Component Locations FLUID POWER SYMBOLS

RENR7156
Part Machine Schematic BASIC COMPONENT SYMBOLS
Description May 2006
Number Location Location
Accumulator Gp 164-6981 1 C-5 MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
Block 168-9759 2 D-2 (FIXED)

Cylinder Gp - Boom NOTE A 3 F-1

Cylinder Gp - Bucket NOTE A 4 F-1 SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC ATTACHMENT
VARIABILITY LINE RESTRICTION
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
Cylinder Gp - Stick NOTE A 5 F-3 COMPENSATED

Filter Gp - Case Drain 126-2075 6 B-4 VALVES

VALVE ENVELOPES VALVE PORTS
Filter Gp - Pilot Hydraulic 158-8987 7 B-5 , B-6

STR TRAVEL
Filter Gp - Return Oil 188-4140 8 A-5

ATTACHMENT

TRAVEL (R)

TRAVEL (L)
ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY
Manifold Gp - Control 215-5037 9 C-5 , C-6

STICK(2)

STICK(1)
BOOM(1)

BOOM(2)
Motor Gp - Swing 158-8986 10 B-6 CONTROL VALVES CHECK VALVES

BUCKET
LOCK

SWING
Motor Gp - Travel Left 209-5992 11 B-8 AB AB

Motor Gp - Travel Right 209-5992 12 B-7

SOLENOID P T P T
Pump GP - Main Hydraulic 272-6955 13 C-3 , C-4 BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED
Sensor As - Left Pump Pressure 221-8859 14 D-4
MEASUREMENT ROTATING SHAFTS
Sensor As - Right Pump Pressure 221-8859 15 B-4
SWING
Switch As - LH Travel Pressure 167-3466 16 C-2
SOLENOID
Switch As - Pilot Pressure 167-3466 17 A-2 TRAVEL PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL
Switch As - RH Travel Pressure 167-3466 18 C-1 SPEED
FLUID STORAGE RESERVOIRS
Swivel Gp 234-4440 19 A-7 SOLENOID
Tank Gp - Hydraulic Oil 245-5141 20 A-4
Valve Gp - Cooler Bypass 201-9329 21 A-6 320D Excavator VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
Valve Gp - Heavy Lift Solenoid 121-6303 22 D-5
Valve Gp - LH Joystick
Valve Gp - Load Control Boom Cylinder
232-4100
255-5683
23
24
B-3
F-3
Hydraulic System COMBINATION CONTROLS

Valve Gp - Load Control Stick Cylinder 255-5680 25 F-7 DHK1-UP SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT
Valve Gp - Main Control 259-7602 26 E-3 thru E-8 or MANUAL and PILOT PILOT or MANUAL

Valve Gp - Pilot Travel 158-8250 27 C-1 , C-2

CXY1-UP
MANUAL CONTROL SYMBOLS
Valve Gp - Press Reducing Boom/Swing 232-4102 28 D-7
Valve Gp - Press Reducing Boom/Swing 264-9967 29 B-7
Valve Gp - RH Joystick 225-4813 30 B-2 PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

Valve Gp - Shuttle 185-0462 31 A-2 , A-3

PILOT CONTROL SYMBOLS
Valve Gp - Swing Cushion 158-9090 32 B-6 RELEASED PRESSURE REMOTE SUPPLY PRESSURE
Valve Gp - Travel LT Counterbalance 137-3718 33 E-5
Valve Gp - Travel RT Counterbalance 237-3718 34 E-4 26
NOTE A: Check the parts manual for the correct cylinder part number. 9 EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT THREE TWO

INFINITE
Tap Locations DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION
Pressure, Sampling, and Sensor UNIDIRECTIONAL UNIDIRECTIONAL
Tap Schematic
Description
Number Location FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN
BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
EE Left Pump Delivery Pressure B-3
FF Right Pump Delivery Pressure A-3
GG
HH
Pilot Pump Delivery Pressure
Left Pump Power Shift Pressure
A-4
B-2
MAIN CONTROL VALVE CONTROL MANIFOLD With Heavy Lift & Fine Swing
JJ Case Drain Pressure A-2
© 2006 Caterpillar Printed in U.S.A.
KK Right Pump Power Shift Pressure A-2
All Rights Reserved
SOS Hydraulic Oil Sampling Port A-3

33 17 16 18 Electrical Symbols Table

11 21 30 23 31 2 27 Hydraulic Symbols (Electrical)

KK EE JJ SOS GG
G M
Transducer Transducer
3 5 (Fluid) (Gas / Air)
Generator Electric Motor
24 25
26

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

1 9 (Adjustable)

RENR7156
22 28
Electrical Symbols (Electrical)
29

30 Page
13 14 T

FF Pressure Temperature Level Flow

15 3 4 Symbol Symbol Symbol Symbol

Wire Number Identification Codes

12 6 20 19 10 Electrical Schematic Example Hydraulic Schematic Example

34 7 32 Current Standard Current Standard

Harness identification code
8 This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
15 325-AG135 PK-14
Identification

23 Circuit Identification Wire Color Wire Gauge

325-PK
Number

21 24 25 30 3 5
26 13 14 HH 7 Previous Standard
Wire Color
Wire

325-PK-14
B A
1 9 Circuit Number
Identification
Wire Gauge
(EXAMPLE VALVE)

22 28 MAIN PUMP & PILOT FILTER CIRCUITS

29

13 14
15

11 12 6 20 19 10 2 17 16 18 4
33 34 7 32 31 27
8

Machine Component/Locations