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ARUNPRAKASH. S (161011008)
MANOJ. S (161011026)
NANDHU PRIYA. S (161011031)
SUVARNA. V (161011049)
BACHELOR OF ENGINEERING
In
DEPARTMENT OF AERONAUTICAL ENGINEERING
MAHENDRA ENGINEERING COLLEGE
(Autonomous)
Mahendhirapuri, Mallasamudram, Namakkal DT-637503
MARCH – 2019
MAHENDRA ENGINEERING COLLEGE
(Autonomous)
Mahendhirapuri, Mallasamudram, Namakkal DT -637 503
BONAFIDE CERTIFICATE
SIGNATURE SIGNATURE
Dr.C.DHAVAMANI, M.E., Ph.D. Mr.S.VINODH, M.E.,
Date:
We feel happy to convey our regards and sincere thanks to our beloved
principal Dr. M. MADHESWARAN M.E, PhD, M.B.A, M.I.S.T.E who
provided his kind concern for carrying out our industrial training and providing a
suitable environment for us to work.
We specially thank all our friends for their and well wishes and constant
support all the time.
TABLE OF CONTENT
CHAPTER TITLE PAGE
NO.
ABSTRACT i
LIST OF SYMBOLS iii
1 INTRODUCTION 1
1.1 BASIC DESIGN PROCESS 2
1.2 PHASES OF AIRPLANE DESIGN 2
1.3 THE SEVEN INTELLECTUAL PIVOT POINTS FOR 3
CONCEPTUAL DESIGN
1.4 REQUIREMENTS 3
2 COMPARATIVE DATA SHEETS 5
2.1 GENERAL CHARACTERISTICES 6
2.2 PERFORMANCES 7
2.3PRELIMINARY GRAPHS OF VARIOUS 8
PARAMETERS WITH RESPECT TO VELOCITY
2.4 RETRIVED DATA FROM GRAPH 15
3 WEIGHT ESTIMATION 16
3.1 WEIGHT OF AN AIRPLANE AND ITS FIRST ESTIMATE 17
3.2 RANGE 17
3.3 CRUISE 17
3.4 LOITER 18
3.5 DESCENT 18
3.6 AIM 18
4 MISSION PROFILE 20
4.1 VARIOUS STAGES 21
4.2 EMPTY WEIGHT ESTIMATION (WE) 25
4.3 OVERALL WEIGHT ESTIMATION 27
4.4 RESULTS OF THE WEIGHT ESTIMATION 28
4.5 RESULT 29
i
5 AIRFOIL SELECTION 30
5.1 AIRFOIL FAMILY 31
5.2 FIGURE OF SELECTED AIRFOIL 32
6 PERFORMANCE CALCULATION 33
6.1 ENGINE SELECTION 34
6.2 FORMULA USED 35
6.3 THRUST REQUIRED 35
6.4 POWER REQUIRED 36
6.5 POWER REQUIRED CURVE 37
6.6 THRUST REQUIRED CURVE 38
7 VELOCITY DIAGRAM 39
7.1 VELOCITY VS (R/C)MAX 40
7.2 VELOCITY VS (L/D)MAX 40
7.3 COEFFICIENT OF LIFT VS DRAG [CL VS CD]MAX 41
7.4 VELOCITY VS CLMAX 41
7.5 VELOCITY VS CDMAX 42
8 THREE VIEW DIAGRAM OR 3D VIEW DIAGRAM 43
9 REFERENCE 44
ii
LIST OF SYMBOLS
R -Range
V -Velocity
C -specific fuel consumption
E -Loitering time
L/D -lift to drag ratio
𝑉𝑎𝑙𝑡 -Velocity at altitude
𝜌𝑎𝑙𝑡 -Density at altitude
S - Wing surface area
b - Wing span
iii
INTRODUCTION
1
CHAPTER 1
The design process is an intellectual activity developed via experience, by attention paid to
successful airplane designs that have been used in the past and by design procedures and
databases that are a part of every airplane manufacturer.
