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Duplex Elements
Automatic Self-Cleaning
& Fabricated Pipeline
Strainers
Solving Your Need for More Reliable Process Systems
with Smarter Technology
Table of Contents
Introduction 2
Introduction to 6
Custom Fabricated Strainers
Automatic Self-Cleaning 19
Strainers Overview
Describes the design of these special strainers and the applications that they are used in.
Automatic Self-Cleaning Strainers Operation 20
How Eaton Automatic Self-Cleaning Strainers work.
27 Application Considerations
29 Technical Information
Automatic Strainer Sizing Information, Automatic Strainer Sample Specifications,
Automatic Strainer Application Worksheet , Fabricated Strainer Application Worksheet,
Technical Data, Standard Cast & Plastic Pipeline Strainers and Bag Filtration Systems
Pipeline Strainers, Bag Filtration Systems & Gas/Liquid Separators
Thousands of different types of HAYFLOW ™ Filter Element… MAXILINE™ Multi-Bag Filter Eaton Separators remove
Eaton Filter Bags are the next generation of filtration. Housing with QIC LOCK cover for 99% of moisture and
available. fast filter media change out. particulate matter from air,
gas, and steam lines.
In September 2005 Eaton Corporation acquired the indus- exact requirements of the application with no compromis-
trial filtration business of Hayward Industries, Inc. The es. Eaton offers Pipeline Strainers in sizes from a tiny 1/4 ”
Hayward filtration business has been integrated into up to a huge 48” pipeline size.
Eaton’s Fluid Power Group as the Filtration Division.
Eaton’s Filtration Division is a global leader in products that BAG FILTRATION SYSTEMS
include pipeline strainers, bag filtration systems, and gas/ Eaton’s Bag Filter Housings and Filter Bags are used by
liquid separators for industrial and commercial custom- industries around the world and are manufactured world-
ers worldwide. Primary markets include general industrial, wide to global standards.Customers can choose from
petro-chemical, pharmaceutical, food and beverage, power a complete line of single and multi-bag filter housings
utilities, marine, and water. designed to meet the needs of the most demanding appli-
cations. The choice of single bag filter housings range from
PIPELINE STRAINERS those suitable for exacting absolute filtration applications to
Eaton’s Pipeline Strainers are used by industrial and com- high quality housings designed especially for cost sensitive
mercial customers to protect their process piping equip- applications...and everything in between. Multi-bag hous-
ment by removing debris from the liquid that flows through ings that accommodate up to 36 individual filter bags for
pipelines. Products include automatic self-cleaning strainers flow rates of up to 4500 gpm are available
as well as manual, duplex, simplex, and Y strainers. Both in a number of different designs. Eaton offers a full range of
cast and fabricated type strainers are made in standard Filter Bags...more than 1500 choices in all. From economical
configurations to meet the needs of most applications. For sewn filter bags for standard applications to welded, multi-
unique, complex, or specialized applications, a Pipeline layered bags for demanding applications. Eaton is helping
Strainer can be designed and manufactured to meet the customers reduce process costs through its development of
2
Introduction
Cast iron simplex This duplex strainer for a 36” pipe- Stainless steel bag filters in both Gas/liquid separators remove
strainer line illustrates Eaton’s single and double length sizes moisture and particulate
custom fabrication capabilities matter from compressed air,
gas, or steam lines
a unique range of proprietary filter bags and elements that are always available to review the needs of an application
offer a compelling, cost effective alternative to more expen- with the customer and recommend specific solutions. This
sive cartridge filter systems. local support extends from initial purchase, to installation,
through start-up and beyond.
GAS/LIQUID SEPARATORS
Eaton’s Gas/Liquid Separators protect expensive system EATON CORPORATION
components, such as turbines, by removing potentially Eaton is a diversified industrial manufacturer with 2009
damaging moisture and particulate matter from air, gas, sales of $11.9 billion. Eaton is a global leader in electrical
and steam lines. Dozens of different models, both cast and systems and components for power quality, distribution,
fabricated, are available to meet customers’ needs world- and control; fluid power systems and services for industrial,
wide. mobile, and aircraft equipment; intelligent truck drivetrain
systems for safety and fuel economy; and automotive
COMMITMENT TO GLOBAL MARKETS engine air management systems, powertrain solutions,
Eaton’s Bag Filtration Systems, Pipeline Strainers, and Gas/ and specialty controls for performance, fuel economy, and
Liquid Separators have each been developed into a global safety. Eaton has 70,000 employees and sells products to
product line which is manufactured worldwide in multiple customers in more than 150 countries. For more informa-
locations to a common design standard yet in compliance tion, visit www.eaton.com.
with local code requirements. This lets Eaton customers
worldwide choose the pipeline strainer, bag filter, or gas/
liquid separator that meets their exact requirements without
compromise. Local sales and technical support specialists
3
Fabricated and Self-Cleaning Pipeline Strainers
ASME Sec. IX certified High-speed CNC machining A custom horizontal Model Component parts are
welders insure the integrity equipment is used to 90 Simplex Strainer ready machined to tight tolerance
of all Eaton fabricated insure conformance to for shipment to a customer. with advanced machining
strainers. specifications and to The strainer has a davit equipment.
maintain the tight tolerances assembly to make cover
required by our customers. removal for access to the
strainer basket a one person
operation.
4
Manufacturing Capabilities
A Model 90 Simplex Strainer Automatic Self-Cleaning Automatic Self-Cleaning This large, advanced design
during manufacture in our Strainer during the Strainer during a final plasma cutting machine
advanced welding shop. initial assembly phase of machining operation. We is just one example of the
construction. All strainers, have the latest equipment so investment that has been
no matter how large that fabrication operations made in equipment needed
or complex, are tested can be done in house. This to fabricate almost any
three ways...for proper insures the integrity of the type of strainer.
operation, conformance to process, reduces the final
all specifications, and then cost, and improves lead
they undergo a complete times.
pressure test.
