Service Manual

C at e r p i l l a r
Service Manual
D8 & D8H Crawler
S/n 36A4469-36A5484,
46A10725-46A28136,
68A1004-68A4586

THIS IS A MANUAL PRODUCED BY JENSALES INC. WITHOUT THE AUTHORIZATION OF

CATERPILLAR OR IT’S SUCCESSORS. CATERPILLAR AND IT’S SUCCESSORS
ARE NOT RESPONSIBLE FOR THE QUALITY OR ACCURACY OF THIS MANUAL.

TRADE MARKS AND TRADE NAMES CONTAINED AND USED HEREIN ARE THOSE OF OTHERS,
AND ARE USED HERE IN A DESCRIPTIVE SENSE TO REFER TO THE PRODUCTS OF OTHERS.

CT-S-D8 36A44+
 SA-S Group 10.2
Page 1

SERVICE MA·NUAL
for

CAT'ERPILLAR ®

DB TRACTOR
SERIAL NUMBERS 36A4469-36A5484
AND 46A 1 0725-46A28136

Section
Englne
. _________________________________ . _____ .. __________ .. ___ . _______ .. __ ._ 10-

Starting Engine ______________ .. _________ . __ .. __ . _____ . _______ . ___ . __ ._ 2 0 - -....

Power Transmission Units ___ . __ ._. __ . ___________ .. ______ . __ . ___ ._. 3 0 - - -.....

Track Roller Frame . ____ . ___ ._. __ .. _._. ___ . __ . _________ ._. ___ . _______ ._ 40----~

Seat, Fuel Tank and Miscellaneous ____ . __ ._ .... ______ .. ______ _ 2 0 0 - - - - -.....

FORM NO. RE00019

rB CATERPILLAR
PRINTED IN U.S.A.
 8A-1O Group 20.2
Page I

ENGINE
TABLE OF CONTENTS

Section Group
Index SA-lO 30.2
Specifications SA-lO 40.2
Cooling System (36A) - ...... SA-lO 70.3
Cooling System (46A) SA-lO 70.4
Water Temperature Regulators SA-lO 100.1
Fan Group (Blower) SA-lO 130.4
Fan Group (Suction) SA-I0 130.5
Water Pump. SA-lO 140.1
Radiator SA-lO 160.3
Lubrication System SA-lO 170.4
Oil Pan SA-lO lS0.2
Oil Pump SA-lO 190
Oil Coolers (36A) BA-lO 200.3
Oil Coolers (46A) BA-lO 200.4
Oil Filter and Manifold BA-lO 210.6
Fuel System BA-I0 230
Fuel Supply Equipment BA-lO 240.2
Fuel Injection Equipment BA-lO 250.1
Accessory Drive & Governor BA-10 260.3
Air Induction & Exhaust System BA-lO 270.4
Turbocharger (AiResearch TIB) 12A-1O 271
Cylinder Heads BA-I0 2BO.2
Valves and Valve Mechanism BA-lO 290.1
Vibration Damper (Two Belt Drive) BA-lO 300.2
Vibration Damper (Three Belt Drive) BA-lO 300.3
Front Support (Two Belt Drive) BA-lO 310.3
Front Support (Three Belt Drive) BA-lO 310.4
Timing Gears BA-lO 320.3
Pistons, Rings and Connecting Rods . BA-lO 340.1
Cylinder Liners BA-lO 350
Main Bearings BA-lO 360.1
Crankshaft BA-lO 370
Flywheel and Flywheel Housing (36A) BA-lO 390.2
Flywheel and Flywheel Housing (46A) BA-lO 390.3
Diesel Engine Removal and Installation (36A) BA-lO 400.5
Diesel Engine Removal and Installation (46A) BA-lO 400.6
Electrical System 8A-10 410.1
Electrical System . . ....... SA-lO 410.3
Alternator 12A-I0 411
 8A·I0 Group 30.2
Page 1

