PT.

PROFAB INDONESIA 361

LIFTING ARRANGEMENT PAR 9

WEIGHT CALCULATION
Calculated Weight, W = 8100 kg (including 10% of contingency)
Safety Factor, SF = 1.5
Lift Weight, Wlift = W x SF = 12150 kg

WEIGHT DISTRIBUTION
Dimension : X = 15800 mm A = 7900 mm
B = 7900 mm
Y = 3000 mm C = 1500 mm
D = 1500 mm
E = 8041 mm
Z = 13928 mm

Point 1 = 3037.5 kg

2 = 3037.5 kg

3 = 3037.5 kg

4 = 3037.5 kg

Weight Total = 12150.0 kg

PT. PROFAB INDONESIA 362
PT. PROFAB INDONESIA 363
SLING AND SHACKLE DESIGN
Max. Load = 3507.4 kg
Sling Rated Capacity Required = 4048 kg (Max. Load x Load Factor=1.154)
Sling Use = 21000 kg (see Bairstow Catalogue) [OK]
Sling Data = Bairstow ; 21 T Rated Cap.
Sling diameter, Ds = 28.575 mm
Shackle Use = 17000 kg (see Crosby Catalogue) [OK]
Shackle Data = Shackle Crosby G-2130 ; 1 1/2" with 17 T WLL
Pin diameter, Dp = 41.4 mm
Jaws width , WJ = 60.5 mm
Jaws height , HJ = 146 mm Fz
Fz
Fsl Fsl
R

qy a
Fy Fx
DH
HHL TL
HT

HH

WL tS wS
IN PLANE
OUT OF PLANE
LIFTING LUG CALCULATION
Lug Dimension
Total Height of lift lug, HT = 364 mm
Height of hole centreline, HHL = 114 mm
Total Height of hole centreline, HH = 274
Width of lug, WL = 270 mm
Radius of lug, R = 90 mm
Diameter of hole, DH = 45 mm
Thickness of lug, tL = 31.75 mm
Thickness of Stiffener, tS = 19.05 mm
Width of Stiffener, wS = 191 mm
Radius of cheek plate, r = 0 mm
Thickness of cheek plate, tC = 0 mm
Check space of hole and pin, = 3.6 mm [DH - Dp]
Check space of jaws and lug thick. , = 14.375 mm [(WJ - tL - 2tC)/2]
Check space of jaws, lug height and dia. of sling, = 35.6375 mm [HJ - R - 1.5Ds + DH/2]
Section modulus of lugs,
SLy=wS(2tS+WL)3-WL3(wS-TL)/6(2tS+WL) = 1326181.49639 mm^3
Section modulus of lugs,
SLx=(2 tS wS+ WL TL3)/ 6wS = 239195.03 mm^3

SLING AND SHACKLE FORCES

Sling Angle (In-Plane) qy1 = 84.6 ° qy3 = 84.6 °
qy2 = 84.6 ° qy4 = 84.6 °
Sling Angle (Out of Plane) qx1 = 60.6 ° qx3 = 60.6 °
qx2 = 60.6 ° qx4 = 60.6 °
Sling Angle (Z) qz1 = 30.0 ° qz3 = 30.0 °
qz2 = 30.0 ° qz4 = 30.0 °
Sling Angle α1 = 60 ° α3 = 60 °
α2 = 60 ° α4 = 60 °
Sling Force FSL1 = 3507.40289 kg FSL3 = 3507.4 kg
FSL2 = 3507.40289 kg FSL4 = 3507.40289 kg
PT. PROFAB INDONESIA 364
SLING LENGTH CALCULATION
SL1 = 16082 mm SL3 = 16082 mm
SL2 = 16082 mm SL4 = 16082 mm

Force Calcuation
Max. Tension force in Sling, Fsl = 3507.4 kg
Max. Horizontal force (in plane), Fy = 327.1 kg
Max. Vertical force, Fz = 3037.5 kg
Max. lateral force (out-of-plane 60°), Fxy = = 1753.7 kg
Max. lateral force (out-of-plane), Fx = = 1722.9 kg

Material, Stress and Properties Data:

