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AWS D1.1/D1.1M:2002 ANNEX E

WELDING PROCEDURE SPECIFICATION (WPS) Yes X

PREQUALIFIED __________ QUALIFIED BY TESTING __________
X
or PROCEDURE QUALIFICATION RECORDS (PQR) Yes
PQR 231
Identification # _________________________________
1
Revision _______ 12-1-87 By ____________
Date __________ W. Lye
RED Inc.
Company Name _______________________________ J. Jones
Authorized by __________________ 1-18-88
Date __________
FCAW
Welding Process(es) ____________________________ Type —Manual Semi-Automatic X
PQR 231
Supporting PQR No.(s) __________________________ Machine Automatic

JOINT DESIGN USED POSITION

Butt
Type: ________________________________________ O.H.
Position of Groove: ______________ —
Fillet: __________
Single X Double Weld Vertical Progression: Up Down
Backing: Yes X No
ASTM A 131A
Backing: Backing Material: ______________________ ELECTRICAL CHARACTERISTICS
1/4" —
Root Opening ______ Root Face Dimension ________ ______________________
52-1/2° —
Groove Angle: ___________ Radius (J–U) _________ Transfer Mode (GMAW) Short-Circuiting
Back Gouging: Yes No X —
Method _______ Globular X Spray
Current: AC DCEP X DCEN Pulsed
BASE METALS Other ________________________________________
ASTM A 131
Material Spec. _________________________________ Tungsten Electrode (GTAW)
A
Type or Grade _________________________________ Size: ______________
3/4—1 1/2" Fillet ________
Thickness: Groove ______________ — Type: ______________
—
Diameter (Pipe) ________________________________
TECHNIQUE
FILLER METALS Stringer
Stringer or Weave Bead: _________________________
A5.20
AWS Specification______________________________ Multipass
Multi-pass or Single Pass (per side)_________________
E71T-1
AWS Classification _____________________________ 1
Number of Electrodes ___________________________
Electrode Spacing —
Longitudinal ____________
—
Lateral_________________
SHIELDING —
Angle _________________
—
Flux ___________________ CO2
Gas _________________
100% CO2
Composition __________ 1/2-1"
Contact Tube to Work Distance ____________________
45-55CFH
Electro-Flux (Class)_______ Flow Rate ____________ None
Peening ______________________________________
#4
______________________ Gas Cup Size _________ Wire Brush
Interpass Cleaning: _____________________________

PREHEAT POSTWELD HEAT TREATMENT

60°
Preheat Temp., Min _____________________________ N.A.
Temp. ________________________________________
60°
Interpass Temp., Min____________ 350°F
Max__________ N.A.
Time _________________________________________

WELDING PROCEDURE
Filler Metals Current
Pass or
Weld Type & Amps or Wire Travel
Layer(s) Process Class Diam. Polarity Feed Speed Volts Speed Joint Details
All FCAW E71T-1 .045" DC+ 180-220A 25-26V 8-12
ipm

Form E-1 (Front)

337

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