SHINEKING CONE CRUSHER MANUAL

BOOK

1. Introduction
1.1 Crusher operation principle
A couple of mobile cone bodies are working parts of the crusher. One of them is a
mantle fixed to the main shaft, and another is a concave, which is a segment of the frame
and is stewing. The main shaft mantle center line and the concave center line corners
into β(about 20). The lower end of the main shaft insets into the eccentric shaft, which
rotates around the axle bush by eccentric throw .So that the mantle does revolving and
pendulum motion along the inner face of the concave. Stone, in the where near the
concave, is subject to be crushed as a result of extrusion 、 bending and cutting of the
mantle. Stone crushed, in the where deviating from the concave falls as a result of gravity
action. Because the eccentric shaft rotates continuously, the mantle also rotates and swings
continuously, so that the processes of crushing and unloading are executed continuously in
turn, along the inner face of the concave.
When stone is crushed, friction force is produced on the surface of the mantle, as a
result of crushing force. The direction of friction force is opposite with the moving
direction of the mantle, forming a moment relative to the main shaft, so that the mantle
does revolving motion, in the meantime it does rotating motion in the opposite direction,
and the rotating motion can prompt products granularity and surface wear of the mantle to
become more even.
Stone between two conical surfaces is crushed , as a result of extrusion、bending and
cutting. After crushed, products are unloaded freely, so there is a more huge production
capacity and lower power consumption.
1.2 Contents
The instruction book relates the application、structure、installation、debugging、
maintenance and replacing wear parts, and so on. It helps you to master correctly how to
operate and maintain the crusher, so that the crusher can achieve the optimum
performance and exert peak efficiency, at the same time, parts being prone to wear can
achieve the longest useful time. The crusher can be operated in the circumstance of most
economical and lowest cost price. So it is inevitable to emphasize the people who directly
installing and operating the equipment, must read the instruction book firstly, understand
the contents of it, master the performance of the crusher and come into force.
1.3 Safety protection
1.3.1 There are no belt protection equipments in the cone crusher our company provided,
so users must manufacture safety shield according to the circumstance of production field.
Safety shield should conform to at least two following safety needs:
a. The need of personnel safety; b. The need of securing driver pulley and belt against
damage of falling stone, and the need of other safeties.

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1.3.2 It is must to install protective guard around the crusher terrace in case people fall
off it.
1.3.3 Operation platform must have a well passage and is prone to observe, which must be
assured there is no danger to people.
1.4 Others

2. Application and Structure

2.1 Use of the crusher
The crusher applies to crush various kinds of ore and rock that compressive strength is
under 300 MPa, and the crushing capability of the crusher should meet as following
qualifications:
a．Clay content of stone is not exceeding 4%.
b. Fines in crusher feed (smaller than crusher setting) are not exceeding10%,
and proper feed is distributed 3600 around the crushing chamber.
c. The loose thickness of supply is 1.6t/m3.
2.2 Crushing production capability
Table 1
Specification
Adjustable Efficiency Reference
diameter Max.
Breadth of range of of the weight of
at large feed Capacity
Model feed discharge main the
end of the size [t/h]
opening opening motor crusher
mantle [mm]
[mm] [mm] [kw] [t]
[mm]

SJ1200 1200 200 180 14-40 120-250 ≤132 22

SJ1200S 1200 60 40 5-12 60-150 ≤132 22

SJ1300 1300 220 200 18-55 150-350 ≤132 22

SJ1400 1400 230 215 18~60 200－450 ≤220 28

SJ1400D 1400 130 115 10-20 150-250 ≤220 28

SJ1650 1650 250 235 20-65 250-500 ≤220 40

2.3 Crusher structure

2.3.1 Crusher seat
Crusher seat is made of casting steel, and its mechanical property is improved through
heat treatment. Stiffeners are installed in the where suffers heavy force. The undersurface
of the crusher seat is circular plan, so the floor surface can be increased to reduce the unit
pressure and to make the crusher operating smoothly.

