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R0 06-12-2019 MID FIRST ISSUE SJB

REV. DATE NAME REVISION DESCRIPTION APPD.


EMPLOYER

NUCLEAR FUELCOMPLEX
(Department of Atomic Energy)
PROJECT POWDER PLANT AND ASSOCIATED RAW
NAME
MATERIAL FACILITIES OF PHWR FUEL
FABRICATION FACILITY
OWNER PHASE 1 : (2x800 MW)
CONSULTANT
ENGINEERS INDIA LIMITED
(A Govt. of India Undertaking)

EPC
CONTRACTOR
TATA PROJECTS LIMITED
HYDERABAD – INDIA

TITLE TECHNICAL SPECIFICATION FOR STORAGE


TANKS & VESSELS
NFC DOCUMENT NO. XXXX-XXX-XX-XXX-X-001 SCALE : SIZE : A4 REV.
TPL DOCUMENT NO. TPL-XXXX-Xxxxx-EM-TS-1201 R0
TPL
NAME SIGN DATE
PREPARED BY MID
CHECKED BY CSAK

REVIEW ED BY CSAK

APPD. BY SJB

THIS DOCUMENT SHALL NEITHER BE DUPLICATED, TRANSFERRED NOR REVISED OTHER SHEET
THAN STIPULATED WITH IN THE GCC 1 OF 635

Page 1 of 635
TATA PROJECTS LIMITED
NUCLEAR FUEL COMPLEX (NFC)
POWDER PLANT PACKAGE
SPECIFICATION FOR STORAGE TANKS & VESSELS

TABLE OF CONTENTS

SL NO SECTION DESCRIPTION NO OF
PAGES
1 Section-I Scope of Enquiry 4
2 Section-II Project Information 3
3 Section-III Scope of Work 5
4 Section-IV Technical Requirements 4
5 Section-V Schedules 12
6 Attachment Scope Matrix 2
7 Annexure-I List of Equipments 3
8 Owners Specification 600

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TATA PROJECTS LIMITED
NUCLEAR FUEL COMPLEX (NFC)
POWDER PLANT PACKAGE
SPECIFICATION FOR STORAGE TANKS & VESSELS

SECTION – I
SCOPEOF ENQUIRY

Scope of Enquiry Technical Specifications 0 Page

Section –I TPL-XXXX-Xxxxx-EM-TS-1201 Rev 1 of 4


Page 3 of 635
TATA PROJECTS LIMITED
NUCLEAR FUEL COMPLEX (NFC)
POWDER PLANT PACKAGE
SPECIFICATION FOR STORAGE TANKS & VESSELS

1.00.00 Introduction
M/s Nuclear Fuel Complex (NFC), is in process of setting up new fuel
fabrication facilities at Rawatbhata, Kota, Rajasthan which will be called as
Nuclear Fuel Complex, Kota. The NFC Kota will have a 500 Tons per Annum
(TPA) PHWR Fuel Fabrication Facility (PFFF) and a 65 TPA Zircaloy
Fabrication Facility (ZFF) (in Phase-I). The PFFF will have two modules of 250
TPA each consisting of two units of Powder, Pellet & Assembly and one unit of
Tube preparation section. The project will also be equipped with all the required
utilities, infrastructure facilities and the waste management facilities. This
document constitutes scope of Storage Tanks & Vessels for the Natural
Uranium Oxide Powder (Wet & Dry Sections) for both the modules and
associated chemical handling facilities as a part of PHWR Fuel Fabrication
Facility (PFFF).

2.00.00 Scope of Enquiry


The requirement of scope of work includes, supply, design, engineering,
fabrication, erection, construction, painting, testing and commissioning of all
Static equipments listed in the Engineering Table doc no. A367-35-16-46-ET-
4410 or any other item listed elsewhere in the tender required for the completion
of the Job. Supply of Pressure Vessels and Storage Tanks based on process
datasheet and / or contractor’s generated process datasheet approved by NFC,
wherever applicable. Contractor shall perform mechanical design and prepare
Mechanical Engineering Data sheets as per Specification. Based on reviewed
Mechanical Engineering Data Sheets, Contractor shall prepare fabrication
drawings and other documents. The scope of works for the package shall be as
per Process data sheets, P&ID’s drawing, standards, specifications etc.
attached as Appendix to this specification.

3.00.00 Intent of Specification

3.01.00 This specification is intended to describe the scope of supply and services, and
the minimum technical requirements of equipments / systems in order to ensure
that the system is capable of continuous operation with a high degree of
reliability and to the satisfaction of the Purchaser / Owner.

3.02.00 It is not the intent to specify completely herein, all details of design and
construction of the equipment. However, the equipment shall conform in all
respects to high standards of engineering, design and workmanship and be
capable of performing in continuous commercial operation up to the VENDOR’s
guarantee in a manner acceptable to PURCHASER, who shall interpret the
meaning of drawings and specifications and shall be entitled to reject any work
or material which in his judgement is not in full accordance therewith.

3.03.00 The vendor shall carry out all work in accordance with the scope of work and
technical requirements briefly elaborated in this specification and other sections
of the Owners specifications.

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Section –I TPL-XXXX-Xxxxx-EM-TS-1201 Rev 2 of 4


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TATA PROJECTS LIMITED
NUCLEAR FUEL COMPLEX (NFC)
POWDER PLANT PACKAGE
SPECIFICATION FOR STORAGE TANKS & VESSELS

3.04.00 Unless otherwise specifically excluded in this specification, the bidder shall be
responsible for supply of all materials, equipments / systems within the terminal
points, in order to make the system complete to meet the intent of the
specification.

4.00.00 CODES AND STANDARDS

4.01.00 All equipment, system and services covered under this specification shall
comply with all currently applicable statutes, regulations and safety codes.
Nothing in this specification shall be construed to relieve the bidder of his
responsibility.

4.02.00 The standards not indicated in the specification are also acceptable, if they are
established to be equal or superior to the standards indicated in the
specification.

4.03.00 In the event of any conflict between the codes and the standards referred to
elsewhere in the specification and the requirements of this specification, more
stringent of the two shall govern.

4.04.00 All codes and standards referred to in the specification shall be understood to
be latest version on the date of offer made by the Bidder unless otherwise
indicated.

5.00.00 Qualifying Requirements

5.01.00 The bidder or his collaborator should have designed, prepared manufacturing
drawings and manufactured the similar capacities of vessels and tanks for at
least one plants which have been in successful operation for a minimum period
of 1 years.

5.02.00 Bidder shall furnish the details of his own / collaborator’s credentials along with
Client certificates for the quoted reference plant.

6.00.00 Documents to be submitted

6.01.00 The information to be furnished by the bidder shall include but not be limited to:
i. List of drawings and documents to be submitted for review, approval and
information with scheduled submission dates
ii. Design Calculations
iii. Mechanical Data Sheets
iv. G.A Drawings
v. Details of nozzles, manholes and other pressure parts
vi. Details of internals

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Section –I TPL-XXXX-Xxxxx-EM-TS-1201 Rev 3 of 4


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TATA PROJECTS LIMITED
NUCLEAR FUEL COMPLEX (NFC)
POWDER PLANT PACKAGE
SPECIFICATION FOR STORAGE TANKS & VESSELS

vii. Details of Externals Clips


viii. Bill of Quantities
ix. Fabrication Drawings
x. Quality Assurance Plan (QAP)
xi. Foundation drawings and design requirement data including loads,
details of fixing, grouting and all relevant data required for design of
foundation.
xii. Surface preparation and painting procedures (As applicable)
xiii. All other drawings & documents required for completion of the job as
required by Owner

7.00.00 Delivery Period


Vessels and storage tanks for powder plant facilities shall be manufactured /
fabricated, delivered, erected and commissioned as per approved delivery
schedule.
However, Bidder shall submit the best delivery schedule along with offer for
below Combinations:
Lot-1 : Area-32 & Area-35
Lot-2 : Area -33
Lot-3: Area-31,34,56 & 45

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Section –I TPL-XXXX-Xxxxx-EM-TS-1201 Rev 4 of 4


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TATA PROJECTS LIMITED
NUCLEAR FUEL COMPLEX (NFC)
POWDER PLANT PACKAGE
SPECIFICATION FOR STORAGE TANKS & VESSELS

SECTION – II
PROJECT INFORMATION

Project Information Technical Specifications 0 Page


Section –II TPL-XXXX-Xxxxx-EM-TS-1201 Rev 1 of 3
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TATA PROJECTS LIMITED
NUCLEAR FUEL COMPLEX (NFC)
POWDER PLANT PACKAGE
SPECIFICATION FOR STORAGE TANKS & VESSELS

1. Owner Nuclear Fuel Complex (NFC)


2. Owner’s Consultant Engineers India Limited
3. Project title Powder Plant & Associated Raw Material
Facilities of PHWR Fuel Fabrication Facility
4. Location Rawatbhata
5. State Rajasthan
6. Nearest Important Town Kota (50 Km from Project Site)
7. Nearest Railway Station Kota (50 Km from Project Site)
8. Nearest Port Mumbai
9. Nearest Airport Udaipur / Jaipur
10. Nearest National Highway NH - 12

Temperature, Relative humidity and Wind data for the plant site are as follows
Parameter Minimum Normal / Maximum / Design
Average
Meteorological Data
Ambient Temperature,°C tmin =2.58 tnor = Amb tmax = 52.73
Relative Humidity, % 2%@ tmin @ tnor 100% @ tmax
Data for Equipment Design
Outdoor air temperature for DBT WBT
design of Ventilation and Air
Summer 45 23.9
conditioning Systems, °C
Monsoon 37.2 26.7
Winter 7.2 5.0
Wind Data a) Normal (minimum) Wind Speed
8.3 m/s @ 90 m Height
(a) Wind Velocity
(b) Prevailing Wind 10.5 m/s @ 120 m Height
Direction
Extreme Wind Speeds
49.79 m/s @ 10 m
54.82 m/s @ 30 m
57.83 m/s @ 60 m and
b) Wind Direction: WSW with respect to
true North
Low ambient temperature 2.58
for minimum design metal
temp. (MDMT), °C

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Section –II TPL-XXXX-Xxxxx-EM-TS-1201 Rev 2 of 3
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TATA PROJECTS LIMITED
NUCLEAR FUEL COMPLEX (NFC)
POWDER PLANT PACKAGE
SPECIFICATION FOR STORAGE TANKS & VESSELS

Seismic Data
Seismic forces shall be as per IS 1893 for Zone –II.

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Section –II TPL-XXXX-Xxxxx-EM-TS-1201 Rev 3 of 3
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TATA PROJECTS LIMITED
NUCLEAR FUEL COMPLEX (NFC)
POWDER PLANT PACKAGE
SPECIFICATION FOR STORAGE TANKS & VESSELS

SECTION – III
SCOPEOF WORK

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Section – III TPL-XXXX-Xxxxx-EM-TS-1201 Rev 1 of 5
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TATA PROJECTS LIMITED
NUCLEAR FUEL COMPLEX (NFC)
POWDER PLANT PACKAGE
SPECIFICATION FOR STORAGE TANKS & VESSELS

1.00.00 General
This section details the scope of supply and services to be furnished by the
bidder under this enquiry. Unless specifically excluded in this section, any item
not indicated but required for completion of the system (within terminal points)
shall be deemed to be included in the scope of the Bidder.

2.00.00 Scope of Work


The scope of work includes design, engineering, procurement, manufacture,
shop testing & inspection, supply of all items including all materials and
equipments, mandatory and commissioning spares, consumables and
chemicals, special tools & tackles, transportation, receipt, storage and handling
at site, installation, painting, pre commissioning and commissioning, trial runs
and performance guarantee test run of complete Static equipments.
The scope shall also include preparation of all drawings and documents &
obtaining approval from Owner.

2.01.00 Engineering and Detailed Design


Bidder’s scope shall include preparation of detailed design calculations, data
sheets, G.A & fabrication drawings for each storage tank / Pressure vessels as
listed in Annexure -I under this contract. Bidder shall also provide all necessary
support for obtaining approval for the drawings from the end client.

2.02.00 Manufacturing, Testing and Inspection


2.02.01 Bidder’s scope shall include
i. Procurement of raw material
ii. Fabrication, testing and inspection of tanks at his shop. Testing and
inspection, including stage inspection, shall be witnessed by the
Purchaser / Owner as per approved QAP. The bidder shall submit all
inspection and test reports for the review of the Purchaser / Owner and
carry out all necessary modifications / corrections as necessary at no
extra cost to the Purchaser / Owner.
iii. Proper ventilation shall be maintained during the course of surface
preparation and painting.
2.02.02 Any transportation and pre-assembly of tanks for the purpose of testing
shall be deemed to be included in the Bidder’s scope.

2.03.00 Packing and Loading


The bidder’s scope shall include packing and loading of tanks supplied under
this contract from his shop as per specification.

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Section – III TPL-XXXX-Xxxxx-EM-TS-1201 Rev 2 of 5
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TATA PROJECTS LIMITED
NUCLEAR FUEL COMPLEX (NFC)
POWDER PLANT PACKAGE
SPECIFICATION FOR STORAGE TANKS & VESSELS

2.04.00 Transportation to site


2.04.01 Bidder’s scope shall include transportation of all tanks furnished by him
from his shop to site including obtaining Right of Way and all other
clearances.

2.05.00 Unloading and Storage at Site


2.05.01 Bidder’s scope shall include building of temporary stores at site, as
required for safe storage of the material.

2.06.00 Erection Testing and Commissioning


2.06.01 Bidder’s scope shall include
i. Complete erection of all tanks and vessels furnished by him including
grouting (as applicable).
ii. Erection methodology, manuals and procedure and all other erection
activities and ensure compliance to the written procedures.
iii. Inspection and testing at site after erection / fabrication.
iv. Inspection and testing facilities (including all equipments and
instruments) at site
v. Touch-up painting of all equipments, piping and structures in bidder’s
scope.
vi. Disposal of scrap material from site
vii. Bidder scope shall include all necessary tools, equipments required for
the erection and commissioning of supplied tanks. These shall be taken
back after successful completion of scope works.

2.07.00 Statutory Approval


2.07.01 Bidder’s scope shall include statutory approval for all facilities / equipments
supplied by him. All coordination with statutory agencies, fees etc. shall be
deemed to be included in bidder’s scope.
2.07.02 Bidder shall also provide all necessary information requested by the
Purchaser / Owner to enable the Owner to meet his statutory obligations
and obtain necessary approvals.

3.00.00 Scope of Supply


Bidder’s scope of supply includes Storage Tanks and Pressure Vessels as
listed in Annexure –I of this specification.
3.01.01 Plates, pipes/nozzles, fittings, flanges, blind / counter flanges, fasteners,
support legs / brackets as per approved G.A Drawings.
3.01.02 Material of construction shall be as per approved GA of respective vessels /
tanks.

Scope of Work Technical Specifications 0 Page


Section – III TPL-XXXX-Xxxxx-EM-TS-1201 Rev 3 of 5
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TATA PROJECTS LIMITED
NUCLEAR FUEL COMPLEX (NFC)
POWDER PLANT PACKAGE
SPECIFICATION FOR STORAGE TANKS & VESSELS

3.02.00 Fabrication Drawings


3.02.01 Bidder shall prepare and furnish at his own cost detailed fabrication drawings
for Construction and their subsequent revisions. Fabrication drawings shall
include dimensional details, erection details, materials schedule and all other
relevant details necessary for fabrication and erection. The fabrication
drawings shall be corrected to reflect all revisions / comments made by the
Client / EPC contractor at no extra cost to the Owner. Bidder shall provide
details of all supplying requirements for vessels / tanks.
3.02.02 The detailed fabrication drawings prepared by Bidder shall indicate the sizes
of the steel plates and section as per Indian Standards or the relevant
standard as applicable. Drawings shall also indicate the weight of the
sections, obtainable from the standard hand books or manufacturer’s list of
products and identification marks for purposes of dispatch, erection, etc.
3.02.03 The total weight of each member shall also be indicated on the fabrication
drawings which shall be used for measurement and payment purpose. This
weight shall be calculated on the basis of approved unit weight of each
component of the member. Weight of bolts, nuts and washers shall not be
added to the weight of members and shall be separately shown on the
drawings.
3.02.04 In the event that any dismantling, alteration, re-erection or any modification
or other repairs may become necessary owing to any errors on fabrication
drawings, the BIDDER shall carry out all necessary rectification work as
directed by and to the satisfaction of the CONSULTANT at no extra cost to
the OWNER. Any wastage of steel that may occur for this reason will be to
BIDDER’s account. Further, the BIDDER will not be entitled to any
extension of time.
3.02.05 Should there be a requirement or need for preparation of separate
drawings to show enlarged details to erection facilities, then such drawings
shall be prepared by the BIDDER at his own cost.

4.00.00 Painting / Corrosion Protection


Bidder’s scope shall include application of paint at shop for carbon steel
materials as per specifications

5.00.00 Mandatory Spare Parts


S.No Part Description Quantity Required
1 Pressure Vessels & Storage Tanks
1.1 Fasteners for each nozzle shown with 25% of Installed
blind flange/for each shell flange/for all Quantity
internal flanges

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Section – III TPL-XXXX-Xxxxx-EM-TS-1201 Rev 4 of 5
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TATA PROJECTS LIMITED
NUCLEAR FUEL COMPLEX (NFC)
POWDER PLANT PACKAGE
SPECIFICATION FOR STORAGE TANKS & VESSELS

1.2 Gasket for each nozzle shown with blind 2 time replacement
flange/for each shell flange/for all
internal flanges

Notes:
1. The above no. of spares are minimum.
2. Wherever % age is identified; Bidder shall supply next rounded figure.
3. Mandatory spares shall be procured along with the main equipment. These
spares include only those spares, which are critical for equipment and require
longer delivery periods.
4. The word `Set' means the quantity required for full replacement of that part in
one machine.
5. The Bidder shall quote for all the mandatory spares as defined above & as
applicable to the proposed design of the equipment. In case, any spare which
is listed above but not applicable due to specific construction/design of the
equipment, the same shall be highlighted as `Not Applicable' against that spare
supported with proper technical explanation.
6. Spare parts shall be identical in all respects to the parts fitted on the main
equipment, including dimensions, material of construction, testing & heat
treatment.

6.00.00 Exclusions
6.01.01 Tank Foundation and Civil works (however grouting of base plate is in
bidder’s scope).

7.00.00 Scope Matrix


Please refer detailed scope matrix attached to this specification

Scope of Work Technical Specifications 0 Page


Section – III TPL-XXXX-Xxxxx-EM-TS-1201 Rev 5 of 5
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TATA PROJECTS LTD
NUCLEAR FUEL COMPLEX (NFC)
POWDER PLANT PACKAGE
SPECIFICATION FOR STORAGE TANKS & VESSELS

SECTION - IV
TECHNICAL REQUIREMENTS

Technical Requirements Technical Specifications 0 Page


Section – IV TPL-XXXX-Xxxxx-EM-TS-1201 Rev 1 of 4
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TATA PROJECTS LTD
NUCLEAR FUEL COMPLEX (NFC)
POWDER PLANT PACKAGE
SPECIFICATION FOR STORAGE TANKS & VESSELS

1.00.00 General
All equipments and system under the scope of the contract shall be designed
as per the Codes and Standards and other requirements indicated in this
section, various national and international codes, and standard industrial
practices. In addition to the requirements stipulated in this section, Bidder
shall also meet the Owner’s requirements enclosed to this specification.
All equipments furnished under this contract shall be complete with all
mountings, fittings and other accessories required for safe transportation,
unloading, storage, erection, operation and maintenance of the equipment.
The technical requirements stipulated here are the minimum requirements that
the bidder has to meet and in no way absolves the bidder of meeting his
statutory obligations and guarantees and providing an integrated facility capable
of safe and trouble free operation.

2.00.00 Codes & Standards

Standard Title

API 650 Welded tanks for Oil Storage

IS 875 Code practice for Design Loads for Buildings &


Structures

IS 1893 Criteria for earthquake resistant design of


structures

ASME Sec. II Materials

ASME Sec. VIII Div.1 Rules for Construction of Pressure Vessels

ASME Sec. IX Welding and Brazing Qualifications

API 2000 Venting Atmospheric and Low-Pressure Storage


Tanks

ASME B 16.21 Non Metallic flat gaskets for Pipe Flanges

ASME B 16.5 Pipe flanges and Flanged Fittings

ASME Sec. V Non-destructive Examination


Standard Practices for Detecting Susceptibility to
ASTM A 262
Inter-granular Attack in Austenitic Stainless
Steels

3.00.00 Pressure Vessels & Storage Tanks

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Section – IV TPL-XXXX-Xxxxx-EM-TS-1201 Rev 2 of 4
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TATA PROJECTS LTD
NUCLEAR FUEL COMPLEX (NFC)
POWDER PLANT PACKAGE
SPECIFICATION FOR STORAGE TANKS & VESSELS

3.01.00 Connections and Appurtenances


3.01.01 Bidder shall provide all connections and appurtenances as specified on the tank
data sheets.
3.01.02 All shell/roof nozzles, mountings reinforcements shall be designed in
accordance with API 650 / ASME Sec. VIII Div.1.

3.02.00 Details of Roof Supporting Structures


3.02.01 BIDDER shall note that design of tanks is included in his scope. The roof plates
shall be self supported or supported by structure. Column supported roof shall
be not acceptable. The roof and it’s supporting structure shall be designed to
carry the dead loads, internal and external pressure as specified in process data
sheet and live loads as per the design code. Roof plates shall not be attached
to the supporting members but will rest on it. Supporting Structure shall not be
immersed in stored media. The allowable stresses for structural members shall
be as specified in applicable design code.

3.03.00 Erection of Tanks


3.03.01 BIDDER shall supply all labour, false work, scaffolding, tools, welding machines,
cables, electrodes, radiographic equipment, films, etc. For the satisfactory
erection of the tanks.
3.03.02 BIDDER shall submit to the purchaser for approval, the details of the erection
procedure he intends to adopt for the tanks, in particular, welding procedure
shall be submitted. The BIDDER shall also submit for the purchaser
consideration the methods proposed to be employed by him for the protection
of the shell against wind damage during erection.
3.03.03 Grouting of tanks wherever required shall be carried out by Bidder and all
consumables required for the same shall be supplied by the Bidder.

4.00.00 TESTING OF STORAGE TANKS


4.01.01 The testing of tanks shall be carried out generally as per API 650.In addition;
the following specific requirements are to be considered.
The tank shall be subjected to hydro test at vendor place. The tank shall be
filled with municipal water; Use of ground water shall be avoided. Hydrostatic
Test pressure shall be as per per approved G.A Drawing / QAP.
i. The tanks shall be tested by filling with water to the level of the top of
the shell, including the curb angle. The filling shall be done under
controlled conditions to ensure that foundation failure does not occur
during filling.
ii. Eight points on the tanks should be marked around the base of the tank
for subsequent levelling reference. Before water is admitted into the
tank, the levels at each reference point should be recorded. The tank

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Section – IV TPL-XXXX-Xxxxx-EM-TS-1201 Rev 3 of 4
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TATA PROJECTS LTD
NUCLEAR FUEL COMPLEX (NFC)
POWDER PLANT PACKAGE
SPECIFICATION FOR STORAGE TANKS & VESSELS

shall then be filled in stages of ¼, ½ , ¾ and full levels with level


readings taken at the reference points to satisfaction. The full water
load should be maintained for 24 hours before off loading. The entire
sequence of filling and testing shall be as directed by purchaser.
4.01.02 During emptying of test water, precautions shall be taken to ensure that the tank
should not experience high vacuum than it is designed.

5.00.00 Painting
Painting and lining shall be as per approved GA. Additionally bidder to follow
the general requirement of end client.

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Section – IV TPL-XXXX-Xxxxx-EM-TS-1201 Rev 4 of 4
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TATA PROJECTS LIMITED
NUCLEAR FUEL COMPLEX (NFC)
POWDER PLANT PACKAGE
SPECIFICATION FOR STORAGE TANKS & VESSELS

SECTION – V
SCHEDULES

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Specification : TPL-XXXX- Rev-R0
TATA PROJECTS LIMITED Xxxxx-EM-TS-1201
NUCLEAR FUEL COMPLEX (NFC) Page 1 Schedule-F1
POWDER PLANT PACKAGE
STORAGE TANKS AND PRESSURE VESSELS
SPECIFICATION

1. SCHEDULE OF GENERAL PARTICULARS

1.0 Name of the Bidder / Manufacturer :

2.0 Address of the Bidder / Manufacturer :

3.0 Telegraphic, Fax & Telephone


addresses of the Bidder /
Manufacturer

4.0 Name and designation of the officer :


of the Bidder / Manufacturer’s
representative to whom all reference
shall be made for expeditious
technical co-ordination

5.0 Place of Manufacture :

6.0 Current registration number with :


DGS & D

7.0 Service facilities available :

8.0 Availability of spare parts :

9.0 Bidder’s proposal number and date :

10.0 Penalty for delay in delivery : Yes/No


acceptable as per general conditions
of contract

11.0 All particulars called for in Section-F : Yes/No.


of specification furnished

12.0 All deviations pointed out in Schedule : Yes/No.


of Deviation

Page 20 of 635
Specification : TPL-XXXX- Rev-R0
TATA PROJECTS LIMITED Xxxxx-EM-TS-1201
NUCLEAR FUEL COMPLEX (NFC) Page 2 Schedule-F1
POWDER PLANT PACKAGE
STORAGE TANKS AND PRESSURE VESSELS
SPECIFICATION

13.0 Is the Bidder agreeable to supply the : Yes/No.


equipment in case the deviations
stipulated by him are not acceptable
to Purchaser

14.0 Validity of Offer (shall not be less : Yes/No.


than 90 days)

SIGNATURE :

NAME :

SEAL OF THE COMPANY DESIGNATION :

COMPANY :

DATE :

Page 21 of 635
Specification : TPL-XXXX- Rev-R0
TATA PROJECTS LIMITED Xxxxx-EM-TS-1201
NUCLEAR FUEL COMPLEX (NFC) Page 1 Schedule-F2
POWDER PLANT PACKAGE
STORAGE TANKS AND PRESSURE VESSELS
SPECIFICATION

2. PRICE SCHEDULE

(PRICES TO INCLUDE ALL APPLICABLE TAXES, AND DUTIES)

Sl. DESCRIPTION QUANTITY TOTAL


No. PRICE (RS)

1.0 Design engineering charges

1.1 Design engineering charges for Vessels &


Tanks as per Annexure - I with accessories, 1 Lot
as per specification.

2.0 Supply, Fabrication, Testing &


Inspection Price
2.1
Price for the Vessels & Tanks including
packing and forwarding as per annexure –I 1 Lot

2.2 Taxes and Duties

2.3 Transportation charges


Transportation of the Vessels & Tanks as
per annexure – I Ex-works to site, including
Transit insurance.

2.4 Total Supply Price ( Item 2.1 + Item 2.2 +


item 2.3)

3.0 Ex-works price including packing and


forwarding for recommended spares as per
Schedule F5
Ex-works price including packing and
forwarding for maintenance tools and
tackles as per Schedule F6.
Total cost of recommended spares and
maintenance tools and tackles including

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Specification : TPL-XXXX- Rev-R0
TATA PROJECTS LIMITED Xxxxx-EM-TS-1201
NUCLEAR FUEL COMPLEX (NFC) Page 2 Schedule-F2
POWDER PLANT PACKAGE
STORAGE TANKS AND PRESSURE VESSELS
SPECIFICATION

transportation, insurance and taxes &


duties.
Price for erection and commissioning of all
Vessels & tanks
Guaranteed period for engineering,
manufacture, supply, inspection, erection,
testing, painting, & commissioning of tanks,
from the date of telex / letter of intent (in
months)

DELIVERY SCHEDULE

1.0 Scheduled completion period from the date of P.O. : ------------- months

COMPANY SEAL SIGNATURE

NAME

DESIGNATION

COMPANY

DATE

Page 23 of 635
Specification : TPL-XXXX- Rev-R0
TATA PROJECTS LIMITED Xxxxx-EM-TS-1201
NUCLEAR FUEL COMPLEX (NFC) Page 1 Schedule-F3
POWDER PLANT PACKAGE
STORAGE TANKS AND PRESSURE VESSELS
SPECIFICATION
3. SCHEDULE OF DEVIATIONS FROM TECHNICAL SPECIFICATIONS

Bidder shall submit the compliance of technical specification along with bid. If any
deviations from the technical specification shall be filled by the BIDDER in this
schedule.

Sl Document No Sheet Clause MR Deviation required by the


No No No Requirement Bidder
and justification of its need

The BIDDER hereby certifies that the above mentioned are the only deviations from
the PURCHASER’s Technical Specifications for this enquiry. The BIDDER further
confirms that in the event any other data and information presented in the BIDDER’s
proposal and accompanying documents including drawings, catalogues, etc., are at
variance with the specific requirements laid out in the PURCHASER’s Technical
Specifications, then the latter shall govern and shall be binding on the BIDDER for
the quoted price.

COMPANY SEAL SIGNATURE

NAME

DESIGNATION

COMPANY

DATE

Page 24 of 635
Specification : TPL-XXXX- Rev-R0
TATA PROJECTS LIMITED Xxxxx-EM-TS-1201
NUCLEAR FUEL COMPLEX (NFC) Page 1 Schedule-F4
POWDER PLANT PACKAGE
STORAGE TANKS AND PRESSURE VESSELS
SPECIFICATION

4. SCHEDULE OF DEVIATIONS FROM GENERAL CONDITIONS

All deviations regarding the commercial aspects from the Specification shall be filled
in by the BIDDER clause by clause in this schedule.

SECTION CLAUSE NO. DEVIATION WITH COST FOR


CLARIFICATION WITHDRAWING
THE DEVIATION

The BIDDER hereby certifies that the above mentioned are the only deviations from the
EMPLOYER’s Specifications for this enquiry. The BIDDER further confirms that in the
event any other data and information presented in the BIDDER’s proposal and
accompanying documents including drawings, catalogues, etc., are at variance with the
specific requirements laid out in the EMPLOYER’s Specifications, then the latter shall
govern and will be binding on the BIDDER for the quoted price.

SEAL OF COMPANY SIGNATURE ___________________

NAME ___________________

DESIGNATION___________________

COMPANY ___________________

ADDRESS ___________________

DATE ___________________

Page 25 of 635
Specification : TPL-XXXX- Rev-R0
TATA PROJECTS LIMITED Xxxxx-EM-TS-1201
NUCLEAR FUEL COMPLEX (NFC) Page 1 Schedule-F5
POWDER PLANT PACKAGE
STORAGE TANKS AND PRESSURE VESSELS
SPECIFICATION

5. SCHEDULE OF MANDATORY & RECOMMENDED SPARES


The Bidder shall indicate the quantum of Mandatory spares & recommended Spares
for two (2) years of operation:
DESCRIPTION OF

PERIOD (WEEKS)
MANUFACTURER

RECOMMENDED
CONSTRUCTION

FROM DATE OF
QUANTITY/SET
TAG NUMBER

MATERIAL OF

TOTAL PRICE
EQUIPMENT

EQUIPMENT

UNIT PRICE
AND PART

DELIVERY

REMARKS
PER UNIT
NUMBER
SL. NO.

SPARE

LOI
Rs.

Rs.
A. MANDATORY SPARES

1.

2.

3.

4.

5.

B. RECOMMENDED SPARES AS INDICATED BY THE BIDDER IN ADDITION TO MANDATORY


SPARES AS INDICATED BY THE OWNER/PURCHASER

1.

2.

3.

4.

5.

SIGNATURE : ____________________________
____
NAME :
____________________________
DESIGNATION : ____
____________________________
COMPANY : ____
____________________________
COMPANY SEAL DATE : ____________________________
____
____

Page 26 of 635
Specification : TPL-XXXX- Rev-R0
TATA PROJECTS LIMITED Xxxxx-EM-TS-1201
NUCLEAR FUEL COMPLEX (NFC) Page 1 Schedule-F6
POWDER PLANT PACKAGE
STORAGE TANKS AND PRESSURE VESSELS
SPECIFICATION

6. SCHEDULE OF MAINTENANCE TOOLS AND TACKLES

The BIDDER shall give the list of maintenance tools and tackles offered by him for
this package in the format given below.

Item No. Particulars Quantity Unit Price / Ex- Sub-total Total Price
required works *1 *2
(3 x 4)
1 2 3 4 5 6

NOTES:

*1. The schedule with prices shall be included along with the price bid. Only the
list of spares offered without the prices shall be furnished along with the
technical bid.

*2. (a) For imported maintenance tools and tackles, the total price indicated
against column 6 shall include CIF price, customs duty, customs
clearance and handling charges at Indian port, local transportation
charges from Indian port to site, transit insurance, unloading at site
and storage.

(b) For indigenous maintenance tools and tackles, the total price shall
include ex-works price, local transportation charges from ex-works to
site, transit insurance, all taxes & duties, unloading at site and storage.

SEAL OF COMPANY SIGNATURE ___________________

NAME ___________________

DESIGNATION___________________

COMPANY ___________________

ADDRESS ___________________

DATE ___________________

Page 27 of 635
Specification : TPL-XXXX- Rev-R0
TATA PROJECTS LIMITED Xxxxx-EM-TS-1201
NUCLEAR FUEL COMPLEX (NFC) Page 1 Schedule-F7
POWDER PLANT PACKAGE
STORAGE TANKS AND PRESSURE VESSELS
SPECIFICATION

7. SCHEDULE OF WEIGHTS

The BIDDER shall state the weights and dimensions of various packages for
shipment comprising the complete scope.

DESCRIPTION DIMENSIONS WEIGHT


(IN METERS) (IN TONNES)

SIGNATURE --------------------------

COMPANY SEAL NAME --------------------------

DESIGNATION --------------------------

DATE --------------------------

Page 28 of 635
Specification: TPL-XXXX-
Rev-R0
TATA PROJECTS LIMITED Xxxxx-EM-TS-1201

NUCLEAR FUEL COMPLEX (NFC) Page 1 Schedule-F8


POWDER PLANT PACKAGE
STORAGE TANKS AND PRESSURE VESSELS
SPECIFICATION

8. SCHEDULE OF UTILITY CONSUMPTION

Bidder shall furnish below following utility consumption and auxiliary power
requirements for Erection, Testing & Commissioning.

Consumption at Site
S. No. Description Units Condition Remarks
Max. Avg. Min.
Construction Power
1 Requirement
Construction water Cum
2
Requirements /day
Any other consumables as
3
required

SIGNATURE ____________________

NAME ___________________

COMPANY SEAL DESIGNATION ___________________

COMPANY ____________________

DATE ____________________

Page 29 of 635
Specification: TPL-XXXX-
Rev-R0
TATA PROJECTS LIMITED Xxxxx-EM-TS-1201

NUCLEAR FUEL COMPLEX (NFC) Page 1 Schedule-F9


POWDER PLANT PACKAGE
STORAGE TANKS AND PRESSURE VESSELS
SPECIFICATION

9. SCHEDULE OF BIDDER'S EXPERIENCE

The Bidder shall furnish herewith a list of similar jobs executed by him to whom
reference may be made by the Employer in case the Employer considers such a
reference necessary, particularly those projects referred herein meeting the Bidder's
Qualification. Requirements, shall be listed separately at the beginning of the list and
shall also be highlighted.

Sl.No. Description Detail

1 Project

2 Client Name and Address

3 P.O No / Date

4 Date of commissioning

5 Type of Tanks Constructed

6 No of Tanks in contract

7 Capacity of Tank

8 Type of Vessels Constructed

9 No of Vessels in contract

10 Capacity of Vessel

-------------------------------------------------------------------------------------------------------------------

SIGNATURE ____________________

NAME ___________________

COMPANY SEAL DESIGNATION ___________________

COMPANY ____________________

DATE ____________________

Page 30 of 635
Nuclear Fuel Complex
Powder Plant Package

Scope Matrix For Storage Tanks & Vessels


Scope
S. No Description
PV TPL
Scope of work :
The scope of work includes design, engineering, procurement, manufacture, shop
testing & inspection, supply of all items including all materials, mandatory and
commissioning spares, consumables and chemicals, special tools & tackles,
transportation, receipt, storage and handling at site, site fabrication (As applicable),
A
installation, painting, pre commissioning and commissioning, trial runs and  -
performance guarantee test run of all vessels & Storage Tanks.
The scope shall also include preparation of all drawings and documents & obtaining
approval from Owner / Consultant.

