08 Apr 2017 153646410XWYW70QYPFRCETPpoanta

PRE-FEASIBILITY REPORT FOR
02 MLD CAPACITY CETP BY

SIRMOUR GREEN ENVIRON
LIMITED
SHIVALIK SOLID WASTE MANAGEMENT LIMITED
PRE-FEASIBILITY REPORT FOR CETP PAONTA SAHIB
Table of content
1.1 EXECUTIVE SUMMARY ............................................................................................................................1
2 INTRODUCTION OF THE PROJECT/BACKGROUND INFORMATION.......................................4
2.1 Identification of the project......................................................................................................................4
2.2 Details of the Project Proponent.............................................................................................................6
2.3 Brief Description of Nature of the Project ...........................................................................................6
2.4 Need for the project and its importance to the Country or Region .............................................6
2.5 Employment Generation (Direct and Indirect) due to the Project ..............................................7
3 PROJECT DESCRIPTION.............................................................................................................................8
3.1 Type of Project Including Interlinked and Interdependent Projects, If Any.............................8
3.2 Location ..........................................................................................................................................................8
3.3 Details of Alternate Sites ...........................................................................................................................9
3.4 Size or magnitude of operation ...............................................................................................................9
3.5 Project description with characteristic of effluent of industries..................................................9
3.6 Effluent Transportation as Per Topography.................................................................................... 30
3.7 Details of Pipeline From Industry To CETP...................................................................................... 31
3.8 Raw Material Required Along With Estimated Quantity, Likely source, marketing area
of final product/s, mode of transport of raw material and Finished Product..................................... 31
3.9 Resource Optimization/ Recycling and Reuse envisaged in the project, if any,................... 31
3.10 Availability of Water Its Source, Energy/ Power Requirement and Source .......................... 31
4 SITE ANALYSIS ........................................................................................................................................... 35
4.1 Connectivity................................................................................................................................................ 35
4.2 Topography ................................................................................................................................................ 36
4.3 Existing land use pattern........................................................................................................................ 36
4.4 Soil Classification ...................................................................................................................................... 36
4.5 Climatic & Rainfall .................................................................................................................................... 36
4.6 SOCIAL INFRASTRUCTURE AVAILABLE ........................................................................................... 37
5 PLANNING BRIEF....................................................................................................................................... 38
5.1 Planning Concept (type of industries, facilities, transportation etc.) Town and Country
Planning/Development authority Classification .......................................................................................... 38
5.2 Population projection.............................................................................................................................. 38
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5.3 Land use planning..................................................................................................................................... 38
5.4 Assessment of Infrastructure Demand (Physical & Social)......................................................... 38
5.5 Amenities/Facilities................................................................................................................................. 38
6 PROPOSED INFRASTRUCTURE ........................................................................................................... 39
6.1 Industrial Area (Processing Area)....................................................................................................... 39
6.2 Green Belt.................................................................................................................................................... 39
6.3 Connectivity (traffic and transportation road/rail/metro/water ways etc.)........................ 39
6.4 Drinking water management ................................................................................................................ 39
6.5 Sewerage system....................................................................................................................................... 39
6.6 Industrial waste management.............................................................................................................. 39
6.7 Solid waste management........................................................................................................................ 39
6.8 Power requirement & supply/source ................................................................................................ 39
7 REHABILITATION AND RESETTLEMENT (R&R) PLAN............................................................. 40
8 PROJECT SCHEDULE & COST ESTIMATES ...................................................................................... 41
8.1 Cost Estimates............................................................................................................................................ 41
8.2 DETAILS OF OPERATIONAL COST ...................................................................................................... 43
9 ANALYSIS OF PROPOSAL (FINAL RECOMMENDATIONS) ........................................................ 47
List of Table
Table 2-1: SALIENT FEATURES OF THE PROJECT .......................................................................................3
Table 3-1: Details of Plot wise Industries in Gondpur Industrial Area...................................................9
Table 3-2: Industrial Units outside Gondpur Industrial Area................................................................ 13
Table 3-3: Detailed Analysis of Effluent Samples from Industries given below .............................. 15
Table 3-4: Standards for Discharge of Effluent........................................................................................... 18
Table 3-5: Stage wise detail of process with capacity is.......................................................................... 20
Table 3-6: Filter press detail............................................................................................................................. 25
Table 3-7: Detail of Reverse Osmosis ............................................................................................................ 27
Table 3-8: Description of Electrical Equipment ......................................................................................... 34
Table 8-1: Details of mechanical equipment and cost.............................................................................. 41
Table 8-2: Details of electrical equipment and cost.................................................................................. 41
Table 8-3: Details of instrumentation and cost .......................................................................................... 42
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Table 8-4: Details of equipment for ZLD and cost ..................................................................................... 42
Table 8-5: Details of land, roads, sewerage lines and cost...................................................................... 42
Table 8-6: Total cost of CETP ........................................................................................................................... 43
Table 8-7: Tentative treatment cost – sector wise .................................................................................... 45
List of Figures
Figure 3-1: Flow diagram of process flow.................................................................................................... 21
Figure 3-2: Layout diagram of proposed CETP at plot no 96-97.......................................................... 29
Figure 3-3: Water balance of the proposed CETP...................................................................................... 32
Figure 4-1: Map of Gondpur Industrial Area & Location of CETP......................................................... 36
List of Annexure
Annexure- I Allotment Letter
Annexure-II Buffer Map of 1o km study area
Annexure—III Process flow diagram of CETP
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1.1 EXECUTIVE SUMMARY
The concept of effluent treatment, by means, of a collective effort, has assumed reasonable
gravity by being especially purposeful for cluster of small scale industrial units. Common
effluent treatment plant (CETP) not only helps the industries in easier control of pollution,
but also act as a step towards cleaner environment and service to the society at large.
Small scale industries, by their very nature of job cannot benefit much from economies of
scale and therefore the burden of installing & operating pollution- control equipment,
falls heavy on them. Realizing this practical problem, under the policy statement for
abatement of pollution the Government extends the scheme for promoting combined
facilities for treatment of effluent for clusters of small scale industrial units and also to
provide technical support to them.
The concerted approach of common effluent treatment provisions has many advantages.
Wastewater of individual industries often contain significant concentration of pollutants;
and to reduce them by individual treatment up to the desired concentration, becomes
techno-economically difficult The combined treatment provides a better and economical
option because of the equalization and neutralization taking place in the CETP. Other
important issues for the merit of common treatment include scarcity of land at the
industry's level and a comparatively easier availability of professional and trained staff for
the operation of CETP, which is otherwise difficult, at the individual industry level. For the
regulatory authorities also, common treatment facility offers a comparatively easier
means of ensuring compliance of stipulated norms.
The Proposed CETP at Gondpur Industrial Area near Paonta Sahib falls in district Sirmaur
of Himachal Pradesh. The Sirmaur district lies between 77°01’12” and 77°49’40” East
longitude and 33°22’30” and 31°01’20” North latitude in the outer Himalayan ranges
commonly called as Shivaliks. The district is predominantly mountainous with deep
valleys lying between ranges of varying elevations. Longest length from west to east is 77
kms and the maximum width from north to south is 80 kms. The district is bounded by
Shimla district in the north, Uttarakhand in the east, Yamuna Nagar district of Haryana in
the south - west and Solan district in the north-west. The geographical area of the district
is 2825 Sq. Km. which is almost 5.07% of the total geographical area of the State. Like
other parts of Himachal Pradesh, it has beautiful landscapes, bracing climate, big and small
game and legendry temples which hold abiding attraction for the tourists. River Giri is the
biggest river in the district which originates from Kotkhai/Jubbal Tehsil of Shimla district
and flows down in the south-east direction. It ultimately joins the river Yamuna near
Paonta Sahib.
The industrial Association of Paonta through Sirmour Green Environ Limited, a company
registered in India having its registered office at 50, Industrial Area, Gondpur, Paonta
Sahib, District-sirmour, Paonta sahib, Himachal Pradesh, India – 173025, proposes to set
Prepared by: Shivalik Solid Waste Management Limited Page 1

up Common Effluent Treatment Plant (CETP) to serve Gondpur industrial area and
industries located in nearby area within 10 km zone for management of industrial
effluents and to protect ecology from further deterioration. The proposed CETP is
expected to treat around 2 MLD industrial effluents including Sewage component.
Generated solid waste would be transported to authorized TSDF site. No liquid waste
would be required to be disposed off in inland surface water due to Zero Liquid Discharge
ZLD System; The waste water after treatment shall be recycled for industrial & agriculture
purpose.
The project site is well connected with road and railways. Paonta Sahib City is Approx 3.70
km, SW direction away from the project site. Dehradun Railway Station Approx. 42 km, in
ESE direction and Jolly Grant Airport, Dehradun: 62 km, in SE Direction away from project
Site.
FIGURE -1 SHOWING DISTRICT SIRMAUR & PAONTA SAHIB

