position is inaccurate, the elevator returns to the bottom floor and
corrects.
13 User interface Without pass code entry, the user may view current speed, running current,
unprotected access elevator mode and fault records.
14 Limit switch Protection Up (down) limit switch: If a limit switch is encountered, the elevator is
prevented from moving further in that direction.
15 Drive fault Protection Serious drive faults prevent the elevator from running until they are
corrected. Some drive faults may be automatically reset per
configuration.
16 Drive feedback When the drive is enabled and the direction is set, a drive feedback signal is
Detection output to the control logic.
17 Brake travel switch Brake position is monitored through a brake position switch. If incorrect
feedback detection position is detected, the system will enter protected mode depending on
configuration and the exact situation.
18 Run contactor detection Motor contactor closed/open is monitored. If contactor action is abnormal,
the system enters protected mode operation and shuts down until the
problem is corrected.
19 Brake contactor The Brake contactor closed/open is monitored. If contactor action is
detection abnormal, the system enters protected mode operation and shuts down
until the problem is corrected.
20 Door lock circuit The door lock circuit is monitored. If lock circuits and door limits do not
detection agree, the elevator will shut down until the problem is corrected.
21 Safety circuit detection If the safety circuit opens the car will immediately drop power to the motor
and the brake, bringing the car to an emergency stop.
22 Inspection run Inspection mode does not use the normal run control time sequence
(automated door operation, emergency run and docking operations run
feature. Inspection run requires that the car be placed on an Inspection
mode and be run using Enable and Run Up/Run Down switches.
23 Emergency power run When emergency run switch is activated it automatically cancels the normal
(Machine room run control time sequence including automated door function. It also
inspection) disables safety gear, limit switches, and buffer electrical devices. In this
mode, the elevator is run using enable and run direction buttons. When the
switches are released, the car will stop moving.
24 Terminal inspection When operating on Inspection, if the elevator encounters a low-speed up (or
speed limit down) forced deceleration switch, it will slow to reduced inspection speed.
1-4
25 Inspection door open/ On Inspection mode, press the up or (down) button to output the door close
close operation signal. When the door lock circuit is made, the elevator is able to run. When
the elevator stops in a door zone, press up & down buttons at the same time
to output the door open signal.
26 Hoistway Learn Before the system can run automatically, hoistway information needs to be
learned, including floor heights and forced deceleration switch positions.
27 Hoistway Learn Errors If the hoistway learn produces errors, the elevator will not be allowed to run
on normal operation.
28 Full Selective In automatic or attendant operation, the elevator runs in full selective mode.
29 Self-leveling run During inspection, if the elevator stops outside the door zone, it will
automatically level into the nearest floor.
30 Door open/close If the elevator attempts to close the door for 20 seconds and does not reach
protection the door closing limit, the elevator opens the door. After five failed attempts,
the car will open its doors and shut down.
31 UI Call Register Set the floor number to perform car call registration.
32 Door dwell cancellation In automatic operation, door open dwell may be cancelled by pressing the
Door Close button.
33 Door reopening In automatic operation with the car still in the door zone, doors may be
reopened using the Door Open button.
34 Light-curtain protection During automatic operation, closing doors will be reversed if the light curtain
is interrupted. Note: light-curtain protection canceled during fire operation.
35 Full load bypass An active full load input will cause the car to bypass additional hall calls. The
calls will be retained and answered when the condition is corrected.
36 Overload Protection If the overload input is activated before the car leaves a floor, the doors will
remain open and an indicator/buzzer will activate until the condition is
corrected.
37 Attendant operation During attendant operation, the elevator does not automatically close the
door. Doors are closed through constant pressure on the Door Close button.
The car buzzer buzzes the corresponding car call button flashes to inform
the attendant if there is a call.
38 Dot matrix floor display System hall and car PIs use dot matrix to display elevator run direction,
current floor, and elevator status (inspection, overload, fault), etc.
39 Scroll to display running When the elevator is running, the hall and car display boards display
direction running direction.
40 Hall door open at During automatic operation, the car door opens automatically after the car
leveling has leveled into the destination floor. The door will also open in response to
the hall call button. Note: When the user holds the button over 20 seconds,
the system treats the button as stuck and the door closes.
41 Hall call button The system recognizes a hall call button stuck condition and cancels the call
monitoring automatically.
42 Elevator lock service If the elevator lock switch is activated, all hall calls are cancelled or
transferred to another car. The elevator will service all existing car calls,
then recall to the lock-associated floor, open its doors, shut off lights and
fans, and shut down. The elevator will return to normal operation when the
lock switch is deactivated.
43 Fire recall run If the fire signal is activated, (corresponding hall call board input FR
activated), the elevator automatically clears all registered car and hall calls
and recalls to the fire recall floor. At the floor, the car will display a fire
indicator signal and hold doors open. If running away from the recall floor
when the signal is activated, the car will stop (with doors remaining
closed), then recall to the floor.
44 Fire-fighter service A recalled elevator will enter fire service when the fire service switch is
activated or automatically after a configured period of time. Under fire
service, there is no automatic door open/close action. Doors must be
operated using door open and close buttons. The elevator responds only to
car call registration and cancels all registration after arriving at a floor. The
elevator returns to normal when both of the switches are reset.
45 Encoder feedback System calculates current speed and height of the car through high speed
detection encoder pulses. If the encoder signal is lost, the system automatically stops
at the next floor in direction of travel and will not run until error is
corrected.
1-5
K-MC1000
46 Reverse running The system recognizes the car running direction by high-speed processing;
protection the system stops the elevator when the running direction and the registered
direction are not consistent.
47 Door zone protection When the elevator is not in a door zone, doors will not open.
48 Door zone signal fault During normal operation, the system automatically stops the elevator and
protection declares a fault if it stays in the leveling zone for more than 5 seconds after
the run/speed command is issued.
49 Auto correction of car The terminal door zone and the leveling switch of each floor automatically
position adjust position data when the car is running.
50 Forced deceleration During automatic operation, if the car encounters a forced-deceleration
function switch at a speed above the switch limit, the elevator stops immediately
then proceeds to the terminal landing at correction speed (value can be set
through parameter setting).
51 Light load nuisance When the light-load switch is activated and car call registrations exceed a
set value, the system cancels all car calls placed above that value.
52 Test run The random call generator will assign calls to run the car randomly in test
mode (no door operation, passing, or arrival indications).
53 Fault history The system maintains a record of the newest 40 faults.
54 Leveling adjustment Floor heights may be adjusted to compensate for inaccurately placed door
zones. Range: 0-400mm.
55 Real-time clock The system has a real-time clock chip capable of maintaining time for up to
management two years without external power.
56 Programmable input Through associated parameters, the user may customize main board input
functions.
57 Motor overheat When the thermal protection input signal activates, the elevator stops at the
Protection nearest landing, opens its doors, and removes itself from service. After the
thermal protection input signal is reset, the elevator returns to normal run
after the thermal protection delay expires.
58 Earthquake operation Two earthquake operation inputs are provided: Earthquake 1 and
Earthquake 2. When an earthquake input is activated, the elevator stops
at the nearest landing, opens its doors, and removes itself from service.
59 Programmable output Through associated parameters, the user may set main board output
functionality.
60 Brake voltage switching Brake pick-to-hold time may be adjusted through user parameters.
61 Car call cancellation A car call may be cancelled by pressing the button a second time.
62 Independent run During Independent operation, the elevator does not accept hall call
registration.
63 Door dwell cancellation During normal operation, the elevator automatically opens the door after
arrival. If the floor does not have a hall call registered, pressing the door
close button will cancel remaining dwell time and start the doors closing.
64 Auto-homing During normal operation, an idle car will recall to the home floor after the
delay time setting expires.
65 Energy saving An idle car will automatically shut off lights and fans after a set period of
time. Any call demand will automatically activate lights and fans and return
the car to service.
66 Service floor setting Adjustable parking floor, door opening condition and bypass through door
layout parameters.
67 Floor display setting Floor displays are user adjustable.
68 Door lock protection The elevator detects door lock circuit disconnect during the run. The system
during the run automatically stops the elevator and outputs a door closing signal.
69 Door lock short circuit During normal operation, the system checks for door lock circuit
protection disconnection when the doors reach their open limit.
70 CPU WDT protection The watchdog timer will automatically reset the processor should it stop
running.
71 Timed blind floor Floors set as blind will not be serviced by the elevator.
1-6
Optional Features
Table 1.3 Optional Features
Ref. Name Description Remarks
1 Door open re- After its initial stop, a properly equipped car is able to K-50A
leveling relevel into the floor at reduced speed with doors open
should it be required.
2 Emergency If a properly equipped car loses commercial power, a Emergency leveling
rescue battery powered rescue device will automatically move the device
car to the nearest landing at low speed and open the doors
so that passengers may exit.
3 Hall Lantern Hall lanterns. During the leveling process, hall lanterns Hall Lantern
output arrival chimes notify passengers of next run
preferred direction.
4 Hall arrival When the elevator enters the door zone during leveling, Hall arrival chime
Chime the arrival chime sounds. Set associated parameters to
output once for up arrival, twice for down arrival output.
5 Car arrival When the elevator enters the door zone, the car top chime Car top arrival chime
chime sounds to alert the passengers to elevator arrival.
6 Voice When present and activated, the voice annunciator Voice annunciator
annunciation announces current floor, current running direction and
other information as programmed.
7 Rear/Front door If dual car operating panels are used, door opening Rear door control panel
control corresponds to the panel on which the call was placed. If a
single car operating panel is used on a two door car, both
doors will open simultaneously (as long as both have
access to the particular floor).
8 Car call security With car call security active, the passenger must present a Credential reader
valid credential (usually a card) at the security device and
register the call within a defined period of time.
9 Hall call With hall call security active, the passenger must present a Credential reader
security valid credential (usually a card) at the security device and
register the call within a defined period of time.
10 Remote Remote monitoring allows user to monitor floor position, Monitoring software、
Monitoring run direction, and fault status from a remote location. ASE
11 Duplex A two elevator installation may be set for Duplex Duplexing configuration
operation. Hall calls are connected to both cars but the and wiring
car set as the Master will dispatch for itself and the
second car.