B Mechanical
1 Design & Detail Engineering as per Specifications  -
Preparation of Data sheets, Design Calculations, G.A Drawings, Details of nozzles,
Nozzles load data, manholes and other pressure parts, Details of internals, Details of
2
external clips, manufacturing / fabrication drawings & Bill of materials with material
 -

spec
3 Quality Assurance Plans and Inspection Test Plans (ITP)  -
Erection, Inspection & Test, Commissioning & Performance guarantee test
4
procedures
 -

5 As-Built Drawings & Documents  -


All other drawings & documents required for completion of the job as required by
6
Owner
 -

Approvals from statutory authorities, necessary drawings, documents as required


7
for obtaining such approvals.
 -

8 Steel Plates  -
9 Structural Steel  -
10 Nozzle Pipes & Flanges (Including counter/blind flanges & fasteners)  -
11 Manholes, View ports & Hand Holes  -
12 Ladders / Staircase, Access Platforms & Walkways  -
13 Hand Railing  -
14 Tank supports, foundation / Anchor Bolts  -
15 Painting at shop & Site (As Applicable)  -
16 Insulation & Cladding (As Applicable)  -
17 Shop Testing & Inspection  -
18 QA Documentation  -
19 Packing & Forwarding  -
20 Transportation to Site  -
21 Loading & Unloading at site  -
22 Site Storage  -
Handling at site
23 Providing required resources like Cranes, Trailers, Man lifts and all required tools  -
and tackles and machineries etc to complete the Job
24 Erection & Installation of Storage Tanks & Vessels  -
Erection & Installation of TPL Supplied Items / Equipments
25
Agitators, Electric Heaters, PRV's/ Breather Valves, Instruments & Etc.
 -

26 Site Testing & Inspection  -


Pre-commissioning and commissioning, trial runs, performance guarantee tests &
27
Hand over (As applicable)
 -

28 Scaffolding (As Applicable)  -


29 Tools & Tackles  -
30 Start up, Erection & Commissioning Spares.  -
Recommended Spares for 2 year operation & maintenance (Bidder to provide list of
31
spares)
 -

32 Mandatory Spares (Refer specification)  -


Providing required skilled, semi-skilled, un-skilled workmen for the entire period of
33
works
 -

34 Deployment of engineers, supervisors, and foremen's required for the job  -


35 Deployment of Quality & Safety personnel required for the Job  -

Page 31 of 635
Nuclear Fuel Complex
Powder Plant Package

Scope Matrix For Storage Tanks & Vessels


Scope
S. No Description
PV TPL
Compliance of statutory requirements like ESI, PF, Workmen compensation policy
36
etc.
 -

37 Labour Colony & Labour License - 


Construction Power at site will be provided at one point on chargeable basis and
38 further distribution and monthly electricity bills shall be under contractor scope.  -
Power backup also shall be under contractor scope
Establishing power at one point including establishing Transformers, main panels &
39
etc.
- 
40 Construction Water - 
C Civil

All necessary civil inputs such as Equipment load data, foundation details and other
1
inputs required for the civil design to be carried out by TPL / Client.
 -

2 Equipment Foundations - 
Supply of foundation bolts, minor chipping / correction foundations, grouting
3
including supply of required material after erection and alignment of equipment.
 -

NOTE:- TPL- Tata projects ltd, PV- Package Vendor

Page 32 of 635
List Of Equipments Annexure -I

NFC-KOTA POWDER PLANT STORAGE TANKS & VESSELS

SUPPLY PRICE,
SHELL DATA HEAD DATA Transportation Cost ERECTION PRICE
Ex-Works incl.P&F Specify Dispatch Condition to
Sr. SUPPORT TYPE APPROX. ERECTION
ITEM NO. SERVICE M.O.C RADIOGRAPHY PWHT QTY Site Fully Fabricated / Pre- REMARKS
No. MIN. & MOC WT.PER ITEM (KGS.)
DIA. X HEIGHT Fabricated
THK. TYPE THK Unit Price,INR Total Price,INR Unit Price,INR Total Price,INR Unit Price,INR Total Price,INR
(mm)
(mm)
AREA- 32 (Dissolution )
TOP: FLAT PLATE 6 BRACKET TANK WITH AGITATOR
1 32 -TK-1001/2001 MDU DISSOLUTION TANK 1650x 2300 6 SA 240GR 304L SPOT NIL 1600 2 0.00 0.00 0.00
BOTTOM: TORICONE 6 SS 304L 32 -AG-1101/2101
TORISPHERICAL(TOP & BRACKET
2 32 -TK-1002/2002 PR-1 DISSOLUTION TANK 1650X 2300 6 10 SA 240GR 304L FULL NIL 1800 2 0.00 0.00 0.00
BOTTOM) SS 304L
TORISPHERICAL(TOP & BRACKET
3 32 -TK-1003/2003 PR-2 DISSOLUTION TANK 1650X 2300 6 10 SA 240GR 304L FULL NIL 1800 2 0.00 0.00 0.00
BOTTOM) SS 304L
32 -TK-1004/1005/ TOP: FLAT PLATE 6 BRACKET TANK WITH AGITATOR
4 CUNS STORAGE TANK 1870X 2000 6 SA 240GR 304L SPOT NIL 1700 6 0.00 0.00 0.00
1006/2004/ 2005/2006 BOTTOM: TORICONE 6 SS 304L 32-AG- 1104 TO 1106/2104 TO 2106
TOP: FLAT PLATE 6 LEG
5 32 -TK-1008 /2008 MISC. SOLN. TANK 1750X 2000 6 SA 240GR 304L SPOT NIL 1500 2 0.00 0.00 0.00
BOTTOM: TORICONE 6 SS 304L
TOP: FLAT PLATE 6 LEG
6 32 -TK-1009/2009 MISC. SOLN. TANK 1750X 2000 6 SA 240GR 304L SPOT NIL 1500 2 0.00 0.00 0.00
BOTTOM: TORICONE 6 SS 304L
CAUSTIC LYE SOLUTION TOP: FLAT PLATE 6 LEG TANK WITH AGITATOR
7 32 -TK-1013 / 2013 1260X 2000 6 SA 240GR 304L SPOT NIL 1050 2 0.00 0.00 0.00
PREPARATION TANK BOTTOM: TORICONE 6 SS 304L 32 -AG- 1113/ 2113
TOP: FLAT PLATE 6 LEG
8 32 -TK- 1016/2016 NITRIC ACID DUMP TANK 1260X 2000 6 SA 240 GR 304L SPOT NIL 1050 2 0.00 0.00 0.00
BOTTOM: TORICONE 6 SS 304L
TOP: FLAT PLATE 6 LEG
9 32 -TK-1017/2017 SERVICE WATER TANK 1750X 2000 6 SA 240GR 304L SPOT NIL 1450 2 0.00 0.00 0.00
BOTTOM: TORICONE 6 SS 304L
32 -TK-1024/1025/ TOP: FLAT PLATE 6 LEG
10 EMERGENCY WATER TANK 910X 1450 6 SA 240GR 304L SPOT NIL 600 4 0.00 0.00 0.00
2024/2025 BOTTOM: TORICONE 6 SS 304L
TOP: FLAT PLATE 6 BRACKET TANK WITH AGITATOR
11 32 -TK-1026/2026 EMERGENCY DRAIN TANK 1870X 2000 6 SA 240GR 304L SPOT NIL 1600 2 0.00 0.00 0.00
BOTTOM: TORICONE 6 SS 304L 32 -AG- 1126/2126
TOP: FLAT PLATE 6 BRACKET TANK WITH AGITATOR
12 32 -TK-1027/2027 OVERFLOW TANK 2050X 1650 6 SA 240GR 304L SPOT NIL 1700 2 0.00 0.00 0.00
BOTTOM: TORICONE 6 SS 304L 32 -AG- 1127/2127
TOP: FLAT PLATE 6 LEG
13 32 -TK-1028/2028 NITRIC ACID DOSING TANK 1750 X 2000 6 SA 240GR 304L SPOT NIL 1500 2 0.00 0.00 0.00
BOTTOM: TORICONE 6 SS 304L
ORG. COLLECTION TOP: FLAT PLATE 6 BRACKET
14 32 -TK-1029/2029 720 X 1150 6 SA 240GR 304L SPOT NIL 450 2 0.00 0.00 0.00
(MISC SOLN.)TANK BOTTOM: TORICONE 6 SS 304L
32-XX- SAFETY LIMB FOR PR TOP: CONICAL 6 TO BE DECIDED
15 300 x 3000 6 SA 240 Gr 304L SPOT NIL 1000 4 0.00 0.00 0.00
1468/1469/2468/2469 DISSOLUTION TANK BOTTOM: FLAT 6 BY BIDDER
38
UNIT 35 (Precipitation,Filtration &Drying)
35 -TK-
1001/1002/1003/ TOP: FLAT PLATE 6 BRACKET TANK WITH AGITATOR
1 PRECIPITATOR 1900X 2000 6 SA 240GR 304L SPOT NIL 1750 8 0.00 0.00 0.00
1004/2001/2002/ BOTTOM: TORICONE 6 SS 304L 35 -AG- 1101 TO 1104/ 2101TO 2104
2003/2004
35 -TK- 1005/1006/ AMMONIUM HYDROXIDE TOP: FLAT PLATE 6 LEG
2 500X 1000 6 SA 240GR 304L SPOT NIL 300 4 0.00 0.00 0.00
2005/2006 CONSTANT HEAD TANK BOTTOM: TORICONE 6 SS 304L
AMMONIUM HYDROXIDE DAY TOP: FLAT PLATE 6 BRACKET
3 35 -TK-1007/2007 1260X 2000 6 SA 240GR 304L SPOT NIL 900 2 0.00 0.00 0.00
TANK BOTTOM: TORICONE 6 SS 304L
35 -TK-1009/1010/ TOP: FLAT PLATE 6 BRACKET
4 FILTRATE TANK 2500X 1500 6 SA 240GR 304L SPOT NIL 2000 4 0.00 0.00 0.00
2009/2010 BOTTOM: TORISPHERICAL 6 SS 304L

35 -TK-1012/1013/ TOP: FLAT PLATE 8 LEG TANK WITH AGITATOR


5 UNPS STORAGE TANK 3450X 4000 8 SA 240GR 304L SPOT NIL 6800 4 0.00 0.00 0.00
2012/2013 BOTTOM: TORICONE 8 SS 304L 34 -AG- 1112 TO 1113/2112TO 2113
ANGLE LEG
6 35 -PV-1469/2469 VAPOUR HOLDER 850X 1750 12 2:1 ELILPSOIDAL 12 SA 516GR 70 FULL NIL 1500 2 0.00 0.00 0.00
SS 304L
24
AREA- 33 (Solvent Extraction)
TOP: FLAT PLATE 6 BRACKET TANK WITH AGITATOR
1 033 -TK-1001/2001 URANYL NITRATE FEED TANK 1870 X 2000 6 SA 240GR 304L SPOT NIL 2000 2 0.00 0.00 0.00
BOTTOM: TORICONE 6 SS 304L 33 -AG- 1101/2101
033 -TK-1002/1003/ TOP: FLAT PLATE 6 BRACKET
2 EXTRACT TANK 1870 X 2000 6 SA 240GR 304L SPOT NIL 2000 4 0.00 0.00 0.00
2002/2003 BOTTOM: TORICONE 6 SS 304L
033-TK-/1007/1008/ URANYL NITRATE RAFFINATE TOP: FLAT PLATE 6 BRACKET TANK WITH AGITATOR
3 1870 X 2000 6 SA 240GR 304L SPOT NIL 2000 4 0.00 0.00 0.00
2007/2008 TANK BOTTOM: TORICONE 6 SS 304L 33 -AG- 1107 TO 1108/ 2107 TO 2108
TOP: FLAT PLATE 6 BRACKET
4 033 -TK-1009/2009 UNPS STORAGE TANK 2300 X 2800 6 SA 240GR 304L SPOT NIL 2600 2 0.00 0.00 0.00
BOTTOM: TORICONE 6 SS 304L
033-TK-1010/1011/ TOP: FLAT PLATE 6 BRACKET
5 UNPS STORAGE TANK 2300 X 2800 6 SA 240GR 304L SPOT NIL 2600 4 0.00 0.00 0.00
2010/2011 BOTTOM: TORICONE 6 SS 304L
TANK WITH AGITATOR
033-TK-1012/1013/ TOP: FLAT PLATE 6 LEG
6 SODA PREPARATION TANK 1260 X 2000 6 SA 240GR 304L SPOT NIL 1250 4 0.00 0.00 0.00 33 -AG- 1112 TO 1113/ 2112 TO 2113
2012/2013 BOTTOM: TORICONE 6 SS 304L

SADDLE
7 033-TK-1014/2014 DRAIN TANK 2800 X 4000 8 2:1 EILPSOIDAL 8 SA 240GR 304L SPOT NIL 5800 2 0.00 0.00 0.00 HORIZONTALVESSEL CONSIDERED
SS 304L
TOP: FLAT PLATE 6 LEG
8 033-TK-1015/2015 AQUEOUS COLLECTION TANK 720 X 1150 6 SA 240GR 304L SPOT NIL 500 2 0.00 0.00 0.00
BOTTOM: TORICONE 6 SS 304L
033 -TK-1016/1017/ TOP: FLAT PLATE 6 BRACKET TANK WITH AGITATOR
9 SOVL ENT TREATMENT TANK 1750 X 2000 6 SA 240GR 304L SPOT NIL 2000 4 0.00 0.00 0.00
2016/2017 BOTTOM: TORICONE 6 SS 304L 33-AG- 1116 TO 1117 / 2116 TO 2117
033-TK-1019/2019/ TOP: FLAT PLATE 6 BRACKET
10 TREATED LS STORAGE TANK 1750 X 2000 6 SA 240GR 304L SPOT NIL 1750 4 0.00 0.00 0.00
1020/2020 BOTTOM: TORICONE 6 SS 304L

Page 33 of 635
List Of Equipments Annexure -I

NFC-KOTA POWDER PLANT STORAGE TANKS & VESSELS

SUPPLY PRICE,
SHELL DATA HEAD DATA Transportation Cost ERECTION PRICE
Ex-Works incl.P&F Specify Dispatch Condition to
Sr. SUPPORT TYPE APPROX. ERECTION
ITEM NO. SERVICE M.O.C RADIOGRAPHY PWHT QTY Site Fully Fabricated / Pre- REMARKS
No. MIN. & MOC WT.PER ITEM (KGS.)
DIA. X HEIGHT Fabricated
THK. TYPE THK Unit Price,INR Total Price,INR Unit Price,INR Total Price,INR Unit Price,INR Total Price,INR
(mm)
(mm)
TOP: FLAT PLATE 6 LEG
11 033-TK-1021/2021 ORGANIC PHASE COLL TANK 720x1150 6 SA 240GR 304L SPOT NIL 500 2 0.00 0.00 0.00
BOTTOM: TORICONE 6 SS 304L
TOP: FLAT PLATE 6 BRACKET
12 033 -TK-1022/2022 ACID WASH TANK 1260 X 2000 6 SA 240GR 304L SPOT NIL 1200 2 0.00 0.00 0.00
BOTTOM: TORICONE 6 SS 304L
ORG/AQUEOUS SEPARATION TOP: FLAT PLATE 6 LEG
13 033-TK-1024 / 2024 1260 X 2000 6 SA 240GR 304L SPOT NIL 1200 2 0.00 0.00 0.00
TANK BOTTOM: TORICONE 6 SS 304L
TOP: FLAT PLATE 6 BRACKET TANK WITH AGITATOR
14 033-TK-1025 /2025 UNF CONSTANT HEAD TANK 1590 X 2000 6 SA 240GR 304L SPOT NIL 1600 2 0.00 0.00 0.00
BOTTOM: TORICONE 6 SS 304L 33-AG- 1125/2125
TOP: FLAT PLATE 6 LEG
15 033-TK-1026/2026 UNR CONSTANT HEAD TANK 910x1450 6 SA 240GR 304L SPOT NIL 670 2 0.00 0.00 0.00
BOTTOM: TORICONE 6 SS 304L
LEAN SOLVENT CONSTANT HEAD TOP: FLAT PLATE 6 LEG
16 033-TK-1027/2027 910x1450 6 SA 240 GR 304L SPOT NIL 780 2 0.00 0.00 0.00
TANK BOTTOM: TORICONE 6 SS 304L
DM WATER CONSTANT HEAD TOP: FLAT PLATE 6 LEG
17 033-TK-1028/2028 910X1450 6 SA 240GR 304L SPOT NIL 670 2 0.00 0.00 0.00
TANK BOTTOM: TORICONE 6 SS 304L

TOP: FLAT PLATE 6 LEG


18 033 -TK-1029/2029 EXTRACT CONSTANT HEAD TANK 910X1450 6 SA 240GR 304L SPOT NIL 780 2 0.00 0.00 0.00
BOTTOM: TORICONE 6 SS 304L

SODA WASH NEUTRALIZATIO N 2000 x 1000x TOP:FLAT PLATE BRACKET


19 033-TK-1030/2030 8 8 SA 240GR 304L SPOT NIL 2000 2 0.00 0.00 0.00
TANK 1500 BOTTOM:FLAT PLATE SS 304L
033-TK-1031/1032/ TOP: FLAT PLATE 6 BRACKET
20 SOLVENT STORAGE TANK 1870 x 2000 6 SA 240GR 304L SPOT NIL 2000 4 0.00 0.00 0.00
2031/2032 BOTTOM: TORICONE 6 SS 304L
033-TK-1033/1034/ TOP: FLAT PLATE 6 BRACKET
21 DM WATER TANK 2300 x 2800 6 SA 240GR 304L SPOT NIL 2600 4 0.00 0.00 0.00
2033/2034 BOTTOM: TORICONE 6 SS 304L
033 -TK-1035/1036/ TOP: FLAT PLATE 6 BRACKET
22 SODA WASH TANK 1260 x 2000 6 SA 240GR 304L SPOT NIL 1200 4 0.00 0.00 0.00
/2035/2036 BOTTOM: TORICONE 6 SS 304L
TOP: FLAT PLATE 6 LEG TANK WITH AGITATOR
23 033-TK-1037/2037 ACID PREPARATION TANK 1260 x 2000 6 SA 240GR 304L SPOT NIL 1200 2 0.00 0.00 0.00
BOTTOM: TORICONE 6 SS 304L 33 -AG- 1137/2137
64
AREA- 31 (Nitric Acid & Caustic Lye)

ANCHORED ON
31 -TK-1001/1002 / TOP:CONICAL 12
1 NITRIC ACID STORAGE TANK 4050X 4700 6 SA 240GR 304L FOUNDATION SPOT NIL 6100 3 0.00 0.00 0.00
1007 BOTTOM:FLAT PLATE 8
SS 304L
1000 X 1000X TOP: FLAT PLATE 6 BRACKET
2 31 -TK-1003 SUMP TANK 6 SA 240GR 304L SPOT NIL 900 1 0.00 0.00 0.00
1000 BOTTOM:FLAT PLATE 6 SS 304L

ANCHORED ON
TOP:CONICAL 8
3 31 -TK-1004/1008 CAUSTIC LYE STORAGE TANK 2550X 2950 6 SA 240GR 304L FOUNDATIO N SPOT NIL 2300 2 0.00 0.00 0.00
BOTTOM:FLAT PLATE 8
SS 304L

1000 X 1000X TOP: FLAT PLATE 6 BRACKET


4 31-TK-1005 CAUSTIC LYE SUMP TANK 6 SA 240GR 304L FULL YES 1100 1 0.00 0.00 0.00
1000 BOTTOM:FLAT PLATE 6 SS 304L
TOP: FLAT PLATE 6 BRACKET
5 31 -TK-1006 SEALPOT 720X 1150 6 SA 240GR 304L SPOT NIL 400 1 0.00 0.00 0.00
BOTTOM: TORICONE 6 SS 304L
8
AREA-34 (Active Effluent Treatment Facility)

34 -TK-1001/1002/ TOP: FLAT PLATE 6 LEG TANK WITH AGITATOR


1 UNR TREATMENT TANKS 1900X 2500 6 SA 240GR 304L SPOT NIL 2100 4 0.00 0.00 0.00
2001/2002 BOTTOM: TORICONE 6 SS 304L 34 -AG- 1101 TO 1102 / 2101TO 2102
34 -TK-
TOP: FLAT PLATE 8 LEG TANK WITH AGITATOR
2 1003/1004/1005/ ARS/NH4N03 DISPOSALTANK 3500X 4000 8 SA 240GR 304L SPOT NIL 6200 6 0.00 0.00 0.00
BOTTOM: TORICONE 8 SS 304L 34 -AG- 1103 TO 1105 / 2103 TO 2105
2003/2004/2005
34 -TK-1006/
TOP: FLAT PLATE 6 BRACKET
3 1007/1008 DILUTE EXTRACT STORAGE TANK 1750X 2000 6 SA 240GR 304L SPOT NIL 1550 6 0.00 0.00 0.00
BOTTOM: TORICONE 6 SS 304L
/2006/2007/2008
TOP: FLAT PLATE 6 LEG
4 34 -TK-1009/ 2009 ORGANIC OVERFLOW TANK 720X 1150 6 SA 240GR 304L SPOT NIL 500 2 0.00 0.00 0.00
BOTTOM: TORICONE 6 SS 304L
ARS INTERMEDIATE STORAGE TOP: FLAT PLATE 6 BRACKET TANK WITH AGITATOR
5 34 -TK-1011/2011 1900 X 2500 6 SA 240GR 304L SPOT NIL 1850 2 0.00 0.00 0.00
TANKS BOTTOM: TORICONE 6 SS 304L 34 -AG- 1111 TO 1113/ 2111TO 2113
34 -TK-1012/1013/ ARS INTERMEDIATE STORAGE TOP: FLAT PLATE 6 BRACKET
6 1900 X 2500 6 SA 240GR 304L SPOT NIL 1850 4 0.00 0.00 0.00
2012/ 2013 TANK BOTTOM: TORICONE 6 SS 304L
34 -TK-
TOP: FLAT PLATE 6 LEG TANK WITH AGITATOR
7 1014/1015/1016 ADUF TREATMENT TANK 2300 X 2800 6 SA 240GR 304L SPOT NIL 2550 6 0.00 0.00 0.00
BOTTOM: TORICONE 6 SS 304L 34 -AG- 1114 TO 1116/ 2114TO 2116
/2014/2015/2016
34 -TK-1020/1021/ TOP: FLAT PLATE 6 LEG TANK WITH AGITATOR
8 ADU SUL DGE STORAGE TANK 1260 X 2000 6 SA 240GR 304L SPOT NIL 1050 4 0.00 0.00 0.00
2020/2021 BOTTOM: TORICONE 6 SS 304L 34 -AG- 1120 TO 1121/2120TO 2121

34 -TK-1022/1023/ TOP: FLAT PLATE 8 LEG


9 NH4NO3 STORAGE TANK 4330 X 5020 8 SA 240GR 304L SPOT NIL 9500 6 0.00 0.00 0.00
1024/2022/2023/2024 BOTTOM: TORICONE 8 SS 304L
TOP: FLAT PLATE 6 LEG
10 34 -TK-1025/2025 DRAIN TANK 910 X 1450 6 SA 240GR 304L SPOT NIL 650 2 0.00 0.00 0.00
BOTTOM: TORICONE 6 SS 304L
34 -TK-1026/1027/ TOP: FLAT PLATE 6 BRACKET
11 UNR NEUTRALISATIO N TANK 1700X 2400 6 SA 240GR 304L SPOT NIL 1600 4 0.00 0.00 0.00
2026/ 2027 BOTTOM: TORICONE 6 SS 304L
34 -TK-1030/1031/ TOP: FLAT PLATE 6 LEG
12 AMMONIUM NITRATE TANK 1870X 2000 6 SA 240GR 304L SPOT NIL 1600 4 0.00 0.00 0.00
2030/2031 BOTTOM: TORICONE 6 SS 304L

Page 34 of 635
List Of Equipments Annexure -I

NFC-KOTA POWDER PLANT STORAGE TANKS & VESSELS

SUPPLY PRICE,
SHELL DATA HEAD DATA Transportation Cost ERECTION PRICE
Ex-Works incl.P&F Specify Dispatch Condition to
Sr. SUPPORT TYPE APPROX. ERECTION
ITEM NO. SERVICE M.O.C RADIOGRAPHY PWHT QTY Site Fully Fabricated / Pre- REMARKS
No. MIN. & MOC WT.PER ITEM (KGS.)
DIA. X HEIGHT Fabricated
THK. TYPE THK Unit Price,INR Total Price,INR Unit Price,INR Total Price,INR Unit Price,INR Total Price,INR
(mm)
(mm)
TOP: FLAT PLATE 6 BRACKET
13 34 -TK- 1017/2017 ARS CONSTANT HEAD TANK 910X 1450 6 SA 240GR 304L SPOT NIL 650 2 0.00 0.00 0.00
BOTTOM: TORICONE 6 SS 304L
52
UNIT 56 (Ammonium Hydroxide Preparation)
PIPE LEG
1 056-TK-1001/1002 NH4OH STORAGE TANK 1750X 2000 6 2:1 ELILPSOIDAL 8 SA 240GR 304L SPOT NIL 2000 2 0.00 0.00 0.00
SA 106GR.B
TOP: FLAT PLATE LEG
2 056 -TK-1003 SEALPOT 1040X 1650 6 6 SA 240GR 304L SPOT NIL 1500 1 0.00 0.00 0.00
BOTTOM: TORICONE SS 304L
3
Unit 45 (De-contamination)
TOP: FLAT PLATE ANGLE LEG
1 045-TK-1001/1002 DECONTAMINAT ION TANK 1750X 2000 6 6 SA 240GR 304L SPOT NIL 4 0.00 0.00 0.00
BOTTOM: TORICONE SS 304L

Grand Total 193 0.00 0.00 0.00


NOTES
1 CONSTRUCTION CODE SHALLBE AS FOLLOWS:
A VESSELS SHALLBE DESIGNED, FABRICATED, INSPECTED AND TESTED AS PER ASME CODE SEC. VIII DIV.1 (LATEST)
B VESSELS FULL OF LIQUID AND / OR WITH DESIGN PRESSURE < 1.0KG/CM 2(G) SHALLBE DESIGNED, FABRICATED, INSPECTED AND TESTED AS PER ASME CODE SEC. VIII DIV.1
C TANKS SHALLBE DESIGNED, FABRICATED, ERECTED AND TESTED IN ACCORDANCE WITH API 650.
D ALL DESIGN CACLULATIONS SHALBE CARRIED OUT IN CORRODED CONDITION.
2 THE FURNISHED WEIGHTS ARE WEIGHTS PER EQUIPMENT AND ARE PREILMINARY; INCASE OF MORE THAN ONE ITEM IN QTY, THE GIVEN WEIGHT SHOULD BE MULTIPILED ACCORDINGLY.
3 THE THICKNESSES INDICATED ARE MINIMUM REQUIRED, BIDDER TO CARRY OUT THE DESIGN CALCULATIONS AND INCREASE THE THICKNESS IF REQUIRED WITHOUT ANY TIME AND COST IMPLICATIONS.
4 MANDATORY SPARES COST TO BE INCLUDED IN ABOVE PRICES
5 PLEASE REFER TECHNICAL SPECIFICATION FOR NOZZLES AND FLANGES.
6 TO MINIMIZE THE FABRICATION / CONSTRUCTION ACTIVITIES AT SITE, BIDDER SHALL SUPPLY IN PRE-FABRICATED AND ROLLED PLATES/SEGMENTS FOR THE TANKS WHICH ARE NOT ABLE TO TRANSPORTED TO SITE AS FINISHED ITEM.
7 PLEASE SPECIFY THE DELIVERY PERIOD FOR BELOW COMBINATIONS:
A Lot-1 : Area-32 & Area-35
B Lot-2 : Area-33
C Lot-3 : Area-31,34,56 & 45

Page 35 of 635
TATA PROJECTS LIMITED
NUCLEAR FUEL COMPLEX (NFC)
POWDER PLANT PACKAGE
SPECIFICATION FOR STORAGE TANKS & VESSELS

Owners Specification

Page 36 of 635
MR of Powder plant & Associated
Raw Material Facilities of PHWR Fuel
Fabrication Facility

Section - A
(Brief Scope)
MR of Powder Plant & Associated Chemical handling Facilities of
PHWR Fuel Fabrication Facility

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INTRODUCTION

M/s Nuclear Fuel Complex (NFC), is in process of setting up new fuel fabrication facilities at
Rawatbhata, Kota, Rajasthan which will be called as Nuclear Fuel Complex, Kota. The NFC-
Kota will have a 500 Tons per Annum (TPA) PHWR Fuel Fabrication Facility (PFFF) and a
65 TPA Zircaloy Fabrication Facility (ZFF) (in phase-I). The PFFF will have two modules of
250 TPA each consisting of two units of Powder, Pellet & Assembly and one unit of Tube
preparation section. The project will also be equipped with all the required utilities,
infrastructure facilities and the waste management facilities. This document constitutes
scope for the Natural Uranium Oxide Powder (Wet & Dry Sections) for both the modules and
associated chemical handling facilities as a part of PHWR Fuel Fabrication Facility (PFFF).

SITE CONDITIONS AND CLIMATE DATA

Site locations and Climate:


 Plant Location : Rawatbhata
 State : Rajasthan
 Nearest Important Town : Kota (50 km from Project site)
 Nearest Railway Station : Kota (50 km from Project site)
 Nearest Port : Mumbai
 Nearest Airport : Udaipur/ Jaipur
 Nearest National Highway : NH-12

Temperature, Relative humidity and Wind data for the plant site are as follows:

Parameter Minimum Normal / Maximum /


Average Design
METEOROLOGICAL DATA
0
Ambient temperature, C tmin= 2.58 tnor = Amb tmax=52.73
Relative humidity, % 2%@ tmin @ tnor 100%@ tmax
DATA FOR EQUIPMENT DESIGN
Outdoor air temperature for design of DBT WBT
0
Ventilation and Air Conditioning Systems, С Summer 45.0 23.9
Monsoon 37.2 26.7
Winter 7.2 5.0
Wind data a)Normal (Minimum) wind speed
(a) wind velocity 8.3 m/sec at 90 m height:
(b) Prevailing wind direction 10.5 m/sec at 120 m height.
Extreme wind speeds
49.79 m/sec at 10 m
54.82 m/sec at 30 m
57.83 m/sec at 60 m and

b)Wind direction: WSW with respect to


true North
Low ambient temperature for Minimum
0
2.58
Design Metal Temp. (MDMT), C

Seismic Data
Seismic forces shall be as per IS:1893 for zone-II.

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Purpose
To set-up powder plant consisting of Wet and Dry area (in two modules) and associated raw
material facilities (common).
PROCESS DESCRIPTION - URANIUM DI OXIDE POWDER PLANT
The process description of powder plant is as follows:-
UO2 powder manufacturing involves two major process steps namely wet (032, 033, 034,
035 & 045) and dry (036) sections.
The UO2 powder is produced through the Ammonium Di Uranate (ADU) precipitation route
basically involves dissolution of the raw material in the form of Magnesium di uranate
(MDU)/UOC/SDU in commercial grade nitric acid to obtain Crude Uranyl Nitrate Solution
(CUNS). The CUNS is refined using solvent extraction process, with tri butyl phosphate
diluted with kerosene as solvent to produce nuclear grade Uranyl Nitrate Pure Solution
(UNPS). The uranium in UNPS is precipitated out as Ammonium Di-Uranate (ADU), by
controlled addition of ammonium hydroxide / vapor ammonia in a batch reactor. The ADU
slurry is filtered and dried in a rotary tray drier. The dry ADU powder is converted to
sinterable grade UO2 powder by a series of operations like Calcination, Reduction and
Stabilization in rotary furnaces. The process flow-sheet is attached herewith. Process
description (Area – 032, 033, 034, 035, 036 & 045; applicable for each of the Module - 1 &
Module - 2) and associated raw materials (Area - 031 & 056; common to both the modules)
is as follows:

a) NITRIC ACID (AREA – 031 Common for both modules)

The area will have facility comprising of Nitric Acid unloading from road-tanker, storage and
transfer system. Nitric Acid to be used for wet section of Powder Plant will be Commercial
Grade (55-60% w/v). Following design aspects to be taken care of:
i. All the tanks shall be located within a dyke. Acid proof tiles shall be provided within
the dyke area. The dyke should be designed considering containment of single
largest tank. Dyke should have a minimum free-board of 110% of the volume of the
nitric acid storage tank.
ii. Ring type foundation shall be provided for storage tanks. The foundation also shall
be provided with acid proof tiles. The tank bottom shall be on an elevated foundation
to avoid puncturing of dyke wall for unloading & transfer pumps suction line.
iii. The inter-distance between the tanks shall be decided for easy operation and
maintenance. Sufficient distance (minimum 50% of height of the nitric acid storage
tank) shall be kept between outside edge of tanks and nearest dyke wall ensuring no
spillage outside the dyke.
iv. The vent outlet of all the storage tanks shall be connected together and finally dipped
into a water-filled seal tank so as to dissolve acid fumes / vapour emanating from the
tanks. The water filled seal tank shall be located inside the dyke.
v. Necessary drainage facility for storm water to drain out from the dyke area shall be
provided.
vi. The nitric acid system should be designed such that entire operation of unloading /
transfer can be done through the control room. Provision for local indication for all
the process parameters should be available in addition to indication at Central
Control Room.
vii. The nitric acid storage area shall have 1 no. of eye wash and safety shower system
and shall be located at convenient points for easy accessibility during emergency.
viii. There will be a sump tank along with pumping system for recycling of spillage back
to the storage tanks. An additional tapping with isolating valve shall be provided in
the sump pump discharge to transfer nitric acid to any other collection tank.
ix. Caustic lye arrangement should be provided in the dyke for neutralization of nitric
acid.
x. Provision to be made to approach the tanks in the dyke from the dyke wall without
entering into the dyke.

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b) CAUSTIC LYE (AREA - 031 Common for both modules)

The area will have facility comprising of Caustic Lye unloading from road-tanker, storage
and transfer system. Caustic Lye to be used for wet section of Powder Plant will have 47%-
50% w/v. Following design aspects to be taken care of :
i. The caustic lye tank shall be located within a dyke with suitable alkali proof tiles. The
dyke should be designed considering containment of single largest tank. Dyke
should have a minimum free-board of 110% of the volume of the caustic lye storage
tank.
ii. Sufficient distance (minimum 50% of height of the caustic storage tank) shall be kept
between outside edge of tanks and nearest dyke wall ensuring no spillage outside
the dyke.
iii. Ring type foundation shall be provided for caustic lye storage tank. The foundation
shall also to be provided with alkali proof tiles. The tank bottom shall be on an
elevated foundation to avoid puncturing of dyke wall for unloading & transfer pumps
suction line. Inner dyke wall shall be provided with alkali proof tiles.
iv. Necessary facility for storm water drain from the dyke area shall be provided. The
drainage from this area shall be connected to storm water drain.
v. A ramp will be provided for the unloading of caustic lye tanker.
vi. The caustic lye system should be designed such that entire operation of unloading /
transfer can be done through the control room. Provision for local indication for all
the process parameters should be available in addition to indication at Central
Control Room.
vii. The caustic lye storage area shall have 1 no. of eye wash and safety shower system
and shall be located at convenient point for easy accessibility during emergency.
viii. There will be a sump tank along with pumping system for recycling of spillage back
to the storage tank.
ix. Nitric Acid arrangement should be provided in the dyke for neutralization of caustic
lye.
x. Provision to be made to approach the tanks in the dyke from the dyke wall without
entering into the dyke.

c) DISSOLUTION (AREA – 032 two identical modules):

Raw material is received in 200 liters MS containers. The raw materials are dissolved in
nitric acid and Uranium is brought in to soluble form. Dissolution process is an exothermic
reaction. The off gases that are generated in the process are thoroughly scrubbed before
they are released through a stack. However, for dissolution of process rejects particularly if
they are in the form of U3O8 or UO2, different operating parameters/process conditions are
followed. The NOx fumes from dissolution are passed through a heat exchanger followed by
a series of bubblers, absorber, scrubbing system, moisture eliminator etc. before releasing
through the stack. The uranium particulates from the raw material / process rejects feeding
stations are scrubbed and filtered through pre & HEPA filter before they are released
through the stack.

d) SOLVENT EXTRACTION (AREA – 033 two identical modules):

In solvent extraction process, the CUNS from dissolution is counter currently contacted with
solvent (30-35% TBP + 65-70% Kerosene) in a solvent extractor unit to obtain nuclear grade
pure extract. The impurities along with un-dissolved solids go out in the raffinate. The pure &
loaded extract is then stripped counter currently with DM water in mixer- settler unit to obtain
UNPS. The raffinate is sent to AETF (Area-34) for further treatment before disposal. Since,
the area handles organic solvent which are flammable all the instruments and fittings in this
area are to be of flame proof type.

e) PRECIPITATION, FILTRATION & DRYING (AREA – 035 two identical modules):

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Raw Material Facilities of PHWR Fuel
Fabrication Facility

The feed to precipitation process, UNPS, is taken in a batch stirred reactor and heated to a
set temperature, thereafter, ammonia / ammonium hydroxide is added in a controlled
manner. After completion of the batch of ADU precipitation, ADU is filtered over a rotary pan
filter, and the moisture content in the ADU cake is typically around 20-25%. The ADU-cake
is then dried in a rotary tray drier (free issue material) at about 250-350° C. The dried
product is collected in collection/feed hoppers. The filtrate is treated in AETF before
disposal.

f) ACTIVE EFFLUENT TREATMENT FACILITY – AETF (AREA – 033 / 034 two identical
modules):

In the active effluent treatment facility the effluent streams from the solvent extraction and
precipitation / filtration processes are treated to meet the environmental guidelines before
disposal by sale. It basically receives:- 1) UNR received from solvent extraction 2) ADU
Filtrate received from precipitation / filtration

UNR TREATMENT :

The UNR received from solvent extraction is treated in two different processes:-
1. UNR TREATMENT : In this the UNR is treated in a second stage solvent extraction
process using conditioned solvent. This process requires conditioning the lean solvent
obtained from stripping section and using this for extraction of residual uranium from
UNR. The Acidic Raffinate Slurry (ARS) thus produced is sold off to private parties as a
by-product. This process can be further divided into the following operations: 1. Lean
solvent treatment 2. Uranium extraction from UNR using the treated solvent generated in
step 1.

A) LEAN SOLVENT TREATMENT (AREA – 033) :- The degraded products of TBP are
to be periodically removed by giving solvent 5-10 % sodium carbonate wash followed
by 1-3 N acid wash. The soda solution is heated to about 60-80 deg. C before
transferring into treatment tank which significantly improves the settling
characteristics.

B) URANIUM EXTRACTION FROM UNR USING THE TREATED SOLVENT (AREA –


034) :- The process basically involves extraction of the uranium from UNR using the
treated solvent. Here the treated solvent is brought in contact with the UNR in a
cross current fashion.
2. UNR NEUTRALIZATION (AREA – 034) :- In this process the UNR is neutralized with
Ammonia to precipitate out the Uranium. The slurry is then filtered over a rotary pre-coat
drum filter and the uranyl nitrate raffinate cake (UNRC) thus obtained is dried (calcined
at higher temp for volume reduction) and stored in SS/MS drums. The filtrate is disposed
by sale.

ADU FILTRATE TREATMENT (AREA – 034) :

The ADU filtrate received from Precipitation / Filtration operation is treated with ammonia
(to bring the pH to 8, for precipitating out soluble uranium if any), Ferric Nitrate and Tri
Sodium Phosphate. The settled sludge from the bottom is recycled back to dissolution
step and the supernatant from the top is disposed by sale.

g) DE-CONTAMINATION (Area -045 two identical modules) – This area is used for
decontamination of equipment before the same are taken up for maintenance. The
equipment will be decontaminated with water and dilute nitric acid in a SS line Hold up-
Tank (HUT by others) and the solution will be transferred to storage tanks by HUT
pumps (by others). The solution is then transferred to Dissolution tanks with separate set
of pumps.

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Raw Material Facilities of PHWR Fuel
Fabrication Facility

h) DRY SECTION (Area-036 two identical modules) – This area consists of rotary
furnaces (Free issue material), powder transfer system, Centralised Vacuum system and
gas bank. The dried ADU powder from the rotary tray drier is subjected to a series of
thermo-chemical operation to convert the same to Nuclear grade sinterable Uranium
dioxide powder in a series of rotary furnaces. The dried ADU powder is transferred to
first calcination furnace using a screw conveyor from the bottom receiving hopper of tray
drier to a central hopper. The powder is the fed to calcination furnace dosing head using
reversible screw conveyor. The powder is then collected in bunkers (Free issue material)
and sent to reduction and stabilization furnaces for further processing. The final
stabilized powder is collected in circular containers (Free issue material) and sent to
pellet plant. There is a powder transfer system for transfer of powder from bunker to
containers or vice versa as per process requirements. There are nitrogen and carbon
dioxide gas bank for flushing, maintaining seal gas pressure and process requirement.
The process also requires flushing of bunkers prior to collection of powders and bunker
flushing system is planned with oxygen analyzers at the outlet.

i) AMMONIUM HYDROXIDE PREPARATION (AREA – 056 Common for both modules)

Ammonium hydroxide solution of 10N strength is required for dosing in precipitation


tanks. This will be prepared by absorbing liquid ammonia in DM water. Hence, the
storage and transfer facility for dilute ammonium hydroxide solution is to be provided.
Following design aspects to be taken care of :
i. A suitably designed bund shall be provided all around the ammonium hydroxide
tank.
ii. Ring type foundation shall be provided for ammonium hydroxide storage. The
support foundation also shall be provided with alkali resistant tiles.
iii. Necessary drainage facility for storm water to drain out from the dyke area shall
be provided to avoid any flooding in it.
iv. Ammonium hydroxide solution storage tanks shall be designed with provision of
a PVRV. The outlet lines of PVRVs shall be connected together and dipped in
water filled seal tank so that any ammonia fumes / vapour coming out from the
tanks get dissolved in water.
v. Level transmitter with low and high alarm indication in control room, shall be
provided for each of the ammonium hydroxide storage tanks.
vi. Provision for safety equipment / facilities such as gas mask, goggles, hand glass
and safety shower / eyewash, ammonia detection system shall be considered.
vii. Provision for local level indication of ammonium hydroxide tank, flow rate of
ammonia in ammonia absorber and density of ammonium hydroxide solution in
the tank shall be considered in addition to Central Control Room.
viii. Flow and density measurement shall be provided in the ammonium hydroxide
pump discharge line.

UTILITY AVAILABLE AT BATTERY LIMIT


1. Cooling water
2. De-mineralized water
3. Service water
4. Cracked Ammonia
5. Instrument / Service Air
6. Nitrogen gas
7. Vapour ammonia
8. Drinking water
9. Fire water

ELECTRICAL POWER :

Following two types of electrical power will be available at the battery limit
a. Class – IV (3 Phase, 415V, Normal AC)

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MR of Powder plant & Associated
Raw Material Facilities of PHWR Fuel
Fabrication Facility

b. Class – III (415V, Diesel Generator - Emergency)

SCOPE OF WORK:

The Package shall be executed in Lump Sum Turn Key mode (excluding the major civil
works such as RCC Building, civil foundation etc., However, structural works like
mezzanine, platforms etc. will be in the package). The design, engineering, procurement of
materials & bought components, manufacture, supply, painting, erection, testing,
commissioning & performance demonstration of all equipment/ systems within the package
battery limits shall be in contractor’s scope as per the Process flow sheet, P&IDs of the
system, Process Data Sheets of the equipment (Tanks, Vessels etc.), Specifications, Design
requirements, equipment layout of the concerned areas attached in the MR. The brief scope
of service below:
o Residual engineering
o Design and Engineering.
o Procurement of equipment and material
o Fabrication/ Manufacture and Assembly at works.
o Inspection and testing of equipment at shop.
o Painting/coating (primer& finish coat) at shop including supply of paint
o Packing and Supply.
o Transportation from vendor works to work site.
o Receipt, unloading, storage and handling at site.
o Site fabrication work, insulation/ refractory work.
o Minor civil work for chipping of foundations, grouting, marking opening in
walls and making good etc. including supply of material.
o Erection/ installation.
o Inspection and testing at site.
o Painting/ coating at site, including supply of paint
o Mechanical completion & commissioning.
o Performance Guarantee Test of complete system.
o 3D modelling of oxide plant
o Handshaking with C&I vendor
o Hook-up with the other package vendor for complete integration of
system.
o Necessary assistance to Owner in obtaining the statutory approvals as
required/applicable, by providing drawings & documents as required.