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2.3.2 The crusher driving
Power drive adopts a couple of belt pulleys and a couple of bevel gears. The speed
ratio of the crusher is established by our company according to scientific principle and
long-term practical experiences, No permission to change it by users.
There are two cone bearings and two cylindrical roller bearings installed the double
ends of the driving shaft, and the bearing seat is sealed by reinforced seal as to prevent
lubricating oil leaking.
2.3.3 Main shaft mantle structure
Swinging the mantle bearings, adopting floating type spherical bearing. The cone core
sphere is located at the external bronze bush, and the spherical bronze tile is jammed in
steel spherical bronze seat. Sphere is sealed by the dust sealing. The spring in the spherical
bronze seat is emerging, so that it can always act as controlling response during the
crusher working as to protect sphere against contamination.
Swinging the main shaft, inserting it into inner bronze bush, pressing eccentric shaft
in the steel eccentric, the steel eccentric being put inside cylindrical holes of the crusher
seat, bronze cylinder tile being setting into the cylindrical holes .There is a cone gearwheel
installed on the top of the eccentric shaft. Because there is an eccentric hole in the
eccentric shaft, and the eccentric hole and the shaft corners, which drives the main shaft
and the mantle to do the motion of eccentric swinging and turning.
2.3.4 Bevel gears’ clutch
To ensure movement ranking (clearance) of the bevel gears, the base plane of the
eccentric is backed by the thrust bearing ,and the thrust bearing is formed by moblie
plates , fixed plates and adjusted tab.
There should be lubricating clearance between the main shaft and the eccentric shaft
to assure forming oil film and to avoid dry friction.
2.3.5 Hydraulic adjusting mechanism
In the course of working, the crusher needs to be adjusted as a result of wear of easy
wear parts and change of stone size. The crusher consists of a suit of hydraulic adjusting
mechanism, which is convenient for adjusting the size of discharge opening quickly.
Adjustment mechanism includes peripheral hydraulic parts、fluid capping gun, adjustable
bolts and screws including adjusted threaded bush and top frame and stopping trip on the
cap frame, an so on.
2.3.6 Hydraulic and cleaning chamber mechanism
Cleaning chamber is an inevitable process for a crusher. When restarting a crusher,
there is infiltrated foreign matter or change of structure, so it is needed to clean chamber.
The crusher has a suit of peripheral building block(hydraulic cylinders)to jack up the
concave (the concave is installed in the adjusted threaded bush), so that the crushing
chamber discharge opening of the crusher is enlarged, achieving the goal of clearing
remaining stone. The height jacking up may get to is 50mm.
2.3.7 Components of hydraulic and dynamic
Hydraulic 、 adjustment and hydraulic cleaning chamber are executed through
peripheral hydraulic power supply, and the pressure provided by hydraulic power supply
is no less than 150Kg/cm2.
2.3.8 Overload protection releasing

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 The crusher provides overload protection. When there is exceptionally tough
infiltrated foreign matter in stone, the springs are released, and the top frame fixed on the
crusher seat is kicked up, then it bears up. So foreign matter may pass through the
crushing chamber, and overload and damage of the crusher can be avoided.
2.3.9 Whole lubricating system of the crusher
Power supply of lubricating system is a suit of peripheral equipment, which includes
electrical motor 、pump、oil box and route of pipe line. The peripheral equipment provides
enough lubricating oil, at the same time, it will automatically shut the main electrical
motor when the oil temperature is too high or the flow velocity of oil is too slow.
Lubricant outlet is acted through the heat exchanger, which will heat up or cool oil in the
needed time.

3. Installation
3.1 Base
Our company provides base drawing. Please construct according to the base drawing
in the usual situations. When the field is limited, proper change can be permitted
according to practical situations, especially building construction.
When the base plane of the crusher is settled, it is needed to keep the levelness of a
plane to assure the stability and fastness of the crusher in the course of working.

Figure1 Assignment of the base plane

3.2 Lifting and hoisting equipment
Hoisting equipment is needed in the circumstance of installing the crusher 、 daily
checking and replacing wear parts. If there is enough space in the field, the traveling crane

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 can be taken into account when building construction is done (or overhead mono rail); if
there is difficulty, at least chain pulley equipment can be installed on the crossbeam.
Load-carrying ability of the hoisting equipment should assure that it is enough to lift the
heaviest parts of the crusher. As shown in table 2.

Table 2
Crusher seat+ Eccentric
The top of the Main shaft Counter shaft suit+
Model seat+ Spherical bronze
crusher seat swinging mantle Belt pulley
seat

SJ1200 2．1 t 2．87 t 5．9 t 0．8 t

SJ1200S 2．1 t 2．87 t 5．9 t 0．8 t

SJ1300 5．1 t 3．5 t 7．6 t 1．0 t

SJ1400 5．7 t 3．75 t 8．96 t 1．3 t

SJ1400D 5．7 t 3．75 t 8．96 t 1．3 t

SJ1650 6．5 t 7．0 t 13．9 t 2．5 t

At the same time, enough space should be set aside around the crusher to be
convenient to lift the equipment. As shown in Figure2

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Figure 2 Location disposing
NO. Name Quantity(one crusher)
Main shaft swinging
1 1
mantle
Cap frame+ adjusted
2 1
threaded bush(concave)
top frame+ releasing
3 1
spring
crusher seat+ eccentric+
4 1
Spherical bronze seat
counter shaft suit+ belt
5 1
pulley

Table 3 [mm]

Model A B C D E

SJ1200 1750 1750 520 1668 4000

SJ1200S 1750 1750 520 1668 4000

SJ1300 1800 2010 600 1920 4000

SJ1400 1800 1995 600 1962 4000

SJ1400D 1800 1995 600 1962 4000

SJ1650 2500 2500 650 2216 5000

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4. Installation preparation
After the crusher arrive the scene, it is installed under the guidance of our company
or dealers.
4.1 Cleaning
Because some surfaces of the crusher, including fitting surface、machined surface and
installing surface of bearings, are coated with antirust paint, cleaning is inevitable. At first,
those surfaces are washed completely using solvent, and after that, coating a layer of
preservative oil. Don’t scrape antirust paint with sharp tools.
The inner of the oil box is needed to be completely washed. Before installing supply
and drainage oil pipes, they should be checked carefully. Only isn’t there foreign matter,
they can be installed.
4.2 Feeding equipments
Whether correct feeding or not affects the efficiency of the crusher heavily. As shown
in Figure3.