12 Group Control A group control system can coordinate up to 6 elevators. Multiple control
Each car in the group has a GCL (group control logic) systems, GCL
board connected through CAN. A fuzzy logic algorithm
calculates the optimal elevator to dispatch.
Product Specifications
Table 1.4 Motor Specifications
Voltage level Model Capacity (kVA) Output current (A) Motor (kW)
400V K-MC1000-5R5G-4 8.9 13.0 5.5
K-MC1000-7R5G-4 11.0 18.0 7.5
K-MC1000-011G-4 17.0 27.0 11
K-MC1000-015G-4 21.0 33.0 15
K-MC1000-018G-4 24.0 39.0 18.5
K-MC1000-022G-4 30.0 48.0 22
K-MC1000-030G-4 40.0 60.0 30
1-7
K-MC1000
Features Descriptions
Input voltage range 3-phase AC 360/380/400/420V -15%/+10%
Input/Output Input frequency range 47 - 63Hz
Features Output voltage range 0 - rated input voltage
Output Frequency range 0 - 400Hz
Switching low-voltage input 25-way switching low voltage input, DC 24V/5mA
External High voltage detection input 3-way high-voltage detection input port, AC/DC 110V±15%
Interface Switching output 7-way switch output port. DC30V/5A,AC250V/5A
Features CAN Communication 3-way independent CAN communication terminal
Encoder terminal Cosine, incremental encoder interface
Control mode PG vector control
Technical Overload ability 150% rated current 60s: 200% rated current 1s
Performance Starting torque PG vector control: 0Hz/180%
Features Speed control accuracy PG vector control: ±0.1% highest speed
Carrier frequency 1.0 16.0kHz
Running mode Express mode, inspection mode, leveling mode, door open
re-leveling mode, UPS mode
Stopping Direct to landing, distance feedback
Starting torque Speed loop, position loop. Anti-rollback without a load
Functions weigher
Motor auto-tune Self-learn for PM motors
Hoistway learn Records floor and forced-deceleration switch positions
Input voltage compensation When grid voltage changes within an allowable range, a
constant output voltage is maintained.
Operator Keypad 3, 7-segment displays, 6 indicators and 3 keys.
Operating and Handheld unit Parameter setting, fault check, manual call, etc.
Monitoring PC software Set parameters, upload/download parameters, fault check,
manual calls, curve monitoring, etc.
Environment Ambient temperature -10 - 40 ℃ (rise 1 ℃ - reduce rated power 4%)
Altitude 1000m (above 1000m, de-rate10%)
Relative humidity 35 - 85% RH, non-condensing
Anti-vibration and shock <5.8m/S2 (0.6g)
Resistance to electrical noise Static High speed Electromagnetic
pulses
6kVdischarge Peak value 4kV Intensity:10V/m
by direct 5kHz 80k ~ 1000M Hz
contact frequency Tested frequency
6kVdischarge 5/50ns (Tr/Td)
by indirect 1min
contact interference
15kVdischarge time
through air
Atmosphere No caustic or flammable gases. No direct sunlight. No oil
mist, steam, or salt.
1-8
Board Complement and Function
Figure 1.3 Fusion Standard Board Complement
1-9
K-MC1000
1-10
Table 1.8 K-MC1000 Control Circuit Input Terminal Descriptions (low-voltage)
Table 1.9 K-MC1000 Control Circuit Input Terminal Description (high voltage)
Term No. Assignment (Default) Default Terminal Function (Default)
J7 HC1 Common input Input Voltage : AC/DC 110V, ±15%
H1 High voltage hall door lock Normally open
monitoring signal
H2 High voltage car door lock Normally open
monitoring signal
H3 High voltage safety circuit Normally open
monitoring signal
HC2 Common output
1-11
K-MC1000
Assignment
Term Label Terminal function (Default)
(default)
J8 T1 Run contactor output Output: Relay output
TC1 T1 common Contactor type: normally open
Load voltage: AC 250V
T2 Brake contactor output
DC 30V
TC2 T2 common Load current: Resistive load: 5A
T3 Emergency power output
TC3 T3 common
J9 T4 Fire recall output
TC4 T4 common
T5 Door re-leveling output
TC5 T5 common
T6 Low speed signal output
TC6 T6 common
T7 Spare output
TC7 T7 common
1-12
Figure 1.4 K-MC1000 Parts Description
1-13
K-MC1000
Description
Term Symbol Default Terminal function (Default)
(default setting)
J1 A Door operator communication 1
B Door operator communication 2
Z Door operator communication 3
Y Door operator communication 4
J2 P1 Front door light curtain Normally open Input: Open collector, optical
P2 Front door safety edge Normally open isolation
Voltage signal: DC 24V
P3 Front door open limit Normally open
Current signal: 5 mA
P4 Front door close limit Normally open
V- Signal common
T1 Front door open output Normally open Output : Relay output
T2 Front door close output Normally open Contactor type : normally open
Load Voltage : AC 250V
CM1 Signal common
DC 30V
T3 Front door force door close output Normally open Load current : Resistive load 5A
CM2 Signal common
1-14
Description
Term Symbol Default Terminal function (Default)
(default setting)
J3 P5 Rear door light curtain Normally open Input: Open collector, optical
P6 Rear door safety edge Normally open isolation
P7 Rear door open limit Normally open Voltage signal: DC 24V
Current signal: 5 mA
P8 Rear door close limit Normally open
V- Signal common
T4 Rear door open output signal Normally open
T5 Rear door close output signal Normally open Output : Relay output
Contactor type : normally open
CM3 Signal common
Load Voltage : AC 250V
T6 Multi-function output reserved Normally open DC 30V
CM4 Signal common Load current : Resistive load 5A
J4 P9 Light load signal Normally open Input: Open collector, optical
P10 Half load signal Normally open isolation
Voltage signal: DC 24V
P11 Full load signal Normally open
Current signal: 5 mA
P12 Overload signal Normally open
P13 Spare signal Normally open
V- Signal common
J5 —— Controller interface
J6 —— Program downloading interface
J7 T7 Arrival chime output Normally open Output : Relay output
Contactor type : normally close
Load Voltage : AC 250V
CM5 Common DC 30V
Load current : Resistive load 5A
T8 Car light output Normally close
1-15
K-MC1000
Description
Term Symbol Default Terminal function (Default)
(default setting)
J10 X11 DC signal interface 11 Cartop wiring box and control
X10 DC signal interface 10 cabinet connections.
Emergency power and lighting.
X9 DC signal interface 9
Intercom system.
X8 DC signal interface 8 Alarm system.
X7 DC signal interface 7 Car inspection system.
J11 X6 DC signal interface 6
X5 DC signal interface 5
X4 DC signal interface 4
X3 DC signal interface 3
X2 DC signal interface 2
X1 DC signal interface 1
J27 —— Car board interface 1
J28 —— Car board interface 2
U4 —— SD card interface
JP2 —— Program download jumper
S1 —— DIP switch
JP4 —— CAN termination
JP5 —— CAN termination
JP6 —— CAN termination
1-16
Table 1.14 K-CC1000 Low Voltage Input Terminals
Terminal function
Term Sym Terminal description (Default) Default
(default)
P1 —— 1st floor car registration signal
P2 —— 2nd floor car registration signal
P3 —— 3rd floor car registration signal
P4 —— 4th floor car registration signal
P5 —— 5th floor car registration signal
P6 —— 6th floor car registration signal
P7 —— 7th floor car registration signal
P8 —— 8th floor car registration signal
P9 —— 9th floor car registration signal
P10 —— 10th floor car registration signal
P11 —— 11th floor car registration signal
P12 —— 12th floor car registration signal
P13 —— 13th floor car registration signal
P14 —— 14th floor car registration signal
P15 —— 15th floor car registration signal
P16 —— 16th floor car registration signal
P17 —— Front door open registration signal Normally open
P18 —— Front door close registration signal Normally open
P19 —— Door open hold signal
P20 —— Front rear door switch Normally open
P21 —— Spare signal Normally open
1-17
K-MC1000
1-18
K-CI1000 Car Call Expansion Board Terminals
Figure 1.7 K-CI1000 Car Call Expansion Board Description
Expansion input
interface
Expansion car
command
interface
Expansion output
interface
Terminal function
Term Sym Terminal setting (default) Default
(default)
P1 —— n+1 floor car registration signal
P2 —— n+2 floor car registration signal
P3 —— n+3 floor car registration signal
P4 —— n+4 floor car registration signal
P5 —— n+5 floor car registration signal
P6 —— n+6 floor car registration signal
P7 —— n+7 floor car registration signal
P8 —— n+8 floor car registration signal
J1 —— Expansion input interface
J2 —— Expansion output interface
1-19
K-MC1000
1-20
CN7 —— Programming interface
CN8 —— Programming interface
CN10 —— SD card socket
CN11 V- DC 24V-
UP
V+ DC 24V+
L0 Up call button indicator signal
CN12 V- DC 24V-
DN
V+ DC 24V+
L1 Down call button indicator signal
CN13 V- Signal common
LK Lock input
V+ Reserved
L2 Reserved
CN14 V- Signal common
FR Fire switch
V+ Reserved
L3 Reserved
S2 —— Function selection
Mode 1 2 3 4 Power
Set On Off On
Run Off Off - On
ISP On Off - On
Demo Off Off On On
Term Resistor On On
1-21
K-MC1000
1-22
Table 1.17 K-06T Board
Mode 1 2 3 4 Power
Set On Off On
Run Off Off - On
ISP On Off - On
Demo Off Off On On
Term Resistor On On
1-23
K-MC1000
D3 —— UP Call Indicator
D6 —— Down Call Indicator
D9 —— Spare
D11 —— Spare
D13 —— Output Indicator
D14 —— Output Indicator
D17 —— Output Indicator
D18 —— Output Indicator
D28 —— Signal Indicator
D29 —— Signal Indicator
D30 —— Signal Indicator
D31 —— Signal Indicator
D36 —— Power Indicator 5V indicator
D37 —— Power Indicator 3.3V indicator
1-24
K-PI1000 COP/LOP Control Board
Figure 1.12 K-PI1000 Board
1-25
K-MC1000
J4 V- DC 24V-
DN
V+ DC 24V+
L1 Down call button indicator
J5 V- DC 24V-
UP
V+ DC 24V+
L0 Up call button indicator
JP6 —— Firmware upgrade
J7 CANH CAN interface + Interface: XH-4
CANL CAN interface -
——
GND DC 24V- DC24V±15%
24V DC 24V+
S1 —— Function jumper
RUN
BOT
RUN
SET
RUN
BOT
BOT
SET
SET
S2 —— CAN Resistance
1-26
K-03D COP/LOP Control Board
Figure 1.14 K-03D Board
P6 —— Function jumper
RUN
RUN
SET
SET
1-27
K-MC1000
J5, unused
J6 Audio out
1-28
IC-NHB03D Intelligent Floor Control Board
Figure 1.16 IC-NHB03D Floor Control Board
1-29
K-MC1000
1-30
K-50A Pre-opening Board
The optional door pre-opening board is required when door pre-opening is provided. Along with the
board, two additional cartop mounted door zone switches are used. The ZXK50-A board is mounted
in the lift controller cabinet.
