CZX-12G

CZX-12G
Interposing Relay Set

Instruction Manual
NR Electric Co., Ltd.

Preface
Preface
Introduction
This guide and the relevant operating or service manual documentation for the equipment provide
full information on safe handling, commissioning and testing of this equipment.
Documentation for equipment ordered from NR is dispatched separately from manufactured goods
and may not be received at the same time. Therefore, this guide is provided to ensure that printed
information normally present on equipment is fully understood by the recipient.
Before carrying out any work on the equipment, the user should be familiar with the contents of
this manual, and read relevant chapter carefully.
This chapter describes the safety precautions recommended when using the equipment. Before
installing and using the equipment, this chapter must be thoroughly read and understood.
Health and Safety

The information in this chapter of the equipment documentation is intended to ensure that
equipment is properly installed and handled in order to maintain it in a safe condition.
When electrical equipment is in operation, dangerous voltages will be present in certain parts of
the equipment. Failure to observe warning notices, incorrect use, or improper use may endanger
personnel and equipment and cause personal injury or physical damage.
Before working in the terminal strip area, the equipment must be isolated.
Proper and safe operation of the equipment depends on appropriate shipping and handling,
proper storage, installation and commissioning, and on careful operation, maintenance and
servicing. For this reason, only qualified personnel may work on or operate the equipment.
Qualified personnel are individuals who:
 Are familiar with the installation, commissioning, and operation of the equipment and of the
system to which it is being connected;
 Are able to safely perform switching operations in accordance with accepted safety
engineering practices and are authorized to energize and de-energize equipment and to
isolate, ground, and label it;
 Are trained in the care and use of safety apparatus in accordance with safety engineering
practices;
 Are trained in emergency procedures (first aid).
Instructions and Warnings

The following indicators and standard definitions are used:
CZX-12G Interposing Relay Set i
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Preface
DANGER!
It means that death, severe personal injury, or considerable equipment damage will occur if safety
precautions are disregarded.
WARNING!
It means that death, severe personal, or considerable equipment damage could occur if safety
precautions are disregarded.
CAUTION!
It means that light personal injury or equipment damage may occur if safety precautions are
disregarded. This particularly applies to damage to the device and to resulting damage of the
protected equipment.
WARNING!
The firmware may be upgraded to add new features or enhance/modify existing features, please
make sure that the version of this manual is compatible with the product in your hand.
WARNING!
During operation of electrical equipment, certain parts of these devices are under high voltage.
Severe personal injury or significant equipment damage could result from improper behavior.
Only qualified personnel should work on this equipment or in the vicinity of this equipment. These
personnel must be familiar with all warnings and service procedures described in this manual, as
well as safety regulations.
In particular, the general facility and safety regulations for work with high-voltage equipment must
be observed. Noncompliance may result in death, injury, or significant equipment damage.
DANGER!
Never allow the current transformer (CT) secondary circuit connected to this equipment to be
opened while the primary system is live. Opening the CT circuit will produce a dangerously high
voltage.
WARNING!
 Exposed terminals
Do not touch the exposed terminals of this equipment while the power is on, as the high voltage
generated is dangerous
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Preface
 Residual voltage
Hazardous voltage can be present in the DC circuit just after switching off the DC power supply. It
takes a few seconds for the voltage to discharge.
CAUTION!
 Earth
The earthing terminal of the equipment must be securely earthed
 Operating environment
The equipment must only be used within the range of ambient environment detailed in the
specification and in an environment free of abnormal vibration.
 Ratings
Before applying AC voltage and current or the DC power supply to the equipment, check that they
conform to the equipment ratings.
 Printed circuit board
Do not attach and remove printed circuit boards when DC power to the equipment is on, as this
may cause the equipment to malfunction.
 External circuit
When connecting the output contacts of the equipment to an external circuit, carefully check the
supply voltage used in order to prevent the connected circuit from overheating.
 Connection cable
Carefully handle the connection cable without applying excessive force.
Copyright
Version: R1.00 NR ELECTRIC CO., LTD.
69 Suyuan Avenue. Jiangning, Nanjing 211102, China
P/N: EN_CZXL3112.0086.0001 Tel: +86-25-87178185, Fax: +86-25-87178208
Website: www.nrelect.com, www.nari-relays.com
Copyright © NR 2011. All rights reserved Email: nr_techsupport@nari-relays.com
We reserve all rights to this document and to the information contained herein. Improper use in particular reproduction and dissemination to
third parties is strictly forbidden except where expressly authorized.
The information in this manual is carefully checked periodically, and necessary corrections will be included in future editions. If
nevertheless any errors are detected, suggestions for correction or improvement are greatly appreciated.
We reserve the rights to make technical improvements without notice.
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Table of Contents
Table of Contents
Preface ..................................................................................................... i
Introduction ................................................................................................................i
Health and Safety .......................................................................................................i
Instructions and Warnings ........................................................................................i
Table of Contents .................................................................................. iv
1 Introduction ......................................................................................... 1
1.1 Application...........................................................................................................1
1.2 Features ...............................................................................................................1
1.3 Ordering Options ................................................................................................1
2 Technical Data ..................................................................................... 3
2.1 Electrical Specifications .....................................................................................3

2.1.1 Power Supply ........................................................................................................................ 3
2.1.2 Binary Output ........................................................................................................................ 3
2.2 Mechanical Specifications .................................................................................3

2.3 Ambient Temperature and Humidity Range ......................................................4
2.4 Type Tests ............................................................................................................4
2.4.1 Environmental Tests .............................................................................................................. 4
2.4.2 Mechanical Tests................................................................................................................... 4
2.4.3 Electrical Tests ...................................................................................................................... 4
2.4.4 Electromagnetic Compatibility ............................................................................................... 4
2.5 Certifications .......................................................................................................5

2.6 Relay Performance..............................................................................................6
3 Operation Theory ................................................................................ 7
3.1 Principle Diagram ...............................................................................................7
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Table of Contents
3.1.1 Reclosing and Manual Tripping & Closing Circuit ................................................................. 7
3.1.2 Phase-segregated Closing Circuit......................................................................................... 8
3.1.3 Phase-segregated Tripping Circuit (Group 1)........................................................................ 9
3.1.4 Phase-segregated Tripping Circuit (Group 2)...................................................................... 10
3.1.5 Tripping & Closing Signal Circuit ......................................................................................... 11
3.1.6 Pressure Blocking Circuit .................................................................................................... 12
3.1.7 AC Voltage Switchover Circuit ............................................................................................. 13
3.1.8 Output Contacts .................................................................................................................. 14
3.2 Reclosing and Manual Closing Circuit ............................................................ 16

3.2.1 Reclosing Circuit ................................................................................................................. 16
3.2.2 Manual Closing and Remote Closing Circuit ....................................................................... 16
3.3 Three-Phase Trip Circuit................................................................................... 17

3.3.1 Three-Phase Tripping with Reclosing ................................................................................. 17
3.3.2 Three-Phase Tripping without Reclosing............................................................................. 17
3.3.3 Manual and Remote Tripping Circuit ................................................................................... 17
3.3.4 Reserved Three-phase Tripping Relay................................................................................ 18
3.4 DC Power Supervision and Switchover .......................................................... 18

3.5 Phase-segregated Closing Circuit ................................................................... 18
3.5.1 Open State Supervision ...................................................................................................... 18
3.5.2 Closing Circuit ..................................................................................................................... 18
3.5.3 Anti-pump Circuit................................................................................................................. 18
3.6 Phase-segregated Tripping Circuit .................................................................. 19

3.6.1 Closing State Supervision ................................................................................................... 19
3.6.2 Tripping Circuit .................................................................................................................... 19
3.7 Trip & Closing Signal Circuit ............................................................................ 19

3.7.1 Reclosing Signal ................................................................................................................. 19
3.7.2 Tripping Signal .................................................................................................................... 19
3.8 Pressure Blocking Circuit ................................................................................ 20

3.8.1 Low Pressure to Block Operating........................................................................................ 20
3.8.2 Low Pressure to Block Reclosing........................................................................................ 20
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Table of Contents
3.8.3 Low Pressure to Block Manual Closing ............................................................................... 20
3.8.4 Low Pressure to Block Tripping & Closing .......................................................................... 20
3.9 AC Voltage Switchover Circuit ......................................................................... 20

3.10 Reserved Intermediate Relay ......................................................................... 21
3.11 Output Contacts and Functions ..................................................................... 21
3.11.1 Contacts Connected to Protection Devices and Other Devices ........................................ 21
3.11.2 Local Signal ....................................................................................................................... 21
3.11.3 Reserved Relay Contacts .................................................................................................. 22
4 Hardware ........................................................................................... 23
4.1 Overview ............................................................................................................ 23

4.2 Device Layout .................................................................................................... 23
4.3 Front View .......................................................................................................... 23
4.4 Terminals ........................................................................................................... 25
4.4.1 Definition of Connector A .................................................................................................... 26
4.4.2 Definition of Connector B .................................................................................................... 27
4.4.3 Definition of Connector C .................................................................................................... 28
4.4.4 Definition of Connector D .................................................................................................... 29
4.4.5 Definition of Connector E .................................................................................................... 29
4.4.6 Definition of Connector F .................................................................................................... 30
4.4.7 Definition of Connector G .................................................................................................... 30
4.4.8 Definition of Connector H .................................................................................................... 31
4.4.9 Definition of Connector I ..................................................................................................... 32
4.5 Adjustment Method for Latching Current of Tripping & Closing .................. 33
5 Installation ......................................................................................... 35
5.1 Overview ............................................................................................................ 35

5.2 Safety Information............................................................................................. 35
5.3 Check the Shipment.......................................................................................... 36
5.4 Material and Tools Required ............................................................................ 37
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Table of Contents
5.5 Device Location and Ambient Conditions ...................................................... 37

5.6 Mechanical Installation ..................................................................................... 37
5.7 Electrical Installation ........................................................................................ 38
5.7.1 Grounding Guidelines ......................................................................................................... 38
5.7.2 Cubicle Grounding .............................................................................................................. 39
5.7.3 Making Electrical Connections ............................................................................................ 40
6 Commissioning ................................................................................. 41
6.1 Overview ............................................................................................................ 41

