RTQF LEVEL V

MODULE : IELMO401 - Electrical motor operation

Integrated Situation( IS)

Integrated situation Resources

KABUYE SUGAR WORKS Ltd located in JABANA Sector, GASABO - Connection box
district has inaugurated a new sugar processing workshop - Connecting cables
composed with one main electrical motor, 3 phase 380/660V,100 kW, - Insulator tape
50Hz, power factor 0,8 driving a set of interconnected mechanical - star delta starter
systems. As motor operator in Kabuye sugar works you are asked by - Cutting tools
your technical director to install the motor with the right connection - Adjusting tools
(star delta starter) and provide the way of reversing its rotational - Screws drivers
direction. The power supply is 220/380V. Those activities should be - Cable holders
done within 4 hours - Electrical tools box
- Digital multimeter
- Thermometer
- Tachometer
- Phase Tester
- Frequency meter
- Connection boxes
- Pipes
- Contactors
- Emergency stop
switch
- Circuit breakers
- Thermal relays
- Electrical cables
- Overall
- Helmet
- Gloves
- Ear muff
- Nose protection mask
- Safety shoes
- Goggle
Assesment Criterion 1: Quality of Process

Checklist Score
Yes No
Indicator: Indicator: Electrical Drawings are interpreted
 Appropriate Power circuit diagram
 Appropriate Control circuit diagram
Indicator: Tools, material and equipment are selected
 Types of materials are well selected
 Types of cutting tools are well selected
 Types of adjusting tools are well selected
 Types of equipment are well selected
Indicator: PPE are selected correctly
 Overall is well selected
 Helmet is well selected
 Goggles is well selected
 Ear muff is well selected
 Safety shoes is well selected
 Gloves is well selected
 Nose protection mask is well selected
Indicator: Tools, materials and equipment are arranged in the Working area
 Disposition according to the use
 Disposition according to the type
Indicator: Fixation of the motor is done
 Motor support structure is well fixed
 Motor is well fixed
Indicator: Power and control circuits are installed
 Appropriate Circuits breakers type is well installed
 Appropriate Thermal relays is well installed
 Star connection motor is well Installed
 Delta connection motor is well Installed
Indicator: Motor installation testing is performed
 Continuity testing is well done
 Voltage rating is adequately supplied
 Functionality of protective device is well checked
 Motor connection is well done
Observation
Assesment Criterion 2: Quality of Product

Checklist Score
Yes No
Indicator: Circuit breakers are calibrated
 Circuit breakers rating voltage are well calibrated
 Circuit breakers rating current are well calibrated
Indicator: The Star-Delta starter is functioning normally
 The motor is starting properly
Indicator: The motor is running
 Appropriate output power
 No overheat
 No abnormal Noise
Indicator: Aesthetic is respected
 Wiring is properly done
 Proper fixing of devices and equipment
Observation

Assessment Criterion 3: Relevance

Checklist Score
Yes No
Indicator: Time is respected
 Work done within required time (4h)
Indicator: Wire sizing standards are respected
 Conductors/connectors choosing technique is well done
Indicator: Materials and equipment are well used
 No wasted material
Observation

Assessment Criterion 4: Safety

Checklist Score
Yes No
Indicator: PPE are used
 Overall is used properly
 Helmet is used properly
 Gloves is used properly
 Ear muff is used properly
 Nose protection mask is used properly
 Safety shoes is used properly
  Goggles is used properly
Indicator: Electrical motor is protected
 Appropriate Circuit breakers are used
 Earthing system properly done
 Thermal relay properly installed
Observation
 Integrated Situation( IS)

Integrated situation Resources

IMPAMBA MAIZE PROCESSING COMPANY Ltd located in NYAMAGABE - Connection box
district MUSHUBI sector has a manual starting sequential motors - Connecting cables
operation system and they want to renew (change) into Semi- - Insulator tape
automatics starting sequential motors operation system. The company - Cutting tools
has two motors having the following characteristics: - Adjusting tools
 First electrical motor, 3 phase 230/400V,8 kW, 50Hz, power - Screws drivers
factor 0,8 - Cable holders
 Second electrical motor, 3-phase 380/660V,7Kw, 50HZ, power - Electrical tools box
factor 0.75 - Digital multimeter
As motor operator, you are asked by your technical director to install - Thermometer
the motors with the right connection (STAR connection for first motor - Tachometer
and DELTA connection for second motor) The power supply is 230/380V. - Phase Tester
Those activities should be done within 4 hours. - Frequency meter
Note that the installation should be protected against overload and - Connection boxes
short-circuit. - Pipes
- Contactors
- Emergency stop
switch
- Circuit breakers
- Thermal relays
- Electrical cables
- Overall
- Helmet
- Gloves
- Ear muff
- Nose protection mask
- Safety shoes
- Goggle
Assesment Criterion 1: Quality of Process

Checklist Score
Yes No
Indicator: Indicator: Electrical Drawings are interpreted
 Appropriate Power circuit diagram
 Appropriate Control circuit diagram
Indicator: Tools, material and equipment are selected
 Types of materials are well selected
 Types of cutting tools are well selected
 Types of adjusting tools are well selected
 Types of equipment are well selected
Indicator: PPE are selected correctly
 Overall is well selected
 Helmet is well selected
 Goggles is well selected
 Ear muff is well selected
 Safety shoes is well selected
 Gloves is well selected
 Nose protection mask is well selected
Indicator: Tools, materials and equipment are arranged in the Working area
 Disposition according to the use
 Disposition according to the type
Indicator: Fixation of the motor is done
 Motor support structure is well fixed
 Motor is well fixed
Indicator: Power and control circuits are installed
 Appropriate Circuits breakers type is well installed
 Appropriate Thermal relays is well installed
 Star-Delta starter is well Installed
 Rotational Direction inverter is well installed
Indicator: Motor installation testing is performed
 Continuity testing is well done
 Voltage rating is adequately supplied
 Functionality of protective device is well checked
 Motor connection is well done
Observation