Lug material = A-516 Gr. 70N
Yield stress, Sy = 262 N/mm^2
Allowable stress based on AISC Code 9th Ed. :
Allow. Tensile Stress, Sta = 0.6 Sy = 157.2 N/mm^2
Allow. Bending Stress, Sba = 0.66 Sy = 172.92 N/mm^2
Allow. Shear Stress, Ssa = 0.4 Sy = 104.8 N/mm^2
Allow. Bearing Stress, Sbra = 0.9 Sy = 235.8 N/mm^2
DH/2R = 0.25
Stress-Concentration factor (near hole), Kt (2) = 2.4
(for flat plate with centrally located circular hole in tension based on DH/2R value)

Stress Calculation
Stresses at Lug:
Tension stress z-axis, Stz = Fz /(WL tL) = 3.474566929
Bending stress z-axis, Sbz = HHL(Fy/SLx+Fx/SLy) = 2.981188748
Shear stress y-axis, Ssy = Fy / (WL tL) = 0.374208341
Shear stress x-axis, Ssx = Fx / (WL tL) = 0.859732351
Total stress, ST = Sqrt( (Stz+Sbz)^2+ Ssy^2+ Ssx^2) = 6.523492389
Check tension stress z-axis, Stz/Sta Ratio = 2.21%
Check bending stress z-axis, Sbz/Sba Ratio = 1.72%
Check shear stress y-axis, Ssy/Ssa Ratio = 0.36%
Check shear stress x-axis, Ssx/Ssa Ratio = 0.82%
Check total stress, ST/Sy Ratio = 2.49%
Unity Check, Stz/Sy + Sbz/Sy + Ssy/Sy + Ssx/Sy Ratio = 2.93%

Stresses near the Hole:

Tension stress, Stz = Kt Fz / [(WL - DH) tL] = 10.09991458
Tension stress, Sty = Kt Fy / [(HHL + R - DH) tL] = 1.539273796
Shear stress, Ssx = Kt Fx / [(WL - DH) tL] = 5.728835008
Total stress, ST = Sqrt( Stz^2+ Sty^2+ Ssx^2) = 11.71312038
Bearing stress, Sbr = Fsl / [Dp (tL + 2tc)] = 26.1657672
Pull-out shear, Ssp = Fsl / [tL(R - ½DH) + 2tc(r - ½DH)] = 16.04833721
Check tension stress z-axis, Stz/Sta Ratio = 6.42%
Check tension stress y-axis, Sty/Sta Ratio = 0.98%
Check shear stress x-axis, Ssx/Ssa Ratio = 5.47%
Check total stress, ST/Sy Ratio = 4.47%
Check bearing stress, Sbr/Sbra Ratio = 11.10%
Check pull-out shear stress, Ssp/Ssa Ratio = 15.31%
Unity Check, Stz/Sy + Sty/Sy + Ssx/Sy Ratio = 6.63%
PT. PROFAB INDONESIA 365

[OK]
[OK]
[HJ - R - 1.5Ds + DH/2] [OK]
PT. PROFAB INDONESIA 366

N/mm^2
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PT. PROFAB INDONESIA 367
WELDING SIZE CALCULATION
Weld length (assume only top and bottom side welded -conservative method)
Weld length around on lug, Aw = 2WL + 2tL = 603.5 mm
Length of weld around on each cheek, Ac = 2πr = 0 mm
Fillet weld dimension on lug, w = 18 mm
Fillet weld dimension on cheek, wc = 0 mm
Allowable weld stress, Sw = 66.19 N/mm^2

Load on fillet weld per linear inch of weld:

Tension stress of weld, St = Fz / Aw = 49.354971 N/mm^2
Shear stress of weld, Ss = Fy / Aw = 5.31549462 N/mm^2
Lateral stress of weld, Sl = Fx / Aw = 27.9949383 N/mm^2

Load on weld:
Tension stress of weld, ft = St / (0.707w) = 3.87827841 N/mm^2
Shear stress of weld, fs = Ss / (0.707w) = 0.41768777 N/mm^2
Lateral stress of weld, fl = Sl / (0.707w) = 2.19982228 N/mm^2
Total stress of weld, fT = Sqrt( ft2 + fs2 + fl2 ) = 4.47825016 N/mm^2
Check tension stress, ft/Sw Ratio = 5.86% [Safe]
Check shear stress, fs/Sw Ratio = 0.63% [Safe]
Check lateral stress, fl/Sw Ratio = 3.32% [Safe]
Check total stress, fT/Sw Ratio = 6.77% [Safe]
Unity Check, ft/Sw + fs/Sw +fl/Sw Ratio = 9.81% [Safe]

Book Reference : Eugene F.Megyesy, "Pressure Vessel Handbook-Eleventh Edition", page : 459.