III Year V Semester Automobile(OE-ISE))

OME553 -Industrial Safety Engineering

(Regulation–2017)

QUESTION BANK

UNIT I: SAFETY IN METAL WORKING AND WOOD WORKING MACHINES

PART – A (2 MARKS)
1. Narrate the two factors which reduces accidents in a machine shop
2. Discuss the requirement for electrical control on machine tools.
3. List the procedure for safely removing chips, shavings, and cuttings.
4. Write the inspection procedure for boring machine
5. Explain turning machines.
6. State the preventive measures to run engine lathes safely.
7. Point out hazards associated with turret lathes and screw machines.
8. Discuss unsafe practices that should be prohibited when Operating a spinning lathe
9. Name the operations performed in boring machines
10. Analyse the hazards associated with drilling machine.
11. Explain the causes of injuries while operating milling machine
12. Name the classification of saws
13. Analyse the significance of gear cutting operation
14. List out the material handling equipment in the industry
15. Differentiate planning and shaping in terms of operation
16. How to prevent a serious accident in slotting machine?
17. Explain the safety measures while operating broaches.
18. Analyse the hazards associated with grinding machine
19. Explain the Inspection procedure of abrasive disks and wheels
20. Explain the safety measures while operating grinding machine

PART – B (13 MARKS)

1. Discuss in detail about the general safety rules in metal working industry.
2. Describe about safety measures adopted in turning machines
3. Summarize safety precautions while operating turret lathes and screw machines.
4. Analyse in detail about the hazards associated with boring and drilling.
5. Explain safety precautions while operating milling machines
6. Explain safety precautions while manufacturing gears in milling machine.
7. Describe about safety measures adopted in shaper and planner.
8. Explain safety precautions while operating broaching and grinding
9. Explain safety precautions while operating CNC machines
10. Summarize the safety rules for various wood working tools
11. Explain safety precautions while operating wood cutting machines
12. Describe circular saw blades for cutting wood
13. Analyse general safety principles in wood working machinery
14. Explain personal protective equipment in wood working machinery

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III Year V Semester Automobile(OE-ISE))

PART - C (15 MARKS)

1. You are on authorized signatory in the machine shop. Develop a detailed methodology for
safely handling the materials
2. Considering that you are working in a CNC Machine shop, formulate the detailed
procedures associated with CNC lathe and CNC milling machines
3. Explain in detail about safety procedures to be followed while operating wood working
machinery
4. Create a check list for safe operation of machine tools

UNIT II: SAFETY IN WELDING AND GAS CUTTING

PART – A (2 MARKS)
1. Discuss about personal protective equipment
2. Name any two welding process
3. What is meant by gas welding?
4. What is meant by resistance welding?
5. Explain the common hazards in welding two metals
6. Point out any two safety measures in welding.
7. Express any two safety measures in gas cutting
8. What are the precautions to be taken in explosive welding
9. What are the precautions to be taken in brazing?
10. What are the precautions to be taken in soldering?
11. Examine the inbuilt safety systems in explosive welding.
12. Recommend any two safety equipment used in explosive welding.
13. What is flashback arrestor?
14. Analyse about leak detection in pipes.
15. What is colour coding?
16. Support any two safety measures in metal cutting
17. Generalize the safety measures in storing of gas cylinders.
18. How leak detection can be carried out in pipeline.
19. Recommend the ways of pipe line safety.
20. List out the ways of storage and handling of gas cylinders

PART – B (13 MARKS)

1. Explain in detail about gas welding and how oxygen is used in it.
2. Discuss in detail about resistance welding and the safety parameters to be followed in it.
3. What is arc welding? Elaborate the safety measures in it.
4. Recommend the safety precautions for prevention of electric shock?
5. Analyse the common hazards in welding and the safety precautions to eliminate.
6. Explain some personal protective equipment and brief about it.
7. Elaborate various training in safe practices of welding by the management.
8. What are the safety precautions to be carried out in brazing and soldering and metalizing?

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III Year V Semester Automobile(OE-ISE))

9. Recommend the selection, care and maintenance of the equipment and instruments used in
explosive welding.
10. What are the safety precautions to be carried out in explosive welding and metalizing?
11. Explain the safety in generation, distribution and handling of industrial gases.
12. Explain the safety requisites in storing and handling of gas cylinders
13. Recommend the selection, care and maintenance of the equipment and instruments used in
brazing and soldering.
14. How pipe line safety can be ensured?

PART - C (15 MARKS)

1. Explain various health and safety hazards in the welding process
2. Develop a safety procedure in oxygen cutting and resistance welding
3. Explain in detail various personal protective equipment used in welding process.
4. Explain various health hazards in the brazing, soldering and metalizing.

UNIT III :SAFETY IN COLD FORMING AND HOT WORKING OF METALS

PART – A (2 MARKS)
1. Discuss about cold working
2. What are power presses?
3. Explain about material handling hazards in cold working
4. What is meant by safe guarding?
5. Differentiate primary and secondary operations.
6. What is Point of operation - safeguarding?
7. What are the point of operation - safeguarding devices for power presses?
8. Discuss feeding and ejecting mechanisms.
9. List out the types of injuries that occur in kick presses.
10. What are the precautions to be taken in kick presses?
11. Explain metal shears
12. Analyze press brakes.
13. List out the health hazards in foundries.
14. Discuss the need of hoist and conveyors in foundries.
15. Explain cupola
16. Mention the health hazards in foundry
17. List some of the foundry production equipment.
18. Explain how materials are handled in foundry?
19. Recommend the work environment in foundry.
20. List out the ways of cleaning and finishing of foundry product.