6.2 Safety Instructions ............................................................................................ 41
6.3 Insulation Test (if required) .............................................................................. 42
6.4 Product Checks ................................................................................................. 42
6.4.1 General Description ............................................................................................................ 42
6.4.2 Visual Inspection ................................................................................................................. 43
6.4.3 Check the Jumpers ............................................................................................................. 43
6.4.4 External Wiring.................................................................................................................... 44
6.4.5 Auxiliary Supply................................................................................................................... 44
6.5 Final Check ........................................................................................................ 44
7 Maintenance ...................................................................................... 45
7.1 Routine Check ................................................................................................... 45

7.2 Replace Failed Modules ................................................................................... 45
7.3 Cleaning ............................................................................................................. 46
7.4 Storage ............................................................................................................... 46
8 Decommissioning and Disposal...................................................... 47
8.1 Decommissioning ............................................................................................. 47

8.2 Disposal ............................................................................................................. 47
9 Manual Version History .................................................................... 49
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Table of Contents
viii CZX-12G Interposing Relay Set

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1 Introduction
1 Introduction
1.1 Application
CZX-12G interposing relay set provides auxiliary relays for switching of circuit breaker with two
group phase-segregated tripping circuits and one group phase-segregated closing circuit. The
device can be used for circuit breaker with single busbar or double busbars arrangement.
Protection device, BCU and other relevant devices can trip or close circuit breaker via this device.
1.2 Features
The device is an IEC standard 4U high and 19” wide rack with modular structure. It uses an
integral faceplate and plug terminal blocks on rear panel for external connections. It has features
of compact design, high security, flexibility and convenience.
Sealed relays with high impedance and low power dissipation are used in this device. As a result,
the power dissipation and heating is reduced largely, moisture proof is improved, ensuring a long
life even in extreme mechanical and ambient conditions.
The device can equips with AC voltage switchover plug-in module with latching or without latching
according to actual application.
Seal-in current of trip and close circuit can be configured easily by jumpers on site according to the
rated current of trip and close coil.
A special relay is equipped in the relay set, which will pick up and latch when circuit breaker is
closed manually, and reset when circuit breaker is tripped manually. The contacts of this special
relay can be used by substation automation system to issue an accident signal whenever the
circuit breaker is tripped un-manually. Moreover, together with normal closed auxiliary contact of
circuit breaker (52b), the contacts of this special relay can also be used to initiate auto-reclosing in
case that circuit breaker trips especially without any trip commands from protection and manual
switch.
For these circuits, initiating AR and BFP, initiating BFP but not AR, three-phase tripping circuit of
machnical protection, manual tripping, manual closing and auto-reclosing, their initiation power are
all greater than 5W.
Spare relays are provided for future application.
1.3 Ordering Options
Four options are available for rated auxiliary voltage: 250V, 220V, 125V, 110V.
The rated current of target and seal-in relays in trip and closing circuit can be configured as
CZX-12G Interposing Relay Set 1
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1 Introduction
0.5-4.0A with a step of 0.5A. They should be selected based on the amount of current the trip and
closing circuit drawn when operated.
The rated auxiliary voltage and nominal current of trip and close coil shall be claimed clearly when
ordering.
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2 Technical Data
2 Technical Data
2.1 Electrical Specifications
2.1.1 Power Supply

Rated Voltage 110Vdc, 125Vdc, 220Vdc, 250Vdc
Variation (80%~120%)Un
Ripple in the DC auxiliary
Max 15% of the DC value. Per IEC 60255-11:1979
voltage
Quiescent condition <40W
Burden
Operating condition <70W
2.1.2 Binary Output

Output mode Potential free contact
Rated Voltage 250Vac/dc
Test voltage across open
> 1000Vac rms
contact
Continuous carry 8A
Short duration current
50A
(200ms)
Pickup time (Typ/Max) 10ms/15ms
Dropout time (Typ/Max) 8ms/10ms
< 1ms
Bounce time
< 1ms
0.4A resistance
Breaking capacity at 250Vdc
0.2A inductive (L/R=40ms)
Durability
Loaded contact 100,000 operations minimum
Unloaded contact 10,000,000 operations minimum
2.2 Mechanical Specifications
Enclosure dimensions
482.6×177×308 (unit: mm)
(W×H×D)
Trepanning dimensions
450×179, M6 screw
(W×H)
Mounting Way Flush mounted
Weight per device Approx. 10kg
Housing material Aluminum
Housing color Silver grey
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2 Technical Data
Location of terminal Rear panel of the device

Protection class: Per IEC60529:1989
Front side IP40, Up to IP51 (Flush mounted)
Other sides IP30
Rear side, connection
IP20
terminals
2.3 Ambient Temperature and Humidity Range
Standard IEC 60255-6:1988

Operating temperature -25°C~+60°C
Transport and storage
-40°C~+70°C
temperature range
Permissible humidity 5%~95%, condensation not permissible
2.4 Type Tests
2.4.1 Environmental Tests

Dry cold test IEC 60068-2-1:1974 Test Ad for 16 h at -25°C
Dry heat test IEC 60068-2-2:1990 Test Bd for 16 h at +55°C

IEC 60068-2-30:1980 Test Db Two (12+12) hour cycles 95%RH, low
Damp heat test, cyclic
temperature +25°C, high temperature +55°C
2.4.2 Mechanical Tests
Vibration IEC60255-21-1:1988 Class I

Shock and bump IEC 60255-21-2:1988 Class I
2.4.3 Electrical Tests

Dielectric tests IEC 60255-5:2000 Test voltage 2kV, 50Hz, 1min
IEC 60255-5:2000 Test voltage 5kV, unipolar impulses waveform
Impulse voltage tests
1.2/50μs,source energy 0.5J
Insulation resistance
IEC 60255-5:2000 Isolation resistance >100MΩ, 500Vdc
measurements
2.4.4 Electromagnetic Compatibility

Per IEC 60255-22-1:1988 (idt IEC61000-4-12:1995)
1MHz burst disturbance test Common mode: class III 2.5KV
Differential mode: class III 1.0KV

Per IEC60255-22-2:1996 (idt IEC 61000-4-2:2006) class IV
Electrostatic discharge test For contact discharge: 8kV
For air discharge: 15kV

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2 Technical Data
Per IEC 60255-22-3:2000 (idt IEC 61000-4-3:1995) class III
Frequency sweep
Radiated amplitude-modulated
10V/m (rms), f=80…1000MHz
Radio frequency
interference tests Spot frequency
Radiated amplitude-modulated
10V/m (rms), f=80MHz/160MHz/450MHz/900MHz
Radiated pulse-modulated
10V/m (rms), f=900MHz

Per IEC 60255-22-4:2002 (idt IEC 61000-4-4:2004)
Fast transient disturbance
Power supply, I/O, Earth: Class IV, 4kV, 2.5 kHz, 5/50ns
tests
Communication terminals: Class IV, 2kV, 5 kHz, 5/50ns
Per IEC 60255-22-5:2002 (idt IEC 61000-4-5:1995) class III
Surge immunity test
Power supply, AC input, I/O port: 2kV, line to earth; 1kV line to line, 1.2/50us
Conducted RF Per IEC 60255-22-6:2001
Electromagnetic Disturbance Power supply, AC, I/O, Comm. Terminal: Class III, 10Vrms, 150 kHz~80MHz
Power Frequency Magnetic Per IEC 61000-4-8:1993
Field Immunity Class V: 100A/m for 1min, 1000A/m for 3s
Pulse Magnetic Field Per IEC 61000-4-9:1993
Immunity Class V: 6.4/16μs, 1000A/m for 3s
Damped oscillatory IEC 61000-4-10:1993
magnetic field immunity Class V: 100kHz & 1MHz–100A/m
2.5 Certifications
1. ISO9001: 2000
2. ISO14001:2004
3. OHSAS18001:1999
4. ISO10012:2003
5. CMMI L3
6. EMC: 89/336/EEC, EN50263:2000
7. Products safety(PS): 73/23/EEC, EN61010-1: 2001, EN60950: 2002
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2 Technical Data
2.6 Relay Performance
Seal-in current of trip & closing circuit: 0.5A~4.0A (Configurable with a step of 0.5A)
Drop-off time of manual closing relay (21SHJ, 22SHJ, 23SHJ): >0.4s
Drop-off time of low pressure blocking relay for auto-reclosing (21YJJ, 22YJJ): >0.3s
Drop-off time of low pressure blocking relay for closing (3YJJ): >0.3s
Pulse width of three-phase tripping circuit of mechanical protection≈0.3S
Pickup voltage of relay: 55%~70% of nominal voltage

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3 Operation Theory
3 Operation Theory
3.1 Principle Diagram
3.1.1 Reclosing and Manual Tripping & Closing Circuit
ZHJ ZXJI
n1 n33 * n30
V V Auto-reclosing
1SHJ
n34 22YJJ n23
V
(
21SHJ 22SHJ 23SHJ

n35 3YJJ Manual closing
V V V
(
23SHJ
KKJ
(
KKJ
1STJ STJa STJb STJc
n37
V V V V Manual tripping
11TJQ 12TJQ 13TJQ
n36
Tripping coil (group 1) Tripping coil (group 2)

V V V Initiating AR
and BFP
11TJR 12TJR 13TJR
n38 Not initiating
V V V
AR but
Three-phase tripping
11TJF 12TJF
initiating BFP
13TJF
n48
V V V Not initiating
AR and BFP
21TJQ 22TJQ 23TJQ
n2 n39 n31 Initiating AR
V V V and BFP
n40
21TJR 22TJR 23TJR Not initiating
V V V AR but
initiating BFP
21TJF 22TJF 23TJF
n56 Not initiating
V V V AR and BFP
1ZJ
Reserved auxiliary relay
n3 n24 KKJ n25 n45 n32
V
KK post
closed
1STJ
n147 1STJ n148 n46

2ZJ Discharge by
V manual
3ZJ
tripping
n47
V Spare
DC power supply supervision
AUX DC1 11JJ 12JJ

V V Group 1
AUX DC2 2JJ

V Group 2
Figure 3.1-1 Reclosing and manual tripping & closing circuit
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3 Operation Theory
3.1.2 Phase-segregated Closing Circuit
PH A OK 1TWJa 2TWJa 3TWJa

n1 n5 n30 Open state
V V V
supervision
1TBUJa 2TBUJa
SHJa
n6
Phase-A closing
SHJa 1TBUJa 2TBUJa
SHJa
I
Closing
2TBUJa
n238 n268
11YJJ ZHJ 1TBUJa
V
11YJJ 1SHJ 2TBUJa
n181
1TBUJa
12TBIJa Anti-pump
V
2TBUJa
22TBIJa
Control mechanism of circuit breaker