The salient features of the proposed project are given in table below:
Table 2-1: SALIENT FEATURES OF THE PROJECT
Location LATITUDE: 30o 28' 24.91” N

LONGITUDE: 77o 37’ 36.93” E
Land Area Plot measuring about 4500 Sq. Mtr. has been allotted for the
proposed CETP
Screening Category 7(h), Category A as per EIA Notification 14th Sep, 2006 and
amended thereof.
Project Profile The Proposed CETP is expected to treat around 2 MLD industrial
effluents along with sewage with ZLD System from the industries
located in Gondpur industrial area and other industries located in
10 Km radius
Cost of the Project Approx. Rs. 10.7 Crores

Resource Requirement
Source & Quantity of Water for construction and domestic purpose will be met from
Water Tube well.
Power 2 X 630 KVA = 1260 KVA.
Power Backup: 200 KVA – 1 Nos.
Man Power Approx. 25 to 30 skilled and unskilled labours will be engaged
during construction of CETP project.
Environmental Management System
Effluent Treatment Proposed CETP with ZLD technology is for the effluent mainly
Scheme from clusters of pharmaceutical Industries with sewage.
Flue Gas Emission No flue gas emissions except from operation of DG set as standby
power source.
Hazardous Waste ETP Sludge, Used oil, Discarded containers/liners.

2 INTRODUCTION OF THE PROJECT/BACKGROUND INFORMATION
2.1 Identification of the project
District Sirmaur has taken long strides in the field of industrial development, particularly
after the announcement of special industrial package - 2003 and it has emerged as 2nd
largest Industrialized District in Himachal Pradesh. Today, it has more than 1600 Micro,
Small, and Medium & Large Industries with total capital investment of about Rs. 4000
Crores and providing direct employment to more than 26000 workers
The rapid growth of industry in two industrial areas in the district, the details of which
are as under:-
Name of No. of Plots Area in Plots Allotted

Industrial Area (Bighas)
No. of plots No. of parties Vacant
Kala Amb 67 221.03 67 52 0

Paonta Sahib 126 585.17 124 76 2
Some of the reputed Industrial houses like Sun Pharma, Mankind Pharma, Marico, Bajaj oil,
Carlsberg Beer, Himalayan Mineral Water, Akorn inc, Blue Star, United Biscuits, Pioneer
Embroidery, Himalaya International Ltd, Tirupati Group, etc. have established their
manufacturing facilities in the District.
The I.A. Gondpur was established in 1974-75 in a stretch of 585 Bighas The industrial units
located in I.A. Gondpur have strength of approximately 3000 workers. The total number of
industries set up in this area is 76. Due to rapid industrial growth and increase in
production capacities in some of industries, the treatment of effluent has become
uneconomical at individual level besides the space constraint. Hence Sirmour Green
Environ Ltd, Paonta Sahib, Distt. Sirmour, H.P proposes to setup CETP of 2 MLD capacity
based on Zero Liquid Discharge (ZLD) technology at Gondpur near Paonta sahib in HP.
This will help in reducing capital and operating cost of treatment of effluent.

FIGURE -2 STATELITE VEIW OF GONDPUR INDUSTRIAL AREA
The Common treatment is always cheaper than small scattered treatment units. The other
benefits of CETP are;
• Availability of land which is difficult to be ensured by individual units in the event

they go for expansion of individual treatment plants.
• Contribution of nutrient and diluting potential, making the complex industrial waste
more amenable to degradation.
• The neutralization and equalization of heterogeneous waste makes its treatment
techno-economically viable.
• Professional and trained staff can be made available for operation of CETP which is
not possible in case of individual plants.
• Utilization of treated wastewater & disposal of sludge becomes more organized.
The CETP project is to treat the effluent being generated from the industries located in the
Gondpur industrial area and its periphery. Waste water thus generated by the associated
industries will be collected through pipeline network and through tankers for treatment.
Due to ZLD System, the waste water after treatment would be recovered and recycled to
industrial units for cleaning, flushing and gardening. The CETP with Zero Liquid Discharge

System is to eliminate any discharge of wastewater into the water body or surrounding
environment.
2.2 Details of the Project Proponent
Sirmour Green Environ Limited is a company registered in India having its

registered office at 50, Industrial Area, Gondpur, Paonta Sahib, District-Sirmour,
Paonta sahib, Himachal Pradesh, India - 173025. The company was registered on
July 19, 2010 with Registrar of Companies Himachal Pradesh as a Public Company
limited by shares.
2.3 Brief Description of Nature of the Project
The proposal is to set up the CETP with ZLD of 2 MLD for the effluent from industries
located in Gondpur industrial area and industries located in nearby region. The cluster of
industries encompasses mainly pharmaceutical formulation units and some lime & food
processing units. There will be dedicated closed circuit pipeline network system for the
effluent to be received at CETP beside tankers to bring effluent from industries located in
the periphery.
2.4 Need for the project and its importance to the Country or Region
There are as many as 38 pharmaceutical formulation units in Gondpur industrial area

besides other units in the periphery have been facing lot of problems in treatment of their
effluent, as it contains high TDS, Color and COD & BOD. This was also the issue faced by the
industries in the other states in northern India. Pharmaceutical effluent also contains high
BOD, COD and TDS level. Some time presence of refractory chemicals is found even in the
formulation units.
The industrial Association of Paonta through Sirmour Green Environ Ltd, Paonta Sahib
intends to install Common Effluent Treatment Plant (CETP) of the capacity of 2 MLD with
ZLD System to serve Gondpur industrial area and industries located in nearby region for
management of industrial effluents and to protect ecology from further deterioration.
The Objective of setting up of CETP is:
 To Achieve Economy of scale in waste treatment, thereby reducing the cost of
pollution abatement for individual industry.
 To take care of the problem of lack of technical assistance and trained personnel as
needed for skill operation of effluent treatment plant.
 To solve the problem of lack of space as the centralized facility can be planned in
advance to ensure that adequate space is available
 To reduce the problem of monitoring by the pollution control boards.

 To organize the appropriate disposal of treated waste water including reuse and
sludge generated to authorized facility.
2.5 Employment Generation (Direct and Indirect) due to the Project
The proposed project will provide direct and indirect employment. Around 20-25 person
would be deployed during construction phase of proposed project. And 11 persons shall
be employed during operation stage. During construction phase local worker would be
utilized from nearby villages..

3 PROJECT DESCRIPTION
3.1 Type of Project Including Interlinked and Interdependent Projects, If Any
This project is for establishment of common environmental infrastructure i.e. CETP with
ZLD for treatment of effluent being generated by clusters of pharmaceutical industries.
The Common Effluent Treatment Plant (CETP) is listed at serial no. 7(h) of the Schedule of
EIA Notification 2006 and falls under Category A due to it’s the location of CETP is coming
within 10 km of Simbalwada wild life sanctuary The project is not interlinked with any
other project.
3.2 Location
The proposed location of the project is situated at Plot No. 96-97 Gondpur Industrial Area
The site Coordinates are 30028’24.91”N Latitude and 770 37’36.93”E Longitude Location
map is given in Figure below-
Project Sites
FIGURE 3: VICINITY MAP OF THE PROJECT SITE

3.3 Details of Alternate Sites
No alternative site has been examined for the proposed project, as the location has been considered on
basis of the distance of mainly from clusters of pharmaceutical industries from CETP site for
transportation of effluent.
3.4 Size or magnitude of operation
The proposed project is to establish Common Effluent Treatment Plant with ZLD system treating of 2
MLD capacity waste effluents coming from industries of Gondpur industrial area. The plant will consist
of treatment units comprising physical, chemical and biological treatment including dewatering of
sludge and other required infrastructure.
3.5 Project description with characteristic of effluent of industries
3.5.1 The proposed Common Effluent Treatment Plant facility will be treating the waste water mainly
from the clusters of pharmaceutical industries located at Gondpur industrial area and in surrounding
area. The member industries of CETP with ZLD will be required to give primary treatment and monitor
specified quality parameters and flow rate of the effluent on daily basis while discharging into the
system connected with CETP on regular basis.
The table below shows the distribution of industrial plots in Gondpur Industrial Area and industries
outside Gondpur industrial area. Most of the industries fall under industrial categories of
Pharmaceuticals followed by Soap & detergent and calcium carbonate which produces effluent.
Table 3-1: Details of Plot wise Industries in Gondpur Industrial Area
Sr. Name Of Unit. Plot No Land Area Industry (Type Discharge in

No (Sq. Mtrs) And Capacity) KL
1 M/S Superior Tyre 1A 422 Tyre Retreading NA
Retreads
2 M/S Shree Shyam 1 1200 Fans NA
Industries
3 Industrial Sheds with 2-9 5340 - NA
HPSSI&EC
4 M/S Stark Batteries 7-A 800 Carpet NA
5 M/S Fair Deal Industries 8-A 540 Electric wire NA