5
INTRODUCTION To CUSTOM FABRICATED STRAINERS
6
SIMPLEX STRAINER MODEL 90
The Eaton Model 90 Fabricated slide hinge cover is available. This permits
Simplex Strainer has been designed a single operator to open the cover.
for manufacturing flexibility. It can be Eaton strainers can also be designed and
made for pipeline sizes from 1” to 48” in manufactured with special covers to meet
carbon steel or stainless steel although any application requirements.
other materials can be specified. Three
different ratings of flange connections There is a special, unique Eaton strainer
are commonly available: ANSI Class 150, basket for the Model 90 Fabricated
300, and 600. Higher pressures are also Strainer. The basket has a slant top design
available. The strainer features an in-line which improves the flow through the
design that adapts to most applications. strainer and results in significantly lower
pressure drops than would otherwise be
Two different types of covers are available. the case. The slant top design results in
The simplest type is the bolted cover which a more compact basket which weighs
is simple and cost effective and works well less than an ordinary basket and makes
in applications where basket changing is it possible for a single person to remove
infrequent. A davit assembly can also be it from the strainer housing. A real
specified for larger strainers with heavy labor saving feature when it becomes
covers. This makes it possible for a single time to clean or change out the basket.
person to remove the cover of the strainer. Strainer baskets for the Model 90 are
made of stainless steel, although almost
If the strainer will be opened frequently any type of material can be specified.
for basket cleaning, a bolted cover can Basket perforations from 1/32” up to 1”
be less effective because of the time are available and mesh linings in sizes
needed to remove and then tighten the from 20 to 400 mesh for fine straining
bolts. For these applications The Eaton applications can be specified.
Model 90 Strainer can be ordered with a
special, hinged, quick opening cover that The Model 90 Fabricated Simplex Strainer
is secured by swing bolts. This type of will meet the requirements of most 8” Model 90 carbon steel with
quick opening cover can even be adapted simplex strainer applications. It is also bolted cover.
for higher pressure applications. For easy to customize the strainer to meet
medium size strainers, 8” to 16”, a bolted special application requirements.
7
SIMPLEX StraineR MODEL 90
Some common, easy-to-fabricate removes the residual dirt. Backwashing is
modifications are rotated nozzles, offset often regarded as a second step, used to
nozzles, and horizontal-vertical flow. remove dirt not removed by backflushing.
Rotated inlet and outlet nozzles such
as a right angle design can eliminate Steam jacketing is another option
the requirement for an elbow in the available for fabricated strainers. Steam
downstream piping. Offset nozzles, jacketing is used to maintain critical
lowering or raising either the inlet or fluid temperatures through the strainer.
outlet nozzle, can often eliminate serious High temperatures are often required
alignment and support problems. The to process and transport highly viscous
horizontal-vertical design with the flow fluids. This modification is designed so
exiting the strainer at a 90 degree angle that there is no impact on the function
can simplify the installation of a strainer or normal maintenance of the strainer.
in an already existing piping system. Steam jacketing is available in carbon
steel and type 316 stainless steel for
Fabricated simplex strainers can also service up to 450°F.
be designed with a backflush/backwash
option. In these designs a piping Eaton Model 90 strainers can be designed
connection with an on/off backflush valve and fabricated to ASME section VIII
is fabricated at the strainer bottom and and ANSI B31.1, .3, .4, .7, and .8 codes.
has a connection to the bottom of the Welders are qualified to ASME Sec. IX.
strainer basket. When solids accumulate
in the bottom of the basket, the backflush Contact us today to
Special Model 90 strainer with off- valve is opened and the differential discuss your special
set nozzles, quick open cover, and pressure between the operating pressure fabricated simplex strainer
flanged drain and the backflush system removes the requirements.
solids without shutting the system down.
Backflushing is often supplemented by a
back washing operation.
8
SIMPLEX StraineR MODEL 90
• Sizes from 4” to 24” - As Standard • Two cover types available: quick opening
• Available in Carbon Steel - Stainless Steel* hinged & bolted blind
• Flanged ANSI Class 150 and 300 - As Standard • Davit assembly optional
• Flanged Class 600 and higher - Available on • Basket material: stainless steel, 1/32” to 1/2”
request perforation diameter. 20 to 400 mesh linings
also available.
*SSTL strainers include carbon steel, external non-wetted fasteners as standard
4 16 16 14 8 /4
1
9 /2
1
8 /8
5
1 21 45 147 81 219 4 16 16 14 9 /2
1
8 /8
5
1 21 9 122 9 158
5 16 17 /2
1
15 9 /2
1
11 10 /4 3
1 22 45 153 81 237 5 16 17 /2
1
15 11 /4 1
10 /4 3
1 22 9 128 9 176
6 20 21 17 9 /2
1
11 10 /4 3
1 24 70 203 127 328 6 20 21 17 11 /4 1
10 /4 3
1 24 12 168 12 236
8 22 23 21 11 12 /2 1
12 /4 3
1 /2
1
28 110 281 184 407 8 22 23 21 13 12 /4 3
1 /2
1
28 15 226 15 278
10 32 33 25 13 14 /2 1
16 1 /2
1
33 170 450 307 710 10 32 33 25 15 /4 3
16 1 /2
1
33 30 360 30 483
12 35 36 28 14 /2 1
16 18 1 /2
1
39 209 644 390 1024 12 35 36 28 17 /4 3
18 1 /2
1
39 37 535 37 734
14 37 38 33 15 /4 3
17 /2 1
20 2 45 272 951 492 1397 14 37 38 33 19 /4 3
20 2 45 46 804 46 1030
16 42 43 36 18 /4 1
20 24 2 49 411 1409 754 2011 16 42 43 36 23 /4 1
24 2 49 68 1188 68 1437
18 42 43 39 18 /4 1
20 24 2 53 411 1486 754 2127 18 42 43 39 23 /4 1
24 2 53 68 1255 68 1553
20 43 44 /2
1
44 21 /4 3
24 30 2 59 411 1553 754 2231 20 43 44 /2
1
44 27 /4 3
30 2 59 71 1322 71 1656
24 48 49 /4
3
60 21 /4 3
24 30 2 78 681 2291 1403 3497 24 48 49 /4
3
60 27 /4 3
30 2 78 88 1860 88 2344
Dimensions are in inches Dimensions are in inches ** Force required to lift cover
in lb.