2TBUJb
2TBUJc
1TWJb 2TWJb 3TWJb
n7
Open state
V V V
supervision
PH B OK 1TBUJb 2TBUJb
SHJb
n8
SHJb
Phase-B closing
1TBUJb 2TBUJb
SHJb
I
Closing
2TBUJb
n269
ZHJ 1TBUJb
V
1SHJ 2TBUJb
n182
1TBUJb
12TBIJb Anti-pump
V
22TBIJb
PH C OK 1TWJc 2TWJc 3TWJc

n9
V V V Open state
supervision
1TBUJc 2TBUJc
SHJc
n10
SHJc 1TBUJc 2TBUJc
Phase-C closing
SHJc
I
Closing
2TBUJc
n270
ZHJ 1TBUJc
V
1SHJ 2TBUJc
n183
1TBUJc
12TBIJc Anti-pump
V
22TBIJc
Figure 3.1-2 Phase-segregated closing circuit

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3 Operation Theory
3.1.3 Phase-segregated Tripping Circuit (Group 1)
11HWJa 12HWJa 13HWJa

n1 n144 n30 Closed state
V V V supervision
PH A OK
11TBIJa
11TBIJa
11TBIJa 12TBIJa
n238 n17 n11
11YJJ 11TJQ
I I
12TJQ
11YJJ 11TJR Phase-A
12TJR tripping
STJa
STJa
2TBUJa 11TJF

12TJF
2TBUJb
2TBUJc
11HWJb 12HWJb 13HWJb
n145 Closed state
V V V supervision
PH B OK
Tripping circuit (Group 1)

11TBIJb
11TBIJb
11TBIJb 12TBIJb
11TJQ n18 n12
I I
12TJQ
11TJR Phase-B
12TJR tripping
STJb
STJb
11TJF
12TJF
11HWJc 12HWJc 13HWJc

n146 Closed state
V V V supervision
PH C OK
11TBIJc
11TBIJc
11TBIJc 12TBIJc
11TJQ n19 n13
I I
12TJQ
11TJR Phase-B
12TJR tripping
STJc
STJc
11TJF
12TJF
Figure 3.1-3 Phase-segregated tripping circuit (group 1)
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3 Operation Theory
3.1.4 Phase-segregated Tripping Circuit (Group 2)
21HWJa 22HWJa 23HWJa

n2 n184 n31 Closed state
V V V supervision
2JGa
21TBIJa
21TBIJa
21TBIJa 22TBIJa
n239 n20 n14
11YJJ 21TJQ
I I
22TJQ
11YJJ 21TJR Phase-B
22TJR tripping
STJa
STJa
21TJF
22TJF

21HWJb 22HWJb 23HWJb
n185 Closed state
V V V supervision
2JGb
Tripping circuit (Group 2)

21TBIJb
21TBIJb
21TBIJb 22TBIJb
21TJQ n21 n15
I I
22TJQ
21TJR Phase-B
22TJR tripping
STJb
STJb
21TJF
22TJF
21HWJc 22HWJc 23HWJc

n186 Closed state
V V V supervision
2JGc
21TBIJc
21TBIJc
21TBIJc 22TBIJc
21TJQ n22 n16
I I
22TJQ
21TJR Phase-C
22TJR tripping
STJc
STJc
22TJF
22TJF
Figure 3.1-4 Phase-segregated tripping circuit (group 2)

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3 Operation Theory
3.1.5 Tripping & Closing Signal Circuit
n1 n30
STJa 1TXJa
11TBIJa
Phase-A
PH A TRIP tripping
1TXJa
STJb 1TXJb
Signal of tripping coil (group 1)

11TBIJb
Phase-B
PH B TRIP tripping
1TXJb
STJc 1TXJc
11TBIJc
Phase-C
PH C TRIP tripping
1TXJc
RECLOSE
ZXJ
4FA
Auto-
ZXJII reclosing
n171 n172
1 2 V
n2 n31
STJa 2TXJa
21TBIJa
Phase-A
PH A TRIP tripping
2TXJa
Signal of tripping coil (group 2)
STJb 2TXJb
21TBIJb
Phase-B
PH B TRIP tripping
2TXJb
STJc 2TXJc
21TBIJc
Phase-C
PH C TRIP tripping
2TXJc
4FA
n174 n175
3 4
Figure 3.1-5 Tripping & closing signal circuit
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3 Operation Theory
3.1.6 Pressure Blocking Circuit
n3 4YJJ n32
Low pressure
to block
11YJJ 12YJJ tripping and
n41 n49
V V closing
21YJJ 21YJJ' 22YJJ
n42
V V V
Pressure supervision circuit

21YJJ' Low pressure
to block
reclosing
(
21YJJ'
(
n50 n51
3YJJ
n43 n52
V Low pressure
to block
3YJJ
manual
closing
(
4YJJ
n44 n53
V Low pressure
to block
operating
Figure 3.1-6 Pressure blocking circuit

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3 Operation Theory
3.1.7 AC Voltage Switchover Circuit
1YQJ1
ON BB1 1YQJ2 1YQJ3 1YQJ4 1YQJ5 1YQJ6 1YQJ7
n208 n206
Voltage switchover relay

n190
2YQJ1
ON BB2 2YQJ2 2YQJ3 2YQJ4 2YQJ5 2YQJ6 2YQJ7
n209 n207
n210
1YQJ6
n191 n201
1YQJ6
n202
VT of busbar 1
n192
1YQJ7
n193 n203
AC voltage switchover circuit

1YQJ7
n194 n204
1YQJ5
n195 n205
2YQJ6
n196
VT of busbar 2
2YQJ6
n197
2YQJ7
n198
2YQJ7
n199
2YQJ5
n200
1YQJ4
n211 n216
2YQJ4
n217
1YQJ4
To breaker failure protection
n212 n218
2YQJ4
n219
1YQJ2
n214 n222
2YQJ2
Reserved
n233
1YQJ5 n213 2YQJ5

Bi-stable switchover relays of
n220 n221 bus1 and bus 2 operating
Signal circuit
simultaneously
1YQJ1 2YQJ1 Mono-stable switchover relays
n223 n224
of bus1 and bus 2 operating
simultaneously
1YQJ2 2YQJ2
Loss of AC voltage (in series with
n231 n232
52b)
1YQJ3
n225 n226
2YQJ3
n227
1YQJ3
n228 n229
Spare
2YQJ3
n230
1YQJ2
n234 n235
2YQJ2
n236
Figure 3.1-7 AC voltage switchover circuit
Date: 2011-06-05
3 Operation Theory
3.1.8 Output Contacts
n133 2TWJa n134 n99 1TWJa n100
Coordinating with first group of protection device and automatic reclosure
Coordinating with second group of protection device and automatic

2TWJb n129 1TWJb n101
Tripping position Tripping position
2TWJc n130 1TWJc n102
n135 13TJQ n143 n131 23TJQ n128
13TJR n136 23TJR n132
Other protection Other protection

23TJR n263 13TJR n265
device tripping device tripping
23TJQ n264 13TJQ n266
reclosure
n85 21SHJ n86 n105 21SHJ n106
n109 n110
(
(
n89 2ZJ n90 2ZJ
n258 12JJ n259

n256 12JJ n257
n87 11TJR n88 n107 13TJR n108

Blocking auto- Blocking auto-
reclsoing reclsoing
21TJR 23TJR
n28 12BJ n29 n188 12BJ n189
22BJ 22BJ
21YJJ 21YJJ
n91 n92 n111 n112
Low pressure to Low pressure to
(
block auto-reclosing ( block auto-reclosing

n81 1ZJ n82 n97 1ZJ n98
KKJ reserved Post closed position
(
n93 2TWJa 2TWJb 2TWJc n94

Three-phase tripping of n115 2TWJa 2TWJb 2TWJc n116
circuit breaker Reserved three-phase
n95 1TWJa n96
tripping of circuit breaker
n117 n118
1TWJb n103 n83 21SHJ n84

Tripping position Manual closing
(
1TWJc n104 n177 4YJJ n178

To Oil pump circuit
n141 12TJQ n142 n169 22TJQ n262
12TJR 22TJR
Initiate breaker failure

22TJQ n261 12TJQ n170 Initiate breaker failure
protection (group 1)
protection (group 2)
22TJR 12TJR
Figure 3.1-8 Output contacts (part 1)

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3 Operation Theory
n139 12HWJa 12HWJa n140 n149 1ZJ n150

Post closed
position
12HWJb 12HWJb 1TWJa
12HWJc 12HWJc n71 1TWJb n72

Pole disagreement of CB position
22HWJa 22HWJa CB position or pole 1TWJc
discrepancy operation
22HWJb 22HWJb n74 1TWJa
22HWJc 22HWJc n75 1TWJb

CB open
Signal circuit
position
n60 3TWJa 11HWJa n61 n76 1TWJc
Group 1
3TWJb 11HWJb 11HWJa n73
Control circuit failure

3TWJc 11HWJc n78 21HWJa
21HWJa n79 11HWJb n77

CB closed
Group 2
21HWJb n62 21HWJb
position
Signal circuit
21HWJc 11HWJc
12JJ n63 DC power supply n80 21HWJc

failure (group 1)
2JJ n64 n161 11HWJa n162
DC power supply
failure (group 2)
12YJJ n65 11HWJb
Low pressure to block
22YJJ tripping
n66 11HWJc
(

3YJJ reclosing
Remote signal
n67 21HWJa
(

closing
4YJJ n68 21HWJb CB position
1TXJa n69 tripping and closing 21HWJc
Group 1
1TXJb n163 11HWJa 11HWJb 11HWJc n164

Tripping output
1TXJc 21HWJa 21HWJb 21HWJc
2TXJa n70
Group 2
2TXJb
2TXJc
n253 ZXJ n254

AR
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3 Operation Theory
n26 KKJ n27 n241 1TXJOA n246
n179 4YJJ n180 2TXJOA
n151 2ZJ n152 1TXJOB n247
Phase-segregated
n153 3ZJ n154 2TXJOB tripping
n155 3ZJ n156 1TXJOC n248

Reserved contact
n157 3ZJ n158 2TXJOC
Event recorder
n159 3ZJ n160
n242 13TJQ n249
n119 22SHJ n120

