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Management
OBJECTIVES
After completiof.l
· O f th is chapter, the reader will be able to·
! ~xpl~in the t?ree approaches to analyzing labor co~ts.
dentify and. t~terpret indexes to measure productivity.
! Use productivity and financial information to make and justify staffing decisions.
Prepare wage and salary budget projections.
½1bor costs (salaries and wages) represent the largest ~or these reasons, many personnel experts cla •
smgle item in the laboratory budget. Industry surveys an employee must remain with a company for at~ t
have shown that labor costs constitute more than 60 year before hiring costs are recovered. By understan . 1
percent of laboratory expenditures. Therefore, salaries the costs associated with the empl0yment cycl ding
and wages receive significant attention in controlling manager is better able to evaluate and justify pro~the
and reducing laboratory expenses. from within and expenditures designed to retain tra?£1
The management of this human resource is of interest and encourage personal and laboratory develop~t m,
not only because of its impact on the financial status of
the institution but also because it is an important element Technical Evaluation of Labor Cost
in the delivery of a quality service. To ensure a well-
The technical approach to labor costs seeks to ide tify
trained, motivated, and stable workforce, the laboratory
and assign labor costs to the production activities~
manager must look at staff needs from both motivational
actually generate the expenses; this enables the man-
and _productivity perspectives. This chapter looks at the
nature of salary expense, productivity measurement, and ager to make info~ed personnel utilization decisions:
In the laboratory thJS means focusing on the -analytical
the salary portion of the operational budget.
process from the time a test is requested to the release
of the final result. ·
Salary and Wage Cost Evaluation To determine the direct labor costs involved in the
technical performance of a laboratory procedure the
Three approaches are available to analyze labor costs: National Committee for Clinical Laboratory Stan~
(1.) institutional, which examines personnel in tenns of (1990, p . 21) has proposed the following guidelines:
employment relationships; (2) technical, which looks at 1. PreanaJytical time, which involves collecting the
work flow and tasks performed; and (3) an accounting specimen and preparing samples and instruments
and budget perspective, which evaluates the actual la- 2. Analytical time, which includes the time in
~r costs of the laboratory involved in delivering a ser- which the test is actually performed and the re·
vice. Each of these approaches is reviewed brier1y in suits are calculated
the following sections.
3. Postaoalytical time, the time in which the report
is made and routine maintenance is performed
Institutional Labor Cost Evaluation
B_y breaking down costs for each segment of the an·
From an organ~tional viewpoint, the employment cy- alyttcal process, the manager is able to identify whett
cle h~s four ma1or stages, each of which has specific efforts are being expended and take steps to as.sure la·
associated costs: bor productivity and cost efficiency.
1. ~~cruitmdent and acquisition costs, such as adver- These three process steps are also important ~ ~
tts11:1g. an pre-employment ·screening derstanding work flow and measuring productrvilY·
2. Trammg
. or developmental costs, which are ongo- This breakdown of the analytical proce~ enables _the
mg manage~ to identify means to expedite cumaround tJIJJC
3. Productive or operational periods, when the em- and decide on the mo~t economical methodoloSY·
p Ioyees are actually performing the tasks fi
which they were hired or Accounting and Budgeting Labor Analysis .
4. Costs associated with the terminatr·on d I fi 1,.,,yjO( JS
.
tron f l an separa- n a nancial model, salary and wage cost be1"' tiolJIS
o emp oyees from the institution
separated into three categories: total mlmber of
paid, actual hours worked and h SALARY AND W
This division allows ma~y fi o~rs paid as benefits '.AGE MANAGEMENT
· d nanc1al and · Productivity M c 161
performance m exes to be com u managerial
erational parameters to be mea P tedd and specific op
sure lbes . -
easurement
can be used to monitor staffin l . e tndicators
and management performance
tives.
!
~vels, productivity
gainst budget objec~
The . productivity index is bo
~ers1al. There are th
ttmel'mess, and quality
th necessary and contro-
oseofwho mainta · that creativity,
. m
Using the accounting and b d . yond measurement· b professional services are be-
model, payroll hours are grou ~ ~ettng labor cost tory testing is no d~f, y contrast, others say that labora-
categories: pe into the following tivity can be evalua:;~~than an~ ~er task. Produc-
m~el, billable Procedur Y exalTltning a productivity
1. Total (paid) hours equal h weighted workload es as a workload unit and
hours for which an em t e ~otal number of systems. '
.
clud es actua l time P1oyee 1s paid· th. •
spent in the , 1s m- I
weighted factors report their results in units of time. cedures provide an effective market-based indicator of '
Under the old CAP WLU program, a unit represented 1 a laboratory's productivity.