These dimensions are for reference only. For installation purposes, request certified drawings.
These dimensions are for reference only. For installation purposes, request certified drawings.
9
SIMPLEX StraineR MODEL 90
COVER OPENING OPTIONS:
Maintenance problems can result if proper consideration is not given to the process involved in removing
and replacing strainer access covers. This is particularly true in sizes larger than 8” where the cover weight
can easily exceed 150 pounds, in which case additional personnel and equipment may be required. The
Eaton designs listed below were developed to eliminate the problems associated with this process.
The quick opening hinged cover The cover lift davit can reduce any The slide hinge in medium size
is available on most fabricated cover lift process to a one man ranges (8”-16”) permits a single
strainers. It has the added advantage operation. operator to engage the hinge and
of swing bolts, and is particularly open the cover.
helpful if the access is on the vertical
or bottom.
Right angle design can eliminate By lowering or raising either nozzle, The above right angle design is
the requirement for an elbow in the serious alignment and support especially appropriate for existing
downstream piping. problems can be avoided. piping, and is typical of the many
modifications that are possible.
10
OPTIONS
BACKFLUSH/BACKWASH OPTION:
Custom fabricated simplex and duplex strainers are available with this important option.
(A) Valve closed - dirt accumulated (B) Valve open - dirt removed thru
backwash piping.
In many systems, particularly where solids are heavy and well defined, dirt accumulates as shown above
(A). When the backflush valve is open, (B), the differential pressure between the operating pressure and the
backflush system removes the dirt, all without shutting the system down. This simple process is referred to
as backflushing.
Backwashing occurs when backflushing is supplemented by fluid flowing, under pressure, in the reverse
direction into an empty strainer. This flow reversal backwashes the element and removes the residual dirt.
Backwashing is often regarded as a second step, used to remove dirt not removed by backflushing.
Steam jacketing is available in carbon steel and 316SS for service up to 450°F. Steam jacketing is used to
maintain critical fluid temperatures through the strainer. High temperatures are often required to process
and transport high viscous fluids.
11
11
DUPLEX StraineRS
Two different types of covers are avail-
able for both the Model 900 and 950.
The simplest type is the bolted cover
which is cost effective and works well
in applications where basket changing
is infrequent. A davit assembly can also
be specified for larger strainers with
heavy covers. This makes it possible for a
single person to remove the cover of the
strainer.
The Model 900 is available in carbon or Strainer baskets for the Model 900 and
stainless steel in sizes from 1” to 48” and 950 are made of stainless steel, although
comes with either 150# or 300# flanged almost any type of material can be speci-
connections. The inlet and outlet of the fied. Basket perforations from 1/32” up
strainer are in the same plane. to 1/2” are available and mesh linings in
sizes from 20 to 400 mesh for fine strain-
The Model 950 is available in carbon or ing applications can be specified.
stainless steel in sizes from 1” to 48” with
either 150# or 300# flanged connections.
The Model 950 has an offset inlet and
outlet, with the inlet located above the
outlet.
12
MODELS 900 & 950
Typical Basket & Screen Effective Area
Strainer Pipe Size Perforation Nominal Area Gross Screen Ratio Free Area
Model in. Size - in. of Pipe (sq in) Area (sq in) Free Area (sq in) to Pipe Area
Eaton Model 900 and 950 Fabricated Duplex Strainers will often required to process and transport highly viscous
meet the requirements of most duplex strainer applica- fluids. This modification is designed and effected without
tions. It is also easy to customize the strainers to meet any impact on the function or normal maintenance of the
special application requirements. Often it is thought that a strainer. Steam jacketing is available in carbon steel and
custom designed duplex strainer is required for an appli- type 316 stainless steel for service up to 450°F.
cation. Then on examination of the Model 900 or 950 it is
found that a few simple modifications of the basic design Eaton Model 900/950 strainers can be designed and fabri-
results in a strainer that fits the application perfectly and cated to ASME section VIII and ANSI B31.1 codes.
at significant cost savings over a custom design.
13
13
DUPLEX StraineRS
MODEL 950 Duplex Strainers
F F
2 ”
8 /16
11
11 13 /4
1
36 /8
3
39 22 11 5
/8 6 /8
5
61 18 61/4
4 ”
13 13 /2 1
17 /2
1
48 /2
1
47 /8
1
24 /2
1
12 5
/8 8 /8
5
75 12 71/2
6” 16 16 22 60 571/4 32 13 5
/8 103/4 92 12 8
8 ”
21 /4 1
21 25 /8
5
72 /4
1
73 /2
1
44 15 5
/8 14 128 15 81/2
2 ”
9 /16
7
12 /2 1
13 /8
5
38 /8
5
39 /2
1
22 11 5
/8 6 /8
5
61 18 61/4
4 ”
13 /16
13
15 17 /8
7
50 /4
3
48 24 /2
1
12 5
/8 8 /8
5
76 12 71/2
8 ”
22 /4 1
23 26 /4
1
75 /2
1
74 /4
3
44 15 5
/8 14 129 15 81/2
2” 8 /16
11
9 /2
1
131/4 363/8 40 22 11 5
/8 65/8 62 18 61/4
3 ”
10 /4 1
9 /2
1
14 38 44 /2
1
26 /2
1
11 5
/8 6 /8
5
68 31 61/4
4” 13 10 /2 1
171/2 48 49 241/2 12 5
/8 85/8 76 12 71/2
6 ”
16 13 22 57 60 32 13 5
/8 10 /4 3
95 12 8
8” 21 /4 1
13 /2 1
255/8 70 77 44 15 5
/8 14 132 15 81/2
Consult Eaton for larger sizes. Dimensions are for reference only.
