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Low Voltage and High Voltage Cable Testing
JUNE 7, 2011 67 COMMENTS
Jignesh.Parmar
Studies carried out on DC high voltage testing of XLPE cables now conclude that;
DC testing above 5kV of field aged XLPE cables generally increases water tree growth and reduces service life.
5kV is not considered a “High Voltage DC Test”. The test voltages for tests on XLPE cables is now limited to 5kV
after in service repairs and 10kV for new installations.
A 5kV Megger is suitable for a 5kV test on cables after repairs.
The changes to this section will also make it possible for a repaired cable to be tested by repair crews and made
BUY ELECTRICAL NOTE IN PDF
available for immediate return to service.
After repairs – Insulation 5kV Megger 1 minute 1000 meg-ohms min. BUY ELECTRICAL SOFTWARES.
10kV DC 15 minute
100 meg-ohms min.
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If further repair works are undertaken, and they require additional joints to be installed, the complete HV testing
procedure shall be repeated.
Copyright © 2018
Alternative HV Test Requirement on Insulation for 11kV Cables
The content in electricalnotes.wordpress.com is
Where it is not practical to conduct a high voltage test, the test requirements for insulation (core to screen wire)
for personal, non-commercial use only. you can
may be limited to testing for the condition of “safe to energize”. The following list of circumstances and conditions
not reproduce,republish or communicate any of
must be met as a minimum requirement:
the content , including files downloadable from
The cable circuit voltage shall be 11kV,
this website, without the permission of the
The circuit outage duration shall be not more than 48 hours,
copyright owner.The use of this content on any
The work shall involve extending or repairs to existing circuits,
other websites breaches copyright Act. If You
The insulation test shall be applied for 1 minute between each
find this content in any other site,it makes the
phase core and screen with a 1000 Volt minimum insulation tester (Megger),
page you are viewing an infringement of the
Typically the test result should be in the order of 1000 meg-ohms.
copyright.
Paper Insulated Cables:
Tests on LV Cables Recent Posts
An insulation resistance test shall be conducted with a 1000 Volt megger. Test results as low as 10 meg-ohms on Electrical Thumb Rules-VENTILATION &
old cable circuits are common and therefore considered safe to energies. CEILING FAN
11kV new cables 5kV Megger 1 minute 100 meg-ohms. Calculate Size of Cable for Motor (As NEC)
33kV – no TF’s connected 5kV Megger 1 minute 1000 meg-ohms. How to Design efficient Street lighting-(Part-4)
References:
Archives
ETSA TECHNICAL STANDARD November 2019 (1)
thank you very much it is realy importent programs thank you so much February 2017 (1)
Sir, actually during meggaring of cables the polarisation index is considered…can u give me the tabulation of April 2015 (1)
values of polarisation index
March 2015 (2)
Reply February 2015 (2)
God bless you my dear really are you doing very good job keep continue Thanks, April 2014 (2)
Now HV Ac Test is using for new cables ( i.e 2Uo). October 2011 (4)
Do you have any idea for the testing of in service oil filled cable
September 2011 (2)
Reply
August 2011 (1)
Reply
azeem says:
April 26, 2012 at 10:03 am
Dear sir,
thanks a lot, for that type of informations.
I m Azeem Electrical Officer in Karachi Electric Supply Company.
sir i have a question?
that why manufacturing fault is produce as a pin hole fault in H.T 11kv 3 core armur cables.
Ahmed says:
March 30, 2015 at 8:08 am
Reply
sumesh says:
July 24, 2012 at 9:07 am Pages
tks for your good information…. i m sumesh working as an electrical engineer in a construction company Abstract
Abstract of IE Rules
Abstract of IS Code.
vinod says:
July 24, 2012 at 1:44 pm IS 1255
IS 15652/11171/1445/1678
Dear Sir,
IS 3043 / 5039
Hatss off to u. Hope person like can make our world more beautyfull.
IS 5613
All the very best
IS 694 / 1554 / 11892
Reply
IE Rules for DP Structure
Thank you for the excellent information, is it possible to share how frequent we should do the sheath test and Electrical Q&A Part-2
Electrical.Tool
Tom Burnett says: EXCEL TOOL
November 12, 2012 at 3:08 pm
When performing hi-pot or better yet, megger testing, what is the closest the tester can be to the conductors that
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are being tested? I understand there is an approach boundary for unqualified persons, but what about the tester?
