0003 2019-12-13-Draft

Calculation cover sheet
Project title Expansion by Compression Project number 505100056

File number n/a Number of sheets 16 (including cover)
Section n/a Subject Air System Evaluation
Calculation Number 100056-MM-P-CA-0003_RevA
Project Manager Matt A. Franklin Designer n/a
Design Phase A Concept or preliminary C Design verification
D (phase 1) B Analysis and detailed design D Other (specify)
Computer applications used

Title Version date
Microsoft Excel for Office 365 MSO (16.0.11328.20468) 32-bit
Scopes for checking manual and computer generated calculations

Publication. Verify each publication cited conforms to project need, and verify each calculation conforms to publication. Algebra. Verify each formula conforms to
its citation and equation. Verify each entire row conforms to its citation, including units of measure. Verify each calculation's inputs and assumptions conform to
client or project management recorded documentation. Numerals. Verify each value conforms to range of reasonable industry values. Verify each value's number
of significant digits conforms to reasonable industry practice.
Calculations by Checked by
Sheets checked * Name Signature Date Name Signature Date
Rev. A: 1 to 16 Nathaniel R. Nathaniel R. 12/10/2019 Kaushal V. Kaushal V. m/d/yyyy
Babiak Babiak Shah Shah
*If an Excel spreadsheet or other computer file has been checked and has not been attached, enter the name, date and full file path or PiMS location of the file that
was checked. (PiMS nickname or short link from Properties - General could also be useful.)
a) Basic design information or source and reference (required field)

Compressed Air and Gas Institute (CAGI) 2016 publication Compressed Air and Gas Handbook , chapter 4
"Compressed Air Distribution Systems"
b) Identify documents/technical records where output will be used (required field)

Equipment procurement of air compressors and air receivers (long lead equipment) and air piping layout (due to
varying nozzles of long lead equipment options), air piping schematics, air piping bill of materials, and air piping
purchase
Approvedorders.
by Project manager
Matt A. Franklin Matt A. Franklin m/d/yyyy

Signature Name Date
Distribution Original to project file Client
Mott MacDonald BMS form MMF019_calculation cover sheet (05/2018)

Page 1 of 1
1857 .
Sheet 2 of 16 Proj. #: 505100056 Calc. no.: 100056-MM-P-CA-0003_RevA
Air System Evaluation Expansion by Compression
Issue and revision record
Revision Date Originator Checker Approver Description

A m/d/yyyy NRB KVS MAF DRAFT (to be replaced with "Issued for review")
AA on sheet 3 in 103(c), added a comma after 'likely'
on sheet 4 in 104 note, split text in parenthesis
into two sentinces
(both revisions for ease of understanding)
Document reference: 505100056 | MM-P-CA-0003 | A
.
101. Legend proposed values, if used, are shown in rows 1,

2, 6, 7, 16, and 17.
(a) Numeric assumptions, calculation inputs, and
data collected from drawings supplied by client (b) Row 4 shows the load factor, which represents
is shown in blue highlight. the product of time factor and load factor.
(1) Air consumer equipment quantities were (1) Time factor is defined as the fraction of
based on data collected from P&ID time (per second, per minute, etc) that air
drawings supplied by client. consumers actually consume air vs. the
quantity of time that air consumers are not
(2) Air consumer equipment flow rates were consuming air.
not shown within drawing supplied by
client and are estimated, estimation (2) Work factor is defined as the fraction of air
reasoning is shown in parenthesis. For air consumed proportional to the force or
driven process valve operators, estimation power actually required vs. the design
was based on a previous Mott MacDonald quantity of air consumed for the design
project for gas flow on an ANSI 600 class force or power. (Because process valves
piping system. are assumed to operate near the maximum
differential pressure, the work factor is 1.0,
(b) Numeric values duplicated between sheets are and 1.0 for all other air consumer
shown as gray. equipment also.)
(3) The concept of time factor is already
102. Design Philosophy considered on a per-equipment basis in the
air consumer summary tables, so the load
(a) Case 1 shows the existing equipment. factor shown on row 4 is a time factor for
(b) Case 2 is an upgrade of the existing air system operations' usage of equipment. (For
equipment to support the proposed compressor example, if operations runs equipment
building's air consumers. It shows proposed continuously, this value should be 100.0%;
(replacement) equipment for the air if operations runs equipment once per
compressors and receivers and shows the hour, this value should be 1.7% for 1/60.)
combined (existing and proposed) air Note: for each site, the load factor for all cases
consumer flow rate. should be adjusted based on the historic site
(c) Case 3 is an installation of independent operations experience so that case 1 (existing)
equipment for the proposed compressor reflects the historic compressor cycle time.
building (separate air system from existing). This load factor should be used in all cases.
(The existing equipment is independent and (c) Rows 9 to 14 calculate the site receivers
can be read from case 1.) standard volume. Low and high pressure are
(d) Due to site footprint constraints, centralized based on not running the secondary air
receivers with minimal footprint are shown in compressor. Receiver temperature is based on
this document. During phase 2 60% design, minimal cooling of the hot high pressure air at
their locations can be evaluated (as well as air the discharge of the air compressor (client's
piping sizing) (see section 104, limitations), but receivers are not insulated for personnel
this document (phase 1 30% deisgn) proposes protection, and so a maximum air temperature
equipment descriptions that merely reflect this. of 140 °F is likely, presuming design meets
OSHA guidelines for temperature insulation for
personnel protection).
103. Calculations, Evaluations, and (d) Rows 15, 19, and 20 show:
Requirements
(1) the receiver depletion time (from high
This document evaulates client's compressed pressure to low pressure before
air system at three sites per the Compressed compressor startup),
Air and Gas Institute (CAGI) 2016 publication
Compressed Air and Gas Handbook, chapter 4 (2) the compressor run time (to repressurize
"Compressed Air Distribution Systems". Each the receiver from low to high pressure
site calculation has three cases of twenty rows. while all air consumers are running)
(a) Rows 3, 8, and 18 show combinations of (3) the compressor cycle time (between two
existing and proposed values to reflect various consecutive compressor startups, or
cases. (Some duplicated values are not between two consecutive compressor shut
carried over from data collection). Existing and downs)
.
104. Limitations
(a) Artificial demand (increased leakage rates and
consumed flow rates due to higher than
required pressures) has not been evaluated.
It is expected that phase 2 60% design will
eliminate this consideration by including
pressure regulators upstream of air consumers
within the design.
(b) Induced demand (decreased pressure at air
consumer end points due to pipe friction) has
not been evaluated.
address this consideration by complying with
the CAGI handbook, which recommends a
pressure drop no greater than 10% of the
upstream pressure.
(c) Transient effects of air mass momentum and
short term spikes in usage have not been
evaluated.
address this consideration by complying with
the CAGI handbook.
(d) Air dryer sizing has not been evaluated.
address this consideration by following the
CAGI handbook.
Note: Many aspects of CAGI compliance are
related to equipment layout. Calculations might be
required to prove adequacy of design where layout
recommendations are not followed. (For example,
client has reported instrument air freezing when
used outdoors. The CAGI handbook recommends
locating air receivers outdoors to condense dew to
eliminate instrument air freezing issues, but client's
historic site installations have not followed this
recommendation.)
.
Location: Athens Compressor Station Air consumer detailed entries
Drawing No. Rev. Existing Equipment Descriptions