minute of time. A score of 60 in a time-based unit Th~ u~ _o f billable procedures in the productivity
demonstrated maximum effort. equation 1s illustrated in the following example:
Methods that use accounting data in calculating pro- Total paid hours 10,200
ductivity a.re expressed as percentages, where 100 per- Productive hours 8,262
cent means that the employees are busy every minute Benefit hours 1,938
in an hour. Billable procedures 71,400
Total paid productivity= 71,400 = 7 tests per paid hour
Billable Procedures as a Workload Unit 10,200
A billable procedure is a test for which the lab-
Productive hours= 71,400 = 8.6 tests per productive hour
oratory may issue a charge. Using billable procedures
8,262
as the numerator in the productivity equation has sev-
eral advantages. This statistic is easily obtained from
financial records, and it allows an apples-with-apples Weighted Workload Labor
comparison at the bottom of the economic line. Estimation Techniques
Because of the billing requirements of Medicare and
insurance companies and the use of CPT codes, there A weighted workload labor estimation is a system
are almost uniform billing standards for laboratory that assigns a value (usually in a unit defined as 1
procedures. By law and regulation, splitting charges minute) to a specific task performed in a standardized
and tests into multiple components is prohibited. For manner, obtained by analyzing and timing each step
example, a CBC or a chemistry profile cannot be di- in the production or performance process. For exam-
vided into individual tests in order to increase the ple, a glucose performed may receive a weighted
number of charges and, hence, the amount of reim- workload value (WLV) of 2.0 on a manual instrument
bursement. By counting the number of charges (i.e., and a 0.5 on an automated instrument because of the
the number of computer billing entries), billable pro- time needed to perform the additional analytical
cedures become an easily obtained productivity input steps.
factor.
But not all laboratorians are satisfied with this Weighted Workload Procedures
method. "That lab reports out only automated diffs on
their CBC, while we do a manual diff on ours," say Listed next are the four main methods used to analyze
som~ workers: They also rush to point out that this and measure workload and develop factors with which
system does not allow any credit for quality factors, the to calculate productivity within a weighted model.
purported advantage of the discontinued CAP WLU 1. Expert opinion: A person knowledgeable in the
system and, unfortunately, its downfall. field makes an estimate of time necessary to per-
Consider the following scenario: form an activity.
You go to a store with a friend to buy a portable 2. Simulation: A technologist perfonns a specific
tape cassette player. The cashier charges you $25 for test to determine the time needed.
your player while charging your friend only $20 for 3. Log (diary) book: The technologist records each
'the identical model. Your first instinct is to cry, "Hey! step involved in the testing procedure in a log
What's going on here?" The store manager explains over a designated period of time. This record
that your particular player was made at a different shows the work period (shift or time of day), in-
plant where they are not as automated, but they do strumentation, and other important factors such as
five more quality checks than at the location "Nhere the experience J f the technologist.
your friend's tape player was made, so you must pay 4. Time-motion study: A person with special train·
the surcharge. ing in management engineering either directly otr
Painful as it may be to our professional pride, gov- serves the person working or develops special
ernment and third-party payers see laboratory tests as logs where the steps in a process can be
simple commodities •in the health care marketplace (a recorded, along with the time involved. The CAP
chemistry profile is a chemistry profile, a urinalysis is a work10ad system used this method.
urinalysis, and an aspirin is an aspirin). They see no . All of these methods require a trade-off between
reason to pay a premium because one laboratory tune, effort, and accuracy. ·Toe more accurate the data
chose to purchase a certain type of instrument, use
collection procedure, the more cumbersome and time·
manual procedures, or perform more quality checks
than the next laboratory. consuming. This time commitment problem has re·
The CPT code gives one number for a specific test suited in other shortcuts such as random sampling
and the ~yers have ~ igned a certain reimbursemen~ techniques and compute; models which often intfO"
fee to thJS code, leaving professional decisions to th duce biases that reduce their u~ and reliability in
individual laboratory just as we leave prod ct· d ~ monit~ring and defending management perfonn~nce•
· h f: u ion ec1- ~or this reason, the value obtained from any rnodifica·
s1ons to t e manu acturer. For this reason b'll bl
I a e pro-
tion to standard methods must be carefully considered·
°"
SALARY AND WAGE MANAGEMENT
Example of a Weighted Workload Program a 163
Table 13 - 1- DETERMINING TOTAL WLU
A brief discussion of the discontinued CAP WLU
tem is included in this case for three reasons: (1) It ~s~ WLUCodc Procedure
be used ~s an example of a weighted workload model 'WW Value
with which many la'?<>ratorians may be familiar, (Z) OIEII 6 PROPIIZ ON IIAllTI!a PUAMAX
some regulatory and industry reporting progra 82410.102·
.. h fi ms may Automated chemistry 3.2/specimen
still be. reJumdng t des(e ) ~res until an acceptable sub- specimen setup
stitute 1s 1oun , an 3 1t may take some time b ,.. 84330.102 Glucose
. . i bo e,ore 0.2/constituent
exa~nat1ofns ohr .Ia ratory supervisors drop these 84520.102
84295.102
BUN 0.2
questmns rom t e1r tests. Sodium 0.2
84140.102 Potassium 0.2
CAP WOd~KLOAD svsTEM. To prepare its WLV, CAP used 82534.102 Chlo ride 0.2
time stu 1es .to co11ect the statistics needed to assign
• 82830.102 co1 0.2
weighdted unA1t va_1u~s to thfe performance of laboratory Total WLU value 4.4
~r~e u_res. rrummum o 10 laboratories had to par- IJ1UNI! CULnJIU!
ac1pate m a stu_d y before a value was assigned. The fa-
cilities perforrrung the studies followed a detailed pro- 87530.626· Accessio ning specimen 1.7
tocol and submitted the collected data to CAP for for bacterial culture
analysis. 87532 2 plates cultured 2.0
87542 Processing culture 2.0
Workload units (WLL') were defined as a value (1 87550 Reporting bacterial culture 2.0
unit = 1 ~ute) assigned to a test that is performed Total WLU value 7.7
by a specific methodology. Time studies measured the
time required for the initial handling of the specimen, •suffix code for Baxte r Paramax is 102; for urine, 626.
