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Review and evaluation
of aeration tank design parameters
G. A. Gagnon
Donohue & Associates, Inc., Waukesha, Wis.
C. J. Crandall, A. E. Zanoni
Marquette University, Milwaukee, Wis.
Aeration time or detention time is clearly ment of wastewater resulted in the same
the simplest design parameter. The unit of degree of nitrification as 22 days of plain
aeration time is hours and is based on waste aeration.
water flow only unless otherwise noted. The Despite the early realization that activated
early literature on the development of the sludge treatment was affected by waste
activated sludge process indicates that aera strength and biomass concentration, aera
only
tion time was the only parameter considered tion time was considered in aeration tank de
in research or in evaluation of aeration tank sign up to 1940 in this country. Textbooks on
design. The concept of using aeration time wastewater treatment and research papers
apparently stems from very early research on generally recommended aeration times of 4 to
plain aeration of wastewater where very 10 h for domestic waste treatment.3-7 Some
long
aeration times were required for stabilization authors presented direct relationships between
of domestic wastewater. As the activated aeration time and biochemical oxygen demand
sludge process was the (bod) removal. For Metcalf and
developed, relatively example,
short aeration times required were compared Eddy presented the relationship shown in
to the very long aeration times required by Table I in 1930.
plain aeration. In the late 1930's and early 1940's other,
In 1914, Ardern and Lockett1 published a more complicated design parameters began to
landmark paper inwhich the "activated sludge" appear in the literature. However, aeration
terminology was used for the first time. They time continues to be used as a design param
cited the work of other researchers such as eter up to the present A national survey
day.
Clark, Gage, Adams, Fowler and Mumford of state regulatory agencies in 1948 indicated
who were the first to observe the rapid stabili that all of the agencies that had design require
zation of wastewater in the presence of "green ments for activated used aera
sludge plants
growths." However, Ardern and Lockett were tion time as the basic As
design parameter.9
probably the first to work with a biomass late as 1950 a textbook on wastewater treat
resembling what is presently known as acti ment by Hardenburgh presented only aeration
vated sludge. They found that a well oxidized time as a design parameter.10
effluent could be obtained with aeration times In later references, aeration time is presented
of 6 to 9 h. Although no attempt was made as a to other parameters.
supplement design
to formulate an aeration tank
loading based on These include textbooks by Babbitt and Bau
waste or amount of biomass, two very Metcalf and the various
strength mann, Eddy, Inc., and
important principles of waste treatment were editions of the "Ten States Standards."11-17
noted. The first was that a higher strength The use of aeration time as a design param
waste required a aeration time than a eter fails to consider two factors
longer generally
lower strength waste to achieve the same efflu considered to influence treatment plant effi
ent The second was that an increase These factors are the
quality. ciency. organic loading
in the concentration of biomass decreased the on the aeration tank and the amount of biomass
aeration time required to produce the desired present in the aeration tank. Because of this,
effluent quality. aeration time does not adequately describe the
Similar studies reported on by Bartow and conditions in an aeration tank. A 1948 study
Mohlman 2 in 1915 had very similar results. by Stanley and Berberich of operating results
They found that 5 h of activated sludge treat from 27 activated sludge plants demonstrated
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Aeration Tank Design
a poor correlation between aeration time and As with aeration time, aeration tank loadings
treatment plant efficiency.18 in g BOD/m3-d (lb BOD/day/1000 cu ft)
continue to be used even more
though sophis
ORGANIC LOADING PER UNIT VOLUME ticated parameters have been developed.
Organic loading per unit volume is generally Organic loadings per unit volume recommen
expressed in terms of pounds of bod per day dations were presented in the 1952, 1959, and
per thousand cubic feet of aeration tank capac 1960 editions of "Ten States Standards."11-13
ity, or in g bod/hi3-d (lb BOD/day/1 000 cu ft). The 1968 and 1971 editions of "Ten States
It is the authors' understanding that this param Standards" recommended various aeration tank
eter was originated by Karl Imhoff in Germany loadings for the different modifications of the
around 1930. However, the earliest reference activated process. These recommenda
sludge
to it in this country's literature is in a 1946 tions are shown in Table III.14?15
literature review which discussed a paper Metcalf and Eddy, Inc., similarly present
written by Imhoff in 1943.19 This paper loading recommendations for the various modi
recommended that aeration tanks be designed fications of the activated sludge process as
on the basis of an organic loading of 500 g shown in Table IV.17
BOD/m3-d (31 lb BOD/day/1000 cu ft). Also The primary advantage of using an organic
in 1943, Greeley presented a relationship be loading per unit volume parameter for design
tween organic loading per unit volume and is the of
this parameter state
acceptance by
treatment plant efficiency as shown in Table regulatory agencies, many of which use the
II.20 "Ten States Standards" in the planning review
After 1943, references to this parameter are process. while this parameter does
However,
frequent. Another paper by Greeley recom consider the on the aeration
organic loading
mended that aeration tank loadings for con tank, the amount of biomass in the aeration
ventional activated sludge plants should be tank is not considered.