C-ATS1-D-B-02 5 UNIT A-1, CV-105 ON 3"-GH-104-6C POWER FLUID MEDIUM NOT SPECIFIED
C-ATS1-D-B-02 5 UNIT A-1, 2" CV-106 ON 3"-GH-104-6C POWER FLUID MEDIUM NOT SPECIFIED
C-ATS1-D-B-02 5 UNIT A-1, 10"X8" CV-122 ON 10"-GH-103-6C FLUID POWER MEDIUM NOT SPECIFIED
C-ATS1-D-B-02 5 UNIT A-1, CVV-123 ON 4"-BD-102-6C VENT
C-ATS1-D-B-02 5 UNIT A-1, CVV-124 ON 4"-BD-103-6C EMERGENCY
C-ATS1-D-B-02 5 UNIT A-1, CV-125 ON 2"-FG-101-7C
C-ATS1-D-B-04 8 FUEL GAS AND SEAL GAS SYSTEM, CVV-144 ON 2"-BD-106 -7B
C-ATS1-D-B-05 4 COMPRESSOR PACKAGE K-101, FILTER ELEMENT CLEANING AIR NOZZLE 230 ON 1"-AM-710-10
C-ATS1-D-B-05 4 COMPRESSOR PACKAGE K-101, BUFFER AIR NOZZLE 180 ON 1"-AM-711-10A
C-ATS1-B-D-07 4 POWER GAS AND DOMESTIC GAS CV-525 ON 2'-DG-503-7A
C-ATS1-D-B-09 6 COMPR. AIR SYS., CTRL BLDG, SV-712 ON 3/4"-AM-715-10 LOUVERS FOR UTILITY ROOM FAN OPERATION
C-ATS1-D-B-09 6 COMPR. AIR SYS., CTRL BLDG, SV-712 ON 3/4"-AM-715-10 EXHAUST LOUVERS IN UTILITY ROOM
C-ATS1-D-B-09 6 COMPRESSED AIR SYSTEM, CTRL BLDG, (3) PL., 1/4" QUICK CONNECT UTILITY, GARAGE, AND STORAGE PLANT AIR HOSE STATION ON 1"-AM-708-10A
C-ATS1-D-B-09 6 COMPRESSED AIR SYSTEM, CONTROL BLDG, 1/2" TO FOAM SKID D-801 ON 1"-AM-708-10A
C-ATS1-D-B-09 6 COMPR. AIR SYS., A-1, (4) PL., 1/4" QUICK CONN. UTILITY, GARAGE, AND STORAGE PLANT AIR HOSE STA. ON 1"-AM-706-10A
C-ATS1-D-B-09 6 COMPRESSED AIR SYSTEM, UNIT A-1, SV-163A NORTH WALL LOUVERS
C-ATS1-D-B-09 6 COMPRESSED AIR SYSTEM, UNIT A-1, SV-163B NORTH WALL LOUVERS
C-ATS1-D-B-09 6 COMPRESSED AIR SYSTEM, UNIT A-1, SV-163C SOUTH WALL LOUVERS
C-ATS1-D-B-09 6 COMPRESSED AIR SYSTEM, UNIT A-1, SV-163D SOUTH WALL LOUVERS
C-ATS1-D-B-09 6 COMPRESSED AIR SYSTEM, UNIT A-1, SV-163E WEST WALL LOUVERS
C-ATS1-D-B-09 6 COMPRESSED AIR SYSTEM, UNIT A-1, SV-163F WEST WALL LOUVERS
C-ATS1-D-B-09 6 COMPRESSED AIR SYSTEM, UNIT A-1, SV-163G EAST WALL LOUVERS
C-ATS1-D-B-09 6 COMPRESSED AIR SYSTEM, UNIT A-1, SV-163H EAST WALL LOUVERS
Proposed Equipment Descriptions