specimen testing, recording and reporting, daily and
periodic activities, maintenance and repair, and direct
technical supervision. The resulting WLU was compre- To convert the WLV figure to a percentage, divide the
hensive by design. The time studies included all activi- index by 60 (the number of minutes in an hour), then
ties involved in the actual performance of a test and multiply by 100:
the support network necessary to operate a laboratory. Paid productivity =
This includes technical, supervisory, and clerical per- 47.0 units/ hr (paid)
sonnel. The system allowed a separate WLU for certain 60 min/hr
distinct tasks such as phlebotomy and the clerical pro- = .783 X 100 = 78.3%
cessing of reference tests.
DETERMINING A WLU VALUE. The WLU assigned to a
Worked productivity =
51.5 units/hr (worked)
procedure was based · on the specific methodology
used ·to perform the test; this methodology was de- 60 min/hr
tailed with a coding system in a manual updated annu- = .858 X 100 = 85.8%
ally. Whether the analysis was performed manually or
on an instrument and the reagents used to perform the Productivity Standards
test on an instrument were factors used to determine
An acceptable productivity level is often very arbitrar-
the WLU value. The total WLU value for each proce- ily defined.· Many variables contribute to the final
dure was a calculation that included multiple compo- score of a particular section or laboratory. These fac-
nents. Table 13-1 shows two examples for determin- tors include the services expected of the laboratory by
ing total WLU. The WLUs are then _calculated to arrive the hospital, extent of computerization, the benefits
at a WLV for the department or section. provided to employees, and the productivity measure-
WEIGHTED WORKLOAD VALUE PRODUCTIVITY CALCULATIONS. ment itself. For these reasons, many administrators
The following ratios can be used in dt>termining pro- rely on more general indicators, such as number of
ductivity in weighted workload systems: FTEs per patie nt days and billable procedures, to mea-
Productivity = total WLV section/lab sure the efficiency of their managers, even ~hough
very detailed and specific productivity data are avail-
(units per hour) hours (total paid or worked)
able from programs such as the CAP Laboratory Man-
In the following example, chemistry had a total ~V agement Index Program and the American Hospital
fi M h of 52 213 . There were 1112 total paid Association. Most of these programs r,-1k each labora-
count or arc ' f h" h 10l3 were hours tory according to a variety of financial and hospital
hours for the month, 0 w ic
worked. Hence, demographic parameters.
In practice, the laboratory is held to the numbers
Paid productivity= 52, 21 3 WLV . . agreed upon in the budget. If a total paid staff of 40
1, 112 paid hrs= 47.0 umts/hr (paid) FfEs is allocated, the manager must be able to justify
Worked productivity = any deviation from this level. The laboratory is com-
52,213 WLV pared to u·1dexes from many sources, which are moni-
1 013 hrs worked tored through the budgeting process.
' = 51. 5 units/hr (worked) Although an ideal productivity monitor may . prove
164 □ MANAGEMENT OF FINANCIAL RESOURCES
elusive, it is important that the ind!cators enable the No. benefit hours 3,5% hr
manager to set realistic and attainable goals. Most im- No. worked (productive) hours 35,924 hr
portant, the measurement must be acceptable to both Paid productivity =
the manager and the supervisor. The laboratorian 373,332 tests
should take advantage of the wide selection of produc-
39,520 paid hr
tivity indexes available to assess the staffing needs and
efficiency bf operations. = 9.5 tests performed/paid hr
Worked productivity =
373,332 tests
Wage and Salary Budgeting 35,924 worked hr
= 10.4 tests/worked hr
Salaries are budgeted and reported in the same manner
as other costs, listed with a line item accounting code Average hourly rate $399,942
and expenses shown as dollar amounts. In a separate 39,520 hr paid = $10.12/hr paid
part of the budget report, cost items, labor hours, and Next Year~ Budget
FTEs are frequently recorded by month and year to Projected test volume 408,237 tests/ yr
date. Salary budgeting projections consist of two ( obtained from next year's 33,142 tests/month of May
processes: (1) a document that lists every position au- operational budgetfigures; 5% average salary raise
thorized along with the name of the individual filling see Chapter 15/or
each job, maintained and monitored by personnel and projection methods)
payroll, and (2) the normal reports associated with the
budgeting process using financial and accounting in-
formation. Annualized Projections
Projected Average Hourly Rate
Position Control Master
$10.12 (average hourly rate) X I.OS =
A detailed list of the authorized positions and the per- $10.63 projected average hourly rate
son assigned to each slot is maintained by the person- Projected Total Paid FfEs Budget
nel department as a part of the budgeting and hiring
408,237 projected tests =
process. This document is referred to as the "position 42,972 paid hr needed= 9.5 tests performed/
control mas~er" and ensures management control of
paid hr
the hiring process, When the laboratory wishes to hire 42,972 paid hr needed = 20.7 total paid fTEs
or replace an employee, the position control master is
consulted to identify the opening and determine au- 2,080 (F'fE hr/yr)
thorization to fill the position. Projected Worked (Productive) FfEs Budget
The position control master categorizes employees 408,237 projected tests = 39,254 projected worked hr=
by department, job classification, and employment sta- 10.4 tests/ worked ·hr
tus (full-time, part-time, temporary, or as required 39,254 projected worked hr= 18.9 worked FTE.5
[pm]). For example, 20 full-time technologist positions - 2,080 (F'fE hr/yr)
would be listed under the laboratory with the name of
each tech or with an "open" designation if currently Projected Salary Expense Budget
vacant. This document is normally reproduced as part 42,972 total paid hr X $10.63 av hourly rate