6 M/S Quality Food 10 640 LS Powder NA
Products
7 M/S Virk Associates 11&12 1440 Lead NA
8 M/S Paonta Health Care 12 A 860 Sugar Syrup NA

Industries
9 M/S Sharp Tools 14-16 5075 Cutting Tools NA
10 M/S Process Equipment 17 1800 Boiler NA

India
11 M/S Regency Ferro & 18 3000 Ferro Silicon NA
Allied Products
12 M/S Regency Carbide 19 3840 Calcium Carbide NA
13 M/S International 20 4800 LPG Cylinders NA

Cylinders (P)Ltd
14 M/S H H Industries 21 1000 Soap NA
15 M/S Bhagwati 22 1000 Hydrated Lime NA

Chemicals
16 M/S Pharma Force lab 23 & 24 1000 Pharma products 1.5
17 M/S Copmed 25-26 2000 Pharma products 1.1

Pharmaceuticals
18 M/S Chhiba Agro 27 1000 Toilet cleaners. NA
products
19 M/S M I Industries 28-29 2250 Hydrated Lime NA
20 M/S Cal Chem 30,109,1 12700 Calcium Carbonate NA

Industries India Ltd
M/SLime Chemicals Ltd 0-113 NA
21 31-35 34196 Calcium Carbonate
22 Green Belt 36-45
23 M/S Medo force 46 1480 Pharmaceuticals 5.5

healthcare
24 M/S Zee Laboratories 47 6100 Pharmaceuticals 6.8
Ltd
25 M/S Zee Laboratories Behind 47 6100 Pharmaceuticals 8.1
Ltd
25 M/s Relax 48A & B 3200 Pharmaceuticals 1.9

Pharmaceuticals Unit -I
26 M/S Relax 49A 1280 Pharmaceuticals 1.31
Pharmaceuticals, Unit-II
27 M/S Copmed 49B 1280 Pharmaceuticals 0.35

Pharmaceuticals
28 M/S Copmed 50 2560 Pharmaceuticals 1.15
Pharmaceuticals

29 M/S Laborate 51 3560 Pharmaceuticals 5.0

Pharmaceuticals
30 Green Belt 52 -
31 M/S Pharma Force Labs 53-55 5600 Pharmaceuticals 2.3
Unit I
32 M/S Him Stone Rubber 56-57 3600 Cycle Tyre NA
(P) Ltd
33 M/S Avalon Cosmetic (P) 58-59 3000 Powder & talc 9.0
Ltd
34 M/S Om Besco super 60-63 4535 Railway Brake Shoe
frictionsP.ltd.
35 M/S Jolly Industries 64 1000 Fire Bricks
36 M/S Shree Shanti Nath 65 1000 Electric Iron

Electricals
37 M/S Sai Bliss Drug & 66-67 2000 Pharmaceuticals 1.8
Pharmaceuticals
38 M/S Bhagwati Chemical 68 1000 LS Powder NA
39 M/S Bhagwati Chemical 69 1000 Hydrated Lime

Industry
40 M/S Valley Industries 70 1000 M.S.Bun NA
Pharmaceuticals gs
41 M/S Savita Industries 70 - V.P.Rings
42 M/S N.S.Industries 71 1000 Pharma printing NA

43 M/S N.S,Industries 72 1000 Pharma printing NA
44 M/S Regency bio-care 73 1000 Cosmetics NA
Pvt. Ltd.
45 M/S Relax 74 1000 Pharmaceuticals 1.9
Pharmaceuticals
46 M/S Himachal Agro 75 1000 Ginger
Chemical Industry
47 M/S Poanta Process 76 1000 Pharma
Equipments fabrication
48 M/S A D Printers 77 1000 Printing
49 M/S Mehar Industries 78 1000 Adhesive
50 M/S Standard Mfg. 79 1000 Pharmaceuticals

Corpn.
51 IADA Tube Wells 80

52 M/S Jai Murthy Mineral 81-82 & 1A 7420 Calcium 180

53 & Chemical 83 3080 Carbonate
Calcium
M/S Himalaya
54 Carbonate
M/S Himalaya Intt. Ltd 84 & 87-90 13420 Carbonate
Compost Unit NA
55 M/S Pharma Force lab 85-86 7680 Pharmaceuticals 13.5

unit-II
56 M/S A.S.Packers 91-93 5680 Corr. Boxes NA
57 M/S Venketashwara 94 1900 Calcium Carbide
Ferro Alloys
58 M/s Lime Chemicals 95 7000
59 M/S Sapphire Pet 96 1000 Pet Bottles

Corp..of India
60 M/S Accurate 97 1000 Pharmaceuticals 2.0
61 Healthcare
M/S Solvopet 98 1500 Pet Bottles NA
62 M/S Athene 99 1800 Cosmetics & 9.0
Laboratories Toiletries
63 M/S A.S.Packers 100 1500 Print Cartons NA
64 M/S Upkaar 101 800 Pharmaceuticals 1.8
Pharmaceuticals
65 Service Building 102 - - -
Complex
66 M/S Elder 103 7200 Pharmaceuticals NA
Pharmaceuticals Ltd
67 M/S Sirmour Pet 104 600 Pet bottles. NA
Industries
68 M/S Pharma pet 105 500 Pet bottles NA
Industries
69 M/S Elder Healthcare 106-107 930 Pharmaceuticals

Ltd
70 M/S Standard 114 1250 Soap

Surfactants
71 M/S H.P Chamber of 115 500 Chamber Office NA

Comm & Inds
72 M/s Ajit Mittal 52-A 552 Printing
Corporation
73 Lenark Laboratoies EL SS Cosmetics 9.0

74 Sirmaur Remedies Nahan Road Pharmaceuticals 3.0
75 Mankind Specilites Near Pharmaceuticals 3.0

Gondpur
76 Vet Vista Pharmaceuticals 3.0
Total 260.4 KL
Table 3-2: Industrial Units outside Gondpur Industrial Area
Sr.No Name of Unit Address Product Discharge (In KLD)
1 M/s Nanz Med Science Rampur Ghat Pharmaceutical 20

Pharma Pvt. Ltd.
2 M/s Glide Chem Pvt. Ltd Rampur Ghat Pharmaceutical 0.5
3 M/s Jeps Pharmaceuticals Rampur Ghat Pharmaceutical 0.5
4 M/s Bioveda Action Rampur Ghat Herbal Cosmetics 10

Research Co.
5 M/s Mankind Pharma-Ill Rampur Ghat Pharmaceutical 2.6
6 M/s Next Wave India Rampur Ghat Pharmaceutical 12
7 Pharmaceutical
M/s Nitin Life Sciences Rampur Ghat 5
8 M/s Mankind Pharma-I Kishanpura Pharmaceutical 12 (ETP+STP)
9 M/s Mankind Pharma-II Kishanpura Pharmaceutical 33
10 M/s Ban Lab Pvt Ltd Dhaula Kuan Cosmetics 20 (ETP+STP)
11 M/s Merico Industries Dhaula Kuan Cosmetics ----
12 M/s Zeon Life Sciences Rampur Ghat Pharmaceutical 50 (ETP+STP)
13 M/s Mahan Foods Bio sys Rampur Ghat Pharmaceutical 32-50 (ETP+STP)
14 Pharmaceutical
M/s Tirupati Life Sciences. Surajpur 10

