DOCUMENT

TITLE
CAUSE & EFFECT DIAGRAM

D-R JOB NO. OWNER INDIAN OIL CORPORATION LIMITED

DEL-45407 CONSULTANT FOSTER WHEELER

P.O. NO. : 193032/004302

PROJECT : PARADIP REFINERY PROJECT (PDRP)-EPCm-1

EQUIPMENT : (2)34.5" & (2)22.5" X 12"- 4HHE VB-2 @ 370 RPM

EQUIPMENT NO. : 010-K-003 A/B

DOCUMENT REVIEW
DRAWING / DOCUMENT CATEGORY
1 Rejected: Revise ans resubmit. Release of Manufacturing
(USE TICK MARK)
must be given in writing y IOCL's representative

2 Comments as noted. Revise & Resubmit. Work may proceed

Subjected to incorporation of comments
RR I
3 Acceptable: Incorporate comments, if any. Resubmit as
Certified Final. Work may proceed

Purchaser
4 No Comments: Acceptable. Certified final issue.
Do not resubmit. Work may proceed.
5 Information only. Acceptable for information only.
Work may proceed. Do not resubmit

FOSTER WHEELER

Date Dept.

INDIAN OIL CORPORATION LIMITED Signature

Consultant

FOSTER WHEELER

4 REVISED AS BUILT 16-Nov-11

3 FOR REVIEW / APPROVAL 28-Jul-11

2 FOR REVIEW / APPROVAL 26-Apr-11

1 FOR REVIEW / APPROVAL 11-Oct-10

0 FOR REVIEW / APPROVAL 09-Sep-10 HSV PKS PKS

REV. REVISION RECORD DATE PREPARED BY CHECKED APPROVED BY

VENDOR REVISION CONTROL

NO OF SHEETS
(Including this sheet)
DOCUMENT TITLE : CAUSE & EFFECT DIAGRAM
5

DOCUMENT NO. : D407-INST-013

DOC TYPE CODE : D62
DSN NO. : 13946
 DOCUMENT CODING BOX

CLIENT NAME : INDIAN OIL CORPORATION LTD. (IOCL)

PROJECT NAME: PARADIP REFINERY PROJECT (PDRP)

PROJECT LOCATION: PARADIP, ORISSA, INDIA

VENDOR NAME: DRESSER-RAND INDIA PVT LTD

CONTRACT NO: 1-14-4200/4399

IOCL ORDER NO: 4302/281

IOCL REPRESENTATIVE P.O NO: 192032/004302 REQ. NO.: PDRP4210-RQ-4302-
1322A-001

REQ ITEM NO: TAG NO.: 010-K-003 A/B

DOCUMENT TITLE: CAUSE & EFFECT DIAGRAM

VENDOR DOC NO: D407-INST-013 VENDOR REV: 04

DOC TYPE CODE - D62 IOCL REV: 05

SEQUENCE NO. - 13946

STATUS BY: Tanmoy DEPT: DATE: 16-NOV-11

21/02/12
Anil Dhore
CODE Code-2 Instrumentation
 PDRP4210-8550-24-042-0001
Revision No: 1
Revision Date: 03-Aug-10
Pages: 3

INSTRUMENT CAUSE AND EFFECTS

OFF GAS COMPRESSOR
010-K-003 A/B

Indian Oil Corporation Limited (IOCL)

Paradip Refinery Project (PDRP)
Paradip, Orissa State, India
Contract No: 1-14-4200/4399

4 16-Nov-11 Revised as per comments AKS MD MD AS BUILT

3 10-Jul-11 Revised as per comments AKS MD MD
2 25-Apr-11 Revised as per comments AKS MD MD
1 11-Oct-10 Initial Submission AKS MD MD
0 03-Aug-10 Initial Submission AKS MD MD
Rev Date Description Orig By Checked By Approved
 LEGEND

SHEET 14 OF 14

SHEET 08 OF 14

SHEET 08 OF 14

SHEET 04 OF 14

SHEET 04 OF 14

SHEET 14 OF 14
RIN-60600EM

RIN-60600EM

RIN-60600EM

RIN-60600EM

RIN-60600EM

RIN-60600EM
P&ID NO.
Actions:

OP = Open

CL = Close

FOR AOP - COMMNAD TO MCC (IF AOP AUTO/ MANUAL SWITCH

FOR C.W. PUMP-1 AUTO COMMNAD TO MCC (IN AUTO MODE)

FOR C.W. PUMP-2 AUTO COMMAND TO MCC (IN AUTO MODE)

ST = Start

SP = Stop
EN = Enabled

FOR AUX. OIL PUMP MOTOR ( without time delay)

FOR AUX. OIL PUMP MOTOR (AFTER 300 SEC.)
NOT EN = Not Enabled
ACT = Active

DESCRIPTION
INH = Inhibit
MAN = Controller into Manual & ramp output to 0%
TR= TRIP

COMPRESSOR MAIN MOTOR

X = Direct Actions
T = Time Delayed Actions
R = Reset Action
CAUSE AND EFFECT

IN AUTO MODE)
EFFECT
(TRIP INTERLOCK TABLE)

ACTION

TR

TR

SP

ST

ST

ST
RESET
2

SYSTEM

DCS

DCS

DCS
ESD

ESD

ESD
010-TZT-6110(A,B,C)

EQUIPMENT TAG NO.

010-TZT-6105(A,B,C)
010-PZT-6108(A,B,C)

010-K-003A-PM2

010-K-003A-PM2

010-K-003A-PM2
010-K-003-PM1

010-K-003-PM2
010-KM-003A
010-TZT-6103(A,B,C)
010-TZT-6112(A,B,C) 010-PZT-6101(A,B,C)
CAUSE

NOTES
VOTING
MOS/
No. TAG NO. SENSE DESCRIPTION SIL P&ID NO.
OOS

6
1 010-IZ-0600
RIN-60600EM
2 010-TZT-6103A HH GE-1 DISCHARGE TEMP. (2oo3 LOGIC) X X
SHEET 2 OF 14
RIN-60600EM
3 010-TZT-6103B HH GE-1 DISCHARGE TEMP. (2oo3 LOGIC) X X
SHEET 2 OF 14
RIN-60600EM
4 010-TZT-6103C HH GE-1 DISCHARGE TEMP. (2oo3 LOGIC) X X
SHEET 2 OF 14
RIN-60600EM
5 010-TZT-6110A HH GE-2 DISCHARGE TEMP. (2oo3 LOGIC) X X
SHEET 2 OF 14
RIN-60600EM
6 010-TZT-6110B HH GE-2 DISCHARGE TEMP. (2oo3 LOGIC) X X
SHEET 2 OF 14
RIN-60600EM
7 010-TZT-6110C HH GE-2 DISCHARGE TEMP. (2oo3 LOGIC) X X
SHEET 2 OF 14
RIN-60600EM
8 010-TZT-6112A HH GE-3 DISCHARGE TEMP. (2oo3 LOGIC) X X
SHEET 2 OF 14
RIN-60600EM
9 010-TZT-6112B HH GE-3 DISCHARGE TEMP. (2oo3 LOGIC) X X
SHEET 2 OF 14
10 010-TZT-6112C HH GE-3 DISCHARGE TEMP. (2oo3 LOGIC) 2 RIN-60600EM
X X
SHEET 2 OF 14
RIN-60600EM
11 010-TZT-6105A HH GE-4 DISCHARGE TEMP. (2oo3 LOGIC) X X
SHEET 2 OF 14
RIN-60600EM
12 010-TZT-6105B HH GE-4 DISCHARGE TEMP. (2oo3 LOGIC) X X
SHEET 2 OF 14
RIN-60600EM
13 010-TZT-6105C HH GE-4 DISCHARGE TEMP. (2oo3 LOGIC) X X
SHEET 2 OF 14
RIN-60600EM
14 010-PZT-6101A LL 1ST STAGE SVB PRESSURE (2oo3 LOGIC) X X
SHEET 2 OF 14
RIN-60600EM
15 010-PZT-6101B LL 1ST STAGE SVB PRESSURE (2oo3 LOGIC) X X
SHEET 2 OF 14
RIN-60600EM
16 010-PZT-6101C LL 1ST STAGE SVB PRESSURE (2oo3 LOGIC) X X
SHEET 2 OF 14
RIN-60600EM
17 010-PZT-6108A HH 2ND STAGE DVB PRESSURE (2oo3 LOGIC) X X
SHEET 2 OF 14
RIN-60600EM
18 010-PZT-6108B HH 2ND STAGE DVB PRESSURE (2oo3 LOGIC) X X
tag name to SHEET 2 OF 14
RIN-60600EM
19 010-PZT-6108C HH 2ND STAGE DVB PRESSURE (2oo3 LOGIC) X X
be corrected SHEET 2 OF 14 Stop function to be
20
21 010-I-2440
as per P &ID also included. as
22
010-PAL-6137 &
L FRAME OIL HEADER PRESSURE LOW AND AOP A/M SWITCH IN AUTO MODE
RIN-60600EM
X
per latest logic
(010-MHS-6122) SHEET 8 OF 14
submitted
23 010-PZT-6138(A,B,C)
24 010-IZ-0601
RIN-60600EM
25 010-PZT-6138A LL FRAME OIL HEADER PRESSURE (2oo3 LOGIC) X X
SHEET 8 OF 14
RIN-60600EM Not matching with
26 010-PZT-6138B LL FRAME OIL HEADER PRESSURE (2oo3 LOGIC) X X
SHEET 8 OF 14
RIN-60600EM
latest logic diagram
27 010-PZT-6138C LL FRAME OIL HEADER PRESSURE (2oo3 LOGIC) X X
SHEET 8 OF 14 submitted by DR.
28
29 010-IZ-0602 HOLDS
RIN-60600EM
30 010-TZAHH-6144 HH COMP. MAIN BEARING TEMP. X X
SHEET 8 OF 14
RIN-60600EM
31 010-TZAHH-6145 HH COMP. MAIN BEARING TEMP. X X
SHEET 8 OF 14
RIN-60600EM
32 010-TZAHH-6146 HH COMP. MAIN BEARING TEMP. pl check the SHEET 8 OF 14
X X