From the time when an airplane materializes as a new thought to the time the finished product
is ready, the complete design undergoes three distinct phases in perfect sequences which are
Conceptual design
Preliminary design
Detail design
1.2.1CONCEPTUAL DESIGN:-
The design process starts with a set of specifications or much less frequently to desire to
implement pioneering. There is a concrete goal where we designers are aiming at. The first step
towards it is conceptual design. Within a fuzzy latitude, overall shape, size, weight are
determined for the potential user.
The product of the conceptual design phase is layout of airplane configuration on paper. This
drawing has flexible lines, which can be slightly changed. However we get a detailed account
of the layout configuration at the end of this phase. The major drivers during the conceptual
design process are aerodynamics, propulsion and flight performance.
Structural and control system considerations are not dealt in detail but however they are not
dealt in detail but however they are not totally absent. The designer is influenced by qualitative
aspects. No part of the design process is carried out in total vacuum unrelated to other parts.
2
1.2.2 PRELIMINARY DESIGN:-
This phase includes only minor changes to be made in the configuration layout. There is serious
control and structural system analysis and design takes place. During this phase substantial
wind tunnel testing will be carried out and major computational fluid dynamics (CFD)
calculations. At the end of the phase, the airplane configuration is frozen and defined. The
drawing process is called lofting. This process makes precise shape of outside skin of airplane
making certain all sections fit together.
The end of the phase is the decision if the airplane is to be manufactured or not. It is no
longer a critical condition where “you – bet your company” on full scale development of a new
airplane.
This phase is literally the ‘nuts and bolts’ phase of airplane design. The aerodynamic,
propulsion, structures, performance, flight control analysis are over in the preliminary phase.
The airplane is to be fabricated and machined. The size, number and location of rivets, fasteners
are determined now. Flight simulators are developed. At the end of this phase, the aircraft is
ready to be fabricated.
The overall conceptual design is anchored by seven intellectual “pivot points” – seven factors
that anchor the conceptual design thought process. They allow different, detailed thinking to
reach out in all directions from each point.
1.4 REQUIREMENTS:-
The requirements are given by the people who are going to buy – the customers. For other
aircrafts, these requirements are usually set by the manufacturer in full appreciation of needs
of owner. Requirements of one airplane are different from the other. There can be no stipulated
specific standard. There must be established requirements that serve as impinge off point for
design process. The requirements that are frequently stipulated are:
3
Range
Takeoff distance
Stalling velocity
Endurance
Maximum velocity
Rate of climb
For dog fighting combat, maximum turn rate and minimum turn radius
4
COMPARATIVE DATA SHEETS
5
2.1 GENERAL CHARACTERSTICES
s. Name of the C Length Wing Wing Empty Loaded Max Aspect Power Power Height
no aircraft r (m) span area weight weight takeoff ratio plant plant
e (m) (m^2) (kg) (kg) weight
w (kg) Dry With After
thrust(KN) burner
thrust (KN)
1 Grumman f- 2 19.4 11.58 54.5 19838 27,700 33,720 2.5 61.4 123.7 4.88
14tomcat
2 General 2 22.4 9.75 48.77 21400 37600 45300 1.95 79.6 112 5.22
dynamic f-
111f
3 Panavia 2 16.72 13.9 26.6 13890 28000 7.2 43.8 76.8 5.95
tornado
4 Sukhoi su-17 1 19.02 11.02 34.5 12160 18400 3.5 76.4 109.8 5.12
5 Mig-23 1 16.7 13.97 34.16 9595 15700 18030 5.7 83.6 127 4.82
flogger-k
6 Dassault 1 15.30 8.40 25.00 7400 10900 16200 2.8 49.03 70.6 4.50
mirage f-1
7 MC donnell 2 19.2 11.7 49.2 13757 18825 28030 2.8 52.9 79.4 5.0
douglas f4
phantom
8 Sukhoisu24 2 22.5 10.34 55.2 22300 38040 43755 1.9 75 109.8 6.19
9 Vought xf8u-3 1 17.86 12.16 41.8 9915 14660 17590 3.5 73.4 131.2 4.98
crusader
10 English 1 16.8 10.6 44.01 14092 18638 20752 2.5 55.74 71.17 5.97
electric
lightning
11 Mikoyan- 1 11.26 9.63 22.6 3919 5350 6069 4.1 22.5 33.8 3.80
gurevich mig-
17F
12 Chengdu j- 1 14.88 8.32 24.88 5292 7540 9100 2.8 44.16 64.7 4.11
7MG 5
6
2.2 PERFORMANCES
7
2.3 PRELIMINARY GRAPHS OF VARIOUS
PARAMETERS WITH RESPECT TO VELOCITY
8
1.