400 to 480 g bod/hi3-d (25 to 30 lb Boo/day/
1000 cu ft).21 ORGANIC LOADING PER UNIT
A 1946 study of five activated sludge plants OF BIOMASS
by the National Research Council showed Organic loading per unit of biomass is gen
some correlation between bod removal and in terms of of bod
erally expressed grams per
the organic loading per unit volume. Plant
TABLE III. Allowable loadings for
efficiency was found to vary from 82 to 96
modifications in the activated sludge process.
percent bod removal at loadings of 110 to 500
g BOD/m3-d (7 to 31.5 lb BOD/day/1000 Allowable
cu Loading
ft).22
lb BOD/
In 1948 Stanley and Berberich studied the
g BOD/ day/1 000
effect of aeration tank loading on treatment Modification m3d cu ft
plant efficiency in 27 activated sludge plants.18
They found a poor correlation between treat
Conventional 40 640
ment plant efficiency and the organic loading High Rate 1 600 100
per unit volume. They found little difference Step Aeration 800 50
in bod removals at loadings ranging from 240 Contact Stabilization 800 50
to 850 g BOD/m3-d (15 to 53 lb BOD/day/ Extended Aeration 200 12.5
lOOOcuft).
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Gagnon et al.
TABLE IV. Recommended loadings for biomass parameter. In quoting lecture notes
modifications in the activated sludge from the 1944 Illinois Sewage Works Short
process. Course it is stated "Experimentation and study
of a great number of under
Recommended plants operating
Loading
normal conditions disclosed that it requires
g BOD/ lb BOD/day/
about two pounds of activated sludge present
Modification m3d lOOOcuft
in the aeration tanks for each of bod
pound
per day in the primary effluent." It is ap
Conventional 320-640 20-40
parent then that organic loading per unit of
Complete Mix 800-900 50-120
biomass parameters evolved from operating
Step Aeration 640-960 40-60
Modified Aeration 1 200-2 400 75-150 experience rather than from design practice.
Contact Stabilization 960-1 200 60-75 In 1944 Okun noted that the use of mlvss
Extended Aeration 160-400 10-25 data provided a better correlation between
Kraus Process 640-1 600 40-100 treatment plant efficiency and the F:M ratio
High Rate 1 600-16 000 100-100 than did mlss data.27 An extensive study of
Pure Oxygen Systems 1 600-4 QPO 100-250
operating results from 45 activated sludge
plants by Haseltine presented the relationship
between organic loading per unit volume and
grams of mixed liquor suspended solids (mlss) shown in Table V.28 other
efficiency Many
per day, g bod/g MLSs-d (lb BOD/day/lb references the same relation
present basically
mlss). Some references use mixed
volatile
liquor
ship between the organic loading per unit of
suspended solids (mlvss) in place of biomass and efficiency.29-33
mlss. This parameter to relate the
attempts There are several references which
bod loading on the aeration tank to the num present
different recommendations for the various
ber of microorganisms available for stabilization modifications of the activated sludge pro
of the waste and is often referred to as the 34> 35
cess.14-16' Probably the most commonly
food to microorganism ratio (F:M).
used of these are the recommendations given
It is very difficult to trace the origin of this
in 'Ten States Standards" and a textbook by
parameter. The literature seems to indicate
Metcalf and Eddy, Inc., which are shown in
that this parameter evolved rather slowly. It Table VI.