PART – B (13 MARKS)

1. Explain in detail about various operations in power presses
2. Explain point of operation safeguarding in cold working.
3. List out various point of operation safeguarding devices for power presses.

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III Year V Semester Automobile(OE-ISE))

4. Recommend any two auxiliary mechanism of power presses in detail.

5. Explain different electric controls on power presses for safety precautions.
6. Explain the procedure for setting dies for presses of different size.
7. Explain the procedure for removing dies for presses of different size.
8. Explain the safeguarding methods and safe operation procedures for metal shears.
9. Illustrate with a detail explanation about press brakes.
10. Describe the safety precautions in hot rolling and hot bending.
11. Explain the safety in gas furnace operation.
12. Describe in detail about work environment in foundry
13. Describe in detail about material handling in foundry
14. Explain foundry production cleaning and finishing process.

PART - C (15 MARKS)

1. With proper justification detail the necessity of inspection and maintenance of power
presses.
2. Explain the safety training process in cold working.
3. Explain the safety training process in hot working
4. Detail the health hazard in foundry and develop suitable safety precautions to overcome it.

UNIT IV: SAFETY IN FINISHING, INSPECTION AND TESTING

PART – A (2 MARKS)
1. What is meant by hardening?
2. Define tempering
3. What is meant by annealing?
4. Define normalizing
5. Explain carburizing
6. Analyse nitriding.
7. What is meant by quenching?
8. Explain special measures to be taken with heat hazard.
9. What are the precautions to be taken in handling acid?
10. Explain the precautions to be taken during nitriding
11. What are the precautions to be taken in handling solvents?
12. Define electro plating
13. Define pickling
14. Analyse hazards related to painting
15. Explain sand and shot blasting
16. Where dynamic balancing is required?
17. What is meant by critical speed?
18. Analyse the need for hydro testing
19. Examine the safety precautions to be observed in boiler drums

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III Year V Semester Automobile(OE-ISE))

20. List out the biological effects of radiation

PART – B (13 MARKS)
1. Analyse different types of heat treatment processes
2. Formulate various safety procedures for heat treatment processes.
3. Describe the safety measures for electroplating.
4. Discuss various safety procedures for painting
5. Explain the hazards and the prevention in sand and shot blasting
6. Recommend safety procedures for dynamic balancing
7. Formulate various safety procedures for adopted in hydro testing
8. Describe air leak test
9. Explain safety in steam test station
10. Explain personal monitoring devices
11. Explain safety considerations in industrial radiography
12. Explain engineering and administrative control
13. Formulate various safety procedures for boiler operation
14. Explain Indian boiler regulation

PART - C (15 MARKS)

1. Recommend the suitable procedure for safety in inspection and testing
2. Formulate the engineering and administrative control for the heat treatment processes
3. Create a suitable safety procedure for nuclear power plant.
4. Evaluate suitable safety procedure for header and pressure vessels

UNIT V: INDUSTRIAL SAFETY

PART – A (2 MARKS)
1. Define industrial ergonomics
2. Express about objectives of ergonomics.
3. Discuss the applications of ergonomics
4. What is meant by anthropometry?
5. Formulate the guide lines for seat design.
6. List out protective equipment used for head protection
7. Explain briefly about finger, hand and arm protection.
8. List out protective equipment used for foot and leg protection
9. Discuss lungs and respiratory tract protection
10. Explain respirators
11. List out protective equipment used for body protection
12. Describe industrial safety
13. Explain the hazards due to noise
14. Point out the hazards due to vibration
15. What are the benefits of good guarding system?

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III Year V Semester Automobile(OE-ISE))

16. Explain basic requirement of guards.

17. Where the guards are needed?
18. List out the types of guards
19. Discuss the advantages of fixed guard.
20. Explain hazards about manual material handling.

PART – B (13 MARKS)

1. Discuss the main objectives and importance of ergonomics.
2. Discover the various guidelines for the use of anthropometric data.
3. Describe the various factors affecting physiology of human beings on the basis of
ergonomic principles.
4. Formulate and write notes on the different types of personal protective equipment
and clothing used by workmen in the industries.
5. Describe different types of respirators.
6. Explain hazards and safeguards to be adopted due to noise.
7. Explain hazards and safeguards to be adopted due to vibration.
8. Describe basic requirements of machine guard and benefits of guarding.
9. Explain types of guards in detail.
10. Examine various examples of guarding.
11. Describe safety in machine shop.
12. Explain safety in battery charging
13. Discuss about manual material handling
14. Explain safety and health modeling.

PART - C (15 MARKS)

1. Summarise the analysis on the safety aspects incorporated in advances in Industrial
Ergonomics and safety.
2. Recommend and explain suitable practices for Industrial safety
3. Explain the hazards associated with manual material handling.
4. Create a model for safety and health