1. Compressor Unit A-1, (3) pl., hydrocarbon abatement system's 2" inlet, outlet, and vent valves
2. Compressor Unit A-2, 2" loading valve
3. Compressor Unit A-2, 8" recycle valve
4. Compressor Unit A-2, (2) pl., 4" fast and slow vent valves
5. Compressor Unit A-2, package's buffer/separation air
6. Compressor Unit A-2, package's air inlet filter pulse cleaning air
7. Compressor Unit A-2, (3) pl., package's hydrocarbon abatement system's 2" inlet, outlet, and vent valves
8. Compressor Unit A-2, (8) pl., building louvers/dampers
9. Compressor Unit A-2, (4) pl., building 1/2" quick connect air tool connections
.
Location: Athens Compressor Station Air consumer summary tables
Existing Isolation Valves (scfm), Driven by Air and Unspecified Fluid(s)

Pipe Size: <2" 2" 3" 4" 6" 8" 10" 12" 16"
Quantity: - 4 1 2 - 1 - - -
Flow / valve: 0.50 0.50 0.75 0.75 1.00 1.25 1.50 2.00 3.00 Subtotal
Flow / col: 0.00 2.00 0.75 1.50 0.00 1.25 0.00 0.00 0.00 5.50
Existing Miscellaneous (scfm) Qty. Flow ea. Flow/row

Turbine buffer air (estimate 200% of T-70 seal gas 10 scfm) 1 20.00 20.00
Turbine air inlet filter pulse cleaning air (estimate choke flow, 30 to 1 10.00 10.00
0 psig, 3/8" SST, 200 ms pulse, 13 nozzles/pulse, 6 pulses/min)
Utility room foam skid (estimate choke flow, 30 to 0 psig, 3/8" SST, 1 20.00 20.00
15 sec/min)
Louvers/dampers (estimate 12" ANSI 600 class valve) 10 2.00 20.00
1/2" quick connect air tools (existing back pressure valves prevent 7 0.00 0.00 Subtotal
priority flow) 70.00
Existing Air Consumer Peak Flow Rate

Total: 75.50 (sum of above subtotals)
Proposed Isolation Valves (scfm), Driven by Air

Pipe Size: <2" 2" 3" 4" 6" 8" 10" 12" 16"
Quantity: - 7 - 2 - 1 - - -
Flow per valve: 0.50 0.50 0.75 0.75 1.00 1.25 1.50 2.00 3.00 Subtotal
Flow per size: 0.00 3.50 0.00 1.50 0.00 1.25 0.00 0.00 0.00 6.25
Proposed Miscellaneous (scfm) Qty. Flow ea. Flow/row

Turbine buffer/separation air (estimate 200% of T-70 seal gas 10 scfm) 1 20.00 20.00
Compressor building louvers/dampers (estimate 12" ANSI 600 class 8 2.00 16.00
valve)
Compressor building 1/2" quick connect air tool connections (proposed 4 0.00 0.00 Subtotal
back pressure valves prevent priority flow) 46.00
Proposed Air Consumer Peak Flow Rate

.
Location: Athens Compressor Station Air Compressors and Receivers

C-ATS1-D-B-09 6 CTRL BLDG, COMPR. K-701A, CAP. 145 SCFM AT 175 PSIG, 50 HP
C-ATS1-D-B-09 6 CTRL BLDG, COMPR. K-701B, CAP. 145 SCFM AT 175 PSIG, 50 HP
C-ATS1-D-B-09 6 CTRL BLDG, COMPR. K-701A/B, PRIMARY COMPR. STARTS AT 115 PSIG AND STOPS AT 175 PSIG
C-ATS1-D-B-09 6 CTRL BLDG, COMPR. K-701A/B, SECONDARY COMPR. STARTS AT 110 PSIG AND STOPS AT 140 PSIG
C-ATS1-D-B-09 6 CTRL BLDG, AIR RECEIVER V-701, 48" DIA., 144" OAL, CAP. 1060 GALLONS
Case 1 Existing Air Compressors (scfm) Qty. Flow ea. Flow/row

Unit A-1 control / utility building K-701A 1 145.00 145.00 Subtotal
Unit A-1 control / utility building K-701B * 1 0.00 0.00 145.00
Case 1 Existing Air Receivers (acf) Qty. Vol. ea. Vol./row Subtotal
Unit A-1 control / utility building V-701 ( 1060 gal ) 1 141.70 141.70 141.70
Case 2 Proposed (Replacement) Air Compressors (scfm) Qty. Flow ea. Flow/row
Unit A-1 control / utility building K-701A 1 205.00 205.00 Subtotal
Unit A-1 control / utility building K-701B * 1 0.00 0.00 205.00
Case 2 Proposed (Replacement) Air Receivers (acf) Qty. Vol. ea. Vol./row Subtotal
Unit A-1 control / utility building V-701 ( 1590 gal ) 1 212.55 212.55 212.55
Case 3 Proposed Air Compressors (scfm) Qty. Flow ea. Flow/row

