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This paper was prepared for presentation at the Second Annual Offshore Technology Conference
to be held in Houston, Tex., April 22-24, 1970. Permission to copy is restricted to an abstract
of not more than 300 words. Illustrations may not be copied. Such use of an abstract should
contain conspicuous acknowledgment of where and by whom the paper is presented.
that the flow rates expected sludge was obtained with the
throughout the structure were so properties noted on Table 5.
low that only a mild disturbance The sludge was compared with other
of the oil/water interface could published data for tank bottom
be expected. The expected flow wax/oil mixtures, and the plastic
rates would not cause emulsifica- properties estimated by extrapola-
tion. The test also demonstrated tion. With the sludge in question,
that a great deal of kinetic energy it appeared that the plastic point
must be supplied to create a true would be approximately -50°F.
emulsion between the oil and salt This indicates the wax would be
water. in the plastic stage at the opera-
To simulate the film of oil on ting temperature - even under the
the wall of the tank, a test was most severe conditions.
performed using a plastic appara- From these properties, it is
tus. The apparatus is preferen- apparent that the wax would flow
tially wet by oil as steel. would to the interface and flow freely
be. The crude sample used for the along it. The other heavy ends
experiment contained approximately would also end up on the interface
42 pounds of salt per 1,000 barrels floating on the water.
of crude. One of the experiments The inverted funnel shape of
was done at the actual linear rate the submerged storage tank has an
of movement. A second one was advantage over a conventional
done at double the rate. In each ground storage tank, because all
case the interface was recycled up of the sludge can be conveniently
and down forty times to far exceed collected at a single outlet
any anticipated recycling in the point. This permits a number of
actual tank. The results of three different methods to be considered
samples from the first run were for removing the sludge. By
noted on Table 4. mixing it with hot oil, for
It can generally be concluded example, a slurry can be obtained
that there was no salt pickup in that can be pumped in a conven-
the crude, as the discrepancy in tional manner. The second method
the results is well within testing would be to add heat through a
tolerance. coil to melt the wax in the sludge
The other possible and most and pump it out at periodic inter-
likely means of emulsification of vals. Another possible method
the oil would be at the oil outlet would be to remove it by a
where a vortex action might suck separate mechanical pumping system.
salt water with oil into a pump Another possible concern is
outlet. To circumvent this, one coating of the structure with
of the capacitance probes monitors paraffin. Others havelstudied
the interface at a point where this problem and Jorda studied
this would not occur and shuts the paraffin deposition on metal sur-
pump off. faces of different roughnesses.
He says that slowly cooled crude
Handling Sludge oil will not cause serious depo-
sition on the surface. The
Many of the crudes produced in deposition, he feels, is also
the Middle East have a high wax dependent on the nature of the
make-up. When the oil is stored, wax and the velocity past the
it undergoes slow cooling with interface. From the expected
some crystallization of the high flow rates in the tank, there
melting wax fractions which settle appeared little likelihood of
to the bottom. Sand, emulsified clogging of the holes in the oil
oil, asphalt and other impurities inlet or transfer nozzles. Some
also settle with the wax during minor deposition may occur on the
storage. In conventional ground walls of the tank, but since the
storage tanks, the bottoms have oil is cooled slowly and uniformly,
to be removed periodically to pre- the deposition will more likely
vent clogging of pipelines and end up at the oil/water interface.
decrease in storage capacity. •
A typical sample of Middle East Corrosion Protection
1-446 KHAZZAN DUBAI #1: DESIGN, CONSTRUCTION AND INSTALLATION OTC 1192
A sacrificial anode system was located at the lowest level in
selected for corrosion protection the tank. It indicates when the.
of the surface below the mean sea tank is·full and diverts the
level, both internally and exter- incoming oil flow to the other
nally. The water at the offshore storage tanks. A second probe,
location has a resistivity in the located at the upper part of the
range of 18-22 ohm-centimeters tank, indicates that the tank
and a sacrificial system has is empty of oil and shuts the
proved very workable on other pumps off.
structures located in the same Gaging tables have also been
area. provided for use with the capaci-
This structure did present one tance probe monitoring system.
unusual problem due to the size As a further check, flow meters
and spacing of the roof stiffeners record volume placed into storage
(Figure 2). The distribution of and pumped to tankers.
the current is very important in
obtaining satisfactory protection, CONCLUSION
and it was felt that the stiffeners
could possibly cause some shielding The successful installation
with an attendant poor current and operation of Khazzan Dubai
distribution. #1 is another step forward for
In view of the complexity of the offshore oil industry.
the structure, a test panel was Storage of crude at an offshore
constructed and tested. These producing area gives the producer
tests indicated a need for over- an alternate method of developing
lapping of anode zones to provide a field.
adequate current density and to In the current installation,
insure protection of all surfaces. the tank is used for storage only.
The anodes were installed on the However, in future installations
structure as suggested by the the inherent strength of the
test. Recent reports indicate a structure can be used for suppor-
satisfactory polarization and ting a platform or attachment of
current distribution at the a tanker mooring device. If
reference cells on the completed either is used, the overall value
structure. of the structure will be increased.
Model testing has proven to
Gaging be an invaluable aid during the
many phases of design of the
A number of different methods of structure. Extensive use of
gaging were considered - includ- models was made to determine
ing a specially designed float towing characteristics and sub-
capable of floating on the oil/ merging sequence. In addition,
water interface. A perforated model testing was used to confirm
tape attached to the float would design assumptions of the wave
operate a counter to indicate forces on the large submerged
liquid level in the tank. objects.
Another explored system Subscale and full scale tests
involved a set of differential were performed on the grouted
pressure transmitters to sense pile-to-structure connection. A
the interface of five different full scale pile pull-out test
elevations in the tank. The demonstrated that the expected
measurements in this system would pile loading would not cause
have been made by means of progressive soil failures.
bubblers located at specific
locations in the tank.
The selected system is a set REFERENCE
of capacitance probes capable of
detecting the oil/water interface. 1. Jorda, R. M., "Paraffin
They are placed at four different Deposition and Prevention
elevations in the tank and are in Oil Wells", Journal
monitor~d remotely on the opera- of Petroleum Technology,
ting platform. One probe is December 1966).
Table 1
Table 2
Table 3 Table 4
- 1 - - - - - --'._--~ -
L
Fig. 2 - Section through storage tank.
Uplift Strain
Gauges
Water Line
Barge Load
Strain Gauge
I MODEL --==t~
WAVE
,. 2~~~S
Amp Q AIrIG AnpO
I I I
• J I I
t ' t I I I
I
,
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....
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CEC Oscillograph
Fig. 4
Fig. 3