Assesment Criterion 2: Quality of Product

Checklist Score
Yes No
Indicator: Circuit breakers are calibrated
 Circuit breakers rating voltage are well calibrated
 Circuit breakers rating current are well calibrated
Indicator: The Star-Delta starter is functioning normally
 The motor is starting properly
 Indicator: The motor is running
 Appropriate output power
 No overheat
 No abnormal Noise
Indicator: Aesthetic is respected
 Wiring is properly done
 Proper fixing of devices and equipment
Observation

Assessment Criterion 3: Relevance

Checklist Score
Yes No
Indicator: Time is respected
 Work done within required time (4h)
Indicator: Wire sizing standards are respected
 Conductors/connectors choosing technique is well done
Indicator: Materials and equipment are well used
 No wasted material
Observation

Assessment Criterion 4: Safety

Checklist Score
Yes No
Indicator: PPE are used
 Overall is used properly
 Helmet is used properly
 Gloves is used properly
 Ear muff is used properly
 Nose protection mask is used properly
 Safety shoes is used properly
 Goggles is used properly
Indicator: Electrical motor is protected
 Appropriate Circuit breakers are used
 Earthing system properly done
 Thermal relay properly installed
Observation
Integrated Situation( IS)

Integrated situation Resources

AGAKIRIRO carpentry workshop located in NYABINONI - Connection box
- Connecting cables
sector, MUHANGA district has a workshop for carpentry - Insulator tape
composed with several electrical motors 3 phase 380/660v,10 - Cutting tools
- Adjusting tools
kW, 50 Hz, power factor 0.7 driving set interconnected - Screws drivers
mechanical systems. - Cable holders
- Electrical tools box
One of the carpenters has reported that one of those machines - Digital multimeter
seems like it has some problems within it, this is due to the fact - Thermometer
- Tachometer
that when starting this machine, the motor and the supplying - Phase Tester
cable heat up quickly to a level that might damage them, but after - Frequency meter
- Connection boxes
reaching a maximum speed the heating stops. This is still a - Pipes
- Contactors
problem and one day the machine might permanently be damaged
- Emergency stop
by the starting current which is very high according to the reports. switch
- Circuit breakers
You as an industrial electrician you are requested to install this - Thermal relays
motor with star-delta starter and provide indicator lamps so that - Electrical cables
- Overall
the effect results from high starting current will no longer be a - Helmet
problem to worry about. - Gloves
- Ear muff
The installation should be done in not more than 4 hours - Nose protection mask
- Safety shoes
- Goggle
Assesment Criterion 1: Quality of Process

Checklist Score
Yes No
Indicator: Indicator: Electrical Drawings are interpreted
 Appropriate Power circuit diagram
 Appropriate Control circuit diagram
Indicator: Tools, material and equipment are selected
 Types of materials are well selected
 Types of cutting tools are well selected
 Types of adjusting tools are well selected
 Types of equipment are well selected
Indicator: PPE are selected correctly
 Overall is well selected
 Helmet is well selected
 Goggles is well selected
 Ear muff is well selected
 Safety shoes is well selected
 Gloves is well selected
 Nose protection mask is well selected
Indicator: Tools, materials and equipment are arranged in the Working area
 Disposition according to the use
 Disposition according to the type
Indicator: Fixation of the motor is done
 Motor support structure is well fixed
 Motor is well fixed
Indicator: Power and control circuits are installed
 Appropriate Circuits breakers type is well installed
 Appropriate Thermal relays is well installed
 Star-Delta starter is well Installed
 Indicator lamps are installed
Indicator: Motor installation testing is performed
 Continuity testing is well done
 Voltage rating is adequately supplied
 Functionality of protective device is well checked
 Motor connection is well done
Observation

Assesment Criterion 1: Quality of Product

Checklist Score
Yes No
Indicator: Circuit breakers are calibrated
 Circuit breakers rating voltage are well calibrated
 Circuit breakers rating current are well calibrated
Indicator: The Star-Delta starter is functioning normally
  The motor is starting properly
Indicator: The motor is running
 Appropriate output power
 No overheat
 No abnormal Noise
 Indicators lamps are working
Indicator: Aesthetic is respected
 Wiring is properly done
 Proper fixing of devices and equipment
Observation

Assessment Criterion 3: Relevance

Checklist Score
Yes No
Indicator: Time is respected
 Work done within required time (4h)
Indicator: Wire sizing standards are respected
 Conductors/connectors choosing technique is well done
Indicator: Materials and equipment are well used
 No wasted material
Observation

Assessment Criterion 4: Safety

Checklist Score
Yes No
Indicator: PPE are used
 Overall is used properly
 Helmet is used properly
 Gloves is used properly
 Ear muff is used properly
 Nose protection mask is used properly
 Safety shoes is used properly
 Goggles is used properly
Indicator: Electrical motor is protected
 Appropriate Circuit breakers are used
 Earthing system properly done
 Thermal relay properly installed
Observation