ENGINE
INDEX
A Group Page Group 'Page

Accessory Drive Housing 260.3 - 1 Generator Regulator 410.1- 1

Accessory Shaft 260.3 -12 410.3 - 1
Adjustments: Starter Solenoid 410.3 - 1
Accessory Drive Gear and Shalt 260.3 -13 Starting Motor 410.3 - 2
Aligning Engine 400.5 - 2 Pinion Clearance 410.3 - 3
Alternator .. 411 - 1 Engine Alignment 400.5 - 2
Compression Release 290.1 - 4 400.6 - 2
Decelerator 260.3 -11 Engine Removal 400.5 - 1
Fuel Injection Pump Lifters 250.3 - 6 400.6 -·1
Fuel Rack ... 260.3 - 5 Exhaust Manifold 270.4 - 2
Fuel Ratio Control 260.3 - 8
Generator Regulator 410.3 - 4 F
Generator Polarization .. 410.1 - I Fan Group (Blower) 130.4 - I
Governor 260.3 - 4 Fan Group (Suction) 130.5 - I
Starter Pinion Clearance 410.3 - 3 Flow 01 Fuel 230 - 1
Valve Clearance ................. . 40.2 - 3 Flow 01 Lubricating Oil 170.4 - 1
Air Cleaner 270.4 - 3 Flywheel 390.2 - I
Air Induction and Exhaust System 270.4 - I 390.3 - I
Air Inlet Manifold ......... . 270.4 - I Front Support, Engine 310.3 - 1
Alternator 411 - I 310.4 - 1
Altitude Operation 271 - 2 Fuel:
Bypass 240.2 - 1
B Rack Setting 260.3 - 5
Bearings: Filter Housing 240.2 - 2
Connecting Rod 340.1 - 3 Injection:
Main 360.1 - 1 250.1 - 1
Equipment
Breather, Crankcase 210.6 - 3 250.1 - 2
Pumps
Bypass:
Pump Housing 250.1 - 3
Fuel 240.2 - 2 Pump Lifters 250.1 - 6
Oil Filter 210.6 - I Valves ... 250.1 - 1
c Ratio Control 260.3 - 7
Camshaft Gear 320.3 - 2 System 230 - 1
Chambers, Precombustion ......... . 280.2 - 2 Transler Pump 240.2 - I
Cleaning:
Engine Valves 290.1 - 3 G
Fuel Injection Valve 250.1 - 1 Gauge:
Pistons 340.1 - 2 Fuel .. . 230 - I
Turbocharger .......... . 271 - 5 Oil ....... . 170.4 - 2
Clearances and Tolerances ............. . 40.2 - I Gear:
Compression Release Mechanism 290.1 - 4 Accessory Drive 260.3 -12
Connecting Rods and Bearings 340.1 - 2 Camshaft 320.3 - 2
Cooling System 70.3 - 1 Crankshaft 370 - 1
70.4 - I Idler ...................................... . 320.3 - 2
Core, Radiator .. 160.3 - I Ring, Flywheel . 390.2 - 1
Crankshalt 370 - I 390.3 - I
Crankshaft Pulley 300.2 - 1 Timing .. 320.3 - 1
300.3 - I Timing Marks 320.3 - 1
Cylinder Head 280.2 - 1 Governor:
Cylinder Liners 350.1 - I Adjustments 260.3 - 4
Control Mechanism 260.3 -11
D Operation 260.3 - 1
Damper, Vibration 300.2 - 1 Seals. 260.3 - 2
300.3 - 1
Decelerator 260.3 - 9
Directors, Water 280.2 - I H
Head, Cylinder 280.2 - I
E Heat Tube 270.4 - I
Electrical System 410.3 - I Housing:
Alternator 411.1 - I Flywheel 390.2 - 2
Battery 410.3 - 3 390.3 - 2
Circuit Breaker 410.3 - 2 Fuel Injection Pump . . .. 250.1 - 3
Generator 410.3 - 1 Fuel Filter .......................... . 240.2 - 2
Generator Polarization 410.1 - I Timing Gear .'. 320.3 - 1
Group 30.2 8A-1O
Page 2 ENGINE
INDEX