The scope of supply includes but not limited to the following Area – 032, 033, 034, 035, 036
& 045; applicable for each of the Module - 1 & Module - 2) and associated raw materials
(Area - 031 & 056; common to both the modules).

The detail engineering of this package will be part of contractor’s scope. The contractor shall
also comply with applicable code and standards (National & International). The description
of works included in detail engineering is listed in Section-1 (Detail Engineering) of the
tender document.

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MR of Powder plant & Associated
Raw Material Facilities of PHWR Fuel
Fabrication Facility

i) Static Equipment (Tanks & Agitators)

The requirement of scope of work includes, supply, design, engineering, fabrication,


erection, construction, painting, testing and commissioning of all Static equipments listed
in the Engineering Table doc no.A367-35-16-46-ET-4410 or any other item listed
elsewhere in the tender required for the completion of the Job.
Supply of static equipment (i.e. Pressure Vessels, Storage Tanks, and Agitators etc)
based on process datasheet and/or contractor’s generated process datasheet approved
by NFC, wherever applicable. Contractor shall perform mechanical design and prepare
Mechanical Engineering Data sheets (also thermal design & datasheets in case of heat
exchangers) as per Specification.
Based on reviewed Mechanical Engineering Data Sheets, Contractor shall prepare
fabrication drawings and other documents.
The scope of works for the package shall be as per Process data sheets, P&ID’s
drawing, standards, specifications etc. attached in Section-2 (Specification for Static
equipment) of the tender document.

ii) Rotating Equipment (Pumps)


Contractor shall procure the complete rotating equipment package from the respective
driven equipment vendors. The package as defined herein means as a minimum of the
driven equipment, its driver, couplings, coupling guards, common base plate, foundation
bolts, local instruments, local gauge board (as required), local control panel (as required)
and other associated auxiliaries / accessories, as specified in Section-3 of the Material
Requisition and as required to make the package ready for safe & smooth operation.
 Contractor shall procure all the equipment from the list of approved vendors as
attached with the MR.
 Contractor shall carry out the following activities for procurement of Rotating
Equipment:
a) Contractor shall prepare the enquiry specifications/ documents for each
Rotating Equipment to be purchased including spare parts for erection &
commissioning, mandatory spares as applicable, spare parts for two-year
normal operation and special tools and tackles.
b) Contractor shall fill all the required data/information in the partially filled in
Equipment data sheets forming part of the Material Requisition for preparation
of enquiry specifications/ documents.
c) Contractor shall prepare the detailed Purchase Requisition / specification for
each Rotating Equipment Package. Purchase Requisition / specification shall
contain the following:
- Filled in Equipment data sheets along with Performance Curves (approved
copy).
- Equipment specific deviation list (approved copy).
- Filled in Experience Record Performa & General Reference List (approved
copy)
- Equipment Manufacturer’s Latest Catalogue, General Arrangement
Drawing, Cross Sectional Drawing & Schematic drawing / P&ID for the
proposed model shall also be submitted along with the above documents.

iii) The Primary Ventilation Systems (for process equipment ventilation) including NOx,
Ammonia & particulate scrubbers, Active carbon filter, Mist Eliminator and Pre & HEPA
filters, Centralized Vacuum system shall be part of Contractor’s scope. The process
datasheets will be provided for Ammonia & particulate scrubbers, Active carbon filter &
Mist Eliminator. The contractor has to design entire primary ventilation system (including
routing) to meet the requirements. The brief specification of the primary ventilation
system is attached in Section-11 of the tender document.

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MR of Powder plant & Associated
Raw Material Facilities of PHWR Fuel
Fabrication Facility

iv) Piping Scope :


The contractor’s scope of work shall include complete design, detail engineering,
generation of 3D-model, preparation of drawings and documents, flexibility analysis
complete in all respects, of all piping including dismantling and hook-up with existing
piping in accordance with the final Process Package, required for successful erection,
commissioning, operation and maintenance of the plant. The detailed scope of piping is
described in Section-12. The piping scope of contractor shall include:-
 All piping works – Routing of piping System, Supply, Erection and Testing of piping
system and its supports for the entire package within B/L as per P&IDs shall be in
Contractor’s scope.
 Piping System routing by contractor shall comply to Design Criteria for pipes and
Job Specification (PMS and VMS) attached with the Material Requisition (MR).
 Contractor shall procure all piping items from the list of approved vendors as
attached with the MR.
 Piping included in the package is as identified below
a) Process and utility piping Piping inside Dissolution section (Area - 032).
b) Process and utility piping Piping inside Solvent extraction section (Area-33) and
UNR Treatment (Area - 034).
c) Process and utility piping Piping inside AETF (Area - 034).
d) Process and utility piping Piping inside Precipitation section (Area - 035).
e) Process and utility piping Piping inside Nitric acid and caustic lye storage and
supply facility ( Area - 031).
f) Process and utility piping Piping inside Ammonia Hydroxide preparation Area
(Area - 056).
g) Process and utility piping - Piping between various sections mentioned above in
Sl. No. a, b, c, d, e & f shall be part of Package contractor scope.( i.e., Piping
from B/L of wet section to B/L of Dry section inside corridor ).
h) PFFF wet section Contractor shall provide tapping arrangements for utilities at
B/L of Dry section.
i) Process and utility piping PFFF wet section Contractor shall route pipe on pipe
corridor inside building of PFFF facility and provide tapping arrangements for
utilities at B/L of Dry section.
j) Cooling water supply and return pipes from Contractor Battery limit till individual
battery limits of Packages/end users as identified in P&IDs.
k) Nitrogen Pipes from Contractor Battery limit till individual batter limits of
Packages/end users as identified in P&IDs.
l) All Mechanical works for Erection of pipes and pipe rack bridge within B/L shall
be in Package contractor scope.
v) Special Equipment (Slurry Extractor & Mixer Settler)
The requirement of scope of work includes, supply, fabrication, erection,
construction, testing and commissioning of these equipment based on GA drawings
attached and process datasheets provided in Section-4.
vi) Pan Filter
The scope of work includes, supply, fabrication, erection, construction, testing and
commissioning of these equipment based on specification attached and process
datasheets provided in Section-6.
vii) Drum Filter

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MR of Powder plant & Associated
Raw Material Facilities of PHWR Fuel
Fabrication Facility

The scope of work includes, supply, fabrication, erection, construction, testing and
commissioning of these equipment based on specification attached and process
datasheets provided in Section-5.
viii) Screw Dryer
The scope of work includes, supply, fabrication, erection, construction, testing and
commissioning of these equipment based on specification attached and process
datasheets provided in Section-7.
ix) Tilting Unit & Drum Transfer
The scope of work includes, supply, fabrication, erection, construction, testing and
commissioning of these equipment based on specification attached and process
datasheets provided in Section-8.
x) Brought Out Items (free issue material)
1. Rotary Tray Drier (1 in each module) -2No’s
2. Rotary Calcination furnace (2 each module) - 4No’s
3. Rotary Reduction furnace (2 each module) -4No’s
4. Rotary Stabilization furnace (1 each module) -2 No’s
5. Bunkers (30 each module) - 60 No’s
6. Containers ( for UO2 collection 50 for each module ) - 100 No’s
Complete equipment with all accessories will be purchase with local panel and shall
be installed and commissioned by the respective equipment vendor. The scope of
package vendor shall include providing all utilities up to a distance of 5m from the
equipment battery limit and coordinating with equipment vendor for erection,
commissioning and integration of equipment with associated equipment of package
vendor.
xi) Electrical Scope :
Contractor Scope shall include:
 Design, selection, fabrication/procurement, supply, installation, testing &
commissioning of all equipments in package i.e. Power and Control panels for
various applications, motors, VFD panels, heaters, heater control panels, LCS and
other electrical items mentioned in the package.
 Complete cabling (Design, Scheduling, procurement, supply, laying and termination
at both ends) & complete cable tray work (Including cable trays, supports, racks
between the packages equipments within the package battery limits).
 Designing of complete earthing system for power and instrumentation earthing as
per relevant/latest IEEE/IS standards within Battery Limits. (comprising of earth pits,
earthing grid and loops, equipment earthing, using strips, wires associated
connectors & accessories including earthing for Contractor’s equipments &
interconnection of earth grid of package with main plant earth grid) for all the
equipments of the package.
 Installation of all equipments under the package.
 Minor civil/ structural works required for installation of electrical equipment supports
for cables/ cable trays/ for completion of electrical works.
 Preparation of various layout drawings i.e. SLD, Area Classification, Cable layout,
Earthing layout, equipment layout etc. for the package & “As Built” drawings after job
completion based on the conceptual details provided by NFC.
The detailed job specification of the electrical system to be supplied by contractor is
described in Section-13 of the tender document.

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MR of Powder plant & Associated
Raw Material Facilities of PHWR Fuel
Fabrication Facility

xii) Instrumentation Scope :


Contractor Scope shall include:
 All the field instrumentation items like sensors, transmitters, control valves, On-Off
valves. LCPs etc. shown in P&ID as minimum shall be provided by contractor.
 The mounting & installation of instruments (including supports for instruments) in
various pipelines and tanks as per OEM guidelines shall be in the scope of the
contractor. The contractor shall submit hook-up diagrams of all instruments and
valves prior to installation.
 Contractor will provide supply & cabling upto the junction boxes within the battery
limit. Further cable supply & laying upto control cabinets shall be excluded from
contractor scope.
 Contractor shall also be responsible for resolving / taking corrective action based on
requirements of control & instrumentation /control room vendor.
 Control system shall be procured & engineered by NFC as per configuration
drawing. Contractor’ scope in this regard shall be as follows :
- NFC will supply P&IDs (Attached herein).
- The contractor shall furnish all necessary data, drawings, cable schedules etc to
the control system vendor for smooth integration and commissioning of SCADA.
- Contractor will also be responsible to participate in all pre-commissioning and
commissioning activities of PLC and SCADA system along with control
system/control room vendor.

The job specifications, process datasheets for instrumentation items along with
necessary formats & standards are described in Section-14 of the tender document.
xiii) Structural scope :
Contractor Scope:
 Design, supply, fabrication & erection of mezzanine made of SS 304 chequered
plates with MS structural support based on equipment layout.
 The scope of contractor shall also include detailing based on equipment layout,
design, supply and construction of all relevant structural steel works like
technological structure/Platform/mezzanine, equipment supporting platforms/
structures, platforms, staircases, ladder etc. as per details/specifications enclosed.
 Contractor shall provide all loading details of its steel structures.
Equipment supporting floors shall be designed considering supports from RCC
corbels on columns of buildings. In addition to RCC corbels, corner angels have
been provided on columns and beams, which shall be used for supporting
hangers, pipes and any other supports.
The Job Specification for structural works is described in Section-15 of the tender
document. The detailed equipment layout is also attached herewith.
xiv) Minor Civil Works :
Contractor’s scope will include minor civil works such as
a) Grouting of equipments, including supply of grouting material.
b) Supply and fixing of steel supports for duct/ cable/ pipe/ tubing etc.
c) Breaking and making good of openings in wall for passing duct/ cable/ pipe/ tube
etc.
d) RCC works including the RCC foundation of powder plant (within the scope of
work) for equipment (like pump pedestal, tanks bunds etc.) with acid resistant tiling
along with SS 304 lining.
The contractor’s scope will include acid resistant tiling in the entire area (032, 033, 034,
035, 036 & 056) below the tanks at ground floor elevation and top elevation of

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MR of Powder plant & Associated
Raw Material Facilities of PHWR Fuel
Fabrication Facility

dissolution section followed by SS 304 lining with 2mm thick SS sheets in this area. The
pump pedestals of these areas will also have acid tiling resistant and SS lining. The
standard welding procedures and ITP shall be followed.

xv) Contractor shall supply first fill of oils & lubricants and replenishment of any loss of these
up to commissioning as required.

xvi)Contractor shall supply all the commissioning & mandatory spares.

xvii) All Tools & Tackles required for erection & commissioning of the package shall
be in the contractor’s scope.

xviii) Two years recommended spares shall be quoted separately and shall not be
considered for bid evaluation.

xix) Contractor shall provide 3D layouts for Sections indicated at Area 32, 33, 34, 35, 45 &
36 with complete piping, cabling, ducting, instruments etc details. Section 12

BATTERY LIMITS

The battery limits of the package have been marked in the attached sketch (Sketch No.
A367-4410-SK01) and include the following:

a) From ‘MDU unloading / transfer system’ to Uo2 discharge at ‘Stabilization’ outlet


(Unit – 032, 033, 034, 035 & 036)
b) AETF & Storage (Unit – 034)
c) Nitric acid, caustic lye storage yard & chemical storage facility (Unit – 031)
d) Ammonia hydroxide preparation facility (Unit – 056).
e) Decontamination Area (Unit – 045)

EXCLUSIONS
i) All major civil structures such as RCC Building & Shed/ Storage Yard as required (Wet
section, AC/ventilation Plant Room, MCC Room, Control Room, AETF & Storage, Nitric
acid/ Caustic lye/ Chemical stores, Ammonia Handling Facilities etc.).
ii) Secondary Ventilation Systems (Air conditioning / Air wash systems/ Supply air fan
system for Area ventilation).
iii) Stacks (50 m & 50 m height) for Primary & Secondary Ventilation Systems.
iv) The following piping shall be excluded.
a) Ammonia pipes from “B/L of Ammonia Unloading, Storage” to “B/L of Wet
Section Module – 1” and related pipe racks.
b) Nitrogen pipes from “Nitrogen Generation Plant” to “B/L of NH4OH Preparation”.
However contractor’s pipe racks wherever available shall be used to lay this pipe.
v) Control System
vi) Cable trays for multi-core instrumentation & control signal cables, multi-core
instrumentation & control signal cables supply, cable routing, laying up to marshalling
cabinets shall not be in contractor’s scope. (However, adequate space will be provided
by the contractor in contractor’s cable trays).
vii) The following system shall also be excluded.
a) UPS system supply & Installation.
b) FAS supply & Installation.
c) CCTV system supply & installation.
d) PA & FA System

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MR of Powder plant & Associated
Raw Material Facilities of PHWR Fuel
Fabrication Facility

Conflict
In the event of any conflict/inconsistency amongst the documents attached / referred, the
following order of precedence shall prevail:
1. P&I Drawing
2. Equipment List for Powder plant
3. Data sheet
4. Job specification
5. General/ standard specification of EIL
6. Code and standards
However, any conflict noticed by the Vendor shall be brought out in the Bid proposal for
clarification, failing which, Owner/ Owner representative’s interpretation shall be final and
binding on the Vendor.

NOTE

1. Any modifications in overall system due to changes in the layout attached with package
(The layout provided to contractor shall have all elevations and marked equipment
locations) / Process conditions as mentioned in the P & IDs & Datasheets shall be the
responsibility of contractor. Contractor to obtain due approval from competent authority
for doing any such modification. No claim on account of this shall be entertained during
the execution of contract.

2. Reviewing of designs/ drawings is not obligatory on the part of Owner/ Owner’s


representative and complete correctness/ soundness of the designs/ drawings and their
execution at the site shall be the sole responsibility of the Contractor irrespective of the
fact whether the same has been reviewed by Owner/ Owner’s representative or not. Any
defect observed during construction or till the defect liability period of works' shall be
rectified and removed by the Contractor. The Contractor shall carry out whatever
modification or reconstruction is needed for the purpose, to the entire satisfaction of the
Owner/ Owner’s representative without any extra cost and/ or time implication to the
Owner.

General
All document, drawing, datasheet, P&I Diagrams, equipment layout are indicative in
nature LSTK vendor will be responsible to modify, add for successful, safe execution of
LSTK package of powder plant to meet the intended performance. Any instruments /
components / valves / piping / consumables / other items not explicitly brought out but
felt necessary for smooth operation during the course of commissioning for satisfactory
and safe operation of plant to be included in the scope of package.

Confidentiality
No party shall disclose any information to any third party concerning the matters under this
contract generally. In particular, any conformation identified as ”Proprietary” in nature by the
disclosing party shall be kept strictly confidentiality by the receiving party and shall not be
disclosed to any third party without the prior written consent of the original disclosing party. This
clause shall apply to the sub-contractors, consultants, advisers or the employees engaged by
the party with equal force.
1. No party shall disclose any information to third party concerning the matters under this
contract generally. In particular, any information identified as “PROPRIETARY” in nature
by the disclosing party shall be kept strictly confidential by the receiving party and shall
not be disclosed to any third party without the prior written consent of the original
disclosing party.
2. “RESTRICTED INFORMATION” categories under section 18 of the Atomic Energy Act,
1962 and “OFFICIAL SECRETS” under section 5 of the official Secrets Act, 1923: Any
contravention of the above mentioned provisions by any contractor, sub-contractor,
consultant, advisor or the employees of a contractor will invite penal consequences under
the aforesaid legislation.

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MR of Powder plant & Associated
Raw Material Facilities of PHWR Fuel
Fabrication Facility

3. Prohibition against the use of NFC’s name with permission for publicity purposes:-The
contractor or sub-contractor, consultant, advisor or the employees engaged by the
contractor shall not use NFC’s name for Publicity purpose through any public media like
press, radio, T.V. or internet without the prior written approval of NFC.

Annexures
1. List of Major equipment & items
2. Process Flow sheet
3. Equipment Layout
4. P&I Diagrams
5. Scope Drawing
6. Secondary Ventilation duct Layout

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LIST OF MAJOR EQUIPMENT AND ITEMS

Sl. No. Equipment Name Equipment No.

I. Wet Process
A) Nitric Acid Storage Facility (Combined for both modules) - Area-031
1. Nitric Acid Storage tanks 031-TK-1001 to 1002A/B
2. Nitric Acid Unloading & Transfer Pumps 031-PU-1201 A/B/C
3. Sump Tank 031-TK-1003
4. Sump Pump 031-PU-1203
5. Seal pot 031-TK-1006
6. Eye wash and safety shower system 031-SS-1453 to 1454
B) Caustic Soda Storage Facility (Combined for both modules) - Area-031
7. Caustic Lye Storage tank 031-TK-1004A/B
8. Caustic Lye Unloading & Transfer Pumps 031-PU-1204 A/B
9. Sump Tank 031-TK-1005
10. Sump Pump 031-PU-1205
11. Eye wash and safety shower system 031-SS-1455
C) Raw Material Handling Section (Area-032)
12. Goods Lift 032-LI-1464
Mechanised/Automatic raw material and scrap
13. 032-HS-1465
(drums) transfer system
D) Dissolution Section (Area-032)
032-0101
14. Tilting Unit 3 lots
15. MDU Dissolution tank 032-TK-1001
16. MDU Dissolution tank Agitator 032-AG-1101
17. PR Dissolution tank 032-TK-1002
18. PR Dissolution tank 032-TK-1003
19. PR Dissolution Tank -1 Safety Limb 032-XX-1468
20. PR Dissolution Tank -2 Safety Limb 032-XX-1469
21. CUNS Storage tanks 032-TK-1004 to 1006
22. CUNS Storage tank agitators 032-AG-1104 to 1106
23. CUNS Storage Pumps 032-PU-1206 A/B
24. Miscellaneous solution tank 032-TK-1008 to 1009
25. Miscellaneous Solution Pump 032-PU-1229
26. Nitric acid dump tank 032-TK-1016
27. Service Water tank 032-TK-1017
28. Emergency water tanks 032-TK-1024 to 1025
29. Emergency Drain Tank 032-TK-1026
30. Emergency Drain Tank Agitator 032-AG-1126
31. O'Flow Tank 032-TK-1027
32. O'Flow Tank Agitator 032-AG-1127
33. Nitric Acid Dosing Tank 032-TK-1028
34. Organic Collection (Misc.) Tank 032-TK-1029

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Sl. No. Equipment Name Equipment No.

35. Eye wash and safety shower system 031-SS-1465


36. NOx scrubber 032-SU-1351 to 1354
37. NOx scrubber Pumps 032-PU-1251 A/B to 1254 A/B
38. Particulate scrubber 032-SU-1355 to 1356
39. Particulate scrubber Pumps 032-PU-1255 A/B to 1256 A/B
40. NOx bubblers 032-XX-1451 to 1456
41. NOx Absorber 032-AB-1457 to 1458
42. Caustic solution preparation tank 032-TK-1013
43. Caustic solution preparation tank agitator 032-AG-1113
44. Heat exchanger condensers 032-HE-1462 & 1464
45. Moisture Separator 032-XX-1465
46. Primary ventilation blowers 033-XX-1466 to 1467
E) Solvent Extraction & Stripping Section (Area-033)
E1) Solvent Extraction
033-0101
47. Solvent Extractor 033-SE-1451
48. UNF tank 033-TK-1001
49. UNF Tank Agitator 033-AG-1101
50. Extract settler 033-TH-1452
51. Extract tank 033-TK-1002 to 1003
52. Extract Pumps 033-PU-1203 A/B
53. UNR Storage tanks 033-TK-1007 to 1008
54. UNR Storage tank agitators 033-AG-1107 to 1108
55. UNR Storage Tank Pumps 033-PU-1208A/B
56. Aq. Collection tank 033-TK-1015
57. Aq. Collection Pump 033-PU-1215
58. Active carbon filter 033-FL-1453
59. Constant head tank (CHT) for UNF Tank 033-TK-1025
60. Constant head tank Agitator 033-AG-1125
61. Constant head tank (CHT) for LS & UNR 033-TK-1026 to 1027
62. Mist eliminator 033-XX-1460
63. Nutsch filter 033-FL-1461
E2) Stripping Section
033-0102
64. UNPS Storage Tanks 033-TK-1009 To 1011
65. UNPS Storage Tank Pumps 033-PU-1211 A/B
66. Drain tank 033-TK-1014
67. Drain Tank Pump 033-PU-1214
68. Stripping unit 033-XX-1463
69. Constant head tank (CHT) for DM Water & Extract 033-TK-1028 to 1029
70. DM Water Tanks 033-TK-1033 to 1034

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Sl. No. Equipment Name Equipment No.

71. DM Water Pumps 033-PU-1234 A/B


72. Solvent Storage Tanks 033-TK-1031 To 1032
73. Solvent Storage Pumps 033-PU-1232 A/B/C
74. Organic/Aqueous Separation Tank 033-TK-1024

75. Organic/Aqeous Separation Tank Pump 033-PU-1224


76. Entrainment separator 033-TK-1038
E3) Solvent Treatment Section
033-0103
77. Acid Preparation Tank 033-TK-1037
78. Acid Preparation Tank Agitator 033-AG-1137
79. Soda preparation tank 033-TK-1012 To 1013
80. Soda preparation tank agitator 033-AG-1112 To 1113
81. Soda preparation tank Pumps 033-PU-1213 A/B
82. Solvent treatment tanks 033-TK-1016 to 1017
83. Solvent treatment tank agitators 033-AG-1116 to 1117
84. Treated L.S. solvent storage tanks 033-TK-1019 to 1020
Treated L.S. Sol. Pump to Organic/Aqueous
85. 033-PU-1220
Separation Tank
86. Organic Phase Collection Tank 033-TK-1021
87. Organic Phase Collection Tank Pump 033-PU-1221
88. Soda wash tanks 033-TK-1035 To 1036
89. Soda wash tank Pumps 033-PU-1236 A/B
90. Acid wash tank 033-TK-1022
91. Acid Wash Tank pump 033-PU-1222
92. Neutralization tank 033-TK-1030
93. Neutralization Pump 033-PU-1230
94. Treated LS Transfer pump for UNR treatment 033-PU-1219 A/B
95. Primary ventilation blowers 033-XX-1454 to 1455
96. Eye wash & safety shower system 033-SS-1458
F) Active Effluent Treatment Section (Area-034)
F1) UNR Treatment
034-0101
97. Organic O/F Tank 034-TK-1009
98. Organic O/F Tank Transfer Pump 034-TK-1209
99. UNR Treatment Tanks 034-TK-1001 to 1002
100. UNR Treatment Tank Agitators 034-AG-1101 to 1102
101. ARS / NH4NO3 Disposal Tanks 034-TK-1003 to 1005
102. ARS / NH4NO3 Disposal Tank Agitators 034-AG-1103 to 1105
103. ARS / NH4NO3 Disposal tank transfer Pumps 034-PU-1205 A/B
104. Dilute extract tanks 034-TK-1006 to 1008
105. Dilute extract storage tanks transfer Pumps 034-PU-1206 to 1208

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Sl. No. Equipment Name Equipment No.

106. Acidic Raffinate Slurry Intermediate Storage tanks 034-TK-1011 to 1013

107. Acidic Raffinate Slurry Intermediate Storage tank


Agitators 034-AG-1111 to 1113
Acidic Raffinate Slurry Intermediate Storage tank
108. 034-PU-1213 A/B
transfer Pumps
109. Dilute Extract Pump to O/A Separation Tank 034-PU-1204
110. Primary ventilation blowers 034-XX-1452 to 1453
F2) ADU Treatment (Area-034)
034-0102
111. ADU filtrate treatment tank 034-TK-1014 to 1016
112. ADU filtrate treatment tank agitators 034-AG-1114 to 1116
113. ADU sludge storage tanks 034-TK-1020 to 1021
114. ADU sludge storage tank Agitators 034-AG-1120 to 1121
115. ADU Sludge Pumps 034-PU-1221 A/B
116. NH4NO3 Storage tanks 034-TK-1022 to 1024
117. NH4NO3 Transfer Pumps 034-PU-1224 A/B
118. Drain Tank 034-TK-1025
119. Drain Tank transfer Pump 034-PU-1225
120. ARS Const. Head tank 034-TK-1017
F3) UNR Neutralisation (Area-034)
034-0103
121. Precoat Preparation Tank 034-TK-1028
122. Precoat Preparation Tank agitator 034-AG-1128
123. Rotary Drum Filter 034-FL-1401
124. Filtrate Receiver 034-TK-1032
125. Moisture Separator 034-TK-1033
126. Vacuum Receiver 034-TK-1034
127. Vacuum Pump system 1 set (034-VP-1462)
128. Hopper 034-HO-1460
129. UNR Neutralisation Tanks 034-TK-1026 To 1027
130. UNR Neutralisation Tank Agitators 034-AG-1126 To 1127
131. UNR Neutralisation Tank Pumps 034-PU-1227 A/B
132. Ammonium Nitrate Tanks 034-TK-1030 To 1031
133. Ammonium Nitrate Transfer Pumps 034-PU-1231 A/B
134. Screw/Paddle Dryer 034-XX-1459
G) Precipitation & Filtration Section (Area-035)
035-0101
135. Precipitation tanks 035-TK-1001 to 1004
136. Precipitation tank agitators 035-AG-1101 to 1104
137. Precipitation tanks transfer Pump 035-PU-1202 A/B
138. Precipitation tanks transfer Pump 035-PU-1204 A/B

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Sl. No. Equipment Name Equipment No.

139. Constant head tanks (CHT) 035-TK-1005 to 1006


140. Ammonium hydroxide day tank 035-TK-1007
141. Ammonium hydroxide day tank transfer Pump 035-PU-1207 A/B
142. UNPS Storage Tanks 035-TK-1012 To 1013
143. UNPS Storage Tank Agitators 035-AG-1112 To 1113
144. Scrubber 035-SU-1353
145. Scrubber Pumps 035-PU-1253 A/B
146. Rotary pan filter 035-FL-1451
147. Filtrate tanks 035-TK-1009 to 1010
148. UNPS Transfer Pumps 035-PU-1213 A/B
149. Filtrate Pumps to ADU Treatment 035-PU-1210 A/B
150. Fitrate Pump to ADU Sludge tank 035-PU-1209
151. Filtrate Receiver 035-TK-1014
152. Moisture Separator 035-TK-1015
153. Vacuum Receiver 035-TK-1016
154. Vacuum Pump system 1 set (035-VP-1470)
155. Primary ventilation blowers 035-XX-1452 to 1453
156. Vapour holder 035-PV-1469
H) Ammonium Hydroxide Preparation Section (Area-056)
157. NH4OH preparation cum storage tanks 056-TK-1001 to 1002
158. Ammonia absorber 056-AB-1469
159. Ammonium Hydroxide Transfer Pumps 056-PU-1201 A/B
160. Seal Pot 056-TK-1003
161. Seal Solution Transfer Pump 056-PU-1203
162. Water Tanks for Tonners 056-TK-1000 A/B
163. Water Spray Pumps for Tonners 056-PU-1200 A/B
I) Dry Section (Area-036)
Mechanized/Automatic powder transfer system
164. 1 lot
from dryer to calcination furnace
165. Augur sampler 036-XX-1474 to 1475
166. Vacuum conveying system 2 sets
Centralised vacuum/Dry powder collection system
167. (Primary Ventilation System)
036-CN-1482
168. Nitrogen Gas Bank 1 set
169. Carbon di-oxide gas bank 1set
170. AOD Pumps 036-PU-1202 to 1205
J) Decontamination (Area-045)
171. Decontamination tanks 045-TK-1001 to 1002
172. Decontamination tank pump 045-PU-1201 A/B
K) Piping
Complete piping with fittings/manual
173. valves/Flanges etc along with pipe racks, supports Lump sum
etc. as per Section 12
L) Primary Ventilation

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Sl. No. Equipment Name Equipment No.
Complete primary ventilation system with
scrubbers, pre & HEPA filters, Moisture eliminator,
174. Active carbon filter, dampers, ducting, blowers etc
Lump sum
as per Section 11
M) Instrumentation
Complete instrumentation including Field
instruments/pneumatic valves, cabling up to
175. junction box including Junction box, Cable tray etc.
Lump sum
as per Section 14
N) Electrical
Complete electrical works including PCC/MCC,
LV/MV motors with complete cabling and cable
176. trays, including earthing, conduits, etc. as per
Lump sum
Section 13
O) Civil & Structural
SS chequered plate Mezzanine with supports, pump
pedestals, grouting of equipment, acid lining & SS
177. lining of tanks bund and pump pedestals etc. as per
Lump sum
Section 15

Note:
1. All equipment listed above are for PFFF for Stream-1 (Module-1) of 250 TPY except
Nitric Acid, Caustic Lye, Ammonium Hydroxide Preparation System (Area 31 & 56
are common for both the streams).
2. For stream-2 (Module-2), last four digit of equipment tag no. shall be having format
2xyz (xyz will be identical to that of Stream-1 (module-1)).
3. No. of ventilation blowers indicated is tentative and will be decided by package
Vendor based on the input & ventilation scheme.

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PROCESS FLOW SHEET

Page 57 of 635
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REF. DWG. NO. REFERENCE DRAWING TITLE

A367-000-16-43-0003
N NOTES :-
The drawing, design and details given on this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that
they will not be reproduced, copied, exhibited or used, except in the limited way permitted by a written consent given by the lender to the borrower for the intended use.

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LG
LH
T
B
IR
K
E 0
V

ON
U
TA
SB
I
2M OD
U
-EL
72x75
O

GD .TCELE
DEHS MO
OR
6x6 6x9

M
N
OR ECNANETNIA
EVITCAN O
TU
A
N
C
M
R
IK
E
M
A
ON
I

M
M
OR YTILAU
Q

A
IIL
H
ILC
FRTM
KN
IN I
EISO
G
&
N
C
IRC
N
F
E
IT
V
A
D
P
G
A
R
G
IILN
N
TM
KEY PLAN

REV. DATE REVISIONS BY CHKD APPD PEM/PC

NUCLEAR FUEL COMPLEX

FUEL FABRICATION FACILITY


KOTA
EQUIPMENT LAYOUT
NITRIC ACID & CAUSTIC LYE STORAGE FACILITY
SCALE JOB NO. UNIT DIVN. DEPT. DWG. NO. REV.
1 : 100 A 3 6 7 0 3 1 1 6 4 3 0 0 0 1 0
3-1641-0500 REV.2 A0-1189 x 841

Page 58 of 635
26 of
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1914
26 of 1914
10 ALL THE PLATFORM SHALL BE OF STAINLESS STEEL CHEQUERED PLATE
STAINLESS STEEL CHEQUERED
PLATE
STAINLESS STEEL CHEQUERED
PLATE

1914
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1914
27 of
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Page
PLATFORM WILL BE OF SS CHEQUERED PLATE

1914
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1914
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Page
STAINLESS STEEL CHEQUERED
PLATE
PLATFORM WILL BE OF SS CHEQUERED PLATE
STAINLESS STEEL CHEQUERED
PLATE

1914
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1914
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PLATE
STAINLESS STEEL CHEQUERED

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The drawing, design and details given on this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that
they will not be reproduced, copied, exhibited or used, except in the limited way permitted by a written consent given by the lender to the borrower for the intended use.
P O N M L K J I H G F E D C B A
1
1

2
2

3
3

4
4

5
5

Page
6
6

44 of
44 of
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1914
7
7

8
8

9
9

10
10

11
11

12
12

13
13

SCALE
REV. DATE

14
14

REF. DWG. NO.

JOB NO.
UNIT
REVISIONS

15
15

DIVN.
Instrument air lines will be of SS304.

DEPT.
BY
REFERENCE DRAWING TITLE

(A Govt. of India Undertaking)

3-1641-0501 REV.2
DWG. NO.

16
16

CHKD APPD

REV.

A1-841x594
P O N M L K J I H G F E D C B A
Page 76 of 635
The drawing, design and details given on this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that
they will not be reproduced, copied, exhibited or used, except in the limited way permitted by a written consent given by the lender to the borrower for the intended use.
P O N M L K J I H G F E D C B A
1
1

2
2

3
3

4
4

5
5

6
6

7
7

8
8

Page
45 of
45 of
1964
1914
1914
9
9

10
10

11
11

12
12

13
13

SCALE
DATE
NOTES :-

14
14

REF. DWG. NO.

JOB NO.
UNIT
REVISIONS

15
15

DIVN.
DEPT.
BY
REFERENCE DRAWING TITLE

(A Govt. of India Undertaking)

3-1641-0501 REV.2
DWG. NO.

16
16

CHKD
APPD

A1-841x594
REV.
P O N M L K J I H G F E D C B A
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TRAY DRYER

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FURNACE

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FURNACE

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FURNACE

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FURNACE

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FURNACE

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FURNACE

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1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

REF. DWG. NO. REFERENCE DRAWING TITLE

A
N

12000

19450
B

B
NOTES :-

10000
2000
16000

85450
27000
10000

2000
C

C
12000
9000
12000
D

D
9000 10000 10000

8000
6763
The drawing, design and details given on this format are the property of ENGINEERS INDIA LIMITED. They are merely loaned on the borrower's express agreement that

7500
220450
they will not be reproduced, copied, exhibited or used, except in the limited way permitted by a written consent given by the lender to the borrower for the intended use.

E
CONTRACTOR

12000
5000

CLIENT

7500
20500 12500
CLIENT

12000
10500 7000
2000
9000

He
GAS BANK
F

F
CONTRACTOR

21500
175008750
8750

270000
8
11
12000
2

7
1
G

G
5
3

10
9
6
407950

POWER PLANT PELLET


CONTROL ROOM CONTROL ROOM
H

H
POWER PLANT PELLET 12000
CONTROL ROOM CONTROL ROOM
10
9
3

12
5
1

11
7

13
2
I

I
8

GAS BANK
He
CONTRACTOR
CLIENT

12000
J

J
7500

12000
CLIENT CLIENT CLIENT
187500

CONTRACTOR
CONTRACTOR
K

K
6763 9000

7500
L

L
CLIENT CONTRACTOR
10000

52500
40000 324000 39000
2000
M

M
6000

403000
DATE REVISIONS BY CHKD APPD
N

N
LEGEND :
POWDER PLANT (OXIDE PACKAGE) MODULE 1 & 2 NOTES : LEGEND :
A) RAW MATERIAL & SCRAP CONVEYING SYSTEM 1. ALL INTER CONNECTING PROCESS & UTILITIES PIPES WITHIN THE OXIDE PACKAGE BATTERY LIMIT SHOWN IN
PROCESS & UTILITY LINES ROUTING UNDER POWDER PACKAGE CONTRACTOR'S SCOPE
NUCLEAR FUEL COMPLEX
B) RM/SCRAP DISSOLUTION SECTION (UNIT-032) LIMIT SHOWN IN AREA "F', "G" &"Q" AND RELATED PIPE SUPPORTS ARE IN WET PACKAGE CONTRACTOR'S SCOPE.
O

O
C) SOLVANT EXTRACTION / STRIPPING & UNR TREATMENT SECTION (UNIT-033) THE UTILITIES SHALL BE PROVIDED BY OWNER AT NINE LOCATIONS (B/L-1 TO B/L-7),FOR DETAILS REFER PIPING GAD'S. PIPE RACK ROUTING BY OTHERS (OFFSITE CONTRACTOR'S SCOPE)
D) PRECIPITATION SECTION (UNIT-035)
2. EXACT ROUTING,LEVEL AND LOCATION OF LINES SHALL BE FINALISED DURING DETAILED ENGINEERING.
H) WET SECTION PRIMARY & SECONDARY VENTILATION ( 18 M x 30 M)
3. THE PIPE RACK (BY OTHERS) AVAILABLE NEAR OXIDE PACKAGE CONTRACTOR BATTERY LIMIT (AS SHOWN IN DRG.) CAN BE UTILISED BY POWDER PACKAGE BATTERY LIMIT
I) WET SECTION MCC ( 12 M x 18 M)
F) AETF & STORAGE (UNIT-034) OXIDE PACKAGE CONTRACTOR FOR LAYING PROCESS PIPING IN HIS SCOPE. FUEL FABRICATION FACILITY KOTA
COMMON PLANT/SYSTEM
G) NITRIC ACID / CAUSTIC LYE STORAGE YARD & CHEMICAL STORES (UNIT-031)
Q) NH4OH PREPARATION (UNIT-056) BATTERY LIMIT FOR OXIDE PLANT
P

P
1) PAN FILTER (OXIDE PACKAGE MR)
2) TURBO DRYER
3,4,5) CALCINATION, REDUCTION AND STABILIZATION FURNACE AREA SCALE JOB NO. UNIT DIVN. DEPT. DWG. NO. REV.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16

3-1641-0501 REV.2 A1-841x594


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504 506
506
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507
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MR of Powder Plant & Associated
Raw Material Facilities of PHWR Fuel
Fabrication Facility

Section – B
(Technical Checklist)
MR of Powder Plant & Associated Chemical handling Facilities of PHWR
Fuel Fabrication Facility

Page 113 of 635


87 of
Page 1914
87 of 1914
(PACKAGED EQUIPMENT)

Powder Plant (Wet Section) & Page 1 of 6


Associated Raw Material Facilities

(PACKAGED EQUIPMENT)

A 29/12/2017 Issued with MR BKD Anand PPP

Format No. EIL 1641-1924 Rev. 1 Copyright EIL – All rights reserved
Page 114 of 635

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88
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1914
88 of 1914
(PACKAGED EQUIPMENT)

Powder Plant (Wet Section) & Page 2 of 6


Associated Raw Material Facilities

Bidder to write YES/ NO against each item and Bidder is required to include complete scope and comply
to specification and as such 'NO' is not warranted. However, in case if bidder's reply is 'NO' for any of
the items, bidder shall give reasons for the same. Bidder’s offer shall be considered incomplete and shall
not be considered for technical evaluation by purchaser if this duly filled-in “Technical Checklist” is not
submitted along with the bid.

S. BIDDER’S CONFIRMATION /
COMPLIANCE STATEMENT / QUERY
No. ANSWER

1. Confirm that the scope of work shall be in


compliance with the Material Requisition (MR)
document. All other equipment, materials and
work not explicitly mentioned but nevertheless
required for safe and satisfactory operation of
equipment / package shall also be included by
bidder in his offer. Please confirm.

2. Bidder to note that no deviations are allowed


from the MR specifications. However, if it is
inevitable, clause-wise Deviation, against the
MR specifications (which includes all documents
referred/ attached with MR) shall be duly
consolidated at one place, under Exceptions /
Déviations List (format enclosed – )
and shall be submitted with the bid.

In case, no such list is furnished, it will be


presumed that all requirements of MR are fully
met.

Confirm compliance.

3. Bidder to confirm that reference list of


comparable equipment previously supplied for
similar service (as per Experience Record
Proforma, enclosed – ) has been
furnished with the bid.

4. Bidder is informed that the details of equipment


furnished in the Bidder’s proposal shall not be
reviewed or taken cognisance of at evaluation
stage. These details shall be treated as
preliminary and for reference and record purpose
only. Review of details submitted after award of
job will be done by OWNER/EIL for compliance
with the MR / contract requirements.
OWNER/EIL comments for ensuring compliance
with the MR/ contract requirement shall be
binding on vendor without any price and time

Format No. EIL 1641-1924 Rev. 1 Copyright EIL – All rights reserved
Page 115 of 635

88 of
89
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1914
89 of 1914
(PACKAGED EQUIPMENT)

Powder Plant (Wet Section) & Page 3 of 6


Associated Raw Material Facilities

S. BIDDER’S CONFIRMATION /
COMPLIANCE STATEMENT / QUERY
No. ANSWER

implication to the owner. Confirm compliance.

