MANUFACTURING QUALITY PLAN NAME OF PARTS ECNOMIZER COILS

FOR BOILER PRESSURE PARTS DRAWING NO.

REV. NO. 0
NAME OF CUSTOMER
PO NUMBER/DATE DT.:-

QUANTUM OF REFERENCE INSPECTION BY

SL NO. DESCRIPTION CHARACTERISTICS TYPE OF CHECK ACCEPTANCE NORMS FORMATE OF RECORED REMARK
CHECK DOCUMENT KP& G IBR CLIENT
1 RAW MATERIAL
1.1 TUBE 1) Chemical 1) TC 100% 1) Approved ASME SEC-VIII/IBR-1950 1) Material TC
properties Verification Drawing 2) KP&G Inspection
2) Mechanical 2) Measurement 2) TC by Report
properties Supplier R I I
3) Dimensions
4) Heat Number &
Stamping
1.2 SUPPORT MATERIAL 1) Chemical 1) TC 10% random 1) Approved Approved Drawing 1) Material TC
properties 2) Verification Drawing R I 2) KP&G Inspection
Mechanical 2) Measurement 2) TC by Report
1.3 SHELD PLATE properties
1) Visual & 1) Measurement 10% random Supplier
1) Approved Approved Drawing 1) KP&G Inspection
R
Dimensions Drawing Report
2 FABRICATION PROCESS
2.1 LAYOUT INSPECTION 1) Dimensions 1) Measurement 10% random 1) Approved 1) Approved Drawing I I 1) KP&G Inspection
2.2 BENDING 1) Thinning & Ovality 1) Measurement 10% random Drawing
1) Approved 1) Approved Drawing Report
1) KP&G Inspection
I
Drawing Report
2.4 INSPECTION 1) Dimensions 1) Measurement 100% 1) Approved Approved Drawing 1) KP&G Inspection
I
(BEFORE PAINTING) 2) Part Identification 2) Verification Drawing Report
3 WELDING INSPECTION
3.2 WELDING INSPECTION 1) Visual 1)Eye witness 100% 1) Approved ASME SEC-IX/IBR-1950 1) KP&G Inspection
BEFORE,DURRING Drawing Report
AND AFFTER I
WELDING

3.3 NON-DISTRACTIVE 1)Defects 1) RT,UT,MPT,PT 10% RT For 1) Approved ASME SEC-V/IBR-1950 1) KP&G Inspection
TESTIG buttwelds&10%DP Drawing I Report
For fillet welds
3.4 HYDRO STATIC TEST 1)Leakages 1)hydrotest 100% 1) Approved 1) Approved Drawing 1) KP&G Inspection
Drawing I I Report
4 SURFACE CLEANING & PAINTING
4.1 SURFACE CLEANING & 1) Surface 1) Measurement 01 Sample /Day 1) Approved 1) Approved Drawing I 1) KP&G Inspection
5 PAINTING
FINAL PROCESS& PACKING
INSPECTION Preparation -DFT & Visual Drawing Report
5.1 FINAL INSPECTION 1) Visual & 1) Measurement 10% random 1) Approved 1) Approved Drawing 1) KP&G Inspection
I I
Dimensions Drawing Report
R: REVIEW, I: INSPECTION KP&G : KP & GRANDSONS, DFT : DRY FILM
,TC:THICKNESS
TEST CERTIFICATE
(KP&GRAND QA/QC) CUSTOMER
SIGNATURE SIGNATURE
 MANUFACTURING QUALITY PLAN NAME OF PARTS STUDED BED COILS
FOR BOILER PRESSURE PARTS DRAWING NO.
REV. NO. 0
NAME OF CUSTOMER
PO NUMBER/DATE DT.:-
QUANTUM OF REFERENCE INSPECTION BY
SL NO. DESCRIPTION CHARACTERISTICS TYPE OF CHECK ACCEPTANCE NORMS FORMATE OF RECORED REMARK
CHECK DOCUMENT KP& G IBR CLIENT
1 RAW MATERIAL
1.1 TUBE 1) Chemical properties 1) TC Verification 100% 1) Approved ASME SEC-VIII/IBR-1950 1) Material TC
2) Mechanical properties 2) Measurement Drawing 2) 2) KP&G Inspection
3) Dimensions TC by Supplier R I I Report
4) Heat Number & Stamping