33 010-TZAHH-6147 HH COMP. MAIN BEARING TEMP. interlock no. not RIN-60600EM

X X DR DOC NO : D407-INST-013
SHEET 8 OF 14
34 010-TZAHH-6148 HH COMP. MAIN BEARING TEMP.
as per logic RIN-60600EM
X X DR- REF. NO. : DEL-45407/297-E-100410
3 SHEET 8 OF 14
diagram RIN-60600EM
35 010-TZAHH-6149 HH COMP. MAIN BEARING TEMP. X X DR MODEL : (2)34.5" & (2)22.5" X12" 4HHE-VB-2 @ 370 RPM
SHEET 8 OF 14
RIN-60600EM
36 010-TZAHH-6150 HH COMP. MAIN BEARING TEMP. X X
SHEET 8 OF 14
37 REV DATE ORIG CHECK IN/PR APP
38 010-IZ-0603 4 16-Nov-11 AKS MD/AKS MD
RIN-60600EM
39 010-VZT-6105 HH COMP. FRAME VIBRATION X X 3 10-Jul-11 AKS MD/AKS MD
SHEET 8 OF 14
40 2 25-Apr-11 AKS MD/AKS MD
41 010-IZ-0607 1 11-Oct-10 AKS MD/AKS MD
RIN-60600EM
42 010-MHS-6104 EMERGENCY STOP X X 0 3-Aug-10 AKS MD/AKS MD
SHEET 14 OF 14
2
RIN-60600EM
43 010-MZS-003A COMMON MOTOR TRIP/ STOP X X
SHEET 14 OF 14
RIN-60600EM
44 010-UA-6160 MOTOR STOP DUE TO PURGE FAILURE X
SHEET 14 OF 14