5. Confirm that mandatory spares as indicated in


MR have been quoted by bidder and the itemized
price list included in the bid (with price part kept
blank in the technical bid). All mandatory spares
as per MR shall be supplied within the total price
of the mandatory spares quoted in the bid.

6. Confirm that Recommended Spares for the first


TWO (2) YEARS normal operation and
maintenance for offered system have been
quoted by the Bidder and its itemized price list
included in the bid (with price part kept blank in
the technical bid). Owner shall order these
spares separately.

7. Confirm that Commissioning Spares, as required;


have been included by the Bidder in his lump
sum price.

8. Confirm Special Tools and Tackles, as required,


for day to day operation and maintenance of the
package, have been included by the Bidder in his
lump sum price and its list included in the bid.

9. Confirm that First fill of oils & lubricants and


replenishment of any loss of these up to
commissioning as required have been included
by the Bidder in his lump sum price

10. Confirm that all Drawings / Data required to be


submitted with bid as per “Vendor Data
Requirement” Packaged Equipment (Doc No.
A367-030-16-45-VR-4410) has been included in
the Bidder’s proposal.

11. Confirm that in the event of order, all drawings,


documents and data shall be furnished in
accordance with “Vendor Data Requirement” -
Packaged Equipment (Doc No. A367-030-16-45-
VR-4410).

12. Confirm that Consumption rate of Utilities (such


as electric power, make up water, dry
compressed air, plant cum instrumentation air,
CO2 gas, N2 gas, cooling water, drinking water,
DM water etc.) required from the OWNER have

Format No. EIL 1641-1924 Rev. 1 Copyright EIL – All rights reserved
Page 116 of 635

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90
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1914
90 of 1914
(PACKAGED EQUIPMENT)

Powder Plant (Wet Section) & Page 4 of 6


Associated Raw Material Facilities

S. BIDDER’S CONFIRMATION /
COMPLIANCE STATEMENT / QUERY
No. ANSWER

been furnished in the bid.

* In case of “No”, give reasons.

Format No. EIL 1641-1924 Rev. 1 Copyright EIL – All rights reserved
Page 117 of 635
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1914
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MR No. A367-030-LZ-MR-4410 (Powder Plant (Wet Section) & Associated Raw Material Facilities)
Project: Detailed Engineering Consultancy & Construction Supervision For NFC - Kota

S. No. Document No. Sheet No. Clause No. MR Requirement Deviation required by the Bidder
and justification of its need
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

A367-030-16-44-CL-4410 A

Page 5 of 6

Page 118 of 635



91 of
92
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1914
92 of 1914
MR No. A367-030-LZ-MR-4410 (Powder Plant (Wet Section) & Associated Raw Material Facilities)
Project: Detailed Engineering Consultancy & Construction Supervision for NFC – Kota

: Additionally, the Bidder may furnish along with the bid his standard reference list for the offered equipment / package.

A367-030-16-44-CL-4410 A

Page 6 of 6

Page 119 of 635


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1914
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MR of Powder Plant & Associated
Raw Material Facilities of PHWR Fuel
Fabrication Facility

Section – C
(Vendor Data Requirement)
MR of Powder Plant & Associated Chemical handling Facilities of PHWR
Fuel Fabrication Facility

Page 120 of 635


103 103
Page of of
1914
1914
TANKS & AGITATORS

Page 121 of 635


102 104
104
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1964
1914
1914
VENDOR DATA REQUIREMENTS
DOCUMENTS/DRAWINGS FOR OWNER’S REVIEW

The following Data marked “” shall be furnished by Vendor

Sl. Documents With For Review For Remarks


No. Bid Record
1.0 Drawing & document schedule for 
Contractor generated documents
and Sub-Vendor Documents.
2.0 STATIC EQUIPMENT
2.1 GA Drawings 
2.2 Details of nozzles, manholes and 
other pressure parts
2.3 Details of internals 
2.4 Details of external clips 
2.5 Bill of materials with material

spec
2.6 Design calculations 
2.7 Mechanical catalogue for
agitators and its parts and Gear 
box
2.8 Agitator GA Drg. 
2.9 Filled in Datasheet 
2.10 Motor Datasheet 
2.11 Load curves 

NOTES:
A) GENERAL:
1) The categorization (Review / Records) is given as guidance only. The exact categorization shall be
decided during review of drawing / document schedule of the contractor / vendor.
2) The list given above is indicative only. Contractor shall generate all other drawings & documents
required for completion of the job as required by Owner.
3) Schedule of submission of drawings & documents shall be decided during detailed engineering
stage.
4) All vendor documents shall be reviewed & signed by the package contractor before forwarding the
same to Owner for review / Records.
5) All revisions of drawings/ documents shall have revisions clearly marked/ clouded. Further Bidder
shall submit a Revision Summary sheet listing the sheets where revision/ changes are made, type of
changes/ revision and reason for changes. In case bidder makes some changes in the drawing/
document on his own (i.e. not as per owner’s comment), bidder must state those in revision
summary sheet with reasons while submitting the revised drawing/ document.
6) It is mandatory for the bidder to furnish ‘AS BUILT’ revision of all drawings/ documents listed
above.
7) CONTRACTOR shall note that all documents shall be submitted sequentially, viz. design
calculations followed by engineering drawings/fabrication drawings.
8) Design calculation shall be submitted in detail i.e. giving complete break- up of calculation/

Page 122 of 635


103 105
105
Page of of
1964
1914
1914
indicating formula & reference etc. Contractor’s software shall be validated by any reputed third
party and validation report/ certificate & name of validation agency shall be furnished along with
the design calculations

1. Following documents (as applicable) shall be submitted to inspection agency for review/
approval as per specifications:

i. Material test certificates


ii. Destructive test Reports for Weld Quality
iii. Radiographic test reports
iv. Time-temperature curves for PWHT
v. Certificate from Statutory authorities
vi. Fabrication Schedule
vii. WPS, PQR etc.
viii. Name Plate Rubbing
ix. Hydrotest and other test Reports
x. Heat treatment Procedures
xi. List & schedule of sub orders
xii. Welding Qualification Procedures in Form No. QW 482,483 ,484
xiii. Welding & testing Plan
xiv. Packing, Lifting and forwarding Instructions
xv. Quality Assurance Practice

2. The following documents after approval shall be submitted to the Inspection Agency for carrying
out inspection/ releasing despatch
- Approved fabrication drawing
- Approved list of spare parts.

3. Extent of Review:
For Review category equipment, the following shall be reviewed by Owner.
 Mechanical Design Calculations
 Design data including codes, NDT requirements, HT requirements, Lining details.
 GA drawings – Locations of process nozzles, supports
 Details of Internals
 Material of construction.

Page 123 of 635


104 106
106
Page of of
1964
1914
1914
MR of Powder Plant & Associated
Raw Material Facilities of PHWR
Fabrication Facility

Section-1
(Detail Engineering)
MR of Powder Plant & Associated Chemical handling Facilities of PHWR
Fabrication Facility

Page 124 of 635


123 125
125
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1964
1914
1914
MR of Powder Plant & Associated
Raw Material Facilities of PHWR
Fabrication Facility

DETAIL ENGINEERING IN CONTRACTOR SCOPE

INTRODUCTION

Contractor Scope shall include all process engineering necessary for completion of detailed engineering.
For carrying out detail engineering, the Package Process specification shall be the starting process
document, supplemented with this DESIGN BASIS which is applicable to all the facilities being set up
under this contract.
All P&ID’s and document revisions by Contractor shall be clearly marked with revision clouds bearing
revision number and a detailed change list shall be issued with all revisions. The following software shall
be used for updation of documents / generation of new documents during detailed engineering:

 For P&ID / Drawings: AUTOCAD


 Data Sheets: MS EXCEL / MS WORD
 Line List: MS EXCEL
 Text Items: MS WORD

Each Issue of above updated documents shall be accompanied by two change lists namely C1 and C2 :

Change List – C1:


Major changes proposed in the Package, which require prior consent/review of Client. Changes will be
considered major when they are in the nature of:

A. Revision of Process Data, influencing size of equipment.


B. Revision of Process Configuration in a Section arising out of the constraints not foreseen at the
Package datasheet / specification.
C. Revisions that could influence Package Operation and Process Performance Guarantees.
D. Parameter changing the building overall dimensions of the buildings/structures.
E. Any other changes having similar consequences as above.

Change List - C2:

A. Complete listing of all changes document-wise apart from C1 changes.

All modifications and changes due to meeting the performance guarantee (as specified in various
documents / datasheets) of the Package, whether major or minor, shall be executed by Contractor at no
time or cost implication to Client/Consultant.
Schedule for submission of Process deliverables of Package by the Contractor shall be worked out during
the kick-off meeting with the Contractor.

SCOPE OF PROCESS ENGINEERING ACTIVITIES

This section outlines the ambit of exclusively Process Work to be executed by Contractor during the
duration of Detailed Engineering / pre-commissioning / commissioning / start-up stages.

A. Process Assistance necessary / required by the Contractor in course of usual Detailed Engineering,
Material Requisition and Purchase Requisition stages, as well as for review / approval of vendor
drawings / documents as necessary.
B. Process Assistance during Plant pre-commissioning, commissioning, start-up and performance
guarantee test runs. Contractor shall also be responsible for resolving/ taking corrective action based
on checklists generated by Client. Contractor shall prepare and submit detailed procedures for
carrying out Performance Guarantee Test runs for approval of Client / Consultant. These approved
procedures will be followed during PGT runs.
C. Commissioning programme of uranium oxide fuel fabrication facilities should include preparation
and submission of detailed testing and examination procedures, in the sequence in which they are

Page 125 of 635


124 126
126
Page of of
1964
1914
1914
MR of Powder Plant & Associated
Raw Material Facilities of PHWR
Fabrication Facility

expected to be performed, (e.g. water flushing of lines, tanks, vessels, cold water run, hot water run
etc.) by contractor, for approval of client. All commissioning tests should be performed in
accordance with the approved procedures. Applicable operational limits and conditions along with
testing limit and conditions should be included in the testing and examination procedure. Contractor
shall also consider all the materials and resources required for the purpose of Plant testing,
examination, pre-commissioning, commissioning, start-up and performance guarantee test runs etc.
in their scope.
D. Contractor shall prepare and submit detailed Operation and Maintenance manuals for the entire
facility in their scope including all the vendor specific equipments.

The broad Process Activities required to be executed are:


 Update Package Design as necessary, to guarantee Package performance as defined in Design
Basis / Specification / other documents.
 Process Review of individual unit equipment layouts in order to optimise links of critical lines,
lines with superior metallurgy, lines bearing hydrogen, etc. Specific process requirements such
as, free draining, minimum piping, no pocket for 2 phase lines etc. This should also include
compliance with local statutory norms and guidelines regarding equipment-to-equipment spacing
distance between units / tanks, other facilities, etc.
 Updating Utility, Offsite and Raw Materials Distribution P&I Diagrams with necessary additional
specification toward instrumentation and piping.

The following guidelines shall be followed by Contractor for carrying out the detail engineering:
 The SRV Isolation Valves (Upstream and Downstream) shall be full-bore valves, if applicable.
 All Safety Relieves to atmosphere as well as vents to atmosphere shall be routed to a safe location
away from working platforms.
 All Unit Battery Limit Valves as well as instruments should be easily approachable and should
have suitable working platforms for regular maintenance and operation.
 The specifications / requirements defined in this document are minimum requirements. In case
Contractor Specifications are more stringent or require additional hardware over and above that
defined in general specification, Contractor shall provide the same.
 Safety valves which may be required for protecting equipment for fire case / other cases in
accordance with API 520 / 521 based on the final equipment size / location shall be provided by
Contractor.
 Contractor shall provide multiple control valves wherever required as a result of hydraulic design
to cover the entire operating range.

HYDRAULICS

 Contractor to carry out detailed circuit wise sizing calculations (e.g. for estimation of pump
differential head, discharge design pressure etc.) & documentation with sketches and drawing
references as appropriate, and accounting for relative elevation differences between starting and
ending points, likely line lengths for all circuits initially, final line lengths (for critical circuits), in
line with final equipments lay out and overall plot plan.

 For critical piping, criteria shall be framed by Contractor for Consultant to review and a list of all
such piping shall be generated for which proper final calculations will be required.

 Sizing of pump suction / discharge manifold lines based on initial and subsequently final pump
flow and minimum flow by-pass data, suction and discharge nozzle sizes etc.

 Validate all pump NPSHA data considered in Contractor’s initial design after incorporating
feedback from pump vendor, highlight equipment elevation changes where necessary.

 Pumps data indicated in the package are minimum requirement. Upward revision based on the
detailed engineering to be updated. Downward revision is not acceptable.

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 Minimum requirement of pipe sizes are indicated on the P&ID. Down ward revision in the
minimum requirement is not acceptable.

DISTRIBUTION P&I DIAGRAMS

 Updating all distribution P&IDs under Contractor, consistent with final equipment layout / Plot
Plan of Package unit and relative inter-unit location, including necessary additional details such
as utility hose stations for air, water and any other utility which may be required. Seal plans for
pumps are to be taken into account while developing the distribution diagrams.

 Complete instrumentation within Package unit shall be carried out by Contractor. All distribution
systems to be optimized to satisfy supply and return pressures at units / each system and
including impact of elevation differences, to arrive at final equipment specifications such as
pump head specifications.

 P&IDs shall include, in tabular form, additional data like Seal Flushing Plan selected for a pump,
flushing cooling water, etc flows considered and any other similar information required.

PROCESS P&I DIAGRAMS

 Incorporate agreed project piping class designation as per Project PMS in all P&IDs uniformly.
Incorporate Battery Limits / Termination Points, piping specs. PMS Breaks at correct locations,
as necessary. Ensuring uniformity in Instrumentation / Control philosophy for various equipment
/ services in the complex, without, in any way, affecting process performance.
 Incorporate actual number of heat exchanger shells as per thermal design, adding process lines
with line numbers for connecting the shells / bays (with isolation and by-pass valves as
necessary). Depiction of shell / tube side flow of fluids (counter current/concurrent) as consistent
with final thermal/ mechanical design of heat exchangers.
 Indicate all equipment elevations as per initial, and subsequently, final equipment layout.
 Clearly identify all two-phase lines and critically evaluate requirement of additional pipe
supports, etc depending on flow regime, pipe length, etc.
 Incorporate control valve and safety relief valve manifolds, indicating CV / SRV sizes, block and
by-pass valve sizes, expander / reducers, depressurizing lines, bleed / drain valves, etc.
 Incorporate heat exchanger nozzle sizes as per exchanger design, showing expander / reducers on
piping as necessary.
 Incorporate pump nozzle sizes as per final vendor data, reviewing pump suction / discharge line
sizes for compatibility with respect to piping loads on the pump nozzles, as necessary, and
indicating expanders / reducers to match.
 Incorporate minimum flow bypasses (constant / variables) for pumps based on ordered equipment
data and specifying necessary instrumentation / piping. Wherever pump motor rating is more than
15 KW, the pump MCF shall be through a flow control valve.
 Incorporate SRV set points / sizes of positive displacement pumps based on vendor data.
 Incorporate process-related information on vendor package items, such primary ventilation
blowers, handling equipments, powder conveyors, scrubbers, rotary pan filters, drum filters, tray
dryers, etc specifically indicating process interlocks / instrumentation linked to central control
room for operator interface. Contractor to provide Vendor package P&IDs for review / approval
by Owner.
 Incorporate instrumentation nozzles as finally determined, SRV inlet line allowable pressure drop
(as per API recommended practice) etc.
 Review / Revise process distribution diagrams indicating connectivity between units.

LINE SCHEDULES / INTERFACE TABLE

As a basis, operating / design pressures specified in pump Process Data Sheets to be considered as final.
Contractor to update the Process / utilities line schedules (lists) incorporating final design conditions
(pressure and temperature).

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Incorporate test medium and test pressures as applicable. Test medium is to be indicated as per the
following:
- Hydro-testing is to be used for liquid lines and two phase lines
- For vapour lines hydro test is to be used.
- Test pressure is to be specified as per ASME Code.

EQUIPMENT

Pumps

 Assess pump shut off pressures with criteria as per general specifications, addressing expected
pump model availability and characteristics, at the commencement of detailed engineering.
 If re-calculated shut off pressure is higher than in datasheet then design pressure is to be suitably
amended for all equipment, piping and instrumentation affected. This activity must be completed
prior to any mechanical design work on equipment. Contractor to meet the battery limit design
pressure as mentioned by provide suitable control system during all conditions.
 As a basis, operating / design pressures specified in pump Process Data Sheets to be considered
as final, in case of any mismatch. Any revision in this regard, related to requirement of change in
operating / design pressures specified in various process documents e.g. Instrument PDS, Line
Schedule to be carried out by Contractor.
 Wherever auto start of stand by pump indicated in Package Data Sheet / Specification or where
multiple pumps (more than 1) are in parallel operation, the pump drive shall be specified suitably
for end of curve conditions.
 MOC of Pump casing and impeller to be followed as per Pump Process datasheets.

Vessels

 Finalize vessel-mounted SRV nozzle sizes based on SRV sizing and allowable pressure drop at
SRV inlet/outlet as per API guidelines.
 Incorporate nozzles for level instruments in line with level sketches developed during engineering
and adhering to standpipe philosophy as per design basis.
 Indicate elevations in process data sheets as per final equipment layout.

Heat Exchangers

 Contractor to allocate allowable pressure drops for an exchanger / group taking into consideration
of dynamic losses to meet the B/L pressure at Package unit.
 Process nozzle sizes should be reflected in the data sheets.
 Firm-up design pressures after analyzing tube rupture scenario.

Instrumentation

 As a basis, operating / design pressures specified in pump Process Data Sheets to be considered as
final. Contractor to update the Process Data Sheets incorporating final design conditions (pressure
and temperature).
 Evaluate all control valves for satisfactory operation based on final hydraulics and ensure that
valves are neither oversized nor undersized. Where Package does not give complete flow /
pressure drop data, the same have to be generated by Contractor as a part of hydraulic
calculations.
 Assess requirement / feasibility / loads of tube-rupture case reliefs where such issues have not
already been covered.
 Assess fire case relief loads of equipment / equipment groups in same fire grade area. Aim to
eliminate SRVs on heat exchangers for fire case relief by reviewing isolation philosophy with
Client and Contractor inputs.
 Incorporate all detailed engineering changes including, but not limited to:
- Control Valve Pressure drop change due to hydraulics
- Line size changes

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- Piping Material Specification class changes


- Design condition changes
- Minimum flow by-pass provisions
- Fire case SRV loads
- Control scheme changes
- New Instrumentation added
- Alarm set points based upon vendor inputs
- Completion of process specifications for instruments which have not been fully specified
in the Package.

General

Any instruments / components / valves / piping / consumables / other items not explicitly brought out but
felt necessary for smooth operation during the course of commissioning for satisfactory and safe
operation of plant to be included in the scope of package.

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Section-2
(Tanks & Agitators)
MR of Powder Plant & Associated Chemical handling Facilities of PHWR
Fabrication Facility

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SCOPE OF WORK & SUPPLY
1.0 SCOPE
This specification covers the requirement of scope of work, supply, design, engineering,
fabrication, erection, construction, painting, testing and commissioning of all Static
equipments listed in the Engineering Table doc no.A367-35-16-46-ET-4410 or any other item
listed elsewhere in the tender required for the completion of the Job. The scope of works for
the package shall be as per Process data sheets, P&IDs, drawing, standards, specifications etc.
attached in tender document.
1.1 ORDER OF PRECEDENCE
In case of any conflict following order of precedence shall be followed
i. P&ID, Process data sheet/ Package/ Job specification/scope drawing
ii. This specification
iii. Other International / national codes and standards referred to
However, contractor shall bring out the conflict to notice of the Owner. Owner decision shall
be final.
2.0 SCOPE OF WORK & SUPPLY
2.1 GENERAL
The scope of work includes design, Engineering, procurement, manufacture, shop testing &
inspection, supply of all items including all materials and equipments, mandatory and
commissioning spares, consumables and chemicals, special tools & tackles, transportation,
receipt, storage and handling at site, installation, painting, pre commissioning and
commissioning, trial runs and performance guarantee test run of complete Static equipments.
The scope shall also include preparation of all drawings and documents & obtaining
approval from Owner.
The detailed scope of work shall be as follows:
2.2 STATIC EQUIPMENT
The scope of Static Equipment shall include complete mechanical design and detailed
engineering of equipment including all mountings, accessories & bought-out items for
vessels, tanks, agitators, heat exchangers, etc.
2.3 SPARES
2.3.1 All mandatory spares, as listed in the job specification shall be supplied to the Owner along
with the equipment.
2.3.2 All the Commissioning spares as required shall be supplied by contractor. Contractor shall
procure the same from the equipment vendors and make it available well before
commissioning of Plant/Equipment. In case, any additional spares are consumed during
commissioning the same to be provided by the contractor. Any leftover spares shall be handed
over to owner.
2.3.3 Contractor shall furnish a list of spares recommended by the equipment vendor for two-year
normal operation and maintenance along with firm unit prices and shall be quoted separately.
These spares are to be separately quoted & not included in basic scope of supply of contract.
Quotation for mandatory and commissioning spare shall be as specified elsewhere in the
tender.
2.4 STATUTORY APPROVALS
The package Contractor shall obtain all necessary approvals from statutory authorities. The
package Contractor shall also prepare all drawings, documents as required for obtaining such

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approvals. Any changes/ modifications etc. in design/construction required for obtaining such
approvals shall also be done by the package Contractor without any time & cost implication
to the Owner.
DESIGN BASIS & PHILOSOPHY
STATIC EQUIPMENT
1.1 General
This section covers design basis for material, design, fabrication, erection, testing &
commissioning of pressure vessels, agitators & atmospheric storage tanks.
1.2 Design Basis
i) Pressure Vessels (henceforth referred to as vessel) shall be designed, fabricated, inspected
and tested as per ASME Code Sec. VIII Div.1. (latest edition)
ii) Tanks shall be designed, fabricated, erected and tested in accordance with API 650.
iii) The design, supply, inspection and testing of mechanical agitators with auxiliaries and
accessories shall be as per requirements given in bid package.
iv) All design calculations shall be carried out in corroded condition.
1.3 Minimum Wall Thickness
Vessel shell and heads shall have minimum wall thicknesses calculated with design pressure
and temperature, in accordance with codes, but in no case, shall the thickness be less than that
specified in Engineering Tables attached herewith.
Min thicknesses of storage tank shells, bottom plate, roof plate etc., shall be as per API 650.
but in no case, shall the thickness be less than that specified in Engineering Tables attached
herewith.
1.4 Design Pressure
Design pressure shall be calculated as per the following unless otherwise specified elsewhere
in the package:
a) The design pressure specified in PDS is at the location of relieving device such as the
top of a vertical vessel. The design pressure at the bottom of the vessel and of
associated pieces of equipment shall be determined by adding applicable maximum
operating liquid heads and pressure gradients.
b) Vessel operating under vacuum (or partial vacuum) shall be designed for differential
external pressure of 1.055 Kg/cm2.
1.5 Design Temperature
Design temperature shall be calculated as per the following unless otherwise specified
elsewhere in the package:
a) For vessels operating at 0º C and over, the design temperature shall be operating
temperature plus 15º C. However, design temperature shall not be less than 65º C.
b) For vessel operating below 0º C, design temperature shall be lowest operating
temperature.
c) Minimum Design Metal Temperature (MDMT) shall be lower of minimum
atmospheric temperature and minimum temperature envisaged during operation.
1.6 Corrosion Allowance
The corrosion allowance for each tank shall be as given in Tank data sheet attached with the
bid package. Otherwise it shall be determined by its intended service conditions and service
life.

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1.7 Allowable Stresses
Basic allowable stresses for shell, heads and other components etc. of vessels and shell, roof
etc. of tanks shall be the values specified in the design code.
1.8 Wind and Seismic Loads.
Wind and Seismic requirements are as follows For Vessels
a) Seismic analysis for all equipment shall be carried out as per seismic design basis, IS:
1893 – Latest and the following guidelines:-
 Seismic analysis for Design Basis Earthquake (DBE) shall be carried out
considering site spectra as per Seismic Spectra given in seismic design basis with
2% damping. In case of site spectra are available, the same shall be followed for
acceleration values.
 Value of factor ‘R’ shall be 2.0.and ‘I’ shall be as per IS 1893.
b) Design of equipment including anchor chair shall be carried out considering wind Load
as per IS 875 (Latest). Drag coefficient for cylindrical vessels shall be 0.7 minimum.
Earthquake and wind shall be considered not acting concurrently.
Wind and Seismic requirements are as follows For Tanks
a) Wind load shall be calculated as per Indian Standard IS 875 Part 3 or site specific wind
data if attached with the bid package. But uplift and anchorage requirements shall be
calculated as per API 650 for wind load.
b) Earthquake forces shall be calculated in accordance with Indian Standard IS: 1893 or it
shall be based on meteorological and seismic data of the site, if attached with the bid
package. For calculation of seismic loading, procedure given in Appendix E of API 650,
shall be followed.
1.9 General Requirements for Vessels
(i) All design calculations shall be made considering all loads for erection, operation and
hydro-test condition taking into account wind & seismic loads. The design cases and
the loading to be considered shall be as follows.
Erection Condition : Vessel (uncorroded) erected on foundation, without
platforms, etc. but with welded attachments plus full
wind on vessel.
Operating Condition : Vessel (in corroded condition) under design pressure,
including welded items, removable internals, piping,
platforms, ladder and operating liquid etc. plus full
wind, vessels with all other projections open to wind,
or earthquake forces.
Test Condition : Vessel (in corroded condition) under test pressure,
filled with water plus 33% of specified wind load on
vessel including all attachments shall be considered.
(ii) All internals shall be designed for full load condition. For welded internals, twice the
corrosion allowance shall be considered. Removable internal parts shall be designed
with single corrosion allowance. All bolted internals shall be provided with SS bolts
and two nuts.
(iii) Design of partition plates/Baffles/Grids/Flat ends:

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 Pressure drop across the bed shall be added to the liquid head and dead weight
for the design of grid.
 Allowable stress in bending shall be 0.66 X yield stress at design temperature
 Beam seat shall be checked for bending stress and deflection of support plate
shall be limited to T/2 where T is corroded thickness of plate.
 Stiffeners if provided shall be designed such that deflection is limited to L/325
where L is span of the stiffener. Contribution of plate if considered shall be
limited to 16T on either side of stiffener.
 Allowable deflection of beams shall be 0.001 of corresponding beam length.
(iv) Anchor Bolts:
a) Tensile allowable stress for foundation anchor bolt: 1630 kg/cm2
b) Shear stress of bolts: 1120 kg/cm2.
The above values are maximum to be considered. No further increase on above on
account of wind or seismic loading is allowed. The values specified above are
including wind and seismic loading.
(v) Vessel weighing more than 5.0 MT shall be provided with lifting lugs. No nozzle or
other vital attachments on the equipment being lifted shall be used as supporting or
lifting points other than those which have been specifically designed and designated
for the purpose.
(vi) Fabrication tolerances indicated in IS-2102(Part-1):1993 shall be adhered to.
(vii) Nozzles up-to 50 mm NB size shall be stiffened with 2 numbers of 40 mm wide x 6
mm thick stiffeners welded at 90 apart.
(viii) Vessel diameters 300 mm NB and below shall be made from seamless pipe only.
(ix) Nozzle connections used for vessels shall be as per datasheet.
(x) Rolling direction of plate for shell shall be lengthwise.
1.10 Materials
Materials of various pressure parts of equipment shall be as specified in respective Process
data sheet attached elsewhere in the bid package. All the components of vessels and tanks
shall be of SS 304L unless otherwise specified. All gaskets (including body gaskets) attached
to vessels & tanks shall be of 100 % pure expanded PTFE.
All vessel and tank supports like lifting lugs, brackets etc. shall be of SA 240 GR 304L unless
otherwise specified.
1.11 Sizing Requirements for Storage Tanks – The sizing of storage tanks should be as per
datasheet attached.
1.12 Tank Foundation and Anchorage of the Tank
Anchor bolts shall be provided if required by calculation for uplift or stability for wind and
seismic load. Minimum anchor bolt size shall be M24 excluding any corrosion allowance on
bolt diameter. Tanks with diameter < = 10m shall be provided with anchor bolts at a spacing
of maximum 1800 mm. Heavy galvanized bolts and nut shall be used for anchor. If corrosion
allowance is specified on anchor bolt, it should be added to the bolt diameter.
1.13 Appurtenances and Accessories for Storage Tanks
Size of roof / shell manhole shall not be less than 600 mm NB. Minimum number of manholes shall
be as follows :

Tank Diameter Shell Flush Type* Roof*

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Manhole Cleanout Doors Manholes

Diameter.  12 m 1 nil 1

Platforms and Stairways


a) Tanks with instruments/accessories located on the roof shall be provided with platform
(Minimum size 1.2 m x 0.8 m) on roof. Platform shall be sized and located to permit easy
access to those items.
b) Primary access to roof shall be by means of cage ladders for tanks with height upto 6 m and
by spiral stairways for tanks with height more than 6 m. Intermediate landings shall be
provided for spiral stairways, preferably at every 5 m interval.
c) Hand railing shall be provided for stairways and platform should be provided all around the
tank roof.
1.14 Other Accessories
a) All tanks shall be provided with venting device, level indicators as per datasheet and
earthing connections. A gauge hatch with cover for gauging and sampling purpose is to
be provided on the tank if specified on tank data sheet.
b) Roof to shell joint shall be frangible type. Otherwise, suitable emergency venting devices
shall be provided as per API Standard 2000. Emergency Vent of Suitable size shall be
provided for fire exposure case as per API 2000 if needed.
1.15 General Requirements
 The roof plates shall be self supported or supported by structure. Column supported roof
shall be not acceptable. The roof and it’s supporting structure shall be designed to carry
the dead loads, internal and external pressure as specified in process data sheet and live
loads as per the design code. Roof plates shall not be attached to the supporting members
but will rest on it. Supporting Structure shall not be immersed in stored media. The
allowable stresses for structural members shall be as specified in applicable design code.
 For tanks, Maximum height of un-stiffened shell shall be calculated based on the
corroded thicknesses of shell courses. Section modulus of wind griders shall also based
on corroded thickness of shell courses.
 All sharp edges and corners shall be grounded off and given smooth radius.

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SPECIFICATIONS
1.0 STATIC EQUIPMENT

1.1 General
This section covers Specifications for material, design, fabrication, erection and testing of
pressure vessels and atmospheric storage tanks.
1.1.1 Codes
Codes (As Applicable) – Latest edition shall apply
 ASME Sec.II
 ASME Sec.VIII Div.1
 ASME Sec.IX
 API 650 (For Atmospheric Storage Tanks)
 API 2000
 ASME B16.20
 ASME B 16.5
 ASME Sec. V
 ASTM A 262
 IS 875
 IS-1893
1.2 Pressure Vessels & Storage Tanks
1.2.1 Material Specification
a) All tanks & vessels shall be fabricated with standard plate size as per SA 240 & SA 480.
Material test certificates/documents shall be submitted to Inspector for verification.
b) The stainless steel plates shall conform to SA-240 & SA-480 of ASME section-II part A &
shall be in solution annealed and pickled condition. Ultrasonic testing of plates shall be as per
the approved procedure by NFC.
c) The plates shall be free from surface defects like pits, cracks, laminations and inclusions. If
any grinding is done to remove these defects, is shall be ensured that there is a smooth merger
of the ground surface with the remaining surface and thickness is within the tolerance limits
of ASME SA 480.
d) All pipes used for making nozzles shall be of seamless quality and conform to ASME Sec II
part A SA 312 specifications.
e) All pipe fittings shall conform to ASME Sec II PART A SA 182 requirements.
f) All the welding consumables used for welding shall conform to SFA 5.4 / 5.9 of ASME Sec II
and shall be standard make like Ador, L&T, D&H, ESAB only.
g) All the supporting structures like lugs, base plates etc. Shall conform to SA 240 Gr 304L
requirements.
h) ER308L/E308L welding consumables shall be used for welding AISI 304L to AISI 304L and
ER 309/E309 for welding MS to and E &018 for welding MS to MS.
i) The external finish of all tanks and vessels to be 400 grit mirror finish.
1.2.2 Manholes/Hand-holes And Nozzles
a) Manholes shall be minimum 600 mm NB unless otherwise specified.
b) Manhole cover shall be provided with a davit or hinge.
c) As a general rule all nozzles attachment to shell/head shall be set in type.
1.2.3 Flanges

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a) All flanges shall be as per ASME B-16.5. Flanges not covered by ASME B-16.5 shall be to
ASME B-16.47 (Series B).
b) Only weld neck flanges shall be used.
c) Nozzle flanges to be as per SA 182 F304L and nozzle neck to be as per SA 312.
1.2.4 Pressure Testing
All vessels shall be hydrostatically tested as per the code. In order to safeguard against the
risk of brittle fracture during hydrostatic test, temperature of test fluid shall meet the
requirements of UG-99 of ASME Sec. VIII Div.1 and shall preferably not be less than 16º C.
All tanks shall be hydrostatically tested as per API 650.
1.2.5 Welding
Full penetration weld shall be employed for joining pressure parts. Where both sides are not
accessible for welding, root run by tungsten inert gas process or backing strip may be used to
ensure full penetration. Backing strip, if used, is to be removed after welding, wherever
possible.
1.2.6 Radiography/Non Destructive Testing
1.2.6.1 Full radiography is the minimum requirement for all vessels.
1.2.6.2 Spot radiography shall be carried out for all tanks as per code. The following requirements
shall supplement the requirements:
Each spot radiograph shall be a minimum of six inches (150 mm) in length and minimum one
spot shall be selected in each circumferential and longitudinal seam. Additionally, at least one
T-joint in each circumferential and longitudinal seam shall also be selected. Welds from each
welding procedure, Welder/Welding operator shall be examined.
1.2.6.3 All Nozzle flanges shall be forged type. Ring type flange fabricated from plate shall not be
used.
1.2.6.4 Weld seams of formed ends shall be 100% radiographed after forming and heat treatment, if
any.
1.2.6.5 All nozzle to shell welds (Root and Final run) shall be examined by magnetic particle/Dye
penetrant test.
1.2.6.6 Manhole necks and nozzle necks of 250 mm NB and above may be fabricated from same
plate material as used for shell.
1.2.6.7 Pipes for nozzles shall conform to SA 312 TP 304 L. Pipes for nozzle shall be of seamless
quality.
1.2.6.8 Hand rails on stairway and tank top shall conform to IS: 1239 (medium) and galvanized.
1.2.6.9 Platforms, spiral stairways/ladders and gangways shall have Electro-forged gratings.
1.2.6.10 Gaskets for manholes and nozzles shall be of 100% pure expanded PTFE.
1.2.6.11 Studs/bolts and nuts for all nozzles fitted with blind flanges shall conform to ASME A-193
Gr. B8M/ A 194 Gr.8M. Bolts and nuts for all structurals shall conform to IS: 1367.
1.2.6.12 Dimensions for nozzle flanges shall conform to ASME B16.5 for size upto 600 mm NB and
to ASME B16.47 Series B for sizes above 600 mm NB. Dimensions for manhole flanges and
covers shall be as per the design code.
1.2.7 Welding Consumables
1.2.7.1 Selection of welding consumables shall be based on the general chemistry of deposited filler
metal which shall be the same as that of the base metal. Welding electrode specification shall
conform to Indian Standard IS:814/ASME Boiler and Pressure Vessels Code Section II (C).
However, minimum requirement of applicable codes and Appendices shall be adhered to:

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1.2.7.2 Low hydrogen electrodes shall be used for all manual metal arc welds of shell courses having
a thickness of 12mm and above.
1.2.7.3 Low hydrogen electrodes shall be used for attachment welds of shell to bottom or annular
plate and annular plate butt joints.
1.2.7.4 For all other welding, high cellulose/rutile type electrodes as per the AWS classification SFA
5.4/5.9 shall be used.
1.2.8 Pre-Fabrication requirements:
a) The vendor shall submit a detailed manufacturing procedure, any additional working
drawings, QC plan & stage wise check lists, NDT procedures and documentation formats
along with the time schedules to the purchaser approval before fabrication.
b) Manufacturing plan shall include detailed procedure of manufacture, the equipment used
and the tolerance that are maintained at various stages of manufacture to achieve the final
required dimensions. The alignment/ovality/skewness/flatness/finish shall be checked if
given in the drawing.
c) QA plan shall detail the procedure for carrying out inspection and testing at various stages
of manufacture.
d) Templates, metrology instruments and testing consumables used in DP test, radiography
etc. shall be approved by the purchaser.
e) The welder and welding procedure shall be qualified as per ASME Sec IX. However, if
valid documents of welder and welding procedure qualification carried out as per ASME
Sec. IX by QA, NFC or any other agency acceptable to the QA, NFC are available with
the vendor, clearance for welding will be given on the basis of these documents.
1.2.9 Fabrication And Erection
a) The edges/surfaces to be welded shall be cleaned thoroughly using acetone/TCE before
welding. After completion of welding the inside weld reinforcement of all the welds shall be
ground flush with the parent material is specified in the drawing.
b) Machining to be carried out as given in the drawing.
c) Welding between SS components shall be carried out by TIG process only. Welding between
SS to MS & MS to MS can be by SMAW.
d) The components after fabrication shall be free from injurious defects such as dents, pits,
handling marks, remains of fixtures etc.
e) The fabricated components shall be numbered as per the identification number given by the
purchaser and the number shall be written legibly welding at specified locations.
f) Repairs: if the number of repairs on any weld during entire fabrication is more than three, the
welder and welding procedure shall be re-qualified. The vendor shall not carry out any weld
repairs without the prior approval of the repair procedure from the purchaser.
g) During fabrication, contractor shall provide guy ropes and other means to safeguard semi
finished storage tanks against damage due to severe winds.
h) All welding shall be in accordance with the applicable design code and welding process shall
be electric fusion shielded metal arc unless otherwise specified.
i) Welding procedure qualification shall be carried out as per IS: 823/ASME Boiler and
Pressure Vessels Code Section IX. Welders shall also be qualified in the approved procedure
as per the requirements of the Code. These qualification tests shall be arranged by the
Contractor at his cost and witnessed Owner Inspector.
j) Bottom plates of tanks which are resting on pier/grillage for under-tank leak detection shall be
of butt welded construction.