of the payroll process.. It provides information on the = projected $456,792 salary expense
number of hours worked and associated payroll data
by employees and gives cumulative totals in financial Monthly Projection for Month of May
form and FrE figures (e.g., normal hours, overtime,
benefit hours, and shift premiums). 33,142 projected tests for month of May
9.5 tests performed/paid hr
= 3,489 total paid hr budgeted for month of May
Budget Projections
33,142 projected tests for month of May
The important determinant in forecasting the staffing
10.4 tests/worked hr
needs for the budget year is the projected volume of
work. With this information, the number of labor hours = 3,187 worked hr budgeted for month of May
needed can be projected in ratios that calculate the 3,489 projected tests/May x $10.63 projected av hr rate
tests performed per paid hours and/or worked hours = $37,088 projected salary expense for month of May
Using the following data for the current year, it is
possible to make annual and monthly projections: It is possible to use productivity information to ex·
trapolate bud~et data; however, these procedures are
Current (Actual) Year's Data usually complicated and are often not based on a~-
Test volume 373,332 tests
~oun~ing i~or:m3tion. Using the productivity infonllll~
Salary expense $399,942 ti_on m ass1gnmg staffing levels by section or job aS·
No. paid hours 39,520 hr s1gnment is discussed in Chapter 18.
jlaterial Management \
l
OBJECTIVES
After completion of h . h
.st· . h t is c apter, the reader will be able to·
1 DI mgu1s supply ·
2 Ex l • th expenses from other budget items.
3 DeP am •be he process of matena· l management and inventory control.
sen t e documents used m . requisitioning
. supplies.
4 Se lect the stock repl · h
5 Establish . ei:us ment method best suited to a given laboratory situation.
appropnate inventory levels and ordering schedules using the quantitative
tools
. of economic order·mg quantity• (EOQ), economtc . ordenng
. ' pomt
. (EOP), and op-
tunal reorder time (ROD.
6 Calculate the supply expense portion of the laboratory budget.
Delivery Date: _ _ _ _ __
Catalog Number
---=--~----
1 --------:D~esc~n~·p~tt~·o~n~-------;--~~------~~--
Unit Price
Subtotal
DiscountJ _ _ _ _ _ __
Credits
Subtotal
Shipping _ _ _ _ __
Tax
Total
May 1995
The supplier then ships the item requested and bills Standing Orders
the institution.
Products that hav,e a predictable usage level or short
shelf lives are frequently ordered in advance via
Traveling Requisition standing orders. Sta_nding orders may also be issued
The travellog requisition is a catalog of products to reserve a single lot number of reagents or supplies.
held in stock by material management. It gets its name Under this procedure a purchase order is issued to the
because the document "travels" from the stockroom to vendor with instructions to ship a specific amount of
each department and back. This catalog describes the product according . to an established schedule. Blood
product and the unit of container (box, pack, and so . bank reagent cells and the quality control material
on) and =provides a place to request the quantity used in chemistry are examples of products that are
needed. These are updated on a monthly basis, and frequently ordered in this fashion. Standing orders are
the orders are tabulated and charged to the department also useful for items such as phlebotomy supplies, for
at the same time. which a commitment can be made to buy a designated
Items included on the traveling requisition are usu- amount to be delivered according to a predetermined
ally articles used by many departments and purchased timetable.
in bulk. Examples include office supplies, cleaning Standing orders offer benefits to both the laboratorY
materials, and patient care products such as facial tis- ~d the ~upplier. The laboratory is assured of the
sue. They may also include nonperishable supplies timely delivery of needed items· the lab may also be
such as microscope slides and vacuum collection
tubes. Thousands of items are needed to run a hospi-
able to take advantage of bulk prices
or discounfS ri·
fered by the vendors and from the · use of vend(l'S'
tal; the traveling requisition system helps to keep track ~tor:ig~ space. Suppliers have a commitment from the
of these items and to allocate charges for accounting mstitutio? to buy their products; this enables them to
purposes. plan their production and inventory levels on a more
<&42
MATERIAL MANAGEMENT □
169
predictable s_c hedule. _Standing orders also play an im- or deJ?artment level. Once a week or at another s .-
p0rta,:it role m .~an}:' m_ven!ory management programs, fled t~me the stock level is counted and approp~
especially the JUSt-m-t1me techniques reviewed in a suppltes are ordered. e
Jater section. Random checks, such as the annual inventory, are
~ to . document the value of supplies at a specific
product Standardization Committee time. Thi~ "snapshot" verification procedure is a key pan
of financial accounting and is especially useful in con-
The purpose of a product standardization committee ~ the accuracy of perpetual systems, which can
is toensure that the best product is obtained to avoid easily become distorted if not meticulously maintained.
expensive duplication of products, and to take advan-
tage of. v':'lume di~counts for generic items. The pri-
mary rmssmn of this group, which is composed of rep- Stock Replenishment Techniques
re~ntatives ~rom all areas of the organization, is to Two techniques are available for determining how and
review supplies that the hospital uses in large volumes, ~h~n to replenish stock: minimum-maximum and just-
resolve differences between preferences in areas that m-t1me replenishment strategies. Both depend on the
may share a common product, and develop standards inventory tools described at the end of this chapter to
for _selection and quality ass~rance. The purchasing determine the appropriate order amount and schedule.
section uses the recommendations of the committee to
obtain bids from competing vendors for the best prod- Minimum-Maximum
uct and price.