was noted earlier that Ardern and Lockett The organic loading per unit of biomass
recognized that as the amount of activated
parameters is generally considered to be more
sludge was increased, the time required for of the actual conditions in the
representative
stabilization of the waste decreased.1 This aeration tank than the other parameters, be
basic concept is very similar to the F:M idea. cause these parameters consider both the
Similarly, in 1926, Harris et al began with the amount of matter to be stabilized and
organic
basic F:M idea and developed a parameter
which also included aeration time.23 Further
indications of the recognition of this idea ap TABLE V. Relationship between organic
peared in the 1930's as it was noted that weak loading per unit volume and efficiency.
wastes required less time for stabilization with
Organic Loading per
comparable mlss concentrations.6'24 How
Unit of Biomass Percent BOD
ever none of these discuss their
papers actually g BOD/g MLSS d Removal
findings in terms of an organic loading per unit
of biomass parameter. 0.1 90
In 1940 Sawyer found that increasing the 0.2 90
mlss concentration from 800 to 3 200 mg/1 0.3 90
r
caused the bod removal to increase from 84 to 0.4 90
97 percent at a constant aeration time.25 0.5 90
Using
his data the authors have calculated that the 1.0 75
1.5 67
F:M ratio varied from 0.6 g BOD/MLSsd (0.6
2.0 62
to 0.15 lb BOD/day/lb).
2.5 58
In 1945 Dreier observed that the concept of 3.0 57
adjusting the mlss concentration to
according 3.5 56
the waste strength was a common practice in 4.0 55
activated sludge plant operation.26 To the 4.5 54
authors' knowledge this is the first paper to 5.0 53
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Aeration Tank Design
the amount of biomass available for stabili TABLE VI. Recommendations for modi
zation. fications of the activated sludge process.
Loading per Loading per
ORGANIC LOADING PER UNIT OF Ten States Metcalf and
BIOMASS PER UNIT TIME Standards Eddy, Inc.
g BOD/g g BOD/g
There have been two parameters of this type Modification MLSSd MLVSSd
developed. One of these is a parameter de
fined as the grams of bod per day per kilogram Conventional 0.25 - 0.5 0.2 -0.4
Complete Mix 0.2 -0.6
of mlss per hour of aeration time per day, g Step Aeration 0.2 -0.5 0.2 -0.4
BOD/kg MLSS-h-d (lb BOD/day/1 000 lb mlss/ Modified or High Rate 1.0 or less 1.5 -5.0
Contact Stabilization 0.2 -0.5 0.2 -0.6
hr). The other parameter is actually more of
Extended Aeration 0.05 -0.1 0.05-0.15
an approach to design. This design approach Kraus Process 0.3 -0.8
consists of running bench scale or pilot plant Pure Oxygen 0.25-1.0
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Gagnon et al.
.
co ioh found in the data when using organic loading
m
per unit of biomass per unit time parameters
was caused by the failure of the parameter to
consider: the chemical character and nutri
tional quality of the organic matter in the
wastewater; temperature; and nitrification or
the stage of decomposition and nitrification
during treatment.18
76 80 84 88 92 96 100
PERCENTBOD REMOVAL
FIGURE 1. Aeration tank loading versus
percent BOD removal by Fair and Thomas.36
The use of these parameters is appealing FIGURE 2. Typical plot of percent BOD
because the three factors generally considered remaining versus MLSS X time by McCabe
to be the most important to treatment plant and Eckenfelder.39
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Aeration Tank Design
STUDY PROGRAM
The study program consisted of using op
erating data from an activated treat
sludge
ment facility to study the relationship between
treatment plant efficiency and aeration tank
loading. This was accomplished by using
computer generated plots of effluent bod con
centration or percent bod removal versus three
of the aeration tank design parameters ex
amined in the historical review. The three
parameters studied were organic loading per
unit volume, organic loading per unit of bio
mass, and organic loading per unit of biomass
unit time.
per CHLORINATION
-?