Unit A-2 compressor building K-710A 1 60.00 60.00 Subtotal
Unit A-2 compressor building K-710B * 1 0.00 0.00 60.00
Case 3 Proposed Air Receivers (acf) Qty. Vol. ea. Vol./row Subtotal
Unit A-2 compressor building V-710 ( 530 gal ) 1 70.85 70.85 70.85
For explanation of case numbers see sheet 8.
* Note that air compressors are sized for 2 x 100% per IGTS ES-101, which accounts for showing the zero flow rate.
.
Location: Athens Compressor Station Air System Evaluation
Case Numbers and Case Descriptions

1. Existing air system (to determine load factor via site's actual compressor cycle time)
2. One air system at this site: proposed (replacement) compressors and receivers, existing and proposed consumers
3. Two separate air systems at this site: existing compressors, receivers, and consumers, then proposed
Case 3 shows proposed, existing is same as case 1
Case
1 2 3
Row Description Variable Units
1 Existing consumers, peak flow rate CPEAK,E = 75.5 75.5 n/a scfm
2 Proposed consumers, peak flow rate CPEAK,P = n/a 52.3 52.3 scfm
3 Case Consumers, peak flow rate, CPEAK = ∑ CPEAK,i CPEAK = 75.5 127.8 52.3 scfm
4 Load factor LF = 5.0% 5.0% 5.0% -
5 Consumer average flow rate, C = LF • CPEAK C= 3.8 6.4 2.6 scfm
6 Existing receivers actual volume VA,E = 141.7 n/a n/a acf
7 Proposed receivers actual volume VA,P = n/a 212.6 70.9 acf
8 Case Receivers actual volume, VA = ∑ VA,i VA = 141.7 212.6 70.9 acf
9 Receiver low pressure P1 = 140.0 140.0 140.0 psig
10 Receiver high pressure P2 = 175.0 175.0 175.0 psig
11 Standard pressure PSTD = 14.7 14.7 14.7 psia
12 Standard temperature ( 55 °F ) TSTD = 514.7 514.7 514.7 °R
13 Receivers temperature ( 110 °F ) TR = 569.7 569.7 569.7 °R
14 Receivers volume, V = VA • ( P2 - P1 ) • TSTD / ( PSTD • TR ) V= 304.8 457.2 152.4 scf
15 Receivers depletion time, tD = V / C tD = 80.7 71.6 58.3 min
16 Existing compressors flow rate QE = 145.0 n/a n/a scfm
17 Proposed compressors flow rate QP = n/a 205.0 60.0 scfm
18 Case Compressors flow rate, Q = ∑ Qi Q= 145.0 205.0 60.0 scfm
19 Compressors run time, tR = V / ( Q - C ) tR = 2.2 2.3 2.66 min
20 Compressors cycle time, t = ∑ ti t= 82.9 73.9 61.0 min
.
Location: Dover Compressor Station Air consumer detailed entries

C-DOR1-D-B-004 4 COMPRESSOR UNIT A-1, CVL-106 ON 2"-FG-114-7C
C-DOR1-D-B-004 4 COMPRESSOR UNIT A-1, 8" CV-122 ON 12"-GH-106-6C
C-DOR1-D-B-004 4 COMPRESSOR UNIT A-1, CVV-123 ON 4"-BD-102-6C
C-DOR1-D-B-004 4 COMPRESSOR UNIT A-1, CVV-124 ON 4"-BD-104-6C EMERGENCY VENT
C-DOR1-D-B-006A 4 FUEL GAS SYSTEM, CV-125 ON 2"-GH-111-6C
C-DOR1-D-B-006A 4 FUEL GAS SYSTEM, CV-144 ON 2"-FG-113-7B
C-DOR1-D-B-006B 3 DOMESTIC GAS SYSTEM, CVV-525 ON 2"-DG-103-7A
C-DOR1-D-B-008 3 COMPRESSOR PACKAGE, 1/2" SEPARATION AIR NOZZLE M3
C-DOR1-D-B-008 3 COMPRESSOR PACKAGE, 1" TURBINE INSTRUMENT AIR SUPPLY NOZZLE AFDC
C-DOR1-D-B-008 3 COMPRESSOR PACKAGE, 3/4" TURBINE INSTRUMENT AIR SUPPLY NOZZLE BWC
C-DOR1-D-B-008 3 COMPRESSOR PACKAGE, 1" COMBUSTION AIR FILTER
C-DOR1-D-B-008 3 COMPRESSOR PACKAGE, 3/8" INSTRUMENT AIR ON LUBE OIL COOLER E-101 LOUVER
C-DOR1-D-B-008 3 COMPRESSOR PACKAGE, 3" TCV-173 ON 4"-LO-104-11A
C-DOR1-D-B-011A 4 COMPR. AIR SYSTEM, CTRL BLDG, 1/2" TO BLAST CABINET ON 1"-AM-706-10A
C-DOR1-D-B-011A 4 COMPR. AIR SYS., CTRL BLDG, (5) PL., 1/2" QUICK CONN. AIR HOSE CONN. ON 1"-AM-706-10A
C-DOR1-D-B-011A 4 COMPR. AIR SYSTEM, CTRL BLDG, SV-712B1 TO K-701A EXHAUST DUCT INTERNAL DAMPER
C-DOR1-D-B-011A 4 COMPR. AIR SYSTEM, CTRL BLDG, SV-712B2 TO K-701A EXHAUST DUCT EXTERNAL DAMPER
C-DOR1-D-B-011A 4 COMPR. AIR SYSTEM, CTRL BLDG, SV-712C1 TO K-701B EXHAUST DUCT INTERNAL DAMPER
C-DOR1-D-B-011A 4 COMPR. AIR SYSTEM, CTRL BLDG, SV-712C2 TO K-701B EXHAUST DUCT EXTERNAL DAMPER
C-DOR1-D-B-011B 4 COMPR. AIR SYS., COMPR BLDG, (4) PL., 1/2" QUICK CONN. AIR HOSE CONN. ON 1"-AM-732-10A
C-DOR1-D-B-011B 4 COMPR. AIR SYSTEM, COMPR BLDG, TO DISPOSAL SUMP PUMP P-003 ON 1/2"-AM-716-10A
C-DOR1-D-B-011B 4 COMPR. AIR SYS., COMPR BLDG, SV-163A ON 1/2"-AM-717-10A S.W. BLDG WALL LOUVER NO. E
C-DOR1-D-B-011B 4 COMPR. AIR SYS., COMPR BLDG, SV-163B ON 1/2"-AM-719-10A S.E. BLDG WALL LOUVER NO. E
C-DOR1-D-B-011B 4 COMPR. AIR SYS., COMPR BLDG, SV-163C ON 1/2"-AM-714-10A NORTH BLDG WALL LOUVER NO. P
C-DOR1-D-B-011B 4 COMPR. AIR SYS., COMPR BLDG, SV-163D ON 1/2"-AM-718-10A S.E. BLDG WALL LOUVER NO. J
C-DOR1-D-B-011B 4 COMPR. AIR SYS., COMPR BLDG, SV-163E ON 1/2"-AM-721-10A LUBE OIL COOLER BLDG HEAT FAN LOUVER NO. L