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k) Vertical joints in adjacent shell courses shall be offset by at least 1000mm. Vertical and
horizontal joints shall also clear the nozzle welds and reinforcement pad welds and minimum
distance between welds shall be as per Code.
1.2.10 Inspection And Testing
a) Inspection & documentation by the vendor shall be as per the approved QA plan.

b) Valid test certificates shall be submitted by the vendor for the material of construction.
Inspection of materials of construction includes visual examination, dimensional inspection,
chemical analysis and mechanical tests on the samples taken as per specification and drawing.
Proper correlation should be available between the material for fabrication and the test
certificates. 100% visual inspection shall be carried out.
c) Inspection for SS grades of material:
In case of proper correlation one sample per heat and thickness of SS plate, pipe and
fittings etc. Shall be subjected to chemical testing as per the ASME Sec. II requirements.
In the absence of proper correlation all tests (chemical analysis and mech. Testing) as per
ASME Sec II shall be carried out on each piece for all the raw materials. Ultrasonic testing
of plates shall be as per the approved procedure by NFC.
d) All tests including chemical analysis of plates, pipes, fittings, consumables etc. Shall be
carried out at NAB Lab.
e) One sample per heat and thk. of plates shall be subjected to IGC practice E test at NAB Lab
as per ASTM A 262 requirements and shall be witnessed by NFC.
f) Inspection for MS grade of material:
In case of proper correlation one sample per heat and thickness of MS plate, structures etc.
Shall be subjected to chemical testing as per the IS 2602 requirements. In the absence of
proper correlation all tests as per IS 2602 shall be carried out on each piece for all the raw
materials.
g) All tests including chemical analysis of plates & structural, etc. Shall be carried out at NAB
Lab.
h) Test certificates pertaining to the chemical compositions for the consumables shall be
submitted by the vendor. For SS grades one sample specimen of welding consumables / weld
deposit from each heat, nominal diameter and batch shall be tested for chemical composition
as specified in SFA 5.4 / 5.9 of ASME Sec. II C. The test be carried out at NAB Lab.
i) 100% DP test shall be carried out on all the welds. D.P. testing shall be carried after edge
preparation, weld root pass, weld back gouged surface & on final welds. DP test shall be
carried out by color contrast penetrant technique using solvent removable penetrant systems.
Any unacceptable defect shall be corrected as per the procedure approved by the NFC QA
followed by the retest to ensure that the defects are within acceptable limits. The dye,
developer and cleaner used for DP test shall be of reputed brands like Megnaflux, P Met (or
any other brand approved by the purchaser) and spray type only and shall confirm to the
specifications given in ASME Sec. V. The acceptance criteria for defects shall be as per
ASME SEC VIII requirements.
j) 100% radiography for vessels and spot radiography for tanks shall be carried out after final
pass for all the butt welds any unacceptable defects shall be corrected as per the procedure
approved by the purchaser followed by re-radiography to ensure that the defects are within
acceptable limits. Radiography shall be carried out x-ray source only. As per ASME Section
V and the procedure given in Annexure-II(A) the convention for carrying out the radiography
is given in Annexure-II(B). The welds are acceptable only when the corresponding
radiographs are acceptable as per the acceptance standard of ASME section VIII division I.
k) If dish end and top cover are made by welding two plates, the butt weld shall be subjected to
100% radiography. The maximum allowable thinning on the dish end & top cover as
measured with ultrasonic thickness gauge will be 10% of the nominal thickness of each.
While calculating the thickness this has to taken into account. OD of the dished end shall be
maintained within the general tolerance limits of IS-2102(extra cost) as checked with a go
gauge. The knuckle and straight flange of the dished end and top dished end and top closure

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shall be free from unacceptable surface defects by DP test. Before final forming, the air
cooling. If a hole is made in the dished end or top closure for the purpose of forming, the
same shall be closed by the defect free weld as checked by 100% radiography. The weld
design for closing the hole shall be approved by the purchaser before welding.
l) The passivation of the tank shall be as per ASTM A 380 requirements. It shall be carried out
after hydro test and drying.
m) The tank shall be subjected to hydro test at vendor place. The tank shall be filled with
municipal water at 4.5 kg/cm2(g) pressure and held for one day. No leak or deformation shall
be observed. The water shall be drained within 4 hours after test. Use of ground water shall be
avoided.
n) It should be noted that responsibility of qualifying the tank during pressure testing lies with
the supplier, irrespective of stage wise inspection and clearance of drawing by NFC.
o) All items shall be subject to inspection by Owner. The Inspector shall have free access to the
contractor's shop/work site. The Contractor shall provide all facilities like tools and tackles,
instruments and personnel to inspector. Approval of Inspector shall in no way relieve the
contractor of his responsibility for proper execution of work.
1.2.10.1 The Inspection shall include but not be limited to:
a) Examination of materials of construction.
b) Welding procedure and Welder's qualification tests.
c) Various non-destructive tests like radiography etc. as per code.
d) Checking of dimensions
e) Pressure testing and certification etc.
f) Hardness testing
1.2.10.2 Wherever specified in code, dye penetrant/magnetic particle examination shall be carried out
on the welds.
1.2.10.3 The inner fillet of bottom or annular plate to shell weld shall be leak tested with penetrating
oil after removal of slag prior to welding of outside fillet weld.
1.2.10.4 After completion, tank shall be hydrostatically tested by filling water and all weld joints shall
be hammered and inspected for any leakage. In case of any defect it shall be repaired and
retested as per the instructions of Inspector.
1.2.10.5 Tolerances
Fabrication tolerances on shell, bottom, foundation, etc. shall be as per applicable IS code.
1.2.11 Calibration
Strapping and calibration of tanks shall be done in accordance with Indian Standards IS: 2007
and IS:2008. Datum plate shall be welded to tank bottom vertically below the gauge hatch.
1.2.12 Following shall be the points for stage wise inspection.
i) Pre-fabrication:
a) Raw material clearance
b) Consumable clearance
c) Approval of manufacturing procedure, Manufacturing Ennnngineering Instructions and
QA plans.
d) Welders and welding procedure qualification
ii) In process clearance:
a) Shells inspection.
b) Fit-up at all assembly stages.
c) Radiography of all butt welds

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d) Heat treatment of dish ends
e) DTP of all welds
f) Final assembly
g) Final inspection including hydro test etc.
iii) Documentation:
a) Pre-fabrication
b) In process
c) Post fabrication

Note:
1. The above are indicative. The actual hold points shall be as per the QA plan submitted by
the contractors and approved by the purchaser.

2. All the material covered under this section shall be subject to pre-despatch inspection by
owner/ owner's representative at the contractor's works prior to despatch.

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1914
MANDATORY SPARE PARTS
MANDATORY SPARE PARTS
Contractor shall supply mandatory spares as listed below:

S. NO. PART DESCRIPTION QUANTITY REQUIRED

1.0 STATIC EQUIPMENT


1.1 PRESSURE VESSELS & STORAGE TANKS
Fasteners for each nozzle shown with blind flange/for 25% of installed quantity
1.1.1
each shell flange/for all internal flanges
Gasket for each nozzle shown with blind flange/for each 2 time replacement
1.1.2
shell flange/for all internal flanges
1.2 AGITATORS
1.2.1 Bearings for agitator & Oil seals for gear box One set per Tag No.
1.2.2 Gasket for agitator mounting nozzle, if any 2 time replacement
25% (min.) 2 sets for each
1.2.3 Fasteners for agitator mounting nozzle, if any
size)
1.2.4 Couplings spare One set for each type

NOTES:-

1. The above no. of spares are minimum.


2. Wherever % age is identified, Contractor shall supply next rounded figure.
3. Mandatory spares shall be procured along with the main equipment. These spares include
only those spares, which are critical for equipment and require longer delivery periods.
4. The word `Set' means the quantity required for full replacement of that part in one machine.
5. The Bidder shall quote for all the mandatory spares as defined above & as applicable to the
proposed design of the equipment. In case, any spare which is listed above but not applicable
due to specific construction/design of the equipment, the same shall be highlighted as `Not
Applicable' against that spare supported with proper technical explanation.
6. Spare parts shall be identical in all respects to the parts fitted on the main equipment,
including dimensions, material of construction, testing & heat treatment.

Page 142 of 635


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1914
1914
A367-35-16-46-ET-4410
JOB NO. : A367

UNIT : 31, 32, 33, 34, 35 & 56

PROJECT : NFC,KOTA ENGINEERING TABLE FOR STATIC EQUIPMENTS IN WET POWDER PACKAGE

HEAD DATA RADIOGRAPH APPROX.


SHELL DATA PWHT REMARKS
SUPPORT TYPE Y ERECTION
Sr.
ITEM NO. SERVICE QTY M.O.C WT.PER ITEM
No.
DIA. X HEIGHT MIN. MOC (KGS.)
(mm) THK. TYPE THK
(mm)

UNIT 31

ANCHORED
31-TK- TOP:CONICAL 12 ON
NITRIC ACID
1 1001/1002 3 4050 X 4700 6 SA 240 GR 304L FOUNDATIO SPOT NIL 6100
STORAGE TANK
A/B BOTTOM:FLAT PLATE 8 N
IS 2062 GR.B
TOP:FLAT PLATE 6 BRACKET
1000X1000X
2 31-TK-1003 SUMP TANK 1 6 SA 240 GR 304L SPOT NIL 900
1000
BOTTOM:FLAT PLATE 6 IS 2062 GR.B
ANCHORED
TOP:CONICAL 8 ON
31-TK- CAUSTIC LYE
3 2 2550 X 2950 6 SA 240 GR 304L FOUNDATIO SPOT NIL 2300
1004/1008 STORAGE TANK
BOTTOM:FLAT PLATE 8 N
IS 2062 GR.B
TOP:FLAT PLATE 6 BRACKET
CAUSTIC LYE 1000X1000X
4 31-TK-1005 1 6 SA 240 GR 304L FULL YES 1100
SUMP TANK 1000
BOTTOM:FLAT PLATE 6 SS 304L
BRACKET
TOP: FLAT PLATE 6
5 31-TK-1006 SEAL POT 1 720 X 1150 6 SA 240 GR 304L SPOT NIL 400
SS 304L
BOTTOM: TORICONE 6

UNIT 32

MDU BRACKET
32-TK- TOP: FLAT PLATE 6 TANK WITH AGITATOR 32-AG-
1 DISSOLUTION 2 1650 x 2300 6 SA 240 GR 304L SPOT NIL 1600
1001/2001 1101/2101
TANK SS 304L
BOTTOM: TORICONE 6
PR-1 ANGLE LEG
32-TK-
2 DISSOLUTION 2 1650 X 2300 6 TORISPHERICAL (TOP 10 SA 240 GR 304L FULL NIL 1800
1002/2002
TANK & BOTTOM) SS 304L
PR-2 ANGLE LEG
32-TK-
3 DISSOLUTION 2 1650 X 2300 6 TORISHPERICAL(TOP SA 240 GR 304L FULL NIL 1800
1003/2003 10
TANK & BOTTOM) SS 304L
32-TK-
BRACKET
1004/1005/ CUNS STORAGE TOP: FLAT PLATE 6 TANK WITH AGITATOR 32-AG-
4 6 1870 X 2000 6 SA 240 GR 304L SPOT NIL 1700
1006/2004/ TANK 1104 TO 1106/2104 TO 2106
SS 304L
2005/2006 BOTTOM: TORICONE 6

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150
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1914
1914
HEAD DATA RADIOGRAPH APPROX.
SHELL DATA PWHT REMARKS
SUPPORT TYPE Y ERECTION
Sr.
ITEM NO. SERVICE QTY M.O.C WT.PER ITEM
No.
DIA. X HEIGHT MIN. MOC (KGS.)
(mm) THK. TYPE THK
(mm)

BRACKET
32-TK- MISC. SOLN. TOP: FLAT PLATE 6
5 2 1750 X 2000 6 SA 240 GR 304L SPOT NIL 1500
1008/2008 TANK
SS 304L
BOTTOM: TORICONE 6
TOP: FLAT PLATE 6 BRACKET
32-TK- MISC. SOLN.
6 2 6 SA 240 GR 304L SPOT NIL 1500
1009/2009 TANK 1750 X 2000
BOTTOM: TORICONE 6 SS 304L
CAUSTIC LYE
TOP: FLAT PLATE 6 BRACKET
32-TK- SOLUTION TANK WITH AGITATOR 32-AG-
7 2 1260 X 2000 6 SA 240 GR 304L SPOT NIL 1050
1013/2013 PREPARATION 1113/2113
BOTTOM: TORICONE 6 SS 304L
TANK
TOP: FLAT PLATE 6 BRACKET
32-TK- NITRIC ACID
8 2 1260 X 2000 6 SA 240 GR 304L SPOT NIL 1050
1016/2016 DUMP TANK
BOTTOM: TORICONE 6 SS 304L
TOP: FLAT PLATE 6 BRACKET
32-TK- SERVICE
9 2 1750 X 2000 6 SA 240 GR 304L SPOT NIL 1450
1017/2017 WATER TANK
BOTTOM: TORICONE 6 SS 304L
32-TK- TOP: FLAT PLATE 6 BRACKET
EMERGENCY
10 1024/1025/20 4 910 X 1450 6 SA 240 GR 304L SPOT NIL 600
WATER TANK
24/2025 BOTTOM: TORICONE 6 SS 304L
TOP: FLAT PLATE 6 BRACKET
32-TK- EMERGENCY TANK WITH AGITATOR 32-AG-
11 2 1870 X 2000 6 SA 240 GR 304L SPOT NIL 1600
1026/2026 DRAIN TANK 1126/2126
BOTTOM: TORICONE 6 SS 304L
TOP: FLAT PLATE 6 BRACKET
32-TK- OVERFLOW TANK WITH AGITATOR 32-AG-
12 2 2050 X 1650 6 SA 240 GR 304L SPOT NIL 1700
1027/2027 TANK 1127/2127
BOTTOM: TORICONE 6 SS 304L
BRACKET
32-TK- NITRIC ACID TOP: FLAT PLATE 6
13 2 1750 X 2000 6 SA 240 GR 304L SPOT NIL 1500
1028/2028 DOSING TANK
SS 304L
BOTTOM: TORICONE 6
ORG.
COLLECTION BRACKET
32-TK- TOP: FLAT PLATE 6
14 (MISC SOLN.) 2 720 X 1150 6 SA 240 GR 304L SPOT NIL 450
1029/2029
TANK SS 304L
BOTTOM: TORICONE 6
SAFETY LIMB TO BE
15 32-XX- TOP: CONICAL 6
FOR PR DECIDED BY
1468/1469/24 4 300 X 3000 6 SA 240 GR 304L SPOT NIL 1000
B DISSOLUTION CONTRACTO
68/2469 BOTTOM: FLAT 6
TANK R
16 32-HE- HEAT
(NOTE-4) PART OF SCRUBBER
B 1462/1464/24 EXCHANGER 4
SUB- PACKAGE.
62/2464 CONDENSERS

UNIT 33

URANYL TOP: FLAT PLATE 6 BRACKET


033-TK-1001/ TANK WITH AGITATOR 33-AG-
1 NITRATE FEED 2 1870x2000 6 SA 240 GR 304L SPOT NIL 2000
2001 1101/2101
TANK BOTTOM: TORICONE 6 SS 304L

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151
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1914
1914
HEAD DATA RADIOGRAPH APPROX.
SHELL DATA PWHT REMARKS
SUPPORT TYPE Y ERECTION
Sr.
ITEM NO. SERVICE QTY M.O.C WT.PER ITEM
No.
DIA. X HEIGHT MIN. MOC (KGS.)
(mm) THK. TYPE THK
(mm)
033-TK- TOP: FLAT PLATE 6 BRACKET
2 1002/1003/20 EXTRACT TANK 4 1870x2000 6 SA 240 GR 304L SPOT NIL 2000
02/2003 BOTTOM: TORICONE 6 SS 304L
URANYL
033-TK- TOP: FLAT PLATE 6 BRACKET
NITRATE TANK WITH AGITATOR 33-AG-
3 1007/1008/20 4 1870x2000 6 SA 240 GR 304L SPOT NIL 2000
RAFFINATE 1107 TO 1108 /2107 TO 2108
07/2008 BOTTOM: TORICONE 6 SS 304L
TANK
TOP: FLAT PLATE 6 BRACKET
033-TK- UNPS STORAGE
4 2 2300x2800 6 SA 240 GR 304L SPOT NIL 2600
1009/2009 TANK
BOTTOM: TORICONE 6 SS 304L
033-TK- TOP: FLAT PLATE 6 BRACKET
UNPS STORAGE
5 1010/1011/20 4 2300x2800 6 SA 240 GR 304L SPOT NIL 2600
TANK
10/2011 BOTTOM: TORICONE 6 SS 304L
033-TK- SODA TOP: FLAT PLATE 6 BRACKET TANK WITH AGITATOR 33-AG-
6 1012/1013/20 PREPARATION 4 1260x2000 6 SA 240 GR 304L SPOT NIL 1250 1112 TO 1113 /2112 TO 2113
B
12/2013 TANK BOTTOM: TORICONE 6 SS 304L
SADDLE HORIZONTAL VESSEL
033-TK-
7 DRAIN TANK 2 2800x4000 8 2:1 ELLIPSOIDAL 8 SA 240 GR 304L SPOT NIL 5800 CONSIDERED
1014/2014
IS 2062 GR.B
AQUEOUS TOP: FLAT PLATE 6 BRACKET
033-TK-
8 COLLECTION 2 720x1150 6 SA 240 GR 304L SPOT NIL 500
1015/2015
TANK BOTTOM: TORICONE 6 SS 304L
033-TK- SOLVENT TOP: FLAT PLATE 6 BRACKET
TANK WITH AGITATOR 33-AG-
9 1016/1017/20 TREATMENT 4 1750x2000 6 SA 240 GR 304L SPOT NIL 2000
1116 TO 1117/2116 TO 2117
16/2017 TANK BOTTOM: TORICONE 6 SS 304L
033-TK- TOP: FLAT PLATE 6 BRACKET
TREATED LS
10 1019/2019/10 4 1750x2000 6 SA 240 GR 304L SPOT NIL 1750
STORAGE TANK
20/2020 BOTTOM: TORICONE 6 SS 304L
ORGANIC TOP: FLAT PLATE 6 BRACKET
033-TK-
11 PHASE COLL 2 720x1150 6 SA 240 GR 304L SPOT NIL 500
1021/2021
TANK BOTTOM: TORICONE 6 SS 304L
TOP: FLAT PLATE 6 BRACKET
033-TK- ACID WASH
12 2 1260x2000 6 SA 240 GR 304L SPOT NIL 1200
1022/2022 TANK
BOTTOM: TORICONE 6 SS 304L
ORG/AQUEOUS TOP: FLAT PLATE 6 BRACKET
033-TK-
13 SEPARATION 2 1260x2000 6 SA 240 GR 304L SPOT NIL 1200
1024/2024
TANK BOTTOM: TORICONE 6 SS 304L
TOP: FLAT PLATE 6 BRACKET
033-TK- UNF CONSTANT TANK WITH AGITATOR 33-AG-
14 2 1590x2000 6 SA 240 GR 304L SPOT NIL 1600
1025/2025 HEAD TANK 1125/2125
BOTTOM: TORICONE 6 SS 304L
TOP: FLAT PLATE 6 BRACKET
033-TK-1026/ UNR CONSTANT
15 2 910x1450 6 SA 240 GR 304L SPOT NIL 670
2026 HEAD TANK
BOTTOM: TORICONE 6 SS 304L
LEAN SOLVENT TOP: FLAT PLATE 6 BRACKET
033-TK-1027/
16 CONSTANT 2 910x1450 6 SA 240 GR 304L SPOT NIL 780
2027
HEAD TANK BOTTOM: TORICONE 6 SS 304L

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152
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1964
1914
1914
HEAD DATA RADIOGRAPH APPROX.
SHELL DATA PWHT REMARKS
SUPPORT TYPE Y ERECTION
Sr.
ITEM NO. SERVICE QTY M.O.C WT.PER ITEM
No.
DIA. X HEIGHT MIN. MOC (KGS.)
(mm) THK. TYPE THK
(mm)
DM WATER TOP: FLAT PLATE 6 BRACKET
033-TK-
17 CONSTANT 2 910X1450 6 SA 240 GR 304L SPOT NIL 670
1028/2028
HEAD TANK BOTTOM: TORICONE 6 SS 304L
EXTRACT TOP: FLAT PLATE 6 BRACKET
033-TK-
18 CONSTANT 2 910X1450 6 SA 240 GR 304L SPOT NIL 780
1029/2029
HEAD TANK BOTTOM: TORICONE 6 SS 304L
SODA WASH TOP:FLAT PLATE BRACKET
033-TK- 2000x1000x
19 NEUTRALIZATIO 2 8 8 SA 240 GR 304L SPOT NIL 2000
1030/2030 1500
N TANK BOTTOM:FLAT PLATE SS 304L
033-TK- TOP: FLAT PLATE 6 BRACKET
SOLVENT
20 1031/1032/20 4 1870x2000 6 SA 240 GR 304L SPOT NIL 2000
STORAGE TANK
31/2032 BOTTOM: TORICONE 6 SS 304L
033-TK- TOP: FLAT PLATE 6 BRACKET
DM WATER
21 1033/1034/20 4 2300x2800 6 SA 240 GR 304L SPOT NIL 2600
TANK
33/2034 BOTTOM: TORICONE 6 SS 304L
033-TK- TOP: FLAT PLATE 6 BRACKET
SODA WASH
22 1035/1036/ 4 1260x2000 6 SA 240 GR 304L SPOT NIL 1200
TANK
2035/2036 BOTTOM: TORICONE 6 SS 304L
ACID TOP: FLAT PLATE 6 BRACKET
033-TK- TANK WITH AGITATOR 33-AG-
23 PREPARATION 2 1260x2000 6 SA 240 GR 304L SPOT NIL 1200
1037/2037 1137/2137
TANK BOTTOM: TORICONE 6 SS 304L

24 TOP: FLAT PLATE 6 BRACKET


033-TH- EXTRACT PART OF SOLVENT EXTRACTOR
B 2 1320x1600 6 SA 240 GR 304L SPOT NIL 1400
1452/2452 SETTLER SUB-PACKAGE
BOTTOM:TORICONE 6 SS 304L
#-DATA TO BE PROVIDED BY
25 033-XX- MIST CONTRACTOR AS PER
B 1460/2460
2 # # # # # # # # #
ELIMINATOR REQUIREMENTS SPECIFIED
ELSEWHERE IN TENDER
26 TOP: FLAT PLATE 6 BRACKET
033-TK- ENTRAINMENT PART OF STRIPPING UNIT SUB-
2 1040 X 1650 6 SA 240 GR 304L SPOT NIL 1500
B 1038/2038 SEPARATOR PACKAGE
BOTTOM:TORICONE 6 SS 304L

UNIT 34

34-TK- UNR 6 BRACKET


TOP: FLAT PLATE TANK WITH AGITATOR 34-AG-
1 1001/1002/20 TREATMENT 4 1900 X 2500 6 SA 240 GR 304L SPOT NIL 2100
1101 TO 1102/2101 TO 2102
01/2002 TANKS 6 SS 304L
BOTTOM: TORICONE
34-TK-
8 BRACKET
1003/1004/10 ARS/NH4N03 TOP: FLAT PLATE TANK WITH AGITATOR 34-AG-
2 6 3500 X 4000 8 SA 240 GR 304L SPOT NIL 6200
05/2003/2004/ DISPOSAL TANK 1103 TO 1105/2103 TO 2105
8 SS 304L
2005 BOTTOM: TORICONE
34-TK-
DILUTE BRACKET
1006/1007/10 TOP: FLAT PLATE 6
3 EXTRACT 6 1750 X 2000 6 SA 240 GR 304L SPOT NIL 1550
08/2006/2007/
STORAGE TANK SS 304L
2008 BOTTOM: TORICONE 6

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153
Page of of
1964
1914
1914
HEAD DATA RADIOGRAPH APPROX.
SHELL DATA PWHT REMARKS
SUPPORT TYPE Y ERECTION
Sr.
ITEM NO. SERVICE QTY M.O.C WT.PER ITEM
No.
DIA. X HEIGHT MIN. MOC (KGS.)
(mm) THK. TYPE THK
(mm)

ORGANIC BRACKET
34-TK- TOP: FLAT PLATE 6
4 OVERFLOW 2 720 X 1150 6 SA 240 GR 304L SPOT NIL 500
1009/2009
TANK SS 304L
BOTTOM: TORICONE 6
ARS
BRACKET
34-TK- INTERMEDIATE TOP: FLAT PLATE 6 TANK WITH AGITATOR 34-AG-
2 1900 X 2500 6 SA 240 GR 304L SPOT NIL 1850
5 1011/2011 STORAGE 1111 TO 1113/2111 TO 2113
SS 304L
TANKS BOTTOM: TORICONE 6
34-TK- ARS TOP: FLAT PLATE 6 BRACKET
6 1012/1013/20 INTERMEDIATE 4 1900 X 2500 6 SA 240 GR 304L SPOT NIL 1850
12/2013 STORAGE TANK BOTTOM: TORICONE 6 SS 304L
34-TK-
ADUF TOP: FLAT PLATE 6 BRACKET
1014/1015/10 TANK WITH AGITATOR 34-AG-
7 TREATMENT 6 2300 X 2800 6 SA 240 GR 304L SPOT NIL 2550
16/2014/2015/ 1114 TO 1116/2114 TO 2116
TANK BOTTOM: TORICONE 6 SS 304L
2016
34-TK- TOP: FLAT PLATE 6 BRACKET
ADU SLUDGE TANK WITH AGITATOR 34-AG-
8 1020/1021/20 4 1260 X 2000 6 SA 240 GR 304L SPOT NIL 1050
STORAGE TANK 1120 TO 1121/2120 TO 2121
20/2021 BOTTOM: TORICONE 6 SS 304L
34-TK-
TOP: FLAT PLATE 8 BRACKET
1022/1023/10 NH4NO3 9500
9 6 4330 X 5020 8 SA 240 GR 304L SPOT NIL
24/2022/2023/ STORAGE TANK
BOTTOM: TORICONE 8 SS 304L
2024
TOP: FLAT PLATE 6 BRACKET
34-TK-
10 DRAIN TANK 2 910 X 1450 6 SA 240 GR 304L SPOT NIL 650
1025/2025
BOTTOM: TORICONE 6 SS 304L
34-TK- UNR TOP: FLAT PLATE 6 BRACKET
11 1026/1027/20 NEUTRALISATIO 4 6 SA 240 GR 304L SPOT NIL 1600
1700 X 2400
26/2027 N TANK BOTTOM: TORICONE 6 SS 304L
34-TK- TOP: FLAT PLATE 6 BRACKET
AMMONIUM
12 1030/1031/20 4 1870 X 2000 6 SA 240 GR 304L SPOT NIL 1600
NITRATE TANK
30/2031 BOTTOM: TORICONE 6 SS 304L
TOP: FLAT PLATE 6 BRACKET
13 34-TK- ARS CONSTANT
B 2 910 X 1450 6 SA 240 GR 304L SPOT NIL 650
1017/2017 HEAD TANK
BOTTOM: TORICONE 6 SS 304L
A) PART OF ROTARY DRUM
14 PRECOAT
34-TK- FILTER SUB-PACKAGE
PREPARATION 2
B 1028/2028 B) TANK WITH AGITATOR 34-
TANK
AG-1128/2128
15
34-TK- FILTRATE PART OF ROTARY DRUM
2
1032/2032 RECEIVER FILTER SUB-PACKAGE
B
16
34-TK- MOISTURE PART OF ROTARY DRUM
2
1033/2033 SEPARATOR FILTER SUB-PACKAGE
B
17
34-TK- VACUUM PART OF ROTARY DRUM
2
1034/2034 RECEIVER FILTER SUB-PACKAGE
B

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154
Page of of
1964
1914
1914
HEAD DATA RADIOGRAPH APPROX.
SHELL DATA PWHT REMARKS
SUPPORT TYPE Y ERECTION
Sr.
ITEM NO. SERVICE QTY M.O.C WT.PER ITEM
No.
DIA. X HEIGHT MIN. MOC (KGS.)
(mm) THK. TYPE THK
(mm)
18
34-HO- PART OF ROTARY DRUM
HOPPER 2
1460/2460 FILTER SUB-PACKAGE
B

UNIT 35

35-TK-
1001/1002/10 TOP: FLAT PLATE 6 BRACKET
TANK WITH AGITATOR 35-AG-
1 03/1004/2001/ PRECIPITATOR 8 1900 X 2000 6 SA 240 GR 304L SPOT NIL 1750
1101 TO 1104/2101 TO 2104
2002/2003/20 BOTTOM: TORICONE 6 SS 304L
04
AMMONIUM
35-TK- TOP: FLAT PLATE 6 BRACKET
HYDROXIDE 300
2 1005/1006/20 4 500 X 1000 6 SA 240 GR 304L SPOT NIL
CONSTANT
05/2006 BOTTOM: TORICONE 6 SS 304L
HEAD TANK
AMMONIUM TOP: FLAT PLATE 6 BRACKET
35-TK-
3 HYDROXIDE 2 1260 X 2000 6 SA 240 GR 304L SPOT NIL 900
1007/2007
DAY TANK BOTTOM: TORICONE 6 SS 304L
TOP: FLAT PLATE
35-TK- 6 BRACKET
4 1009/1010/20 FILTRATE TANK 4 2500 X 1500 6 SA 240 GR 304L SPOT NIL 2000
BOTTOM:
09/2010 6 SS 304L
TORISPHERICAL
35-TK- TOP: FLAT PLATE 8 BRACKET
UNPS STORAGE TANK WITH AGITATOR 34-AG-
5 1012/1013/20 4 3450 X 4000 8 SA 240 GR 304L SPOT NIL 6800
TANK 1112 TO 1113/2112 TO 2113
12/2013 BOTTOM: TORICONE 8 SS 304L
ANGLE LEG
35-PV- VAPOUR
6 2 850 X 1750 12 2:1 ELLIPSOIDAL 12 SA 516 GR 70 FULL NIL 1500
1469/2469 HOLDER
SS 304L

7 B 35-TK- FILTRATE PART OF PAN FILTER SUB-


2
1014/2014 RECEIVER PACKAGE

8 35-TK- MOISTURE PART OF PAN FILTER SUB-


B 2
1015/2015 SEPARATOR PACKAGE

9
35-TK- VACUUM PART OF PAN FILTER SUB-
2
B 1016/2016 RECEIVER PACKAGE
10 35-HE- HEAT
(NOTE-4) PART OF TRAY DRYER
1501/1502/25 EXCHANGER 4
SUB-PACKAGE.
B 01/2502 CONDENSERS

UNIT 56

PIPE LEG
056-TK- NH4OH
1 2 1750 X 2000 6 2:1 ELLIPSOIDAL 8 SA 240 GR 304L SPOT NIL 2000
1001/1002 STORAGE TANK
SA 106 GR.B

Page 148 of 635


153 155
155
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1964
1914
1914
HEAD DATA RADIOGRAPH APPROX.
SHELL DATA PWHT REMARKS
SUPPORT TYPE Y ERECTION
Sr.
ITEM NO. SERVICE QTY M.O.C WT.PER ITEM
No.
DIA. X HEIGHT MIN. MOC (KGS.)
(mm) THK. TYPE THK
(mm)
TOP: FLAT PLATE BRACKET
2 056-TK-1003 SEAL POT 1 1040 X 1650 6 6 SA 240 GR 304L SPOT NIL 1500
BOTTOM:TORICONE SS 304L

AMMONIA DOUBLE PIPE HEAT EXCHANGER


3 056-AB-1469 1
ABSORBER (NOTE-4)

Unit 45

TOP: FLAT PLATE ANGLE LEG


045-TK- DECONTAMINAT
1 2 6 6 SA 240 GR 304L SPOT NIL
1001/1002 ION TANK
BOTTOM:TORICONE SS 304L

NOTES:

1. CONSTRUCTION CODE SHALL BE AS FOLLOWS:

i) VESSELS SHALL BE DESIGNED, FABRICATED, INSPECTED AND TESTED AS PER ASME CODE SEC. VIII DIV.1. (LATEST)
2
ii) VESSELS FULL OF LIQUID AND/OR WITH DESIGN PRESSURE < 1.0 KG/CM (G) SHALL BE DESIGNED, FABRICATED, INSPECTED AND TESTED AS PER ASME CODE SEC. VIII DIV.1 - PRACTICE.
iii) TANKS SHALL BE DESIGNED, FABRICATED, ERECTED AND TESTED IN ACCORDANCE WITH API 650.
iv) ALL DESIGN CALCULATIONS SHALL BE CARRIED OUT IN CORRODED CONDITION.

2. THE FURNISHED WEIGHTS ARE WEIGHTS PER EQUIPMENT AND ARE PRELIMINARY; INCASE OF MORE THAN ONE ITEM IN QTY, THE GIVEN WEIGHT SHOULD BE MULTIPLIED ACCORDINGLY.

3. THE THICKNESSES INDICATED ARE MINIMUM REQUIRED. CONTRACTOR TO CARRY OUT THE DESIGN CALCULATIONS AND INCREASE THE THICKNESS IF REQUIRED WITHOUT ANY TIME AND COST
IMPLICATIONS.

4. FOR ITEM NOS. 32-HE-1462/1464/2462/2464, 35-HE-1501/1502/2501/2502 & 56-AB-1469, THERMAL AND MECHANICAL DESIGN IN CONTRACTOR’S SCOPE.

Page 149 of 635


154 156
156
Page of of
1964
1914
1914
Document No.
STORAGE TANK A367-031-13-42-DS-1001
PROCESS DATA SHEET Rev. No. 1
Page of 3
PROJECT NFC-KOTA CLIENT NFC
UNIT NITRIC ACID UNLOADING, STORAGE & TRANSFER JOB NO. A367 UNIT NO. 31
ITEM NO. 031-TK-1001, 1002 & 1007 1 SERVICE NITRIC ACID STORAGE TANK
TYPE FLAT BOTTOM, CYLINDICAL TANK & CONICAL ROOF
FLUID HANDLED NITRIC ACID
PROCESS DATA
NOMINAL CAPACITY M3 60
LIQUID STORED M3 54 (NOTE-1)
STORAGE TEMPERATURE DEG C AMB.
STORAGE PRESSURE
POSITIVE PRESSURE KG/CM2G ATM.
VACUUM PRESSURE MMWC
FLUID PROPERTIES @OPERATING P & T
LIQUID DENSITY KG/M3 1350-1400
VISCOSITY CP 3.5
FLASH POINT DEG C
POUR POINT DEG C
BLANKETING REQUIRED NO
IF YES, BLANKETING GAS
MECHANICAL DATA
DIAMETER MM 4050
HEIGHT MM 4700
DESIGN PRESSURE
POSITIVE PRESSURE KG/CM2G ATM + FULL OF LIQUID
VACUUM PRESSURE MMWC
DESIGN TEMPERATURE DEG C 81
AMBIENT TEMPERATURE
DESIGN MINIMUM YES DEG C 2
DESIGN MAXIMUM NO DEG C 51
COIL REQUIRED NO
IF YES, PURPOSE OF COIL
COIL DESIGN PRESSURE KG/CM2G
COIL DESIGN TEMPERATURE DEG C
COIL NOMINAL SIZE INCH
COIL AREA M2
FLUID CIRCULATED IN COIL
COIL MATERIAL OF CONSTRUCTION
INSULATION REQUIRED NO
IF YES, TYPE OF INSULATION
INSULATION THICKNESS MM
BREATHER VALVE REQUIRED YES
W VENT WITH/ WITHOUT FLAME ARRESTER WITHOUT FLAME ARRESTOR
W SUCTION EXCHANGER REQUIRED NO
GAUGING & SAMPLING HATCH YES
MIXER REQUIRED NO
IF YES, MIXER DATA SHEET NO.
CODE REQUIREMENT NOTE-2
MATERIAL OF CONSTRUCTION
MATERIAL CORROSION ALLOWANCE, MM
SHELL SS304L
BOTTOM SS304L
ROOF SS304L
NOZZLES AND CONNECTIONS PIPING SPEC. FOR NOZZLES 150#
MARK NUMBER SIZE (MM) SERVICE MARK NUMBER SIZE (MM) SERVICE
F1 1 25 TANK INLET (FROM TANKER) X1,2 2 50 NOZZLE WITH BLIND FLANGE
F2 1 40 TANK INLET (FROM SUMP TANK)
B 1 50 TANK OUTLET (PUMPOUT)
P 1 150 PVRV (OUTLET TO SEAL POT/INLET AIR)
L1 1 50 LEVEL INSTRUMENTS
O 1 80 OVERFLOW
D 1 25 DRAIN
H1,2 2 200 MANHOLE/HANDHOLE (NOTE-4)
L2, L3 2 50 LEVEL SWITCHES
S 1 150 SAMPLE CONNECTION (NOTE-5)

1 23.12.16 REVISED AS PER CHANGES DONE BY CLIENT IN P&ID & ISSUED FOR ENGG. SP SKG SKG
0 17.06.14 CLIENT COMMENTS INCORPORATED & ISSUED FOR ENGG. SP SKG AMG
A 31.07.13 ISSUED FOR COMMENTS SP SKG AMG
Prepared Reviewed Approved
Rev. No. Date Purpose
By By By
Format No,3-0241-1052 Rev. 0 Copyrights EIL - all rights reserved

Page 150 of 635


155 157
157
Page of of
1964
1914
1914
Document No.
STORAGE TANK A367-031-13-42-DS-1001
PROCESS DATA SHEET Rev. No. 1
Page of 3
PROJECT NFC-KOTA CLIENT NFC
UNIT NITRIC ACID UNLOADING, STORAGE & TRANSFER JOB NO. A367 UNIT NO. 31
ITEM NO. 031-TK-1001, 1002 & 1007 SERVICE NITRIC ACID STORAGE TANK
NOTES:
1. MAXIMUM OF 90% LIQUID FILL IS CONSIDERED.
2. APPLICABLE CODES TO BE PROVIDED BY ENGINEERING.
3. ALL INSTRUMENT NOS./SIZES/LOCATION TO BE FINALISED DURING DETAIL ENGINEERING BY VENDOR.
4. SIZE & NUMBER OF MANHOLE TO BE FINALISED DURING DETAIL ENGINEERING BY VENDOR.
5. SAMPLE CONNECTION TO BE PROVIDED WITH AIR TIGHT COVER.
6. REFER P&ID NO. A367-031-13-42-1-1101.