Correct wrong

Figure3

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 If feeding correctly, stone will fall to the midpoint of a distributor and distribute
evenly around the crushing chamber. Don’t feed from one single side.

5. Equipments installation
5.1 Installation of crusher seat suits
Installing the crusher seat on base location, fastening holding down bolts, calibrating
the levelness of the crusher seat, and then pouring cement mortar into clearance to assure
it of being permeated、even and strong. After cement dries, the holdings down bolts are
fastened and the levelness of the crusher seat is verified.
5.2 Unloading thrust bearing
Taking out thrust bearing suit, and taking out whole thrust bearing suit, it being a
standby, from the crusher seat by tools.
This process belongs to heavy repair or maintenance range of the crusher, and the
services are provided by our company or dealers in the usual circumstances.

Tool

Thrust bearing suit

Figure 4 thrust bearing suit

5.3 Counter shaft parts installation

Wire rope reeves into counter shaft parts packaged with lifting eye bolts, then the
counter shaft parts are installed on the crusher seat, fastening them by bolts. It should be

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noted that two bearing seals should be fit well in the course of installation. (The services
are provided by our company in the usual circumstances)

Lifting ring bolt

Figure 5 Counter shaft parts
5.4 Eccentric installation
As shown in Figure6.Installing thrust bearing on the eccentric, screwing it by bolts,
then screwing lifting eye bolts on the top of the eccentric(in this case, gearwheel 、inner
bronze bush and other parts have been installed into the eccentric).Lifting this unit and
then inserting it into the external bronze bush (the crusher seat) carefully. Note that you
should shake this unit in the left and right sides in the course of inserting to assure the
pinion and the gearwheel mesh accurately and the purpose can be achieved through
adjusting the thrust bearing tab.

2-eye bolts
Tool

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 Figure6 Eccentric shaft installation
5.5 Spherical bronze seat and dust sealing installation
In this case, the spherical bronze tile has been jammed in the spherical bronze seat.
The spherical bronze seat is lifted, and placing it on the right position of the crusher seat
carefully, and fixing it.

Spherical bronze tile

2-Lifting rings

Spherical tile seat

Figure7 Lifting spherical bronze seat

Then putting the dust-proof springs inside the spherical bronze seat. The dust sealing
is put inside the spherical bronze seat according to the positions of the set pin. Because of
the function of the springs, the dust-proof seat can move up and down when it suffers
force. When the crusher is working, the dust sealing can make the main spherical bronze
seat being sealed (spherical bronze tile sphere).
8-pouring into Babbitt metal after matching bronze pins

3-set pings

Dust sealing 10
 Hexagon ring spanner

20-dust proof springs

Figure8 Fixing spherical bronze seat and installing dust sealing

5.6 Main shaft mantle suit installation
Lifting main shaft suit: Cleaning slip interface before lifting it. A layer of lubricating
oil is coated on the main shaft and the sphere of the cone core, at the same time, the same
is on eccentric inner bronze bush and spherical tile seat dust sealing.
Wire rope reeves into distributor holes, lifting the distributor. Pull should be exerted
on the webbing of the eccentric seat in the course of lifting. The main shaft is put into
right position aiming at the holes of the eccentric of the crusher seat gradually. Don’t
touch the inner bronze bush and the cone core and dust sealing subsidiary sphere. After
the cone core main sphere contacts with the spherical bronze tile sphere, there should be
proper clearance between the main shaft and the inner bronze bush to assure that oil film
will be formed when the crusher works. Please unbolt the wire rope and fasten the
distributor, checking the up and down displacement and sealing of the dust sealing.

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 Main sphere
Subsidiary sphere

Figure 9 main shaft suit lifting

5.7 Installation of top frame、adjusted threaded bush、cap frame and releasing springs
Processes of installation of top frame、adjusted threaded bush、cap frame and releasing
springs : As shown in figure 10
At first, the top frame is installed on the crusher seat in terms of the orientation of the
guide pins (the dust sealing has been installed on the top frame).Then installing tension
bolt bars and releasing spring suits and thrusting rods, and so on. The top frame is
fastened.
Screwing in the top frame (The concave has been installed in the adjusted threaded
bush). Before screwing in the top frame, a layer of butter should be coated on the inner
tooth and the external tooth. Screwing up and down one time to check on whether it is
flexible and the clearance conforms to the requirement or not. At the same time, it is
needed to check whether the sealing degree of the dust sealing will act as the function of
dustproof or not. Then putting the cap frame on the top frame, and screwing bolts into the
top frame. The precession positions of the six bolts are adjusted. The top frame is checked
whether can be fastened evenly or not. Checking the circumstances of the concave

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U-shaped bolts, covering cover board with six holes. At last, putting the adjusted threaded
bush liner into the top frame and checking the contact surface.
The installation processes of all parts should be conducted in turn to avoid being twice
done.
The capping gun using for hydraulic 、 jack and adjustment belongs to standard
accessory, installing it last of all.

Top cell liner

Cap frame

Top cell

Tension bolt 2-Fluid capping gun

Top frame

Thrusting rod
4- Guide pins

60-releasing springs

8-Cleaning chamber
Dust sealing
jacks

The crusher seat

Figure 10 The installation of top frame、adjusted threaded bush、cap frame and releasing
springs

The shape of the adjusted threaded bush and the top frame is rectangle screw.