14
14
MODELS 900 & 950
MODEL 900 with Bolted Cover
Size A B C D
6” 635/8 223/4 351/2 23
Model 900 with Quick
8” 75 /4
1
22 /4
3
35 /2
1
27
Open Covers
10” 91 24 40 31
12” 107 /2 1
27 45 39
14” 1181/8 29 49 39
16” 131 /8 1
29 53 42
18” 1391/4 30 54 42
20” 154 /4 1
35 65 48
24” 1691/4 35 65 53
Consult Eaton for larger sizes. Dimensions are for reference only.
15
15
Tee-TYPE StraineRS
The Model 91 Fabricated Tee Strainer results in very low pressure losses. This
is available in carbon steel or stainless low pressure drop makes it ideal for
steel with ANSI Class 150, 300, or 600 applications such as condensate and
flanges or butt weld piping connections. boiler feed pump suction where water
Sizes are available for pipelines from quality is good and pressure drop is
2” up to 48”. This type of tee strainer critical.
is typically used for pump protection or
other low solids applications. Two different types of covers are
available for the Model 91. The simplest
The Eaton Model 91 Tee Strainer offers type is the bolted cover which is cost
several advantages over other strainer effective and works well in applications
designs. The strainer is very compact, where basket changing is infrequent. A
important in applications where space davit assembly can also be specified for
is restricted. Unlike most other strainers larger strainers with heavy covers. This
the Model 91 can be used in both makes it possible for a single person to
Model 91 with quick open cover.
vertical or horizontal installations. A real remove the cover of the strainer.
time saving feature of the Model 91 Tee
Strainer is that the strainer screen can If the strainer will be opened frequently
be cleaned without draining the strainer for basket cleaning, a bolted cover
vessel. is less effective because of the time
needed to remove and then tighten
In many applications the most the bolts. For these applications, there
important feature of the Model 91 is its is a special, hinged, quick-opening
very low pressure drop as compared cover that is secured by swing bolts.
to other types of strainers. The This type of quick-opening cover can
combination of a convoluted strainer even be adapted for higher pressure
screen and unrestricted flow path applications.
16
MODEL 91
Strainer screens for the Model 91 are
made of stainless steel – although almost
any type of material can be specified.
Screen perforations from 1/16” up to 1/2”
are available and mesh linings in sizes
from 20 to 60 mesh for fine straining
applications can be specified. The unique
convoluted design of the strainer screen
doubles the screen area and completely
changes the dirt accumulation pattern
on the screen. This makes more effective
use of the screen’s straining area and
increases the time between screen
cleanings.
17
Tee-TYPE StraineRS
• Sizes from 2” to 24” - As Standard Advantages include:
• Larger Sizes up to 48” - Available on request • Compact design
• Available in Carbon Steel - Stainless Steel* • Vertical or horizontal installation
• Flanged ANSI Class 150 and 300 - As Standard • Basket can be cleaned without draining
• Convoluted element design doubles the screen area and
• Flanged Class 600 - Available on request
completely changes dirt accumulation pattern.
*SSTL strainers include carbon steel, external non-wetted fasteners as standard
Butt Weld Connections Flanged Connections Class 150 Class 300 Butt Weld Connections Flanged Connections Class 150 Class 300
Class 150 Class 300 Class 150 Class 300 Class 150 Class 300 Class 150 Class 300
Nom A C A C A C A C E Cover Unit Cover Unit Nom A C A C A C A C E Cover Unit Cover Unit
1 1 2 2 1 1 2 2
Size Size ** **
2 5 51/4 5 61/8 10 53/4 101/2 61/8 13 4 25 8 38 2* - - - - - - - - - - - - -
6 111/4 101/8 111/4 11 181/4 101/8 19 11 22 26 110 50 206 6 111/4 91/4 111/4 91/4 181/4 91/4 19 91/4 22 5 108 5 142
8 14 121/8 14 13 22 121/8 223/4 13 25 45 185 81 336 8 14 111/8 14 111/8 22 111/8 223/4 111/8 25 9 156 9 208
10 17 133/4 17 15 25 133/4 261/4 15 29 70 324 127 491 10 17 131/2 17 131/2 25 131/2 261/4 131/2 29 12 231 12 330
12 20 153/4 20 171/8 29 153/4 301/4 171/8 31 110 410 184 730 12 20 155/8 20 155/8 29 155/8 301/4 155/8 31 15 342 15 458
14 22 173/8 22 183/4 32 173/8 331/4 183/4 38 131 615 236 966 14 22 171/8 22 171/8 32 171/8 331/4 171/8 38 20 435 20 610
16 24 181/2 24 20 34 181/2 351/2 20 41 170 776 307 1264 16 24 185/8 24 185/8 34 185/8 351/2 185/8 41 26 540 26 781
18 27 205/8 27 221/8 38 205/8 391/2 221/8 46 209 920 390 1587 18 27 211/8 27 211/8 38 211/8 391/2 211/8 46 32 660 32 990
20 30 223/8 30 237/8 413/8 223/8 423/4 237/8 51 272 1180 492 1980 20 30 235/8 30 235/8 413/8 235/8 423/4 235/8 51 40 806 40 1222
24 34 247/8 34 263/8 46 247/8 471/4 263/8 56 411 2190 594 2722 24 34 271/8 34 271/8 46 271/8 471/4 271/8 56 58 1085 58 1755
Dimensions are in inches Dimensions are in inches ** Force required to lift cover in lb.
These dimensions are for reference only. For installation purposes, request certified drawings. These dimensions are for reference only. For installation purposes, request certified drawings.
18
Automatic Self-Cleaning Strainers
19
Automatic Self-Cleaning Strainers
tions created by the convolutions and/or
10” Model the vertical collector bars in the element.
2596 strainer
When cleaning is required the automatic
backwash valve opens the system to
atmosphere, causing a high velocity
reverse flow across the isolated section
of the screen. Dirt and debris are flushed
from this segment of the screen into the
backwash arm and out of the strainer via
the backwash piping. During the back-
washing cycle the main flow is uninter-
rupted and continues to be strained in the
normal manner. A manual throttling valve
is recommended after the control valve.