Cruise
Length (m)
speed(km/hr) Cruise speed Vs Length
2485 19.4
25
2655 22.4
2400 16.72 20
1860 19.02
length (m)
2445 16.7 15
2338 15.3 10
2370 19.2
1654 22.5 5
925 17.86
0
2100 16.8 0 500 1000 1500 2000 2500 3000
1145 11.26 cruise speed (km/hr)
2200 14.885
Cruise
speed(km/hr)
Range (km) Cruise speed Vs Range
8000
2485 2960
7000
2655 6760
6000
2400 3890
RANGE(km)
5000
1860 2300
4000
2445 2820
3000
2338 3300
2000
2370 2600
1000
1654 2775
0
925 3290 0 500 1000 1500 2000 2500 3000
2100 2040
CRUISE SPEED(km/hr)
1145 2060
2200 3290
9
3
Cruise
Service
speed(km
/hr)
ceiling(m) Cruise speed Vs Service ceiling
2485 15,200 25,000
2655 20100
20,000
2400 15240
Cruise
Thrust/w
speed(km
eight Cruise speed Vs Thrust/weight
/hr)
1
2485 0.92
0.9
2655 0.61
0.8
2400 0.55 0.7
thrust/weight
10
5
Cruise Rate of
speed(km climb
/hr) (m/s)
Cruise speed Vs Rate of climb
2485 229 300
2655 131.5 250
Cruise
Wing
speed(km
/hr)
span (m) Cruise speed Vs Wing span
2485 11.58 16
2655 9.75 14
2400 13.9 12
wing span (m)
1860 11.02 10
2445 13.97 8
2338 8.4 6
2370 11.7
4
1654 10.34
2
925 12.16
0
2100 10.6
0 500 1000 1500 2000 2500 3000
1145 9.63
cruise speed (km/hr)
2200 8.32
11
7
Cruise
Empty
speed(km
/hr)
weight (kg) Cruise speed Vs Emptycruise
weight
speed (km/hr)
2485 19838 25000
2655 21400
2400 13890 20000
empty weight (kg)
1860 12160
15000
2445 9595
2338 7400 10000
2370 13757
1654 22300 5000
925 9915
0
2100 14092
0 500 1000 1500 2000 2500 3000
1145 3919
cruise speed ( km/hr)
2200 5292
12
9
Cruise
Height
speed(km/
hr)
(m) cruise speed Vs height
2485 4.88 7
2655 5.22 6
2400 5.95 5
1860 5.12
height (m) 4
2445 4.82
2338 4.5 3
2370 5 2
1654 6.19 1
925 4.98
0
2100 5.97 0 500 1000 1500 2000 2500 3000
1145 3.8 cruise speed (km/hr)
2200 4.11
10
Cruise
Dry
speed(k
thrust(KN)
Cruise speed Vs Dry thrust
m/hr)
90
2485 61.4
80
2655 79.6 70
2400 43.8
dry thrust (KN)
60
1860 76.4 50
2445 83.6 40
2338 49.03 30
2370 52.9 20
1654 75 10
925 73.4 0
2100 55.74 0 500 1000 1500 2000 2500 3000
1145 22.5 cruise speed (km/hr)
2200 44.16
13
11
12
Cruise Wing
speed(km loading(k Cruise speed Vs Wing loading
/hr) g/m^2)
2485 508.25 900
2655 771.96 800
wing loading (kg/m^2)
700
2400 707.95
600
1860 533.33
500
2445 434.18
400
2338 436
300
2370 416.48
200
1654 689.13 100
925 351 0
2100 423.49 0 500 1000 1500 2000 2500 3000
1145 236.72 cruise speed (km/hr)
2200 303.05
14
2.4 RETRIVED DATA FROM GRAPH
1 LENGTH 17.67(m)
2 HEIGHT 5.045(m)
8 RANGE 3173.75(km)
11 T/W 0.73
15
WEIGHT ESTIMATION
16
CHAPTER – 3
3.2 Range
The maximal total range is the maximum distance an aircraft can fly between
take-off and landing, as limited by fuel capacity in powered aircraft, or cross-country speed
and environmental conditions in unpowered aircraft.