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 Top frame (external tooth)

Top cell (inner tooth)

Figure11 the sketch map of the rectangle screw

6. The installation and adjustment of electrical crusher and

triangle zones and wheels
6.1 Chose of electrical crusher and triangle zones
Electrical crusher and triangle zones belong to series of products of our country. The
efficiency of the electrical crusher and the type and quality of the triangle zones are chosen
according to crushing force .The crusher adopts eight D-typed triangle zones. The efficiency of the
electrical crusher is 180 ～ 220KW, and the centre distance is 1856. Adjustments are
needed when installing them. As shown in figure 12.

Controlling gap 70~90

Span K

The direction of P force

Installation gap 80~100

Figure 12 triangle zone and wheel installation

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Table 4
Motor Power Small belt pulley Big belt pulley
Model
（KW） Diameter A Diameter B

SJ1200 110~132 φ367 φ600

SJ1200S 110~132 φ367 φ600

SJ1300 110~132 φ416 φ728

SJ1400 180~220 φ416 φ728

SJ1400D 180~220 φ416 φ728

SJ1650 180~220 φ490 φ920

6.2 The principles for using triangle zone

The principles for using the triangle zones: a set of triangle zones should be produced by
identical company. Their inherent quality is the same and the net endless length must
unify. So that the force every triangle zone suffers and elongation and wear of every
triangle zone are even when the crusher is working.
Block replacement should be taken into account when a triangle zone is replaced. It is
not allowed to use an old or new strap to replace one of a set of triangle zones. If you do
so, the service efficiency of the triangle zones will be decreased.
6.3 The tension degree of the triangle zones
It is very important to adjust the tension because of the triangle zones being installed
on the belt wheels. If the tension is too tight or too loose, which won’t conducive to the
running of the triangle zones. The principles are as following:
1. In the circumstance of peak load, the strap should not paddle relatively to the belt
wheels( the tension is minimal);
2. After the triangle zones have worked for 24 hours, the tension needs to be checked(if
the tension is loose, it is needed to readjust the tension);
3. That the tension is too tight will shorten the life of the strap and the bearings.
4. The straps should be kept cleanness. Foreign matter will reduce the straps to paddle;
5. The straps transmission should be checked at regular intervals. The tension of the
straps should be adjusted if the straps paddle.
6.4 Processes of simple tension
Simple tension processes, as shown in figure 12
Length of the span K is measured. Enough large force P is exerted on the midpoint of
the span in the direction of vertical to make the midpoint downward shift. When the shift
is measured, the span is usually assumed 100 and the hog factor is 1.6, or tension meter is
used to measure the shift. After this operation, proper tension is exerted on the straps.

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Then the depth of parallelism of the straps and the linearity of the sheave grooves are
adjusted.
It is better to install the electrical crusher on its track and adjust turnover and around
position with two suits of adjustable tracks, so that the straps can work normally.

7. Lubricating and hydraulic of the crusher

7.1 Lubricating of the crusher
Lubricating of the crusher is supplied by jump. Oil box should be ease to install and as
close as possible to the crusher. It should be assured that lubricant outlet and lubricant
inlet are expedite. The slope of the scavenge pipe is no less than 1/100. Detailed standards
are shown in table 5.

Table 5
lubricant
fuel tank Pump Pump outlet electrical crusher
inlet
standard capacity flow diameter efficiency
pressure
(L) L/min mm (KW)
(MPa)
SJ1400 600 125 11/2” 3.7 3
7.2 Lubricating system
Lubricating system is shown in figure 13

Main shaft

Inner bronze bush

Eccentric shaft

External bronze bush

The crusher seat

Lubricant outlet pipe

Lubricant inlet pipe

Figure13 Lubricating system

Narrating: Lubricating oil is leaded in through the oil hole of the crusher. Lubricating
oil enters into oil gallery of the wall, which size is 50 × 5,from the hole Ф 45 of the

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bronze frame bush. After lubricating oil flows across the frame bronze bush wall,
lubricating oil enters into the erect oil duct 40 × 25 through the eccentric oil hole Ф 40.
Lubricating oil enters into the wall where the size of oil duct is 50×5 from the oil hole of
inner bronze bush, and the size of the oil hole isФ45. Then lubricating oil enters into the
oil hole Ф 21 of the main shaft (its inferior extremity is horizontal). Lubricating oil
discharges the main shaft through the hole Ф 40(erect) and the hole Ф 21(its superior
extremity is horizontal) in turn. After that, lubricating oil enters into the inner oil duct of
the cone core, and the size of the oil duct is 30 × 15.Then lubricating oil discharges the
hole Ф21 and overflows on the spherical tilt to lubricate the surface of the sphere. A part
of lubricating oil flows to the large bevel gear through the spill port 16- Ф 15 of the
spherical bronze seat. Due to the effect of gravity, lubricating oil regurgitates the oil box
(a part of lubricating oil).The left lubricating oil flows to the thrust bearing from the inner
bronze bush、the eccentric、the main shaft and the clearance of between the inner bronze
bush. At last, lubricating oil assembles to the lower chamber of the crusher seat,
regurgitating to the large oil box from the oil drainage hole here.
7.3 The choice criterion of oil
Lubricating oil: Anti-high pressure industrial gear oil is suggested that SHELL is adopted，
and 150# is adopted in summer and 100# is adopted in winter.
Hydraulic oil: 46# anti-wear hydraulic oil
7.4. Lubricating methods of the transmission shaft
The bearings of the counter shaft adopt oil bath lubrication (as shown in figure 14).
After unbolting the aerator, oil is poured to the regulated height (position fixed by the fuel
level line plug). When exchanging oil, the oil drainage plug screws can be unscrewed.
Shaft housing
Aerator