P4 LOW Low speed signal input Active when low speed has been commanded (at or under
0.3 m/s).
P5 TK+ Stop contactor input Relay K1 control inputs.
P6 TK- Stop contactor input
P7 555 24V+ power
P8 551 24V - power
Outputs P1 551 24V - power
K2 P2 P25 Door pre-open request
Outputs P1 A30 Door lock short circuit 1
K3 P2 A22 Door lock short circuit 2
1-31
K-MC1000
K-50A Operation
As the lift runs up and enters a door zone, P1 (MQS) activates, followed by P3 (MQ). When the
controller commands low speed, P4 is activated. At the same time, controller P26 is OFF and
controller P25 is ON. When this occurs, controller T17 outputs the door pre-open signal. At which
point, P25 turns OFF and P26 turns ON and the door begins to open.
When the lift is running down, the same sequence occurs, substituting P2 (MQX), followed by P3
(MQ).
Fusion Dimensions
See the table below and the illustration on the following page.
1-32
Figure 1.20 Per Model Dimensions
1-33
K-MC1000
Simplex Configuration
Table 1.26 Simplex Standard Configuration Component
No. Controller Model Reference Picture
1-34
Duplex Configuration
Figure 1.22 Duplex Elevator Configuration
In a Duplex configuration, one car handles dispatching for both controls in the duplex set. The two
elevator control systems communicate through a CAN connection.
1-35
K-MC1000
PM Motor IM Motor
Note
ABZUVW 5V incremental encoder poles must be consistent with motor poles to work correctly.
Note
LPG 10 card. Pins 2, 14, and Pin 15 are spares. Connect encoder cable to terminals as shown above.
1-36
Encoder Model LPG03 Encoder Type EnDat
PG Card Terminal Setting
DB15_female
Note
LPG 03 card. Pins 1, 2, 8, 14 and 15 are spares. Connect encoder cable to terminals as shown.
Note
LPG04 card. Pin 2 set as spare. Connect encoder cable to terminals as shown above.
1-37
K-MC1000
Push-pull/Collector
Encoder Model LPG07 Encoder Type Differential Output
Incremental
1-38
Table 1.19 PG Card Terminal Description (continued)
LPG07
Shield grounding
Note
Connect to encoder model (Push pull / collector / differential output) and encoder cable correctly.
1-39
K-MC1000
Braking Braking
Motor Braking
Voltage resistor resistor Braking Unit
Model Output resistor
level minimum maximum selection
(kW) power (W)
value (Ω) value(Ω)
400V K-MC1000-5R5G-4 5.5 43 100 1600 Built-in
K-MC1000-7R5G-4 7.5 43 75 2500
K-MC1000-011G-4 11 43 50 3500
K-MC1000-015G-4 15 31 40 4500
K-MC1000-018G-4 18.5 31 32 5500
K-MC1000-022G-4 22 15 20 6500
K-MC1000-030G-4 30 11 16 9000
Note
5.5kW - 18.5kW power braking resistor connection B1 and B2 terminals.
22kW & 30kW power braking resistor connection + and BR terminal
1-40
Safety
Certain fundamental warnings must be kept in mind at all times to help avoid accidental death, severe
personal injury, or equipment damage.
Personal Safety
• Controllers may only be installed by qualified, licensed, trained lift personnel familiar with the
operation of microprocessor-based lift controls.
• Verify safety devices (limits, governors, hoistway locks, car gate, etc.) are fully functional before
running the lift. Never operate controls with any safety device inoperative.
• The user is responsible for complying with the appropriate jurisdictional code with respect to the
overall installation of equipment and proper sizing of electrical conductors.
• The user is responsible for understanding and applying all current local, state, provincial, and
federal codes that govern practices such as controller placement, applicability, wiring protection,
disconnections, over-current protection, and grounding procedures.
• Controller equipment is at line voltage when AC power is connected. Never operate controls with
covers removed from drive or brake controls.
• After AC power has been removed, internal capacitors can remain charged for up to 5 minutes.
Wait at least 5 minutes after power down and check for live circuits and voltage on the drive DC
bus before touching any internal components.
• To reduce the risk of shock, all equipment should be securely grounded to earth ground. Failure
to obtain an actual earth ground may result in electrical shock to personnel.
• Provide equipment grounding in accordance with local code and NEC Article 250.
• When using test equipment (oscilloscopes, etc.) with a power cord that electrically ties probe
common to earth ground, an isolation transformer should be used to isolate the instrument
common from earth ground.
• Remain clear of all rotating equipment while working on the controls.
Equipment Safety
• Provide equipment grounding in accordance with local code and NEC Article 250. Failure to
obtain a true earth ground may result in electrical shock. Improper grounding is the most
common cause of electrical component failure and noise-induced problems.
• Replace components only with main line power off. Damage to equipment or unexpected
operation of the lift may occur if this precaution is not observed.
• Do not substitute or modify parts. NKET will not be responsible for modifications made in the field
unless they are approved in writing by NKET. Circuit boards believed to be defective must be sent
to NKET for repair and testing. Field repair may leave the board with undetected problems.
• Care should be taken when using test leads and jumpers to avoid shorting high voltage or ground
to low voltage microprocessor circuits.
• Do not allow dust, carbon, or metallic particles to accumulate on any part of the control.
• Avoid vibration, shock, high humidity, high ambient temperature, and caustic fumes.
1-41
1-2. Installing Fusion
Installation
In this section:
Ground & Power Requirements, page 2-2
Fusion Installation in an Enclosure, page 2-3
Supporting Circuit Boards Installation, page 2-4
CAN, General Wiring, page 2-10
Controller Power Up, page 2-14
Startup, page 2-15
Hoistway Equipment, page 2-18
Motor Dynamic Tuning, page 2-24
Elevator Test Run, page 2-25
Hoistway Learn, page 2-27
Door Operator Adjust, page 2-30
Express Running, page 2-32
Final Adjustment, page 2-30
Danger
Only trained, qualified personnel should install, adjust, or maintain an elevator. Rotating or moving
parts and extreme voltages/currents can easily be fatal if a mistake is made. The instructions here are
not intended to, nor can they, replace training and experience. Safety must always be the most
important consideration.
2-1
K-MC1000
Before Beginning
Physically check received equipment; report any damage.
Verify that, in addition to this manual, you have parameter setting references from NKET.
Verify that your job prints are complete.
Review to become familiar with information:
o Job Prints
o Settings Records
o This manual
Equipment Grounding
Controller and motor ground must be connected to an electrically certified ground source. Poor
grounding is a leading cause of operating problems. The size and type of conductor used must be
determined by the building electrical contractor and in compliance with local code jurisdictions.
Equipment Power
Verify power to be provided is in accordance with the controller silver label and the prints for the job.
Power fluctuation must be limited to -15%/+10% of stated value or steps must be taken to stabilize
controller power inputs.
The size and type of conductor used must be determined by the building electrical contractor and in
compliance with local code jurisdictions.
Note
High current/high voltage wiring must never be routed in the same conduit with low voltage control
or communication wiring. Doing so will couple current from the high voltage/high cur- rent
conductors into the low voltage/current control or communication conductors. This in turn will
result in faulty or intermittent system control.
Precheck
Once you have the controller wired and grounded according to the job prints:
• Visually inspect the controller for loose connections.
• Station an attendant by the disconnect (prepared to shut down if necessary).
• Power the controller up and visually check for any signs of trouble.
• Check that the brake pick voltage is set to match brake requirements.
• Power down at the disconnect.
2-2
Fusion Installation in an Enclosure
Install the Fusion unit vertically to ensure proper performance of the cooling system. Observe
clearance recommendations. Please refer to “Fusion Dimensions” on page 1-32.
2-3
K-MC1000
2-4
Car Controller K-CC1000 Installation Dimension
Table 2.2 Board Dimensions
2-5
K-MC1000
2-6
K-PI1000 PI Board Installation Dimension
Table 2.4 Board Dimensions
2-7
K-MC1000
2-8
K-06T Configuration Description
Custom configuration
K-07L LCD Display Information
• Description:
• Monochrome seven-segment LCD
• Supports hall call or in-car display
• Supports direction indication and hall arrival chime functions.
• Configuration: Custom
K-03D Dot Matrix Display
• Description:
• Horizontal dot matrix display
• Supports hall call and elevator status displays
• Supports direction indication and hall arrival chime functions.
• Configuration: Custom
MC-VAB Voice Annunciation
• Description:
• Compatible with MP3, WAVE and other audio formats
• Background music player
• Configuration: Custom
IC-NHB03D Intelligent Floor Control
• Description:
• 64-floor command control
• Configuration: Custom
GCL Group Control
• Description:
• Elevator group control dispatching
• Configuration: Custom
K-50A Re-leveling Control
• Description:
• Elevator re-leveling and door pre-opening function
• UCMP
• Configuration: Custom
2-9
K-MC1000
2-10
Machine and Brake
• Connect the machine and brake according to the job prints.
• Verify that the machine encoder matches the encoder card in the Fusion unit (page 1-37).
• Route the encoder cable in a separate conduit from machine power and brake wires.
• Do not cut the encoder cable; coil unused length in the bottom of the control cabinet.
• Verify brake is in good condition and is torqued to manufacturer recommendation.