2. Compressor Unit A-2, 2" loading valve
3. Compressor Unit A-2, 8" recycle valve
4. Compressor Unit A-2, (2) pl., 4" fast and slow vent valves
5. Compressor Unit A-2, package's buffer/separation air
6. Compressor Unit A-2, package's air inlet filter pulse cleaning air
7. Compressor Unit A-2, (3) pl., package's hydrocarbon abatement system's 2" inlet, outlet, and vent valves
8. Compressor Unit A-2, (8) pl., building louvers/dampers
9. Compressor Unit A-2, (4) pl., building 1/2" quick connect air tool connections
.
Location: Dover Compressor Station Air consumer summary tables

Pipe Size: <2" 2" 3" 4" 6" 8" 10" 12" 16"
Quantity: - 4 1 2 - 1 - - -
Flow / col: 0.00 2.00 0.75 1.50 0.00 1.25 0.00 0.00 0.00 5.50

Turbine separation air (estimate 200% of T-70 seal gas 10 scfm) 1 20.00 20.00
Turbine instrument air supply nozzles (estimate qty. 5 valves, each 2 10.00 20.00
12" ANSI 600 class)
Disposal sump pump (estimate choke flow, 30 to 0 psig, 3/8" SST, 1 20.00 20.00
15 sec/min)
Louvers/dampers (estimate 12" ANSI 600 class valve) 10 2.00 20.00
1/2" quick connect air tools (existing back pressure valves prevent 9 0.00 0.00
priority flow) Subtotal
Blast Cabinet (existing back pressure valves prevent priority flow) 1 0.00 0.00 90.00


Pipe Size: <2" 2" 3" 4" 6" 8" 10" 12" 16"
Quantity: - 7 - 2 - 1 - - -
Flow per size: 0.00 3.50 0.00 1.50 0.00 1.25 0.00 0.00 0.00 6.25

Turbine buffer/separation air (estimate 200% of T-70 seal gas 10 scfm) 1 20.00 20.00
Compressor building louvers/dampers (estimate 12" ANSI 600 class 8 2.00 16.00
valve)
Compressor building 1/2" quick connect air tool connections (proposed 4 0.00 0.00 Subtotal
back pressure valves prevent priority flow) 46.00

.
Location: Dover Compressor Station Air Compressors and Receivers

C-DOR1-D-B-011A 4 CTRL BLDG, COMPR. K-701A, MFR. AND MODEL ATLAS COPCO GA45-175, CAP. 214 SCFM AT 178 PSIG
C-DOR1-D-B-011A 4 CTRL BLDG, COMPR. K-701B, MFR. AND MODEL ATLAS COPCO GA45-175, CAP. 214 SCFM AT 178 PSIG
C-DOR1-D-B-011A 4 CTRL BLDG, COMPR. K-701A/B, PRIMARY COMPR. STARTS AT 140 PSIG AND STOPS AT 145 PSIG
C-DOR1-D-B-011A 4 CTRL BLDG, COMPR. K-701A/B, SECONDARY COMPR. STARTS AT 130 PSIG AND STOPS AT 140 PSIG
C-DOR1-D-B-011A 4 CTRL BLDG, AIR RECEIVER V-701, MFR. ROY E. HANSON JR., 48" DIA., 144" OAL, CAP. 1060 US GALLONS
C-DOR1-D-B-011B 4 COMPR BLDG, (3) PL., AIR RECEIVER V-702, MFR. SILVAN INDUSTRIES, CAP. 200 GAL

Unit A-1 control building K-701A 1 214.00 214.00 Subtotal
Unit A-1 control building K-701B * 1 0.00 0.00 214.00
Case 1 Existing Air Receivers (acf) Qty. Vol. ea. Vol./row