Please advise or direct me to where I can find the information. The tester manufacturers do not specify a safe electricalnotes.files.wor…
distance in their manuals. electricalnotes.files.wor…
Thanks
mediafire.com/file/5040ut…
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instamojo.com/jiguparmar/…
mediafire.com/file/0qu8mt…
srinivas says:
mediafire.com/file/bkzwat…
November 20, 2012 at 1:00 pm
electricalnotes.files.wor…
thank you sir.
mediafire.com/file/vc7vfk…
its very useful
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November 24, 2012 at 9:34 am
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Thanks For Important Information Keep Sharing Thumb Rules-VENTILA…
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D.Thirunavukkarasu says:
Reference-Fire Fighting…
February 7, 2013 at 8:26 am
Nikhil Garde on Quick Reference-Fire
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declare fit for service.Can you please update with relavant standard J.Sridharan on Electrical Thumb Rule- High
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kuda says: Subhabrata Sarkar on Calculate Motor
March 12, 2013 at 3:42 pm
Pump Size
How can you test that there is no breakage on sheath for PVC(non metallic sheathed acbles) with Galvanised Muhammad Mohsin Ansa… on Calculate
steel armour wire?I need a test method that is not passing the cable through a spark tester,like testing Insulation Motor Pump Size
resistances?
Reply
prajod k says:
May 21, 2013 at 5:17 am
sir
plse give me the wiring details of meggring of 11kv armoured cble for insulation resistance test…
Reply
Jignesh.Parmar says:
May 21, 2013 at 2:15 pm
Wiring Detail!!!. Connect Megger L and E Terminal between Phase to phase and Phase to armored.. No need
for wiring diagram…for more detail read the post of “IR Value ” of this Blog..
Reply
Thanks a lot sir for share your great experience and knowledge with us really its very fruitful for me and other fresh
engineers thanks
Reply
Rahul says:
June 25, 2013 at 6:50 am
Is there any test to find out a damage on outer PVC sheath of an 11kV cable?
( In case during installation / pulling on tray a minor cut has occurred on cable which was not identified during
physical investigation )
Reply
how to found the resistance fault of 33KV HT cable having 300 mtr length and how to rectfy.
Reply
Reply
Dear sir I have a question cable shell be tested for insulation resistance with an insulation tester 1st test we do
with 5 kV magger then the value is 5000 mo this time the cable length is 500mts then 2nd test we do then cable
length is 1000mts then value is 1500 to 2000 mo why
Reply
tanvirsarfaraz says:
September 15, 2013 at 9:54 am
sir.whn we test 11kv dead cable.From one it shows ok but from other end it shows faulty what is the reason
Reply
Dear Sir,I have a question,I have insulation resistance test of 500v,what would be the results,would you help me to
know the governing equestion for insulation resistance test?
Reply
I really appreciate your post and it was superb .Thanks for sharing information.
Regards
Reply
VAISHALI says:
October 19, 2013 at 4:45 am
Reply
kumar says:
December 3, 2013 at 6:02 am
thanks………
Reply
karthi says:
March 5, 2014 at 9:27 am
Reply
Reply
hi jigneshbhai
can u give brif detail for 11kv 630A indoor panel how to do high voltage test ?
Reply
Dhayalan.S says:
December 4, 2014 at 7:26 am
I need to test 11KV 3core 120 Sqmm cable how to test using Megger
Reply
Kamalraj says:
March 25, 2015 at 1:22 am
sir how do hi-pot test for enamoured 132kV single core cable
Reply
vignesh says:
March 25, 2015 at 1:29 am
how to do hi-pot test for 138kv outer sheeth for xple cable
Reply
Tank you
Reply
respect sir
ex ,,maximum demand is 500 amps incoming supply if i use copper cable how can i measure if i use aluminium
cable how can i measure exact formula i want can send me please sir ( cable 3phase )
Reply
medy says:
June 5, 2015 at 11:00 pm
Thanks
Reply
Kay Ido says:
June 18, 2015 at 7:14 am
Sir. If i use high voltage cable for low voltage load, what would be the implication?
Reply
Sunil says:
July 9, 2015 at 6:49 pm
Reply
Sir,
I am an Electrical Engineer working in Kerala. I need an advice on the Testing of wires used for Low voltage and
High voltage. As per Indian standards what all tests are to be done to assess the quality of wires/cables. Thanks
for the consideration
Reply
kapil says:
August 31, 2015 at 10:26 am
What is “TF” ?
thanks.