Thus, backwash flow can be regulated
and balanced for optimum performance
and reduction of water loss.
20
Automatic Self-Cleaning Strainers
Upper Seal
DuraWedge® Ring
Screen Element
Clean
Strained Rotating Hollow
Fluid Outlet Backwash Arm
Debris-Laden
Fluid Inlet
Lower Seal
Ring
Backwash Outlet
DuraWedge® DuraWedge®
Screen Element Screen Element
Reinforcing Reinforcing
Bands Bands
Dirty Fluid From Dirty Fluid From
Inlet Nozzle Inlet Nozzle
Collector Bars Collector Bars
Backwash
Arm
Top Top Debris-
Laden Flow
Opened To
View
Debris-Laden
Flow From Inlet View From Inlet Atmosphere
Dirty Fluid
Rotating Reverse Discharged
Strained Full Flow Flow Through
Continuous Backwash Backwash
Flow Arm Piping
Strained
Continuous Debris-Laden Fluid Carried
Rotating Full Flow Hollow Away Through Backwash
Backwash Arm Piped To Flow
Piping
Atmosphere
21
Automatic Strainers
Application Limits
C
1/4˝ [6] NPT
VENT
HEIGHT Cast Iron Class 125 Flange (-20° to 150°F) 200 psi (2”- 8”)
FOR
COVER
REMOVAL
Cast Stainless Steel Class 150 Flange (-20° to 100°F) 275 psi (2”- 4”)
CERTIFIED BY
EATON
FILTRATION, LLC
MAWP PSI @ °F
MAEWP PSI @ °F
Optional Features
MDMT °F @ PSI
SERIAL NO.
YEAR BUILT
P/N
B
Stainless steel, copper nickel, monel, aluminum bronze, and
1/4˝ [6] NPT
FLOW
DIFFERENTIAL PRESSURE, PSI other materials of construction. ASME code stamp.
GAUGE TAPS
EATON INLET
.01 .02 .03 .04 .05.06 .08 1 2 3 4 5 6 8 10
.01
A
Approximate Dimensions (in) Approximate Weight (lb)
DRAIN BW
1 0.23
FRONT VIEW
2˝
2 0.45
3” 6 40 /2
1
42 /2
1
15 344 399 164
3˝
3
4
4˝ & 4˝ L
4” 7 42 44 15 353 413 164
5
6
6˝
8 4”L 8 52 55 23 /2
1
805 998 438
10 2.27
8˝
6” 8 55 58 23 1/2 836 1081 438
20 4.54
Optional Features
•Stainless steel, copper nickel,
monel, aluminum bronze and
other materials of construction. Approximate Dimensions (in) Approximate Weight (lb)
•ASME Section VIII, Div. 1. code A B C D E F G J K M P L Dry Wet Cover
stamp available.
•Flanged, screwed or socket 10” 38 /4
1
19 /4
3
35 /4 64 /4
3 3
90 8 /16 2
9 7
/8 10 /16 12 /2
11 1
24 /2 1,840 2,615 705
1
16” 44 22 /2
1
42 /16 76 /2 112 8 /16 2
5 1 9 7
/8 10 /8 13 /2
7 1
295/8 2,850 4,400 1,050
Specific descriptions and construction details illustrated may vary slightly from equipment furnished. We reserve the right to revise or discontinue equipment or design features without notice. We recom-
mend that you review performance and application data with us prior to final design.
22
Technical Information
Model 2596 Fabricated
Carbon Steel and Stainless Steel
Sizes 10” Thru 30”
Application Limits Optional Features
Fabricated strainers are designed
within the limits of the customer’s
• Stainless steel, copper nickel,
monel, aluminum bronze and
specifications and design criteria other materials of construction.
along with any applicable code
• ASME Section VIII, Div. 1. code
requirement. i.e. ASME Section Vii stamp available.
Div. 1.
• Flanged, screwed or socket
weld backwash connections
(steel unit only).
10” 38 30 88 90 40 2 16 3
/4 22.13 1,200 2,400 650
12” 42 30 88 90 40 2 18 /4
3
26.13 1,300 2,700 700
Specific descriptions and construction details illustrated may vary slightly from equipment furnished. We reserve the right to revise or discontinue equipment or design features without notice. We recommend
that you review performance and application data with us prior to final design.
23
AUTOMATIC Strainer
Applications
Eaton Automatic Self-Cleaning Strainers are
typically used in a wide variety of applications
such as cooling water from ponds, lakes or riv-
ers, cooling towers, plant service water, boiler
feed water, secondary effluent, irrigation, and
municipal water intake for equipment protec-
tion. Continuous flow is assured and protection
is provided for nozzles, pumps, valves, heat
exchangers and other process equipment.
These high quality strainers can also handle
other liquids with water-like viscosities such as
water based machine tool coolant successfully.
The limiting factors are the level of solids content
and the ability to handle the backwash discharge
flow. 5 - 24” Eaton Model 2596 units with backwash assist pumps installed at a
waste water treatment plant
Eaton Automatic Self-Cleaning Strainers will
significantly reduce maintenance costs, due to
a design that reduces the number of internal
parts to ensure the strainer is easy to access and
maintain.
Eaton Automatic Self-Cleaning Strainers provide
uninterrupted flow, a major consideration in Typical Applications
plant operation. They are a worthwhile invest-
ment in applications where frequent cleaning of Irrigation systems where low head is
large size lines or installations in remote loca- commonly encountered.
tions is encountered. These strainers also pro-
vide worry-free operation. Unexpected problems Fire protection/general service water from
such as high system differential pressure due to ponds and lakes.
a dirty strainer basket resulting in downtime or
unscheduled maintenance will not occur. Installations on the suction side of service
Eaton Automatic Self-Cleaning Strainers are water pumps.
ideal as replacements for both simplex or duplex
manual strainers because of their reliability and Intake water for plants from rivers, bays, etc. where
low maintenance requirements. head variations occur.