Ring Gear, Flywheel 390.2 - I

Injection, Fuel 250.1 - I 390.3 - I
Inlet: Rings, Piston 340.1 - I
Manifold 270.4 - I Rocker Arms, Valve 290.1 - I
Valve 290.1 - 3 Rod, Connecting 340.1 - I
L S
Lifters: Schedule for Initial Operation
Fuel Injection Pump 250.1 - 5 After Engine Reconditioning 340.1 - 3
Valve 290.1 - 4 Sealed Pressure Overflow 160.3 - 2
Liners, Cylinder 350.1 - I Seals, Liner 350.1 - 1
Lubricating System 170.4 - 1 Service Meter 260.3 -13
Lubrication: Setting Fuel Pump Lifter 250.1 - 6
Governor 260.3 - I Shaft, Accessory Drive 260.3 -12
Piston and Ring 340.1 - I Specifications 40.2 - 1
Service Meter 260.3 -13 Speed Limiter 260.3 - 4
Timing Gear 170.4 - 2 Spring, Governor 260.3 - 2
Spring, Valve 290.1 - 1
M Strainer, Magnetic 200.4 - 1
Main Bearings 360.1 - I Suction Bell 190 - 1
Manifolds: Support, Engine Front 310.3 - 1
Exhaust 270.4 - 2 310.4 - 1
Fuel 230 - 1
T
Inlet 270.4 - 1
Testing Temperature Regulators 100.1 - 1
Oil 210.6 - 2
Testing and Adjusting Electrical System 410.3 - 3
o Thrust Bearing:
Oil: Camshaft 320.3 - 3
Bypass Valves 210.6 - I Crankshaft 360.1 - 1
Cooler 200.3 - I Timing:
200.4 - I Engine Gears 320.3 - I
Filters 210.6 - 1 260.3 - 1
Manifold 210.6 - 2 Engine Valves 290.1 - 4
Pan 180.2 - 1 Flywheel 390.2 - I
Pump 190 - 1 390.3 - 1
Pump Drive 190 - 1 Fuel Injection 250.1 - 7
320.3 - 1 Timing Gears 320.3 - 1
Pump Suction Bells 190 - 1 Timing Marks 320.3 - 1
Operating Difficulties: Tolerances 40.2 - 1
Engine Coolant Overheating 70.3 - 1 Transfer Pump, Fuel 240.2 - 1
70.4 - 1 Turbocharger:
Engine Fuel System 230 - 1 Operation 271 - 1
Engine Lubricating System 170.4 - 2 Removal 270.4 - 2
Overheating, Coolant 70.3 - 1 Seals 271 - 2
70.4 - 1 v
p Valve:
Pan, Oil 180.2 - I Bypass, Fuel 240.2 - 2
Pistons 340.1 - 1 Bypass, Oil 210.6 - I
Piston Pin Bearings 340.1 - 4 Fuel Injection 250.1 - I
Piston Rings 340.1 - 2 Inlet and Exhaust 290.1 - 3
Power Take-off Drive Shaft, Rear 320.3 - 3 Inspection and Reconditioning 290.1 - 3
Precombustion Chambers 280.2 - 2 Lifters 290.1 - 4
Pressure, Oil ............ . 170.4 - 2 Operation 290.1 ,;;; I
Gauge 170.4 - 2 Pressure Relief 190 -'2
Relief Valve 190 - 2 Rocker Arm 290.1 - I
Primary Fuel Filter 240.2 - 2 Rotators .. .. . 290.1 - I
Pump: Seat Specifications 40.2 - 3
Fuel Injection 250.1 - 2 Stem Bushings . . . . . . . . .. 290.1 - 3
Fuel Transfer ........ . 240.2 - I Timing 290.1 - 4
Oil 190 - 1 Valves and Valve Mechanism 290.1 - 1
Water 140.2 - I Vibration Damper 300.2 - 1
300.3 - I
R w
Radiator 160.3 - 1 Water:
Raising Ring Ridge in Cylinder Liners 350.1 - 2 Directors, Seals and Ferrules 280.2 - 1
Rear Power Take-off Drive Shalt 320.3 - 3 Pump:
Regulators, Water Temperature 100.1 - I Seal Replacement 140.1 - 3
Release, Compression 290.1 - 4 Temperature Regulator 100.1 - 1
Group 130.4 SA-lO
Page 2
FAN GROUP
7. Remove the fan and fan drive as a unit, being
careful not to damage the radiator fins.
REMOVING FAN AND FAN DRIVE
FAN AND PULLEY DISASSEMBLY
I. Remove the eight bolts that secure the fan
spider to the fan pulley and remove the fan
spider.
DISASSEMBLING FAN DRIVE
I-Bracket assembly. 2-Seal. 3-Bearing. 4-Bearing. S-Cover.
6-Bolts (two) and lock. 7-Spacer. 8-Plate. 9-Shaft (Part
of bracket assembly). IO-Spacer. ll-Pulley.
2. Slide pulley (ll) and components forward to
remove from shaft (9) as a unit.
NOTE
It may be necessary to tap with a soft hammer
on the back side of the pulley to remove it from
the shaft.
3. Remove bearing (4) by tapping around the
inner bore of spacer (10) with a mild steel drift
until enough space is obtained to tap the bear-
ing out the front end of the pulley.
4. Use a suitable spacer inserted through the
front of the pulley, to drive spacer (7), seal (2)
and bearing (3) out of the pulley.
ENGINE
5. Install seal (2) with the lip facing bracket (1).
NOTE
Lubricate lip of seal before installing.
6. Inspect bearings (3) and (4) and replace if
necessary.
7. Assemble in reverse order of disassembly and
lubricate the bearings with ball and roller bear-
ing lubricant through the grease fitting in brack-
et assembly (1).
FAN BELT ADJUSTING PULLEY DISASSEMBLY
PREPARING TO DISASSEMBLE ADJUSTING PULLEY'
I-Bracket assembly. 2-Seal. 3-Bearing. 4-Snap ring.
S-Bearing. 6-Cover. 7-Cotter pin. 8-Nut. 9-Gasket.
IO-Shaft (part of bracket assembly). II-Spacer.
l2-Pulley.
1. Slide pulley (12) and components from the shaft.
2. Remove bearing (5) by tapping around the
inner bore of spacer (11) with a mild steel drift
until space is obtained to tap the bearing out
of the front end of pulley (12).
3. Remove spacer (11) and snap ring (4).
4. Drive seal (2) and bearing (3) out the back end
of pulley (12).
5. Clean and inspect all parts. A.ssemble in reverse
order of disassembly.
6. Replace worn bearings.
7. Install seal (2) with the lip of the seal facing
away from bearing (3).
NOTE
Lubricate lip of seal before installing.
8. Lubricate bearings with ball and roller bearing
lubricant through the grease fitting in the
bracket assembly (1).
Group 411 12A-IO
Page 2 ENGINE
CHARGING ALTERNATOR
water usage and battery specific gravity checks over
a service period of reasonable length will establish
the ideal voltage setting for the equipment involved.
CHECKING VOLTAGE SETTING
I. Turn off all accessories and connect a voltmeter
from the output terminal to ground.
2. By using a fully charged battery, an ammeter,
and a carbon pile resistor, adjust the current
flow (amps) to the value given in the topic
SPECIFICA TIONS (Voltage regulator). See the
schematic diagram in the topic, CHECKING AL-
TERNATOR OUTPUT WITHOUT REGULATOR
IN CIRCUIT.
3. Operate the alternator at approximately 2500
RPM and note the voltage output. See the topic,
SPECIFICATIONS.
4. If necessary, the voltage setting on early models
can be changed by removing the voltage ad-
justment cover plate and moving the screw (1)
into another adjustment hole. The amount of
voltage variation is stamped on the case. Al-
ways check the voltage output with a voltmeter
after making adjustments.
H2300
ADJUSTING VOLTAGE (EARLY MODELS)
I-Adjusting screw.
ADJUSTING VOLTAGE (LATER MODELS)
2-Plug.
On later models, remove the plug (2) and care-
fully adjust the potentiometer with a screwdriver.
Adjust very slowly while observing the voltmeter
for correct value listed in the topic, SPECIFICA-
TIONS.
CAUTION
Do not allow the voltage to exceed the recom-
mended regulator voltage setting listed in the
topic, SPECIFICATIONS.
NOTE
If the voltage setting is not steady, or if it can-
not be adjusted to a value reasonably close to
the listed specifications, trouble in the alternator
or regulator components is indicated.
CHECKING ALTERNATOR OUTPUT
WITHOUT REGULATOR IN CIRCUIT
I. Disconnect the battery ground strap.
2. Remove the end cover and disconnect the field
terminal and AC leads. See the topic, DISAS-
SEMBLY AND ASSEMBLY.
TESTING SCHEMATIC
I-Jumper lead. 2-Voltmeter. 3-Ammeter. 4-Carbon pile.
S-Field wire (red). 6-Charging alternator. 7-0utput ter-
minal. 8-Ground terminal. 9-Battery.
3. Connect an ammeter between the alternator out-
put terminal and the positive post of the bat-
tery. Connect the voltmeter between the output
terminal and ground. See the testing schematic.
4. Connect a carbon pile load (4) between the
positive battery post and the ground. Turn to
the "off" position. See the testing schematic.
5. Use a jumper lead (1) to connect the field ter-
minal lead (5) to alternator output terminal (7).
See the testing schematic.
 8A-20 Group 20.2
Page 1