One method for determining when and how much to
reorder is to establish a set point (minimum) at which ·
Inventory Management inventory is to be recorded and a "reorder to" (maxi-
mum) level to be maintained. For example, the safety
Inventory management is a ·continual process of check- reserve (minimum stocking level) for blood bank
. ing stock levels, rotating stock to ensure freshness or- saline may be fixed at 5 cases and the maximum stock-
dering supplies in sufficient quantities to meet cu~ent ing level at 10. When inventory is taken and 7 ·cases
~eeds, ~d minimizing the cost of carrying inventory are found on the shelf, an order for 3 ·units would be
(1.e., havmg _too much of the organization's money tied placed to bring the count to the maximum point.
up in items just sitting on the shelf waiting fpr use at
some time in the future). Just-in-Time
One of the major accounting events in a hospital is
the survey to detennine the value of the inventory. A major technique developed by manuf~cturers to take
This inventory check, performed at least once a year, advantage of inventory management opportunities is a
demonstrates the importance placed on controlling Japanese model called just-in-time ordering. This is a
supply costs. The annual inventory is only one method commitment by the suppler to guarantee delivery of an
used to manage this asset. This section reviews inven- item at the exact moment of need. This limits the fi-
nancial costs associated with stocking and storing in-
tory management and stock replenishment techniques
used to determine the amount of inventory that should veatory items. Obviously, this technique is more op-
be maintained in-house and the most economic re- portune in manufacturing, in which costs of failure are
limited to monetary loss. However, its use is appropri-
order point.
ate in health care settings ln which the safety stock
level can be kept at a minimum, freeing up much-
Inventory Level Checks needed financial resources for other purposes. The
Three methods can be used to track inventory levels: standing-order programs frequently used in the labora-
tory for obtaining short-dated items such as reagent
perpetual, periodic, and random systems. cells or test kits are examples of just-in-time ordering.
Perpetual systems keep account of the inventory
each time a product is used. For example, when any
item is taken off the shelf, the inventory checklist is Financial Control of Inventory
adjusted by the person removing the product. ·When it Because supplies are the second largest cost incurred
is time to reorder, the checklist is submitted to pur- by the laboratory, much attention has been given to
chasing without any ne,ed for further checks, at least monitoring and controlling supply expenses. Several
theoretically. This is the procedure of choice in mate- questions arise when managers tackle the problems of
rial management departments with a well-trained and inventory management:
.dedicated stocking staff. However, it requires detailed
attention at the time of usage, and this time couunit- 1. What is the most economic quantity to • order,
ment is not always practical at the service or bench from the point of view of financial, storage, and
levels, especially in the ~ f u l work settings of the delivery issues?
modem health care institution. 2. How can the institution take advantage of bulk
Pa lodk systems are more common at the bench purchase discounts? ·
•
170 □ MANAGEMENT OF FINANCIAL RESOURCES
. 1: .
3. What is the best time to place orders to both limit
culation once the decision has been made as to
· the amount of financial commitment and ensure ~ best price available. Factors such as quantity
adequate supplies? ounts and ~ontainer size (i.e., box, case, truck-
To answer these questions, a specialty of manage- lo~d) affect this decision. Dividing the purchase
ment science called operations research has developed pnce by the container size provides thiS value.
Lead time: The amount of lead time or advance n0-
several' techniques and formulas for managing inven- tice, needed between placing an ~rder and its ar-
tory: rival is an especially important consideration. It in-
1. The economic ordering quantity (EOQ), which fluences the minimum inventory that must be kept
answers the question of how much to order at in stock, as well as the quantity that needs to be
one time requested.
2. The economic ordering point (EOP), also re-
ferred to as the reorder point (ROP), which pro-
vides the base or safety level for reordering in- ln.ventory Formulas and Management Tools
ventory Using these definitions and concepts, the following for-
3. The optimal reorder time (ROT), which helps mulas are derived for EOQ, EOP, and ROT:
establish the best time to order to take advantage
of the EOQ and EOP
EOQ = 2 X (annual us~ge X cost of orderin~
In the following sections these three methods are annual holding cost per unit
defined and their application explained.
EOP = annual usage X lead time in days
Inventory Management Methods 365 days
or
In order to determine the EOQ, EOP, and ROT, man-
agers must understand certain underlying concepts re- EOP = (average daily usage X lead time) + safety level
lating to inventory.