Unit A-1 control building V-701 ( 1060 gal ) 1 141.70 141.70 Subtotal
Unit A-1 compressor building V-702 (A, B, C?) ( 200 gal ) 3 26.74 80.21 221.91
Unit A-1 control building K-701A 1 274.00 274.00 Subtotal
Unit A-1 control building K-701B * 1 0.00 0.00 274.00
Case 2 Proposed (Replacement) Air Receivers (acf) Qty. Vol. ea. Vol./row
Unit A-1 control building V-701 ( 1590 gal ) 1 212.55 212.55 Subtotal
Unit A-1 compressor building V-702 (A, B, C?), no change ( 200 gal ) 3 26.74 80.21 292.76

Unit A-2 compressor building K-710A 1 60.00 60.00 Subtotal
Unit A-2 compressor building K-710A 1 0.00 0.00 60.00
.
Location: Dover Compressor Station Air System Evaluation

n/a One air system at this site: replaced compressors, replaced receivers, existing and proposed consumers
This case is shown in case 3 "case" (i.e., sum) compressors and receivers
Case
1 2 3
4 Load factor LF = 5.0% 5.0% 5.0% -
.
Location: Brookfield Compressor Station Air consumer detailed entries

C-BRD1-D-B-011 3 MAIN GAS UNIT A-1 AND COOLERS, UPV CVL-106 ON 2"-GH-06107-CBN
C-BRD1-D-B-011 3 MAIN GAS UNIT A-1 AND COOLERS, CVV-118 ON 4"-GH-06114-CBN
C-BRD1-D-B-011 3 MAIN GAS UNIT A-1 AND COOLERS, UBVS CVV-123 ON 2"-GH-06110-CBN
C-BRD1-D-B-011 3 MAIN GAS UNIT A-1 AND COOLERS, UBVF CVV-124 ON 2"-GH-06112-CBN
C-BRD1-D-B-011 3 MAIN GAS UNIT A-1 AND COOLERS, ANSI 900 CLASS CVR-122A ON 4"-GH-06109-CBN
C-BRD1-D-B-011 3 MAIN GAS UNIT A-1 AND COOLERS, 6" ANSI 900 CLASS URV CVR-122B ON 8"-GH-06106-CBN
C-BRD1-D-B-070 2 COMPR. AIR SYS. PLANT A, 1/4" QUICK CONN. AIR TOOL CONN. ON 1"-IA10002-AX
C-BRD-D-B-102 3 COMPR. INTERCONNECT UNIT A-1, TURBINE AIR INLET ON 1"-UA-10104-AX (PULSE CLEANER)
C-BRD-D-B-102 3 COMPRESSOR INTERCONNECT UNIT A-1, PMP-122 ON 1"-UA-10103-AX
C-BRD-D-B-102 3 COMPRESSOR INTERCONNECT UNIT A-1, SEAL GAS SUPPLY CV-179 ON 1"-SG-06031-CBN
C-BRD-D-B-102 3 COMPRESSOR INTERCONNECT UNIT A-1, BUFFER AIR NOZZLE 180 ON 1"-IA-10112-AX
C-BRD-D-B-102 3 COMPR. INTERCONNECT UNIT A-1, PACKAGE AIR SUPPLY NOZZLE 36 ON 1"-IA-10112-AX
C-BRD1-D-B-171 3 COMPRESSED AIR SYSTEM UNIT A-1, AIR TOOL CONNECTION ON 1"-UA-10105-AX
C-BRD1-D-B-171 3 COMPRESSED AIR SYSTEM UNIT A-1, PULSE CLEANER ON 1"-UA-10104-AX
C-BRD1-D-B-171 3 COMPRESSED AIR SYSTEM UNIT A-1, VENT LOUVER A ON 1"-IA-10108-AX
C-BRD1-D-B-171 3 COMPRESSED AIR SYSTEM UNIT A-1, VENT LOUVER B ON 1"-IA-10107-AX
C-BRD1-D-B-171 3 COMPRESSED AIR SYSTEM UNIT A-1, VENT LOUVER C ON 1"-IA-10109-AX
C-BRD2-D-B-011 2 MAIN GAS UNIT A-2 AND COOLERS, UPV CVL-206 ON 2"-GH-06207-CBN
C-BRD2-D-B-011 2 MAIN GAS UNIT A-2 AND COOLERS, CVV-218 ON 4"-GH-06214-CBN
C-BRD2-D-B-011 2 MAIN GAS UNIT A-2 AND COOLERS, UBVS CVV-223 ON 2"-GH-06210-CBN
C-BRD2-D-B-011 2 MAIN GAS UNIT A-2 AND COOLERS, UBVF CVV-224 ON 2"-GH-06212-CBN
C-BRD2-D-B-011 2 MAIN GAS UNIT A-2 AND COOLERS, ANSI 900 CLASS CVR-222A ON 4"-GH-06209-CBN
C-BRD2-D-B-011 2 MAIN GAS UNIT A-2 AND COOLERS, 6" ANSI 900 CLASS URV CVR-122B ON 8"-GH-06206-CBN
C-BRD2-D-B-202 2 COMPR. INTERCONNECT UNIT A-2, TURBINE AIR INLET ON 1"-UA-10204-AX (PULSE CLEANER)
C-BRD2-D-B-202 2 COMPRESSOR INTERCONNECT UNIT A-2, PMP-222 ON 1"-UA-10203-AX
C-BRD2-D-B-202 2 COMPRESSOR INTERCONNECT UNIT A-2, SEAL GAS SUPPLY CV-279 ON 1"-SG-06032-CBN
C-BRD2-D-B-202 2 COMPRESSOR INTERCONNECT UNIT A-2, BUFFER AIR NOZZLE 180 ON 1"-IA-10213-AX
C-BRD2-D-B-202 2 COMPR. INTERCONNECT UNIT A-2, PACKAGE AIR SUPPLY NOZZLE 36 ON 1"-IA-10212-AX
C-BRD2-D-B-271 2 COMPRESSED AIR SYSTEM UNIT A-2, PULSE CLEANER ON 1"-UA-10204-AX
C-BRD2-D-B-271 2 COMPRESSED AIR SYSTEM UNIT A-2, VENT LOUVER A ON 1"-IA-10206-AX
C-BRD2-D-B-271 2 COMPRESSED AIR SYSTEM UNIT A-2, VENT LOUVER B ON 1"-IA-10207-AX
C-BRD2-D-B-271 2 COMPRESSED AIR SYSTEM UNIT A-2, VENT LOUVER C ON 1"-IA-10209-AX
3. Compressor Unit B-1, 2" loading valve
4. Compressor Unit B-1, 8" recycle valve
5. Compressor Unit B-1, (2) pl., 4" fast and slow vent valves
6. Compressor Unit B-1, package's buffer/separation air
7. Compressor Unit B-1, package's air inlet filter pulse cleaning air
8. Compressor Unit B-1, (3) pl., package's hydrocarbon abatement system's 2" inlet, outlet, and vent valves
9. Compressor Unit B-2, 2" loading valve
10. Compressor Unit B-2, 8" recycle valve
11. Compressor Unit B-2, (2) pl., 4" fast and slow vent valves
12. Compressor Unit B-2, package's buffer/separation air
13. Compressor Unit B-2, package's air inlet filter pulse cleaning air
14. Compressor Unit B-2, (3) pl., package's hydrocarbon abatement system's 2" inlet, outlet, and vent valves
15. Compressor Plant B, (3) pl., fuel gas system's 2" shut off, vent, and low pressure ("domestic gas") shut off valves
16. Compressor Plant B, (8) pl., compressor building louvers/dampers
17. Compressor Plant B, (4) pl., control building louvers/dampers
18. Compressor Plant B, (4) pl., compressor building 1/2" quick connect air tool connections
.
Location: Brookfield Compressor Station Air consumer summary tables