13TJR
(
n121 22SHJ n122

13TJF
(
Three-phase
13HWJa tripping
n243 23TJQ n250
n58
13HWJb
23TJR
2TWJa
13HWJc
23TJF
n57 2TWJb n59
Initiate pole discrepancy
23HWJa protection
n244 ZHJ n251
2TWJc AR
23HWJb
23HWJc
3.2 Reclosing and Manual Closing Circuit
The structure of this circuit is shown in Figure 3.1-1. The operating principle is described as
follows.
3.2.1 Reclosing Circuit

When the closing contact from the device is closed, the positive pole of DC power supply used for
closing arrives at the terminal n33 through the contact, and then the relays ZHJ and ZXJ will
operate. The relay ZHJ is a repeat relay of auto-reclosing, there are three couples of normally
open contacts closed after it operates and connected to the three phase-segregated closing
circuits (A, B, C) respectively to trigger the closing coil of the circuit breaker.
The relay ZXJ is a magnetic latching signal relay, which is to trigger an LED indicator that means
the reclosing circuit is initiated and to initiate a relevant signal circuit otherwise. When pressing the
reset button, the reset coil of the magnetic latching relay will be field excitation and the closing
signal will be reset.
3.2.2 Manual Closing and Remote Closing Circuit

When implementing manual closing or remote closing, KK switch or remote closing contacts is in
the closed position and the positive pole of DC power supply will arrive at the terminals n34 and

Date: 2011-06-05
3 Operation Theory
n35, and then the relays 1SHJ, 21SHJ, 22SHJ and 23SHJ will operate. Meanwhile the operating
coil of relay KKJ will be magnetized and latched. After the relay 1SHJ operates, its three couples
of normally open contacts will trigger the three phase-segregated closing circuits (A, B and C)
respectively. After the relays 21SHJ, 22SHJ and 23SHJ operate, their contacts will be sent to the
protection and reclosing for such applications as “manual closing SOTF” and “manual closing
discharge”. After the relay KKJ operates, KKJ will give a post closed contact through the
intermediate relay 1ZJ.
In Figure 3.1-1, the resistances and capacitors compose a broadening circuit of manual closing
pulse. This means the capacitors will be charged when closing manually or remotely. When the
manually closing contact of KKJ drops off, capacitors will discharge to the relays 21SHJ, 22SHJ,
23SHJ and 1ZJ to keep them operating for a while. This period of time is beyond 400ms to ensure
that the protection device can accelerate to trip when the transmission line is switched onto fault
manually or remotely.
The manual closing circuit is controlled by the pressure of circuit breaker. The low pressure will
block closing, the contacts 3YJJ and 22YJJ will open and the manual or remote closing is
forbidden at that time.
3.3 Three-Phase Trip Circuit
The three-phase trip circuit is shown in Figure 3.1-1 and its operating principle is described as
follows.
3.3.1 Three-Phase Tripping with Reclosing

The three-phase tripping with reclosing contact triggers the relays 11TJQ, 12TJQ, 13TJQ, 21TJQ,
22TJQ and 23TJQ through the terminals n36 (to trigger the first group of trip coil) and n39 (to
trigger the second group of trip coil) respectively. The relays 11TJQ, 12TJQ and 13TJQ will trigger
the first group of phase-segregated trip circuit after they operate and the relays 21TJQ, 22TJQ and
23TJQ will trigger the second group of phase-segregated trip circuit after they operate.
3.3.2 Three-Phase Tripping without Reclosing

The three-phase tripping without reclosing contact trigger the relays 11TJR, 12TJR, 13TJR, 21TJR,
22TJR and 23TJR through the terminals n38 (to trigger the first group of trip coil) and n40 (to
trigger the second group of trip coil) respectively. The relays 11TJR, 12TJR, 13TJR will trigger the
first group of phase-segregated trip circuit after they operate and the relays 21TJR, 22TJR, 23TJR
will trigger the second group of phase-segregated trip circuit after they operate. After this circuit is
triggered, the related contacts will be sent to reclosing to discharge and forbid reclosing.
3.3.3 Manual and Remote Tripping Circuit

Manual or remote tripping contacts trigger the relays 1STJ, STJA, STJB, STJC and the reset coil
of KKJ through the terminal n37, and wherein the relays STJA, STJB and STJC are to trigger two
groups of trip circuits and the relay KKJ provides post closed contact (KK) to block reclosing
through intermediate relay 2ZJ.
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3 Operation Theory
3.3.4 Reserved Three-phase Tripping Relay

This device is equipped with reserved three-phase tripping relay (used for the mechanical
protection of transformers). When three-phase tripping, the relays 11TJF, 12TJF, 21TJF and
22TJF will be triggered through the terminals n48 (for the first group) and n56 (for the second
group), these relays are connected to two groups of DC power supplies respectively. The relays
11TJF, 12TJF and the relays 21TJF, 22TJF will trigger the first and the second phase-segregated
tripping circuit respectively. These reserved relays set the operating time as a timing square-wave
of 0.3s to prevent BJ circuit from continually operating when the trip signals of mechanical
protection cannot drop off in time.
3.4 DC Power Supervision and Switchover
The structure of this circuit is shown in Figure 3.1-1 and its operating principle is described as
follows.
The two phase-segregated tripping circuits of CZX-12G have independent DC power supply and
equipped with DC power supply supervision circuit which can alarm through the relays 12JJ and
2JJ while any of two groups of DC power supplies is lost. The DC power supply switched via the
relay 11JJ is for pressure supervision and backup relay circuits.
3.5 Phase-segregated Closing Circuit
The phase-segregated closing circuit is shown in Figure 3.1-2, and its operating principle is
described as follows.
3.5.1 Open State Supervision

When the circuit breaker is in open position, its normally closed auxiliary contacts are closed. The
relays 1TWJ~3TWJ will operate and relevant contacts will be connected to protection and signal
circuits.
3.5.2 Closing Circuit

When the circuit breaker is in open position, when manually closing or auto-reclosing, the relays
SHJa, SHJb and SHJc will operate and latched through their own contacts until the circuit breaker
is closed and its auxiliary contacts open.
3.5.3 Anti-pump Circuit

When the circuit breaker is manually closed or automatically reclosed to the failed circuit and the
closing pulse is comparatively long, in order to prevent the circuit breaker from frequently closing
after tripping, the anti-pump circuit is thus provided. When manual closing or reclosing happens to
the failed circuit and the circuit breaker is tripped, the contacts of the tripping seal-in relay TBIJ in
the tripping circuit will be closed to trigger the relay 1TBUJ, the relay 1TBUJ will trigger the relay
2TBUJ after it operate, the relay 2TBUJ will be latched through its own contact if the closing pulse
exists, and then the normally closed contacts of the two relays connected to the closing circuit in

Date: 2011-06-05
3 Operation Theory
series will open to avoid frequently tripping & closing the circuit breaker. In order to prevent the
anti-pump circuit from failure due to the chatter of the pressure contacts of the circuit breaker
under extreme conditions, one couple of contacts of the relay 2TBUJ will be paralleled with the
relay 11YJJ to ensure not frequently closing the circuit breaker under such conditions.
If the anti-pump circuit of this device is not adopted, it is only necessary to short the terminals
n181~n6, n182~n8 and n183~n10 respectively to disable this function.
3.6 Phase-segregated Tripping Circuit
The phase-segregated tripping circuit is shown in Figure 3.1-3 and Figure 3.1-4, and its operating
principle is described as follows.
3.6.1 Closing State Supervision

When the circuit breaker is in closed position, its normally open auxiliary contacts are closed. The
relays 1HWJ~3HWJ will operate and connect contacts to protection and relevant signal circuits.
3.6.2 Tripping Circuit

When the circuit breaker is in closed position, its normally open auxiliary contacts are closed. If the
phase-segregated tripping contacts of the protection device operate, the trip circuit will be
switched on, the trip seal-in relays 1TBIJ and 2BTIJ will operate and be latched through their own
contacts until the circuit breaker is tripped and its auxiliary contact is open.
This device has two trip circuits with identical principles using two groups of DC operating power
supply respectively to trigger the two trip coils of the circuit breaker. The first group of tripping
circuit is shown in Figure 3.1-3 and the second group of tripping circuit is shown in Figure 3.1-4.
3.7 Trip & Closing Signal Circuit

This circuit is shown in Figure 3.1-5 and its operating principle is described as follows.
3.7.1 Reclosing Signal

When reclosing automatically, the operating coils of the magnetic latching relay ZXJ is magnetized,
the relay will operate and be latched, and its one couple of normally open contact will be closed to
trigger the LED indicator of reclosing signal. When the reset button (FA) is pressed, the reset coils
of the magnetic latching relay will be field excitation and the reclosing signal will be reset.
3.7.2 Tripping Signal

When a protection device operates to trip, the relay TBIJ connected in the tripping circuit in series
will operate and its contacts will trigger the operating coil of the magnetic latching relay TXJ.
This relay TXJ operates and is latched. It is to trigger the signal light circuit and to send the tripping
signal otherwise. When the reset button (FA) is pressed, the reset coils of the magnetic latching
relay TXJ will be field excitation and the reclosing signal will be reset.
When manual tripping happens, the normally closed contacts STJ connected to the relay TXJ
circuit in series will open and the trip signal will not be sent during manual tripping.
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3 Operation Theory
3.8 Pressure Blocking Circuit

This circuit is shown in Figure 3.1-6. Its operating principle is described as follows.
3.8.1 Low Pressure to Block Operating

When the pressure of the circuit breaker is low to block tripping and closing, the relevant contacts
will be closed to switch positive pole of power supply into the circuit through the terminals n3 and
n44 to trigger the relay 4YJJ, whose output contacts will block relevant tripping & closing circuits
and issue a signal that the pressure is low to block tripping & closing.
3.8.2 Low Pressure to Block Reclosing

When the pressure of the circuit breaker is low to block reclosing, the relevant contacts will close
to short the terminals n50 and n32, and then the relays 21YJJ and 22YJJ will be de-excitation and
reset, and the relevant contacts will block reclosing and give a signal that the pressure is low to
block reclosing. If the pressure decreases during closing, reliable closing can be still ensured due
to drop off with a time delay of 0.3s.
3.8.3 Low Pressure to Block Manual Closing