15 M/s Sirmaur Remedies Nahan Road Pharmaceutical 3.0
16 M/s Mankind Specialties Near Gondpur Pharmaceutical 3.0
17 M/s Vet Vista Near Gondpur Pharmaceutical 3.0
Total 209.6
With a land area of nearly 585.17 Bighas housing nearly 75 units in Paonta industrial belt which
accommodates small gamut of wet processing plants mainly pharmaceuticals, followed by Calcium
Carbonate plants and some small engineering units. This in addition to about 15 to 20 waste water
generating units mainly pharmaceutical & a dairy industry located in 10 Km periphery of proposed site for
CETP and expansion in future may form heterogeneous character of the effluent to be discharged into the
common effluent treatment plant. Some of units are not in operation and are presently closed.
Effluent Quantity indicated above is as per consent issued by HPPCB. Quantum of waste water
generation from the units presently not in operation was not available. Also measurement of discharge
from some industry did not match with figures of Consent data. As per Department of Industry about
500 KLD of water is supplied to industries located in Gondpur Industrial Area through piped water
supply. Also most of the units have bore wells within their premises for water supply for industrial
processes. Taking above facts into consideration and scope of future expansion, the proposed CETP is
designed for treating 1.5 MLD of Industrial effluent and 0.5 MLD of domestic Sewage.
Most of the units are equipped with their own waste treatment system. But, the complexity of the
effluent characters makes it very difficult to meet the statutory standards even despite the best efforts
made by the entrepreneurs. The easy bio degradability is hardly encountered in pharmaceutical sector
due to refractory COD.
Adoption of appropriate technology may be one criterion as far as the degradability of waste chemicals
is concerned, but the economic affordability of meeting the recurring expenditure is the paramount
desirable parameter in selecting the treatment scheme.
More over units are scattered over large industrial area, monitoring mechanism along with conveyance
cost is another major concern while deciding the mode of transportation of effluent. With a view to
circumventing the above constraints, the sector wise load estimation seems to be a mandatory part of
preliminary exercise.
While investigating the effluent qualitative aspects, we find that, the effluent from pharmaceutical
industries is sometimes harsh in the breakdown of non biodegradable recalcitrant. Calcium Carbonate

effluent poses a problem of suspended solid removal. Concern is management of TDS level of the
resultant treated stream.
In addition, there are some miscellaneous wastes such as washing from engineering units, which do not
possess the biological matter and pose little problem. The quantum of such effluent is quite small
compared to the earlier ones enumerated above. Table-3 shows the nature of effluent from
pharmaceutical units based on the actual sampling and experimental evaluation major pharmaceutical
plants.
Key characteristics of wastewater that has been considered in designing of the CETP include flow, and
physical, chemical, and biological characteristics of the wastewater.
There are number of assumptions made in estimating the load calculation:
> On safer side, the water consumption has been made equivalent to the quantity of
effluent/sewage generation.
> The latest list of units provided by the concerned DIC
> Some of the units though very small but for reference, it is not omitted from the list.
> There are effluent treatment plants in major water consuming industries. It is expected that the raw
effluent will be discharged and not after treatment.
> A factor of safety is necessary for the plant design.
Table 3-3: Detailed Analysis of Effluent Samples from Industries given below
Unit/ Parameter Sample Unit Result
Identification
1 Mediforce Health Care Pvt. Ltd. ETP Water (Untreated Composite)
COD mg/l 604
TDS mg/l 495
TSS mg/l 61
Oil & Grease mg/l 43.33

BOD mg/l 235
2. Comped pharmaceutical (P) Ltd. Unit ETP Water (Untreated Composite)II
3. Relax Pharmaceutical (P) Ltd. Unit-II

COD mg/l 3098
12
TDS mg/l 708

TSS mg/l 11
Oil & Grease mg/l 40
BOD mg/l 1080
4 Relax Pharmaceutical Ltd. Unit I ETP Water (Untreated Composite)
COD mg/l 19941
TDS mg/l 14986

TSS mg/l 207
BOD mg/l 11462
5 Pharma Force lab Unit- I ETP Water (Untreated Composite)
COD mg/l 272

TDS mg/l 830
TSS mg/l 65

BOD mg/l 75
6 Copmed Pharmaceutical Ltd. Unit-1 ETP Water (Untreated Composite)
COD mg/l 759
TDS mg/l 1530

TSS mg/l 62
BOD mg/l 420
7 Pharma Force Lab Unit-III ETP Water (Untreated Composite)
COD mg/l 1533
TDS mg/l 3878

TSS mg/l 178
BOD mg/l 1061
8 Pharma Force Lab Unit-II ETP Water (Untreated Composite)

COD mg/l 3593

TDS mg/l 2224
TSS mg/l 30

BOD mg/l 2350
9 Sirmour Remedies (P) Ltd. ETP Water (Untreated Composite)
COD mg/l 3051
TDS mg/l 3036
TSS mg/l 250

BOD mg/l 2050
10 Next Wave India Ltd. ETP Water (Untreated Composite)
COD mg/l 1905
TDS mg/l 868
TSS mg/l 70
BOD mg/l 980
The Treated effluent is required to meet the discharge standards laid down for CETP under EPA for
disposal into inland sewers. In this case the proposed CETP is designed for zero liquid discharge,
whereby after tertiary treatment (Reverse Osmosis) the BOD shall further reduce, and the treated
effluent will meet such limits as will be prescribed by the HPPCB and to meet the requirement of
recycle & reuse of treated water by the industrial units.
Discharge standards prescribed by CPCB based on the disposal methodology are as under: General
Standards for discharge of Environment Pollutants, GSR 422(E)-of CPCB, India, THE
ENVIRONMENTAL (PROTECTION) RULES, 1986 1[SCHEDULE - VI], (See Rule 3A) Part - A: Effluents.
Standards laid down for Common Effluent Treatment Plants as per Environment (Protection Rules,
1986 for treated effluent Quality are given below:

Table 3-4: Standards for Discharge of Effluent
[Concentration in mg/l except pH & Temperature]

Parameters Into Inland Surface On Land for Into Marine
Waters Irrigation Coastal Area
pH 5.5-9.0 5.5-9.0 5.5-9.0
BOD (3 days at 27oC) 30 100 100
Oil & Grease 10 10 20
Temperature Shall not exceed 400C in -- 450C at the point of
any section of the discharge
stream within 15
Suspended Solids meters 100

downstream 200 (a) for process
wastewater- 100
(b) For cooling
water
effluent 10 percent
above total
suspended matter of
effluent cooling
water
[Concentration in mg/l except pH & Temperature]
Parameters Into Inland Surface On Land for Into Marine
Waters Irrigation Coastal Area
Dissolved Solids 2100 2100 --
(inorganic)
Total residual Chlorine 1.0 -- 1.0
Ammonical nitrogen (as N) 50 -- 50
Total Kjeldahl Nitrogen (as 100 -- 100

N)
Chemical Oxygen Demand 250 -- 250

Arsenic (as As) 0.2 0.2 0.2
Mercury (as Hg) 0.01 -- 0.01

Lead (as Pb) 0.1 -- 1.0

Cadmium (as Cd) 1.0 -- 2.0
Total Chromium (as Cr) 2.0 -- 2.0
Copper (as Cu) 3.0 -- 3.0

Zinc (as Zn) 5.0 -- 15
Selenium (as Se) 0.05 -- 0.05
Nickel (as Ni) 3.0 -- 5.0

Boron (as B) 2.0 2.0 --
Percent Sodium max -- 60 --

Cyanide (as CN) 0.2 0.2 0.2
Chloride (as Cl) 1000 600 --
Fluoride (as F) 2.0 -- 15
Sulphate (as SO4) 1000 1000 --
Sulphide (as S) 2.8 -- 5.0
Pesticides Absent Absent Absent
Phenolic compounds (as 1.0 -- 5.0

C6H5OH)
It is further proposed to treat the final effluent to tertiary level by providing RO (reverse Osmosis) to
meet the water quality to be reused by the industries & RO reject shall be finally treated through MEE to
make the scheme ZLD (Zero Liquid Discharge). Provisions shall also be kept for using the treated
effluent to be used by nearby farmers for irrigation for sustainable development of area as it faces water
shortage during summer season.
The Sludge generated from the CETP shall be sent to authorized TSDF site at Nalagarh
3.5.2 DESIGN OF 2 MLD CETP
1) Trade Effluent Generated from the Industrial units = 1.5 MLD
2) Sewage Inflow from Industrial units and residential area in the region = 0.5 MLD
3) Total flow = 2MLD

3.5.3 INLET CHARACTERISTICS OF EFFLUENT
BOD 1100 mg/L
COD 2500 mg/L
TDS 2500mg/L
TSS 250 mg/L
3.5.4 TREATMENT PROCESS:
The following treatment process is followed for the purpose of treatment of Effluent.
Physio chemical Process:
A) Screen & Grit Removal.

