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H. Krain
B. Hoffmann
H.Pak
German Aerospace Research Establishment
Institute for Propulsion Technology
Linder Hohe 51147 Köln, Germany
Presented at the International Gas Turbine and Aeroengine Congress and Exposition
Houston, Texas - June 5-8,1995
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Introduction Eckardt, 1976, Casey et al., 1990, Krain, 1981, Krain and
Hoffmann, 1989 a). These data are used by designers and
The requirements for low cost, low weight and small size
scientists to check their design philosophy and/or to
often force designers of centrifugal compressors to design
validate their CFD codes (Casey et al., 1990, Dalbert et al.,
for very compact machines despite the need to maintain
1993, Howard et al., 1994, Moore and Moore, 1990,
efficiency levels.
Dawes, 1994, Hah and Krain, 1990). But only a few
In principle, the steps to meet these requirements are clear: detailed experimental data have been published for high
pressure ratio centrifugal compressors running with
• An increase of the compressor's specific speed results in
transonic rotor and/or diffuser inlet flow (Pak, Krain and
a reduction of the rotor exit diameter and thus in a weight
Hoffmann, 1992, Colantuoni and Colella, 1992). This
and size reduction of the stage.
seems to be due to the rather difficult measurement
• An increase of the stage pressure ratio may reduce the conditions occurring at the rotor inlet and exit. Especially
number of stages and can thus result in a further in the rotor exit region small dimensions, high
reduction of the machine's weight and size. temperatures, high velocities and highly fluctuating flow in
4^it Assumptions: the absolute frame make it difficult to resolve the flow field.
1,8 ph = 0.6
9Z= 0,3
A DLR test rig, especially designed for testing high
1.6 (3, = 30= N, =120 specific speed, high pressure ratio compressors was used
=0,25 106 for taking the measurement data to be presented in this
1.4 )=
prii 092 9 paper. The available conventional DLR measurement
Tlsrru= 0 ? 8 80
1,2 technique and the laser velocimetry developed by Schodl
67
(1989) were applied. In parallel, 3D calculations were
carried out that contributed to a deeper insight into the flow
0,8 physics of the tested rotor, primarily in those areas where
measurements could not be taken.
0,6
^tstage -- P"
Fig. 1 Relative Mach number at the tip of the rotor leading Ventura
edge, flow without inlet swirl. T"
But both steps increase the Mach number level of the Static pressure taps
flow inside the machine. Figure 1 illustrates this effect for a along shroud contour
compressor which has 34 deg. backsweep from the radial. T,. —
Here, the mean relative Mach number at the tip of the rotor
leading edge has been plotted against stage pressure ratio
with specific speed as a parameter. For stage pressure
ratios of about 3 and specific speed of N 5 =120 such
Fig. 2 Cross section of research compressor
compressors already operate with transonic rotor inlet flow.
The pressure ratio that gives transonic flow is even lower Figure 2 shows a cross section of the centrifugal
when backsweep is higher than assumed here. Therefore, compressor stage used for the experimental and
many compressors with rather moderate pressure ratios theoretical investigations. The main elements are the high
operate with transonic inlet conditions and the majority of specific speed (Ns=1 05) backswept rotor and the vaneless
advanced compressors using backswept rotors and having constant area diffuser. This diffuser ensures a wide flow
pressure ratios greater than 3 can be supposed to have range and is only applied for the initial tests that mainly deal
transonic rotor flow too. Often the transonic flow conditions with rotor flow. Typically, compressors of this kind are
are simultaneously present in the diffuser inlet region. equipped with vaned diffusers having higher pressure
Centrifugal compressors with high flow Mach number recovery than vaneless diffusers (Japikse, 1992,
levels are also known very often to have low efficiencies Yoshinaka, 1994, Rodgers, 1982, Simon et al., 1986,
Rodgers, 1991) which may be due to the widely unknown Eisenlohr and Chladek, 1993). The vaneless diffuser will be
impact of shocks and shock/boundary layer interactions on replaced by a vaned type diffuser when the studies are
rotor and diffuser flow. The aim of this paper is to contribute extended to the whole stage.