STARTING ENGINE
TABLE OF CONTENTS
Section Group

Index ............... . 8A-20 30.2

Specifications ........ . 8A-20 40.1

Operation ................. . 2A-20 70

Removal and Installation 8A-20 80.2

Lubrication System ............ . 2A-20 90

Fuel System ........... . 8A-20 100

Cylinder Head and Valves .. 8A-20 110.1

Pistons, Rings and Connecting Rods . 12A-20 120

Timing Gear Housing ........................... . 2A-20 130

Magneto (Wico) ..................... . 12A-20 135

Crankshaft, Flywheel and Main Bearings .. 12A-20 140

Camshaft ..... . 15A-20 150

Starting Mechanism 8A-20 160:1

 8A-20 Group 30.2
Page 1

STARTING ENGINE
INDEX
A Group Page L Group Page
Adj ustments :
Anti-Butt Engagement Device
Lifters, Valve 110.1 - 2
160.1 - 7
Carburetor
Lubricating System 90 - 1
100 - 2
Governor 130 - 3
Starter Pinion Plunger 160.1 - 3 M
Valve Clearance 110.1 - 2 Magneto 135 - 1
Adjustment 135 - 5
Ignition Timing 135 - 6
B Maintenance 135 - 5
Bearings: Test Equipment 135 - 5
Connecting Rod 120 - 1 Magneto Drive 130
Main 140 - 2 Main Bearings 140 2
Brackets, Support 80.2 - 1
Bushing, Piston Pin 120 - 2 o
Bushing, Valve Guide 110.1 2
Oil:
Pan 90 - 1
Pump 90 - 2
C
Pump Pressure Regulating Valve 90 2
Camshaft 150 - 1 Operation, Startinq Engine 70 - 1
Carburetor 100
Clearances and Tolerances 40.1 - p
Clutch 160.1 - 4
Clutch Housing 160.1 Pan, Oil 90
Connecting Rod Bearings 120 Pinion, Starter 160.1
Cooling 70 Pistons 120 - 1
Crank Mechanism, Hand 130 2 Piston Pin Bushings 120 - 1
Crankshaft 140 1 Plunger, Starter Pinion 160.1 - 3
Crankshaft Gear 140 Pressure Regulating Valve, Oil 90 - 2
Cylinder Head 110.1 1 Pump, Oil 90 - 2
Cylinders 120 - 1
R
Reboring Cylinders 120 - 1
D
Removing Engine 80.2 1
Data, Engine 40.1 Rings, Piston 120 - 1
Drive, Magneto 130 - 1
S