B) Sedimentation
C) Filter press. Biological Process:
D) Activated sludge Process diffused aeration.
Stage wise detail of process with capacity is given below;
Table 3-5: Stage wise detail of process with capacity is
Sr. No. NAME CAPACITY
1. Screen Chamber 27 KL
2. Oil & Grease Trap 27 KL
3. Equalization tank 504 KL
4. Primary settling tank 1 & 2 275 KL
5. Aeration Tank 1,2 & 3 350 KL
6. Secondary settling tank 1 & 550 KL

2
7. Polishing tank 64 KL
8. Multi grade filter (MGF) 150 KL/hr
9. Activated Carbon Filter 150 KL/hr

(ACF)

Figure 3-1: Flow diagram of process flow
The Effluent from various industries like lime, pharma and other misc. industries will be collected into
an equalization tank after passing through a bar screen, coarse screen, oil and grease trap for the
separation of insoluble bigger size particles and the separation of minor amount of oil or greasy matter
present in the effluent.
Since the effluent is laden with some sludge or settable solids, the equalization tank will be equipped
with air sparking system in order to keep them in suspended mode preventing its deposition at the
bottom which would be otherwise a serious nuisance as far as the maintenance point is concerned. The
collection tank shall have two partitions. Thus, it would help the uninterrupted 24 hours’ storage facility
with simultaneous maintenance operation without any hindrance.
The resultant stream would then be withdrawn at the design flow rate and would be taken into a pre-
settler fitted with mechanical scrapper for the separation of suspended solids or if any. The clarifier
effluents would then passed into the aeration chamber. The aeration system has been designed with the
principle of activated sludge process but would function with a very high food to microorganism ratio
(F/M) this would facilitate to handle high amount of BOD load in a small volume. A specified MLVSS has to
be maintained in the aeration chamber as per the influent load characteristics. The mixed liquor containing
MLVSS would then flowed to a secondary clarifier for the separation of biomass. The clarified effluent
thereafter passed into aeration tank-II which will be made functional with the principle of attached growth
by adopting MBBR technology. The attached growth model has been preferred over suspended growth
model for meeting very low BOD (less than 10 mgs/L) and with the modular concept enhanced load in
future could be handled efficiently because of the very low retention time is required to achieve a high
treatment efficiency in MBBR module.
High hydraulic volume in both the cases have been preferred in order to derive the high efficiency of
oxygen transfer of submerged aeration system. Another important point here is that the activated
sludge process will be operated for accelerating the growth kinetics which will help in the management
of residual refractory chemicals which are encountered in each type of waste to some extent (may be
negligible). Hence, continuous wastage of biomass and its withdrawal from the reactor would definitely
help in obtaining the treated effluent of very high quality.
The treated effluent at this stage would attain BOD level less than 10 mgs/L, it would be free from
turbidity. Thus the appearance will be crystal clear. As a factor of safety such effluents would be taken
through some reaction tanks for physico-chemical treatments and subsequently passing through
clarifiers for the removal of sludge from the treated effluent containing flocks. A dosing of necessary
chemicals like coagulants, alkali or other chemicals may be added into the reaction tank for this
purpose. The clarified effluents would be collected into an intermediate sump and would be pumped to
a multi grade filter system prior to Reverse Osmosis Process.
3.5.5 DESIGN OF MAIN UNITS TO BE PROVIDED FOR THE CETP
i. Screen Chamber:
Before collection tank, mechanically operated medium/ fine bar screen is proposed to be
provided to arrest any matter before the pumping and to avoid any clogging of pumps in
collection tanks.
Size- 3M x 3M x 3M (L x B x D)
Material of Construction- RCC
Capacity- 27 KL
ii. Oil & Grease Trap:

Provision of Oil & Grease Trap is proposed as a part of treatment process in order to arrest the
oil & grease before collection tank, as the oil & grease above the prescribed limit causes
problem in treatment of effluent.
Size- 3M x 3M x 3M (L x B x D) Material of Construction- RCC Capacity- 27 KL

iii. Collection cum Equalization Tank:

The CETP will be receiving various streams of effluent from different types of industries depending
upon their own manufacturing process and raw materials used. The characteristics of effluent
discharge will also be different, in order to have a appropriate treatment, homogenous mixture of
effluent with definite characteristics will be needed for which collection tank will be provided with
agitation through diffused aeration. This is for the purpose of proper mixing of effluent and also to
keep the suspended solids in suspension form, which may later be separated in PST.
Size- 12M x 12M x 3.5M (L x B x D)

Material of Construction RCC
Capacity- 504 KL
Retention period 8 hr
iv. Primary Settling Tank 1 & 2:
Primary Settling Tank is provided to settle the settleable impurities. In Primary Settling Tank 1
Chemicals dosing will be done for flocculation, pH Neutralization etc. All organic or inorganic
impurities in suspended state will be settled before the aerobic treatment. The mechanism for the
Primary Settling Tank will be up flow of the effluent and the effluent will be drained through
Launder to the Aeration Tank. The scrappers will be provided to collect the sludge. The sludge
will be transferred to the sludge drying beds through sludge pumps.
Size- 10M (Diameter) x 3.5M (Height)

MOC- RCC
Capacity – 275 KL
Retention Period – 3 Hr.
Numbers of units – 02 No.
Sludge Collection Mechanism Bottom Scrapers
v. Aeration Tank 1,2 & 3 :
The aeration tanks are proposed to provide aerobic treatment to the effluent in order to reduce
the BOD level to the required parameters. The activated sludge process will be followed for the
aerobic treatment. The aeration tank will be provided with diffused aeration through vertical
fine bubble disc type diffusers. In order to maintain the dissolved oxygen level the proper
blowers with required capacity will be installed. To maintain proper MLSS and microorganism
MBBR Media will be loaded in the aeration tank 3. The Sludge Recirculation system will also be
provided to maintain the proper MLSS.
Size- 10 M x 10M x 3.5M ( L x B x D)

MOC- RCC
Capacity- 350 KL
Retention Period – 18 Hrs.
Number of Units – 03 No.
vi. Secondary Settling Tank:1 & 2

Secondary Settling Tank is very important in the activated sludge process in order to ensure
final outlet quality of effluent and also recirculation of activated sludge to the aeration tank to
maintain the MLSS level.
Size- 10 M (Diameter) x 3.5M (Height)

MOC- RCC
Capacity- 550 KL
Retention Period 3 Hr.
Number of unit. 2
Sludge Collection Mechanism Bottom Scrapers
v. Polishing/ Pre-filtration Tank:

Polishing tank is proposed to collect the treated effluent before filtration process. The purpose of
the tank is to arrest the escaped micro flocks from the secondary clarifier and also to check the
parameters of the treated effluent before filtration process.
Size- 4M x 4M x 4M (L x B x D)
MOC- RCC
Capacity- 64 KL
Quantity- 01 No.
viii. Multi Grade Filter:

Multi grade filter is proposed to arrest the micro flocks escaped from the SST. The multi grade
filter is provided with three layers of different sizes of material.
Size- 2M (diameter) x 2.5 M (Height)

MOC- Mild Steel
Filter Media – Cut Scone 20mm,
Pebbles 10mm
Silica Sand 5/16 mesh size
Backwash System – provided
Flow Rate 150 KL /Hour
ix. Activated Carbon Filter

Activated carbon Filter is proposed to remove color, odor and other such dissolved impurities
from the treated effluent.
Size 2M (Diameter) x 2.5 M (Height)

Filter Media Activated Carbon
Type granular

MOC Mild Steel

Back Wash System Provided
Flow Rate 150 KL/Hour
x. Filter Press
TECHNICAL DATA SHEET OF 1000 x 1000mm M.S. FILTER PRESS (40 Chambers)
M.S. Filter Press is Suitable for 4 Stay Bosses Special design P.P. Recessed Plates with Cylinder &
Power Pack Unit
Table 3-6: Filter press detail
Type Recessed (Center Feed)

Plate size 1000 x 1000mm
Number of Chambers 40
Plate Thickness 70mm +/- 2mm
Thickness of Cake 40mm +/- 2mm
Filtration Area 52.5m2.
P.P. Zero Plate 01 No.
P.P. Dummy Plate 02 Nos.
P.P. Recessed Plate 39 Nos.
M.O.C. Of P.P. Plates. Polypropylene.
Wet cake Volume 990 liters.
Operating Temperature with Pressure Max. 80’C @ 4 kg/cm2
Operating Pressure Max. 4 Kg/cm2
Hydraulic Closing 60 Tons Lock-Nut Type
Filter Press Structure with Epoxy painted. Mild Steel ( IS 2062 Grade )
Closing Device. 2 H.P. Motor Lever operated Power Pack
Unit to operate Main Cylinder.
Nozzle connections. P.P.
M.S. Flat Bars With S.S.304 Top Side 200 x 32mm Thk.
Cladding
P.P. Filter Cloths 10 to 15 microns INCLUDED
xi. Reverse Osmosis Plant for
TREATMENT SCHEME
1. Sand Filter

2. Carbon Filters
3. Anti Scalent Dosing System.
4. Micron filtration system , Bag Filter / Cartridge Filtrations
5. Reverse Osmosis System
6. R.O. Cleaning / Flushing Systems
1. Sand Fil ter
One MSRL Pressure Vessel complete with Top and bottom distribution system, frontal
Piper with multiport valve.
One Initial charge of filter media
Unit Diameter - 1400 mm
Unit Height - 2000 mm
Flow Rate - 35 m 3/Hr
Working Pressure - 2.5 Kg/Cm2
2. Carbon Filter
One MSRL Pressure Vessel complete with Top and bottom distribution system, frontal
Piper with multiport valve.
One Initial charge of filter media
Unit Diameter - 1400 mm
Unit Height - 2000 mm
Flow Rate - 35 m 3/Hr
Working Pressure - 2.5 Kg/Cm2
3. Anti Scalent Dosing System
One Electronic metering Pump complete with suction delivery valves and required
Flexible high pressure tubing
Capacity: 10 Ltrs / Hr.