3.3 Cruise
Cruise is a flight phase that occurs when the aircraft levels after a climb to a set
altitude and before it begins to descend. Cruising usually consumes the majority of a flight, and
it may include changes in heading (direction of flight) at a constant airspeed and altitude.
17
3.4 Loiter
In aeronautics and aviation, loiter is a phase of flight. The phase consists of cruising
for a certain amount of time over a small region. The loiter phase occurs, for general aviation,
generally at the end of the flight plan, normally when the plane is waiting for clearance to land.
3.5 Descent
A descent during air travel is any portion where an aircraft decreases altitude, and
is the opposite of an ascent or climb.
3.6 Aim:
To estimate the overall weight of a Supersonic Fighter Aircraft.
3.6.2 Payload:
In our design,
18
Armaments detail
Type Weight(kg)
Mk 82 227
Mk 83 454
Mk 84 907
Mk 117 340
GBU 10 907
GBU-12 257
3.6.3 Crew
Assuming that each crew weight is 80 kg with 15 kg baggage, then,
WC = (2 ×80) + (2 ×15)
= 190 kg
So,
WO = WPL + Wc
1-(WF/WTO) – (WE / WTO)
3.6.4 Range
Range assumed for my Supersonic Fighter Aircraft is 3173.75 km.
19
Mission Profile
20
4.1 various stages
From the figure the various stages of aircraft during mission is as follows,
1. start &warm up
2. Taxiing in the runway
3. Take-off
4. Climb
5. Cruising
6. Loiter
7. Descend
8. Dash – out
9. Drop Bombs
10. Stafe
11. Dash – in
12. Climb to cruise
13. Cruise in
14. Descend
15. Landing
Weight estimation of Supersonic Fighter Aircraft is followed by step by step procedure are in
phase.
21
Phase 1(Warm Up)
For home built and single engine piston airplanes W1/W0 is 0.99. For twin Engine turboprops,
jet transports (both civil and military), flying boats and Supersonic airplanes W1/W0 is 0.98. For
military trainers and fighters W1/W0 is 0.97.
Phase 2(Taxi)
For home built and single engine piston airplanes W1/W0 is 0.99. For twin Engine
turboprops, jet transports (both civil and military), flying boats and Supersonic airplanes
W1/W0 is 0.98. For military trainers and fighters W1/W0 is 0.97.
W2/W1 = 0.990
Phase 3(Take-off)
For home built and single engine piston airplanes W1/W0 is 0.99. For twin Engine
turboprops, jet transports (both civil and military), flying boats and Supersonic airplanes
W1/W0 is 0.98. For military trainers and fighters W1/W0 is 0.97.
W3/W2 = 0.990
Phase 4(Climb)
The low speed airplanes including the twin-engine airplanes and flying boat Cruise at
moderate altitude (say 4 to 6 km) and hence W2/W1 is taken as 0.99. The military and civil
transport jets cruise around 11 km altitude and W2/W1 is taken as 0.98. The fighter airplanes
have very powerful engines and attain Supersonic Mach number at the end of the climb. In this
case, W2/W1 is between 0.9 to 0.96. Similarly, the supersonic transport airplanes which cruise
at high Altitudes (15 to 18 km), W2/W1 is around 0.9.