S2
S2
S2
CANH CANH
GND K-03T & K-06T GND K-03T & K-06T GND K-03T & K-06T GND K-03T & K-06T
CANH
CANL GND
24V
2-11
K-MC1000
2-12
Figure 2.9 Grouped Cars
2-13
K-MC1000
Danger
Again, we stress that all persons involved in installing and adjusting elevator equipment be properly
trained and certified to the task. Experienced personnel must be in charge and directing all work. All
industry safety procedures must be followed at all times. Mistakes around high power and rotating or
moving components can be fatal.
Startup
This section contains:
• Verifying basic parameters
• Auto-tuning PM motors
• Running on Inspection mode
Verifying Basic Parameters
Check before powering up:
• Each phase voltage imbalance is not more than 3%
• Controller DC 24Vpower supply voltage is DC24V ±15%
2-14
Using the hand-held device, android device, or PC application verify:
Table 2.7 Basic Parameters
2-15
K-MC1000
2-16
Motor Auto-tune Troubleshooting
During the rotating auto-tune, if encoder direction is not detected, rotate the motor manually and
repeat the motor auto-tune. Record the initial position of the pole. If the learned and recorded values
are 1identical (error value is less than the number of motor poles), the motor auto-tune was
successful. Otherwise readjust the motor and encoder parameters, and repeat the motor auto-tune.
When initially running on Inspection, confirm the elevator run direction matches encoder
incrementation/decrementation. If inspection actual elevator run direction is reversed, check the
corresponding wiring and the motor rotation direction.
Monitor the output current while running. If current is normal, auto-tune is complete. Other- wise,
adjust the related parameters and wiring and repeat auto tune.
If “Motor auto-tune is not ready” appears, check motor auto-tune requirements. Make sure all the
conditions are met.
Table 2.8 Auto Tune Troubleshooting
Causes Troubleshooting
Safety circuit disconnected Ensure the safety circuit is complete during auto tune
Door lock circuit disconnected Ensure the door lock circuit is complete during auto tune
Inspection or machine room Ensure the inspection or machine room inspection buttons on during auto-
inspection button reset tune
Output #122 fault Check monitoring menu U15 auxiliary fault information. Troubleshoot.
U15=1: System cannot reach testing current.
A. Verify drive output terminals U,V,W to motor terminals U,V,W.
B. Verify motor silver label parameters.
U15=2: Abnormal result.
A. Verify motor silver label parameters.
U15=3: System cannot reach testing rpm.
A. Check that shaft load is not too large for motor.
B. Verify motor silver label parameters.
C. Confirm encoder wiring.
U15=4: Incorrect encoder phase.
U15=5: Missing Z phase signal.
A. Confirm encoder wiring.
U15=6: Incorrect Z phase level.
A. Confirm encoder wiring.
B. Make sure encoder is not damaged.
U15=7: Motor did not rotate (motor or encoder disconnected.)
A. Make sure the brake is fully picked.
B. Confirm encoder wiring.
U15=8: Incorrect phase.
A. Confirm encoder wiring.
U15=9: Encoder pole/motor pole mismatch.
A. Confirm encoder wiring.
B. Confirm encoder and motor parameters.
Output #220 fault Controller outputs run contactor signal but receives no signal feedback.
A. Verify run contactor.
B. Verify run contactor monitor signal.
1. With an ABZUVW encoder, learned and recorded values must be identical or the motor will not
run properly.
2-17
K-MC1000
Hoistway Equipment
With auto-tuning complete, or with basic parameters entered for an induction motor, the car should
be capable of running on inspection mode to complete hoistway installations.
Brake Check
Verify machine brake mechanically.
• Traditional external shoes should have minimum 95% contact with braking surface.
• Verify brake is torqued to manufacturers specification.
• Verify brake picks and drops cleanly and will hold 125% of rated load with no sliding.
Positioning System
The system derives continuous position information from the machine encoder. Magnetic plates are
used to identify each door zone and are read by a cartop-mounted sensor(s).
Leveling System
One YMQ leveling sensor is mounted on the car-top and a 200mm steel plate is installed at each
landing. Once the hoistway is learned, the switch “knows” the length of each plate and assumes
level-at-floor is the center of the plate.
For lifts with door pre-opening or releveling with doors opened, a MQS upper leveling sensor and a
MQX lower leveling sensor are used in addition to the MQ sensor on the car-top. The three sensors
are mounted in vertical separation in lower, middle and upper positions where MQ is placed in the
middle position. With pre-opening, the leveling plate is longer (300mm). When the car levels
accurately into the door zone, the plate is simultaneously activating all three leveling switches. Both
magnetic and infrared leveling sensors are available.
Figure 2.11 Leveling Sensor and Vanes
2-18
Figure 2.12 Leveling, Pre-opening, Releveling
(Example) 300mm
door zone plate
for door pre-opening
LEVEL AT FLOOR
All active
RELEVEL DOWN
RELEVEL UP
2-19
K-MC1000
Hoistway Switches
Final Limit and Directional Limit switches are always used. If the car encounters a Directional Limit,
it is prevented from moving any farther in that direction. The Final Limit is wired into the safety
string. If the car opens the final limit, power is removed from the machine and the brake is dropped.
• Top landing: Directional limit switch UNTD and Up Final Limit
• Bottom landing: Directional limit switch DNTD and Down Final limit switch
Slowdown Switches
At least one slowdown switch is used at each terminal, UNT1 at the top terminal, DNT1 at the bottom
terminal. At 1.6 m/s and above, an additional set of slowdowns is used; a third is added at 2.0 m/s
and above. The distance they are placed away from floor level depends on the speed of the car. Refer
to the following table and illustration. The installation positions shown in the drawing are keyed to
the table.
2-20
Instructions
1. Install Directional and Final limits as shown on the following page.
2. Install the leveling sensors on the cartop.
Bottom Floor
1. On inspection operation, position the car exactly level at the bottom floor.
2. Install the leveling plate so that the center of the plate is directly adjacent to the center of the MQ
sensor with a 6mm gap.
3. Install the DNT1 switch so that it is activated at L1 distance before level at floor.
4. Install the DNT2 switch so that it is activated at L2 distance before level at floor.
5. Install the DNT3 switch so that it is activated at L3 distance before level at floor.
Intermediate Floors
1. Position the car exactly level at the intermediate floor.
2. Install the leveling plate so that the center of the plate is directly adjacent to the center of the MQ
sensor with a 6mm gap.
Top Floor
1. On inspection operation, position the car exactly level at the top floor.
2. Install the leveling plate so that the center of the plate is directly adjacent to the center of the MQ
sensor with a 6mm gap.
3. Install the UNT1 switch so that it is activated at L1 distance before level at floor.
4. Install the UNT2 switch so that it is activated at L2 distance before level at floor.
5. Install the UNT3 switch so that it is activated at L3 distance before level at floor.
2-21
K-MC1000
2-22
Doors/Door Operator
Install the doors and the door operator in accordance with the instructions from the door and door
operator manufacturers. Wire the operator according to the job prints shipped with the controller.
Please refer to “Door Operator Adjustment” on page 2-30.
Verify Brake
With all car equipment installed:
1. Bring the car to the floor where the weights are stored.
2.Begin loading weights to achieve the rated load plus 25% (125% of rated load).
3.As you load, adjust the machine brake as required.
4.Verify brake will hold 125% of rated load.
Car/Counterweight Balance
Check required counterweighting per job documentation and machine ratings.
1. Load the empty car with the specified load (generally 40, 45, or 50% of rated load).
2.Run the car toward the center of the hoistway until it is directly adjacent to the counter- weight.
3.Stop the car. Shut off power to the controller.
4.Manually raise the brake. If there is movement:
• If the car moves down; add weight to the counterweight.
• If the car moves up; remove weight from the counterweight.
2-23
K-MC1000
Start
No
Motor auto-tune completed
Yes
No Ready?
Yes
Yes
System reminder: Dynamic adjustment
success?
End
2-24
Elevator Test Run
Before the test run, ensure that:
• The motor auto-tune is completed
• Elevator is on machine room inspection
• The safety circuit normal
• The hall door lock & car door lock normal
• The car is running on Inspection mode
• All electrical switches in hoistway are useful
• Up directional limit or down directional limit is not active
• Make sure the hoistway, cartop and cab are clear
• Controller display no error on machine room inspection
2-25
K-MC1000
Start
Yes
Yes Yes
End
2-26
Test Run Troubleshooting
Table 2.10 Test Run Troubleshooting
Problem Troubleshooting
Motor auto-tune failed Repeat motor auto tune.
Encoder phase incorrect Change encoder phase sequence. Repeat motor auto tune.
Incorrect encoder wiring Correct wiring. Verify correct encoder card in Fusion unit. Repeat auto
tune.
Motor rotating direction Correct motor rotating direction (Forward or reverse)
wrong
Pulse counting direction Correct pulse counting direction (Forward or reverse)
wrong
Hoistway Learn
Learn conditions:
• Successfully running on Inspection
• Elevator is on machine room inspection
• Safety circuit normal
• Hall door lock and car door lock circuit normal
• The car is at the bottom leveling zone
• Door zone signal valid
• Down forced slow down switch activated
• Up force slowdown switch is not activated
• Up directional limit switch is not activated
• Ensure all switches in electrical circuit are valid
• Make sure the hoistway, cartop and cab are clear
2-27
K-MC1000
Start
Yes
Condition satisfied? No
Yes
Yes
End
2-28
Hoistway Learn Troubleshooting
Table 2.11 Er. 211 Fault
Causes Troubleshooting
Total floor setting and Check the total floor setting value.
magnetic isolation plate Check door zone sensor switch and door zone signal.
count not the same Check the number of magnetic isolation plates.
Causes Troubleshooting
Encoder Verify when elevator is going up, current height increases.
Causes Troubleshooting
UNT1 does not activate when the elevator reaches Verify switch function, position, and wiring.
the top floor.