F Screen, Sump 90 - 2
Specifications:
Flywheel 140 - 1 Cylinder Reboring 120 - 1
Fuel System 100 - 1 General 40.1 -
Springs:
Governor 130 3
G Valve 110.1 - 2
Gear: Starter Pinion 160.1 - 1
Camshaft 150 - 2 Starting Mechanism 160.1 1
Crankshaft 140 1
Oil Pump 90 - 2
Pinion Drive
T
160.1
Governor 130 - 2 Timing Gear Housing 130 - 1
Tolerances 40.1 1
Transmission 160.1 - 3
H
Hand Crank Mechanism 130 - 1 V
Head, Cylinder 110.1 - 1 Valve:
Housing: Clearance Adjustment 110.1 - 2
Clutch and Transmission 160.1 - Lifters 11 O.l 2
Timing Gear 130 - 1 Pressure Regulating 90 - 2
 21B-30 Group 20
Page 1

POWER TRANSMISSION UNITS

TABLE OF CONTENTS
Section Group
Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 21B-30 30
Specifications ......................................... 21B-30 40
Hydraulic Control System Testing and
Adjustment (36A4469-36AS484) ....................... 2lB-30 43
Hydraulic Control System Testing and
Adjustment (46AlO72S-46A21068) 2lB-30 43.1
Hydraulic Control System Testing and
Adjustment (46A21069-46A28136) 21B-30 43.2
Introduction (36A4469-36AS484) ... _.................... . 2lB-30 6S
Introduction (46A1072S-46A28136) .............. _....... . 21B-30 6S.1

I
Universal Joint (36A4469-36AS484) ..... _............... _. 21B-30 70
Universal Joint (46AI0725-46A28136) ....... _.. _. _....... . 2lB-30 70.1
Flywheel Clutch (36A4469-36AS484) ..................... . 2lB-30 80
Torque Divider Troubleshooting Guide (46AI072S-46A28136) .. . 2lB-30 89
Torque Divider Removal (46AI072S-46A28136) __ ........... . 21B-30 90
Torque Divider (46AI072S-46A28136) ... __ ...... _..... _.. . 2lB-30 100
Transmission Hydraulic Controls (46AlO72S-46A21068) . . . . . . . . 21B-30 lOS
Transmission Hydraulic Controls (46A21069-46A28136) . . . . . . .. 2lB-30 10S.1
Gearshift and Interlock Mechanism (36A4469-36AS484) . . . . . . . . 21B-30 llO
Transmission Troubleshooting Guide (46AI072S-46A28136) .... 21B-30 ll8
Transmission Removal (36A4469-36AS484) ....... _. . . . . . . . .. 21B-30 119
Transmission Removal (46AI072S-46A28136) . . . . . . . . . . . . . . .. 2lB-30 ll9.1
Transmission (36A4469-36AS484) ... _..... _...... _ . . . . . . . . 21B-30 120
Transmission (46AI072S-46A28136) .... _ . __ . . . . . . . . . . . . . .. 21B-30 120.1
Transmission Lubrication System (36A4469-36AS484) _ . . . . . . .. 21B-30 130
Transmission Lubrication System (46AI072S-46A28136) ....... 21B-30 130.1
Bevel Gear (36A4469-36A5484) _........ _. . . . . . . . . . . . . .. . . 2lB-30 140
Bevel Gear (46AI072S-46A28136) ..................... _. . . 2lB-30 140.1
Hydraulic System (36A4469-36AS484) ..................... 21B-30 145
Hydraulic System (46AI072S-46A28136) ......... _. . .. . . ... 21B-30 14S.1
Brakes ......... _. _ ...... _......... _ .... _........ _. . .. 21B-30 ISO
Steering Clutches. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 21B~30 160
Steering Clutch Hydraulic Control ......................... 2lB-30 170
Final Drive ........................................... 21B-30 180
 21B-30 Group 30
Pagel