1.2 STUD 1) Chemical properties 1) TC Verification 10% random 1) Approved Approved Drawing 1) Material TC
2) Mechanical properties 2) Measurement Drawing 2) TC R I 2) KP&G Inspection
3) Dimensions by Supplier Report
1.3 SPACER PLATE 1) Visual & Dimensions 1) Measurement 10% random 1) Approved Approved Drawing 1) KP&G Inspection
R
Drawing Report
2 FABRICATION PROCESS
2.1 LAYOUT INSPECTION 1) Dimensions 1) Measurement 10% random 1) Approved 1) Approved Drawing I I 1) KP&G Inspection
2.2 BENDING 1) Thinning & Ovality 1) Measurement 10% random 1) Approved 1) Approved Drawing 1) KP&G Inspection
I
Drawing Report
2.3 STUD WELDING 1) Visual & Pitch Dimensions 1) Measurement 50% random 1) Approved Approved Drawing 1) KP&C Inspection
I I
Drawing Report
2.4 INSPECTION (BEFORE 1) Dimensions 1) Measurement 100% 1) Approved Approved Drawing 1) KP&G Inspection
I
PAINTING) 2) Part Identification 2) Verification Drawing Report
3 WELDING INSPECTION
3.1 STUD WELDING 1) Welding TorqueTesting 30% random 1) Approved 1) Approved Drawing 1) KP&G Inspection
I
Drawing Report
3.2 WELDING INSPECTION 1) Visual 1)Eye witness 100% 1) Approved ASME SEC-IX / IBR-1950 1) KP&G Inspection
BEFORE,DURRING AND AFFTER Drawing I Report
WELDING
3.3 NON-DISTRACTIVE TESTIG 1)Defects 1) RT,UT,MPT,PT 10% RT For 1) Approved ASME SEC-V/IBR-1950 1) KP&G Inspection
buttwelds&10% Drawing I Report
DP For fillet
3.4 HYDRO STATIC TEST 1)Leakages 1)hydrotest 100% 1) Approved 1) Approved Drawing 1) KP&G Inspection
Drawing I I Report

4 SURFACE CLEANING & PAINTING

4.1 SURFACE CLEANING & PAINTING 1) Surface Preparation 1) Measurement - 01 Sample /Day 1) Approved 1) Approved Drawing 1) KP&G Inspection
PROCESS 2) Surface Coating DFT & Visual Drawing I Report

5 FINAL INSPECTION & PACKING

5.1 FINAL INSPECTION 1) Visual & Dimensions 1) Measurement 10% random 1) Approved 1) Approved Drawing 1) KP&G Inspection
I I
Drawing Report
R: REVIEW, I: INSPECTION KP&G : KP & GRANDSONS, DFT : DRY FILM THICKNESS ,TC: TEST CERTIFICATE

(KP&GRAND QA/QC) CUSTOMER

SIGNATURE SIGNATURE
 MANUFACTURING QUALITY PLAN NAME OF PARTS SUPER HEATER COILS
FOR BOILER PRESSURE PARTS DRAWING NO.
REV. NO. 0
NAME OF CUSTOMER
PO NUMBER/DATE DT.:-

SL NO.
QUANTUM OF REFERENCE ACCEPTANCE INSPECTION BY
DESCRIPTION CHARACTERISTICS TYPE OF CHECK FORMATE OF RECORED REMARK
CHECK DOCUMENT NORMS KP& G IBR CLIENT
1 RAW MATERIAL
1.1 TUBE 1) Chemical properties 1) TC Verification 100% 1) Approved Drawing ASME SEC-VIII/IBR-1950 1) Material TC
2) Mechanical properties 2) Measurement 2) TC by Supplier 2) KP&G Inspection
3) Dimensions Report
R I I
4) Heat Number &
Stamping

1.2 SUPPORT MATERIAL 1) Chemical properties 1) TC Verification 10% random 1) Approved Drawing Approved Drawing 1) Material TC
2) Mechanical properties 2) Measurement 2) TC by Supplier 2) KP&G Inspection
R I
3) Dimensions Report

1.3 SHELD PLATE 1) Visual & Dimensions 1) Measurement 10% random 1) Approved Drawing Approved Drawing 1) KP&G Inspection
R
Report
2 FABRICATION PROCESS
2.1 LAYOUT INSPECTION 1) Dimensions 1) Measurement 10% random 1) Approved Drawing 1) Approved 1) KP&G Inspection
I I
2.2 BENDING 1) Thinning & Ovality 1) Measurement 10% random 1) Approved Drawing Drawing
1) Approved Report
1) KP&G Inspection
I
Drawing Report
2.4 INSPECTION 1) Dimensions 1) Measurement 100% 1) Approved Drawing Approved Drawing 1) KP&G Inspection
(BEFORE PAINTING) 2) Part Identification 2) Verification I Report