22
Phase 5(Cruising)
R Range 1773.75 km
Phase 6(loiter)
(W6/W5) =exp ( L EC
/ D
)
Where,
SYMBOLS DESIGN PARAMETERS DESIGN VALUES
23
Phase 7(descent)
(W7/W6) =0.99
Phase 8(Dash-out)
(W8/W7) =0.951
Phase 14 (Descend)
W14/W13=.99
Phase 15 (Landing)
W15/W14=.995
Then,
Mff = {( W15/W14)*( W14/W13)*( W13/W12)*( W12/W11)*( W11/W10)*(
W10/W9)*( W9/W8)*( W8/W7)*( W7/W6)*( W6/W5)*( W5/W4)*( W4/W3)*(
W3/W2)*( W2/W1)*( W1/WTO)}
Mff=0.693
The weight of the fuel required for the mission is calculated using the formula
24
WF/W0 = (1-0.693)
Therefore WF = 0.307*W0
W0 = 23966kg
WF = 0.307*23966
WF = 7357.562kg
WEtent=W0Etent-Wtfo-WCrew
Where, W0Etent=W0-Wf-WPayload ,
Wtfo=0.005*W0
WOEtent= 23966-7357.562-4000
WOEtent=12608.438kg
WEtent=12608.438-(0.005*23966)-182
WEtent=12306.608kN
We/ W0=12306.608/23966
We/ W0 =0.513
Wcrew + Wp
W0 = Wf
1−( )− (We/ W0)
W0
182 +4000
W0 =
1−0.307− 0.513
W0=23233.33kg
25
4.2.1ITERATION PROCESS
We/ W0=A(W0)CKVS
Iteration-1:
We/ W0 = 2.34*(23233.33)-0.13*1
= 0.633
Wo = 19441.71
Iteration-2:
We/ W0=2.34*(19441.71)-0.13*1
=0.648
Wo=18987.07
Iteration-3:
We/ W0=2.34*(18987.07)-0.13*1
=0.650
Wo=18929.75
Iteration-4:
We/ W0=2.34*(18929.75)-0.13*1
=0.650
26
Wo=18921.18
Iteration-5:
We/ W0=2.34*(18921.18)-0.13*1
=0.650
=18920.2
Wo =18920Kg
WEIGHT OF FUEL:
Wf = 0.307*18920
=5808.44Kg
Empty weight:
WEtent=W0Etent-Wtfo-WCrew
WOEtent =18920-5808.44-4000
WOEtent = 9111.56kg
WEtent = 9111.56-(0.005*18920)-182
WEtent = 8834.96kg
27
4.4 RESULTS OF THE WEIGHT ESTIMATION:
28
4.5 Result
Thus the final Take-off weight of the proposed aircraft was estimated using FUEL
FRACTION METHOD were as follows,
29
AIRFOIL SELECTION
30
CHAPTER - 5
An airfoil is the shape of the wing or blade or sail. An airfoil shaped body moved in
fluid produces the forces perpendicular to the motion called a lift.
31
3. The subscript digit gives the range of lift coefficient in tenths above and below the
design lift coefficient in which favorable pressure gradients exist on both surfaces
4. A hyphen.
5. One digit describing the design lift coefficient in tenths.
6. Two digits describing the maximum thickness as percent of chord.
32
PERFORMANCE CALCULATION
33
CHAPTER-6
KAVERI (K-9)
Length : 3490 mm
Diameter : 910 mm
Blade : DS blades
Stage : 1. Six stage core high pressure compressor with variable inlet guide
vanes
D=0.5 x ρ x V2 x S x CD
CD = CDO + KCL 2
CDO = 4.5 x Cf
Re= P x V x C/µ∞
Cf = 0.0033
CDO = 0.014
Assume,
1. V = 56.891m/s.
L= W= ½ CL x ρ x V2 x S
CL = 2W / ρ x V2 x S
CL = 1.7
CD = CDO + KCL 2
CD = 0.082
Treq = D= ½ CL x ρ x V2 x S x CD
Treq =
Treq = 3.915 kN
35
2. When,
V = 277.564m/s.