Back Pressure: 5 Bars
Make: E-Dose / Rainbow
One HDPE 100 Ltrs Capacity Chemical Tank
4. Micron Filtration Bag Filter
Two SS Bag filter housing length 7X30, inlet / outlet connection 3” with air release valve
Two Set of 10 micron rating bag filter size 30” long
5. Micron Filtration Cartridge Filter
One SS Micron filter housing length 7X30, inlet / outlet connection 3” with air release valve
One 5 micron rating polypropylene cartridge size 30” long
6. Reverse Osmosis
Specification of Each R.O. System Compact M.S. skid
a) Front table for control instruments - One

b) Pre filter made of SS – 4 No.
c) Set of Glycerol filled pressure gauges – 8 No.
d) High pressure pump mainly made of stainless steel make (CNP) – 1 No.
e) Set of RO Pressure vessel made of glass fiber (make UKL / Pentair /Equivalent) – 6 No.
f) Set of RO membrane (Hydranautics / TORAY) – 30 No.
g) Set of ball valves – made of heavy duty UPVC / SS
h) Set of Rota meters (ASTER / UKL)
i)Set of UPVC / SS fitting
j)Control Panel
k) Online TDS meter with sensor – (ASTER / Digital)
Table 3-7: Detail of Reverse Osmosis
TECH NICAL DATA RO 25,000 LPH (02

SETS)
Permeate flow rate m 3/hr 25.0
Operating pressure in bar 15

Recovery max in % 80
Raw water consumption in m3/HR 32.5
Raw Water pressure in bars 3
Rejection rate Approx in % 98
Current in V/Hz 400/50
Power installed in KW 40
No. of pressure vessels 6
Type of pressure vessel 8040-5
Type of membranes in inch 8040
No of Membranes 30
Sludge Generation
Wet Bio Sludge = 836/0.6=1393 Kg (40%Moisture content)
Chemical Sludge = 500/0.6=833 Kg (40 % Moisture content)
Total Sludge is = 1393+833=2226 Kg
Approximate = 2.2 Ton

Figure 3-2: Layout diagram of proposed CETP at plot no 96-97

3.6 Effluent Transportation as Per Topography
The Effluent from the various industries shall be transported through tankers and fixed
pipeline. The transportation through tankers will be from the units located away at far
distance from the CETP site and the topography is such that the effluent cannot be
transported through pipeline. For the purpose of transportation of effluent from nearby
units, survey was conducted and as per the topography it was decided that the effluent
from nearby units shall be transported through pipeline.
All the pipes shall be laid 2 ft below the ground level taken from the level of industry from
where the pipeline shall be laid. All the pipes will be sealed in the concrete 30 cm below the
ground and would run parallel to the road on the side. The vehicular load is not to be taken
on the concealed pipe. The booster stations will be installed at the appropriate points. All
the pipes will be fitted with pressure gauge etc which will be used in the assessment of
flow rate and will help the maintenance staff for trouble shooting. The booster stations
will ensure the desired flow with or without clogging.
The material of construction of pipe will be FRP with a pressure rating 10 to 12 kg/cm2
much above the operating pressure taking care of thermal expansion safety factor.
The effluent may be acidic or alkaline due to single point discharge from the unit hence,
FRP pipe will not be affected. The effluent is expected to contain suspended solids which
may upset the design pressure otherwise the low friction factor will eliminate this
problem, keeping the low pressure drop over the entire length. Moreover, FRP has
temperature tolerance. Hence, discharge of 60oC is not going to affect the transportation
process. At the manhole flange joint is being provided for easy maintenance. All branches
for the disposal to the header or sub header must be done through pumping with desired
pressure.
17
3.7 Details of Pipeline From Industry To CETP
Total length of pipeline to be laid as per the survey is- 3500 M

Diameter of the pipe - 12 inches
Material of Pipe GRP/FRP
Depth of lying of pipeline 24 inches
No. of Chambers- As per the requirement and
location
Pressure 10 kg/cm3
THE DETAILS OF PIPELINE FROM CETP TO INDUSTRY) FOR TREATED RO WATER:
Total length of pipeline to be laid as per the survey is- 3500 M
Diameter of the pipe - 3 inches
Material of Pipe GI
Depth of lying of pipeline 24 inches
No. of Chambers- As per the requirement and
location
Pressure 15 kg/cm3
3.8 Raw Material Required Along With Estimated Quantity, Likely source,
marketing area of final product/s, mode of transport of raw material and
Finished Product
Raw material required for construction and setting up of Common Effluent Treatment
Plant are cement, steel, aggregates & sand for civil works and steel will be for construction
purpose.
3.9 Resource Optimization/ Recycling and Reuse envisaged in the project, if any,
The proposed CETP project is to be upgraded with Zero Liquid Discharge (ZLD), hence the
treated water would be recovered and recycled for industrial purposes.
3.10 Availability of Water Its Source, Energy/ Power Requirement and Source
3.10.1 Water Requirement
The total quantity of water required for CETP will be 4.5 KLD which will be provided by
already available piped water supply system. The num ber of working people will be
approximately 11. Considering water consumption of 45 l/d/capita, the domestic

water requirement will be about 0.5 KLD. There will be use of some water for the
preparation of sensitive dosing chemicals to be used in the microfiltration and washing of
membrane to an extent of 3 KLD. There may be requirement of makeup water for the
purpose of cooling of equipment of 1 KLD.
The water required for dust suppression and washing is not included in the water
requirement. The treated effluent will be used for irrigation of green belt, dust
suppression and for washing. This amount will be (2KLD+1KLD+1KLD) being equal to 4
KLD. In this way, 4KLD water will be saved. Similarly, it is planned to recycle and reuse
most of the treated effluent in member industries, thus saving the freshwater
requirement as a whole in industrial area. Power Requirement
Power requirement will be sourced from existing supply scheme. In case of power failure
D.G. set will be used having capacity of 200 KVA.
Figure 3-3: Water balance of the proposed CETP

PUMPS
1. Sludge pumps for PST
Qty 02 No’s
Type Sludge Type
Suction 4”
Delivery 4”
Capacity 50 L P /Sec
BHP 7.5 HP
2. Sludge Pumps For SST

Qty 02 No’s
Type Sludge Type
Suction 4”
Delivery 4”
BHP 7.5 HP
3. Pumps For Filters
Qty 02 No’s
Type Sludge Type
Suction 4”
Delivery 4”
BHP 5 HP
4. Chemical Dosing Pumps
Qty 03 Nos
Type Centrifugal
BHP 1HP
Capacity 100 Liters/Hour
MOC SS 316 Body with Polypropylene
Impeller
5. Treated effluent pumps Qty 02 No’s
Type Centrifugal Type
Suction 4”
Delivery 4”
BHP 5 HP
Type centrifugal
6. Screw Pump for Filter Press

Type Screw Pump
BHP 5HP
Quantity 02 Nos.
MOTORS
1. Motors for Blowers

Qty 05 Nos
Type Induction Motor
30
BHP 10 HP
RPM 1400
2. Motors for Sludge Scrappers (For PST & SST)

Qty 04 Nos
Type Geared
BHP 5 HP
3. Motors for agitators

Qty 03 Nos
Type Flange Type Vertical
BHP 01 HP
4. Motor for Filter Hydraulic Pump for Filter Press

Quantity 01
Type Flange type vertical
BHP 02HP
5. Electrical Panel
MOC Mild Steel
SWG 14
Protective Coating Powder Coating
MCCB To be provided
6. Type of starter
Up to 5 HP rating DOL
Above 5 HP Star Delta
Table 3-8: Description of Electrical Equipment
Sr No Description of Electrical Equipment Load

1. Sludge Pumps for PST 04 Nos of 7.5 HP each 30 HP
2 Sludge Pumps for SST 03 Nos of 7.5 HP each 22.5 HP
3. Pumps for Filters 02 Nos of 5 HP each 10 HP
4. Pumps for Treated Water 02 Nos of 5 HP each 10 HP
5. Chemical Dosing Pumps o3 nos of 1 HP each 03 HP
6. Motors For Blowers 05 Nos of 10 HP each 50 HP
7. Motors For Mechanical Scraper 04 Nos of 5 HP each 20 HP
8. Motors for Agitators o3 Nos of 1 HP each 03 HP
9. Screw Pump to transfer Sludge to Filter Press 5HP (02 No.) 10 HP
10 Hydraulic Pump for Filter Press 02HP 02HP
11 High-Pressure Pumps for RO 30 HP (02 Nos.) 60HP
Total Power Load 220.5 HP/ 165 KW

4 SITE ANALYSIS
4.1 Connectivity
4.1.1 Nearest Railway Station

Dehradun Railway Station: Approx. 42 km, in ESE direction
4.1.2 Nearest Airport

Jolly Grant Airport, Dehradun: 62 km, in SE Direction.
4.1.3 Nearest Highway

NH-72 is at a distance of approx. 3.0 km in the SW direction.
4.1.4Landform, Landuse and Land Ownership
The Site of Common Effluent Treatment Plant / is identified and marked on layout. At
present, the project land is vacant. The land/plots are allotted by department of industries
Layout of Industrial area is shown in the Map below.