1 23.12.16 VISED AS PER CHANGES DONE BY CLIENT IN P&ID & ISSUED FOR ENG SP SKG SKG
0 17.06.14 CLIENT COMMENTS INCORPORATED & ISSUED FOR ENGG. SP SKG AMG
A 31.07.13 ISSUED FOR COMMENTS SP SKG AMG
Prepared Reviewed Approved
Rev. No. Date Purpose
By By By
Format No,3-0241-1052 Rev. 0 Copyrights EIL - all rights reserved

Page 151 of 635


156 158
158
Page of of
1964
1914
1914
Document No.
STORAGE TANK A367-031-13-42-DS-1001
PROCESS DATA SHEET Rev. No. 1
Page of 3
PROJECT NFC-KOTA CLIENT NFC
UNIT NITRIC ACID UNLOADING, STORAGE & TRANSFER JOB NO. A367 UNIT NO. 31
ITEM NO. 031-TK-1001, 1002 & 1007 SERVICE NITRIC ACID STORAGE TANK

SKETCH OF NITRIC ACID STORAGE TANK

F2
F1
X1 X2

L1 S P

4700 MM (T/T)
L2

H2 HI

L3

D B

ID : 4050 MM

ALL DIMENSIONS ARE IN MM

1 23.12.16 VISED AS PER CHANGES DONE BY CLIENT IN P&ID & ISSUED FOR ENG SP SKG SKG
0 17.06.14 CLIENT COMMENTS INCORPORATED & ISSUED FOR ENGG. SP SKG AMG
A 31.07.13 ISSUED FOR COMMENTS SP SKG AMG
Prepared Reviewed Approved
Rev. No. Date Purpose
By By By
Format No,3-0241-1052 Rev. 0 Copyrights EIL - all rights reserved

Page 152 of 635


157 159
159
Page of of
1964
1914
1914
Document No.
SUMP TANK A367-031-13-42-DS-1003
PROCESS DATA SHEET Rev. No. 0
Page 1 of 3
PROJECT NFC-KOTA CLIENT NFC
UNIT NITRIC ACID UNLOADING, STORAGE & TRANSFER JOB NO. A367 UNIT NO. 31
ITEM NO. 031-TK-1003 SERVICE SUMP TANK
TYPE FLAT BOTTOM, SQUARE TANK, COVERED TOP 0
FLUID HANDLED NITRIC ACID
PROCESS DATA
NOMINAL CAPACITY M3 1
LIQUID STORED M3 0.9 (NOTE-1) 0
STORAGE TEMPERATURE DEG C AMB.
STORAGE PRESSURE
POSITIVE PRESSURE KG/CM2G ATM.
VACUUM PRESSURE MMWC
FLUID PROPERTIES @OPERATING P & T
LIQUID DENSITY KG/M3 1000-1400
VISCOSITY CP 1-3.5
FLASH POINT DEG C
POUR POINT DEG C
BLANKETING REQUIRED NO
IF YES, BLANKETING GAS
MECHANICAL DATA
LENGTH MM 1000
WIDTH MM 1000
0
HEIGHT 1000
DESIGN PRESSURE
POSITIVE PRESSURE KG/CM2G ATM + FULL OF LIQUID 0
VACUUM PRESSURE MMWC
DESIGN TEMPERATURE DEG C 81
AMBIENT TEMPERATURE
DESIGN MINIMUM YES DEG C 2
DESIGN MAXIMUM NO DEG C 51
COIL REQUIRED NO
IF YES, PURPOSE OF COIL
COIL DESIGN PRESSURE KG/CM2G
COIL DESIGN TEMPERATURE DEG C
COIL NOMINAL SIZE INCH
COIL AREA M2
FLUID CIRCULATED IN COIL
COIL MATERIAL OF CONSTRUCTION
INSULATION REQUIRED NO
IF YES, TYPE OF INSULATION
INSULATION THICKNESS MM
BREATHER VALVE REQUIRED NO
WITH
VENTFLAME
WITH/
ARRESTOR
WITHOUT FLAME ARRESTER WITHOUT FLAME ARRESTOR
WITHOUT
SUCTION FLAME
EXCHANGER
ARRESTORREQUIRED NO
GAUGING & SAMPLING HATCH NO
MIXER REQUIRED NO
IF YES, MIXER DATA SHEET NO.
CODE REQUIREMENT NOTE-2
MATERIAL OF CONSTRUCTION
MATERIAL CORROSION ALLOWANCE, MM
SHELL SS304L
BOTTOM SS304L
ROOF SS304L
NOZZLES AND CONNECTIONS PIPING SPEC. FOR NOZZLES 150#
MARK NUMBER SIZE (MM) SERVICE MARK NUMBER SIZE (MM) SERVICE
B 1 40 TANK OUTLET (DISCHARGE) 0
L 1 50 LEVEL INSTRUMENTS
P 1 HOLD PUMP SHAFT
X1,2 2 50 NOZZLE WITH BLIND FLANGE
0

0 17.06.14 CLIENT COMMENTS INCORPORATED & ISSUED FOR ENGG. SP SKG AMG
A 31.07.13 ISSUED FOR COMMENTS SP SKG AMG
Prepared Reviewed Approved
Rev. No. Date Purpose
By By By
Format No,3-0241-1052 Rev. 0 Copyrights EIL - all rights reserved

Page 153 of 635


158 160
160
Page of of
1964
1914
1914
Document No.
SUMP TANK A367-031-13-42-DS-1003
PROCESS DATA SHEET Rev. No. 0
Page 2 of 3
PROJECT NFC-KOTA CLIENT NFC
UNIT NITRIC ACID UNLOADING, STORAGE & TRANSFER JOB NO. A367 UNIT NO. 31
ITEM NO. 031-TK-1003 SERVICE SUMP TANK
NOTES:
1. MAXIMUM OF 90% LIQUID FILL IS CONSIDERED. 0
2. APPLICABLE CODES TO BE PROVIDED BY ENGINEERING.
3. ALL INSTRUMENT NOS./SIZES/LOCATION TO BE FINALISED DURING DETAIL ENGG. BY VENDOR. 0
4. REFER P&ID NO. A367-031-13-42-1-1101.
0

0 17.06.14 CLIENT COMMENTS INCORPORATED & ISSUED FOR ENGG. SP SKG AMG
A 31.07.13 ISSUED FOR COMMENTS SP SKG AMG
Prepared Reviewed Approved
Rev. No. Date Purpose
By By By
Format No,3-0241-1052 Rev. 0 Copyrights EIL - all rights reserved

Page 154 of 635


159 161
161
Page of of
1964
1914
1914
Document No.
SUMP TANK A367-031-13-42-DS-1003
PROCESS DATA SHEET Rev. No. 0
Page 3 of 3
PROJECT NFC-KOTA CLIENT NFC
UNIT NITRIC ACID UNLOADING, STORAGE & TRANSFER JOB NO. A367 UNIT NO. 31
ITEM NO. 031-TK-1003 SERVICE SUMP TANK

SKETCH OF SUMP TANK

0 0

B M X1 X2 L

SIZE: 1000 L X 1000 B X 1000 H

ALL DIMENSIONS ARE IN MM

0 17.06.14 CLIENT COMMENTS INCORPORATED & ISSUED FOR ENGG. SP SKG AMG
A 31.07.13 ISSUED FOR COMMENTS SP SKG AMG
Prepared Reviewed Approved
Rev. No. Date Purpose
By By By
Format No,3-0241-1052 Rev. 0 Copyrights EIL - all rights reserved

Page 155 of 635


160 162
162
Page of of
1964
1914
1914
Document No.
CAUSTIC LYE STORAGE TANK A367-031-13-42-DS-1004
PROCESS DATA SHEET Rev. No. 0
Page 1 of 3
PROJECT NFC - KOTA CLIENT NUCLEAR FUEL COMPLEX
UNIT CAUSTIC LYE UNLOADING, STORAGE & TRANSFER JOB NO. A367 UNIT NO. 31
ITEM NO. 031-TK-1004 SERVICE CAUSTIC LYE STORAGE TANK
TYPE FLAT BOTTOM, CYLINDRICAL TANK & CONICAL ROOF 0
FLUID HANDLED CAUSTIC LYE (47-50% W/V)
PROCESS DATA
NOMINAL CAPACITY M3 15
LIQUID STORED M3 13.5 0 (NOTE-1)
STORAGE TEMPERATURE DEG C AMBIENT
STORAGE PRESSURE
POSITIVE PRESSURE KG/CM2G ATM
VACUUM PRESSURE MMWC
FLUID PROPERTIES @OPERATING P & T
LIQUID DENSITY KG/M3 1450-1500
VISCOSITY CP 50-80
FLASH POINT DEG C
POUR POINT DEG C
BLANKETING REQUIRED NO
IF YES, BLANKETING GAS
MECHANICAL DATA
DIAMETER MM 2550
HEIGHT MM 2950
DESIGN PRESSURE
POSITIVE PRESSURE KG/CM2G ATM + FULL OF LIQUID 0
VACUUM PRESSURE MMWC
DESIGN TEMPERATURE DEG C 81
AMBIENT TEMPERATURE
DESIGN MINIMUM YES DEG C 2
DESIGN MAXIMUM NO DEG C 51
COIL REQUIRED NO
IF YES, PURPOSE OF COIL
COIL DESIGN PRESSURE KG/CM2G
COIL DESIGN TEMPERATURE DEG C
COIL NOMINAL SIZE INCH
COIL AREA M2
FLUID CIRCULATED IN COIL
COIL MATERIAL OF CONSTRUCTION
INSULATION REQUIRED NO
IF YES, TYPE OF INSULATION
INSULATION THICKNESS MM
BREATHER VALVE REQUIRED NO
WITH
VENTFLAME
WITH/
ARRESTOR
WITHOUT FLAME ARRESTER WITHOUT FLAME ARRESTOR
WITHOUT
SUCTION FLAME
EXCHANGER
ARRESTOR
REQUIRED NO
GAUGING & SAMPLING HATCH YES
0
MIXER REQUIRED NO
IF YES, MIXER DATA SHEET NO.
CODE REQUIREMENT NOTE-2
MATERIAL OF CONSTRUCTION SS304L
MATERIAL CORROSION ALLOWANCE, MM
SHELL SS304L
BOTTOM SS304L
ROOF SS304L
NOZZLES AND CONNECTIONS PIPING SPEC. FOR NOZZLES 150#
MARK NUMBER SIZE (MM) SERVICE MARK NUMBER SIZE (MM) SERVICE
F1 1 40 TANK INLET (TANKER UNLOADING) D 1 25 DRAIN
F2 0 1 40 TANK INLET (SUMP DISCHARGE) X1, X2 2 50 NOZZLE WITH BLIND FLANGE
0
B 1 50 TANK OUTLET S 0 1 150 SAMPLE CONNECTION (NOTE-5)
V 1 80 VENT
L1 1 50 LEVEL INSTRUMENT
L2, L3 0 2 50 LEVEL INSTRUMENTS
H 1,2 2 200 HANDHOLE/MANHOLE (NOTE-4)
O 1 80 OVERFLOW

0 17.06.14 CLIENT COMMENTS INCORPORATED & ISSUED FOR ENGINEERING SP SKG AMG
A 31.07.13 ISSUED FOR COMMENTS SP SKG AMG
Prepared Reviewed Approved
Rev. No. Date Purpose
By By By
Format No,3-0241-1052 Rev. 0 Copyrights EIL - all rights reserved

Page 156 of 635


161 163
163
Page of of
1964
1914
1914
Document No.
CAUSTIC LYE STORAGE TANK A367-031-13-42-DS-1004
PROCESS DATA SHEET Rev. No. 0
Page 2 of 3
PROJECT NFC - KOTA CLIENT NUCLEAR FUEL COMPLEX
UNIT CAUSTIC LYE UNLOADING, STORAGE & TRANSFER JOB NO. A367 UNIT NO. 31
ITEM NO. 031-TK-1004 SERVICE CAUSTIC LYE STORAGE TANK
NOTES:
1. MAXIMUM OF 90% LIQUID FILL IS CONSIDERED. 0

2. APPLICABLE CODES TO BE PROVIDED BY ENGINEERING.


3. ALL INSTRUMENT NOS./SIZES/LOCATION TO BE FINALISED DURING DETAILED ENGINEERING BY VENDOR.
4. LOCATION, SIZE AND NO. OF HANDHOLES/MANHOLES TO BE FINALISED DURING DETAILED ENGINEERING BY VENDOR.
5. SAMPLE CONNECTION TO BE PROVIDED WITH AIR TIGHT COVER.
0
6. REFER P&ID NO. A367-031-13-42-1-1102.
0

0 17.06.14 CLIENT COMMENTS INCORPORATED & ISSUED FOR ENGINEERING SP SKG AMG
A 31.07.13 ISSUED FOR COMMENTS SP SKG AMG
Prepared Reviewed Approved
Rev. No. Date Purpose
By By By
Format No,3-0241-1052 Rev. 0 Copyrights EIL - all rights reserved

Page 157 of 635


162 164
164
Page of of
1964
1914
1914
Document No.
CAUSTIC LYE STORAGE TANK A367-031-13-42-DS-1004
PROCESS DATA SHEET Rev. No. 0
Page 3 of 3
PROJECT NFC - KOTA CLIENT NUCLEAR FUEL COMPLEX
UNIT CAUSTIC LYE UNLOADING, STORAGE & TRANSFER JOB NO. A367 UNIT NO. 31
ITEM NO. 031-TK-1004 SERVICE CAUSTIC LYE STORAGE TANK

SKETCH OF CAUSTIC LYE STORAGE TANK

2550 (ID)

F2
X1 X2
L1 F1 V
S

O
L2

2950 (T/T)
H2
H1

L3

B
D

ALL DIMENSIONS ARE IN MM

0 17.06.14 CLIENT COMMENTS INCORPORATED & ISSUED FOR ENGINEERING SP SKG AMG
A 31.07.13 ISSUED FOR COMMENTS SP SKG AMG
Prepared Reviewed Approved
Rev. No. Date Purpose
By By By
Format No,3-0241-1052 Rev. 0 Copyrights EIL - all rights reserved

Page 158 of 635


163 165
165
Page of of
1964
1914
1914
Document No.
SUMP TANK A367-031-13-42-DS-1005
PROCESS DATA SHEET Rev. No. 0
Page 1 of 3
PROJECT NFC - KOTA CLIENT NUCLEAR FUEL COMPLEX
UNIT CAUSTIC LYE UNLOADING, STORAGE & TRANSFER JOB NO. A367 UNIT NO. 31
ITEM NO. 031-TK-1005 SERVICE CAUSTIC LYE SUMP TANK
TYPE FLAT BOTTOM, SQUARE TANK, COVERED TOP 0
FLUID HANDLED CAUSTIC LYE (47-50 % W/V)
PROCESS DATA
NOMINAL CAPACITY M3 1
LIQUID STORED M3 0.9 0 (NOTE-1)
STORAGE TEMPERATURE DEG C AMBIENT
STORAGE PRESSURE
POSITIVE PRESSURE KG/CM2G ATM
VACUUM PRESSURE MMWC
FLUID PROPERTIES @OPERATING P & T
LIQUID DENSITY KG/M3 1450-1500
VISCOSITY CP 50-80
FLASH POINT DEG C
POUR POINT DEG C
BLANKETING REQUIRED NO
IF YES, BLANKETING GAS
MECHANICAL DATA
LENGTH MM 1000
BREADTH MM 1000
HEIGHT MM 1000
DESIGN PRESSURE
POSITIVE PRESSURE KG/CM2G ATM + FULL OF LIQUID 0
VACUUM PRESSURE MMWC
DESIGN TEMPERATURE DEG C 81
AMBIENT TEMPERATURE
DESIGN MINIMUM YES DEG C 2
DESIGN MAXIMUM NO DEG C 51
COIL REQUIRED NO
IF YES, PURPOSE OF COIL
COIL DESIGN PRESSURE KG/CM2G
COIL DESIGN TEMPERATURE DEG C
COIL NOMINAL SIZE INCH
COIL AREA M2
FLUID CIRCULATED IN COIL
COIL MATERIAL OF CONSTRUCTION
INSULATION REQUIRED NO
IF YES, TYPE OF INSULATION
INSULATION THICKNESS MM
BREATHER VALVE REQUIRED NO
WITH
VENTFLAME
WITH/
ARRESTOR
WITHOUT FLAME ARRESTER WITHOUT FLAME ARRESTOR
WITHOUT
SUCTION FLAME
EXCHANGER
ARRESTOR
REQUIRED NO
GAUGING & SAMPLING HATCH NO
MIXER REQUIRED NO
IF YES, MIXER DATA SHEET NO.
CODE REQUIREMENT NOTE-2
MATERIAL OF CONSTRUCTION
MATERIAL CORROSION ALLOWANCE, MM
SHELL SS304L
BOTTOM SS304L
0 0
ROOF SS304L
NOZZLES AND CONNECTIONS PIPING SPEC. FOR NOZZLES 150#
MARK NUMBER SIZE (MM) SERVICE MARK NUMBER SIZE (MM) SERVICE
B 1 40 0 PUMP OUTLET
P 1 HOLD PUMP SHAFT
0
L 1 50 LEVEL INSTRUMENT
X1, X2 2 50 SPARE NOZZLE WITH BLIND FLANGE
0

0 17.06.14 CLIENT COMMENTS INCORPORATED & ISSUED FOR ENGINEERING SP SKG AMG
A 31.07.13 ISSUED FOR COMMENTS SP SKG AMG
Prepared Reviewed Approved
Rev. No. Date Purpose
By By By
Format No,3-0241-1052 Rev. 0 Copyrights EIL - all rights reserved

Page 159 of 635


164 166
166
Page of of
1964
1914
1914
Document No.
SUMP TANK A367-031-13-42-DS-1005
PROCESS DATA SHEET Rev. No. 0
Page 2 of 3
PROJECT NFC - KOTA CLIENT NUCLEAR FUEL COMPLEX
UNIT CAUSTIC LYE UNLOADING, STORAGE & TRANSFER JOB NO. A367 UNIT NO. 31
ITEM NO. 031-TK-1005 SERVICE SUMP TANK
NOTES:
1. MAXIMUM OF 90% LIQUID FILL IS CONSIDERED. 0
2. APPLICABLE CODES TO BE PROVIDED BY ENGINEERING.
3. ALL INSTRUMENT NOS./SIZES/LOCATION TO BE FINALISED DURING DETAILED ENGINEERING BY VENDOR.
4. REFER P&ID NO. A367-031-13-42-1-1102.
0

0 17.06.14 CLIENT COMMENTS INCORPORATED & ISSUED FOR ENGINEERING SP SKG AMG
A 31.07.13 ISSUED FOR COMMENTS SP SKG AMG
Prepared Reviewed Approved
Rev. No. Date Purpose
By By By
Format No,3-0241-1052 Rev. 0 Copyrights EIL - all rights reserved

Page 160 of 635


165 167
167
Page of of
1964
1914
1914
Document No.
SUMP TANK A367-031-13-42-DS-1005
PROCESS DATA SHEET Rev. No. 0
Page 3 of 3
PROJECT NFC - KOTA CLIENT NUCLEAR FUEL COMPLEX
UNIT CAUSTIC LYE UNLOADING, STORAGE & TRANSFER JOB NO. A367 UNIT NO. 31
ITEM NO. 031-TK-1005 SERVICE CAUSTIC LYE SUMP TANK

SKETCH OF SUMP TANK

B
L P X1 X2

LENGTH X BREADTH X HEIGHT = 1000 X 1000 X 1000

ALL DIMENSIONS ARE IN MM

0 17.06.14 CLIENT COMMENTS INCORPORATED & ISSUED FOR ENGINEERING SP SKG AMG
A 31.07.13 ISSUED FOR COMMENTS SP SKG AMG
Prepared Reviewed Approved
Rev. No. Date Purpose
By By By
Format No,3-0241-1052 Rev. 0 Copyrights EIL - all rights reserved

Page 161 of 635


166 168
168
Page of of
1964
1914
1914
Document No.
STORAGE TANK A367-031-13-42-DS-1006
PROCESS DATA SHEET Rev. No. 0
Page 1 of 3
PROJECT NFC-KOTA CLIENT NFC
UNIT NITRIC ACID UNLOADING, STORAGE & TRANSFER JOB NO. A367 UNIT NO. 31
ITEM NO. 031-TK-1006 SERVICE SEAL POT
TYPE CYLINDICAL SHELL WITH CONICAL BOTTOM & REMOVAL FLAT TOP 0
FLUID HANDLED NITRIC ACID + SERVICE WATER
PROCESS DATA
NOMINAL CAPACITY M3 0.5
LIQUID STORED M3 0.45 (NOTE-1) 0
STORAGE TEMPERATURE DEG C AMB.
STORAGE PRESSURE
POSITIVE PRESSURE KG/CM2G ATM.
VACUUM PRESSURE MMWC
FLUID PROPERTIES @OPERATING P & T
LIQUID DENSITY KG/M3 1000-1400
VISCOSITY CP 1.0-3.5
FLASH POINT DEG C
POUR POINT DEG C
BLANKETING REQUIRED NO
IF YES, BLANKETING GAS
MECHANICAL DATA
DIAMETER MM 720
HEIGHT MM 1150
DESIGN PRESSURE
POSITIVE PRESSURE KG/CM2G ATM + FULL OF LIQUID 0
VACUUM PRESSURE MMWC
DESIGN TEMPERATURE DEG C 81
AMBIENT TEMPERATURE
DESIGN MINIMUM YES DEG C 2
DESIGN MAXIMUM NO DEG C 51
COIL REQUIRED NO
IF YES, PURPOSE OF COIL
COIL DESIGN PRESSURE KG/CM2G
COIL DESIGN TEMPERATURE DEG C
COIL NOMINAL SIZE INCH
COIL AREA M2
FLUID CIRCULATED IN COIL
COIL MATERIAL OF CONSTRUCTION
INSULATION REQUIRED NO
IF YES, TYPE OF INSULATION
INSULATION THICKNESS MM
BREATHER VALVE REQUIRED NO
WITH
VENTFLAME
WITH/
ARRESTOR
WITHOUT FLAME ARRESTER WITHOUT FLAME ARRESTOR
WITHOUT
SUCTION FLAME
EXCHANGER
ARRESTOR
REQUIRED NO
GAUGING & SAMPLING HATCH NO
MIXER REQUIRED NO
IF YES, MIXER DATA SHEET NO.
CODE REQUIREMENT NOTE-2
MATERIAL OF CONSTRUCTION
MATERIAL CORROSION ALLOWANCE, MM
SHELL SS304L
BOTTOM SS304L
ROOF SS304L
NOZZLES AND CONNECTIONS PIPING SPEC. FOR NOZZLES 150#
MARK NUMBER SIZE (MM) SERVICE MARK NUMBER SIZE (MM) SERVICE
F1 1 25 TANK INLET (PVRV OUTLET)
F2 1 25 TANK INLET (SERVICE WATER)
D 1 25 DRAIN
V 1 50 VENT
L 1 50 LEVEL INSTRUMENTS
H 1 150 MANHOLE/HANDHOLE (NOTE-4)
O 1 25 OVERFLOW
X1,2 2 0 50 NOZZLE WITH BLIND FLANGE

0 17.06.14 CLIENT COMMENTS INCORPORATED & ISSUED FOR ENGG. SP SKG AMG
A 31.07.13 ISSUED FOR COMMENTS SP SKG AMG
Prepared Reviewed Approved
Rev. No. Date Purpose
By By By
Format No,3-0241-1052 Rev. 0 Copyrights EIL - all rights reserved

Page 162 of 635


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1914
1914
Document No.
STORAGE TANK A367-031-13-42-DS-1006
PROCESS DATA SHEET Rev. No. 0
Page 2 of 3
PROJECT NFC-KOTA CLIENT NFC
UNIT NITRIC ACID UNLOADING, STORAGE & TRANSFER JOB NO. A367 UNIT NO. 31
ITEM NO. 031-TK-1006 SERVICE SEAL POT
NOTES:
1. MAXIMUM OF 90% LIQUID FILL IS CONSIDERED. 0
2. APPLICABLE CODES TO BE PROVIDED BY ENGINEERING.
3. ALL INSTRUMENT NOS./SIZES/LOCATION TO BE FINALISED DURING DETAIL ENGINEERING BY VENDOR.
4. SIZE & NUMBER OF HAND HOLE/MANHOLE TO BE FINALISED DURING DETAIL ENGINEERING BY VENDOR. 0
5. FOR THE TANK, CONE ANGLE WITH HORIZONTAL IS 30°.
6. REFER P&ID NO. A367-031-13-42-1-1101.
0

0 17.06.14 CLIENT COMMENTS INCORPORATED & ISSUED FOR ENGG. SP SKG AMG
A 31.07.13 ISSUED FOR COMMENTS SP SKG AMG
Prepared Reviewed Approved
Rev. No. Date Purpose
By By By
Format No,3-0241-1052 Rev. 0 Copyrights EIL - all rights reserved

Page 163 of 635


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170
Page of of
1964
1914
1914
Document No.
STORAGE TANK A367-031-13-42-DS-1006
PROCESS DATA SHEET Rev. No. 0
Page 3 of 3
PROJECT NFC-KOTA CLIENT NFC
UNIT NITRIC ACID UNLOADING, STORAGE & TRANSFER JOB NO. A367 UNIT NO. 31
ITEM NO. 031-TK-1006 SERVICE SEAL POT

SKETCH OF SEAL POT

ID 720 MM

0 0
V F2 X1 X2 L
F1

1150 MM (T/T)
H

ALL DIMENSIONS ARE IN MM

0 17.06.14 CLIENT COMMENTS INCORPORATED & ISSUED FOR ENGG. SP SKG AMG
A 31.07.13 ISSUED FOR COMMENTS SP SKG AMG
Prepared Reviewed Approved
Rev. No. Date Purpose
By By By
Format No,3-0241-1052 Rev. 0 Copyrights EIL - all rights reserved

Page 164 of 635


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171
Page of of
1964
1914
1914
Document No.
STORAGE TANK A367-032-13-42-DS-1001
PROCESS DATA SHEET Rev. No. 1
Page 1 of 3
PROJECT NFC - KOTA CLIENT NUCLEAR FUEL COMPLEX
UNIT DISSOLUTION UNIT JOB NO. A367 UNIT NO. 032
ITEM NO. 032-TK-1001/2001 SERVICE MDU DISSOLUTION TANK
TYPE CYLINDRICAL SHELL WITH CONICAL BOTTOM & REMOVABLE FLAT TOP
1
FLUID HANDLED CRUDE URANYL NITRATE SLURRY/NITRIC ACID
PROCESS DATA
NOMINAL CAPACITY M3 5.26
LIQUID STORED M3 4.77 (NOTE-1)
STORAGE TEMPERATURE DEG C AMB-95
STORAGE PRESSURE
POSITIVE PRESSURE KG/CM2G ATM
VACUUM PRESSURE MMWC 5-20
FLUID PROPERTIES @OPERATING P & T
LIQUID DENSITY KG/M3 1800
VISCOSITY CP 3
FLASH POINT DEG C
POUR POINT DEG C
BLANKETING REQUIRED NO
IF YES, BLANKETING GAS
MECHANICAL DATA
DIAMETER MM 1650
HEIGHT MM 2300
DESIGN PRESSURE
POSITIVE PRESSURE KG/CM2G ATM + FULL OF SLURRY
1
VACUUM PRESSURE MMWC 2000
DESIGN TEMPERATURE DEG C 125
AMBIENT TEMPERATURE
DESIGN MINIMUM YES DEG C 2
DESIGN MAXIMUM NO DEG C 51
COIL REQUIRED NO NOTE 7
IF YES, PURPOSE OF COIL
COIL DESIGN PRESSURE KG/CM2G
COIL DESIGN TEMPERATURE DEG C
COIL NOMINAL SIZE INCH
COIL AREA M2
FLUID CIRCULATED IN COIL
COIL MATERIAL OF CONSTRUCTION
INSULATION REQUIRED NO
IF YES, TYPE OF INSULATION
INSULATION THICKNESS MM
BREATHER VALVE REQUIRED NO
WITH
VENTFLAME
WITH/
ARRESTOR
WITHOUT FLAME ARRESTER WITHOUT FLAME ARRESTOR
WITHOUT
SUCTION FLAME
EXCHANGER
ARRESTOR
REQUIRED NO
GAUGING & SAMPLING HATCH YES
MIXER REQUIRED YES
IF YES, MIXER DATA SHEET NO. A367-032-13-42-DS-1101
CODE REQUIREMENT NOTE-2
MATERIAL OF CONSTRUCTION SS304L
MATERIAL CORROSION ALLOWANCE, MM
SHELL SS304L
BOTTOM SS304L
ROOF SS304L
NOZZLES AND CONNECTIONS PIPING SPEC. FOR NOZZLES 150#
MARK NUMBER SIZE (MM) SERVICE MARK NUMBER SIZE (MM) SERVICE
SPARE NOZZLE WITH BLIND
F1 1 250 TANK INLET (MDU POWDER) X 1,2 2 50
FLANGE.
B1 1 50 TANK OUTLET BOTTOM (CUNS) S2 1 150 SAMPLE CONNECTION (NOTE 6)
B2 1 50 TANK OUTLET SIDE (CUNS) F2 1 40 TANK INLET (CUNS)
O 1 80 OVERFLOW F3 1 40 TANK INLET (NITRIC ACID)
V 1 100 VENT F4 1 25 TANK INLET (SERVICE WATER)
S1 1 15 SAMPLE CONNECTION T1 1 50 TEMPERATURE INSTRUMENTS
L1 1 50 LEVEL INSTRUMENTS P1 1 50 PRESSURE INSTRUMENT
H 1,2 2 200 HAND HOLE/MANHOLE (NOTE 5) T2 1 50 TEMPERATURE SWITCH
P2 1 50 PRESSURE SWITCH. AG 2 HOLD AGITATOR
L 2,3 2 50 LEVEL SWITCH. EH NOTE 7 ELECTRIC HEATER

1 10.06.14 ISSUED FOR ENGINEERING PM SKG AMG


0 08.10.13 CLIENT COMMENTS INCORPORATED & ISSUED FOR ENGG. SP SKG AMG
A 31.07.13 ISSUED FOR COMMENTS SP SKG AMG
Prepared Reviewed Approved
Rev. No. Date Purpose
By By By
Format No,3-0241-1052 Rev. 0 Copyrights EIL - all rights reserved

Page 165 of 635


170 172
172
Page of of
1964
1914
1914
Document No.
STORAGE TANK A367-032-13-42-DS-1001
PROCESS DATA SHEET Rev. No. 1
Page 2 of 3
PROJECT NFC - KOTA CLIENT NUCLEAR FUEL COMPLEX
UNIT DISSOLUTION JOB NO. A367 UNIT NO. 032
ITEM NO. 032-TK-1001/2001 SERVICE MDU DISSOLUTION TANK
NOTES:
1. MAXIMUM LIQUID STORED = (TOTAL CONE VOLUME + 90% CYLINDRICAL VOLUME)
2. APPLICABLE CODES TO BE PROVIDED BY ENGINEERING.
3. ALL INSTRUMENT NOS./SIZES/LOCATION TO BE FINALISED DURING DETAIL ENGG BY VENDOR.
4. FOR THE TANK, CONE ANGLE WITH HORIZONTAL IS 30°.
5. LOCATION, SIZE & NUMBER OF HANDHOLES / MANHOLES TO BE FINALIZED DURING DETAILED ENGG BY VENDOR.
6. SAMPLE CONNECTION TO BE PROVIDED WITH AIR-TIGHT COVER.
7. CARTRIDGE TYPE ELECTRIC HEATER SHALL BE PROVIDED FOR HEATING PURPOSE. NOS. & SIZES OF NOZZLE FOR THE HEATER TO BE
TO BE FURNISHED BY VENDOR.
8. REFER P&ID NO. A367-032-13-42-1-1101

1 10.06.14 ISSUED FOR ENGINEERING PM SKG AMG


0 08.10.13 CLIENT COMMENTS INCORPORATED & ISSUED FOR ENGG. SP SKG AMG
A 31.07.13 ISSUED FOR COMMENTS SP SKG AMG
Prepared Reviewed Approved
Rev. No. Date Purpose
By By By
Format No,3-0241-1052 Rev. 0 Copyrights EIL - all rights reserved

Page 166 of 635


171 173
173
Page of of
1964
1914
1914
Document No.
STORAGE TANK A367-032-13-42-DS-1001
PROCESS DATA SHEET Rev. No. 1
Page 3 of 3
PROJECT NFC - KOTA CLIENT NUCLEAR FUEL COMPLEX
UNIT DISSOLUTION UNIT JOB NO. A367 UNIT NO. 032
ITEM NO. 032-TK-1001/2001 SERVICE MDU DISSOLUTION TANK

SKETCH OF MDU DISSOLUTION TANK

1650 (ID)
X2
F3 F4 V
AG
X1 F1 F2 L1
S2

P2
P1
H2
L2

2300 (T/T)
T2
O
L3

T1 S1

EH B2

H1

B1

ALL DIMENSIONS ARE IN MM

1 10.06.14 ISSUED FOR ENGINEERING PM SKG AMG


0 08.10.13 CLIENT COMMENTS INCORPORATED & ISSUED FOR ENGG. SP SKG AMG
A 31.07.13 ISSUED FOR COMMENTS SP SKG AMG
Prepared Reviewed Approved
Rev. No. Date Purpose
By By By
Format No,3-0241-1052 Rev. 0 Copyrights EIL - all rights reserved

Page 167 of 635


172 174
174
Page of of
1964
1914
1914
Document No.
STORAGE TANK A367-032-13-42-DS-1002
PROCESS DATA SHEET Rev. No. 1
Page 1 of 3
PROJECT NFC - KOTA CLIENT NUCLEAR FUEL COMPLEX
UNIT DISSOLUTION UNIT JOB NO. A367 UNIT NO. 032
ITEM NO. 032-TK-1002/2002 SERVICE PR-1 DISSOLUTION TANK
TYPE CYLINDRICAL SHELL WITH TORISPHERICAL ENDS.
FLUID HANDLED CRUDE URANYL NITRATE SLURRY/NITRIC ACID/ WATER.
PROCESS DATA
NOMINAL CAPACITY M3 5.62
LIQUID STORED M3 4.78 (NOTE-1)
STORAGE TEMPERATURE DEG C AMB-95
STORAGE PRESSURE
POSITIVE PRESSURE KG/CM2G 0.5
VACUUM PRESSURE MMWC 5-20
FLUID PROPERTIES @OPERATING P & T
LIQUID DENSITY KG/M3 1800.0
VISCOSITY CP 3.00
FLASH POINT DEG C
POUR POINT DEG C
BLANKETING REQUIRED NO
IF YES, BLANKETING GAS
MECHANICAL DATA
DIAMETER MM 1650
HEIGHT MM 2300
DESIGN PRESSURE
POSITIVE PRESSURE KG/CM2G 3.5
VACUUM PRESSURE MMWC 2000
DESIGN TEMPERATURE DEG C 125
AMBIENT TEMPERATURE
DESIGN MINIMUM YES DEG C 2
DESIGN MAXIMUM NO DEG C 51
COIL REQUIRED NO NOTE 7
IF YES, PURPOSE OF COIL
COIL DESIGN PRESSURE KG/CM2G
COIL DESIGN TEMPERATURE DEG C
COIL NOMINAL SIZE INCH
COIL AREA M2
FLUID CIRCULATED IN COIL
COIL MATERIAL OF CONSTRUCTION
INSULATION REQUIRED NO
IF YES, TYPE OF INSULATION
INSULATION THICKNESS MM
BREATHER VALVE REQUIRED NO
WITH
VENTFLAME
WITH/
ARRESTOR
WITHOUT FLAME ARRESTER WITHOUT FLAME ARRESTOR
WITHOUT
SUCTION FLAME
EXCHANGER
ARRESTOR
REQUIRED NO
GAUGING & SAMPLING HATCH YES
MIXER REQUIRED NO
IF YES, MIXER DATA SHEET NO.
CODE REQUIREMENT NOTE-2
MATERIAL OF CONSTRUCTION SS304L
MATERIAL CORROSION ALLOWANCE, MM
SHELL SS304L
BOTTOM SS304L
ROOF SS304L
NOZZLES AND CONNECTIONS PIPING SPEC. FOR NOZZLES 150#
MARK NUMBER SIZE (MM) SERVICE MARK NUMBER SIZE (MM) SERVICE
F1 1 250 TANK INLET (PROCESS REJECT) V2 1 80 VENT
B1 1 50 TANK OUTLET BOTTOM (CUNS) S3 1 150 SAMPLE CONNECTION (NOTE 6)
B2 1 50 TANK OUTLET SIDE (CUNS) F2 1 50 TANK INLET( EMERGENGY WATER)
V1 1 100 VENT F4 1 40 TANK INLET (NITRIC ACID)
S1,2 2 15 SAMPLE CONNECTION F6 1 25 TANK INLET (SERVICE AIR)
L1 1 50 LEVEL INSTRUMENTS T1 1 50 TEMP INSTRUMENTS
H 1,2 2 200 HAND HOLE/MANHOLE (NOTE-5) P1 1 50 PRESS INSTRUMENT
B3 1 80 TANK OUTLET CENTRAL (CUNS) EH NOTE 7 ELECTRIC HEATER
B4 1 50 TANK OUTLET TO 32-XX-1468 L 2,3 2 50 LEVEL SWITCH
X 1,2 2 50 SPARE NOZZLE WITH BLIND FLANGE. T2 1 50 TEMPERATURE SWITCH
F3 1 40 TANK INLET (CUNS) P2 1 50 PRESSURE SWITCH
F5 1 50 TANK INLET (SERVICE WATER) F7 1 25 TANK INLET ( FROM CONDENSER)

1 10.06.14 ISSUED FOR ENGINEERING PM SKG AMG


0 08.10.13 CLIENT COMMENTS INCORPORATED & ISSUED FOR ENGG. SP SKG AMG
A 31.07.13 ISSUED FOR COMMENTS SP SKG AMG
Prepared Reviewed Approved
Rev. No. Date Purpose
By By By
Format No,3-0241-1052 Rev. 0 Copyrights EIL - all rights reserved

Page 168 of 635


173 175
175
Page of of
1964
1914
1914
Document No.
STORAGE TANK A367-032-13-42-DS-1002
PROCESS DATA SHEET Rev. No. 1
Page 2 of 3
PROJECT NFC - KOTA CLIENT NUCLEAR FUEL COMPLEX
UNIT DISSOLUTION JOB NO. A367 UNIT NO. 032
ITEM NO. 032-TK-1002/2002 SERVICE PR-1 DISSOLUTION TANK
NOTES:
1. MAXIMUM LIQUID STORED = (VOLUME OF TORRISPHERICAL BOTTOM END + 90% VOLUME OF CYLINDRICAL PORTION)
2. APPLICABLE CODES TO BE PROVIDED BY ENGINEERING.
3. ALL INSTRUMENT NOS./SIZES/LOCATION TO BE FINALISED DURING DETAIL ENGG BY VENDOR.
4. FOR THE TANK, CONE ANGLE WITH HORIZONTAL IS 30°.
5. LOCATION, SIZE & NUMBER OF HANDHOLES / MANHOLES TO BE FINALIZED DURING DETAILED ENGG BY VENDOR.
6. SAMPLE CONNECTION SHOULD BE FLANGED BOLTED TYPE SUCH THAT NO PROCESS FUMES LEAKS THROUGH IT.
7.CARTRIDGE TYPE ELECTRIC HEATER SHALL BE PROVIDED FOR HEATING PURPOSE. NOS. & SIZES OF NOZZLE FOR THE HEATER TO BE
TO BE FURNISHED BY VENDOR.
8. REFER P&ID NO. A367-032-13-42-1-1101

1 10.06.14 ISSUED FOR ENGINEERING PM SKG AMG


0 08.10.13 CLIENT COMMENTS INCORPORATED & ISSUED FOR ENGG. SP SKG AMG
A 31.07.13 ISSUED FOR COMMENTS SP SKG AMG
Reviewed Approved
Rev. No. Date Purpose Prepared By
By By
Format No,3-0241-1052 Rev. 0 Copyrights EIL - all rights reserved

Page 169 of 635


174 176
176
Page of of
1964
1914
1914
Document No.
STORAGE TANK A367-032-13-42-DS-1002
PROCESS DATA SHEET Rev. No. 1
Page 3 of 3
PROJECT NFC - KOTA CLIENT NUCLEAR FUEL COMPLEX
UNIT DISSOLUTION UNIT JOB NO. A367 UNIT NO. 032
ITEM NO. 032-TK-1002/2002 SERVICE PR-1 DISSOLUTION TANK

SKETCH OF PR-1 DISSOLUTION TANK

1650 ID

X1 X2 V1

F6 V2
F5 F4 F3 F2 F1 F7
S3
L1

P1
P2

H2
L2

2300 (T/T)
T2
B3
B4
S1
T1

B2
S2

L3
EH

B1
H1

ALL DIMENSIONS ARE IN MM

1 10.06.14 ISSUED FOR ENGINEERING PM SKG AMG


0 08.10.13 CLIENT COMMENTS INCORPORATED & ISSUED FOR ENGG. SP SKG AMG
A 31.07.13 ISSUED FOR COMMENTS SP SKG AMG
Prepared Reviewed Approved
Rev. No. Date Purpose
By By By
Format No,3-0241-1052 Rev. 0 Copyrights EIL - all rights reserved

Page 170 of 635


175 177
177
Page of of
1964
1914
1914
Document No.
STORAGE TANK A367-032-13-42-DS-1003
PROCESS DATA SHEET Rev. No. 1
Page 1 of 3
PROJECT NFC - KOTA CLIENT NUCLEAR FUEL COMPLEX
UNIT DISSOLUTION UNIT JOB NO. A367 UNIT NO. 032
ITEM NO. 032-TK-1003/2003 SERVICE PR-2 DISSOLUTION TANK
TYPE CYLINDRICAL SHELL WITH TORISPHERICAL ENDS.
FLUID HANDLED CRUDE URANYL NITRATE SLURRY/NITRIC ACID/ WATER.
PROCESS DATA
NOMINAL CAPACITY M3 5.62
LIQUID STORED M3 4.78 (NOTE-1)
STORAGE TEMPERATURE DEG C AMB-95
STORAGE PRESSURE
POSITIVE PRESSURE KG/CM2G 0.5
VACUUM PRESSURE MMWC 5-20
FLUID PROPERTIES @OPERATING P & T
LIQUID DENSITY KG/M3 1800.0
VISCOSITY CP 3.00
FLASH POINT DEG C
POUR POINT DEG C
BLANKETING REQUIRED NO
IF YES, BLANKETING GAS
MECHANICAL DATA
DIAMETER MM 1650
HEIGHT MM 2300
DESIGN PRESSURE
POSITIVE PRESSURE KG/CM2G 3.5
VACUUM PRESSURE MMWC 2000
DESIGN TEMPERATURE DEG C 125
AMBIENT TEMPERATURE
DESIGN MINIMUM YES DEG C 2
DESIGN MAXIMUM NO DEG C 51
COIL REQUIRED NO NOTE 7
IF YES, PURPOSE OF COIL
COIL DESIGN PRESSURE KG/CM2G
COIL DESIGN TEMPERATURE DEG C
COIL NOMINAL SIZE INCH
COIL AREA M2
FLUID CIRCULATED IN COIL
COIL MATERIAL OF CONSTRUCTION
INSULATION REQUIRED NO
IF YES, TYPE OF INSULATION
INSULATION THICKNESS MM
BREATHER VALVE REQUIRED NO
WITH
VENTFLAME
WITH/
ARRESTOR
WITHOUT FLAME ARRESTER WITHOUT FLAME ARRESTOR
WITHOUT
SUCTION FLAME
EXCHANGER
ARRESTOR
REQUIRED NO
GAUGING & SAMPLING HATCH YES
MIXER REQUIRED NO
IF YES, MIXER DATA SHEET NO.
CODE REQUIREMENT NOTE-2
MATERIAL OF CONSTRUCTION SS304L
MATERIAL CORROSION ALLOWANCE, MM
SHELL SS304L
BOTTOM SS304L
ROOF SS304L
NOZZLES AND CONNECTIONS PIPING SPEC. FOR NOZZLES 150#
MARK NUMBER SIZE (MM) SERVICE MARK NUMBER SIZE (MM) SERVICE
F1 1 250 TANK INLET (PROCESS REJECT) V2 1 80 VENT
B1 1 50 TANK OUTLET BOTTOM (CUNS) S3 1 150 SAMPLE CONNECTION (NOTE 6)
B2 1 50 TANK OUTLET SIDE (CUNS) F2 1 50 TANK INLET( EMERGENGY WATER)
V1 1 100 VENT F4 1 40 TANK INLET (NITRIC ACID)
S1,2 2 15 SAMPLE CONNECTION F6 1 25 TANK INLET (SERVICE AIR)
L1 1 50 LEVEL INSTRUMENTS T1 1 50 TEMP INSTRUMENTS
H 1,2 2 200 HAND HOLE/MANHOLE (NOTE-5) P1 1 50 PRESS INSTRUMENT
B3 1 80 TANK OUTLET CENTRAL (CUNS) EH NOTE 7 ELECTRIC HEATER
B4 1 50 TANK OUTLET TO 32-XX-1469 L 2,3 2 50 LEVEL SWITCH
X 1,2 2 50 SPARE NOZZLE WITH BLIND FLANGE. T2 1 50 TEMPERATURE SWITCH
F3 1 40 TANK INLET (CUNS) P2 1 50 PRESSURE SWITCH
F5 1 25 TANK INLET (SERVICE WATER) F7 1 25 TANK INLET ( FROM CONDENSER)
F8 1 25 TANK INLET (FROM FURNACE AREA)