Oil level line plug

Fuel level

Oil drain plug

Figure 14 counter shaft lubrication

The chief purpose of the lubrication of the crusher is decreasing friction and
prolonging the using life of the crusher. It is better to form proper oil film in the course of
using oil. Besides the rational design of the crusher organization, the inherent quality of
oil is a very important factor affecting the forming of oil film. In terms of mining
machineries, they belong to heavy machinery equipment, and lubricating oil should adopt
the oil which has higher viscosity、higher flash point、lower freezing point and low in
impurities. This kind of oil is equivalent to the ISO100 grade oil in international. The
kinematics viscosity index of this kind of oil is 90, when this kind of oil is in the
circumstance of 40℃. The working temperature of lubricating oil is 30℃～50℃. If the

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lubricating oil temperature is too high, an appropriate cooling means should be used to
low the lubricating oil temperature up to the permissive range of the crusher working. If it
is too cold or the gas gauge temperature is too low, an appropriate electric heater is
adopted to heat. In the course of working, because of dust-proof being imperfect or the
wear of the crusher, there will be dust or impurities into lubricating oil, inducing
lubricating oil to become deteriorated and to be ineffective. So it is needed to check at
intervals and replace lubricating oil in time.

8. The adjustment of every part of the crusher

In the course of the first time setup and production, some parts of the crusher are
needed to be adjusted to make the crusher achieving high-point.
8.1 Length adjustment of the release springs
Functions of the release springs:
1、 Fixing the position of the top frame fixed the crusher seat;
2、 Protecting the crusher against damage in the circumstance of heavy load;
Detailed process as shown in follows:
The top frame compacts on the lower frame through 12 suits of springs distributing
evenly along a circle. When the crusher is working normally, the springs are requested to
produce enough great press to counteract wallop when the mantle approaches it, and to
form underwriting account of the crusher. If foreign matters enter into the crushing
chamber, the springs can step aside because of crushing capability increasing dramatically,
so that one side of the top frame and the adjusted threaded bush uplift upward, and the
clearance between the mantle and the concave is accreted (width of the discharge opening),
making foreign matters discharging from the discharge opening. After foreign matters
discharging, the top frame and the adjusted threaded bush return to previous location
recurring to the press of the springs. So the adjustment of spring force is extremely
important. If the press is too low, the crusher can’t work normally, and the top frame and
the adjusted threaded bush will flop continually, which will reduce wear and damage of
the crusher parts, and the granularity of products becomes massive and producing capacity
decreases; if the press is too high, the force exerting on crusher parts increases.

Table 6
SJ1400 spring Free length of Standard pressure The shortest length
Model
force [KN] the spring length of the spring of the spring
SJ1200 1500 440 380 360

SJ1200S 1500 440 380 360

SJ1300 1781 522 460 440

SJ1400 1781 522 460 440

SJ1400D 1781 522 460 440

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 SJ1650 2300 600 540 520

Hydraulic ram is used to lock the springs according to the recommendation values in
Table 6.
8.2 The adjustment of the discharge opening
In the course of producing, the size of the discharge opening of the crusher should be
adjusted in the following circumstances.
(1) The granularity of products needs to be changed;
(2) The accreted mantle clearance, because of wear, needs to be compensated.
Detailed adjustment process is shown in figure15

Fluid capping gun

Capping gun head Top frame

Binding bolt

Cap frame stopping strips

Converse Straightforward

Figure15 adjustment the discharge opening

The stopping pieces on the cap frame are loosed, and binding bolts (six) on the cap
frame are screwed. The pump is started and adjusted to make the fluid capping gun head
right going against the base. In this case, under the imputes of the cap frame, the adjusted
threaded bush revolves to the clockwise. After an around it returns to the pump, and the
fluid capping gun does the same motion to the next stopping strip up to the right position.
Revolving to the clockwise is in order to reduce discharge opening size. Every time turns
on lathe moves a standard, approximately 1.25mm; if discharge opening size needs to
become larger, fluid capping gun is pressed to the counter-clockwise(Dashed line
position). After adjusting, hydro cylinder returns the previous position; cap frame binding
bolts (six) are locked completely. Stopping pieces return the previous positions, inserting
into the stopping strips (avoiding flee moving).
8.3 Preliminary adjustments of the hydraulics cleaning chamber
To avoid appearing temporary problems when the crusher is working, cleaning
chamber preliminary adjustment is needed before the crusher working. Cleaning chamber