SITE FOR CETP SITE FOR OFFICE &

CHEMICAL STORAGE
MAP OF GONDPUR INDUSTRIAL AREA & LOCATION OF CETP
Figure 4-1: Map of Gondpur Industrial Area & Location of CETP
4.2 Topography
The proposed site is located at 300 28’24.91”N Latitude and 77037’36.93”E Longitude
on a almost flat terrain. It has an average elevation of 405 meters.
4.3 Existing land use pattern.
The land falls in the industrial area and the proposed project site is earmarked for CETP.
4.4 Soil Classification
The soil in the district varies from thin and bare soil of high mountains to rich deep
alluvial soil of the valleys. In the hilly area i.e. northern part soils are veneer and brown in
colour, these are high base status soil of humid regions. In the southern part, combination
of shallow black, brown and alluvial soils are found. The proposed site for CETP is located
in the southern part of the district having rich alluvial soil.
4.5 Climatic & Rainfall
The climate is sub-tropical interspersed between cold weather, hot weather and
southwest monsoon. The cold weather commences in November and continues till the end

of February, which is characterized by cloudless days and very cold nights with much fog
and dew. May and June are usually the hottest months. During monsoon period (June to
September) the weather remains humid.
Due to significant variations in altitudes in the district the temperature also varies
considerably. Minimum temperature goes below 0°C in higher reaches during winter and
the maximum temperature exceeds 38°C in lower reaches during the summer season.
Temperature varies from 8°C to 38.6°C.
RAINFALL: The area receives 1600 – 1700 mm average rainfall. Out of this 90% rainfall
constitutes during the period middle of June to end of September.
4.6 SOCIAL INFRASTRUCTURE AVAILABLE
The infrastructure amenities available in the area denote the economic wellbeing of the
region like hospitals & healthcare centers, schools, colleges, banking facility; community
centers etc which are available nearby.

5 PLANNING BRIEF
5.1 Planning Concept (type of industries, facilities, transportation etc.) Town and
Country Planning/Development authority Classification
The CETP unit is proposed for the treatment of waste water of clusters of industries
mostly pharmaceutical formulation units located in the Gondpur industrial area and
industries located in nearby region.
Waste water will be transported to CETP through dedicated pipeline network and through
tankers from peripheral industrial units .
The CETP site is located in the industrial area on plots allotted by the Department of
Industries.
5.2 Population projection
The project will employ mostly workers from nearby villages during construction phase.
There will not be any increase in population due to the project.
5.3 Land use planning
The open space inside the CETP area will be suitably landscaped and covered with the
vegetation of indigenous variety. Green Belt area will be developed with suitable verity of
trees.
5.4 Assessment of Infrastructure Demand (Physical & Social)
The proposed CETP falls in industrial area therefore all facilities / amenities like medical,
educational, housing, transportation, communication, shopping etc are available nearby
places. Since, local workers will be employed for this purpose therefore; no long term
infrastructure will be required.
5.5 Amenities/Facilities
Man power will be required on permanent and temporary basis. Total 11 skilled and
unskilled labours will be engaged in shift at CETP. Rest room and toilet facility shall be
provided at the plant site.

6 PROPOSED INFRASTRUCTURE
6.1 Industrial Area (Processing Area)
Being a CETP, New unit will make office space, laboratory, storage area as well as
treatment units & use of the facilities for land, storage of raw material and handling,
additional water & power demand, and use of road and rail network for transportation.
6.2 Green Belt
Green belt will be developed according to CPCB guidelines. Plants of the various species
will be developed in the plant and peripheral areas.
6.3 Connectivity (traffic and transportation road/rail/metro/water ways etc.)
The project site is well connected to NH-72 road.
6.4 Drinking water management
About 5 KLD of water will be required for construction and operation. The water will be
met from nearby bore well.
6.5 Sewerage system
Toilets will be constructed at the site which will be connected with the septic tanks within
the site itself.
6.6 Industrial waste management
Sludge generated from treatment units would be sent to TSDF site. Hazardous waste like
used oil & containers/liners will be sent to the authorized recyclers.
6.7 Solid waste management
Solid waste generated during the wastewater treatment process is mainly sludge which
will be generated depending upon the effluent characteristics and hydraulic load and the
same would be transported to the authorized TSDF site for final disposal.
6.8 Power requirement & supply/source
 Power Available: 2 X 630 KVA. = 1260 KVA

 Backup Power supply source – 1 No D.G Sets of 200 KVA

7 REHABILITATION AND RESETTLEMENT (R&R) PLAN
The site is free from any settlement so there is no need of displacement of the people for
proposed project, hence, No R&R applicable.

8 PROJECT SCHEDULE & COST ESTIMATES
8.1 Cost Estimates
The total cost of project is estimated about Rs. 10.7Crores. the breakup of cost is as
follows
Table 8-1: Details of mechanical equipment and cost
Sr. No. DE SC RI PT I O N QTY Cost

1. Moving Bridge and Scrappers for Primary 04 No. 72,00,000
and Secondary Settling Tanks
2. Twin Lobe Blowers with motors 05 No. 13,00,000
3. Multi grade Filter 02 No. 12,00,000
4. Activated Carbon Filter 02 No. 14,00,000
5. Air Diffusers 400 No 8,00,000

6. ETP Pipeline with Fittings and Valves 2 Lot 15,00,000
7. Dosing Tanks 03 No. 9,00,000

8. Agitator for Dosing Tank 03 No. 7,50,000
9 Filter Press 01 9,00,000
Total 1,59,50,000
Table 8-2: Details of electrical equipment and cost
Sr. No. DESCRIPTON QTY COST

1. Sludge Pumps 7.5HP 04 no. 2,88,000
2. Centrifugal Pump 5HP 06 No. 3,12,000
3. Induction Motors 7.5HP 04 No. 84,000
4. Dosing Pumps 03 No. 60,000
5. Geared Motor 2HP for Moving Bridge 03 Nos. 2,40,000
and Scrapper for PST’s and SST’s
6. Electrical Meter 01 No. 15,000

7. Electrical Panel 01 No. 1,80,000

8 D G Sets 200KVA 01 No. 15,00,000
9. Electrical Wiring 400 Mtr. 5,80,000
Total 32,59,00
0
Table 8-3: Details of instrumentation and cost
Sr. No. DES CRI PT I ON QTY COST
1. Online pH Meter 02 no. 20,000
2. Online TDS Meter 01no 8,000
3. Electromagnetic Flow Meter 02 no. 2,80,000
Total 3,08,000
Table 8-4: Details of equipment for ZLD and cost
Sr. No. D ES CRI PT I ON QTY Cost

1. Reverse Osmosis Plant for ZLD 02 1,32,00,000
2. Multi Effect Evaporator 01 60,00,000
Total 1,92,00,000
Table 8-5: Details of land, roads, sewerage lines and cost
Sr. No. D ES CRI PT I ON QTY Cost

1. Roads Constructed up to proposed CETP 80,00,000
2. Sewerage Lines laid 30,00,000
3. Cost of Land for proposed CETP 4500 Sq.Mtr. @ 1,58,40,000
Rs. 3520/Sq.Mtr
Total 2,68,40,000

Table 8-6: Total cost of CETP

Sr. No Description of Work Cost
1 Civil Work 1,58,25,000
2 Mechanical Work 1,59,50,000
3 Electrical Work 32,59,000
4 Instrument 3,08,000
5 Lab Equipment’s and Chemicals 50,00,000
6. Mode of Collection and Disposal of Effluent( 2 Tanker) 40,00,000
7. Cost of pipeline from Industry to CETP (The Cost 1,21,80,000

Includes Earthwork and Construction of
8 Chambers)
Cost of pipeline from CETP to industry( The 23,45,000
Pipeline shall be laid along with effluent Pipeline)
9 Transportation of material 8,00,000

10 Details of Equipment’s for ZLD and cost 1,92,00,000
11 Details of Land, Roads, Sewerage lines and cost 2,68,40,000
12 Electrical Transformer and Transmission line 5,00,000

13 Erection and Commissioning 15,00,000
14 Grand Total 10,77,07,000
15 Total (Lacs) 107.70
8.2 DETAILS OF OPERATIONAL COST
A. Evaluation of Chemical cost
 Treatment Cost of Sewage/ Effluent(Chemicals):
Lime = 0.3X12=3.6/KL (Rate of Lime Rs. 12/Kg Assumed)