Reply
Reply
arundas says:
December 27, 2015 at 11:52 am
sir
can you tell me how to measure the insulation test of 240 sq mm single core cable .please provide one example
thank you
Reply
md.faisal says:
December 31, 2015 at 5:25 am
i have doubt on insulation resistance test. why the values are in mega ,giga ohms.
Reply
Vusi says:
February 26, 2016 at 4:14 am
What is the minimum and maximum pressure testing voltage on a new installation of xlpe cable at 11kv using a AC
pressure tester . ?
Reply
Reply
john says:
April 4, 2016 at 7:24 am
Dear Sir,
There is any calculation formula for to calculate acceptable leakage current while applying high voltage test for
medium voltage lead sheathed cables.
what is the criteria?
Reply
Chandrakant Ghan
Dear Sir, You have not coverd FRLS (Fire resistant Low smoke cables) in your main types of cabales. Rest of
course as per your normal practice EXCELLENT!
Reply
I was looking for HV cables sheath integrity test criteria and range etc, and found your article.
Thanks for your write -up covering the details of cables test.
In one of our new project installation we found Outer Sheath Insulation Resistance is less than .5 M Ohm for 11kV
Cables and pretending some cable sheath damage could be.
While referring the IEC cl. associated with Sheath test, noted that the requirement is after applying 4kv/mm or
maxi, 10kv for 1 minute and to check “” No breakdown of the over sheath shall occur during the test”.
Is there any definition of Breakdown ?? What does it mean ? orcan you please advise on the reference in your
write up under cl no. “Outer Sheath Insulation Resistance (Screen wire test)” for 11kV/33 kV XLPE cables ..
Reply
nitin says:
June 14, 2016 at 2:48 am
Reply
Sankeerthan says:
July 5, 2016 at 8:53 am
Dear Sir,
Kindly provide me the applicable IEC standards for the above mentioned tests.
Thank You in advance
Reply
William Wilima says:
September 11, 2016 at 5:13 pm
We are glad to know about your company and what you are able to do. We are are urgently looking for Voltage
Detectors for immediate purchase.
We are a Zambian Company based in Ndola dealing in electrical supplies. We wish to urgently purchase 20 Live
line testers which can work for 11, 33 and 66 kV, switchable, for our client. Kindly give us your best quote.
Description:
TYPE
1. With Housing made of polycarbonate with high mechanical properties and dielectric strength.
2. Supplied with insulated switch stick, extendable to 12.5m height or more
3. With universal tool end for test on Overhead Power Lines
VOLTAGE: 11/33/66 kV switchable
INDICATION:
Double signaling; extremely bright red light signfying presence of voltage and powerful rated audible signal >60
dB/2meters or Equivalent
SELF TESTING
Test Button when pressed a timed green LED lights to indicate detector is operational and the self-testing of the
unit continues or equivalent.
POWER SUPPLY
1. Rechargeable Battery
2. With Portable Battery charger
END FITTING: Universal Stick type
TEMPERATURE: -1 to 40 degrees Celcius
ALTITUDE ABOVE SEA LEVEL: 1400m
SUPPLIED WITH: Carrying case, Batteries and two contact electrodes
APPLICABLE STANDARD: IEC/BS/SANS/EN
PREVIOUS TYPE TEST REPORT: YES
I shall be very glad if before the end of tomorrow, Monday we can reach a conclusion whereby we can have the
quote and Pictures plus copies of Test Certificates, sent to us.
Reply
Thanks To Jinesh Excellent Result shown by Jinish I am satisfied from Your Answer ,I am Instrumentation Projects
Engineer Construction Al Jubail KSA,We are use this type cable in Oil & Gas Company in KSA
Reply
Really a great support for the megger testing work. This like blogs will really touch with the importance.
Reply
Haydar says:
December 29, 2016 at 8:47 am
Reply
Wahid says:
January 31, 2017 at 6:24 pm
Sir wich insulation tester better for meggering. Name plz i want 2 go buy now.
Reply
Sir If the result gives you a greater than 1 mega Ohm between all phases and neutral + earth(Megger results), so
if you put back the cable on the main source and check the voltages which is 240V but if you go and check the
other end which is 50V. SO please what happen to that fault?
Reply
Reply
Raul says:
September 10, 2017 at 10:41 am
Hi Sir!
Sir, it is still safe for me to energize my project despite a poor result of megger testing? The reading is just 0.50
mega ohms.
Reply
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