When the pressure of the circuit breaker is low to block closing, the relevant contacts will close to
short the terminals n52 and n32, and then the relay 3YJJ will be de-excitation and reset, and the
relevant contacts will block corresponding closing circuits and give a signal that the pressure is low
to block closing. Likewise, if the pressure decreases during closing, reliable closing can be still
ensured due to drop off with a time delay of 0.3.
3.8.4 Low Pressure to Block Tripping & Closing

When the pressure of the circuit breaker is low to block tripping, the relevant contacts will close to
short the terminals n49 and n32, and then the relays 11YJJ and 12YJJ will be de-excitation and
reset, and the relevant contacts will disconnect the positive pole of DC power supply of the tripping
& closing circuits and give a signal that the pressure is low to block tripping and closing.
3.9 AC Voltage Switchover Circuit

This circuit is shown in Figure 3.1-7. Its operating principle is described as follows.
The isolator switch provides two couples of auxiliary contacts: one normally open contact and the
other normally closed contact
When the line is connected to BB1 (busbar No.1), the normally open auxiliary contacts of the
isolator switch for BB1 will close, the relays 1YQJ1, 1YQY2 and 1YQJ3 will operate, and also the
magnetic latching relays 1YQJ4, 1YQJ5, 1YQJ6 and 1YQJ7 will operate and be latched.
The normally closed contacts of the isolator switch for BB2 will make the relays 2YQJ4, 2YQJ5,
2YQJ6 and 2YQJ7 reset. Then, the indicator LED ON BB1 will light up, which indicates that the AC
voltage of the protection device is from VT of BB1.
When the line is connected to BB2 (busbar No.2), the normally open auxiliary contacts of the
isolator switch for BB2 will close, the relays 2YQJ1, 2YQY2 and 2YQJ3 will operate, and also the
magnetic latching relays 2YQJ4, 2YQJ5, 2YQJ6, 2YQJ7 will operate and be latched.

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3 Operation Theory
The normally closed contacts of the isolator switch of BB2 will make the relays 2YQJ4, 2YQJ5,
2YQJ6 and 2YQJ7 reset. Then, the indicator LED ON BB2 will light up, which indicates that the AC
voltage of the protection device is from VT of BB2.
When the two isolator switches are both closed, the indicator LEDs ON BB1 and ON BB2 will both
light up, which indicates that the AC voltage of the protection device is provided by VT of BB1 and
BB2.
If DC power supply of the interposing relay set is lost, the state of the contacts of the magnetic
latching relays will keep unchanged and the protection device will not lose AC voltage
If the isolator switch only provides a couple of normally open auxiliary contact, it is only necessary
to connect the terminals n208 and n209 with the terminals n210 and n190 respectively.
The part of the relay contacts in the voltage switchover circuit will be connected to breaker failure
protection, busbar differential protection and relevant signal circuits.
3.10 Reserved Intermediate Relay

The CZX-12G also provides many intermediate relays so that the flexibility for device utilization
can be improved.
3.11 Output Contacts and Functions

The output contacts of this device are shown in Figure 3.1-8, Figure 3.1-9 and Figure 3.1-10. Their
functions are described as follows.
3.11.1 Contacts Connected to Protection Devices and Other Devices

1. In coordination with reclosing
 To initiate reclosing by CB position
 To discharge reclosing
2. In coordination with protection device
 To accelerate protection after closing into fault
 To terminate sending signal by CB position
 To initiate pole discrepancy protection
 To initiate breaker failure protection
3. In coordination with other devices
 To oil pump circuit
 To remote signal
 To event record
3.11.2 Local Signal

1. The control circuit failure
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3 Operation Theory
2. Low pressure to block operating
3. Low pressure to block manual closing
4. Low pressure to block reclosing
5. Low pressure to block tripping and blocking
6. The signal of tripping output
7. To trigger audio alarm
8. Open & closed state of circuit breaker
9. Voltage switchover relays operating simultaneously
10. Loss of AC voltage of VT
11. Position signal of the isolator switch
12. DC power supply failure
3.11.3 Reserved Relay Contacts

Please see Figure 3.1-10 for reserved relay contacts.

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4 Hardware
4 Hardware
4.1 Overview
The device is an IEC standard 4U high and 19” wide rack with modular structure. It uses an
integral faceplate and plug terminal blocks on rear panel for external connections. It has features
of compact design, high security, flexibility and convenience.
There are 14 modules plugged into chassis of CZX-12G from the front side, and then an
integrated faceplate is fastened to cover these modules. From left to right in front view, these
modules are:
Table 4.1-1 Plug-in modules
Slot No. Item Description Remark
1 QYBS Pressure blocking circuit
2 ST1B Three-phase tripping circuit (group 1)
3 ST2A Three-phase tripping circuit (group 2)
4 FTHL Phase-A tripping circuit (group 1)
5 FTHL Phase-B tripping circuit (group 1)
6 FTHL Phase-C tripping circuit (group 1)

Pressure supervision circuit for manual closing and
7 HZHL
auto-reclosing
8 FHHL Phase-A closing circuit Three plug-in modules
9 FHHL Phase-B closing circuit are not universal

plug-in modules, and
10 FHHL Phase-C closing circuit they are not exchanged

among three phases.
11 FTHL Phase-A tripping circuit (group 2)
12 FTHL Phase-B tripping circuit (group 2)
13 FTHL Phase-C tripping circuit (group 2)
14 DYQH AC voltage switchover circuit
15 EXT Spare extend
16 EXT Spare extend
4.2 Device Layout

The case material of the device is constructed from pre-finished steel that has a conductive
covering of aluminum and zinc. This provides good earthing at all joints giving a low impedance
path to earth that is essential for performance in the presence of external noise.
Medium duty soldering plug terminal blocks are used for inputs, outputs and the power supply.
4.3 Front View
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4 Hardware
The front panel of the equipment includes 18 LEDs.
6
1 3
TRIP CIRCUIT SUPERVISION 1 TRIP CIRCUIT SUPERVISION 2
PH A OK PH B OK PH C OK RECLOSE PH A OK PH B OK PH C OK PH A OK PH B OK PH C OK ON BB1
PH A TRIP PH B TRIP PH C TRIP AUX DC1 PH A TRIP PH B TRIP PH C TRIP ON BB2
AUX DC2 CLOSE CIRCUIT SUPERVISION

TRIP SIGNAL 1 TRIP SIGNAL 2
5
2 4 8
7
CZX-12
INTERPOSING RELAY SET
Figure 4.3-1 Panel Layout
In the figure above:
1. PH A OK, PH B OK, PH C OK (Trip circuit 1 supervision)
They are indicator LEDs that monitor phase A, B and C tripping circuit for the first group of trip coil
respectively.
2. PH A TRIP, PH B TRIP, PH C TRIP
They are indicator LEDs of phase A, B and C tripping signal for the first group of trip coil
respectively.
3. PH A OK, PH B OK, PH C OK (Trip circuit 2 supervision)
They are indicator LEDs that monitor phase A, B and C tripping circuit for the second group of trip
coil respectively.
4. PH A TRIP, PH B TRIP, PH C TRIP
They are indicator LEDs of phase A, B and C tripping signal for the second group of trip coil
respectively.
5. PH A OK, PH B OK, PH C OK (Close circuit supervision)
They are indicator LEDs that monitor phase A, B and C closing circuit of closing coil respectively.
6. RECLOSE
It is indicator LED of closing signal.
7. AUX DC1, AUX DC2
It is indicator LEDs that monitor the first and second group of DC power supplies.
8. ON BB1, ON BB2
It is indicator LED of AC voltage from VT of busbar No.1 and busbar No.2

Date: 2011-06-05
4 Hardware
Table 4.3-1 Left Group of Indicators
No. LED Function

ON: A-phase tripping closing is healthy and circuit breaker is on closed position,
PH A OK
OFF: A-Phase is open or A-phase trip coil 1 is broken
ON: B-phase tripping closing is healthy and circuit breaker is on closed position,
1 PH B OK
OFF: B-Phase is open or A-phase trip coil 1 is broken
ON: C-phase tripping closing is healthy and circuit breaker is on closed position,
PH C OK
OFF:C-Phase is open or A-phase trip coil 1 is broken
ON: Tripping A-phase of circuit breaker by trip coil 1 through this device, OFF:
PH A TRIP
under normal condition
ON: Tripping B-phase of circuit breaker by trip coil 1 through this device, OFF:
2 PH B TRIP
ON: Tripping C-phase of circuit breaker by trip coil 1 through this device, OFF:
PH C TRIP
ON: A-phase tripping closing is healthy and circuit breaker is on closed position,
PH A OK
OFF: A-Phase is open or A-phase trip coil 2 is broken
ON: B-phase tripping closing is healthy and circuit breaker is on closed position,
3 PH B OK
OFF: B-Phase is open or A-phase trip coil 2 is broken
ON: C-phase tripping closing is healthy and circuit breaker is on closed position,
PH C OK
OFF:C-Phase is open or A-phase trip coil 2 is broken
ON: Tripping A-phase of circuit breaker by trip coil 2 through this device, OFF:
PH A TRIP
ON: Tripping B-phase of circuit breaker by trip coil 2 through this device, OFF:
4 PH B TRIP
ON: Tripping C-phase of circuit breaker by trip coil 2 through this device, OFF:
PH C TRIP
ON: A-phase closing circuit is normal and circuit breaker is on open position,
PH A OK
OFF: A-phase is closed or A-phase closing coil is broken
ON: B-phase closing circuit is normal and circuit breaker is on open position,
5 PH B OK
OFF: B-phase is closed or B-phase closing coil is broken
ON: C-phase closing circuit is normal and circuit breaker is on open position,
PH C OK
OFF: C-phase is closed or C-phase closing coil is broken
6 RECLOSE ON: Closing circuit breaker through this device, OFF: under normal condition
AUX DC1 ON: DC power supply 1 is normal, OFF: DC power supply 1 is abnormal
7
AUX DC2 ON: DC power supply 2 is normal, OFF: DC power supply 2 is abnormal
ON BB1 ON: AC voltage is from VT of busbar No.1, OFF: AC voltage of busbar No.1 VT is
not used
8
ON BB2 ON: AC voltage is from VT of busbar No.2, OFF: AC voltage of busbar No.1 VT is
not used
4.4 Terminals
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4 Hardware
There are 9 30-pin connectors used as terminals of external connection mounted on rear plate of
the device. From right to left on the rear, they are denoted as connector A to connector I
respectively.
Figure 4.4-1 Rear view
I H G F E D C B A
n261 n251 n241 n231 n221 n211 n201 n191 n181 n171 n161 n151 n141 n131 n121 n111 n101 n91 n81 n71 n61 n51 n41 n31 n21 n11 n1
Figure 4.4-2 Rear terminal of CZX-12G
The definition and application of each terminal will be detailed below.
4.4.1 Definition of Connector A