to a clarification of these phenomena by presenting
Table 1: Impeller design data
measured and calculated results for a rotor having a mean
relative inlet tip Mach number of 1.30. Shaft speed n = 50000 rpm
Mass flow rate rh = 2.55 Kg/s
Many high quality laser and hot wire measurement data
Specific speed Ns = 105
are available for centrifugal rotors with subsonic flow
Blade number ZR = 13+13
(Pinarbasi and Johnson, 1994, Hathaway et al., 1992,
Leading edge hub radius r ih = 30 mm
Chriss et al., 1994, Ubaldi et al., 1994, Josuhn, 1994,
nozzle located in the suction pipe (Fig. 2). The rig was not rh (kg/s)
insulated either during the performance or during the laser Fig. 4 Measured performance characteristic of the stage
measurement tests. Tip clearances at inlet and exit were
measured with pins of graphite. For the design speed these
2.40 kQ /f
n 5
2.50 k0/s
2.55 k0/r
clearances were 0.5 mm at the inlet and 0.3 mm at the exit. 2.70 k0 /z
2.80 k0/r
284 kg/s
I
0. p o0
O.o . 0.2 0.4 0.6 0.8 1.8"
).95 Shroud Hub
3.90
Fig. 7 Pitch mean velocity profiles taken from laser
44000 rpm measurements and used for impeller efficiency
2,85
47500 rpm determination
60000 rpm
D.80
Figure 7 shows the pitch mean velocity profiles for the
From L2F - measurement
0.75 at rotor exit:
• 2.54 kg/3
meridional and absolute circumferential velocity
0.70
rr_ • 50000 rpm component used for the efficiency derivation. In the shroud
region c u is assumed to rise linearly from c u (z/b = 0.1) to
0.65 c U = u 2 at the blade tip and to fall to zero in the gap to meet
non
the zero flow condition for the absolute velocity at the
0.5 1.0 1.5 2.0 2.5 3.0 shroud. At the hub the velocity profiles are linearly
m..., (kg/s)
extrapolated to the edge of the boundary layer, the location
Fig. 6 Derived total pressure and total / total isentropic of which was estimated from the results of the 3D
impeller efficiency. Design point performance calculation. In the hub boundary layer region c„ rises to u 2
additionally derived from laser data taken at at the wall to satisfy the zero flow condition for the relative
impeller exit. flow, because the hub wall of measurement plane 10 is still
inside the rotating system as can be seen from Fig. 3. A
The total/total rotor pressure ratio and impeller efficiency rotor efficiency of 84.4% is derived by this procedure and
were derived from the measured total temperature, mass the corresponding total temperature is 0.6 K higher than
flow and static pressure by using the continuity and Euler the mean total temperature measured with the probes. At
equation, which is a common procedure for rotor the rotor exit a higher temperature than in the collector is to
performance determination (Japikse, 1992, Yoshinaka, be expected because the rig was not insulated. The rotor
1994, Simon et al., 1986, Colantuoni and Colella, 1992, efficiencies obtained from the conventional measurements
Rodgers, 1990). Additionally, a blockage factor has to be (84%) and from the laser data (84.4%) are close to each
taken into account which in the present case was assumed other although they are derived in very different ways. The
to be constant for all operating points (17%). This value and still existing uncertainties are mainly related to the near wall
the measured shroud static pressure, taken as regions where boundary layer and/or wake flow is present.
representative for the whole rotor exit area, influence the Laser measurements closer to the wall could reduce these
result. Therefore, it is important to evaluate rotor uncertainties but it is not easy to take them because the
performance with a typical blockage factor. In the present rate of particles in the wake flow is generally low which
case the 17% blockage was taken from an initial 3D flow makes the measurements very time consuming.
calculation carried out for the design point with a rather Additionally, reflections of the laser beam will rise when
coarse grid. With this blockage a 84% rotor efficiency was going closer to the wall because the rotor under
derived which is in fairly good agreement with the efficiency consideration has only an exit width of 10.2 mm (Table 1).
derived from the laser measurement data also shown in The mean static and total pressures derived from the laser
Fig. 6. measurement data by assuming the velocity profiles shown
in Fig. 7 are also given in Figs. 5 and 6. The agreement
For the laser data the mean velocity was found by an between both the laser and conventional measurements
integration across the exit area. The total temperature was data is quite good.
derived from the absolute circumferential velocity compo-
nent by applying the Euler equation. The total pressure
lI
Fig. 9 Plane -1 Fig. 10 Plane 4
0.30
0.40
0.3 0.3
^70 ^y Os OS 04 0.4
CL
•0.71 0 0
1 Sputter
Main blade
blade
Main blade
(0
Fig. 11 Plane 8
0 0.4 0 0.40 0. ao
4 0 0.3
^So.7o 'sS o
0.70 o ^ 0.4 0.35
0.70
0.80 46 0.5
0.6 0
a
Fig.12 Plane 10
200. p o X20
14 17 0 ' 170.
170.0 2360.0 80
N 10 76p X40^^,p X40 X20
$ ZOp `'o0 180 O
Main blade Splltler blade 260
Main blade
U)
Fig.13 Plane 10
Fig. 9 - 12: Comparison of laser measured and calculated relative Mach numbers in planes -1 to 10 (Fig. 3).
Fig. 13: Comparison of laser measured and calculated meridional velocities in plane 10 (Fig. 3).
a: Measurement b: Calculation
n = 50000 rpm, to = 2.55 Kg/s
a b
Fig. 14 Calculated relative Mach numbers at mid-pitch of adjacent flow channels.
a: Flow channel A (compare Fig. 15) b: Flow channel B (compare Fig. 15)
t.e. U
I.e.
ss
\ t.e.
Il ^ ^ ill ^^, \ ^ l lIt ^t /!!!!
[ ^ ^^ r I I ^ r / r rr r'r' /r/l ,
t.e.
I.e.
a: Close to the suction side b: Mid pitch channel B (compare Fig 15a)