POWER TRANSMISSION UNITS

INDEX
A Group Page F Group Page
Adjustments:
Bevel Gear Backlash 140 3 Filter. Oil 145 3
140.1 - 3 145.1 - 3
Bevel Gear Bearing ......................... . 140 2 Final Drive ...•.•..•.•••....................•. 180 - 1
140.1 - 2 Bearing Adjustment .••......••.........•.... 180 -12
Bevel Gear and Pinion Setting ........ , .....•.. 140 - 2 Duo-Cone Floating Seals ..................•.. 180 - F
140.1 - 2 Gear .........••.......................... 180 - .. ",
Brake. Flywheel Clutch ..................... . 80 -12 Pinior;l .................•................. 180 -10
Brake. Steering Clutch ...................... . 150 - 4 Sprocket ...•............................. 180 - 5
Clutch Control Valve ..•..................... 80 - 6
Sprocket Shaft .......•....•................ 180 -9
Final Drive Bearing ..............•.......•.. 180 -12 Support ....•.•.........•..•......•....•.. 180 4
Flywheel Clutch (Direct Drive) ............... . 80 -12 Flywheel Clutch ...........................•.. 80
Gearshift and Interlock Mechanism ....••....... 110 Fork. Shifter ..........•....•..•............. 110
- 5
Hydraulic Control System Testing and
G
Adjustment ......•...................... 43
43.1 -
Gear:
43.2- 140 - 1
Bevel
Steering Clutch and 140.1 - 1
Transmission Hydraulic Tests 43 3 Final Drive .•...•...........•.........•.... 180 6
Transmission Idler Gear ..........•........... 120 9 Gearshift and Interlock Mechanism ..........•..•. 110
Transmission Hydraulic Control Linkage .....•.•. 105 9 Guide. Power Shift Transmission
105.1 - 6 Troubleshooting .•....•................•.... 118
43.1 - 4 Guide. Torque Divider Troubleshooting ••...•...... 89
B
H
Bevel Gear 140
Hydraulic Booster. Brake ...•..........••.•..... 150 1
140.1 -
Hydraulic Control. Flywheel Clutch ..••.......•.. 80 6
Bevel Gear and Pinion Setting ................... 140 2
Hydraulic Control Safety Valve ...•...•......•••. 105 6
140.1 - 2
105.1 - 4
Brake Band Removal ..•...••...•...•.•.......• 150 5
Hydraulic Control. Steering Clutch .............. . 170
Brake Engaging Mechanism .......•............. 150 3
Hydraulic Control System Testing and
Brakes. Steering Clutch ........•..••........•.. 150
Adjustment .............................. . 43
Parking.. . . . • . . •• . . . . . . • . . . . •. . . . . . . . . . . .. 150
43.1 -
43.2-
C
Hydraulic Controls. Transmission ••••••.•.•...... 105 1
Check Valve. Steering Clutch and Brake 105.1 - 1
Hydraulic Control ......................... . 145.1 - 4 Hydrauljc Oil Pump ..•....•.......•.•....•. , •. 145 2
Checking Hydraulic Control Pressure •...•.•.•..•.• 105 5 145.1 - 2
43.1 - 1 Hydraulic System .......•.•.•......•.....•.... 145 1
43.2 - 1 145.1 - 1
Checking Torque Converter Clearances •.•.••.•••.• 100 7
Clearances and Tolerances ..•••..••..•....••••. 40 1 J
Clutch Designation ..•.....•.•...•.•.....•..... 120.1 - 1
Clutch. Flywheel ...............•..•.......... Joint. Universal 70
80
70.1 -
Clutches. Steering •......•.•••..••••...•..•... 160
Clutches. Transmission ..••.••..•.....•..••...•. 120.1 - 1
L
Control. Flywheel Clutch Hydraulic .•...•...•.•.. 80 2
Controls. Steering Clutch Hydraulic ........••...•. 170
Linkage. Hydraulic Control 43.2 - 4
Control System Testing and Adjustment.
Hydraulic •..••.•..•.....••.....•.••.•....• 43
Lubrication:
43.1 - 1 -1
Final Drive ..•.•••...•.•.•..••..•..•.....•. 180
43.2-
Flywheel Clutch ~ •....••..•.•.•..•..•..•.... 80 1
Controls. Transmission HydrauliC 105
Torque Divider .......................•...•. 100
105.1 - 1
Transmission (Direct Drive) ....•.•...•...•..•. 130
Transmission (Power Shift! ..•.•......•.•..... 130.1 -
D
M
Data 40
Divide'r . ~~br;~~ti~~: T~;q'~e' .................... .
............................... 100 Magnetic Strainer 145 2
Divider. Torque 100 145.1 - 2
Divider Removal. ~~rq' ~~ .....•.•.•........•..•..
.... -................... . 90
Drive. Final ................................................... 180
Group 30 21B-30
Page 2 POWER TRANSMISSION UNITS
INDEX