Table 4.4-1 Definition of Connector A
Terminal No. Description

n1 Positive pole of DC power supply (group 1)
n2 Positive pole of DC power supply (group 2)
n3 Positive pole of common DC power supply
n4
n5
n6
n7
To the closing circuit of the circuit breaker
n8
n9
n10

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4 Hardware
n11
n12 To tripping circuit of the circuit breaker (group 1)
n13
n14
n15 To tripping circuit of the circuit breaker (group 2)
n16
n17
n18 To phase-segregated protection tripping circuits (group 1)
n19
n20
n21 To phase-segregated protection tripping circuits (group 2)
n22
n23 To manually closing not controlled by the pressure blocking circuit
n24~ n25
Post closed contacts of KKJ
n26~ n27
n28~ n29 Reserved three-phase tripping contacts (group 1)
n30 Negative pole of DC power supply (group 1)
4.4.2 Definition of Connector B

Table 4.4-2 Definition of Connector B

n31 Negative pole of DC power supply (group 2)
n32 Negative pole of common DC power supply
n33 To trigger repeat relay of reclosing
n34
To trigger manual closing relay
n35
n36 Terminal Q of protection tripping (group 1)
n37 To trigger manual tripping relay
n38 Terminal R of protection tripping (group 1)
n39 Terminal Q of protection tripping (group 2)
n40 Terminal R of protection tripping (group 2)
n41 Tripping pressure
n42 Reclosing pressure
n43 Closing pressure
n44 Abnormal pressure
n45
n46 To trigger reserved intermediate relay
n47
n48 Reserved three-phase tripping (group 1)
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4 Hardware
n49 Low tripping pressure

n50 Trigger reclosing
n51 Low reclosing pressure
n52 Low closing pressure
n53 Abnormal pressure
n54
n55
n56 Reserved three-phase tripping (group 2)
n57
n58 Trigger pole discrepancy protection of the circuit breaker
n59
n60 Common terminal of signal
4.4.3 Definition of Connector C

Table 4.4-3 Definition of Connector C

n60~n61 The signal for control circuit failure (group 1)
n60~n62 The signal for control circuit failure (group 2)
n60~n63 DC power supply supervision signal (group 1)
n60~n64 DC power supply supervision signal (group 2)
n60~n65 The signal of low pressure to block tripping and closing
n60~n66 The signal of low pressure to block reclosing
n60~n67 The signal of low pressure to block manual closing
n60~n68 The signal of low pressure to block operating
n60~n69 Tripping output signal (group 1)
n60~n70 Tripping output signal (group 2)
n71~n72 To trigger audio alarm
n73~n74
n73~n75
n73~n76
The signal of open & closed positions of the circuit breaker
n73~n78
n77~n79
n77~n80
n81~n82 Post closed contact of KKJ
n83~n84 Manual closing
n87~n88 To bock reclosing after three-phase trip
n89~n90 To block reclosing after manual tripping

Date: 2011-06-05
4 Hardware
4.4.4 Definition of Connector D

Table 4.4-4 Definition of Connector D

n91~n92 Low pressure to block reclosing
n93~n94 Three-phase open positions of the circuit breaker
n95~n96 Open position of the circuit breaker
n99~n100
n99~n102
n95~n103
Open position of the circuit breaker
n95~n104
n107~n108 To block reclosing after three-phase tripping
n109~n110 To block reclosing after manual tripping
n111~n112 Low pressure to block reclosing
n113~n114 Backup contact for the two-phases of the circuit breaker tripped
n115
n116
Three-phase open positions of the circuit breaker
n117
n118
n119~n120 Backup contact for manual closing
4.4.5 Definition of Connector E

Table 4.4-5 Definition of Connector E

n121~n122 Contact for manual closing
n123
n124 Backup contact for manual closing
n125
n126~n127 Backup contact for three-phase tripping with blocking reclosing
n131~n128 Protection three-phase tripping to terminate sending signal
n133~n129
Open position of the circuit breaker
n133~n130
n137~n138 Backup contact for manual closing
n139~n140 The signal of pole disagreement of CB position or pole discrepancy operation
Date: 2011-06-05
4 Hardware
n141~n142 To initiate breaker failure protection

n144
n145 The closed state supervision (group 1)
n146
n147~n148 Manual tripping contact
4.4.6 Definition of Connector F

Table 4.4-6 Definition of Connector F

n151~n152
n153~n154
n155~n156 Reserved contacts of intermediate relay
n157~n158
n159~n160
n161~n162
Remote signal of CB position
n163~n164
n165~n166
n165~n167 Event recorder of protection tripping
n165~n168
n169~n170 Trigger breaker failure protection
n171~n172 Signals reset (group 1)
n173
n174~n175 Signals reset (group 2)
n176
n177~n178 The contact of abnormal pressure indications
n179~n180 The contact of abnormal pressure indications
4.4.7 Definition of Connector G

Table 4.4-7 Definition of Connector G

n181
n182 Backup anti-pump circuit of circuit breaker
n183
n184
n185 The closed state supervision (group 2)
n186
n187

Date: 2011-06-05
4 Hardware
n188~n189 Backup three-phase tripping contact (group 2)

n190 To normally closed contact of the isolator switch for busbar No.1
n191
n192
n193 Voltage transformer of busbar No.1
n194
n195
n196
n197
n198 Voltage transformer of busbar No.2
n199
n200
n201
n202
n203 The switched voltage to protection device
n204
n205
n206
Negative pole of voltage switchover relays
n207
n208 To normally open contact of the isolator switch for busbar No.1
n209 To normally open contact of the isolator switch for busbar No.2
n210 To normally closed contact of the isolator switch for busbar No.2
4.4.8 Definition of Connector H

Table 4.4-8 Definition of Connector H

n211~n216
n211~n217
To breaker failure protection
n212~n218
n212~n219
n213 Backup
n214~n222 Backup
n214~n233 Backup
n215
n220~n221 Backup
n223~n224 The signal of switchover relays operate simultaneously
n225~n226
n225~n227 Spare contacts
n228~n229
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4 Hardware
n228~n230
n231~n232 The signal of loss of VT voltage
n234~n235
Remote signal
n234~n236
n237
n238 Positive pole of DC power supply for tripping (group 1)
n239 Positive pole of DC power supply for tripping (group 2)
n240
4.4.9 Definition of Connector I

Table 4.4-9 Definition of Connector I

n241 Common terminal of phase-segregated tripping to trigger recording
n242 Common terminal of three-phase tripping to trigger recording (group 1)
n243 Common terminal of three-phase tripping to trigger recording (group 2)
n244 Common terminal of reclosing to trigger recording (group 1)
n245
n246 A-phase tripping to trigger recording
n247 B-phase tripping to trigger recording
n248 C-phase tripping to trigger recording
n249 Three-phase tripping to trigger recording (group 1)
n250 Three-phase tripping to trigger recording (group 2)
n251 Reclosing to trigger recording
n252
n253
Recloing signal
n254
n255
n256
Contact of DC power supply failure (group 1)
n257
n258
Contact of DC power supply failure (group 2)
n259
n260
n261 Initiating breaker failure protection
n262 Initiating breaker failure protection
n263 Protection three-phase tripping to terminate sending signal
n267

Date: 2011-06-05
4 Hardware
n268
n269 Protection phase-segregated closing circuit
n270
4.5 Adjustment Method for Latching Current of Tripping & Closing

In order to facilitate production and operation, the jumper mode is adopted to adjust the latching
current of tripping & closing of this device and its principle is shown below:
1TBIJ
2TBIJ SHJa, b, c
0.5A 0.5A
1A 1A
2A 2A
Tripping circuit Closing circuit
Setting formula for the latching current of tripping & closing circuit
is the setting value of the latching current
I is the current value flowing through shunt resistance
Jumper 0.5A Jumper 1A Jumper 2A Target latching current

OFF OFF OFF 0.5A
ON OFF OFF 1.0A
OFF ON OFF 1.5A
ON ON OFF 2.0A
OFF OFF ON 2.5A
ON OFF ON 3.0A
OFF ON ON 3.5A
ON ON ON 4.0A
When no jumper is connected, the latching current is 0.5A. When one jumper is connected, the
corresponding current value is added (refer to the above table). When all jumpers are connected,
the fixed value of the latching current is 4A. This can easily realize the adjustment of the latching
current within the range of 0.5A~4A (0.5A as a stage head). It is necessary to notify that two times
of operating margin has been considered when selecting shunt resistance. When setting current
value, just set the value according to the actual tripping & closing current of the circuit breaker
without consideration of the margin.
Date: 2011-06-05
4 Hardware
Caution!
The latching current of tripping circuit can be adjusted in the plug-in modules of #4, #5, #6,
#11, #12 and #13. The latching current of closing circuit can be adjusted in the plug-in
modules of #8, #9 and #10.
The latching currents for tripping circuit and closing circuit are different, and they shall be
set respectively according to the specific parameters of the tripping & closing circuit.
The device can be delivered from factory only if all jumpers have been properly set
according to the order information. In case of particular conditions, it is necessary to re-set
the jumpers, shut down DC power supply of the device, wait 5s for capacitors to discharge,
open the front panel, unplug the plug-in modules and then set the latching current of
tripping & closing circuit.