Pipe Size: <2" 2" 3" 4" * 6" * 8" 10" 12" 16"
Quantity: 2 6 - 4 2 - - - -
Flow / col: 1.00 3.00 0.00 5.00 3.00 0.00 0.00 0.00 0.00 12.00
* Note that some 4" and 6" valves are ANSI 900 class, which accounts for showing the larger flow per valve.

Plant A turbines' buffer air (estimate 200% of T-70 seal gas 10 scfm) 2 20.00 40.00
Turbine instrument air supply nozzles (estimate qty. 5 valves, each 2 10.00 20.00
12" ANSI 600 class)
Plant A turbines' air inlet filter pulse cleaning air (estimate choke flow, 2 10.00 20.00
30 to 0 psig, 3/8" SST, 200 ms pulse, 13 nozzles/pulse, 6 pulses/min)
1/2" quick connect air tools (existing back pressure valves prevent 4 0.00 0.00
priority flow)
Plant A louvers/dampers (estimate 12" ANSI 600 class valve) 6 2.00 12.00 Subtotal
Plant A turbines' lube oil pumps from 55 gal. drum (estimate choke 2 20.00 40.00 132.00
flow, 30 to 0 psig, 3/8" SST, 15 sec/min )


Pipe Size: <2" 2" 3" 4" 6" 8" 10" 12" 16"
Quantity: - 17 - 4 - 2 - - -
Flow per size: 0.00 8.50 0.00 3.00 0.00 2.50 0.00 0.00 0.00 14.00

Plant B turbines' buffer/separation air (estimate 200% of T-70 seal gas 2 20.00 40.00
10 scfm)
Plant B turbines' air inlet filter pulse cleaning air (estimate choke flow, 2 10.00 20.00
30 to 0 psig, 3/8" SST, 200 ms pulse, 13 nozzles/pulse, 6 pulses/min)
Plant B compressor building louvers/dampers (estimate 12" ANSI 600 8 2.00 16.00
class valve)
Plant B control building louvers/dampers (estimate 12" ANSI 600 class 4 2.00 8.00
valve)
Plant B compressor building 1/2" quick connect air tool connections 4 0.00 0.00 Subtotal
(proposed back pressure valves prevent priority flow) 84.00

.
Location: Brookfield Compressor Station Air Compressors and Receivers

C-BRD1-D-B-070 2 PLANT A, COMPR. K-701A, MFR. AND MODEL ATLAS COPCO GA 15-175, CAP. 40 SCFM AT 175 PSIG
C-BRD1-D-B-070 2 PLANT A, COMPR. K-701B, MFR. AND MODEL ATLAS COPCO GA 15-175, CAP. 40 SCFM AT 175 PSIG
C-BRD1-D-B-070 2 PLANT A, AIR RECEIVER V-702, MFR. STEEL FAB, CAP. 240 US GALLONS
C-BRD1-D-B-171 3 UNIT A-1, AIR RECEIVER V-710, MFR. STEEL FAB, CAP. 1060 US GALLONS
C-BRD2-D-B-271 2 UNIT A-2, AIR RECEIVER V-720, MFR. STEEL FAB, CAP. 1060 US GALLONS

Unit A-1 compressor MCC building K-701A 1 40.00 40.00 Subtotal
Unit A-1 compressor MCC building K-701B * 1 0.00 0.00 40.00
Case 1 Existing Air Receivers (acf) Qty. Vol. ea. Vol./row