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preliminary adjustment is that the top of the whole crusher is lifted by large hydro cylinder
through a pump compression.
To overcome the quality of the top of the crusher and elasticity of the sixty springs, the
crusher uses eight jacks, and force is about 304～366T(specific roll pressure of the pump
is 150Kg ～ 180Kg). The top of the whole crusher is lifted, and the lifted height can
achieve 50mm. After adjusting it, the oil cylinder rest orates. Because of the function of
the spring force, the top of the whole crusher lands the previous position by itself gravity,
so reliability and flexibility can be checked. As shown in figure 16

60 Releasing springs
Eight distance rods

Eight jacks

The crusher seat

Eight distance rods

Figure16 cleaning lumen adjustment

8.4 Safeguard protection detection of the crusher
Pressure switch in the large oil box is a kind of protective equipment, which can
prevent the bearings from hugging dies because of lubricating oil being ineffective.
Pressure switch should connect with the control panel.
Adjusting the set point of the pressure and testing the effect of safeguard protection:
Normal working pressure is 1.5 ～ 1.8Kg/cm2, and the set point of the pressure switch
usually is 0.8Kg/cm2.
After finishing the connection, it is needed to test whether protection can work
correctly or not in terms of the following processes:
1 starting the pump;
2 starting the large electric engine;
3 Bypass valves being opened;

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 4 Oil pressure being lowered to 0.6Kg/cm2.
After these operations are done, the electric engine of the crusher will stop
automatically (it is normal). After the test is finished, the bypass valves are closed to make
pressure returning to 1.8Kg/cm2.
When it is cold, oil pressure should be higher. In this case, some small bypass valves
can be closed to compensate an increase in oil mass, and the set point of the oil pressure is
2.2Kg/cm2.

9. Test-firing
Operating direction
Facing to the triangle zones, it should turn clockwise. So that the mantle can be
tightened (the screw thread in the main shaft is laevogyrate)
9.1 No-load test-firing
The pump is started, checking the circumstance of oil returning current to the oil box.
Then the belt pulley is turned by hands to assure that the concave and the mantle can’t
contact with the belt pulley at anywhere (don’t contact with the belt pulley). Then it is
needed to be checked whether a larger cogwheel engages with a small cogwheel or not
and whether there are abnormities for the bushing and bearings or not. After checking, the
crusher is started. After the crusher achieves full speed, the motion of the ammeter hand is
observed. When the crusher having no-load is operating, the phenomenon of calendar will
not appear. The ammeter hand swings venially and evenly, and oil pressure should be in
natural ranges.
9.2 Load running
The pump is started, checking the circumstance of oil returning current oil box. The
crusher is started. The stone that entered into the crusher evenly and continuously falls to
the center of the distributor. If it is unevenly or discontinuously, the working efficiency of
the crusher will be reduced. If products granularity is too large and uneven, which will
conduce partial wear of concave and mantle and that the release springs work frequently.
At the same time, the change of oil pressure needs to be notated. oil pressure will change
with the around difference of air 、air temperature、oil temperature and viscosity of oil.
Naturally, the crusher begins working, the oil temperature being lower and oil pressure
being higher. Oil pressure will be reduced gradually with the oil temperature rising. To the
end, oil pressure achieves normal value. When the oil temperature gets to 50℃ gradually,
oil pressure is about ≥ 1Kg/cm2. In this case, oil pressure must be adjusted to 1.5 ～
1.81Kg/cm2 in time.
The following circumstances need to be monitored when the crusher is working:
1、 The motion of the release springs, frequent motion means that the spring
force is too lower, and larger spring force is needed.
2、 The temperature of every bearing.
3、 Scavenge temperature.
4、 The change of current intensity.
9.3 Halt running (parking)

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 It is very important for the usage and maintenance of the crusher to master correctly
the processes of halting. Before halting, at first, material feeding is stop. After all stones
discharge crushing chamber, the distributor is cleaned up, then closing the crusher. If there
are stones amassed inner the crushing chamber, the crusher will be started difficultly next
time. After the crusher stops absolutely, the pump is closed.

10. Dynamic checking

The crusher should work safely. Its operating state should be usually paid attention to.
Some parts should be usually checked, including routine inspection and periodical
inspection.
10.1 Routine inspections
The following parts need routine inspections
1. Holding down bolts;
2. Strain bolts of the springs;
3. Binding bolts on the bottom cover of the crusher seat and the shafting housing;
4. Six binding bolts on the cap frame;
5. Tightening nuts on the main shaft;
The foregoing parts are ease to loose at the beginning of the crusher working. The
crusher works for a while, and these parts will be steady and keep locked state. But they
still need to be checked at intervals.
10.2 Periodical inspections
According to the circumstance of the crusher working, a minor repair or a general
overhaul should be done every six months or every one year. Lubricating oil will
deteriorate and become dirty in the course of daily running, which will lead to wear of the
slip surfaces of the crusher parts. Periodical inspection and maintenance is inevitable.
The projects of general overhaul are as following:
1. Clearing all external surfaces of the crusher, then the following processes
are done:
2. Removing the charging deck, screwing binding bolts on the cap frame (six),
removing the cap frame.
3. Backing out the adjusted threaded bush from the top frame, checking wear of
the concave and the adjusted threaded bush liner.
4. Removing the distributor, raising parts of the main shaft, checking wear of
the cone core and the main shaft pairs.
5. Removing the dust sealing and the spherical bronze seat, locking the
eccentric and the thrust bearings with bolts in terms of figure 6, raising the parts of the
eccentric, checking wear of the inner bronze bush、bevel gears、external bronze bush、
spherical bronze tile and the dust sealing.
6. Checking wear of the bearings in counter shaft parts installed on the crusher
seat;
7. Taking down the bottom cover of the crusher seat, checking wear of slip
surfaces and cleaning them;

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 8. Exchanging lubricating oil that is deteriorated and dirty.
Through these checking, some parts should be exchanged if the degree of wear is
outside the normal ranges. Before packaging them, every sliding interface of parts should
be coated a layer of lubricating oil, and buttress threads are coated a layer of butter.