DATA SELECTION LAKE MICHIGAN
In order to effectively study the load-effi
ciency relationship, it was necessary to select a FIGURE 3. Schematic of Jones Island con
body of data that, as much as possible, did ventional activated sludge wastewater treat
not include factors which would obscure the ment facility.
load-efficiency As a result, data
relationship.
from a large, activated several large industries, the plant experiences
well-operated sludge
plant was considered to be the most desirable. considerably higher organic loadings during
It was felt that the load-efficiency relationship the week than on weekends.
in a large plant would not be affected by shock Data from the west plant of Jones Island
organic or hydraulic loadings as much as in a from January 1970 to March 1971 was selected
smaller plant. It was also necessary to use for analysis. This particular data was selected
data from a plant with a history of good opera for several reasons. Personnel of the Sewerage
tion and sufficient monitoring of the process to District advised that the performance of the
provide the required data. In addition, plant west plant was more consistent than the east
data which included a wide range of aeration plant for various reasons that will not be dis
tank loadings was needed. cussed here. The January 1970 to March 1971
Permission was obtained from the Milwaukee time period was selected because during this
Metropolitan Sewerage District to use operat time the west and east plants were being oper
ing data from the District's Jones Island waste ated as two completely separate plants for an
water treatment facility. A schematic of the EPA funded research project on phosphorus
Jones Island plant is shown in Figure 3. The removal. Pickle liquor was being added to the
Jones Island plant is actually divided into an east plant only while the west plant was used
east plant and a west plant and is designed as the control.
for a total wastewater flow of 757 000 m3/d Since a biological load-efficiency relationship
(200 mgd). Fine screens are used for primary was being examined, it was felt that days dur
treatment. The plant uses
plug flow aeration ing which the plant efficiency might be af
basins. Air is supplied through a "ridge and fected by factors other than aeration tank
furrow" aeration system of porous plates in loading should be eliminated from the analysis.
stalled in the floor of the tanks. Waste acti This would eliminate the effect of such factors
vated sludge from the plant is gravity thick as periodic clarifier overloads, plant upsets or
ened, vacuum filtered, dried and sold as other operating problems. It was felt that the
fertilizer. Because the treatment facility serves effluent suspended solids (ss) concentration
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Gagnon et al.
would provide the best indication of when such the general trend shown in each of these graphs
factors might be affecting the treatment plant indicates that the treatment efficiency increased
efficiency. Table VII provides a summary of as the aeration tank loading increased. This
the effluent ss concentration for the 455-day is contrary to the common belief that the
treatment plant efficiency should decrease as
period.
Based on this analysis it was decided to the aeration tank loading is increased. In
eliminate the days where the effluent sus addition, it should be noted in Figure 4 that
pended solids concentration exceeded 30 mg/1. at the lower loadings the efficiency varied
It was felt that on these days the plant effi widely from 80 to 97 percent. At the higher
ciency would be affected more by the effluent loadings results were more predictable since,
solids concentration than the aera as shown, the varies from
suspended efficiency roughly
tion tank loadings. Some additional days of 90 to 98 percent. Plots of the percent bod
data were eliminated because of missing bod removal versus the organic loading per unit
data, leaving 394 days of data to be analyzed. mass and the organic loading per unit of bio
mass per unit time indicated essentially the
RESULTS same relationships.
The plant data indicated that during the In an attempt to get a clearer picture of the
time period studied the aeration tank loading trends in the data, all the days which had
varied as shown in Table VIII. effluent ss concentrations exceeding 20 mg/1
The effluent bod concentration varied from were eliminated and additional graphs were
3 to 27 mg/1. The percent bod removal based plotted. The results were very similar. The
on the screened wastewater bod varied from effect of wastewater temperature on percent
80 to 98 percent for the days studied. bod removal was also studied. No correlation
the effluent bod concentration was found.
Calculating
versus the organic loading per unit volume Up to this point all of the plots had been
indicated no correlation. Similar results were based on plotting one point for each day of
obtained when the effluent bod concentration data. Since there obviously was much scatter
was plotted versus the organic loading per unit in the data, it was felt that possibly the ob
of biomass or the organic loading per unit of served efficiency on any given day might
biomass per unit time. actually be a function of the aeration tank
Figure 4 shows the results of plotting the loading of several previous days rather than
percent bod removal versus the organic loading the loading on any single day. This idea was
per unit of biomass. All of the data points fell tested by computing the averages of the
within the shaded area indicated on the graph. aeration tank loading and percent bod removal
Although the scatter in the data is considerable, for 30-day intervals. These 30-day averages
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Aeration Tank Design
DISCUSSION
The analysis of the data showed that an
effluent quality of 3 to 27 mg/1 could be pro
duced over a wide range of aeration tank
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Gagnon et al.
loading did not differ for the three types of Activated Sludge Practice." Proc. Amer.
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Aeration Tank Design
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