3 WELDING INSPECTION
3.2 WELDING 1) Visual 1)Eye witness 100% 1) Approved Drawing ASME SEC-IX/IBR-1950 1) KP&G Inspection
INSPECTION I Report
BEFORE,DURRING
AND AFFTER
3.3 NON-DISTRACTIVE 1)Defects 1) RT,UT,MPT,PT 10% RT For 1) Approved Drawing ASME SEC-V/IBR-1950 1) KP&G Inspection
TESTIG buttwelds&10%DP I Report
For fillet welds

3.4 HYDRO STATIC TEST 1)Leakages 1)hydrotest 100% 1) Approved Drawing 1) Approved 1) KP&G Inspection
Drawing I I Report

4 SURFACE CLEANING & PAINTING

4.1 SURFACE CLEANING 1) Surface Preparation 1) Measurement -DFT 01 Sample /Day 1) Approved Drawing 1) Approved 1) KP&G Inspection
& PAINTING 2) Surface Coating & Visual Drawing I Report
PROCESS
5 FINAL INSPECTION & PACKING
5.1 FINAL INSPECTION 1) Visual & Dimensions 1) Measurement 10% random 1) Approved Drawing 1) Approved 1) KP&G Inspection
Drawing I I Report
R: REVIEW, I: INSPECTION KP&G : KP & GRANDSONS, DFT : DRY FILM THICKNESS ,TC: TEST CERTIFICATE

(KP&GRAND QA/QC) CUSTOMER

SIGNATURE SIGNATURE
 MANUFACTURING QUALITY PLAN NAME OF PARTS EVAPARATOR COILS
FOR BOILER PRESSURE PARTS DRAWING NO.
NAME OF CUSTOMER REV. NO. 0
PO NUMBER/DATE DT.:-
QUANTUM OF REFERENCE ACCEPTANCE INSPECTION BY
SL .NO. DESCRIPTION CHARACTERISTICS TYPE OF CHECK FORMATE OF RECORED REMARK
CHECK DOCUMENT NORMS KP& G IBR CLIENT
1 RAW MATERIAL
1.1 TUBE 1) Chemical properties 1) TC Verification 100% 1) Approved ASME SEC-VIII/IBR-1950 1) Material TC 2)
2) Mechanical properties 2) Measurement Drawing 2) KP&G Inspection Report
R I I
3) Dimensions TC by Supplier
4) Heat Number & Stamping
1.2 SUPPORT MATERIAL 1) Chemical properties 1) TC Verification 10% random 1) Approved Approved Drawing 1) Material TC 2)
2) Mechanical properties 2) Measurement Drawing 2) R I KP&G Inspection Report
3) Dimensions TC by Supplier
1.3 SHELD PLATE 1) Visual & Dimensions 1) Measurement 10% random 1) Approved Approved Drawing 1) KP&G Inspection Report
R
Drawing
2 FABRICATION PROCESS
2.1 LAYOUT INSPECTION 1) Dimensions 1) Measurement 10% random 1) Approved 1) Approved Drawing I I 1) KP&G Inspection Report
2.2 BENDING 1) Thinning & Ovality 1) Measurement 10% random Drawing
1) Approved 1) Approved Drawing 1) KP&G Inspection Report
I
Drawing
2.4 INSPECTION 1) Dimensions 1) Measurement 100% 1) Approved Approved Drawing 1) KP&G Inspection Report
I
(BEFORE PAINTING) 2) Part Identification 2) Verification Drawing
3 WELDING INSPECTION
3.2 WELDING INSPECTION 1) Visual 1)Eye witness 100% 1) Approved ASME SEC-IX/IBR-1950 1) KP&G Inspection Report
BEFORE,DURRING Drawing
I
AND AFFTER WELDING

3.3 NON-DISTRACTIVE 1)Defects 1) RT,UT,MPT,PT 10% RT For 1) Approved ASME SEC-V/IBR-1950 1) KP&G Inspection Report
TESTIG buttwelds&10%DP Drawing I

3.4 HYDRO STATIC TEST 1)Leakages 1)hydrotest For

100%fillet welds 1) Approved 1) Approved Drawing 1) KP&G Inspection Report
Drawing I I

4 SURFACE CLEANING & PAINTING

4.1 SURFACE CLEANING & 1) Surface Preparation 1) Measurement -DFT & 01 Sample /Day 1) Approved 1) Approved Drawing 1) KP&G Inspection Report
PAINTING PROCESS 2) Surface Coating Visual Drawing
I

5 FINAL INSPECTION & PACKING

5.1 FINAL INSPECTION 1) Visual & Dimensions 1) Measurement 10% random 1) Approved 1) Approved Drawing 1) KP&G Inspection Report
I I
Drawing

R: REVIEW, I: INSPECTION KP&G : KP & GRANDSONS, DFT : DRY FILM THICKNESS ,TC: TEST CERTIFICATE

(KP&GRAND QA/QC) CUSTOMER

SIGNATURE SIGNATURE