A
45
46 010-IZ-0604
RIN-60600EM
47 010-PZT-6142 LL LUBRICATOR OIL PRESSURE X X
2 SHEET 10 OF 14
48
49 010-IZ-0605
RIN-60600EM
50 010-XAL-6176 COMPERESSOR NO LOAD RUN TIME EXCEEDS (MORE THAN 20 MIN) X X
SHEET 11 OF 14 PARADIP REFINERY PROJECT
51 Paradip, Orissa State, India
52 010-IZ-0606
RIN-60600EM
53 010-TZAHH-6160 HH MAIN MOTOR WINDING- 1 TEMP. X X
SHEET 14 OF 14
RIN-60600EM
54 010-TZAHH-6161 HH MAIN MOTOR WINDING-2 TEMP. X X
SHEET 14 OF 14
RIN-60600EM
55 010-TZAHH-6162 3 HH MAIN MOTOR WINDING-3 TEMP. X X
SHEET 14 OF 14
RIN-60600EM
56 010-TZAHH-6163 HH MAIN MOTOR BEARING-1 TEMP. X X
SHEET 14 OF 14 This Drawing is the Property of INDIAN OIL CORPORATION LTD
RIN-60600EM and is lent without consideration other than the Borrower's agreement that it
57 010-TZAHH-6164 HH MAIN MOTOR BEARING-2 TEMP. X X
SHEET 14 OF 14 shall not be reproduced, copied lent or disposed of directly or indirectly, nor
RIN-60600EM used for any purpose other than that for which it is specifically furnished.
58 010-VZT-6107 2 HH MAIN MOTOR VIBRATION X X
SHEET 14 OF 14 The apparatus shown in the drawing is covered by patents. Information
59 contained in this drawing may be proprietary to Indian Oil Corporation Ltd
60 010-I-2430 and/or licensors, and issued subject to obligations of confidentiality.
RIN-60600EM
61 010-PT-6181 L C.W. TO CYLINDER JACKET HEADER PRESSURE X X
SHEET 4 OF 14

NOTES
1. 010-I-2450 DCS INTERLOCK IS FOR CAPACITY CONTROL & INDICATION. NO LOAD RUN OF COMP. FOR 20 MINS ACTUATES INTERLOCK NO. IZ-0605 TO ESD (AS SHOWN IN SL. NO - 49,50)
2. 010-I-2460 DCS INTERLOCK IS FOR MAIN MOTOR START PERMISSIVE ETC.. IT ACTUATES INTERLOCK IZ-0607TO ESD FOR MAIN MOTOR TRIP DUE TO CAUSES.
(AS SHOWN IN SL. NO - 41 TO 44) TITLE: CAUSE AND EFFECT CHART
OFF GAS COMPRESSOR
DOC. No. D407-INST-013 REV
CONTRACT No. 1-14-4200/4399 Doc Class 2 4

General : C & E chart must be updated wrt latest rev P & ID & logic diagram.
 SHEET 14 OF 14

SHEET 08 OF 14

SHEET 08 OF 14

SHEET 04 OF 14

SHEET 04 OF 14

SHEET 14 OF 14
LEGEND

RIN-60600EM

RIN-60600EM

RIN-60600EM

RIN-60600EM

RIN-60600EM

RIN-60600EM
P&ID NO.
Actions:

Similar comment will be applicable to compressor 010-K-003B OP = Open

CL = Close

FOR AOP - COMMNAD TO MCC (IF AOP AUTO/ MANUAL SWITCH

ST = Start

FOR C.W. PUMP-1 AUTO COMMNAD TO MCC (IN AUTO MODE)

FOR C.W. PUMP-2 AUTO COMMAND TO MCC (IN AUTO MODE)

SP = Stop
EN = Enabled
NOT EN = Not Enabled
ACT = Active

FOR AUX. OIL PUMP MOTOR ( without time delay)

INH = Inhibit

FOR AUX. OIL PUMP MOTOR (AFTER 300 SEC.)

MAN = Controller into Manual & ramp output to 0%

DESCRIPTION
TR= TRIP

X = Direct Actions
T = Time Delayed Actions

COMPRESSOR MAIN MOTOR

R = Reset Action

CAUSE AND EFFECT

EFFECT
(TRIP INTERLOCK TABLE)

IN AUTO MODE)
ACTION

TR

TR

SP

ST

ST

ST
SYSTEM RESET

DCS

DCS

DCS
ESD

ESD

ESD
EQUIPMENT TAG NO.