Treq =15.66 kN
3. When,
V =398.232m/s.
Treq = 27.405 kN
4. When,
V =568.91m/s.
Treq = 39.15 kN
Power required PR = TR VS
PR = TR VS
PR =2.227MW
PR = TR VS
PR =6.681MW
3. When, V= 277.564 m/s
PR = TR VS
PR = 8.908 MW
PR = TR VS
PR = 22.27 MW
36
6.5 Power Required Curve
VELOCITY Vs POWER AVIALABLE
V = 568.91m/s Vs PA=77.08(MN)m/s
VELOCITY POWER
(m/s) AVIALABLE
(MN)m/s
Velocity Vs power
56.891 77.08 available
113.787 69.372 150
170.673 61.664 power avialable (MN)m/s
277.564 53.956 100
284.455 46.248
341.346 38.54 50
398.232 30.832
455.128 23.124 0
512.09 15.416 0 200 400 600
568.91 7.708 velocity (m/s)
VELOCITY POWER
(m/s) REQUIRED Velocity Vs power required
(MN)m/s 150
power Required (MN)m/s
56.891 2.227
113.787 4.454
100
170.673 6.681
277.564 8.908
50
284.455 11.135
341.346 13.362
398.232 15.589 0
455.128 17.816 0 100 200 300 400 500 600
512.09 20.043 velocity (m/s)
568.91 22.27
37
6.6 Thrust Required Curve
VELOCITY Vs THRUST AVIALABLE
V = 568.91m/s Vs TA=135.49KN
VELOCITY THRUST
(m/s) AVAILABLE Velocity Vs Thrust available
(KN) 160
140
56.891 135.4
V = 568.91m/s Vs TR=39.15KN
VELOCITY THRUST
(m/s) REQUIRED Velocity Vs Thrust required
(KN) 160
140
56.891 3.915
Thrust required (KN)
120
170.673 11.745 100
80
284.455 19.575 60
40
398.232 27.405
20
512.09 35.23 0
0 100 200 300 400 500 600
568.91 39.15 velocity (m/s)
38
VELOCITY DIAGRAM
39
CHAPTER-7
7.1 VELOCITY Vs (R/C)max
VELOCITY (R/C)max
(m/s) m/s Velocity Vs (R/C)max
160
56.891 10.326 140
120
VELOCITY (L/D)max
(m/s) Velocity Vs (L/D)max
56.891 0.47 160
140
170.673 1.41 120
100
L/D max
277.564 1.88 80
60
398.232 3.29
40
20
512.09 4.23
0
568.91 4.7 0 200 400 600
velocity (m/s)
40
7.3 COEFFICIENT OF LIFT VS DRAG [CL Vs CD]max
CL=1.7 Vs CD=0.46
CL CD
(CL)Vs (CD) max
0.34 0.093
5
0.88 0.18 4
1.36 0.37 2
1
1.7 0.46
0
0 100 200 300 400 500 600
CLmax
VELOCITY CL
(m/s) VelocityVs (CL) max
117.382 0.34 5
234.764 0.88 4
(CL)max
3
352.146 1.02
2
469.528 1.36
1
586.91 1.7
0
0 100 200 300 400 500 600
VELOCITY m/s
41
7.5 VELOCITY Vs CDmax
VELOCITY CD
(m/s) VelocityVs (CD) max
117.382 0.093 5
4.5
234.764 0.18
4
352.146 0.27 3.5
3
(CD)max
42
CHAPTER - 8
THREE VIEW DIAGRAM OR 3D VIEW DIAGRAM
43
9.REFERENCE:
https://en.wikipedia.org/wiki/GTRE_GTX-35VS_Kaver
https://www.academia.edu/8067042/Aircraft_design_project-1
44