o Group Page Group Page

Sprocket, Final Drive ••...••.....•..•...•...... 180 - S
Oil Filter ................•...•......•....... 14S - 3
Sprocket Segments ......•••...•..•..•..•...... 180 -12
14S.1 - 3
Sprocket Shaft, Final Drive ....••....•.......... 180 9
Steering Clutch ............•.....•.•...•..... 160 1'
Oil Pump:
Steering Clutch and
Final Drive .•.•.•••.......•.••............. 180
Transmission Hydraulic Tests .•..••••.....••... 43 3
Flywheel Clutch ..•.•....••...•..•.......... 80 S Steering Clutch and
Steering Clutch, Brake and Transmission
Brake Hydraulic Control Check Valve ...•...•..• 14S.1 - 4
Hydraulic Control ..............••••.•.... 14S 2
Steering Clutch Brake ......•.•...........••... lS0 1
145.1 - 1
Steering Clutch Hydraulic Control •...........•... 170 1
Torque Divider Scavenge and Torque
Strainer, Magnetic .......••.•.........•...•... 145 2
Converter Recirculating .•.•.•...•.••....... 145.1 - 6
14S.1 - 2
Operation:
T
Brakes .••...•........••.•..••.•.•..•..••. lS0
Final Drive ..•..........•..•.•••...•.•....• 180 Torque Divider ......••.•..•••••.............. 100
Flywheel Clutch ........•..•......•..••..... 80 Torque Divider Lubrication .••.••.•••.••...••••. 100
Hydraulic System .......••...•.•.•.•.•...... 14S Torque Divider Removal •....•.......•.......•. 90
14S.1 - 1 Torque Divider Troubleshooting Guide ............ . 89
Magnetic Strainer .....•...•...•..•••........ 145 - 1
Transmission ..••.......................•...• 120
145.1 - 2
120.1 - 1
Steering Clutches ........•......•....•.•...• 160 1
Clutches .................•••.....•......•. 120.1-1
Steering Clutch Hydrllulic Controls •.•.••.•..•.. 170 - 1 Front Carrier .•..........••.•..•......••.•. 120.1 - 8
Steering Clutch and Brake Hydraulic
Gearshift and Interlock Mechanism •..•....••••. 110 1
Control Clock Valve •....•• , .•••••••••....•14S.1 - 4
Hydraulic Controls .......•.........•...•.... lOS - 1
Torque Converter Outlet Relief Valve .....•.•...145.1 - 5
10S.1 - 1
Torque Divider ..••.•..••..•...••••.••...... 100 1
Input Shaft .......••.......•..........•... 120.1 - 6
Transmission (Direct Drive) .................. .120 1
Lubrication ......•••.•..•..........•••..•. 130 - 1
Transmission (Power Shift) ...........•....... 120.1 - 1
130.1 - 1
120.3 - 1
Output Shaft .•.....•.................•.... 120.1 - 9
Transmission Hydraulic Controls .•....•••..••••• 105 - 2
Removal ........•.•..•..............•.•... 119 - 1
105.1 - 2
Hydraulic Pump ...•....•..........•.••..... 14S - 2 119.1 - 1
Transfer Gear ...•..••.•.•.•.............••... 120.1 -12
14S.1 - 2
Safety Valve .....•.••...•....•....••••••... lOS 5 Troubleshooting Guide,
Power Shift Transmission •...........•.......• 118
105.1 - 3
Troubleshooting Guide, Torque Divider ..••••.••••. 89
P
U
Pinion, Final Drive. .. .•.•..•. . . .. . .•. . • . . •. ... 180 -10
Planet Carrier (Torque Divider) .•.....•..•....... 100 - 2 Universal Joint ............•••....•..•••..•.•• 70
Planet Carrier (Power Shift Transmission) .•.....•.. 120.1 - 8 70.1 - 1
Pressure Control Valve .••...•••....••••.•...•.. lOS - 6
105.1 - S V
Pressure Relief Valve:
Clutch ••.•....•. ,;....................... 80 - 6 Valve:
Steering Clutch Cf;'A Bro::ke Brake Cooling and Lubricating Oil
Hydraulic Controls •.....•.••.....••.••...• 14S - 4 Pressure Relief •.•••.••••••..•••••.•..•••• 14S - S
Transmission ....•...•..•....•..•.•••..••.• 130 1 14S.1 - 6
130.1 - Flywheel Clutch Pressure Relief ••.....•.••..••. 80 - 6
Pumps: Pressure Control •••.•..•.••.•...••..•.•.••.• lOS - 6
Final Drive Oil •.••...•.•.••.•••...•.•••.... 180 10S.1 - S
Hydraulic Oil ••.•....•..•......•..•••...... 145 2 Pressure Relief ..•.••....••..•••...•.••..•.• 130 1
14S.1 - 2. 130.1 - 1
Torque Divider Scavenge and Torque Safety and Directional •.••••..•.•.•.•.......• lOS - 6
Converter Recirculating Oil •.•..•....•...•.. 14S.1 - 6 10S.1 - 3
lOS - 8
s 10S.1 - S
Speed Selector ..•.......•..•.•••••...•..•.• lOS 7
Safety and Directional Valve .•••.•...•...•..••.• lOS - 6 10S.1 - 6
105 - 8 Steering Clutch and Brake Hydraulic
10S.1 - 3 Control Check ...•.........•..•.•.......• 145.1 - 4
105.1 - 6 Steering Clutch and Brake
Seals, Final Drive Duo·Cone Floating. . . . .. .. •. . . .. 180 6 Hydraulic Controls Relief .................. 14S 4
Seals, Turbine and Impeller ...•.••..•..'~ ,. ';.... . .. 100 6 Torque Converter Inlet Relief .......•......•.. 14S.1 - 4
Shifter Fork ........•......••.•.....••. :..... 110 1 Torque Converter Outlet Relief •.....•.....••.. 145.1 - 5
Specifications, Tolerances and Clearances ......... . 40 1 Transmission Lubrication Regulator .........•.. 130
Speed Selector Valve ........................... lOS 7 130.1 -
10S.1 - 4
 21B-40 Group 20
Pagel

