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216B3 Skid Steer Loader JXM00001-UP (MACHINE) POWERED BY C2.2 Engine(SE...
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Product: SKID STEER LOADER
Model: 216B3 SKID STEER LOADER JXM
Configuration: 216B3 Skid Steer Loader JXM00001-UP (MACHINE)
POWERED BY C2.2 Engine

Disassembly and Assembly
259B3 Compact Track Loader, 247B3 and 257B3 Multi Terrain Loaders and 216B3,
226B3, 236B3, 242B3 and 252B3 Skid Steer Loaders Power Train
Media Number -UENR0251-06 Publication Date -01/11/2014 Date Updated -05/11/2014

i02362815
Piston Pump (Hydrostatic) - Assemble

SMCS - 5070-016-H7
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-7289 Ruler 1
B 1P-1861 Retaining Ring Pliers 1
F 1P-0510 Driver Gp 1

G 1P-1854 Retaining Ring Pliers 1
J 1P-1860 Retaining Ring Pliers 1
K 8H-0663 Bearing Puller Gp 1
L 2P-8301 Seal Guide 1
M 6V-2055 Grease 1
N 1U-6395 Grease 1
P 9S-3263 Thread Lock Compound 1
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/... 4/30/2014
216B3 Skid Steer Loader JXM00001-UP (MACHINE) POWERED BY C2.2 Engine(SE... Page 2 of 21
Illustration 1 g00906515
1. Install liner (69) .
2. Install seal (68) .
3. Install actuator (67) .
4. Install bearing (66) .
5. Raise the temperature of bearing (65) .
6. Use a suitable press and Tooling (K) to install bearing (65) .
7. Use Tooling (J) to install retaining ring (64) .
8. Install shaft (63) .
9. Use Tooling (B) to install retaining ring (62) .
10. Dowel (59) must be aligned with the piston pump housing during assembly.
11. Install O-ring seal (58) .
12. Install bearing races (56) on pins (57) .

Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure

and wear protective equipment.
13. Install pins (53) .
14. Install washer (54) .
15. Place barrel (50) in a suitable press.
16. Use Tooling (F) and Tooling (G) to install spring (55) and retaining ring (52) .
17. Install the shims and retainer (51) to barrel (50) .
Note: Align the reaction plate assembly with the barrel.
18. Install reaction plate assembly (48) to barrel (49) .
19. Install swashplate (47) .
20. Install bearing assemblies (45) and (46) .
21. Install linkage (44) .
22. Install the rotating assembly and swashplate (43) .


23. Note the orientation of linkage (44) .
24. Pin (42A) must be centered in the hole in the pump housing.
216B3 Skid Steer Loader JXM00001-UP (MACHINE) POWERED BY C2.2 Engine(S... Page 10 of 21
25. Install slotted pin (42) so that the slotted pin engages pin (42A) .
26. Install the plug and O-ring seal (41) .
27. Repeat Step 24 through Step 26 for the other side.

Note: The port plates are marked for assembly. Port plates are not interchangeable.
28. Apply Tooling (M) to port plate (40) .
29. Align port plate (40) with the piston pump housing.
30. Install port plate (40) .
31. Position linkage (44) in order to connect with actuator (67) during assembly.
32. Assemble the cover to the piston pump housing.
33. Repeat Step 1 through Step 32 for the other end of the piston pump.
34. Apply Tooling (N) to seal (61) .
35. Use Tooling (L) to install seal (61) .
37. Install bolts (38) to cover (39) .
38. Position stud (36) and nut (37) .
39. Use Tooling (A) to measure the distance from stud (36) to nut (37) . Set the distance to the
recorded measurement from the disassembly.
40. Install fittings (35) .
41. Install caps (34) .
42. Install connector (33) .
Note: Align the mark on the housing with the notch in stud (31) .
43. Install stud (31) and nut (32) . Set the distance to the recorded measurement from the disassembly.
44. Use Tooling (A) to measure the distance from stud (31) to nut (32) . Tighten the nut to a torque of
30 ± 2 N·m (22 ± 1 lb ft).
45. Repeat Step 43 and Step 44 for the other stud.
46. Install adapter (30) .
47. Install fitting (29) .
48. Install connectors (28) . Tighten the connectors to a torque of 22 ± 1 N·m (16 ± 1 lb ft).
49. Install caps (27) .

injury.

Note: Keepers (21) are marked for assembly. Do not mix keepers (21) .
50. Install spacer (25) .
51. Install spring retainer (24) .
52. Install spring (23) .
53. Install spring retainer (22) .
54. Install shaft (26) .
55. Place actuator assembly (19) in a suitable press.
56. Install keepers (21) .
57. Install O-ring seal (20) on actuator assembly (19) .
58. Install actuator assembly (19) .
60. Install O-ring seal (17) to cover (16) .
61. Install cover (16) .
62. Install nut (15) .
63. Install screws (14) .
64. Use Tooling (A) to measure the distance from the stud to the nut. Set the distance to the recorded
measurement from the disassembly.

65. Install O-ring seal (10) to plug (8) .
66. Install seal (11) to plug (8) .
67. Install spring (13) .
68. Install shims (12) .
69. Install seat (9) .
70. Install plug (8) for the charge relief valve. Tighten the plug to a torque of 70 ± 4 N·m (52 ± 3 lb
ft).

71. Install back up ring (7) to cover (3) .
72. Install O-ring seal (6) to cover (3) .
73. Note the orientation of spring (5) .
74. Install seat (4) .
injury.

75. Install the spring and cover (3) for the crossover relief valve. Tighten the cover to a torque of 160
± 8 N·m (118 ± 6 lb ft).
76. Repeat Step 71 through Step 75 for the other covers.
77. Install speed sensing valve (2) . Tighten the valve to a torque of 50 ± 3 N·m (37 ± 2 lb ft).
78. Install the fittings and connectors (1) .
End By: Install the piston pump. Refer to Disassembly and Assembly, "Piston Pump - Install".
Copyright 1993 - 2014 Caterpillar Inc. Wed Apr 30 15:28:51 UTC+0400 2014
All Rights Reserved.
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216B3 Skid Steer Loader JXM00001-UP (MACHINE) POWERED BY C2.2 Engine(SE...

Piston Pump (Hydrostatic) - Assemble

F 1P-0510 Driver Gp 1

To prevent possible injury, follow the established assembly procedure

To prevent possible injury, follow the established assembly procedure

To prevent possible injury, follow the established assembly procedure

End By: Install the piston pump. Refer to Disassembly and Assembly, "Piston Pump - Install".

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