Causes Troubleshooting
DNT1 does not reset properly when car leaves top Verify switch function, position, and wiring.
floor
2-29
K-MC1000
Start
Hoistway auto‐tune completed
Door adjustment conditions:
Hoistway auto‐tune completed
Door operator function normal, no fault
The elevator is at leveling position
Cartop board functions normally
Cartop board and door operator
controller wiring is correct
Door open/close check
When car door and hall door is Car door & hall door does not
fully close, press the cartop close, press the car top inspection
No No
inspection up & cartop inspection up or car top inspection down
down button button
Check the door operator Check the door adjustment
adjustment condition Yes requirements
Yes
Check the door operator Check the door operator
drive setting drive setting
No Door open? Door close? No
Yes Yes
When the hall door and the car
When hall door and the car door
No door is fully open, check the door
is fully closed, check the door No
Check if the door operator open limit Check if the door operator
close limit
and auto‐tune is normal; and auto‐tune is normal;
Yes
Check if the door limit Check if the door limit
switch installation is Yes
switch installation is
correct; correct;
Check if the car top board Check if the car top board
communication is normal communication is normal
The controller detects if the door open Controller monitor if the door
No No
limit signal activated? close limit signal is activated?
Yes Yes
Reset cartop inspection switch, elevator
automatically adjusts
No
Press the COP “door open” and “door
close” button, check the open/close time Check the door open/close button
sequence? wiring
Time sequence normal? No
No
Light‐curtain or safety edge signal is blocked, Check the light‐curtain or safety edge
check if the elevator stop the door from wiring
closing. Check the light‐curtain or safety edge
power
Yes
Elevator stop door close No
End
2-30
Door Operator Troubleshooting
Table 2.15 Door Operator Troubleshooting
Cause Troubleshooting
Wiring error Verify operator and cartop control board wiring.
Communication, #11 Fault Verify normal operation of cartop control board.
Verify CAN bus termination resistor setting correct.
Door Open Limit Verify door open limit switch wiring.
Verify switch operation matches logic at input (N.O. or N.C.)
Door Close Limit Verify door close limit switch wiring.
Verify switch operation matches logic at input (N.O. or N.C.)
Door does not close Troubleshoot generated fault code.
Verify function of light and input logic (N.O. or N.C.).
Verify function of safe edge and input logic (N.O. or N.C.).
Check fire switch activity and input logic (N.O. or N.C.).
Check overload switch activity and input logic (N.O. or N.C.).
Check attendant switch activity and input logic (N.O. or N.C.).
Check Door open button activity and input logic (N.O. or N.C.).
Door drifts open Increase door operator open limit torque.
Set operator to hold Open Torque after closing.
Ensure operator does not overheat as a result of changing these settings.
General Verify all door operator parameters are correctly set for job.
2-31
K-MC1000
Express Run
Verify normal car operation.
Start
Yes
Yes Yes
End
2-32
Final Adjustment
Verify:
• All equipment installed and functioning
• All controller and drive settings have been verified, Elevator Configuration on page 3-12 and
appropriate drive manual.
• Motor and brake wiring is accurate.
• Slow down and terminal switches are installed and functioning.
• Door locks make properly.
• Safety circuit is complete.
• Hall calls and car calls are functional.
• Additional functions switches and inputs are functional.
1. Verify slowdowns.
2.Verify accurate landing. Adjust leveling system vanes if required.
3.Verify door pre-opening if applicable.
4.Verify directional and final limit switches.
5. Verify inspection controls and fire service function.
6.Verify door safe edge/photo eye activation and correct response.
2-33
1-3. User Interface
Reference & Diagnostics
In this section:
• FUSION On-Board Operator, page 3-2
• FUSION Hand-Held Operator, page 3-5
• FUSION Android App, page 3-8
• FUSION PC App, page 3-10
• Setting parameters, page 3-12
• Events/Troubleshooting, page 3-38
3-1
K-MC1000
3-2
Operator Functionality
Table 3.2 On-Board Operator Functionality
3-3
K-MC1000
Power on
Real-time status
SE MEN
SE MEN
MEN 2nd level menu 2nd level menu 2nd level menu
U[Monitoring menu] U A[Control menu] U E[Fault check]
SE MEN
U 00 0 0 0
3-4
FUSION Hand-Held Unit
Figure 3.3 FUSION Hand-Held Unit
Main menu button Back to the main screen from any location
Back/escape Back to the previous interface
Exit the editing mode
Function button Function key
Control key Control combination key provides combination operations
Enter Confirm the current operation
Enter the next level menu
Up Move upward
Increase the menu setting value
Down Move downward
Reduce the menu setting value
Left Move towards the left
Right Move towards the right
3-5
K-MC1000
Reserved NA
Reset indicator Off when normal, on or flashes during reset
Door open indicator Flashes when the door is opening, on at door open limit.
Door closing indicator Flashes when door is closing, on at door closing limit.
Hand-Held Settings
Table 3.4 FUSION Hand-Held Settings
Functions Menu Description
Elevator configuration Input elevator configuration parameters:
Speed, floors, motor, encoder, electrical configuration
Motor auto-tune Motor parameter auto-adjustment
Adjustment Inspection test run Elevator inspection run operation
Guide Hoistway auto-tune Hoistway auto-tune
Comfort adjustment Adjust the comfort for the run
Adjust parameters according to elevator performance
Leveling offset adjustment Adjust each floor up or down leveling offset
Elevator Configuration Elevator parameters:
Speed, floors, motor, encoder, electrical configuration
Elevator auto-adjustment Motor auto-adjustment
Comfort adjustment Drive PI, elevator run, leveling offset adjustment
Elevator protection Drive fault protection. Elevator running protection.
Standard function configuration Custom: Floor display, door layout, elevator lock, fire
High-level service, homing, idle energy-saving, duplex, etc.
Adjustment Selective function configuration Inspection, UPS, door open releveling, A3, door control,
input and output signal setting.
Control system Password. System time. Default configuration
Fault monitor Most recent 40 records
Run condition Real-time monitoring elevator running parameter: speed,
System current, torque.
Monitoring System configuration Hoistway switch positions, floor heights
Analog call function Analog COP/LOP call function
Help & System hardware configuration Check the system controller hardware configuration
Support
3-6
Operation Flowchart
Figure 3.4 Hand-Held Unit Operating Flowchart
Power on
LED dislay
K-MC1000
Enter
Operation 000000
[Please input system
password]
Enter Esc
UP
MENU
1st level menu 1st level menu
DOWN
Enter Esc
UP
MENU
2nd level menu 2nd level menu
DOWN
Enter Esc
UP
3rd level menu
MENU
3rd level menu Enter/ Esc/
DOWN Save Not save
Enter/ ESC/ changes
UP&DOWN/
Read only return Adjust
parameter
Enter Esc Read-only parameter Adjustable parameter
Left&Right
UP
Left&Right
3-7
K-MC1000
Android Software
Functions Description
System Monitoring Elevator status and real-time data monitoring, fault check, control system terminal
monitoring
Guide adjustment Elevator parameter configuration, motor auto-tune, inspection test run, comfort
adjustment, leveling offset adjustment
High-level High-level parameter configuration, parameter management, software version check
3-8
Android Operation Description
• Connect K-MC1000 with wireless communication module (K-PO1000),
Figure 3.5 Android Interface
• Turn on the cell phone WLAN service and refresh the WLAN device.
If WLAN service, turn it off, restart, and refresh the WLAN service.
• Search for WLAN device, click “name as NAP-XXX format”
WLAN device.
Note
WLAN device name is a wireless communication module unique identification code. The label is on the
device surface, as shown in the figure below.
Note
Connection password: 12345678
• Open the app “iSMART.
• For initial use, follow the prompts to enter the software license key.
Table 3.9 Software License Key
Note
Please obtain the authorization password from the manufacturer.
• Connect with the control system. Click “login” to input the control system password.
3-9
K-MC1000
Note
PC Operation Software
3-10
Table 3.12 PC Interface Functionality
Function Description
System monitoring Elevator condition monitoring, elevator run actual data monitoring, fault check,
control system terminal status monitoring
Guide adjustment Elevator parameter configuration, motor auto-tune, inspection test run, hoistway
auto-tune, comfort adjustment, leveling offset adjustment
High-level configuration High-level parameter configuration, parameter managing, software version check
PC UI Operation Description
• Use standard DB9 serial cable or USB/RS232 cable connection between the computer and
K-MC1000 M-RS232 port.
• Please install the driver as required when using the USB to RS232 cable model, and
record the corresponding USB serial communication port.
• Open and log in to the software, operate according to the instructions.
• Select the serial terminal number correctly. Double-click the connection button to create
software and the control system communication.
• Custom operation: System monitoring, System adjustment, High-level
adjustment, parameter upload/download.
3-11
K-MC1000
Elevator Configuration
Starting Rollback or Oscillation
Table 3.13 Adjusting Starting Rollback and Slip
Setting
Input data Description Default
Range
Starting proportional gain, along with starting integral time, help control rollback at start.
3-12
Hesitation at Start
Setting
Input data Description Default
Range
Dwell Time Set the Dwell speed application time. 0 - 65535 0
Reference value: 5
Dwell speed Set the Dwell speed (flux building) reference. 0 - 65535 0
Unit: mm/s Reference value: 500
Use with other settings to stabilize the car at starting. Temporarily holds frequency/speed reference at start
to offset the effect of high inertia loads.
With any setting other than 0, Hold function is valid.
Note
Dwell enabled when Time value set to other than zero (0).
3-13
K-MC1000
+ +
Feedback
frequency I
3-14
Oscillation/Jitter at High Speed
Table 3.17 Adjusting High Speed Proportional Gain
Setting
Input data Description Default
Range
High-speed High speed proportional gain, along with high speed integral 0 - 100 20
proportional gain time, determines how much gain will be applied over what time
integration period during high speed running.
Reference value: 15
High-speed integral Reference value: 70 0 - 1000 200
time
Note
• High-speed zone adjustment
Normal run adjustment; increase the high-speed proportional gain under non-vibration condition. In
addition, please decrease the high-speed integral time under non-vibration condition.
Rollback at Stop
3-15
K-MC1000
Motor Noise
Table 3.20 Addressing Motor Noise
If speed is low and speed and torque are unstable, reduce carrier frequency.
If drive causes interference to surrounding equipment, reduce carrier frequency.
When the drive has a larger leakage current, reduce carrier frequency.
If the motor is noisy, increase carrier frequency.
When carrier frequency is higher, the drive overload current will be decreased. The drive can detect the
load even if the load current is smaller than 150%.
3-16
Motor Noise at Stop
Table 3.21 Torque Noise Cancellation
Setting
Input data Description Default
Range
Stopping torque Gradually reduces motor output torque power. 0.00 - 2.50 0.00
holding time Unit: s Reference value: 0.2 - 0.4
Please configure according to actual situation.