010-K-003B-PM2

010-K-003B-PM2

010-K-003B-PM2
010-K-003-PM1

010-K-003-PM2
010-KM-003B
CAUSE

NOTES
VOTING
MOS/
No. TAG NO. SENSE DESCRIPTION SIL P&ID NO.
OOS

7
1 010-IZ-0610
RIN-60600EM
2 010-TZT-6203A HH GE-1 DISCHARGE TEMP. (2oo3 LOGIC) X X
SHEET 3 OF 14
RIN-60600EM
3 010-TZT-6203B HH GE-1 DISCHARGE TEMP. (2oo3 LOGIC) X X
SHEET 3 OF 14
RIN-60600EM
4 010-TZT-6203C HH GE-1 DISCHARGE TEMP. (2oo3 LOGIC) X X
SHEET 3 OF 14
RIN-60600EM
5 010-TZT-6210A HH GE-2 DISCHARGE TEMP. (2oo3 LOGIC) X X
SHEET 3 OF 14
RIN-60600EM
6 010-TZT-6210B HH GE-2 DISCHARGE TEMP. (2oo3 LOGIC) X X
SHEET 3 OF 14
RIN-60600EM
7 010-TZT-6210C HH GE-2 DISCHARGE TEMP. (2oo3 LOGIC) X X
SHEET 3 OF 14
RIN-60600EM
8 010-TZT-6212A HH GE-3 DISCHARGE TEMP. (2oo3 LOGIC) X X
SHEET 3 OF 14
RIN-60600EM
9 010-TZT-6212B HH GE-3 DISCHARGE TEMP. (2oo3 LOGIC) X X
SHEET 3 OF 14
RIN-60600EM
10 010-TZT-6212C HH GE-3 DISCHARGE TEMP. (2oo3 LOGIC) 2 SHEET 3 OF 14
X X
RIN-60600EM
11 010-TZT-6205A HH GE-4 DISCHARGE TEMP. (2oo3 LOGIC) X X
SHEET 3 OF 14
RIN-60600EM
12 010-TZT-6205B HH GE-4 DISCHARGE TEMP. (2oo3 LOGIC) X X
SHEET 3 OF 14
RIN-60600EM
13 010-TZT-6205C HH GE-4 DISCHARGE TEMP. (2oo3 LOGIC) X X
SHEET 3 OF 14
RIN-60600EM
14 010-PZT-6201A LL 1ST STAGE SVB PRESSURE (2oo3 LOGIC) X X
SHEET 3 OF 14
RIN-60600EM
15 010-PZT-6201B LL 1ST STAGE SVB PRESSURE (2oo3 LOGIC) X X
SHEET 3 OF 14
RIN-60600EM
16 010-PZT-6201C LL 1ST STAGE SVB PRESSURE (2oo3 LOGIC) X X
SHEET 3 OF 14
RIN-60600EM
17 010-PZT-6208A HH 2ND STAGE DVB PRESSURE (2oo3 LOGIC) X X
SHEET 3 OF 14
RIN-60600EM
18 010-PZT-6208B HH 2ND STAGE DVB PRESSURE (2oo3 LOGIC) X X
SHEET 3 OF 14
RIN-60600EM
19 010-PZT-6208C HH 2ND STAGE DVB PRESSURE (2oo3 LOGIC) X X
SHEET 3 OF 14
20