ROT = EOQ X 365 days
Annual usage: Determining the level of inventory annual usage
needed is based on the workload of the labora-
tory. Historical ordering data based on actual pur-
chases and usage as well as predictions of future Example of Inventory Management Methods
volume influence the anticipated level of supplies
that must be ordered. Using the following figures we can calculate the EOQ,
Average dally usage: This information can be ob- EOP, and ROT:
tained by dividing the amount of supplies ordered Annual usage= 11,000 20/pk blood agar plates
in a year by 365 days. Cost of ordering= $25 per order
Cost of ordering: Although it may seem at fi~•) to Annual holding costs = $2.50 per yr
be an insignificant point, the cost of running a Lead time = 7 days
centralized purchasing department is directly t1ed
to the number of purchase orders placed and the
associated work involved with keeping track of in- EOQ = 2 (11,000 packs X $25/ order) = 550,000
voices as products are shipped and received. This $2.50 holding/yr $2.50
figure is obtain..Jd by dividing the expenses of the
purchasing section by the number of purchase or-
ders issued. J 220,000 = 469 packs/order
Annual hold!.~g cost: This is a crucial determina- EOP = 11,000 packs X 7 days = 211 packs
tion. It involves decisions based on bulk orders, 365 days
space utiljzation, and whether it is better to have
the: product on hand or in the supplier's ware- ROT = 469 packs/order X 365days = 15.5days/order
house. When the vendor is holding the stock, the 11,000 packs
institution's money is available for other purposes.
Also called cost of carrying inventory, its value is Thus, for maximum financial benefit and storage
determh~ by considering the interest lost by not space utilization, order 469 packs of plates each tirJ1e
having the money in the bank or the rate charged the inventory drops to 211 (about every 16 days). Sev·
when the laboratory must borrow money to cover eral commonsense modifications should be made
inventory expenses. Annual holding costs should once this information is available. Adjustments may be
also account for the expense of maintaining a made, based on such factors as a weekly ordering s_ys·
stockroom for storing material not needed imme- tern and bulk sizes. However, the farther the ordenn~
diately.
system strays from standards, the fewer the econonu
Cost per unit: Cost per unit is a straightforward cal- benefits.
MATERIAL MANAGEMENT C 171
I
The Laboratory Budget
OBJECTIVES
This chapter brings together the topics discussed in format are summarized and demonstrated in this
the previous chapters of Part 3 for the preparation of chapter.
two documents: the operational budget and the capi-
tal budget. Revenue and cost accounting, salacy
and wage management, material management, and The Operational Budget
future building projects and instrument acquisition
are all reflected in the preparation of these budgets. The term "budge~" has many everyday applications:
The tex>Js and techniques for predicting future rev- family budget, capital budget, tight budget, and so on.
enue, expenses, and financial requirements and the In accounting, budgeting applies to the process of
-
174 0 MANAGEMENT OF FINANCIAL RESOURCES
EXPENSES
SALARIES AND WAGES $ 820,750 (33.50% of Revenue)
SUPPLIES 441,000 (18.00% of Revenue)
REFERENCE SERVICES 196,000 ( 8.00% of Revenue)
INSTRUMENT LEASES 23,000 ( 0.94% of Revenue)
MAINTENANCE CONTRACT 20,000 ( 0.82% of Revenue)
EDUCATION/I'RAVEL 2,500 ( 0.10% of Revenue)
TOTAL EXPENSES
----
$1,503,250
PROJECTED BUDGET
The Capital Budget "we must raise the needed capital." In accounting lan-
guage it has a more narrow denotation. Capital items
Capital budgeting is the process used by organizations are purchases or projects that meet specific guidelines
to plan, evaluate, and choose between future invest- of time, price, and purpose. The ultimate financing plan
ment opportunities. Specifically, this is the mechanism (purchase, lease, or rental agreement) also determines
whereby the laboratory selects and authorizes the µur- how a project is budgeted. The influence of the pay-
chase of major equipment and building projects; t~ese ment program on classifying items in either the capital
commitments often represent hundreds of thousands or operational budget is further reviewed in a later sec-
of dollars. Stringent rules of analysis are required when tion on the budgeting considerations of purchase op-
dealing with this level of expenditure; frequently, the tions.
budgeting of such items covers a multiple-year plan- Time criteria: The time frame of capital items is 1
ning schedule. Both the capital and the operational year. If a product provides service for more than 1
budget enable the laboratory to determine revenue year, it meets this criterion; if less, it is usually ex-
needs and manage its financial r~sources. pensed during the year of acquisition.
The four issues that must be addressed in preparing Price criteria: The dollar value of a project also de-
the capital budget are definition of_capital, parts and termines whether it is budgeted as a capital item
formats of a capital budget, certificate-of-need require- or expensed. The cutoff amount varies widely and
ments, and tools for analyzing and making purchasing depends on the accounting policy of the business.
and project decisions. For example, a new heating block costing $200
would meet the other two criteria for capital
items, but because of the low cost and the paper-
Definition of Capital
work requirements, it would probably be handled
•'Capital" is a term with many definitions. In one case it as a supply expense for the year of purchase. .