Date: 2011-06-05
5 Installation
5 Installation
5.1 Overview
The equipment must be shipped, stored and installed with the greatest care.
Choose the place of installation such that the communication interface and the controls on the
front of the device are easily accessible.
Air must circulate freely around the equipment. Observe all the requirements regarding place of
installation and ambient conditions given in this instruction manual.
Take care that the external wiring is properly brought into the equipment and terminated correctly
and pay special attention to grounding. Strictly observe the corresponding guidelines contained in
this section.
5.2 Safety Information

This section contains safety information. Warning signs are presented which attend the user to be
careful during certain operations in order to avoid human injuries or damage to equipment.
 Warning signs
Warning!
Strictly follow the company and country safety regulations. Working in a high voltage
environment requires serious approach to avoid human injuries and damage to equipment.
Do not touch circuitry during operation. Potentially lethal voltages and currents are
present.
Always avoid touching the circuitry when the cover is removed. The product contains
electronic circuitries which can be damaged if exposed to static electricity (ESD). The
electronic circuitries also contain high voltage which is lethal to humans.
Always use suitable isolated test pins when measuring signals in open circuitry. Potentially
lethal voltages and currents are present.
Never connect or disconnect a wire and/or a connector to or from a protective device

during normal operation. Hazardous voltages and currents are present that may be lethal.
Operation may be disrupted and protection equipment and measuring circuitry may be
damaged.
Always connect the protection equipment to protective ground, regardless of the operating
conditions. This also applies to special occasions such as bench testing, demonstrations
and off-site configuration. Operating the protection equipment without proper grounding
may damage both terminal and measuring circuitry, and may cause injuries in case of an
Date: 2011-06-05
5 Installation
accident.
Never disconnect a secondary connection of current transformer circuit without

short-circuiting the transformer’s secondary winding. Operating a current transformer with
the secondary winding open will cause a massive potential build-up that may damage the
transformer and may cause injuries to humans.
Never unmount the front or back cover from a powered equipment or from a protection
equipment connected to powered circuitry. Potentially lethal voltages and currents are
present.
 Caution signs
Caution!
Always transport modules using certified conductive bags. Always handle modules using a
conductive wrist strap connected to protective ground and on a suitable antistatic surface.
Electrostatic discharge (ESD) may cause damage to the module.
Do not connect live wires to the protection equipment. Internal circuitry may be damaged.
Always use a conductive wrist strap connected to protective ground when replacing
modules. Electrostatic discharge (ESD) may damage the module and protection
equipment circuitry.
Take care to avoid electrical shock if accessing wiring and connection protection
equipment when installing and commissioning.
 Note signs
Note!
Changing the active setting group will inevitably change the protection equipment’s
operation. Be careful and check regulations before making the change.
The protection assembly is designed for a maximum continuous current of four times rated
value.
Activating the other setting group without proper configuration may seriously affect the
protection equipment’s operation.
5.3 Check the Shipment

Check that the consignment is complete immediately upon receipt. Notify the nearest NR
Company or agent, should departures from the delivery note, the shipping papers or the order be
found.
Visually inspect all the material when unpacking it. When there is evidence of transport damage,
lodge a claim immediately in writing with the last carrier and notify the nearest NR Company or

Date: 2011-06-05
5 Installation
agent.
If the equipment is not going to be installed immediately, store all the parts in their original packing
in a clean dry place at a moderate temperature. The humidity should not exceed 90% at a
maximum temperature of +55°C; the permissible storage temperature range in dry air is -40°C to
+70°C.
5.4 Material and Tools Required
The necessary mounting kits will be provided, including screws, pincers and assembly
instructions.
A suitable drill and spanners are required to secure the cubicles to the floor using the plugs
provided (if CZX-12G is mounted in cubicles).
5.5 Device Location and Ambient Conditions
The place of installation should permit easy access especially to front of the device, i.e. to the
human-machine interface of the equipment.
There should also be free access at the rear of the equipment for additions and replacement of
electronic boards.
Since every piece of technical equipment can be damaged or destroyed by inadmissible ambient
conditions, such as:
1. The location should not be exposed to excessive air pollution (dust, aggressive substances).
2. Severe vibration, extreme changes of temperature, high levels of humidity, surge voltages of
high amplitude and short rise time and strong induced magnetic fields should be avoided as
far as possible.
3. Air must not be allowed to circulate freely around the equipment.
The equipment can in principle be mounted in any attitude, but it is normally mounted vertically
(visibility of markings).
Warning!
Excessively high temperature can appreciably reduce the operating life of the CZX-12G.
5.6 Mechanical Installation
The equipment adopts IEC standard chassis and is rack with modular structure. It uses an integral
faceplate and plug terminal block on backboard for external connections. CZX series device is IEC
4U high and 19” wide. Figure 5.6-1 shows its dimensions and Figure 5.6-2 shows the panel
Date: 2011-06-05
5 Installation
cut-out.
482.60
308 465.00
177.00
101.60
Figure 5.6-1 Dimensions
465.00
101.60
179.00
4-∅6.8
450.00
Figure 5.6-2 Panel cut-out
Note!
It is necessary to leave enough space top and bottom of the cut-out in the cubicle for heat
emission of the CZX-12G.
5.7 Electrical Installation
5.7.1 Grounding Guidelines

Switching operations in HV installations generate transient over voltages on control signal cables.
There is also a background of electromagnetic RF fields in electrical installations that can induce
spurious currents in the devices themselves or the leads connected to them.

Date: 2011-06-05
5 Installation
All these influences can influence the operation of electronic apparatus.
On the other hand, electronic apparatus can transmit interference that can disrupt the operation of
other apparatus.
In order to minimize these influences as far as possible, certain standards have to be observed
with respect to grounding, wiring and screening.
Note!
All these precautions can only be effective if the station ground is of good quality.
5.7.2 Cubicle Grounding

The cubicle must be designed and fitted out such that the impedance for RF interference of the
ground path from the electronic device to the cubicle ground terminal is as low as possible.
Metal accessories such as side plates, blanking plates etc., must be effectively connected
surface-to-surface to the grounded frame to ensure a low-impedance path to ground for RF
interference. The contact surfaces must not only conduct well, they must also be non-corroding.
Note!
If the above conditions are not fulfilled, there is a possibility of the cubicle or parts of it
forming a resonant circuit at certain frequencies that would amplify the transmission of
interference by the devices installed and also reduce their immunity to induced
interference.
Movable parts of the cubicle such as doors (front and back) or hinged equipment frames must be
effectively grounded to the frame by three braided copper strips (see Figure 5.7-1).
The metal parts of the cubicle housing and the ground rail are interconnected electrically
conducting and corrosion proof. The contact surfaces shall be as large as possible.
Note!
For metallic connections please observe the voltage difference of both materials according
to the electrochemical code.
The cubicle ground rail must be effectively connected to the station ground rail by a grounding strip
(braided copper).
Date: 2011-06-05
5 Installation
Door or hinged
equipment frame
Cubicle ground
rail close to floor
Braided
copper strip
Station
ground
Conducting
connection
Figure 5.7-1 Cubicle grounding system
5.7.3 Making Electrical Connections

Always make sure established guidelines for this type of terminal is followed during installation.
When necessary use screened twisted-pair cables to minimize susceptibility. Otherwise, use any
kind of regular nonscreened tinned RK cable or equivalent.
When using screened cabling always use 360° full screen cable bushing to ensure screen
coupling. Ensure that all signals of the single circuit are in the same single cable. Avoid mixing
current and voltage measuring signals in the same cable. Also use separate cables for control and
measuring circuits.
1. Connecting the auxiliary power:
All plug-in modules of the device demand to introduce DC power supply. The DC power supply will
be connected to the input terminals of various plug-in modules after running in idle for some time.
2. Input/output signal connectors:
The input and output circuits will be connected with the terminal board generally, external circuit
will connect the relevant terminal board through dedicated cable.

Date: 2011-06-05
6 Commissioning
6 Commissioning
6.1 Overview
This device is fully numerical in their design, implementing all protection and non-protection
functions in software. The relay employ a high degree of self-checking and in the unlikely event of
a failure, will give an alarm. As a result of this, the commissioning test does not need to be as
extensive as with non-numeric electronic or electro-mechanical relays.
To commission numerical relays, it is only necessary to verify that the hardware is functioning
correctly and the application-specific software settings have been applied to the relay.
Before carrying out any work on the equipment, the user should be familiar with the contents of the
safety and technical data sections and the ratings on the equipment’s rating label.
6.2 Safety Instructions
Warning!
Hazardous voltages are present in this electrical equipment during operation.

Non-observance of the safety rules can result in severe personal injury or property
damage.
Warning!
Only qualified personnel shall work on and around this equipment after becoming
thoroughly familiar with all warnings and safety notices of this manual as well as with the
applicable safety regulations.
Particular attention must be drawn to the following:
 The earthing screw of the device must be connected solidly to the protective earth conductor
before any other electrical connection is made.
 Hazardous voltages can be present on all circuits and components connected to the supply
voltage or to the measuring and test quantities.
 Hazardous voltages can be present in the device even after disconnection of the supply
voltage (storage capacitors!)
 The limit values stated in the technical data (“2 Technical Data”) must not be exceeded at all,
not even during testing and commissioning.
Warning!
Date: 2011-06-05
6 Commissioning
Primary test may only be carried out by qualified personnel, who are familiar with the
commissioning of protection system, the operation of the plant and safety rules and
regulations (switching, earthing, etc.)
6.3 Insulation Test (if required)

Insulation resistance tests are only necessary during commissioning if it is required for them to be
done and they have not been performed during installation.
Isolate all wiring from the earth and test the isolation with an electronic or brushless insulation
tester at a DC voltage not exceeding 500V, The circuits need to be tested should include:
 DC power supply
 Output contacts
The insulation resistance should be greater than 100MΩ at 500V.
Test method:
To unplug all the terminals sockets of this protective device, and do the Insulation resistance test
for each circuit above with an electronic or brushless insulation tester.
On completion of the insulation resistance tests, ensure all external wiring is correctly reconnected
to the protection
6.4 Product Checks
These product checks cover all aspects of the relay which should be checked to ensure that it has
not been physically damaged prior to commissioning, is functioning correctly and all input quantity
measurements are within the stated tolerances.
6.4.1 General Description

The CZX series interposing relay set is fully numerical and the hardware is continuously monitored.
Commissioning tests can be kept to a minimum and need only include hardware tests and
conjunctive tests. The function tests are carried out according to user’s correlative regulations.
The following tests are necessary to ensure the normal operation of the equipment before it is first
put into service.
 Hardware tests
These tests are performed for the following hardware to ensure that there is no hardware
defect. Defects of hardware circuits other than the following can be detected by
self-monitoring when the DC power is supplied.
 Binary input circuits and output circuits test
 Function tests
 Conjunctive tests

Date: 2011-06-05
6 Commissioning
The tests are performed after the relay is connected with the primary equipment and other
external equipment.
 On load test.
6.4.2 Visual Inspection