21 010-I-2540
010-PAL-6237 & RIN-60600EM
22 L FRAME OIL HEADER PRESSURE LOW AND AOP A/M SWITCH IN AUTO MODE X
(010-MHS-6222) SHEET 9 OF 14
23
24 010-IZ-0611
RIN-60600EM
25 010-PZT-6238A LL FRAME OIL HEADER PRESSURE (2oo3 LOGIC) X X
SHEET 9 OF 14
RIN-60600EM
26 010-PZT-6238B LL FRAME OIL HEADER PRESSURE (2oo3 LOGIC) X X
SHEET 9 OF 14
RIN-60600EM
27 010-PZT-6238C LL FRAME OIL HEADER PRESSURE (2oo3 LOGIC) X X
SHEET 9 OF 14
28
29 010-IZ-0612 HOLDS
RIN-60600EM
30 010-TZAHH-6244 HH COMP. MAIN BEARING TEMP. X X
SHEET 9 OF 14
RIN-60600EM
31 010-TZAHH-6245 HH COMP. MAIN BEARING TEMP. X X
SHEET 9 OF 14
RIN-60600EM
32 010-TZAHH-6246 HH COMP. MAIN BEARING TEMP. X X
SHEET 9 OF 14
RIN-60600EM
33 010-TZAHH-6247 HH COMP. MAIN BEARING TEMP. X X DR DOC NO : D407-INST-013
SHEET 9 OF 14
3 RIN-60600EM
34 010-TZAHH-6248 HH COMP. MAIN BEARING TEMP. X X DR- REF. NO. : DEL-45407/297-E-100410
SHEET 9 OF 14
RIN-60600EM
35 010-TZAHH-6249 HH COMP. MAIN BEARING TEMP. X X DR MODEL : (2)34.5" & (2)22.5" X12" 4HHE-VB-2 @ 370 RPM
SHEET 9 OF 14
RIN-60600EM
36 010-TZAHH-6250 HH COMP. MAIN BEARING TEMP. X X
SHEET 9 OF 14
37 REV DATE ORIG CHECK IN/PR APP
38 010-IZ-0613 4 16-Nov-11 AKS MD/AKS MD
RIN-60600EM
39 010-VZT-6205 HH COMP. FRAME VIBRATION X X 3 10-Jul-11 AKS MD/AKS MD
SHEET 9 OF 14
40 2 25-Apr-11 AKS MD/AKS MD
41 010-IZ-0617 1 11-Oct-10 AKS MD/AKS MD
RIN-60600EM
42 010-MZS-003B COMMON MOTOR TRIP / STOP X X 0 3-Aug-10 AKS MD/AKS MD
SHEET 14 OF 14
RIN-60600EM
43 010-MHS-6204 EMERGENCY STOP X X
SHEET 14 OF 14
RIN-60600EM
44 010-UA-6260 MOTOR STOP DUE TO PURGE FAILURE X
SHEET 14 OF 14

A
45
46 010-IZ-0614
RIN-60600EM
47 010-PZT-6242 LUBRICATOR OIL PRESSURE X X
SHEET 10 OF 14
48
49 010-IZ-0615
RIN-60600EM
50 010-XAL-6276 COMPERESSOR NO LOAD RUN TIME EXCEEDS (MORE THAN 20 MIN) X X
SHEET 12 OF 14 PARADIP REFINERY PROJECT
51 Paradip, Orissa State, India
52 010-IZ-0616
RIN-60600EM
53 010-TZAHH-6260 HH MAIN MOTOR WINDING TEMP. X X
SHEET 14 OF 14
RIN-60600EM
54 010-TZAHH-6261 HH MAIN MOTOR WINDING TEMP. X X
SHEET 14 OF 14
RIN-60600EM
55 010-TZAHH-6262 HH MAIN MOTOR WINDING TEMP. X X
SHEET 14 OF 14
RIN-60600EM
56 010-TZAHH-6263 3 HH MAIN MOTOR BEARING TEMP.
SHEET 14 OF 14
X X
RIN-60600EM
57 010-TZAHH-6264 HH MAIN MOTOR BEARING TEMP. X X This Drawing is the Property of INDIAN OIL CORPORATION LTD
SHEET 14 OF 14
RIN-60600EM and is lent without consideration other than the Borrower's agreement that it
58 010-VZT-6207 HH MAIN MOTOR VIBRATION X X shall not be reproduced, copied lent or disposed of directly or indirectly, nor
SHEET 14 OF 14
59 used for any purpose other than that
60 010-I-2430
RIN-60600EM
61 010-PT-6181 L C.W. TO CYLINDER JACKET HEADER PRESSURE X X
SHEET 4 OF 14

NOTES
1. 010-I-2550 DCS INTERLOCK IS FOR CAPACITY CONTROL & INDICATION. NO LOAD RUN OF COMP. FOR 20 MINS ACTUATES INTERLOCK NO. IZ-0615 TO ESD (AS SHOWN IN SL. NO - 49,50)
2. 010-I-2560 DCS INTERLOCK IS FOR MAIN MOTOR START PERMISSIVE ETC.. IT ACTUATES INTERLOCK IZ-0617 TO ESD FOR MAIN MOTOR TRIP DUE TO CAUSES.
(AS SHOWN IN SL. NO - 41 TO 44) TITLE: CAUSE AND EFFECT CHART
OFF GAS COMPRESSOR
DOC. No. D407-INST-013 REV
CONTRACT No. 1-14-4200/4399 Doc Class 2 3