can refer to the monetary needs of the institution, as ·in Purpose criteria: Entirely new instruments, furnt·
tur~, r bu~ding p~ojects are normally classified as
ca~tta proJe~ un er federal tax rules. If it is a re- Narrative Tools
THE LABORATORY BUDGET O 179
pair or a rep acem_ent of part of existing equip- Narrative tools include a written justification of the
ment or structures, 1t is included in th - project and a prioritization of the competing proposals_
budget. e operational
These two concepts should be explained as completely
Using these three criteria, an instrument pu h as possible and then supported with a quantitative fi-
. . be re ase or nancial analysis. ·
building pro,ect can classified as either a •
. d b capita1 or JUSTIFICATION. In detailing the rationale for requesting
an expense item an udgeted accordingly d d'
da ds Ii d , epen mg an instrument or building program, the manager must
on the stan r app e and weight assigned b th
laboratory to each factor. Y e explain why the project is needed, how it will benefit
the laboratory, and why it should be considered over
competing projects. Proposals can be justified by being
Parts of a Capital Budget grouped into one of four categories:
Capital budgets are divided !nto two parts according to I. Necessary to maintain present service levels
the amount ?f. the expenditure. Projects costing less 2. Will provide significant savings over current
than a set ltnut need minimal paperwork wh methods
bo this , ereas 3. Will enhance or improve current programs
those .a ve · am?~~t require extensive in-depth
analysis. A common d1v1s1on point is $10,000. 4. Will offer new procedures or services
Those projects meeting the minimal criteria fre- As in any formal presentation, the more information
quendy require .only written justification describing the the manager can provide to support a proposal, the
purpose, functmn, go~s, and prioritization. Larger better the chance of success. Statistics that demonstrate
items need more extensive financial analysis using the potential in cash flow or physician-to-patient satisfac-
methods covered in this chapter. ' tion enhance the presentation. Increases in testing vol-
ume, reduction in reagent costs, and faster turnaround
Certificate of Need time are also factors that are certain to make an im-
pression.
In addition to preparing a capital budget for the insti- PRIORITIZATION. An additional step needed in the .justi-
tution's own use, federal and state regulations require fication process is to prioritize the project, both in the
health care facilities to submit capital plans on certain time frame and in relation to other requests. Many cap-
projects for approval and to obtain a certificate-of- ital budget forms have a scale to rank priority; others
need (CON) authorization before proceedihg. This request a detailed narrative explanation of the acquisi-
process is required for projects, equipment, or build- tion and/or completion timetable.
ings above an establi_shed monetary level. Most states Examples of effective terminology include terms like
have set this limit at $150,000, following federal "immediate," "urgent," "will replace a troublesome in-
guidelines. A CON must also be obtained before new strument that is on its last legs, " or "anticipated need
services such as oncology or obstetrics can be of- before the end of the year. " Departments may submit
fered. This program was established in an attempt several proposals; but they must be ranked according
to control spiraling medical costs and to avoid dupli- to their priority. A sound case must also be made so
cation of services and the overbuilding of hospital that the project receives a high priority ranking among
beds. requests from other departments.
Although the laboratory may not be directly involved OP.PORTUNITY COSTS. In any investment or acquisition
in a CON process, the purposed instrumentation and decision, an important consideration is what other op-
building specifications for laboratory services are an in- tions are available and why this particular plan is bet-
tegral part of the application. ter. Opportunity cost is the value of what is given up
to pursue another project. In agreeing to buy a new
chemistry analyzer this year and forgo upgrading the
Instrument/Project Capital Proposc1I equipment in Radiology, Administration must see some
Two types of analysis are used in e~aluatin~ ca~ital ~x- potentially beneficial trade-offs in service and money.
penditures: (1) a narrative description, or Justifi~at~on Social as well as financial goals mt•st be resolved. Few
of the need and intended use, and (2) quantitative specific quantitative methods are available for this eval-
techniques to detennine the financial feasibility o~ the uation other than comparing the associated revenue
project. All capital projects must complete the J~stifica- and costs of each project. However, the impact of op-
tion section of the report. Those projects exceedmg the portunity costs must be part of the overall decision-
set minimal dollar amount must also perform the finan- making process.
cial feasibility studies. .
For example, a capital proposal for a small chenustry Quantitative Tools
analyzer costing around $8000 may ~ecd only the
. . stification· an analyzer costmg more than The quantitative techniques available to evaluate in-
narrative JU , ' 'b'l' d
$10,000 requires a financial ,e~J 11ty Stu as we .r II vestment opportunities vary from simple profit-and-loss
projections to sophisticated models that take into ac-
Figure 15- 3 provides an iUustratiJn o~~:~•ta~?udget
proposal using the techniques escn m IS sec- count taxatio n, inflation rate , economic forecasts, and
t inn
revenue and cost predictions. Laboratory . manag.:!rs
180 C MANAGEMENT OF FINANCIAL RESOURCES
PERFECT TECHNOLOGY
Automated Coagulation Timer
Model: 1995
Catalog Number: I.SC 1995
JUSTIFICATION:
The instrument will both significantly reduce turnaround time and enable
the_laboratory to automate frequently ordered tests now performed by time-
consuming manual methods.
1be current instrument is more than 5 years old. Constant breakdowns have
been responsible for extensive delays in the reporting of results.This has caused
complaints from the medical staff and delays in the surgical schedule. The
repair expenses for the current instrument were $7,500, and four major overnight
repair problems occurred during the past year.
This new model will cut turnaround time in half and allow us to offer additional
tests faster. The current instrument performs two procedures: PT andAPTT. The new
model will allow us to automate two additional tests, FIBROGEN and 11-IROMBIN TIMF.S,
reducing the turnaround time from 45 to 10 minutes. Also attach~d is a memo from
Dr. Smith, chief of medical staff, requesting us to offer these services on a more timely basis.