TRACK ROLLER FRAME

TABLE OF CONTENTS
Section Group

Index ............................................... . 21B-40 30

r1;
Specifications ........................................ . 21B-40 40

Tracks .............................................. . 21B-40 80

Track Carrier Rollers and Track Rollers ................. . 21B-40 90

Front Idler, Recoil Spring and Equalizer Bar ............. . 2IB-40 100

Track Roller Frame Removal .......................... . 21B-40 120

------ _._ .... -

. '"" .. <,---.
 21B-40 Group 30
Pagel

TRACK ROLLER FRAME

INDEX
Jl Group Page M Group. PQge
Adjustments: Master Pin ................. - ........... ... .. 80 - 81
Front Idler 100 - 4 Mechanism, Track Adjusting .. . ... ........ . . .. 100 -
Track Adjusting Mechanism ............... .
Track .................................. .
100
80
- 8
- 4
Metal Floating Ring Seal Installation . .. ...... 90 -5 '";;.
~".:
",~

Track Roller Frame 120 - 1 :t

:~~
P :.~.

B Pins and Bushings, Track .. . ... . . . .... ... . .. 80 -4

Bar. Equalizer ............................ . 100 -11
Bushings, Track Pins and ................... . 80 -4
R
C
Recoil Spring . . .... . .... . ............. . . .. . 100 -4
Carrier Roller Support Assembly ............ . 100 -10 Removing Recoil Rod and Yoke As A Unit . . .. 100 -9
Carrier Rollers, Track ...................... . SO - 1 Rollers:
Clearances and Tolerances ................. . 40 - 1 Carrier, Track ..... . ..... . . . ......... - ... . . 90 -1
Track .. . . . .... . . . . .. ........ . ..... .. , - . SO -3
E Roller Frame Removal. Track - .... ... .. . . . . ' 120 -1
Equalizer Bar ......._..................... _. 100 -11
Equalizer Bar Support ..................... . 100 -11 S
Seals. Floating Duo-Cone . . . . . . . . . . . . . . . SO - 5
F Specifications ................ ............. 40 - 1
Floating Duo-Cone Seals, Installation ........ . 90 - 5 Spring. Recoil . . . . . . . . . . . . . . . . . . . . . . . . .. 100 - 4
Frame Removal. Track Roller ................ . 120 - 1
Front Idler .......... _......... _....... _... . 100 - 1
T
I Tolerances and Clearances 40 - 1
Idler, Front ............ _ .................. . 100 - 1 Track:
Adjusting .............................. . 80 -4
Installing Floating Duo-Cone Seals .......... . SO -5
Adjusting Mechanism .................... . 100 -'8
Installing Track ........................... . 80 -2
Carrier Rollers ........................ . .. 90 - 1
Installing ............................... . 80 - 2
L Links .................................. . 80 - 1
Links, Track .............................. . 80 - 1 Pins and Bushings . . ..................... . 80 -4
Lubrication: Rollers .................................. . 90 3
Front Idler . . . . ........... _ ........ _.... _. 100 - 1 Separating ............................ .. 80 1
Track Carrier Rollers ..... __ ... _ . _ ........ . 90 - 1 Track Roller Frame Removal ................ . 120 1
Track Rollers ......... '. _................ . 90 - 3 Tracks ................................... . 80 1

•
 21B-200 Group 20
Page 1

SEAT, FUEL TANK AND MISCELLANEOUS

TABLE OF CONTENTS
Section Group

Seat and Seat Frame Removal ....................... . 21B-2QO 70

:~
Fuel Tcoik Removal .................................. 21B-200 70
Dash Removal ...... '.' .... , ... ... . . . ... . ... .. . . . . ... 21B-200 70

Fender Removal ..................................... 21 B-200 70

~bar Removal ................................... 21B-200 70
Track Roller Guards ................................. 21B-200 70

Cab Glass Installation .. 21B-200 70