1 10.06.14 ISSUED FOR ENGINEERING PM SKG AMG


0 08.10.13 CLIENT COMMENTS INCORPORATED & ISSUED FOR ENGG. SP SKG AMG
A 31.07.13 ISSUED FOR COMMENTS SP SKG AMG
Prepared Reviewed Approved
Rev. No. Date Purpose
By By By
Format No,3-0241-1052 Rev. 0 Copyrights EIL - all rights reserved

Page 171 of 635


176 178
178
Page of of
1964
1914
1914
Document No.
STORAGE TANK A367-032-13-42-DS-1003
PROCESS DATA SHEET Rev. No. 1
Page 2 of 3
PROJECT NFC - KOTA CLIENT NUCLEAR FUEL COMPLEX
UNIT DISSOLUTION JOB NO. A367 UNIT NO. 032
ITEM NO. 032-TK-1003/2003 SERVICE PR-2 DISSOLUTION TANK
NOTES:
1. MAXIMUM LIQUID STORED = (VOLUME OF TORRISPHERICAL BOTTOM END + 90% VOLUME OF CYLINDRICAL PORTION)
2. APPLICABLE CODES TO BE PROVIDED BY ENGINEERING.
3. ALL INSTRUMENT NOS./SIZES/LOCATION TO BE FINALISED DURING DETAIL ENGG BY VENDOR.
4. FOR THE TANK, CONE ANGLE WITH HORIZONTAL IS 30°.
5. LOCATION, SIZE & NUMBER OF HANDHOLES / MANHOLES TO BE FINALIZED DURING DETAILED ENGG BY VENDOR.
6. SAMPLE CONNECTION SHOULD BE FLANGED BOLTED TYPE SUCH THAT NO PROCESS FUMES LEAKS THROUGH IT.
7.CARTRIDGE TYPE ELECTRIC HEATER SHALL BE PROVIDED FOR HEATING PURPOSE. NOS. & SIZES OF NOZZLE FOR THE HEATER TO BE
TO BE FURNISHED BY VENDOR.
8. REFER P&ID NO. A367-032-13-42-1-1101

1 10.06.14 ISSUED FOR ENGINEERING PM SKG AMG


0 08.10.13 CLIENT COMMENTS INCORPORATED & ISSUED FOR ENGG. SP SKG AMG
A 31.07.13 ISSUED FOR COMMENTS SP SKG AMG
Reviewed Approved
Rev. No. Date Purpose Prepared By
By By
Format No,3-0241-1052 Rev. 0 Copyrights EIL - all rights reserved

Page 172 of 635


177 179
179
Page of of
1964
1914
1914
Document No.
STORAGE TANK A367-032-13-42-DS-1003
PROCESS DATA SHEET Rev. No. 1
Page 3 of 3
PROJECT NFC - KOTA CLIENT NUCLEAR FUEL COMPLEX
UNIT DISSOLUTION UNIT JOB NO. A367 UNIT NO. 032
ITEM NO. 032-TK-1003/2003 SERVICE PR-2 DISSOLUTION TANK

SKETCH OF PR-2 DISSOLUTION TANK

1650 ID

X1 X2
F8 V1

F6 V2
F5 F4 F3 F2 F1 F7
S3
L1

P1
P2

L2 H2

2300 (T/T)
T2
B3
B4
S1
T1

B2
S2

L3
EH

B1
H1

ALL DIMENSIONS ARE IN MM

1 10.06.14 ISSUED FOR ENGINEERING PM SKG AMG


0 08.10.13 CLIENT COMMENTS INCORPORATED & ISSUED FOR ENGG. SP SKG AMG
A 31.07.13 ISSUED FOR COMMENTS SP SKG AMG
Prepared Reviewed Approved
Rev. No. Date Purpose
By By By
Format No,3-0241-1052 Rev. 0 Copyrights EIL - all rights reserved

Page 173 of 635


178 180
180
Page of of
1964
1914
1914
Document No.
STORAGE TANK A367-032-13-42-DS-1004
PROCESS DATA SHEET Rev. No. 1
Page 1 of 3
PROJECT NFC - KOTA CLIENT NUCLEAR FUEL COMPLEX
UNIT DISSOLUTION JOB NO. A367 UNIT NO. 32
ITEM NO. 032-TK-1004/1005/1006/2004/2005/2006 SERVICE CUNS STORAGE TANK
TYPE CYLINDRICAL SHELL WITH CONICAL BOTTOM & REMOVABLE FLAT TOP
FLUID HANDLED CRUDE URANYL NITRATE SLURRY 1
PROCESS DATA
NOMINAL CAPACITY M3 6
LIQUID STORED M3 5.46 (NOTE-1)
STORAGE TEMPERATURE DEG C AMBIENT-95
STORAGE PRESSURE
POSITIVE PRESSURE KG/CM2G ATM
VACUUM PRESSURE MMWC 5-20
FLUID PROPERTIES @OPERATING P & T
LIQUID DENSITY KG/M3 1800
VISCOSITY CP 3
FLASH POINT DEG C
POUR POINT DEG C
BLANKETING REQUIRED
IF YES, BLANKETING GAS
MECHANICAL DATA
DIAMETER MM 1870
HEIGHT MM 2000
DESIGN PRESSURE
POSITIVE PRESSURE KG/CM2G ATM + FULL OF SLURRY
1
VACUUM PRESSURE MMWC 2000
DESIGN TEMPERATURE DEG C 125
AMBIENT TEMPERATURE
DESIGN MINIMUM YES DEG C 2
DESIGN MAXIMUM NO DEG C 51
COIL REQUIRED NO
IF YES, PURPOSE OF COIL
COIL DESIGN PRESSURE KG/CM2G
COIL DESIGN TEMPERATURE DEG C
COIL NOMINAL SIZE INCH
COIL AREA M2
FLUID CIRCULATED IN COIL
COIL MATERIAL OF CONSTRUCTION
INSULATION REQUIRED NO
IF YES, TYPE OF INSULATION
INSULATION THICKNESS MM
BREATHER VALVE REQUIRED NO
WITH
VENTFLAME
WITH/
ARRESTOR
WITHOUT FLAME ARRESTER WITHOUT FLAME ARRESTOR
WITHOUT
SUCTION FLAME
EXCHANGER
ARRESTORREQUIRED NO
GAUGING & SAMPLING HATCH YES
MIXER REQUIRED YES
IF YES, MIXER DATA SHEET NO. A367-032-13-42-DS-1104
CODE REQUIREMENT NOTE-2
MATERIAL OF CONSTRUCTION SS304L
MATERIAL CORROSION ALLOWANCE, MM
SHELL SS304L
BOTTOM SS304L
ROOF SS304L
NOZZLES AND CONNECTIONS PIPING SPEC. FOR NOZZLES 150#
MARK NUMBER SIZE (MM) SERVICE MARK NUMBER SIZE (MM) SERVICE
F1 1 40 TANK INLET (RECIRCULATION) L1 1 50 LEVEL INSTRUMENT
F2 1 40 TANK INLET (FROM MISC. SOL.TANK) L2 1 50 LEVEL SWITCH HIGH HIGH
F3 1 80 TANK INLET (FROM UNF TANK) S 1 150 SAMPLE CONNECTION (NOTE-6)
F4 1 25 TANK INLET (FROM HNO3 DOSING TANK) AG 1 HOLD AGITATOR
F5 1 25 TANK INLET (FROM DRYER SCRUBBER) L3 1 50 LEVEL SWITCH LOW LOW
F6 1 50 TANK INLET (SERVICE WATER) V 1 150 VENT
F7 1 50 TANK INLET (FROM DISSOLUTION TANK) O 1 80 OVERFLOW
F8 1 50 TANK INLET (FROM ACID PREP. TANK) H 1,2 2 200 HAND HOLE/MANHOLE (NOTE-5)
B1 1 50 TANK OUTLET BOTTOM (CUNS) X 1,2 2 50 SPARE NOZZLE WITH BLIND FLANGE.
B2 1 50 TANK SIDE OUTLET (CUNS)

1 10.06.14 ISSUED FOR ENGINEERING PM SKG AMG


0 08.10.13 CLIENT COMMENTS INCORPORATED & ISSUED FOR ENGG. SP SKG AMG
A 31.07.13 ISSUED FOR COMMENTS SP SKG AMG
Prepared Reviewed Approved
Rev. No. Date Purpose
By By By
Format No,3-0241-1052 Rev. 0 Copyrights EIL - all rights reserved

Page 174 of 635


179 181
181
Page of of
1964
1914
1914
Document No.
STORAGE TANK A367-032-13-42-DS-1004
PROCESS DATA SHEET Rev. No. 1
Page 2 of 3
PROJECT NFC - KOTA CLIENT NUCLEAR FUEL COMPLEX
UNIT DISSOLUTION UNIT JOB NO. A367 UNIT NO. 32
ITEM NO. 032-TK-1004/1005/1006/2004/2005/2006 SERVICE CUNS STORAGE TANK
NOTES:
1. MAXIMUM LIQUID STORED = (TOTAL CONE VOLUME + 90% CYLINDRICAL VOLUME)
2. APPLICABLE CODES TO BE PROVIDED BY ENGINEERING.
3. ALL INSTRUMENT NOS./SIZES/LOCATION TO BE FINALISED DURING DETAIL ENGG BY VENDOR.
4. FOR THE TANK, CONE ANGLE WITH HORIZONTAL IS 30°.
5. LOCATION, SIZE & NUMBER OF HANDHOLES / MANHOLES TO BE FINALIZED DURING DETAILED ENGG BY VENDOR.
6. SAMPLE CONNECTION TO BE PROVIDED WITH AIR-TIGHT COVER.
7. REFER P&ID NO. A367-032-13-42-1-1102

1 10.06.14 ISSUED FOR ENGINEERING PM SKG AMG


0 08.10.13 CLIENT COMMENTS INCORPORATED & ISSUED FOR ENGG. SP SKG AMG
A 31.07.13 ISSUED FOR COMMENTS SP SKG AMG
Prepared Reviewed Approved
Rev. No. Date Purpose
By By By
Format No,3-0241-1052 Rev. 0 Copyrights EIL - all rights reserved

Page 175 of 635


180 182
182
Page of of
1964
1914
1914
Document No.
STORAGE TANK A367-032-13-42-DS-1004
PROCESS DATA SHEET Rev. No. 1
Page 3 of 3
PROJECT NFC - KOTA CLIENT NUCLEAR FUEL COMPLEX
UNIT DISSOLUTION JOB NO. A367 UNIT NO. 32
ITEM NO. 032-TK-1004/1005/1006/2004/2005/2006 SERVICE CUNS STORAGE TANK

SKETCH OF CUNS STORAGE TANK

1870(ID)

X2
X1

L1 F8 V F5 F4 F6 F7 F3 F2 F1

S AG

O
H2

L2

2000 (T/T)
B2

L3

H1

B1

ALL DIMENSIONS ARE IN MM

1 10.06.14 ISSUED FOR ENGINEERING PM SKG AMG


0 08.10.13 CLIENT COMMENTS INCORPORATED & ISSUED FOR ENGG. SP SKG AMG
A 31.07.13 ISSUED FOR COMMENTS SP SKG AMG
Prepared Reviewed Approved
Rev. No. Date Purpose
By By By
Format No,3-0241-1052 Rev. 0 Copyrights EIL - all rights reserved

Page 176 of 635


181 183
183
Page of of
1964
1914
1914
Document No.
STORAGE TANK A367-032-13-42-DS-1008
PROCESS DATA SHEET Rev. No. 1
Page 1 of 3
PROJECT NFC - KOTA CLIENT NUCLEAR FUEL COMPLEX
UNIT DISSOLUTION JOB NO. A367 UNIT NO. 32
ITEM NO. 032-TK-1008/2008 SERVICE MISC SOLN. TANK
TYPE CYLINDRICAL SHELL WITH CONICAL BOTTOM & REMOVABLE FLAT TOP
1
FLUID HANDLED MISCELLANEOUS SOLUTION
PROCESS DATA
NOMINAL CAPACITY M3 5.18
LIQUID STORED M3 4.71 (NOTE-1)
STORAGE TEMPERATURE DEG C AMBIENT
STORAGE PRESSURE
POSITIVE PRESSURE KG/CM2G ATM
VACUUM PRESSURE MMWC 5-20
FLUID PROPERTIES @OPERATING P & T
LIQUID DENSITY KG/M3 1300-1500
VISCOSITY CP 3
FLASH POINT DEG C
POUR POINT DEG C
BLANKETING REQUIRED
IF YES, BLANKETING GAS
MECHANICAL DATA
DIAMETER MM 1750
HEIGHT MM 2000
DESIGN PRESSURE
POSITIVE PRESSURE KG/CM2G ATM + FULL OF LIQUID
1
VACUUM PRESSURE MMWC 2000
DESIGN TEMPERATURE DEG C 125
AMBIENT TEMPERATURE
DESIGN MINIMUM YES DEG C 2
DESIGN MAXIMUM NO DEG C 51
COIL REQUIRED NO
IF YES, PURPOSE OF COIL
COIL DESIGN PRESSURE KG/CM2G
COIL DESIGN TEMPERATURE DEG C
COIL NOMINAL SIZE INCH
COIL AREA M2
FLUID CIRCULATED IN COIL
COIL MATERIAL OF CONSTRUCTION
INSULATION REQUIRED NO
IF YES, TYPE OF INSULATION
INSULATION THICKNESS MM
BREATHER VALVE REQUIRED NO
WITH
VENTFLAME
WITH/
ARRESTOR
WITHOUT FLAME ARRESTER WITHOUT FLAME ARRESTOR
WITHOUT
SUCTION FLAME
EXCHANGER
ARRESTOR
REQUIRED NO
GAUGING & SAMPLING HATCH YES
MIXER REQUIRED NO
IF YES, MIXER DATA SHEET NO.
CODE REQUIREMENT NOTE-2
MATERIAL OF CONSTRUCTION SS304L
MATERIAL CORROSION ALLOWANCE, MM
SHELL SS304L
BOTTOM SS304L
ROOF SS304L
NOZZLES AND CONNECTIONS PIPING SPEC. FOR NOZZLES 150#
MARK NUMBER SIZE (MM) SERVICE MARK NUMBER SIZE (MM) SERVICE
F1 1 40 TANK INLET (RECIRCULATION) L2 1 50 LEVEL SWITCH HIGH HIGH
F2 1 40 TANK INLET (DF SOLUTION) S 1 150 SAMPLE CONNECTION ( NOTE-6)
F3 1 40 TANK INLET (FROM ACID WASH TANK) V 1 50 VENT

F4 1 40 TANK INLET (FROM NEUTRALIZATION TANK) O 1 40 OVERFLOW


1
B1 1 40 TANK OUTLET BOTTOM (CUNS) H 1,2 2 200 HAND HOLE/MANHOLE (NOTE-5)
SPARE NOZZLE WITH BLIND
L1 1 50 LEVEL INSTRUMENTS X 1,2 2 50
FLANGE.

1 10.06.14 ISSUED FOR ENGINEERING PM SKG AMG


0 08.10.13 CLIENT COMMENTS INCORPORATED & ISSUED FOR ENGG. SP SKG AMG
A 31.07.13 ISSUED FOR COMMENTS SP SKG AMG
Prepared Reviewed Approved
Rev. No. Date Purpose
By By By
Format No,3-0241-1052 Rev. 0 Copyrights EIL - all rights reserved

Page 177 of 635


182 184
184
Page of of
1964
1914
1914
Document No.
STORAGE TANK A367-032-13-42-DS-1008
PROCESS DATA SHEET Rev. No. 1
Page 2 of 3
PROJECT NFC - KOTA CLIENT NUCLEAR FUEL COMPLEX
UNIT DISSOLUTION UNIT JOB NO. A367 UNIT NO. 32
ITEM NO. 032-TK-1008/2008 SERVICE MISC SOLN. TANK
NOTES:
1. MAXIMUM LIQUID STORED = (TOTAL CONE VOLUME + 90% CYLINDRICAL VOLUME)
2. APPLICABLE CODES TO BE PROVIDED BY ENGINEERING.
3. ALL INSTRUMENT NOS./SIZES/LOCATION TO BE FINALISED DURING DETAIL ENGG BY VENDOR.
4. FOR THE TANK, CONE ANGLE WITH HORIZONTAL IS 30°.
5. LOCATION, SIZE & NUMBER OF HANDHOLES / MANHOLES TO BE FINALIZED DURING DETAILED ENGG BY VENDOR.
6. SAMPLE CONNECTION TO BE PROVIDED WITH AIR-TIGHT COVER.
7. REFER P&ID NO. A367-032-13-42-1-1102

1 10.06.14 ISSUED FOR ENGINEERING PM SKG AMG


0 08.10.13 CLIENT COMMENTS INCORPORATED & ISSUED FOR ENGG. SP SKG AMG
A 31.07.13 ISSUED FOR COMMENTS SP SKG AMG
Prepared Reviewed Approved
Rev. No. Date Purpose
By By By
Format No,3-0241-1052 Rev. 0 Copyrights EIL - all rights reserved

Page 178 of 635


183 185
185
Page of of
1964
1914
1914
Document No.
STORAGE TANK A367-032-13-42-DS-1008
PROCESS DATA SHEET Rev. No. 1
Page 3 of 3
PROJECT NFC - KOTA CLIENT NUCLEAR FUEL COMPLEX
UNIT DISSOLUTION JOB NO. A367 UNIT NO. 32
ITEM NO. 032-TK-1008/2008 SERVICE MISC SOLN. TANK

SKETCH OF MISC. SOLUTION TANK

1750(ID)

F4 F3 X1 F2 X2 F1 V L1

O L2

2000 (T/T)
H2

H1

B1

ALL DIMENSIONS ARE IN MM

1 10.06.14 ISSUED FOR ENGINEERING PM SKG AMG


0 08.10.13 CLIENT COMMENTS INCORPORATED & ISSUED FOR ENGG. SP SKG AMG
A 31.07.13 ISSUED FOR COMMENTS SP SKG AMG
Prepared Reviewed Approved
Rev. No. Date Purpose
By By By
Format No,3-0241-1052 Rev. 0 Copyrights EIL - all rights reserved

Page 179 of 635


184 186
186
Page of of
1964
1914
1914
Document No.
STORAGE TANK A367-032-13-42-DS-1009
PROCESS DATA SHEET Rev. No. 1
Page 1 of 3
PROJECT NFC - KOTA CLIENT NUCLEAR FUEL COMPLEX
UNIT DISSOLUTION JOB NO. A367 UNIT NO. 32
ITEM NO. 032-TK-1009/2009 SERVICE MISC SOLN. TANK
TYPE CYLINDRICAL SHELL WITH CONICAL BOTTOM & REMOVABLE FLAT TOP
1
FLUID HANDLED MISCELLANEOUS SOLUTION
PROCESS DATA
NOMINAL CAPACITY M3 5.18
LIQUID STORED M3 4.71 (NOTE-1)
STORAGE TEMPERATURE DEG C AMBIENT
STORAGE PRESSURE
POSITIVE PRESSURE KG/CM2G ATM
VACUUM PRESSURE MMWC 5-20
FLUID PROPERTIES @OPERATING P & T
LIQUID DENSITY KG/M3 1300-1500
VISCOSITY CP 3
FLASH POINT DEG C
POUR POINT DEG C
BLANKETING REQUIRED
IF YES, BLANKETING GAS
MECHANICAL DATA
DIAMETER MM 1750
HEIGHT MM 2000
DESIGN PRESSURE
POSITIVE PRESSURE KG/CM2G ATM + FULL OF LIQUID
1
VACUUM PRESSURE MMWC 2000
DESIGN TEMPERATURE DEG C 125
AMBIENT TEMPERATURE
DESIGN MINIMUM YES DEG C 2
DESIGN MAXIMUM NO DEG C 51
COIL REQUIRED NO
IF YES, PURPOSE OF COIL
COIL DESIGN PRESSURE KG/CM2G
COIL DESIGN TEMPERATURE DEG C
COIL NOMINAL SIZE INCH
COIL AREA M2
FLUID CIRCULATED IN COIL
COIL MATERIAL OF CONSTRUCTION
INSULATION REQUIRED NO
IF YES, TYPE OF INSULATION
INSULATION THICKNESS MM
BREATHER VALVE REQUIRED NO
WITH
VENTFLAME
WITH/
ARRESTOR
WITHOUT FLAME ARRESTER WITHOUT FLAME ARRESTOR
WITHOUT
SUCTION FLAME
EXCHANGER
ARRESTORREQUIRED NO
GAUGING & SAMPLING HATCH YES
MIXER REQUIRED NO
IF YES, MIXER DATA SHEET NO.
CODE REQUIREMENT NOTE-2
MATERIAL OF CONSTRUCTION SS304L
MATERIAL CORROSION ALLOWANCE, MM
SHELL SS304L
BOTTOM SS304L
ROOF SS304L
NOZZLES AND CONNECTIONS PIPING SPEC. FOR NOZZLES 150#
MARK NUMBER SIZE (MM) SERVICE MARK NUMBER SIZE (MM) SERVICE
F1 1 40 TANK SIDE INLET (FROM MISC. SOL. TANK) L2 1 50 LEVEL SWITCH HIGH HIGH
F2 1 40 TANK INLET (FROM ADU SLUDGE TANK) S 1 150 SAMPLE CONNECTION ( NOTE-6)
F3 1 40 TANK INLET (FROM ACID WASH TANK) V 1 50 VENT
TANK INLET (FROM SCRUBBER OF
F4 1 25 O 1 40 OVERFLOW
PRECIPITATION AREA)
B1 1 40 TANK OUTLET BOTTOM (CUNS) H 1,2 2 200 HAND HOLE/MANHOLE (NOTE-5)
SPARE NOZZLE WITH BLIND
L1 1 50 LEVEL INSTRUMENTS X 1,2 2 50
FLANGE.

1 10.06.14 ISSUED FOR ENGINEERING PM SKG AMG


0 08.10.13 CLIENT COMMENTS INCORPORATED & ISSUED FOR ENGG. SP SKG AMG
A 31.07.13 ISSUED FOR COMMENTS SP SKG AMG
Prepared Reviewed Approved
Rev. No. Date Purpose
By By By
Format No,3-0241-1052 Rev. 0 Copyrights EIL - all rights reserved

Page 180 of 635


185 187
187
Page of of
1964
1914
1914
Document No.
STORAGE TANK A367-032-13-42-DS-1009
PROCESS DATA SHEET Rev. No. 1
Page 2 of 3
PROJECT NFC - KOTA CLIENT NUCLEAR FUEL COMPLEX
UNIT DISSOLUTION UNIT JOB NO. A367 UNIT NO. 32
ITEM NO. 032-TK-1009/2009 SERVICE MISC SOLN. TANK
NOTES:
1. MAXIMUM LIQUID STORED = (TOTAL CONE VOLUME + 90% CYLINDRICAL VOLUME)
2. APPLICABLE CODES TO BE PROVIDED BY ENGINEERING.
3. ALL INSTRUMENT NOS./SIZES/LOCATION TO BE FINALISED DURING DETAIL ENGG BY VENDOR.
4. FOR THE TANK, CONE ANGLE WITH HORIZONTAL IS 30°.
5. LOCATION, SIZE & NUMBER OF HANDHOLES / MANHOLES TO BE FINALIZED DURING DETAILED ENGG BY VENDOR.
6. SAMPLE CONNECTION TO BE PROVIDED WITH AIR-TIGHT COVER.
7. REFER P&ID NO. A367-032-13-42-1-1102

1 10.06.14 ISSUED FOR ENGINEERING PM SKG AMG


0 08.10.13 CLIENT COMMENTS INCORPORATED & ISSUED FOR ENGG. SP SKG AMG
A 31.07.13 ISSUED FOR COMMENTS SP SKG AMG
Prepared Reviewed Approved
Rev. No. Date Purpose
By By By
Format No,3-0241-1052 Rev. 0 Copyrights EIL - all rights reserved

Page 181 of 635


186 188
188
Page of of
1964
1914
1914
Document No.
STORAGE TANK A367-032-13-42-DS-1009
PROCESS DATA SHEET Rev. No. 1
Page 3 of 3
PROJECT NFC - KOTA CLIENT NUCLEAR FUEL COMPLEX
UNIT DISSOLUTION JOB NO. A367 UNIT NO. 32
ITEM NO. 032-TK-1009/2009 SERVICE MISC SOLN. TANK

SKETCH OF MISC. SOLUTION TANK

1750(ID)

F4 F3 X1 F2 X2 V L1

F1
L2

2000 (T/T)
H2

H1

B1

ALL DIMENSIONS ARE IN MM

1 10.06.14 ISSUED FOR ENGINEERING PM SKG AMG


0 08.10.13 CLIENT COMMENTS INCORPORATED & ISSUED FOR ENGG. SP SKG AMG
A 31.07.13 ISSUED FOR COMMENTS SP SKG AMG
Prepared Reviewed Approved
Rev. No. Date Purpose
By By By
Format No,3-0241-1052 Rev. 0 Copyrights EIL - all rights reserved

Page 182 of 635


187 189
189
Page of of
1964
1914
1914
Document No.
STORAGE TANK A367-032-13-42-DS-1013
PROCESS DATA SHEET Rev. No. 2
Page 1 of 3
PROJECT NFC - KOTA CLIENT NUCLEAR FUEL COMPLEX
UNIT DISSOLUTION JOB NO. A367 UNIT NO. 32
ITEM NO. 032-TK-1013/2013 SERVICE CAUSTIC LYE SOLUTION PREPARATION TANK
TYPE CYLINDRICAL SHELL WITH CONICAL BOTTOM & REMOVABLE FLAT TOP
FLUID HANDLED CAUSTIC LYE SOLUTION
PROCESS DATA
NOMINAL CAPACITY M3 2.64
LIQUID STORED M3 2.4 (NOTE 1)
STORAGE TEMPERATURE DEG C AMBIENT
STORAGE PRESSURE
POSITIVE PRESSURE KG/CM2G ATM
VACUUM PRESSURE MMWC
FLUID PROPERTIES @OPERATING P & T
LIQUID DENSITY KG/M3 1050
VISCOSITY CP 1.5
FLASH POINT DEG C
POUR POINT DEG C
BLANKETING REQUIRED
IF YES, BLANKETING GAS
MECHANICAL DATA
DIAMETER MM 1260
HEIGHT MM 2000
DESIGN PRESSURE
POSITIVE PRESSURE KG/CM2G ATM + FULL OF LIQUID
VACUUM PRESSURE MMWC
DESIGN TEMPERATURE DEG C 81
AMBIENT TEMPERATURE
DESIGN MINIMUM YES DEG C 2
DESIGN MAXIMUM NO DEG C 51
COIL REQUIRED NO
IF YES, PURPOSE OF COIL
COIL DESIGN PRESSURE KG/CM2G
COIL DESIGN TEMPERATURE DEG C
COIL NOMINAL SIZE INCH
COIL AREA M2
FLUID CIRCULATED IN COIL
COIL MATERIAL OF CONSTRUCTION
INSULATION REQUIRED NO
IF YES, TYPE OF INSULATION
INSULATION THICKNESS MM
BREATHER VALVE REQUIRED NO
WITH
VENTFLAME
WITH/
ARRESTOR
WITHOUT FLAME ARRESTER WITHOUT FLAME ARRESTOR
WITHOUT
SUCTION FLAME
EXCHANGER
ARRESTOR
REQUIRED NO
GAUGING & SAMPLING HATCH NO
MIXER REQUIRED YES
IF YES, MIXER DATA SHEET NO. A367-032-13-42-DS-1113
CODE REQUIREMENT NOTE-2
MATERIAL OF CONSTRUCTION SS304L
MATERIAL CORROSION ALLOWANCE, MM
SHELL SS304L
BOTTOM SS304L
ROOF SS304L
NOZZLES AND CONNECTIONS PIPING SPEC. FOR NOZZLES 150#
MARK NUMBER SIZE (MM) SERVICE MARK NUMBER SIZE (MM) SERVICE
SPARE NOZZLE WITH BLIND
F1 1 50 TANK INLET (CAUSTIC LYE) X 1,2 2 50
2 FLANGE.
B1 1 25 TANK OUTLET (CAUSTIC SOL.) VP 1 HOLD VIEW PORT (NOTE 6)
O 1 80 OVERFLOW
F2 1 25 TANK INLET (SERVICE WATER)
L1 1 50 LEVEL INSTRUMENTS
H 1,2 2 200 HAND HOLE/MANHOLE (NOTE-5)
AG 1 HOLD AGITATOR

2 08.09.14 ISSUED FOR ENGINEERING PM SKG AMG


1 10.06.14 ISSUED FOR ENGINEERING PM SKG AMG
0 08.10.13 CLIENT COMMENTS INCORPORATED & ISSUED FOR ENGG. SP SKG AMG
A 31.07.13 ISSUED FOR COMMENTS SP SKG AMG
Prepared Reviewed Approved
Rev. No. Date Purpose
By By By
Format No,3-0241-1052 Rev. 0 Copyrights EIL - all rights reserved

Page 183 of 635


188 190
190
Page of of
1964
1914
1914
Document No.
STORAGE TANK A367-032-13-42-DS-1013
PROCESS DATA SHEET Rev. No. 2
Page 2 of 3
PROJECT NFC - KOTA CLIENT NUCLEAR FUEL COMPLEX
UNIT DISSOLUTION JOB NO. A367 UNIT NO. 32
ITEM NO. 032-TK-1013/2013 SERVICE CAUSTIC LYE SOLUTION PREPARATION TANK
NOTES:
1. MAXIMUM LIQUID STORED = (TOTAL CONE VOLUME + 90% CYLINDRICAL VOLUME)
2. APPLICABLE CODES TO BE PROVIDED BY ENGINEERING.
3. ALL INSTRUMENT NOS./SIZES/LOCATION TO BE FINALISED DURING DETAIL ENGG BY VENDOR.
4. FOR THE TANK, CONE ANGLE WITH HORIZONTAL IS 30°.
5. LOCATION, SIZE & NUMBER OF HANDHOLES / MANHOLES TO BE FINALIZED DURING DETAILED ENGG BY VENDOR.
6. OPENABLE TYPE VIEW PORT TO BE PROVIDED AT THE ROOF TOP. SIZE TO BE FINALIZED DURING DETAILED ENGG BY
VENDOR.
7. REFER P&ID NO. A367-032-13-42-1-1104

2 08.09.14 ISSUED FOR ENGINEERING PM SKG AMG


1 10.06.14 ISSUED FOR ENGINEERING PM SKG AMG
0 08.10.13 CLIENT COMMENTS INCORPORATED & ISSUED FOR ENGG. SP SKG AMG
A 31.07.13 ISSUED FOR COMMENTS SP SKG AMG
Prepared Reviewed Approved
Rev. No. Date Purpose
By By By
Format No,3-0241-1052 Rev. 0 Copyrights EIL - all rights reserved

Page 184 of 635


189 191
191
Page of of
1964
1914
1914
Document No.
STORAGE TANK A367-032-13-42-DS-1013
PROCESS DATA SHEET Rev. No. 2
Page 3 of 3
PROJECT NFC - KOTA CLIENT NUCLEAR FUEL COMPLEX
UNIT DISSOLUTION JOB NO. A367 UNIT NO. 32
ITEM NO. 032-TK-1013/2013 SERVICE CAUSTIC LYE SOLUTION PREPARATION TANK

SKETCH OF CAUSTIC SOLUTION PREPARATION TANK

1260 ID

F2
X2 X1 VP L1 F1

AG

(T/T)
H2

2000
H1

B1

ALL DIMENSIONS ARE IN MM

2 08.09.14 ISSUED FOR ENGINEERING PM SKG AMG


1 10.06.14 ISSUED FOR ENGINEERING PM SKG AMG
0 08.10.13 CLIENT COMMENTS INCORPORATED & ISSUED FOR ENGG. SP SKG AMG
A 31.07.13 ISSUED FOR COMMENTS SP SKG AMG
Prepared Reviewed Approved
Rev. No. Date Purpose
By By By
Format No,3-0241-1052 Rev. 0 Copyrights EIL - all rights reserved

Page 185 of 635


190 192
192
Page of of
1964
1914
1914
Document No.
STORAGE TANK A367-032-13-42-DS-1016
PROCESS DATA SHEET Rev. No. 2
Page 1 of 3
PROJECT NFC - KOTA CLIENT NUCLEAR FUEL COMPLEX
UNIT DISSOLUTION UNIT JOB NO. A367 UNIT NO. 032
ITEM NO. 032-TK-1016/2016 SERVICE NITRIC ACID DOSING TANK
TYPE CYLINDRICAL SHELL WITH CONICAL BOTTOM & REMOVABLE FLAT TOP
FLUID HANDLED NITRIC ACID
PROCESS DATA
NOMINAL CAPACITY M3 2.64
LIQUID STORED M3 2.4 (NOTE-1)
STORAGE TEMPERATURE DEG C AMBIENT
STORAGE PRESSURE
POSITIVE PRESSURE KG/CM2G ATM
VACUUM PRESSURE MMWC 5-20
FLUID PROPERTIES @OPERATING P & T
LIQUID DENSITY KG/M3 1350
VISCOSITY CP 3.5
FLASH POINT DEG C
POUR POINT DEG C
BLANKETING REQUIRED NO
IF YES, BLANKETING GAS
MECHANICAL DATA
DIAMETER MM 1260
HEIGHT MM 2000
DESIGN PRESSURE
POSITIVE PRESSURE KG/CM2G ATM + FULL OF LIQUID
VACUUM PRESSURE MMWC 2000
DESIGN TEMPERATURE DEG C 81
AMBIENT TEMPERATURE
DESIGN MINIMUM YES DEG C 2
DESIGN MAXIMUM NO DEG C 51
COIL REQUIRED NO
IF YES, PURPOSE OF COIL
COIL DESIGN PRESSURE KG/CM2G
COIL DESIGN TEMPERATURE DEG C
COIL NOMINAL SIZE INCH
COIL AREA M2
FLUID CIRCULATED IN COIL
COIL MATERIAL OF CONSTRUCTION
INSULATION REQUIRED NO
IF YES, TYPE OF INSULATION
INSULATION THICKNESS MM
BREATHER VALVE REQUIRED NO
WITH
VENTFLAME
WITH/
ARRESTOR
WITHOUT FLAME ARRESTER WITHOUT FLAME ARRESTOR
WITHOUT
SUCTION FLAME
EXCHANGER
ARRESTOR
REQUIRED NO
GAUGING & SAMPLING HATCH YES
MIXER REQUIRED NO
IF YES, MIXER DATA SHEET NO.
CODE REQUIREMENT NOTE-2
MATERIAL OF CONSTRUCTION SS304L
MATERIAL CORROSION ALLOWANCE, MM
SHELL SS304L
BOTTOM SS304L
ROOF SS304L
NOZZLES AND CONNECTIONS PIPING SPEC. FOR NOZZLES 150#
MARK NUMBER SIZE (MM) SERVICE MARK NUMBER SIZE (MM) SERVICE
F1 1 50 TANK INLET (NITRIC ACID) S 0 150 SAMPLE CONNECTION (NOTE-6)
2
TANK OUTLET BOTTOM (NITRIC
B1 1 40
ACID)

B2 1 40 TANK OUTLET SIDE (NITRIC ACID)

V 1 50 VENT

X1,2 2 50 SPARE NOZZELWITH BLIND FLANGE.