Unit A-1 compressor MCC building V-702 ( 240 gal ) 1 32.08 32.08
Unit A-1 compressor building V-710 ( 1060 gal ) 1 141.70 141.70 Subtotal
Unit A-1 compressor MCC building K-701A 1 160.00 160.00 Subtotal
Unit A-1 compressor MCC building K-701B * 1 0.00 0.00 160.00
Case 2 Proposed (Replacement) Air Receivers (acf) Qty. Vol. ea. Vol./row
Unit A-1 compressor MCC building V-702 ( 1300 gal ) 1 173.79 173.79
Unit A-1 compressor building V-710 ( 1060 gal ) 1 141.70 141.70 Subtotal

Plant B compressor building K-710A 1 120.00 120.00 Subtotal
Plant B compressor building K-710B * 1 0.00 0.00 120.00
Plant B compressor building V-710 ( 530 gal ) 2 70.85 141.70 141.70
.
Location: Dover Compressor Station Air System Evaluation

n/a One air system at this site: replaced compressors, replaced receivers, existing and proposed consumers
This case is shown in case 3 "case" (i.e., sum) compressors and receivers
Case
1 2 3
4 Load factor LF = 5.0% 5.0% 5.0% -

0003 2019-12-13-Draft

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Calculation cover sheet

Project title Expansion by Compression Project number 505100056

Computer applications used

Scopes for checking manual and computer generated calculations

a) Basic design information or source and reference (required field)

b) Identify documents/technical records where output will be used (required field)

Matt A. Franklin Matt A. Franklin m/d/yyyy

Distribution Original to project file Client

Mott MacDonald BMS form MMF019_calculation cover sheet (05/2018)

Issue and revision record

Revision Date Originator Checker Approver Description

Document reference: 505100056 | MM-P-CA-0003 | A

101. Legend proposed values, if used, are shown in rows 1,

Location: Athens Compressor Station Air consumer detailed entries

Drawing No. Rev. Existing Equipment Descriptions

Proposed Equipment Descriptions

Location: Athens Compressor Station Air consumer summary tables

Existing Isolation Valves (scfm), Driven by Air and Unspecified Fluid(s)

Existing Miscellaneous (scfm) Qty. Flow ea. Flow/row

Existing Air Consumer Peak Flow Rate

Proposed Isolation Valves (scfm), Driven by Air

Proposed Miscellaneous (scfm) Qty. Flow ea. Flow/row

Proposed Air Consumer Peak Flow Rate

Location: Athens Compressor Station Air Compressors and Receivers

Drawing No. Rev. Existing Equipment Descriptions

Case 1 Existing Air Compressors (scfm) Qty. Flow ea. Flow/row

Case 3 Proposed Air Compressors (scfm) Qty. Flow ea. Flow/row

For explanation of case numbers see sheet 8.

Location: Athens Compressor Station Air System Evaluation

Case Numbers and Case Descriptions

4 Load factor LF = 5.0% 5.0% 5.0% -

5 Consumer average flow rate, C = LF • CPEAK C= 3.8 6.4 2.6 scfm

6 Existing receivers actual volume VA,E = 141.7 n/a n/a acf

7 Proposed receivers actual volume VA,P = n/a 212.6 70.9 acf

8 Case Receivers actual volume, VA = ∑ VA,i VA = 141.7 212.6 70.9 acf

9 Receiver low pressure P1 = 140.0 140.0 140.0 psig

10 Receiver high pressure P2 = 175.0 175.0 175.0 psig

11 Standard pressure PSTD = 14.7 14.7 14.7 psia

12 Standard temperature ( 55 °F ) TSTD = 514.7 514.7 514.7 °R

13 Receivers temperature ( 110 °F ) TR = 569.7 569.7 569.7 °R

14 Receivers volume, V = VA • ( P2 - P1 ) • TSTD / ( PSTD • TR ) V= 304.8 457.2 152.4 scf

15 Receivers depletion time, tD = V / C tD = 80.7 71.6 58.3 min

16 Existing compressors flow rate QE = 145.0 n/a n/a scfm

17 Proposed compressors flow rate QP = n/a 205.0 60.0 scfm

18 Case Compressors flow rate, Q = ∑ Qi Q= 145.0 205.0 60.0 scfm

19 Compressors run time, tR = V / ( Q - C ) tR = 2.2 2.3 2.66 min

20 Compressors cycle time, t = ∑ ti t= 82.9 73.9 61.0 min

Location: Dover Compressor Station Air consumer detailed entries

Drawing No. Rev. Existing Equipment Descriptions

Proposed Equipment Descriptions

Location: Dover Compressor Station Air consumer summary tables

Existing Isolation Valves (scfm), Driven by Air and Unspecified Fluid(s)

Existing Miscellaneous (scfm) Qty. Flow ea. Flow/row

Existing Air Consumer Peak Flow Rate

Proposed Isolation Valves (scfm), Driven by Air

Proposed Miscellaneous (scfm) Qty. Flow ea. Flow/row

Proposed Air Consumer Peak Flow Rate

Location: Dover Compressor Station Air Compressors and Receivers

Drawing No. Rev. Existing Equipment Descriptions

Case 1 Existing Air Compressors (scfm) Qty. Flow ea. Flow/row

Case 1 Existing Air Receivers (acf) Qty. Vol. ea. Vol./row

Case 3 Proposed Air Compressors (scfm) Qty. Flow ea. Flow/row

For explanation of case numbers see sheet 12.