10.3 The periodic table of checking and maintenance

The periodic table of checking and maintenance: users can check the circumstances of
every part comprehensively according to the following table.

The periodic of checking and maintenance

200 hours or when
8 hours 40 hours the concave and the 2000 hours
mantle are replaced
1. Checking wear of
1. Checking the
the spherical bronze 1. Checking wear of
1.Checking oil level tension wear or
tile and fastening of the thrust bearing
of the oil box crushing of the
the spherical bronze plates
v-belt
seat bolts.
2. Checking whether
2. Checking petrol
lubricating oil has 2. Checking wear of
2. Checking oil dripping of the
foreign matter and the eccentric shaft
temperature pipeline and the
deposit, replacing it if and the frame bush
crusher
necessary
3. Cleaning out grit in
the oil box. It is
normal to appear plan
Chet occasionally.
3. Checking wear of
3. Checking Appearing a mass of
the gearwheel and
3. Checking oil fastening of the grit means that the
the pinion, checking
pressure concave and the pressure on the
the back lash
mantle. surface of the
and the item of crack.
spherical bronze tile
is too large, or the
spherical bronze tile
is likely invalidate.
4. Checking and 4. Checking the 4. Checking wear of 4. Checking releasing
clearing foreign setting of the size the concave and the springs around the

23
 matter under the of the discharge mantle. crusher exterior
dust sealing of the opening whether keeps correct
crusher seat installation length or
stiffeners to prevent not.
the dust sealing
from deactivation
5. Checking wear of
5. Checking electric 5. Checking wear of
5. Cleaning the the adjusted threaded
power of the the spherical bronze
filter in the oil box. bush liner and the
actuating motor tile
distributor
6. Checking the
locking of the cap 6. Checking the 6. Checking wear of 6. Checking wear of
frame and the aerators on the the dust sealing and the main shaft and the
Stopping pieces on drive bearing bush the springs cone core.
the cap frame
7. Lubricating
screw thread of the 7. Checking wear of
7. Checking the
adjusted threaded screw thread of the
fastening of the 7. Checking oil
bush and the top top frame and the
fasteners and the dripping of the pump.
frame through adjusted threaded
connectors
grease fitting of the bush
top frame.
8.Checking
abnormal noise、 8.Checking whether
8. Checking wear of
wear foreboding 、 the distributor bolts
the bearings of the
or abnormal can be locked or
counter shaft
response On the parts not
of the crushers
9.When the
9.Checking leak
crushing parts 9. Checking oil
proof ness between
achieve the limit of dripping of the
the cap frame and
wear, routine O-ring and the
the adjusted
inspections obstructing ring.
threaded bush liner
are needed.
10. Checking
10. Checking the
whether there is
circumstances oil
drifting dust on the 10. Checking wear of
returning current
belt pulley, whether the liner of the
the oil box from the
the spokes produce crusher seat.
crusher and the
crack and connects
safety valve.
with the axle tightly

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 or not.
11. Checking 11. Checking wear of
11. Checking the
whether the system the axis liner and the
motion of the dust
can be closed counter shaft housing
sealing.
normally or not. liner
12. Checking
12. Checking 12. Checking whether
whether the crusher
change of the there are cracks in
can stop by inertia
releasing springs everywhere or not.
when stopping.
13. Checking
whether feed can be
distributed correctly
or not.
14. Checking
whether the crusher
can charge
swimmingly or not
15 After the first 8
hours of the crusher
working, checking
the tension on the
belt pulleys
In addition, those should be noticed: replacing lubricating oil in terms of the following
requirements.
1. After a flesh crusher worked for 100 hours, replacing lubricating oil.
2. There is a 300 hours interval to the next time of replacing lubricating oil.
3. The maintenance period of lubricating oil is 500 hours in the future time.
4. In the course of maintenance and checking, if there is foreign matter and deposit in
lubricating oil, replacing it in time.

11. Replacing wear parts

25
 In the course of the crusher working, the concave、the mantle、the distributor and all
kinds of frame covers are ease to wear.
11.1 Replacing the concave
Replacing the concave, as shown in figure 17.
The concave can be replaced on the job. Pulling out the cap frame, screwing off the
adjusted threaded bush installed on the top frame (screwing it towards counter-clockwise),
lifting the adjusted threaded bush with lifting device. After pulling out the adjusted
threaded bush liner、the adjusted threaded bush cover and U-bolts, unbolting the concave
and replacing it. When assembling the concave, the surface should be cleaned; The
U-bolts should be coated with lubricant grease; the surface of the adjusted threaded bush
screw thread should be coated with butter. Installing and fastening these parts in terms of
reverse order.