Operatio~ expenses will be reduced drastically because the new instrument will use 80%
fewer reagents, and on-line refrigeration will eliminate any loss due to spoilage.
should be familiar with the techniques most frequently is true. However, the payback period is almost always
used and be able to apply them in support of their required and is useful in that it demonstrates how long
proposal. The most common methods used in health the company's money is in jeopardy.
care facilities include payback period, average rate of Many investors and lenders perform this calculation
return, and net present value. For-profit businesses and to determine the length of time needed to recover their
some health care organizations may want to apply a investment. Banks use a slightly modified form of thiS
required rate-of-return standard to the capital proposal. method to decide whether the customer can afford a
PAYBACK PERIOD. The payback period determines new auto or home. A similar ratio is obtained by divid·
how Jong it will take td recover cash outlays. This pro- ing the price of the home or car by the income of-\he
cedure's value as an investment index has received se- borrower. For example, if a house costs $75,000 and
vere criticism because it does not take into account the family's income is $30,000, it will take 2 ½ years ~1
any other monetary factors. Taken by itself, this point
the current salary level to "pay back" the loan. Busi·
THE LABORATORY BUDGET
C 181
PURCHASE PRICE:
TRADE-IN CR.EDIT $44,000
NET PlJRCHAsE PRICE 2,000
$42,000
E.5TIMATED~G VOLUME:
20 ,ooo tests a year
INCOME PERTEsT: $12.so
FINANCIAL RATIOS:
I
p (
Payback period =E = 380,000 = 3.46 X 100 = 346%
I 110,000
where P = purchase price of project NET PRESENT VALUE. To perform a net present value
I = annual income generated calculation it is important to understand the time
value of money. This is most easily done by consider-
For example, a new chemistry profile instrument ing an offer from a colleague to borrow $1000 to be
costs $110,000 and will produce an a111mal income of paid back in 1 year. If your money is in a savi~gs ac-
$380,000. count that pays 5 percent interest, it soon becomes ob-
Payback period = $110,000 = 0.29 yr X 1 yr vious that the $1000 you lent today will actually be
$380,000/yr 12 mo worth $1050 next year. You will be losing $50 in the
= 3.5 mo transaction, plus · the risk of losing your money. You
may want to ask your friend to make up the differ-
Also, by the nature of the business, laborato~ instru- ence.
ments need · a relatively shorter payback penod be- The same thing happens if you buy a U.S. savings
cause of the rapid technological obsolescence in this bond at a face value of $100, redeemable in 10 years.
field. You pay $50 today on the basis of an agreement tha~
AVERAGE RATE OF RETURN. The average rate of return says you will receive $100 at some time in the future.
(ARR) is a straightforward calculation of the attrac- These two instances demonstrate that $1 today is
tiveness of the average yield that will be earned worth more than $1 tomorrow. When inflation and in-
over the life of an investment. If the chemistry instru- terest rates are taken into account, the difference be-
ment described has a life expectancy of 5 y~ars, the comes even more pronounced.
average rate of return can be determined as fol- Consider, for example, a major remodeling and in-
strumentation upgrade project that will offer more ad-
lows:
182 CJ MANAGEMENT OF FINANCIAL RESOURCES
~ced and faster microbiology services, cost $1 mil- quired rate of return, which must be ach·
lion, and generate $300,000 a year over the next 5 fore any project will be considered. If the ve~:ed be.
years before it needs replacing. It may seem that the not be shown to benefit the company economi rellca~-
laboratory is making a nice profit of $500 000. How- cost savings, efficiency enhancement, or cash fl~ ~ 1:n
ever, the initial outlay of $1 million must be paid up rejected outright. • t IS
front, aod the payback period is 3.3 years; so, the The counter to this requirement, panicularl .
$~00,000 to be received over the next 5 years must be hlth
ea . ·
care orgamzauons, · _to mak e an extensiveYtn
1s
discounted to account for the time value of money. vice enhancemer:it justifica~io~ that supports proce~~:
The formula that provides this information is called ing with the proiect even if .1t ~oes _not satisfy the re.
th~· net present value (NPV). The calculation deter- quired rate of return. Sue? iusttficatton may come b
mines the current value of an investment taking into showing that the new proiect or laboratory instrumei
account the following two factors: the impact of inter- will reduce the length of stay of the patient or that the
est and infl ~uon
· on earrungs
· and the anticipated rev- project is needed to support expanded services like
enue that will be received over a period of years. Al- new operaung . room or cancer t reatment center. Thisa
though the calculations involved in this formula may related or "fall-out" advantage should then be included
appear cumbersome, there are tables and charts that in the capital proposal.
have ~)ready factored in these figures, much like mort-
gage mterest tables. Most business calculators are pro- Financing a Project
grammed to handle this calculation once the basic fig-
ures have been input. After the financial proposal has been evaluated and a
n decision has been made to proceed, several alterna-
PV =L Ct 1 tives are available to financ~ the project. If the plan in-
t= 1 (1 + i)I n = # of periods volves building or remodeling, the company may ei-
Ct = cash flow received in period t ther pay with current resources or borrow the needed
i = rate of discount funds.
PV = present value With laboratory instruments, three options are avail-