A PRESENTATION ON

PRACTICAL TRAINING AT

Rajsamand, Rajasthan
FROM 1 JULY TO 15 AUGUST 2014
Submitted To:- Submitted By :
Mr. Ankesh Gupta & Harsh Shrimali
Mr. Shanu Khan Roll No. 26
HOD EI&C Dept. Ankit Bansal 4th year EI&C
 CONTENTS
 Introduction
 Products Overview
 Types of tires
 Tire Building Process
 Curing
 Curing with Sulphur
 Curing Press
 Radial Tire
 Lubrication
 Final Inspection
 INTRODUCTION
 Established 1974
 Holds 3rd position in Indian consumer market
 Provides employment to more than 5,00,000 to 6,00,000 persons
 Holds 18 million US $ dollars (2013 & According to Bombay stock exchange)
 Products
• Truck / Bus
• LCV
• Truck / LCV
• Passenger Cars
• Farm
• Steel Wheels
 J.K. Tire Rajsamand manufacture mainly off road radial & tubeless tires
 PRODUCTS OVERVIEW
1. Passenger vehicle's & light truck tire
2. Mud & snow
3. All season tires
4. Spare
5. Light trailers
6. Run fast
7. Heavy duty truck tiers
8. Off road tire
9. Agricultural and off-road flotation tires
10. Racing
11. Aircraft
12. Motorcycle tire
 TYPES OF TIRE

• All the basic construction of all types of tires is same but the quality & rubber used is
different.
• For example in summer tires Hard rubber is used & in winter tires soft rubber is used
 TIRE BUILDING
PROCESS
Rubber sheet are rolled
Collection of Rubber is drawn
layer by layer on metallic Curing
Raw Material into sheets
cylinder

Recycle

On Road Sun-Bath Press

Lubrication
Timer
 CURING
It is a process of vulcanization of rubber.
It holds two main parts upper mold & lower mold
Mainly there are
• Sulfur systems
• Peroxides
• Urethane cross linkers
• Metallic oxides
• Acetoxysilane
 CURING WITH SULPHUR
In curing process shlphur is mixed with water due to high solubility,
then the solution is send to curing press where hydraulic pressure is
1.8-2.1 MPa (Mega Pascal's) & air pressure is 0.25-0.35 MPa &
Temperature 170 °C for 10 minute

After in the above curing process RTV ( Room Temperature Vulcanization)

process is done. In this process silicon reactive oil polymers are constructed & this
oil is pasted on tires to get extra strangeness
 CURING PRESS
 BOM: - BAG-O-Matic types are most modern & are widely used.
Bladder is open ended cylindrical shaped. Tire is ejected from bladder by
applying vacuum.
 NRM: - Bladder is pot shaped with its upper end closed. Bladder is sunk
in bag well by ram & lifts the tire from mold .
 RADIAL TIRES
Radial tires are generally known as nylon or off road tires.

 First layer is of rubber sheet

 Second sheet of steel
 Third layer of rubber
 Fourth layer is of nylon
 Final layer of hard rubber
 LUBRICATION
Lubricants are made up of vegetable oil extracts.
The Industry-approved Rubber Lubricant are used. Lubricates are
used for mounting and demounting of tires. Lubes is must for all
tires to protects beads against scuffing during mounting-assures
proper bead seating on rim. Protects against tire slippage after
mounting. Also removes rubber squeaks in bushings and grommets.
 FINAL INSPECTION
Final inspection is done on various points
 Quality standards
 Proper grip
 Air pressure
 Proper design
 INSTRUMENTATION
PART IN INDUSTRY
Allen Bradley's PLC’s &
Counters for Counting the Curing Time in Press
For More Queries Kindly refers to my training report