Poly electrolyte = 1X350/1000 = 0.35/KL (Rate of P.E. Rs. 350/Kg Assumed)
FeSO4 (ferrous Sulphate) = 0.1X20 = 2.0/KL
 BOD Load = 2000X1.1 (Flow Assumed =2000KLD) = (2200X5/100)X(22/25)=

96.8 Kg
 = (2200X5/100)X(22/25)
= 96.8 Kg

Cost = 96.8X7 =677.6 ( in Rs)
Cost/KL = 677.6/2000 =0.33 /KL
DAP Cost = 96.8X29=2807.2

 DAP Cost/KL =2807.2/2000 = Rs 1.4/KL
B. Process Cost
Pumps
Blowers
Motors
Agitators
Total Power Consumption =119KW
Load Factor =0.65
KWH =119X0.65X24 =1856.4
Power Cost Rs=6/KWH Rs=11138
Fixed Electricity Expanses Rs = 27000
Total Electricity Expanses Rs = 11138+27000= 38138
Power Cost/KL = 38138/2000. = Rs 19/KL
Total Basic Cost = 19+7.68=26.68 say Rs =26.7
C. Cost of BOD Removal in

Kg/m3
Transportation
Basic Cost =20
Rs =26.7
Maintenance =2
Depreciation =3.36
Manpower Charges =2.4
Sludge Processing =2
Profit =2
Treatment Cost Rs. = 26.7+20+2+3.36+2.4+2+2 = Rs 58.46/KL
= 0.058/L
BOD Reduction Cost Rs. =26.7/1.1+20+2+3.36+2.4+2+2 = Rs 56.03/Kg
COD/BOD =2.5
42

COD Removal Cost/Kg =56.03/2.5

Rs. =22.41Cost/Kg
 Note: BOD load is calculated on the average basis of BOD of individual

industry by adding BOD load of all industries and divided by number of
industries.
Average BOD load for the above Rate Calculation is taken as 1100 mg/ ltr.
 In case BOD is more than the average load the following formula for calculation
of Treatment Cost can be taken as:
(i) BOD load of the industry.
(ii) Flow of the industry
 Rate Calculated by taking BOD load@ 1100 (mgs/L) / BOD load in Kg/KL X BOD
Load of Industry
For Examples.
BOD Load of Industry presumed as 1500 mg/ltr.
Rate calculated as per BOD = 1100 mg/ltr
The Treatment Cost of Effluent with BOD of 1500 mg/ltr.
= (58.46/1100) X 1500 = Rs. 79.71 /KL
System Development on Effluent charges Estimation

The treatment cost based on average characteristics is tabulated below:
Table 8-7: Tentative treatment cost – sector wise

Sr. SECTOR BASIC CONVE MAINTAN DEPRECI PROF TOTAL/
NO. TREATM YANCE ANCE ATION IT KL
ENT (20%) (15%
COST /KL )
1 PHARMA Rs. 26.7 Rs. 20 Rs. 2 Rs. 3.36 Rs. 2 Rs. 58.46
2 SOAP & Rs. 26.7 Rs. 20 Rs. 2 Rs. 3.36 Rs. 2 Rs. 58.46
DETERG
ENT
43
ADDITIONAL OPERATIONAL COSTS OF ZERO DISCHARGE EQUIPMENTS
(RO AND MEE)/KL
Taking into consideration all cost operation and maintenance of RO & MEE including cost
of fuel, chemicals, replacement of membrane (in case of RO) etc. Additional cost of
treatment per kiloliter of treated waste water (up to secondary level) for making the
scheme Zero liquid discharge shall be as follows
Cost of operation & maintenance of RO – Rs 25 /KL.
Cost of operation & maintenance of MEE – Rs 25000 /KL.

9 ANALYSIS OF PROPOSAL (FINAL RECOMMENDATIONS)
Project is for establishment of CETP for the effluent mainly from clusters of
pharmaceutical Industries. The imposition of new scale of, statutory standards on effluent
treatment with water reclamation potential may require, in addition, a new infrastructural
investment on the pollution control system of the individual units. This may be the driving
point for the overall participation in the proposed CETP with ZLD from industries to bring
down drastically the pollution level. The charges to be levied on new scale on the basis of
pollution load, breaking the orthodox style, would equally keep operational their own
equipment. An attempt on water recovery for its recycling in the proposed CETP design
may be an exemplary in the country with a start up in this Zone.
***********

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PRE-FEASIBILITY REPORT FOR

02 MLD CAPACITY CETP BY

2 INTRODUCTION OF THE PROJECT/BACKGROUND INFORMATION.......................................4

2.1 Identification of the project......................................................................................................................4

2.2 Details of the Project Proponent.............................................................................................................6

2.3 Brief Description of Nature of the Project ...........................................................................................6

3.1 Type of Project Including Interlinked and Interdependent Projects, If Any.............................8

3.2 Location ..........................................................................................................................................................8

3.3 Details of Alternate Sites ...........................................................................................................................9

3.4 Size or magnitude of operation ...............................................................................................................9

3.5 Project description with characteristic of effluent of industries..................................................9

3.6 Effluent Transportation as Per Topography.................................................................................... 30

3.7 Details of Pipeline From Industry To CETP...................................................................................... 31

4 SITE ANALYSIS ........................................................................................................................................... 35

4.2 Topography ................................................................................................................................................ 36

4.3 Existing land use pattern........................................................................................................................ 36

4.4 Soil Classification ...................................................................................................................................... 36

4.5 Climatic & Rainfall .................................................................................................................................... 36

4.6 SOCIAL INFRASTRUCTURE AVAILABLE ........................................................................................... 37

5.2 Population projection.............................................................................................................................. 38

Prepared by: Shivalik Solid Waste Management Limited Page i

5.3 Land use planning..................................................................................................................................... 38

5.4 Assessment of Infrastructure Demand (Physical & Social)......................................................... 38

6 PROPOSED INFRASTRUCTURE ........................................................................................................... 39

6.1 Industrial Area (Processing Area)....................................................................................................... 39

6.2 Green Belt.................................................................................................................................................... 39

6.3 Connectivity (traffic and transportation road/rail/metro/water ways etc.)........................ 39

6.4 Drinking water management ................................................................................................................ 39

6.5 Sewerage system....................................................................................................................................... 39

6.6 Industrial waste management.............................................................................................................. 39

6.7 Solid waste management........................................................................................................................ 39

6.8 Power requirement & supply/source ................................................................................................ 39

7 REHABILITATION AND RESETTLEMENT (R&R) PLAN............................................................. 40

8 PROJECT SCHEDULE & COST ESTIMATES ...................................................................................... 41

8.1 Cost Estimates............................................................................................................................................ 41

8.2 DETAILS OF OPERATIONAL COST ...................................................................................................... 43

9 ANALYSIS OF PROPOSAL (FINAL RECOMMENDATIONS) ........................................................ 47

Table 2-1: SALIENT FEATURES OF THE PROJECT .......................................................................................3

Table 3-1: Details of Plot wise Industries in Gondpur Industrial Area...................................................9

Table 3-2: Industrial Units outside Gondpur Industrial Area................................................................ 13

Table 3-4: Standards for Discharge of Effluent........................................................................................... 18

Table 3-5: Stage wise detail of process with capacity is.......................................................................... 20

Table 3-6: Filter press detail............................................................................................................................. 25

Table 3-7: Detail of Reverse Osmosis ............................................................................................................ 27

Table 3-8: Description of Electrical Equipment ......................................................................................... 34

Table 8-1: Details of mechanical equipment and cost.............................................................................. 41

Table 8-2: Details of electrical equipment and cost.................................................................................. 41

Table 8-3: Details of instrumentation and cost .......................................................................................... 42

Prepared by: Shivalik Solid Waste Management Limited Page ii

Table 8-4: Details of equipment for ZLD and cost ..................................................................................... 42

Table 8-5: Details of land, roads, sewerage lines and cost...................................................................... 42

Table 8-6: Total cost of CETP ........................................................................................................................... 43

Table 8-7: Tentative treatment cost – sector wise .................................................................................... 45

Figure 3-1: Flow diagram of process flow.................................................................................................... 21

Figure 3-2: Layout diagram of proposed CETP at plot no 96-97.......................................................... 29

Figure 3-3: Water balance of the proposed CETP...................................................................................... 32

Figure 4-1: Map of Gondpur Industrial Area & Location of CETP......................................................... 36

Annexure-II Buffer Map of 1o km study area

Annexure—III Process flow diagram of CETP

Prepared by: Shivalik Solid Waste Management Limited Page iii

1.1 EXECUTIVE SUMMARY

Prepared by: Shivalik Solid Waste Management Limited Page 1

FIGURE -1 SHOWING DISTRICT SIRMAUR & PAONTA SAHIB