U-bolts Top cell liner

Top cell cover

Top cell

Concave

Figure 17 replacing the concave

11.2 Replacing the mantle

Replacing the mantle, as shown in figure18.
The mantle can be replaced on the job. Coming up with the main shaft units, and
placing them on the solid supported platform. Be careful that don’t damage the cone core
and the sphere. At the same time, all oil holes are plugged up with cloth to avoid dirty
entering. Pulling out the distributor(tightening nut) 、 the tightening washer and the
tightener in turn. Two lifting eyes are welded on an old board in a line to come up with the
mantle. When installing a new mantle, two lifting eyes are also welded on the new mantle
in a line. Then these parts are installed in terms of reverse order. After finishing it, the two
lifting eyes are removed.

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 Tightening nut(distributor)

Left hand turning screw

Tightening washer
thread
Tightener

Main shaft

Mantle Lifting eye

Cone core

Figure 18 replacing the mantle

11.3 Restoring the concave and the mantle
Restoring the concave and the mantle, as shown in figure 19:
After the concave and the mantle are damaged, replacing them in time.
If the concave and the mantle appear the following phenomena, it is permitted to be
repaired under the guidance of our company or dealers. After wiping off wear, end land
(gas cutting) appears, then welding and repairing them. Restored the concave and the
mantle are not permitted to be putted into production until they don’t affect assembling
and normal operation of the crusher.

Concave

Mantle

Crushing chamber

Appearing end land after wear

Figure 19 restoring the concave and the mantle

11.4 Wear parts schedule

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Because continuous feeding、crushing and discharge, the crusher parts suffer from impact,
vibrating and friction in the course of running, and parts are ease to wear. Degree and
cycle of wear are different. The two conditions are listed in figure 20 and table 7 for
searching for and purchasing.

Table 7
Name of the
No drawing and the utilized material quantity
chart number
High wear
the concave
1 ZGMn13 One/a crusher
SJ1400-20-216
the adjusted
High manganese
2 threaded bush liner One/a crusher
steel plate
SJ1400-20-201
The mantle
3 ZGMn13Cr2 One/a crusher
SJ1400-40-404
Tightener nuts
4 ZG35B One/a crusher
SJ1400-40-407
Tightener
5 ZG35B One/a crusher
SJ1400-40-405
Tightening washer
6 ZG35B One/a crusher
SJ1400-40-406

Medium wear
Frame bush
(eccentric bronze
7 ZCuPb15Sn8 One/a crusher
bush)
SJ1400-10-103
Eccentric shaft
8 (inner bronze bush) ZCuPb15Sn8 One/a crusher
SJ1400-30-304
The thrust
9 plate(bronze) ZCuPb15Sn8 One/a crusher
SJ1400-30-301B
The top thrust
10 plate(bronze) ZCuPb15Sn8 One/a crusher
SJ1400-30-301C
The bowl-shaped
11 bearing ZCuPb15Sn8 One/a crusher
shell(spherical

28
 bronze tile)
SJ1400-10-105
The dust sealing
12 cast iron One/a crusher
SJ1400-10-105
The upper liner of
High manganese
13 the crusher One/a crusher
steel plate
SJ1400-10-119
The U-shaped bolts
14 45 Six/ a crusher
SJ1400-20-211
Cone roller
15 bearing7526 Two/a crusher
SJ1400-50-512
Cylindrical roller
16 bearing102226 Two/a crusher
SJ1400-50-513
Releasing spring
17 60Si2CrVA Sixty/ a crusher
SJ1400-10-113
Dust-proof spring
18 60Si2CrVA Twenty/ a crusher
SJ1400-10-114
Stretching screw
19 A3F Eight/ a crusher
SJ1400-10-109
Tension bolt
20 A3F 36/a crusher
SJ1400-10-111
Special steel
21 A3F 6/a crusher
binding bolt

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 Quick wearing parts

Moderate wearing parts

Figure 20

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12. Hydraulic parts
These parts are a complete set of the crusher to assure the adjustment and cleaning
chamber of the crusher, and they are autonomous devices.
Debugging pressure of the hydraulic parts is 200Kg/cm2, forbidding oil dripping; the
working pressure is no less than 150 Kg/cm2.

Three–position four-way valve

Pressure gauge Pour plug valve

Electrical motor To fluid capping gun

(two)
Coupling
Three–position four-way valve
High-handed spillover valve

To jack
Gear pump Non -return valve

Sprinkle nozzle

Figure 21 Hydraulic principle drawing used for adjustment and cleaning

chamber

Coupling
Electrical motor
Gear
pump

High-pressure hase

Three–position four-way valve Three–position four-way valve Pressure gauge

Non -return valve

High-handed spillover valve

To fluid
capping
gun
To jack
(two)

Figure 22 the position of parts of the little oil box

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13. Daily record of operators

Daily record of operators

Date
time
ambient temperature
(℃)
oil entry
temperature egression
(℃)
Oil pressure
Kg/cm2
Efficiency of the
electrical motor
Kw
Discharge opening size
(mm)
Main shaft rotation
(r/m)
Stopping time (s)
Remarks
Signing of operator

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