Current/Torque
1 2 3 4
Note:
1 Excitation / DC Lock / speed capture / Bias torque output time 3 Parking DC blocking
2 Zero speed lock / DC blocking the transition time 4 Current Release Delay
Setting
Input data Description Default
Range
Run contactor Delays run contactor release to compensate for current 0 - 65535 0
release delay caused arcing if the motor run command is still active at
some level.
Unit: ms Reference value: 0
Note
• Arcing is due to the back EMF of the supply voltage solenoid coil inductor power outages caused by super-
imposed energy release caused by contactor; therefore, it can be released by adjusting the run contactor
arcing delay.
3-17
K-MC1000
Acceleration Curve
Table 3.23 Acceleration Curve Adjustment
Setting
Input data Description Default
Range
Starting acceleration Start jerk determines how fast the elevator will transition 100 - 1000 400
jerk from being stopped to accelerating. High jerk rates are
less comfortable.
Unit: mm/s3
Acceleration speed Sets the rate of change in acceleration. High rates will be 100 - 1000 500
less comfortable.
Unit: mm/s2
Ending acceleration Transition from acceleration to steady run rate. Higher 100 - 1000 400
jerk rates will be less comfortable.
Unit: mm/s3
Note
• The elevator decelerate through S-curve, it reduces the elevator starting or stopping shock. When
certain certification is satisfied, adjust the elevator starting or stopping S-curve.
Velocity
Acceleration
Speed
3-18
Deceleration Curve
Table 3.24 Deceleration Curve Adjustment
Setting
Input data Description Default
Range
Starting deceleration Transition from steady run speed to decelerating. Higher 00 - 1000 400
jerk rates are less comfortable.
Unit: mm/s3
Deceleration speed Linear deceleration speed. 00 - 1000 500
Unit: mm/s2
Ending deceleration Transition from linear deceleration to stop. Higher rates are 00 - 1000 400
jerk less comfortable.
Unit: mm/s3
Note
• The elevator decelerates through S-curve, it reduces the elevator starting or stopping shock. When
certain certification is satisfied, adjust the elevator starting or stopping S-curve.
Velocity
Deceleration
Speed
3-19
K-MC1000
Setting
Input data Description Default
value
Floor setting Set the number of the floor for which adjustment is required. 1 - total
1
floors
Up leveling offset Adjust if an UP running car does not stop level with the floor.
adjustment See following descriptions. 0 - 400 200
Unit: mm Ref value: NA
If the car is higher than the floor, Leveling Plate
reduce to compensate.
Setting:
Select the corresponding floor.
Set the offset – xx mm. Door zone sensor switch
{
Sill
3-20
Setting
Input data Description Default
Range
Running down offset Adjust if a DOWN running car does not stop level with the floor. 0 - 400 200
adjustment Unit: mm
If the car is higher than the floor, Leveling Plate
reduce the setting.
Setting:
Select the corresponding floor. Door zone sensor switch
{
S ill
After adjustment, conduct test runs from varying distances. Adjust for best overall position.
For auto-leveling, releveling, UPS run and homing leveling errors, reduce run speed to compensate.
3-21
K-MC1000
Protection Parameters
Table 3.26 Drive Protection Parameters
Setting Default
Input data Description
range
Motor overload Motor overload selection 0-4 1
protection 0: No protection
enabled 1: Natural inertia stop
2: Decelerate to stop
3: Emergency deceleration stop
4: Warning only
Motor overload Set the motor 150% overload protection detection time. 0.1 - 10.0 0.3
protection time Unit: min
Overtorque Drive overtorque function selection 0-4 1
protection 0: No protection
1: Natural inertia stop
2: Decelerate to stop
3: Emergency deceleration stop
4: Warning only
Overtorque Set the drive output maximum torque. If this value is exceeded, an 0.0 - 500.0 150.0
protection overtorque fault will be declared.
thresh- old
Overtorque Overtorque must be active for longer than the duration set here 0.1 - 25.0 5.0
detection time before a fault is declared. Unit: s
Motoring torque Maximum torque when the elevator is motoring. 0.0 - 500.0 150.0
limit Unit NM
Brake torque Maximum torque during decelerating/regenerating. Unit: NM 0.0 - 500.0 150.0
limit
Torque limit Torque limit changing speed, uses 0 - 100% time to describe. 0.01 - 2.50 0.10
changing time Unit: s
Encoder Encoder disconnect protection enable/disable. 0, 1 1
disconnect 0: Disabled
protection 1: Enabled
Encoder wrong Encoder phase error protection enable/disable. 0, 1 0
phase 0: Disabled
protection 1: Enabled
Z phase error Z Phase detection enable/disable. 0, 1 0
detection 0: Disabled
1: Enabled
Z phase error Set the elevator protection mode after the Z phase error is 0-4 0
response detected.
0: No protection
1: Natural inertia stop
2: Decelerate to stop
3: Emergency deceleration stop
4: Warning only
Z phase error Set the Z phase error threshold. Unit: ms. Declare an error if Z 0.1 - 25.0 0.5
detection phase is incorrect or missing for a duration in excess of this setting.
threshold
Z phase error Set the number of missing pulses that must occur during the 1 - 100 3
detection time detection time before a fault is declared.
Input missing Drive input protection 0-4 1
phase 0: No protection
protection 1: Natural inertia stop
2: Decelerate to stop
3: Emergency deceleration stop
4: Warning only
3-22
Table 3.26 Drive Protection Parameters
Setting Default
Input data Description
range
Input miss phase voltage Set the input missing phase voltage at which an 1 - 100 20
threshold error will be declared. Unit: V
Output missing phase Enable/disable drive output missing 0, 1 1
protection phase protection. 0: Disabled
1: Enabled
Low current prior to brake Enable/disable application of low current prior 0, 1 0
pick to brake being picked.
0: Disable
1: Enable
Current Leakage protection Set the drive output ground leakage protection 0, 1 1
enable/disable 0: Disable
1: Enable
Drive overheat protection Drive heatsink overheat selection: 0, 4 1
enable 0: No protection
1: Natural Inertial stop
2: Decelerate to stop
3: Emergency deceleration stop
4: Warning only
Drive overheat protection Set the drive heatsink overheat protection 50 - 120 80
temperature temperature. Units: Degrees C Reference
value: 80
Drive overheat protection Set the time in seconds the drive overheat 1 - 250 3
time condition must exist before an error is declared.
Drive fan stopping Set the temperature at which the drive cooling fan 20 - 100 45
temperature may shut off. Unit: Degrees C Reference value:
45
Setting
Input data Description Default
range
Stall protection Elevator stall protection. 0-4 1
0: No protection
1: Natural inertia stop
2: Decelerate to stop
3: Emergency deceleration stop
4: Warning only
Stall protection threshold Detect a stall condition if actual speed is less than 1 - 50 10
frequency commanded speed by this percentage. Reference: 5
Stall protection time Declare a stalled condition if the stalled condition lasts 0.01 - 25.0 0.50
for longer than the duration set here. Unit: s
Overspeed protection Elevator overspeed selection 0-4 1
enabled 0: No protection
1: Natural inertia stop
2: Decelerate to stop
3: Emergency deceleration stop
4: Warning only
Overspeed protection Overspeed exists if actual speed is above commanded 1 - 120 105
threshold frequency speed by the percentage set here. Unit:%
Overspeed protection time Set the duration an overspeed condition may exist 0.01 - 25.0 0.10
before a fault is declared. Unit: s
Terminal overspeed Set the percentage by which learned speed at a slow- 0 - 65535 135
protection down switch will be declared a terminal overspeed.
Unit:%
3-23
K-MC1000
Setting
Input data Description Default
range
Run protection time If Normal run, releveling, or homing protection total time 0 - 500 45
exceeds this setting the machine will be stopped to protect
the motor (MLT). Unit: s Ref. value: NA
Note
• The run time protection parameter is limited by the elevator express run, fault releveling run and the
elevator homing run time.
• Express car run time protection is based on the “Run overtime condition”/
UPS run protection If run time under UPS conditions exceeds this setting, the 0 - 500 100
car will be stopped to protect the motor. Unit: s
UPS overtime protection run is an independent limit condition, the parameter does not limit to others run
time sequence.
Run overtime detection Conditions under which run overtime is detected. 0, 1 0
condition 0: Run overtime between 2 door zones.
1: Run overtime, hatch to hatch.
The condition is applicable at run time sequence only
Fault stopping selection 0: Emergency stop 0, 1 0
1: Rapid deceleration stop
Emergency stop: After the control system detects the error, it shuts off motor power and drops the brake.
Rapid deceleration: After the control system detects the fault, it stops the car using the emergency slow-
down curve.
37 Fault reset Run overtime fault reset selection 0, 1 0
Run overtime fault reset 0: Manually reset
1: Automatically reset
Manually reset: inspection switch, emergency power switch or power-off reset
Automatic reset: The control system reset automatically.
Door zone signal fault Door zone signal fault response. 0, 1 0
response 0: Recall to home floor
1: Stop at the next available floor
Door zone signal fault: Door zone signal stuck fault that detected by the controller, the fault code is #40.
Overheat protection After a motor overheat, when the motor cools to the thresh- 0 - 5000 0
reset time old temperature, this timer will begin. When the timer
expires, the elevator may return to normal service. (Added
cooling time.)
Unit: s
3-24
Standard Function Adjustment
Table 3.29 Floor Displays
Setting
Data Input data Description Default
Range
Floor setting Select the floor display setting. 1 - total floor 1
Unit: NA Reference value: NA
Floor display set- Set the floor display output characters 0 - 9999 NA
ting
Note
Floor display setting:
1. Select the floor
2. Set characters according to the table below.
3. The hand held unit must use the codes shown in the table, but the setting value can be input directly on
the Android or PC.