After unpacking the product, check for any damage to the relay case. If there is any damage, the
internal module might also have been affected, contact the vendor. Following items listed is
necessary.
 Protection panel
Carefully examine the protection panel, protection equipment inside and other parts inside to
see that no physical damage has occurred since installation.
The rated information of other auxiliary protections should be checked to ensure it is correct
for the particular installation.
 Panel wiring
Check the conducting wire which is used in the panel to assure that their cross section
meeting the requirement.
Carefully examine the wiring to see that they are no connection failure exists.
 Label
Check all the isolator binary inputs, terminal blocks, indicators, switches and push buttons to
make sure that their labels meet the requirements of this project.
 Equipment plug-in modules
Check each plug-in module of the equipments on the panel to make sure that they are well
installed into the equipment without any screw loosened.
 Earthing cable
Check whether the earthing cable from the panel terminal block is safely screwed to the panel
steel sheet.
 Switch, keypad, isolator binary inputs and push button
Check whether all the switches, equipment keypad, isolator binary inputs and push buttons
work normally and smoothly.
6.4.3 Check the Jumpers

In general, the jumpers of the relay have been set correctly before sent to user. While, checking
the jumpers is a good habit before the relay is brought to service. Setting method of the jumpers is
explained in section 4.5 in detail.
Date: 2011-06-05
6 Commissioning
6.4.4 External Wiring

Check that the external wiring is correct to the relevant relay diagram and scheme diagram.
Ensure as far as practical that phasing/phase rotation appears to be as expected.
Check the wiring against the schematic diagram for the installation to ensure compliance with the
customer’s normal practice.
6.4.5 Auxiliary Supply

The relay can be operated from either 110/125Vdc or 220/250Vdc auxiliary supply depending on
the relay’s nominal supply rating. The incoming voltage must be within the operating range
specified in the following table, before energizing the relay, measure the auxiliary supply to ensure
it within the operating range.
Rated Voltage 110/125Vdc 220/250Vdc

Variation 80% ~ 120% 80% ~ 120%
It should be noted that the relay can withstand an AC ripple of up to 15% of the rated voltage on
the DC auxiliary supply.
Warning!
Energize the relay only if the auxiliary supply is within the specified operating ranges.
6.5 Final Check

After the above tests are completed, remove all test or temporary shorting leads, etc. If it has been
necessary to disconnect any of the external wiring from the protection in order to perform the
wiring verification tests, it should be ensured that all connections are replaced in accordance with
the relevant external connection or scheme diagram.
Ensure that the protection has been restored to service.
If the protection is in a new installation or the circuit breaker has just been maintained, the circuit
breaker maintenance should be zero. If a test block is installed, remove the test plug and replace
the cover so that the protection is put into service.
Ensure that all event records, fault records, disturbance records and alarms have been cleared
and LED’s has been reset before leaving the protection.

Date: 2011-06-05
7 Maintenance
7 Maintenance
NR numerical relay is designed to require no special maintenance. All measurement and signal
processing circuit are fully solid state. All input modules are also fully solid state. The output relays
are hermetically sealed.
Since the device is almost completely self-monitored, from the measuring inputs to the output
relays, hardware and software defects are automatically detected and reported. The
self-monitoring ensures the high availability of the device and generally allows for a corrective
rather than preventive maintenance strategy. Therefore, maintenance checks in short intervals are
not required.
Operation of the device is automatically blocked when a hardware failure is detected. If a problem
is detected in the external measuring circuits, the device normally only provides alarm messages.
7.1 Routine Check

The device realizes complete self-check, so routine check can only involve some typical items
recommended by our company, otherwise, users can run their own check regulations.
When failures are found during routine check, please confirm them by the following contents:
 Check or test whether the circuit is properly connected
 Whether the module is in correct position and located accurately
 Whether the voltage of DC power supply is correct
 Test flow strictly conforms to the requirements of debugging outline or related general rules
7.2 Replace Failed Modules

If the failure is identified to be in the relay module and the user has spare modules, the user can
recover the protection by replacing the failed modules.
Repair at the site should be limited to module replacement. Maintenance at the component level is
not recommended.
Check that the replacement module has an identical module name and hardware type-form as the
removed module.
The module name is indicated on the top front of the module.
Caution!
When handling a module, take anti-static measures such as wearing an earthed wrist band
and placing modules on an earthed conductive mat. Otherwise, many of the electronic
components could suffer damage.
Date: 2011-06-05
7 Maintenance
Please refer to the following steps to replace a failed plug-in module
 Switch off the DC power supply
 Disconnect the trip outputs
 Unscrew the screw of the front panel.
 Open the front panel of the device
 Replace the failed plug-in module by a new plug-in module
Warning!
Hazardous voltage can be present in the DC circuit just after switching off the DC power
supply. It takes approximately 30 seconds for the voltage to discharge.
Warning!
Units and modules may only be replaced while the supply is switched off and only by
appropriately trained and qualified personnel. Strictly observe the basic precautions to
guard against electrostatic discharge.
Warning!
When handling a module, take anti-static measures such as wearing an earthed wrist band
and placing modules on an earthed conductive mat. Otherwise, many of the electronic
components could suffer damage.
7.3 Cleaning
Before cleaning the relay, ensure that all AC/DC supplies, current transformer connections are
isolated to prevent any chance of an electric shock whilst cleaning. Use a smooth cloth to clean
the front panel. Do not use abrasive material or detergent chemicals.
7.4 Storage
The spare relay or module should be stored in a dry and clean room. Based on IEC standard
60255-6 the storage temperature should be from -25oC to 70oC, but the temperature of from -10oC
to 40oC is recommended for long-term storage.

Date: 2011-06-05
8 Decommissioning and Disposal
8.1 Decommissioning
1. Switching off
To switch off the device, switch off the external miniature circuit breaker of the power supply.
2. Disconnecting Cables
Disconnect the cables in accordance with the rules and recommendations made by relational
department.
Danger!
Before disconnecting the power supply cables that connected with the DC module of the
protective device, make sure that the external miniature circuit breaker of the power supply
is switched off.
Danger!
Before disconnecting the cables that are used to connect analog input module with the
primary CTs and VTs, make sure that the circuit breaker for the primary CTs and VTs is
switched off.
3. Dismantling
The device rack may now be removed from the system cubicle, after which the cubicles may also
be removed.
Danger!
When the station is in operation, make sure that there is an adequate safety distance to live
parts, especially as dismantling is often performed by unskilled personnel.
8.2 Disposal
In every country there are companies specialized in the proper disposal of electronic waste.
Note!
Strictly observe all local and national regulations when disposing of the device.
Date: 2011-06-05

Date: 2011-06-05
9 Manual Version History

In the latest version of the instruction manual, several descriptions on existing features have been
modified.
Manual version and modification history records
Manual Version Software

Date Description of change
Source New Version
R1.00 2011-06-05 Form the original manual.
Date: 2011-06-05

Date: 2011-06-05

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Interposing Relay Set

NR Electric Co., Ltd.

Health and Safety

Qualified personnel are individuals who:

 Are trained in emergency procedures (first aid).

Instructions and Warnings

CZX-12G Interposing Relay Set i

ii CZX-12G Interposing Relay Set

The earthing terminal of the equipment must be securely earthed

 Printed circuit board

Carefully handle the connection cable without applying excessive force.

Version: R1.00 NR ELECTRIC CO., LTD.

69 Suyuan Avenue. Jiangning, Nanjing 211102, China

P/N: EN_CZXL3112.0086.0001 Tel: +86-25-87178185, Fax: +86-25-87178208

Website: www.nrelect.com, www.nari-relays.com

Copyright © NR 2011. All rights reserved Email: nr_techsupport@nari-relays.com

We reserve the rights to make technical improvements without notice.

CZX-12G Interposing Relay Set iii

Table of Contents .................................................................................. iv

2 Technical Data ..................................................................................... 3

2.1 Electrical Specifications .....................................................................................3

2.1.2 Binary Output ........................................................................................................................ 3

2.2 Mechanical Specifications .................................................................................3

2.4.2 Mechanical Tests................................................................................................................... 4

2.4.3 Electrical Tests ...................................................................................................................... 4

2.4.4 Electromagnetic Compatibility ............................................................................................... 4

2.5 Certifications .......................................................................................................5

3 Operation Theory ................................................................................ 7

3.1 Principle Diagram ...............................................................................................7

iv CZX-12G Interposing Relay Set

3.1.1 Reclosing and Manual Tripping & Closing Circuit ................................................................. 7

3.1.2 Phase-segregated Closing Circuit......................................................................................... 8

3.1.3 Phase-segregated Tripping Circuit (Group 1)........................................................................ 9

3.1.4 Phase-segregated Tripping Circuit (Group 2)...................................................................... 10

3.1.5 Tripping & Closing Signal Circuit ......................................................................................... 11

3.1.6 Pressure Blocking Circuit .................................................................................................... 12

3.1.7 AC Voltage Switchover Circuit ............................................................................................. 13

3.1.8 Output Contacts .................................................................................................................. 14

3.2 Reclosing and Manual Closing Circuit ............................................................ 16

3.2.2 Manual Closing and Remote Closing Circuit ....................................................................... 16

3.3 Three-Phase Trip Circuit................................................................................... 17

3.3.2 Three-Phase Tripping without Reclosing............................................................................. 17

3.3.3 Manual and Remote Tripping Circuit ................................................................................... 17

3.3.4 Reserved Three-phase Tripping Relay................................................................................ 18

3.4 DC Power Supervision and Switchover .......................................................... 18

3.5.2 Closing Circuit ..................................................................................................................... 18

3.5.3 Anti-pump Circuit................................................................................................................. 18

3.6 Phase-segregated Tripping Circuit .................................................................. 19

3.6.2 Tripping Circuit .................................................................................................................... 19

3.7 Trip & Closing Signal Circuit ............................................................................ 19

3.7.2 Tripping Signal .................................................................................................................... 19

3.8 Pressure Blocking Circuit ................................................................................ 20

3.8.2 Low Pressure to Block Reclosing........................................................................................ 20

CZX-12G Interposing Relay Set v

3.8.3 Low Pressure to Block Manual Closing ............................................................................... 20

3.8.4 Low Pressure to Block Tripping & Closing .......................................................................... 20

3.9 AC Voltage Switchover Circuit ......................................................................... 20

3.11.2 Local Signal ....................................................................................................................... 21

3.11.3 Reserved Relay Contacts .................................................................................................. 22

4.1 Overview ............................................................................................................ 23

4.4.2 Definition of Connector B .................................................................................................... 27

4.4.3 Definition of Connector C .................................................................................................... 28