24
Screen Elements
DuraWedge Element ®
Convoluted Element
DuraWedge® is a nonclogging, rugged stainless steel This is a sturdy, economical stainless steel element for
straining element constructed from vee-shaped profile general service use. It is ideal in applications where
wire. Available only from Eaton. leaves, twigs and large amounts of miscellaneous
debris are encountered.The generous spaces created
Features by the convolutions provide an area for the debris
•T
wo point contact straining from the “smooth” to collect. “Packing” does not occur due to the
side prevents plugging or packing of debris and
particles. gradual contoured shape of the convolutions.During
backwashing the debris is easily dislodged and carried
•E
ffective dislodging of dirt, debris and fibers from away through the backwash arm and out of the
the element during backwash. This is accomplished
by the increased velocity of the reverse flow (during strainer.
backwash) from the “open side” of the vee.
Features
•F
iber stapling is reduced because of smooth surfaces •C
ircumferential reinforcing bands for added
and the design contour of the profile wire. resistance to pressure and flexing ensures long
•V
ertical collector bars form spaces to accumulate service life.
debris and dirt, preventing snow plowing of • Cartridge design for easy removal and cleaning.
materials by the rotating backwash arm and port
shoe. •C
onvoluted sections are individually isolated by the
port shoe during backwash for increased
• No bypass. Elements are sealed. cleaning efficiency.
•L
onger service life. All-welded design with •N
o snow plowing. Convoluted profile provides
circumferential reinforcing bands provides structural collection spaces for debris.
integrity.
• Extended area design offered only by Eaton.
• No bypass.
• Sinterbonded mesh available - An Eaton exclusive.
STANDARD OPENINGS STANDARD OPENINGS
DuraWedge Element Convoluted Perf Element
Model 2596 - 2” to 8” - 1/16, 1/32, 0.015” Model 2596 - 2” to 8” - 1/8”, 1/16, 1/32
Model 2596 - 10” to 16” - 1/8”, 1/16”, 1/32”, 0.015”, Model 2596 - 10” to 16” - 1/8”, 1/16, 1/32
0.009” Model 2596 - 18” to 24” - 5/32”, 1/8”, 1/16”
Model 2596 - 18” to 24” - 3/16”, 1/8”, 1/16”, 1/32”,
Convoluted Mesh Element
0.015”, 0.009”
Model 2596 - All Sizes - 40 mesh (0.015”),
60 mesh (0.009”), 80 mesh (0.007”)
Note: Screen element selection is important. A smaller than required opening will reduce the efficiency of the system.
Please contact Eaton for prompt expert assistance to ensure proper element/strainer selection.
25
Self-Cleaning Strainer Components
Typical Construction
Features:
1
Quality Construction
Eaton Automatic Self-Cleaning Strainers are designed 2
and constructed in general accordance with ANSI and
ASME Section VIIII, Division 1. A Code Stamp is avail-
3
able. Seismic qualification is also available.
idLTM Seal
The unique Eaton idL Shaft Seal replaces older style 4
packing and prevents troublesomeleakage. This spe-
cial quad seal means that the strainer always stays
dry and clean in service with no process media leak- 5
ing down the sides of the strainer.
26
Application Considerations
Debris
Cleaning of the straining element is accomplished by
utilizing the pressure differential between line pressure
and atmosphere. When the backwash valve is opened to
atmosphere during the cleaning cycle, a portion of the
strained fluid reverses flow back across the section of
element being cleaned, lifts off the debris, and ejects the
debris out of the strainer.
Backwash Requirements
The quantity of fluid required to clean a straining element
is dependent upon the type and quantity of debris. Under
normal conditions, approximately 5 percent of the line flow
will be used for cleaning of the straining element during
the cleaning cycle. The loss of fluid through the backwash
can be minimized by adding a manual throttling valve
downstream of the automated valve.
27
Control Systems
Design and Operation Modes of Operation
Eaton Automatic Control Systems (ACS) are specifically By operating the selector switch, the controls can be easily
designed to monitor and switched to either of two modes: automatic intermittent or
operate the backwash cleaning continuous backwashing.
system of Eaton Automatic The automatic intermittent mode is adjustable by setting
Strainers. They are simple to the timer in the panel that controls the frequency of
operate, reliable and easily backwashing and the “open” time of the backwash valve.
maintained. The design allows The settings will depend on the individual installation.
field adjustments to suit Predicting average times is difficult because conditions
the demands of the service vary. Experience will dictate the optimal settings. Field
conditions, ensuring adjustments should be made to suit the application.
effective cleaning
with a minimum use The differential pressure switch must also be set. Two
of backwash fluid. PSID above the clean reading is the setting recommended.
This switch will compensate for sudden high loadings by
overriding the time cycle and initiating backwash should the
Three basic systems,
differential pressure rise above the programmed setting.
ACS-1, ACS-2 and
A secondary delay timer will continue the cleaning for 60
ACS-3 are available.
seconds beyond that point. The time delay can be varied
Optional designs to meet specific requirements with from 1 to 150 seconds.
special wiring arrangements, panel boxes (NEMA 7, 9),
control valves, and air actuation among others, can be The continuous backwashing mode is positive, efficient
furnished. and practical where the backwashing fluid can be recycled
to its source. It is also desirable, and sometimes necessary,
ACS-1 Standard Control System Components to use this mode when very high solid loadings are
encountered.