Setting 00 01 02 03 04 05 06 07 08 09 10 11 12 13 14 15
value
Character ! “ # $ % & ' ( ) * + , - . /
display
Setting 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
value
Character 0 1 2 3 4 5 6 7 8 9 : ; < = > ?
display
Setting 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47
value
Character @ A B C D E F G H I J K L M N O
display
Setting 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63
value
Character P Q R S T U V W X Y Z [ \ ] ^ _
display
Setting 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79
value
Character ` a b c d e f g h i j k l m n o
display
Setting 80 81 82 83 84 85 86 87 88 89 90
value
Character p q r s t u v w x y z
display
Setting 6162 6465 6768 7071 7374 7677 7980 8283 8586 8889
value
Character 10A 11A 12A 13A 14A 15A 16A 17A 18A 19A
display
Setting 6163 6466 6769 7072 7375 7678 7981 8284 8587 8890
value
Character 10B 11B 12B 13B 14B 15B 16B 17B 18B 19B
display
3-25
K-MC1000
Setting
Input data Description Default
Range
Front door layout Set the front door layout, please see the description below 1 - total Door
floor open
Note
Front door layout configuration:
1. With an Android device or a PC, click the corresponding floor number to select “door open enable” or
“door open disable”.
2. When using the hand held unit, refer to the descriptions below.
a. Click the “front door layout setting” menu to show the display below (floor number and total floors
setting number is the same).
3-26
Table 3.31 Shut Down
Setting
Input data Description Default
range
Shut down floor Floor to which the elevator will recall before being shutting 0 - total floor 1
down.
Lock switch floor Floor on which the lock switch is located. 0 - total floor 1
Lock switch proper- Set the elevator lock switch input electrical properties 0: normally 0:normally
ties open open
1: normally
close
Timed elevator lock Set the timed elevator lock, elevator starting date and NA NA
configuration time
Description
• Please set elevator lock floor station, lock switch floor and elevator lock electrical specifications. Other-
wise elevator lock cannot be enabled.
• Disable elevator lock. Lock station=0: Disables elevator lock service or Elevator lock switch
configuration floor=0: Disables elevator lock function.
• Timed elevator lock function description: reserved
Setting
Input data Description Default
range
Fire mode selection Set the fire service type 0 - 65535 0
0: China mode
1: Hong Kong mode
2: UK mode
Other value: Undefined
1st fire base station Set the primary fire recall floor 1 - total 1
floor
1st fire switch floor Set the primary fire switch installation floor 1 - total 1
floor
2nd fire base station Set the alternate fire recall floor 0 - 65535 0
2nd fire switch floor Set the alternate fire switch installation floor 0 - 65535 0
Fire service delay When recall is complete, the car will wait for this timer to 0 - 5000 5
expire before automatically entering in-car fire fighter
service. Unit: s
Fire recall output Fire recall output 0 - 65535 1
0: Activate when recall becomes active.
1: Activate when recall is complete.
Others: Undefined
Description
• Select Fire mode
• When configuring the fire parameter, fire station and fire switch floor parameter configuration must be
considered before setting the fire service.
• Fire phase II only applicable to “EN81”
• Disabled fire service configuration: Fire station = 0, Fire switch floor = 0
• EN81 must configure Fire phase II.
3-27
K-MC1000
Setting
Input data Description Default
Range
Idle energy-saving The time an idle car should wait before shutting off fan 0 - 65535 600
time and lights. Unit: s
Note
• Idle mode requirements: a.) Time, b.) Door Lock connected
• Idle saving time = 0: Idle mode disabled
Setting
Input data Description Default
Range
Time doors are held at fully open position at floor before 0 - 20
Door open hold time 3
beginning to close. Unit: s
Door open time Pressing the door open button will extend door open hold 0 - 65535 240
extension time up to the maximum set here. Unit: s
Note
• Door closing manually can extend door open delay.
• When the door open delay time is extended, the door open delay can be cancelled by pressing the door
close button.
Setting
Input data Description Default
Range
Arrival chime After the elevator arrives, the arrival chime signal will 0 - 5000 1500
duration output for the time set here. Unit: ms
Arrival chime timer Set a period for the start and stopping the arrival chime
NA NA
service service.
Note
• After the elevator decelerates and enters the door zone, the arrival chime sounds for the “Arrival chime
duration” time. This time is user adjustable.
3-28
Table 3.37 Duplex and Group Control
Setting
Input data Description Default
Range
See the offset explanations below before setting.
If car is a simplex: 0 0-8
ID 0
If car is in a duplex: 1 = Master. 2 = Slave.
If car is in a group: 3
If this car serves floors above the final floor served by
Up offset floor, duplex the other car, enter the number of floors above the last 0 - 64 0
floor served by the other car.
If this car serves floors below the final floor served by
the other car, enter the number of floors below the last 0 - 64
Down offset floor 0
floor served by the other car. The car with the down
offset setting (if any), should be the duplex Master.
If duplexed cars are both at the same floor:
0: Both cars open doors
Same floor door 1: Master car doors open 0 - 65535 0
behavior 2: Slave car doors open
Other values: Undefined
3-29
K-MC1000
Setting
Input data Description Default
range
Inspection run speed Elevator inspection run speed. Unit: mm/s 0 - 1000 200
Inspection slow run Speed the elevator will drop to after encountering a slow- 0 - 200 100
speed down switch on Inspection mode. Unit: mm/s
Inspection Rate of change from stopped to acceleration. Higher settings 100 - 1000 300
acceleration jerk are less comfortable. Unit: mm/s3
Inspection Inspection linear acceleration rate. Unit: mm/s2 100 - 1000 300
acceleration speed
Inspection Rate of change from steady run to deceleration. Higher set- 1 - 10000 2000
deceleration jerk tings are less comfortable. Unit: mm/s3
Inspection Inspection linear deceleration rate. Unit: mm/s2 1 - 10000 2000
deceleration speed
Inspection stopping The time between speed cancellation and brake drop. Unit: 0 - 5000 1000
delay ms
Inspection stopping delay is used to set the stopping mode during inspection run; zero speed stopping or
immediate stop. If it is greater than >300=zero speed stopping - the elevator delays the brake drop. If
≤300, the car stops immediately (speed signal and the brake output signal cancelled at the same time).
3-30
Table 3.39 Main Board Input Assignment
Setting Defaul
Input data Description
Range t
Input signal setting Select the corresponding input of the main board P1 - NA
P24
Function setting Set the corresponding input value, different value chooses 0 - 99 NA
different functions.
Low-voltage input multi-function setting
Parameter Parameter
Function Function
value value
0 Reserved 1 Low-speed down force deceleration signal,
DNTS1
2 Low-speed up force deceleration 3 Moderate speed down force deceleration
signal, UNTS1 signal, DNTS2
4 Moderate speed up force 5 High speed down forced deceleration signal,
deceleration signal UNTS2 DNTS3
6 High speed up forced deceleration 7 Down limit signal
signal, UNTS3
8 Up limit signal 9 Door zone signal
10 Upper door zone signal 11 Lower door zone signal
14 Motor overheat protection signal 15 Brake traveling switch monitoring signal
16 Run contactor monitoring signal 17 Brake contactor monitoring signal
18 Emergency power 19 Inspection signal
20 Inspection up 21 Inspection down
22 Low-voltage door lock monitoring 23 Low-voltage safety monitoring signal
signal
24 Power outage detection signal 25 Safety door open relay monitoring signal
26 Safety door opening board 27 Centralized fire signal
monitoring signal
28 Earthquake 2 29 Earthquake 1
30 Overload input 31 Full-load input
32 2nd fire service input 33 Elevator lock signal
34 External drive enable signal 35 UCM fault reset signal
3-31
K-MC1000
Setting
Input data Description Default
Range
Output signal setting Select the main board corresponding T1 – T7 NA
output
Function setting Set the corresponding output value, 0 - 99 NA
different value chooses different
function. Please see the table below.
The above parameters indicate each multi-function output, please set according to the table below.
Parameter Parameter
Function Function
value value
0 Reserved 1 WTY contactor output
2 Door open releveling output 3 Fire service retreat output
4 Earthquake output 5 Energy-saving output
6 Front door open output 7 Front door closing output
8 Rear door open output 9 Rear door closing output
10 Up signal 11 Down signal
52 Low-speed signal output / /
54 Brake contactor output 55 Brake pick voltage output
56 Drive input power control signal 57 Run contactor output
58 Emergency power output / /
Setting
Input data Description Default
Range
Input signal setting Select the cartop board corresponding input P1 - P16 NA
Function setting Set the corresponding input value, different value 0 - 99 NA
corresponds to different function. Please see the table
b lmulti-function setting, please set according to the following table
Set each low-voltage input
Parameter Paramete
Function Function
value. r value.
0 Reserved 1 Attendant
2 Bypass 3 Full-load signal
4 Front door open limit 5 Front door close limit
6 Front door open button 7 Front door close button
8 Front door light-curtain 9 Light-load signal
10 Full-load signal 11 Front door safety edge
12 Front rear door conversion 13 Independent run
15 Fire service switch 20 Rear door open limit
21 Rear door close limit 22 Rear door open button
23 Rear door close button 24 Rear door light-curtain
27 Rear door safety-edge 33 Half-load signal
34 Door open delay button 35 Car inspection up
36 Car inspection down 39 Lighting switch
40 Fan switch / /
3-32
Table 3.42 Car Board Input Assignment
Setting
Input data Description Default
range
Input signal setting Select the main, auxiliary board corresponding input P17 - P32 NA
Function setting Set the corresponding input value, different value chooses 0 - 99 NA
different function. Refer to the table below.
Set each low voltage input multi-function setting, please set according to the table below?
Parameter Function Function Parameter Value.
Value.
0 Reserved 1 Attendant
2 Bypass 3 Full load signal
4 Front door open limit 5 Front door close limit
6 Front door open button 7 Front door close button
8 Front door light-curtain 9 Light-load signal
10 Full-load signal 11 Front door safety-edge
12 Front/rear door conversion 13 Independent run
15 Fire service switch 20 Rear door open limit
21 Rear door close limit 22 Rear door open button
23 Rear door close button 24 Rear door light-curtain
27 Rear door safety edge 33 Half-load signal
34 Door open delay button 35 Car inspection up
36 Car inspection down 39 Lighting switch
40 Fan switch / /
Setting
Input data Description Default
Range
Input signal setting Select the hall call board corresponding input P49 - P64 NA
Function setting Set the corresponding input value, different value chooses 0 - 99 NA
different parameter
Function reserved.