L1 1 50 LEVEL INSTRUMENTS
H 1,2 2 200 HAND HOLE/MANHOLE (NOTE-5)
O 1 80 OVERFLOW

2 08.09.14 ISSUED FOR ENGINEERING PM SKG AMG


1 10.06.14 ISSUED FOR ENGINEERING PM SKG AMG
0 08.10.13 CLIENT COMMENTS INCORPORATED & ISSUED FOR ENGG. SP SKG AMG
A 31.07.13 ISSUED FOR COMMENTS SP SKG AMG
Prepared Reviewed Approved
Rev. No. Date Purpose
By By By
Format No,3-0241-1052 Rev. 0 Copyrights EIL - all rights reserved

Page 186 of 635


191 193
193
Page of of
1964
1914
1914
Document No.
STORAGE TANK A367-032-13-42-DS-1016
PROCESS DATA SHEET Rev. No. 2
Page 2 of 3
PROJECT NFC - KOTA CLIENT NUCLEAR FUEL COMPLEX
UNIT DISSOLUTION UNIT JOB NO. A367 UNIT NO. 32
ITEM NO. 032-TK-1016/2016 SERVICE NITRIC ACID DOSING TANK
NOTES:
1. MAXIMUM LIQUID STORED = (TOTAL CONE VOLUME + 90% CYLINDRICAL VOLUME)
2. APPLICABLE CODES TO BE PROVIDED BY ENGINEERING.
3. ALL INSTRUMENT NOS./SIZES/LOCATION TO BE FINALISED DURING DETAIL ENGG BY VENDOR.
4. FOR THE TANK, CONE ANGLE WITH HORIZONTAL IS 30°.
5. LOCATION, SIZE & NUMBER OF HANDHOLES / MANHOLES TO BE FINALIZED DURING DETAILED ENGG BY VENDOR.
6. SAMPLE CONNECTION TO BE PROVIDED WITH AIR-TIGHT COVER.
7. REFER P&ID NO. A367-032-13-42-1-1101

2 08.09.14 ISSUED FOR ENGINEERING PM SKG AMG


1 10.06.14 ISSUED FOR ENGINEERING PM SKG AMG
0 08.10.13 CLIENT COMMENTS INCORPORATED & ISSUED FOR ENGG. SP SKG AMG
A 31.07.13 ISSUED FOR COMMENTS SP SKG AMG
Prepared Reviewed Approved
Rev. No. Date Purpose
By By By
Format No,3-0241-1052 Rev. 0 Copyrights EIL - all rights reserved

Page 187 of 635


192 194
194
Page of of
1964
1914
1914
Document No.
STORAGE TANK A367-032-13-42-DS-1016
PROCESS DATA SHEET Rev. No. 2
Page 3 of 3
PROJECT NFC - KOTA CLIENT NUCLEAR FUEL COMPLEX
UNIT DISSOLUTION UNIT JOB NO. A367 UNIT NO. 032
ITEM NO. 032-TK-1016/2016 SERVICE NITRIC ACID DOSING TANK

SKETCH OF NITRIC ACID DOSING TANK

1260 (ID)

F1 L1 V X1 S X2

H2
O

2000 (T/T)
B2 H1

B1

ALL DIMENSIONS ARE IN MM

2 08.09.14 ISSUED FOR ENGINEERING PM SKG AMG


1 10.06.14 ISSUED FOR ENGINEERING PM SKG AMG
0 08.10.13 CLIENT COMMENTS INCORPORATED & ISSUED FOR ENGG. SP SKG AMG
A 31.07.13 ISSUED FOR COMMENTS SP SKG AMG
Prepared Reviewed Approved
Rev. No. Date Purpose
By By By
Format No,3-0241-1052 Rev. 0 Copyrights EIL - all rights reserved

Page 188 of 635


193 195
195
Page of of
1964
1914
1914
Document No.
STORAGE TANK A367-032-13-42-DS-1017
PROCESS DATA SHEET Rev. No. 1
Page 1 of 3
PROJECT NFC - KOTA CLIENT NUCLEAR FUEL COMPLEX
UNIT DISSOLUTION UNIT JOB NO. A367 UNIT NO. 032
ITEM NO. 032-TK-1017/2017 SERVICE SERVICE WATER TANK
TYPE CYLINDRICAL SHELL WITH CONICAL BOTTOM & REMOVABLE FLAT TOP
1
FLUID HANDLED SERVICE WATER
PROCESS DATA
NOMINAL CAPACITY M3 5.18
LIQUID STORED M3 4.71 NOTE-1
STORAGE TEMPERATURE DEG C AMBIENT
STORAGE PRESSURE
POSITIVE PRESSURE KG/CM2G ATM
VACUUM PRESSURE MMWC
FLUID PROPERTIES @OPERATING P & T
LIQUID DENSITY KG/M3 1000
VISCOSITY CP 1
FLASH POINT DEG C
POUR POINT DEG C
BLANKETING REQUIRED NO
IF YES, BLANKETING GAS
MECHANICAL DATA
DIAMETER MM 1750
HEIGHT MM 2000
DESIGN PRESSURE
POSITIVE PRESSURE KG/CM2G ATM + FULL OF LIQUID
1
VACUUM PRESSURE MMWC
DESIGN TEMPERATURE DEG C 81
AMBIENT TEMPERATURE
DESIGN MINIMUM YES DEG C 2
DESIGN MAXIMUM NO DEG C 51
COIL REQUIRED NO
IF YES, PURPOSE OF COIL
COIL DESIGN PRESSURE KG/CM2G
COIL DESIGN TEMPERATURE DEG C
COIL NOMINAL SIZE INCH
COIL AREA M2
FLUID CIRCULATED IN COIL
COIL MATERIAL OF CONSTRUCTION
INSULATION REQUIRED NO
IF YES, TYPE OF INSULATION
INSULATION THICKNESS MM
BREATHER VALVE REQUIRED NO
WITH
VENTFLAME
WITH/
ARRESTOR
WITHOUT FLAME ARRESTER WITHOUT FLAME ARRESTOR
WITHOUT
SUCTION FLAME
EXCHANGER
ARRESTOR
REQUIRED NO
GAUGING & SAMPLING HATCH YES
MIXER REQUIRED NO
IF YES, MIXER DATA SHEET NO.
CODE REQUIREMENT NOTE-2
MATERIAL OF CONSTRUCTION SS304L
MATERIAL CORROSION ALLOWANCE, MM
SHELL SS304L
BOTTOM SS304L
ROOF SS304L
NOZZLES AND CONNECTIONS PIPING SPEC. FOR NOZZLES 150#
MARK NUMBER SIZE (MM) SERVICE MARK NUMBER SIZE (MM) SERVICE
F1 1 50 TANK INLET (SERVICE WATER) S 1 150 SAMPLE CONNECTION (NOTE-6)
TANK OUTLET BOTTOM (SERVICE
B1 1 25
WATER)
V 1 50 VENT

X1,2 2 50 SPARE NOZZEL WITH BLIND FLANGE

L1 1 50 LEVEL INSTRUMENTS
H 1,2 2 200 HAND HOLE/MANHOLE (NOTE-5)
O 1 80 OVERFLOW

1 10.06.14 ISSUED FOR ENGINEERING PM SKG AMG


0 08.10.13 CLIENT COMMENTS INCORPORATED & ISSUED FOR ENGG. SP SKG AMG
A 31.07.13 ISSUED FOR COMMENTS SP SKG AMG
Prepared Reviewed Approved
Rev. No. Date Purpose
By By By
Format No,3-0241-1052 Rev. 0 Copyrights EIL - all rights reserved

Page 189 of 635


194 196
196
Page of of
1964
1914
1914
Document No.
STORAGE TANK A367-032-13-42-DS-1017
PROCESS DATA SHEET Rev. No. 1
Page 2 of 3
PROJECT NFC - KOTA CLIENT NUCLEAR FUEL COMPLEX
UNIT DISSOLUTION UNIT JOB NO. A367 UNIT NO. 032
ITEM NO. 032-TK-1017/2017 SERVICE SERVICE WATER TANK
NOTES:
1. MAXIMUM LIQUID STORED = (TOTAL CONE VOLUME + 90% CYLINDRICAL VOLUME)
2. APPLICABLE CODES TO BE PROVIDED BY ENGINEERING.
3. ALL INSTRUMENT NOS./SIZES/LOCATION TO BE FINALISED DURING DETAIL ENGG BY VENDOR.
4. FOR THE TANK, CONE ANGLE WITH HORIZONTAL IS 30°.
5.LOCATION, SIZE & NUMBER OF HANDHOLES / MANHOLES TO BE FINALIZED DURING DETAILED ENGG BY VENDOR.
6. SAMPLE CONNECTION TO BE PROVIDED WITH AIR TIGHT CONNECTION.
7. REFER P&ID NO. A367-032-13-42-1-1101

1 10.06.14 ISSUED FOR ENGINEERING PM SKG AMG


0 08.10.13 CLIENT COMMENTS INCORPORATED & ISSUED FOR ENGG. SP SKG AMG
A 31.07.13 ISSUED FOR COMMENTS SP SKG AMG
Prepared Reviewed Approved
Rev. No. Date Purpose
By By By
Format No,3-0241-1052 Rev. 0 Copyrights EIL - all rights reserved

Page 190 of 635


195 197
197
Page of of
1964
1914
1914
Document No.
STORAGE TANK A367-032-13-42-DS-1017
PROCESS DATA SHEET Rev. No. 1
Page 3 of 3
PROJECT NFC - KOTA CLIENT NUCLEAR FUEL COMPLEX
UNIT DISSOLUTION UNIT JOB NO. A367 UNIT NO. 032
ITEM NO. 032-TK-1017/2017 SERVICE SERVICE WATER TANK

SKETCH OF SERVICE WATER TANK

1750 (ID)

F1 X1 X2 V L1 S

2000 (T/T)
H2

H1

B1

ALL DIMENSIONS ARE IN MM

1 10.06.14 ISSUED FOR ENGINEERING PM SKG AMG


0 08.10.13 CLIENT COMMENTS INCORPORATED & ISSUED FOR ENGG. SP SKG AMG
A 31.07.13 ISSUED FOR COMMENTS SP SKG AMG
Prepared Reviewed Approved
Rev. No. Date Purpose
By By By
Format No,3-0241-1052 Rev. 0 Copyrights EIL - all rights reserved

Page 191 of 635


196 198
198
Page of of
1964
1914
1914
Document No.
STORAGE TANK A367-032-13-42-DS-1024
PROCESS DATA SHEET Rev. No. 1
Page 1 of 3
PROJECT NFC - KOTA CLIENT NUCLEAR FUEL COMPLEX
UNIT DISSOLUTION UNIT JOB NO. A367 UNIT NO. 032
ITEM NO. 032-TK-1024 / 1025/2024/2025 SERVICE EMERGENCY WATER TANK
TYPE CYLINDRICAL SHELL WITH CONICAL BOTTOM & REMOVABLE FLAT TOP
1
FLUID HANDLED SERVICE WATER
PROCESS DATA
NOMINAL CAPACITY M3 1
LIQUID STORED M3 0.91 (NOTE-1)
STORAGE TEMPERATURE DEG C AMBIENT
STORAGE PRESSURE
POSITIVE PRESSURE KG/CM2G ATM
VACUUM PRESSURE MMWC
FLUID PROPERTIES @OPERATING P & T
LIQUID DENSITY KG/M3 1000
VISCOSITY CP 1
FLASH POINT DEG C
POUR POINT DEG C
BLANKETING REQUIRED NO
IF YES, BLANKETING GAS
MECHANICAL DATA
DIAMETER MM 910
HEIGHT MM 1450
DESIGN PRESSURE
POSITIVE PRESSURE KG/CM2G ATM + FULL OF LIQUID
1
VACUUM PRESSURE MMWC
DESIGN TEMPERATURE DEG C 81
AMBIENT TEMPERATURE
DESIGN MINIMUM YES DEG C 2
DESIGN MAXIMUM NO DEG C 51
COIL REQUIRED NO
IF YES, PURPOSE OF COIL
COIL DESIGN PRESSURE KG/CM2G
COIL DESIGN TEMPERATURE DEG C
COIL NOMINAL SIZE INCH
COIL AREA M2
FLUID CIRCULATED IN COIL
COIL MATERIAL OF CONSTRUCTION
INSULATION REQUIRED NO
IF YES, TYPE OF INSULATION
INSULATION THICKNESS MM
BREATHER VALVE REQUIRED NO
WITH
VENTFLAME
WITH/
ARRESTOR
WITHOUT FLAME ARRESTER WITHOUT FLAME ARRESTOR
WITHOUT
SUCTION FLAME
EXCHANGER
ARRESTOR
REQUIRED NO
GAUGING & SAMPLING HATCH YES
MIXER REQUIRED NO
IF YES, MIXER DATA SHEET NO.
CODE REQUIREMENT NOTE-2
MATERIAL OF CONSTRUCTION SS304L
MATERIAL CORROSION ALLOWANCE, MM
SHELL SS304L
BOTTOM SS304L
ROOF SS304L
NOZZLES AND CONNECTIONS PIPING SPEC. FOR NOZZLES 150#
MARK NUMBER SIZE (MM) SERVICE MARK NUMBER SIZE (MM) SERVICE
F1 1 50 TANK INLET (SERVICE WATER) S 1 150 SAMPLE CONNECTION (NOTE-6)
B1 1 50 TANK OUTLET (SERVICE WATER) L 2,3 2 50 LEVEL SWITCH
SPARE NOZZLE WITH BLIND
V 1 50 VENT X 1,2 2 50
FLANGE.
L1 1 50 LEVEL INSTRUMENTS
H 1,2 2 150 HAND HOLE/MANHOLE (NOTE-5)
O 1 80 OVERFLOW

1 10.06.14 ISSUED FOR ENGINEERING PM SKG AMG


0 08.10.13 CLIENT COMMENTS INCORPORATED & ISSUED FOR ENGG. SP SKG AMG
A 31.07.13 ISSUED FOR COMMENTS SP SKG AMG
Prepared Reviewed Approved
Rev. No. Date Purpose
By By By
Format No,3-0241-1052 Rev. 0 Copyrights EIL - all rights reserved

Page 192 of 635


197 199
199
Page of of
1964
1914
1914
Document No.
STORAGE TANK A367-032-13-42-DS-1024
PROCESS DATA SHEET Rev. No. 1
Page 2 of 3
PROJECT NFC - KOTA CLIENT NUCLEAR FUEL COMPLEX
UNIT DISSOLUTION UNIT JOB NO. A367 UNIT NO. 032
ITEM NO. 032-TK-1024 / 1025/2024/2025 SERVICE EMERGENCY WATER TANK
NOTES:
1. MAXIMUM LIQUID STORED = (TOTAL CONE VOLUME + 90% CYLINDRICAL VOLUME)
2. APPLICABLE CODES TO BE PROVIDED BY ENGINEERING.
3. ALL INSTRUMENT NOS./SIZES/LOCATION TO BE FINALISED DURING DETAIL ENGG BY VENDOR.
4. FOR THE TANK, CONE ANGLE WITH HORIZONTAL IS 30°.
5. LOCATION, SIZE & NUMBER OF HANDHOLES / MANHOLES TO BE FINALIZED DURING DETAILED ENGG BY VENDOR.
6. SAMPLE CONNECTION TO BE PROVIDED WITH AIR-TIGHT COVER.
7. REFER P&ID NO. A367-032-13-42-1-1101

1 10.06.14 ISSUED FOR ENGINEERING PM SKG AMG


0 08.10.13 CLIENT COMMENTS INCORPORATED & ISSUED FOR ENGG. SP SKG AMG
A 31.07.13 ISSUED FOR COMMENTS SP SKG AMG
Prepared Reviewed Approved
Rev. No. Date Purpose
By By By
Format No,3-0241-1052 Rev. 0 Copyrights EIL - all rights reserved

Page 193 of 635


198 200
200
Page of of
1964
1914
1914
Document No.
STORAGE TANK A367-032-13-42-DS-1024
PROCESS DATA SHEET Rev. No. 1
Page 3 of 3
PROJECT NFC - KOTA CLIENT NUCLEAR FUEL COMPLEX
UNIT DISSOLUTION UNIT JOB NO. A367 UNIT NO. 032
ITEM NO. 032-TK-1024 / 1025/2024/2025 SERVICE EMERGENCY WATER TANK

SKETCH OF EMERGENCY WATER TANK

910 (ID)

F1 L1 V X1 X2 S

H2
O

1450 (T/T)
L2

L3

H1

B1

ALL DIMENSIONS ARE IN MM

1 10.06.14 ISSUED FOR ENGINEERING PM SKG AMG


0 08.10.13 CLIENT COMMENTS INCORPORATED & ISSUED FOR ENGG. SP SKG AMG
A 31.07.13 ISSUED FOR COMMENTS SP SKG AMG
Prepared Reviewed Approved
Rev. No. Date Purpose
By By By
Format No,3-0241-1052 Rev. 0 Copyrights EIL - all rights reserved

Page 194 of 635


199 201
201
Page of of
1964
1914
1914
Document No.
STORAGE TANK A367-032-13-42-DS-1026
PROCESS DATA SHEET Rev. No. 1
Page 1 of 3
PROJECT NFC - KOTA CLIENT NUCLEAR FUEL COMPLEX
UNIT DISSOLUTION JOB NO. A367 UNIT NO. 32
ITEM NO. 032-TK-1026/2026 SERVICE EMERGENCY DRAIN TANK
TYPE CYLINDRICAL SHELL WITH CONICAL BOTTOM & REMOVABLE FLAT TOP
1
FLUID HANDLED CRUDE URANYL NITRATE SLURRY
PROCESS DATA
NOMINAL CAPACITY M3 6
LIQUID STORED M3 5.46 (NOTE-1)
STORAGE TEMPERATURE DEG C AMB-95
STORAGE PRESSURE
POSITIVE PRESSURE KG/CM2G ATM
VACUUM PRESSURE MMWC 5-20
FLUID PROPERTIES @OPERATING P & T
LIQUID DENSITY KG/M3 1800
VISCOSITY CP 3
FLASH POINT DEG C
POUR POINT DEG C
BLANKETING REQUIRED
IF YES, BLANKETING GAS
MECHANICAL DATA
DIAMETER MM 1870
HEIGHT MM 2000
DESIGN PRESSURE
POSITIVE PRESSURE KG/CM2G ATM + FULL OF SLURRY
1
VACUUM PRESSURE MMWC 2000
DESIGN TEMPERATURE DEG C 125
AMBIENT TEMPERATURE
DESIGN MINIMUM YES DEG C 2
DESIGN MAXIMUM NO DEG C 51
COIL REQUIRED NO
IF YES, PURPOSE OF COIL
COIL DESIGN PRESSURE KG/CM2G
COIL DESIGN TEMPERATURE DEG C
COIL NOMINAL SIZE INCH
COIL AREA M2
FLUID CIRCULATED IN COIL
COIL MATERIAL OF CONSTRUCTION
INSULATION REQUIRED NO
IF YES, TYPE OF INSULATION
INSULATION THICKNESS MM
BREATHER VALVE REQUIRED NO
WITH
VENTFLAME
WITH/
ARRESTOR
WITHOUT FLAME ARRESTER WITHOUT FLAME ARRESTOR
WITHOUT
SUCTION FLAME
EXCHANGER
ARRESTOR
REQUIRED NO
GAUGING & SAMPLING HATCH YES
MIXER REQUIRED YES
IF YES, MIXER DATA SHEET NO. A367-032-13-42-DS-1126
CODE REQUIREMENT NOTE-2
MATERIAL OF CONSTRUCTION SS304L
MATERIAL CORROSION ALLOWANCE, MM
SHELL SS304L
BOTTOM SS304L
ROOF SS304L
NOZZLES AND CONNECTIONS PIPING SPEC. FOR NOZZLES 150#
MARK NUMBER SIZE (MM) SERVICE MARK NUMBER SIZE (MM) SERVICE
F1 1 50 TANK INLET (CUNS) L2 1 50 LEVEL SWITCH HIGH HIGH
B1 1 50 TANK OUTLET BOTTOM (CUNS) S 1 150 SAMPLE CONNECTION ( NOTE-6)
B2 1 50 TANK SIDE OUTLET (CUNS) AG 1 H AGITATOR MOTOR
L1 1 50 LEVEL INSTRUMENTS L3 1 50 LEVEL SWITCH LOW LOW
V 1 80 VENT X 1,2 2 50 SPARE NOZZLE WITH BLIND FLANGE
O 1 80 OVERFLOW
H 1,2 2 150 HAND HOLE/MANHOLE (NOTE-5)

1 10.06.14 ISSUED FOR ENGINEERING PM SKG AMG


0 08.10.13 CLIENT COMMENTS INCORPORATED & ISSUED FOR ENGG. SP SKG AMG
A 31.07.13 ISSUED FOR COMMENTS SP SKG AMG
Prepared Reviewed Approved
Rev. No. Date Purpose
By By By
Format No,3-0241-1052 Rev. 0 Copyrights EIL - all rights reserved

Page 195 of 635


200 202
202
Page of of
1964
1914
1914
Document No.
STORAGE TANK A367-032-13-42-DS-1026
PROCESS DATA SHEET Rev. No. 1
Page 2 of 3
PROJECT NFC - KOTA CLIENT NUCLEAR FUEL COMPLEX
UNIT DISSOLUTION UNIT JOB NO. A367 UNIT NO. 32
ITEM NO. 032-TK-1026/2026 SERVICE EMERGENCY DRAIN TANK
NOTES:
1. MAXIMUM LIQUID STORED = (TOTAL CONE VOLUME + 90% CYLINDRICAL VOLUME)
2. APPLICABLE CODES TO BE PROVIDED BY ENGINEERING.
3. ALL INSTRUMENT NOS./SIZES/LOCATION TO BE FINALISED DURING DETAIL ENGG BY VENDOR.
4. FOR THE TANK, CONE ANGLE WITH HORIZONTAL IS 30°.
5. LOCATION, SIZE & NUMBER OF HANDHOLES / MANHOLES TO BE FINALIZED DURING DETAILED ENGG BY VENDOR.
6. SAMPLE CONNECTION TO BE PROVIDED WITH AIR-TIGHT COVER.
7. REFER P&ID NO. A367-032-13-42-1-1102

1 10.06.14 ISSUED FOR ENGINEERING PM SKG AMG


0 08.10.13 CLIENT COMMENTS INCORPORATED & ISSUED FOR ENGG. SP SKG AMG
A 31.07.13 ISSUED FOR COMMENTS SP SKG AMG
Prepared Reviewed Approved
Rev. No. Date Purpose
By By By
Format No,3-0241-1052 Rev. 0 Copyrights EIL - all rights reserved

Page 196 of 635


201 203
203
Page of of
1964
1914
1914
Document No.
STORAGE TANK A367-032-13-42-DS-1026
PROCESS DATA SHEET Rev. No. 1
Page 3 of 3
PROJECT NFC - KOTA CLIENT NUCLEAR FUEL COMPLEX
UNIT DISSOLUTION JOB NO. A367 UNIT NO. 32
ITEM NO. 032-TK-1026/2026 SERVICE EMERGENCY DRAIN TANK

SKETCH OF EMERGENCY DRAIN TANK

1870(ID)

F1 X2 X1 V L1

S AG

L2
O

2000 (T/T)
H2

B2

L3

H1

B1

ALL DIMENSIONS ARE IN MM

1 10.06.14 ISSUED FOR ENGINEERING PM SKG AMG


0 08.10.13 CLIENT COMMENTS INCORPORATED & ISSUED FOR ENGG. SP SKG AMG
A 31.07.13 ISSUED FOR COMMENTS SP SKG AMG
Prepared Reviewed Approved
Rev. No. Date Purpose
By By By
Format No,3-0241-1052 Rev. 0 Copyrights EIL - all rights reserved

Page 197 of 635


202 204
204
Page of of
1964
1914
1914
Document No.
STORAGE TANK A367-032-13-42-DS-1027
PROCESS DATA SHEET Rev. No. 1
Page 1 of 3
PROJECT NFC - KOTA CLIENT NUCLEAR FUEL COMPLEX
UNIT DISSOLUTION JOB NO. A367 UNIT NO. 32
ITEM NO. 032-TK-1027/2027 SERVICE OVERFLOW TANK
TYPE CYLINDRICAL SHELL WITH CONICAL BOTTOM & REMOVABLE FLAT TOP
CRUDE URANYL NITRATE SLURRY (CUNS)
1
FLUID HANDLED
PROCESS DATA
NOMINAL CAPACITY M3 6.1
LIQUID STORED M3 5.55 (NOTE-1)
STORAGE TEMPERATURE DEG C AMB-95
STORAGE PRESSURE
POSITIVE PRESSURE KG/CM2G ATM
VACUUM PRESSURE MMWC 5-20
FLUID PROPERTIES @OPERATING P & T
LIQUID DENSITY KG/M3 1400-1800
VISCOSITY CP 3
FLASH POINT DEG C
POUR POINT DEG C
BLANKETING REQUIRED
IF YES, BLANKETING GAS
MECHANICAL DATA
DIAMETER MM 2050
HEIGHT MM 1650
DESIGN PRESSURE
POSITIVE PRESSURE KG/CM2G ATM + FULL OF SLURRY
1
VACUUM PRESSURE MMWC 2000
DESIGN TEMPERATURE DEG C 125
AMBIENT TEMPERATURE
DESIGN MINIMUM YES DEG C 2
DESIGN MAXIMUM NO DEG C 51
COIL REQUIRED NO
IF YES, PURPOSE OF COIL
COIL DESIGN PRESSURE KG/CM2G
COIL DESIGN TEMPERATURE DEG C
COIL NOMINAL SIZE INCH
COIL AREA M2
FLUID CIRCULATED IN COIL
COIL MATERIAL OF CONSTRUCTION
INSULATION REQUIRED NO
IF YES, TYPE OF INSULATION
INSULATION THICKNESS MM
BREATHER VALVE REQUIRED NO
WITH
VENTFLAME
WITH/
ARRESTOR
WITHOUT FLAME ARRESTER WITHOUT FLAME ARRESTOR
WITHOUT
SUCTION FLAME
EXCHANGER
ARRESTOR
REQUIRED NO
GAUGING & SAMPLING HATCH YES
MIXER REQUIRED YES
IF YES, MIXER DATA SHEET NO. A367-032-13-42-DS-1127
CODE REQUIREMENT NOTE-2
MATERIAL OF CONSTRUCTION SS304L
MATERIAL CORROSION ALLOWANCE, MM
SHELL SS304L
BOTTOM SS304L
ROOF SS304L
NOZZLES AND CONNECTIONS PIPING SPEC. FOR NOZZLES 150#
MARK NUMBER SIZE (MM) SERVICE MARK NUMBER SIZE (MM) SERVICE
F1 1 80 TANK INLET (FROM CUNS STORAGE TANK) L2 1 50 LEVEL SWITCH HIGH HIGH

F2 1 80 TANK INLET (FROM EMERGENCY DRAIN TANK) S 1 150 SAMPLE CONNECTION ( NOTE-6)

F3 1 80 TANK INLET (FROM DISSOLUTION TANK) AG 1 H AGITATOR MOTOR


F4 1 50 TANK INLET (FROM ACID PREP.TANK) L3 1 50 LEVEL SWITCH LOW LOW
F5 1 40 TANK INLET (FROM MISC. SOL. TANK) H 1,2 2 200 HAND HOLE/MANHOLE (NOTE-5)
SPARE NOZZLE WITH BLIND
B1 1 50 TANK OUTLET BOTTOM (CUNS) X 1,2 2 50
FLANGE.
TANK INLET (FROM NITRIC ACID
B2 1 50 TANK SIDE OUTLET (CUNS) F6 1 80
1 DOSING TANK O/F)
L1 1 50 LEVEL INSTRUMENTS
V 1 80 VENT

1 10.06.14 ISSUED FOR ENGINEERING PM SKG AMG


0 08.10.13 CLIENT COMMENTS INCORPORATED & ISSUED FOR ENGG. SP SKG AMG
A 31.07.13 ISSUED FOR COMMENTS SP SKG AMG
Prepared Reviewed Approved
Rev. No. Date Purpose
By By By
Format No,3-0241-1052 Rev. 0 Copyrights EIL - all rights reserved

Page 198 of 635


203 205
205
Page of of
1964
1914
1914
Document No.
STORAGE TANK A367-032-13-42-DS-1027
PROCESS DATA SHEET Rev. No. 1
Page 2 of 3
PROJECT NFC - KOTA CLIENT NUCLEAR FUEL COMPLEX
UNIT DISSOLUTION UNIT JOB NO. A367 UNIT NO. 32
ITEM NO. 032-TK-1027/2027 SERVICE OVERFLOW TANK
NOTES:
1. MAXIMUM LIQUID STORED = (TOTAL CONE VOLUME + 90% CYLINDRICAL VOLUME)
2. APPLICABLE CODES TO BE PROVIDED BY ENGINEERING.
3. ALL INSTRUMENT NOS./SIZES/LOCATION TO BE FINALISED DURING DETAIL ENGG BY VENDOR.
4. FOR THE TANK, CONE ANGLE WITH HORIZONTAL IS 30°.
5. LOCATION, SIZE & NUMBER OF HANDHOLES / MANHOLES TO BE FINALIZED DURING DETAILED ENGG BY VENDOR.
6. SAMPLE CONNECTION TO BE PROVIDED WITH AIR-TIGHT COVER.
7. REFER P&ID NO. A367-032-13-42-1-1102

1 10.06.14 ISSUED FOR ENGINEERING PM SKG AMG


0 08.10.13 CLIENT COMMENTS INCORPORATED & ISSUED FOR ENGG. SP SKG AMG
A 31.07.13 ISSUED FOR COMMENTS SP SKG AMG
Prepared Reviewed Approved
Rev. No. Date Purpose
By By By
Format No,3-0241-1052 Rev. 0 Copyrights EIL - all rights reserved

Page 199 of 635


204 206
206
Page of of
1964
1914
1914
Document No.
STORAGE TANK A367-032-13-42-DS-1027
PROCESS DATA SHEET Rev. No. 1
Page 3 of 3
PROJECT NFC - KOTA CLIENT NUCLEAR FUEL COMPLEX
UNIT DISSOLUTION JOB NO. A367 UNIT NO. 32
ITEM NO. 032-TK-1027/2027 SERVICE OVERFLOW TANK

SKETCH OF OVERFLOW TANK

2050(ID)

F6 X2

F5 F4 V F3 F2 X1 F1 L1

s AG

L2

1650 (T/T)
H1
B2

L3

H2

B1

ALL DIMENSIONS ARE IN MM

1 10.06.14 ISSUED FOR ENGINEERING PM SKG AMG


0 08.10.13 CLIENT COMMENTS INCORPORATED & ISSUED FOR ENGG. SP SKG AMG
A 31.07.13 ISSUED FOR COMMENTS SP SKG AMG
Prepared Reviewed Approved
Rev. No. Date Purpose
By By By
Format No,3-0241-1052 Rev. 0 Copyrights EIL - all rights reserved

Page 200 of 635


205 207
207
Page of of
1964
1914
1914
Document No.
STORAGE TANK A367-032-13-42-DS-1028
PROCESS DATA SHEET Rev. No. 2
Page 1 of 3
PROJECT NFC - KOTA CLIENT NUCLEAR FUEL COMPLEX
UNIT DISSOLUTION UNIT JOB NO. A367 UNIT NO. 032
ITEM NO. 032-TK-1028/2028 SERVICE NITRIC ACID DOSING TANK
TYPE CYLINDRICAL SHELL WITH CONICAL BOTTOM & REMOVABLE FLAT TOP
FLUID HANDLED NITRIC ACID
PROCESS DATA
NOMINAL CAPACITY M3 5.18
LIQUID STORED M3 4.71 (NOTE-1)
STORAGE TEMPERATURE DEG C AMBIENT
STORAGE PRESSURE
POSITIVE PRESSURE KG/CM2G ATM
VACUUM PRESSURE MMWC 5-20
FLUID PROPERTIES @OPERATING P & T
LIQUID DENSITY KG/M3 1350-1400
VISCOSITY CP 3.5
FLASH POINT DEG C
POUR POINT DEG C
BLANKETING REQUIRED NO
IF YES, BLANKETING GAS
MECHANICAL DATA
DIAMETER MM 1750
HEIGHT MM 2000
DESIGN PRESSURE
POSITIVE PRESSURE KG/CM2G ATM + FULL OF LIQUID
VACUUM PRESSURE MMWC 2000
DESIGN TEMPERATURE DEG C 81
AMBIENT TEMPERATURE
DESIGN MINIMUM YES DEG C 2
DESIGN MAXIMUM NO DEG C 51
COIL REQUIRED NO
IF YES, PURPOSE OF COIL
COIL DESIGN PRESSURE KG/CM2G
COIL DESIGN TEMPERATURE DEG C
COIL NOMINAL SIZE INCH
COIL AREA M2
FLUID CIRCULATED IN COIL
COIL MATERIAL OF CONSTRUCTION
INSULATION REQUIRED NO
IF YES, TYPE OF INSULATION
INSULATION THICKNESS MM
BREATHER VALVE REQUIRED NO
WITH
VENTFLAME
WITH/
ARRESTOR
WITHOUT FLAME ARRESTER WITHOUT FLAME ARRESTOR
WITHOUT
SUCTION FLAME
EXCHANGER
ARRESTOR
REQUIRED NO
GAUGING & SAMPLING HATCH YES
MIXER REQUIRED NO
IF YES, MIXER DATA SHEET NO.
CODE REQUIREMENT NOTE-2
MATERIAL OF CONSTRUCTION SS304L
MATERIAL CORROSION ALLOWANCE, MM
SHELL SS304L
BOTTOM SS304L
ROOF SS304L
NOZZLES AND CONNECTIONS PIPING SPEC. FOR NOZZLES 150#
MARK NUMBER SIZE (MM) SERVICE MARK NUMBER SIZE (MM) SERVICE
F1 1 50 TANK INLET (NITRIC ACID) S 1 150 SAMPLE CONNECTION (NOTE-6)
2
B1 1 50 TANK OUTLET BOTTOM (NITRIC ACID)

B2 1 50 TANK OUTLET SIDE (NITRIC ACID)

V 1 50 VENT
X1,2 2 50 SPARE NOZZEL WITH BLIND FLANGE.
L1 1 50 LEVEL INSTRUMENTS
H 1,2 2 200 HAND HOLE/MANHOLE (NOTE-5)
O 1 80 OVERFLOW

2 08.09.14 ISSUED FOR ENGINEERING PM SKG AMG


1 10.06.14 ISSUED FOR ENGINEERING PM SKG AMG
0 08.10.13 CLIENT COMMENTS INCORPORATED & ISSUED FOR ENGG. SP SKG AMG
A 31.07.13 ISSUED FOR COMMENTS SP SKG AMG
Prepared Reviewed Approved
Rev. No. Date Purpose
By By By
Format No,3-0241-1052 Rev. 0 Copyrights EIL - all rights reserved

Page 201 of 635


206 208
208
Page of of
1964
1914
1914
Document No.
STORAGE TANK A367-032-13-42-DS-1028
PROCESS DATA SHEET Rev. No. 2
Page 2 of 3
PROJECT NFC - KOTA CLIENT NUCLEAR FUEL COMPLEX
UNIT DISSOLUTION UNIT JOB NO. A367 UNIT NO. 032
ITEM NO. 032-TK-1028/2028 SERVICE NITRIC ACID DOSING TANK
NOTES:
1. MAXIMUM LIQUID STORED = (TOTAL CONE VOLUME + 90% CYLINDRICAL VOLUME)
2. APPLICABLE CODES TO BE PROVIDED BY ENGINEERING.
3. ALL INSTRUMENT NOS./SIZES/LOCATION TO BE FINALISED DURING DETAIL ENGG BY VENDOR.
4. FOR THE TANK, CONE ANGLE WITH HORIZONTAL IS 30°.
5. LOCATION, SIZE & NUMBER OF HANDHOLES / MANHOLES TO BE FINALIZED DURING DETAILED ENGG BY VENDOR.
6. SAMPLE CONNECTION TO BE PROVIDED WITH AIR-TIGHT COVER.
7. REFER P&ID NO. A367-032-13-42-1-1101

2 08.09.14 ISSUED FOR ENGINEERING PM SKG AMG


1 10.06.14 ISSUED FOR ENGINEERING PM SKG AMG
0 08.10.13 CLIENT COMMENTS INCORPORATED & ISSUED FOR ENGG. SP SKG AMG
A 31.07.13 ISSUED FOR COMMENTS SP SKG AMG
Prepared Reviewed Approved
Rev. No. Date Purpose
By By By
Format No,3-0241-1052 Rev. 0 Copyrights EIL - all rights reserved

Page 202 of 635


207 209
209
Page of of
1964
1914
1914
Document No.
STORAGE TANK A367-032-13-42-DS-1028
PROCESS DATA SHEET Rev. No. 2
Page 3 of 3
PROJECT NFC - KOTA CLIENT NUCLEAR FUEL COMPLEX
UNIT DISSOLUTION UNIT JOB NO. A367 UNIT NO. 032
ITEM NO. 032-TK-1028/2028 SERVICE NITRIC ACID DOSING TANK

SKETCH OF NITRIC ACID DOSING TANK

1750 (ID)

F1 X1 V X2 S L1

H2
O

2000 (T/T)
B2
H1

B1

ALL DIMENSIONS ARE IN MM

2 08.09.14 ISSUED FOR ENGINEERING PM SKG AMG


1 10.06.14 ISSUED FOR ENGINEERING PM SKG AMG
0 08.10.13 CLIENT COMMENTS INCORPORATED & ISSUED FOR ENGG. SP SKG AMG
A 31.07.13 ISSUED FOR COMMENTS SP SKG AMG
Prepared Reviewed Approved
Rev. No. Date Purpose
By By By
Format No,3-0241-1052 Rev. 0 Copyrights EIL - all rights reserved

Page 203 of 635


208 210
210
Page of of
1964
1914
1914
Document No.
STORAGE TANK A367-032-13-42-DS-1029
PROCESS DATA SHEET Rev. No. 1
Page 1 of 3
PROJECT NFC - KOTA CLIENT NUCLEAR FUEL COMPLEX
UNIT DISSOLUTION JOB NO. A367 UNIT NO. 32
ITEM NO. 032-TK-1029 / 2029 SERVICE ORG. COLLECTION (MISC SOLN. ) TANK
TYPE CYLINDRICAL SHELL WITH CONICAL BOTTOM & REMOVABLE FLAT TOP
1
FLUID HANDLED MISCELLANEOUS SOLUTION
PROCESS DATA
NOMINAL CAPACITY M3 0.5
LIQUID STORED M3 0.45 (NOTE-1)
STORAGE TEMPERATURE DEG C AMBIENT-95
STORAGE PRESSURE
POSITIVE PRESSURE KG/CM2G ATM
VACUUM PRESSURE MMWC 5-20
FLUID PROPERTIES @OPERATING P & T
LIQUID DENSITY KG/M3 1300-1500
VISCOSITY CP 3
FLASH POINT DEG C
POUR POINT DEG C
BLANKETING REQUIRED
IF YES, BLANKETING GAS
MECHANICAL DATA
DIAMETER MM 720
HEIGHT MM 1150
DESIGN PRESSURE
POSITIVE PRESSURE KG/CM2G ATM + FULL OF LIQUID 1
VACUUM PRESSURE MMWC 2000
DESIGN TEMPERATURE DEG C 125
AMBIENT TEMPERATURE
DESIGN MINIMUM YES DEG C 2
DESIGN MAXIMUM NO DEG C 51
COIL REQUIRED NO
IF YES, PURPOSE OF COIL
COIL DESIGN PRESSURE KG/CM2G
COIL DESIGN TEMPERATURE DEG C
COIL NOMINAL SIZE INCH
COIL AREA M2
FLUID CIRCULATED IN COIL
COIL MATERIAL OF CONSTRUCTION
INSULATION REQUIRED NO
IF YES, TYPE OF INSULATION
INSULATION THICKNESS MM
BREATHER VALVE REQUIRED NO
WITH
VENTFLAME
WITH/
ARRESTOR
WITHOUT FLAME ARRESTER WITHOUT FLAME ARRESTOR
WITHOUT
SUCTION FLAME
EXCHANGER
ARRESTOR
REQUIRED NO
GAUGING & SAMPLING HATCH NO
MIXER REQUIRED NO
IF YES, MIXER DATA SHEET NO.
CODE REQUIREMENT NOTE-2
MATERIAL OF CONSTRUCTION SS304L
MATERIAL CORROSION ALLOWANCE, MM
SHELL SS304L
BOTTOM SS304L
ROOF SS304L
NOZZLES AND CONNECTIONS PIPING SPEC. FOR NOZZLES 150#
MARK NUMBER SIZE (MM) SERVICE MARK NUMBER SIZE (MM) SERVICE
F1 1 25 TANK INLET (FROM MISC. SOL. TANK) L2 1 50 LEVEL SWITCH LOW LOW
B1 1 25 TANK BOTTOM OUTLET (MISC. SOL.) L3 1 50 LEVEL SWITCH HIGH HIGH
B2 1 25 TANK SIDE OUTLET (MISC. SOL.) VP 1 HOLD VIEW PORT (NOTE-6)
L1 1 50 LEVEL INSTRUMENTS X 1,2 2 50 SPARE NOZZLE WITH BLIND FLANGE.
H 1,2 2 150 HAND HOLE/MANHOLE (NOTE-5)

1 10.06.14 ISSUED FOR ENGINEERING PM SKG AMG


0 08.10.13 CLIENT COMMENTS INCORPORATED & ISSUED FOR ENGG. SP SKG AMG
A 31.07.13 ISSUED FOR COMMENTS SP SKG AMG
Prepared Reviewed Approved
Rev. No. Date Purpose
By By By
Format No,3-0241-1052 Rev. 0 Copyrights EIL - all rights reserved

Page 204 of 635


209 211
211
Page of of
1964
1914
1914
Document No.
STORAGE TANK A367-032-13-42-DS-1029
PROCESS DATA SHEET Rev. No. 1
Page 2 of 3
PROJECT NFC - KOTA CLIENT NUCLEAR FUEL COMPLEX
UNIT DISSOLUTION UNIT JOB NO. A367 UNIT NO. 32
ITEM NO. 032-TK-1029 / 2029 SERVICE ORG. COLLECTION (MISC SOLN. ) TANK
NOTES:
1. MAXIMUM LIQUID STORED = (TOTAL CONE VOLUME + 90% CYLINDRICAL VOLUME)
2. APPLICABLE CODES TO BE PROVIDED BY ENGINEERING.
3. ALL INSTRUMENT NOS./SIZES/LOCATION TO BE FINALISED DURING DETAIL ENGG BY VENDOR.
4. FOR THE TANK, CONE ANGLE WITH HORIZONTAL IS 30°.
5. LOCATION, SIZE & NUMBER OF HANDHOLES / MANHOLES TO BE FINALIZED DURING DETAILED ENGG BY VENDOR.
6. OPENABLE TYPE VIEW PORT TO BE PROVIDED AT THE TOP. SIZE TO BE FINALIZED DURING DETAILED ENGG.
7. REFER P&ID NO. A367-032-13-42-1-1102

1 10.06.14 ISSUED FOR ENGINEERING PM SKG AMG


0 08.10.13 CLIENT COMMENTS INCORPORATED & ISSUED FOR ENGG. SP SKG AMG
A 31.07.13 ISSUED FOR COMMENTS SP SKG AMG
Prepared Reviewed Approved
Rev. No. Date Purpose
By By By
Format No,3-0241-1052 Rev. 0 Copyrights EIL - all rights reserved

Page 205 of 635


210 212
212
Page of of
1964
1914
1914
Document No.
STORAGE TANK A367-032-13-42-DS-1029
PROCESS DATA SHEET Rev. No. 1
Page 3 of 3
PROJECT NFC - KOTA CLIENT NUCLEAR FUEL COMPLEX
UNIT DISSOLUTION JOB NO. A367 UNIT NO. 32
ITEM NO. 032-TK-1029 / 2029 SERVICE ORG. COLLECTION (MISC SOLN. ) TANK

SKETCH OF ORG. COLLECTION (MISC TANK)

720(ID)

L1 X1 X2 VP F1

B2

L2

1150 (T/T)
H1

L3

H2

B1

ALL DIMENSIONS ARE IN MM

1 10.06.14 ISSUED FOR ENGINEERING PM SKG AMG


0 08.10.13 CLIENT COMMENTS INCORPORATED & ISSUED FOR ENGG. SP SKG AMG
A 31.07.13 ISSUED FOR COMMENTS SP SKG AMG