This system features a NEMA 4 rated (water and dust tight)
panel box complete with adjustable timer, differential This mode is initiated by placing the backwash switch
pressure override, 10 amp control relay for backwash on the panel in the “on” position. Manual operation of
valve activation, display lights to indicate Power On – the system can be controlled with this switch, opening
Backwash Valve Open – and High Differential Pressure. A or closing the backwash valve as desired. Returning it to
selector switch is also included to manually control the “auto” will restore the intermittent cycling as set.
backwash valve functions of Off or On-Auto. The panel
also has contact terminals for a motor starter and an In both the automatic intermittent and continuous
external alarm connection. The panel requires 110 VAC backwashing modes the backwash arm continuously
input and is CSA approved, UL approval is available as an rotates at a low 2-4 RPM.
option. The panel has a differential pressure switch and an
electrically-actuated ball valve that controls the backwash
Differential Pressure Switch
function. With Model 596LPD for low pressure systems, an
electrically-operated butterfly valve is included to control A diaphragm-type differential pressure switch is a standard
the external source of cleaning water. component in all Control Systems. It provides protection
for the strainer and element, initiating backwash should a
high differential pressure occur between timed cleaning
ACS-2 Standard Control System Components intervals.
This system has all of the features of the ACS-1 and
includes a motor starter in addition to the other standard Backwash Valve
equipment.
Electrically actuated (115 VAC/60 Hz) ball valves are also
standard in the Control Systems. Materials of construction
ACS-3 Standard Control System Components are suitable for water service. Other materials, valve types
This system has all of the features of the ASC-2 system and pneumatic actuation are optional.
and includes a 460V/120V dual voltage transformer.
Backwash Valve Sizes
Motors
Strainer
An electric motor and gear box are furnished as part of 2”, 3”, 4” 6”, 8” 10 thru 20” 24”, 30” 36”, 42” 48”
Size
the strainer. The standard TEFC motor is 120/220V, Single
phase 60 Hz, or 230/460V Three Phase 60 Hz, at customer Valve
1” 11/2” 3” 4” 6” 8”
option. Other motors are available. Size
28
Automatic STrainer Sizing
SUSPENDED SOLIDS SIZING CHART
Basic Guidelines AND CONVERSION TABLE
1. Insure that the pipeline flow velocity falls within the SUSPENDED SOLIDS /
CONVERSION TABLE
standard design range of the strainer. LB /
PPM % 1000 GAL
10000 1.0 80
2. S
elect the correct screen and opening size, don’t make
8000 .8 60
smaller than necessary. 6000 .6
40
3. T
he quantity, type and nature of debris to be removed 4000 .4
are considered. 20
2000 .2
4. The strainer meets the design pressure and
10
temperature requirements of the pipeline.
1000 .1 8
800 .08 6
5. B
ackwash line should discharge to atmosphere in close
600 .06
proximity to the strainer. 4
400 .04
STANDARD DESIGN RANGE
.4
2. Inlet flow velocity to the strainer should be in the 6 to
40 .004
10 feet per minute range. There may be applications
.2
where the operating flow will fall outside the normal
20 .002
design range. When this occurs, please contact Eaton for
.1
recommendations.
10 .001 .08
8 .0008 .06
3. M
inimum operating pressure is 20 PSI for standard units. 6 .0006
.04
Consult Eaton for equipment options when the system 4 .0004
pressure is less than 20 PSI.
.02
2 .0002
4. S
uspended solids should not exceed 200 PPM or 0.02% of
.01
volume. For heavier loadings consult Eaton. 1.0 .0001 .0083
29
Strainer SIZING CHART
40000 48"
36"
20000
30"
24"
10000
8000 20"
6000
16"
FLOW – GALLONS PER MINUTE
4000 14"
12"
2000 10"
8"
1000
800
6"
600
400
4"
200
3"
100
80 2"
60
40
20
10
1 2 3 4 5 6 7 8 9 10 11
VELOCITY – FEET PER SECOND
30
Automatic STrainer Sample Spec
Design 3. T
he element shall have stainless steel “cap rings” at
1. T
he Automatic Self-Cleaning Strainer shall be a Eaton both ends to prevent bypass of dirty fluid. Reinforcing
Strain-O-Matic® Model 596 or 2596. circumferential bands shall also be provided for struc-
tural strength.
2. S
trainer Design Parameters:
Strainer Inlet Size ______ in. Materials of Construction
Flow Rate___________ GPM The strainer body shall be (iron, carbon steel, stainless
Working Pressure __________ PSI (Min. 20 PSI) steel, bronze) and shall be appropriate for the service con-
Design Pressure ___________ PSI ditions.
Design Temperature _________°F
Max. Allowable Pressure Drop ______ PSID All components shall be of ASTM designed materials suit-
Solids Loading ______ PPM able for the service conditions and consistent with good
Design shall be in general accordance with ANSI and engineering practice.
ASME Sec. VIII Division 1.
Control System
3. For ease of maintenance the strainer shall be designed The system shall be capable of automatically controlling
so the entire operating assembly, motor, gear reducer, and monitoring the strainer’s operation.
cover, backwash arm assembly, bearing housing and ele-
ment lift from the strainer body as a complete unit. The system shall have the following components.
4. For backwashing efficiency the entire open area of the The motor shall be a low HP TEFC single-phase 110/220V
backwash port opening shall be in close proximity to or three-phase 230/460V with a gear reducer to drive the
the full length of the screen section being backwashed. backwash shaft.
Additionally, the entire backwash arm shall have a
full-flow opening throughout the entire passage to the A NEMA 4 control panel shall be furnished with three indi-
backwash piping. The backwash arm shall not contact or cator lights (Power On, Backwash valve Open and High
scrape the screen at any point. differential Pressure); a 3-position selector switch (Off-
On-Auto) to control the backwashing cycle; and contacts
Screen Element for external alarm. (Motor starter and/or transformer are
1. Media Design parameters (check one): optional as specified).
2. T
he element shall be a one-piece cartridge design for
ease of removal and cleaning.