Setting
Input data Description Default
range
Timed service enable Select if the timed service is enabled 0 - 65535 0
0: Disabled
1: Enabled
Other values: Undefined
Timed service time Set start and stop times for timed service. NA NA
setting
Function reserved
3-33
K-MC1000
Setting
Input data Description Default
range
Disabled service Set disability operation on/off. 0-1 0
function enabled 0: Disabled
1: Enabled
Door open hold time Set door opening hold time associated with use of the dis- 0 - 5000 15
abled button. Disability function must be enabled. Unit: s
Function reserved
Setting Defaul
Input data Description
Range t
Set the leveling speed to use when the car has stopped 0 - 200
Leveling run speed 100
outside a door zone. Unit: mm/s Reference value: 100
Setting
Input data Description Default
Range
UPS run enabled 0: Disabled 0, 1 0
1: Enabled
UPS run speed Set the UPS run speed. Unit: mm/s Reference: 100 0 - 200 100
UPS run stopping 0: The car stops immediately 0, 1 0
mode 1: The car stops immediately according to the speed setting
Note
• Set UPS run speed according to UPS capacity. If run speed setting is too high it will cause over-voltage
and speed faults.
3-34
Table 3.49 Unintended Car Movement Protection Settings
Setting
Input data Description Default
range
Detect movement enable 0: No detection. 1: Detection 0, 1 0
25# function fault enable Select #25 On/Off fault 0, 1 0
26# function fault enable Select #26 On/Off fault 0, 1 0
27# function fault enable Select #27 On/Of fault 0, 1 0
28# functional fault enable Select #28 On/Off fault 0, 1 0
25# fault detection time Select the detection of #25 fault duration. Unit: ms 0 - 65535 0
26#fault detection time Set the #26 fault duration. Unit: ms 0 - 65535 0
Description
• UCMP meet EN81-1:1998+A3:2009 standard.
• UCMP solution include: detection device, control system and brake components.
Setting
Input data Description Default
Range
Front rear door 0: Separate car board for each door 0 - 65535 0
control cabinet 1: One car board for both doors
configuration Other value: Undefined
Door operator 0: No torque hold after door open/close limit 0-3 0
torque retain 1: Keep torque output after the door close limit
2: Keep torque output after the door open limit
3: Keep torque output after door open/ close limit
Manual door Manual door setting 0 - 65535 0
selection 0: Not valid
2: Door must be opened, then closed before run is allowed.
6: Door must be opened, then closed or five second timer must
elapse before run is allowed.
Other values: undefined
Double door Requirement of double door close output: 0 - 65535 0
close output 0: When the door lock is open: double door output door close at
control the same time
1: After the door closing limit is reached, the corresponding door
close is canceled
Others: undefined
Front rear door Set to detect if the front rear door conversion switch is valid 0 - 65535 0
conversion 0: Disabled
switch 1: Enabled
Others: undefined
Door close limit Set to detect if the door close limit detection enable is valid 0, 1 0
detection 0: Disabled
enable 1: Enabled
Door open limit Set to detect if the door open limit detection enable is valid 0, 1 0
detection 0: Disabled
enable 1: Enabled
Note
• Control system does not detect door open and door close limit signal when configured with manual door.
3-35
K-MC1000
Setting
Input Data Description Default
Range
Anti-nuisance 0: Disabled 0 - 65535 0
1: Enabled
Second press 0: Enabled 0 - 65535 0
car call cancel 1: Disabled
If enabled, a second press of the same car call button within 12
seconds will cancel the call.
Reverse 0: Registration cancelled 0 - 65535 0
direction 1: Keep registration
cancellation Other value: Undefined
Light curtain Setting value less than 10, force door-closing disabled 0 - 65535 0
force door If setting value is 10 or above, it forces door closing output after
closing expiration of the time set here. Unit: s
Setting
Input data Description Default
range
Earthquake door After the main board output activates, the elevator door 0 - 65535 0
open hold time open hold time. Unit: s
Setting
Input data Description Default
Range
Force door- Select On/Off of the force door-closing function 0 - 65535 0
closing enabled 0: Disabled
1: Enabled
Others value: Undefined
Setting
Input Data Description Default
Range
Custom Protocol Setting Select all user custom communication protocol 0 - 65535 0
Baud rate configuration Select high baud rate or low baud rate 0 - 65535 0
Duplex configuration Set the duplex communication related parameter 0 - 65535 0
Setting
Input data Description Default
Range
Break-in runs Set a number of high speed break-in runs to be 0 - 65535 0
completed.
Hall call communication test Test if the main board to hall call communication is nor- NA NA
mal
Car call communication test Test if the car call communication is normal NA NA
Duplex group control Test if the main board duplex/group control NA NA
communication test communication is normal
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Table 3.56 Advanced Functions
Setting
Input Data Description Default
Range
Pulses-counting 0: Positive-counting 0 - 65535 0
direction 1: Negative-counting
Others: Undefined
Low-speed force 0: Low-speed force deceleration switch activated, low-speed run 0 - 65535 0
decelerate run in the corresponding direction.
protection 1: Low-speed force deceleration switch activated, corresponding
direction cannot perform low-speed run.
Other: Undefined
Door lock Door lock disconnection output time during the run. Unit: s 0 - 65535 4
disconnect delay
Minimum distance Set the minimum cross-distance between the 2 door zone. Unit: 0 - 65535 0
between door mm
zones
Brake pick/hold 0: Output KZD3 (hold) after the KZD (brake switching) delay 0, 1 0
1: Output KZD (pick) and KZD3 (hold) immediately after the
speed command starts.
Floor pulses 0: Count corrected at each door zone 0 - 65535 0
adjustment 1: Count not corrected at each door zone
Others: undefined
Pulses feedback Detection time delay after encoder signal loss. Unit: ms 0 - 65535 5000
detection delay
Position deviation Drift detection. 0 - 65535 0
when stopped 0: Deviation will be detected after five encoder pulses.
N: Deviation detected, N+5 pulses.
Floor correction 0: Elevator will move to and correct at the bottom terminal. 0, 1 0
1: Elevator will move to and correct at the nearest terminal.
#54 fault Set #54 brake traveling switch overtime fault detection. Unit: ms 0 - 65535 0
detection time
Car registration 0: Door does not open at the current floor by pressing the car call 0 - 65535 0
door open at button
leveling 1: Door can be opened at the current floor by pressing the car call
button
Other: undefined
Hall call failure Set the detection time of the hall call failure delay when the 0 - 65535 0
delay elevator serving each landing. Unit: ms
Setting
Input data Description Default
Range
Custom Part of the above parameters can be set as custom parameters F0.00 - NA
parameter F3.99
l
Custom The setting value is set according to the corresponding 0 - 65535 NA
function parameter content.
configuration
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K-MC1000
Events/Troubleshooting
K-MC1000 has fault protection and fault memory functions. It monitors each input signal and
running condition, in addition to external feedback information. If an abnormal situation occurs, the
corresponding protective function is activated and the operator displays the associated error code.
Fault information is divided into five categories. Please see the table below.
Fault
Description Remarks
Type
I Display fault code Running condition not affected
II Display fault code Normal run in simplex mode
Exit the elevator group control (parallel) system
III Display fault code Brake drops, remain out of normal
Stop at the nearest floor; shut down. service until the fault is corrected
Car stops immediately if there is any other problem
IV Display fault code Permit low-speed run under fault
No output during remote control, brake drops. Allow to run code condition.
on inspection mode, releveling and other low-speed run.
V Display fault code Remain out of normal service until
The system blocks outputs, brake drops. the fault is corrected
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Table 3.59 Fault/Error Conditions
Elevator starting sequence taking Decrease starting “anti-vibration delay”, “brake pick delay”, “rated
excessive time speed delay” as required.
Motor stall Verify brake is picking correctly.
Code Type Fault name
6 V Encoder channels reversed
Cause Troubleshooting
Elevator run direction and encoder Change the elevator running direction.
signal reversed Change the encoder channels.
Elevator roll-back Enable the position lock function.
Increase “starting proportional gain” setting value.
Decrease “starting integral time” setting value.
Code Type Fault name
7 V Car or cartop controller input terminal setting error
Car or cartop controller input terminal incorrect configuration
Cause Troubleshooting
Car or cartop controller input Verify each input terminal of the car controller.
terminal setting in error or If in error, set correctly or select default function.
d l d
Code Type Fault name
8 V Drive run signal stuck
Cause Troubleshooting
Controller damaged Verify drive parameters.
Code Type Fault name
9 III Motor overheat protection enabled
Cause Troubleshooting
Motor overheat Check fan function, if any. Check cooling vents.
Motor overheat protection monitoring Reset motor overheat protection monitoring signal logic (normally
signal logic error open/normally closed). Default is normally open.
Motor overheat protection signal Check wiring.
electrical wiring incorrect
Motor overheat protection monitoring Short signal common V- to motor overheat protection monitoring
signal malfunction signal or disconnect the motor overheat protection monitoring signal.
Verify level change is detected by MC1000.
Code Type Fault name
11 III Cartop controller CAN communication error
Controller and cartop controller CAN communication error
Cause Troubleshooting
CAN communication wiring error Connect CANL & CANH correctly
CAN communication termination Short the CAN car call communication jumper (enables termination).
incorrect Short the cartop controller CAN communication electrical wiring.
Car call CAN communication hard- Verify CAN wiring.
ware malfunction
Cartop controller power abnormal Verify CAN power DC24V is normal.
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K-MC1000
3-40
Table 3.59 Fault/Error Conditions
3-41
K-MC1000
3-42
Table 3.59 Fault/Error Conditions
3-43
K-MC1000
3-44
Table 3.59 Fault/Error Conditions
3-45
K-MC1000
3-46
Table 3.59 Fault/Error Conditions
3-47
K-MC1000
3-48
Table 3.59 Fault/Error Conditions
3-49
K-MC1000
3-50
Table 3.59 Fault/Error Conditions
3-51
K-MC1000
3-52
Table 3.59 Fault/Error Conditions
3-53
K-MC1000
3-54
Table 3.59 Fault/Error Conditions
3-55
K-MC1000
3-56
Table 3.59 Fault/Error Conditions
3-57
K-MC1000
3-58
Table 3.59 Fault/Error Conditions
3-59
K-MC1000
3-60
Table 3.59 Fault/Error Conditions
3-61
K-MC1000
3-62
Table 3.60 Elevator Parameters
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