31
Automatic Strainer Application Worksheet
Self-Cleaning Strainers
GENERAL
Service Application:
Market Code: (check one)
q Industrial q Municipal q Power q Petroleum
Liquid To Be Strained:
Specific Gravity , Viscosity (CPS/SSU) , Temp. (°F)
Flow Conditions
Flow (gpm): , Maximum , Minimum , Vel (ft./sec)
Operating Pressure (psi): , Normal , Design , Minimum
Operating Temperature (°F): , Normal , Design , Minimum
Max. Allowable Press. Drop (psi) Clean , Dirty
Contaminant
Solids To Be Removed: , q Hard q Soft q Sticky q Fibrous
Solids Concentration: ppm, %WT, % Volume
Particle Size: microns or inches
Element: q Perforated q Mesh q DuraWedge® Element
Strainer Construction
Model 2596: q Cast Ductile q Fab Steel q Fab Stainless
q Cast Iron q Cast Steel q Cast Stainless
q Cast Bronze q Fab Steel q Fab Stainless
Pipeline Size (Inches):
End Connections: q Flanged q 125# q 150# q Other
Motor
Frame: q TEFC q TENV q Other
Power Supply: q 120V, 1 PH, 60 Hz q 230/460 V, 3 PH, 60 Hz, q other
Special Comments:
Control Package
Type: q ACS-1 q ACS-2 q ACS-3
Special Requirements or Options:
OTHER SPECIFICATIONS/REQUIREMENTS:
32
FABRICATED Strainer Application Worksheet
Simplex, Duplex and Y Strainers
LIQUID TO BE STRAINED
specific gravity , Viscosity (cps/ssu), Temp. (°F)
Flow Conditions
Flow (gpm): , Maximum , Minimum , Vel (ft./sec)
Steam or Gas flow: , STD CU ft/MIN (scfm) , or lb/hr ,
(give minimum working pressure for gas applications)
Operating Pressure (psi): , Normal , Design , Minimum
Operating Temperature (°F): , Normal , Design , Minimum
Max. Allowable PRessure drop: Clean psi, Dirty psi
Can Flow basket be interrupted to clean strainer basket? q Yes q No
Contaminant
Solids To Be Removed: , Are They? q Hard q Soft q Sticky q Fibrous
Solids Concentration: ppm, %WT, % Volume
Particle Size: microns or inches
Mesh or perforation
Strainer Construction
body cover: q stainless steel q carbon Steel q other specify
Pipe Size (Inches):
End Connections: q threaded q socket weld q butt weld q flanged
q ansi q 150 lb q 300lb q 600lb q Other
o-ring material: q viton® q buna-n q Other
OTHER SPECIFICATIONS/REQUIREMENTS:
The data contained in this publication are correct to the best of our knowledge. However, we do not assume any liability for the accuracy or complete-
ness of such data. The final determination of suitability of product information, use intended, manners of that is, or infringement of patents, is the
responsibility of the user.
33
Technical Data
Flow Conversion
M3/hr = 3.671 I.G.M.
Factors
I.G.P.M. = 41.14 Barrels/Day
To convert from one unit to another, locate the starting unit in the left hand column. Multiply by the factor shown horizontally to the right under the desired unit.
34
Technical Data
Viscosity SSU Engler
Equivalents (Saybolt seconds Centipoise Degrees Redwood
Universal) 20oC Standard
30 1 – –
50 5 2 44
100 20 3.5 88
200 40 16 175
300 65 30 263
400 85 43 350
500 105 57 440
600 130 72 525
700 150 90 615
800 175 115 700
900 195 132 790
1000 210 150 880
2000 425 350 1750
3000 625 540 2600
4000 860 740 3500
5000 1050 930 4550
6000 1300 1120 5250
7000 1500 1320 6150
8000 1700 1510 7300
9000 1920 – –
10000 2150 – –
35
Pipeline Strainers, Bag Filtration Systems & Gas/Liquid Separators
Pipeline Strainers Gas/Liquid Separators Choosing the correct filter bag is critical
to the success of your application. Don’t
Eaton provides the most complete Eaton brand Gas/Liquid Separators
trust anything less than an Eaton filter
range of standard cast pipeline have been the “Industry Standard” for
bag. They’re made under ISO 9001:2000
strainers for coarse filtration available over 100 years. Nobody knows more
standards to ensure the consistent,
from any manufacturer. These about gas/liquid separation. Eaton Gas/
reliable performance that you demand.
include Simplex, Duplex and Y Type Liquid Separators are used to remove
Eaton Filter Bags fit all Eaton Filter
Strainers in Iron, Bronze, Carbon 99% of damage causing moisture
Vessels…and the vessels of most other
Steel and Stainless Steel. For ultra- and particulate matter from air, gas
manufacturers as well.
pure or highly corrosive applications, and steam pipelines. They protect
valuable system components like air Find out more on the web at:
strainers of all plastic construction are
compressors and turbines. www.filtration.eaton.com.
available. Pipeline strainers range in
sizes from 1/2” to 36”. There are hundreds of different
Unlike fabricated strainers, it is not Eaton Gas/Liquid Separators. When
possible to change the design of a standard model isn’t right for
standard cast pipeline strainers. an application, we can work with
However, cast strainers are available customers to create a custom fabricated
with a large number of options which model that fits the applications
allows them to be customized to meet requirements exactly.
specific application requirements, if Find out more on the web at:
necessary. Standard cast strainers www.filtration.eaton.com.
are normally available for immediate
shipment direct from our stock of
over 11,000 different model numbers. Filtration Systems
There is an Eaton strainer perfect With Eaton Filter Vessels you have your
for any straining applications. When choice of high grade investment cast
there is damage causing dirt or debris construction or engineered fabricated
in liquid pipelines, there is an Eaton construction in stainless steel or carbon
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Find out more on the web at:
all-plastic construction. You can be
www.filtration.eaton.com.
sure your Eaton Filter Vessel will meet
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36
36
MORE INFORMATION ON OUR WEBSITE
To get there, click “Metal Pipeline To access these files, just click To access helpful application
Strainers” from the home page on “Metal Pipeline Strainers” in the Library, click on “Metal
menu. Next, click on “Pipeline from the home page menu, then Pipeline Strainers” from the home
Strainers”, then click on the click on the strainer model you page and then click on “Library.”
strainer model you are interested are interested in. Next, click the
in and scroll down to and click blue “Dimensional Drawings”
“Design Aids-Pressure Loss button on the left, under the
Calculator” button. strainer photo.