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Page 1 of 12
Section 18G, Covering Flying Surfaces – Vertical Stabilizer, SeaRey, LSA
1.0 Scope
This document will detail the steps necessary to cover wings with fabric.
3.0 Requirements
3.1 Equipment
3.1.1 The following tools will be necessary to perform this procedure:
Clamps
Cloth Masking Tape (Stits Anti-Chafe Tape)
Deburring Tool
Diagonal Cutters
Felt Fabric or Poly Pad (optional)
Files
Iron
Linear Tape, 2”, 3”, 4”
MEK
Paint Brushes
Pinking Shears
Poly-Brush
Poly-Fiber Reducer
Poly-Spray
Poly-Tak Cement
Pop Rivet Gun, Manual or Pneumatic
Scissors
Soldering Iron or Hot Knife
Squeegee
Stits Reinforcing Tape
Tape Measure
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Section 18G, Covering Flying Surfaces – Vertical Stabilizer, SeaRey, LSA
3.2 Materials
The following general supplies will be necessary to perform this procedure:
It is recommended to read the “Poly Fiber How To Cover” manual and/or watch the installation video prior to doing this work.
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Section 18G, Covering Flying Surfaces – Vertical Stabilizer, SeaRey, LSA
Install Rubber
Filler Tape
Note: If you want to cover the Vertical off the frame, Install a Spreader Bar in between the lower leading tube and the trailing tube
68.1 Prepare the Vertical Stabilizer on both sides by cleaning the surface with M.E.K., Gallon (#0620-001) removing any oils or
construction markings.
68.2 Make sure all the sharp edges on the Vertical Stabilizer are deburred and filed on both sides.
68.3 Install Roll Cloth Masking Tape (Anti-Chafe) P-66 1” x 60 YD (#0620-012) onto any sharp edges that can come into contact with the
Stits Fabric, 3.16oz, 70” wide, 1 YD (#0620-020). There is no right or wrong when it comes to using the Roll Cloth Masking Tape
(Anti-Chafe). If you think it needs the tape, use it. Do this to both sides.
68.4 Install Rubber Filler, 3/4 x 3/8” (#5510-011) on the (3) center ribs on both sides.
.
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Section 18G, Covering Flying Surfaces – Vertical Stabilizer, SeaRey, LSA
Stits
Poly-Fiber Fabric Half
Fabric Way up to
top edge
Leading
Edge
Vertical
Note: The Stits Fabric weave pattern needs to run square in the direction of the Leading Edge Tube
69.1 Start unrolling the roll of Stits Fabric, 3.16oz, 70” wide, 1 YD (#0620-020) over the surface of the Vertical Stabilizer by 6” on each
end in the length direction, total 66” while using clamps to hold the fabric into position. When covering the Vertical Stabilizer it will
be done in two pieces of material. It should take a piece of Stits Fabric, 3.16oz, 70” wide, 1 YD (#0620-020) that is approximately
66” x 52” on each side. Line up the clean edge of the Stits Fabric with the leading edge of the Vertical Stabilizer and extend out
about 2”. Make some initial cuts in the Stits Fabric at the ends of the Vertical Stabilizer Leading Edge tube.
69.2 Using the Poly-Tak Cement, Quart (#0620-008), apply a base coat to the leading edge tube with a 1” brush and let dry for 10
minutes
69.3 Using the Poly-Tak Cement, Quart (#0620-008), cement fold over the Stits Fabric, 3.16oz, 70” wide, 1 YD (#0620-020) half way
up onto the top edge of the leading edge tube. Re-wet the leading edge tube with Poly-Tak Cement, Quart (#0620-008) and push
the fabric into the cement while applying more cement to the top surface of the fabric. Smooth out the fabric using the brush until
the entire leading edge of the tube is glued down in place.
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Section 18G, Covering Flying Surfaces – Vertical Stabilizer, SeaRey, LSA
Stits
Poly-Fiber
Fabric
Cement
Leading Edge
Surface
Fold up onto
top surface
70.1 Proceed to covering the Trailing Edge tube keeping the Poly-Fiber fabric smooth and free of any large wrinkles.
70.2 Make some initial cuts in the Stits Fabric at the ends of the Vertical Stabilizer Trailing Edge tube. Using the Poly-Tak Cement,
Quart (#0620-008), fold over the Stits Fabric, 3.16oz, 70” wide, 1 YD (#0620-020) half way up onto the top apex edge of the
trailing edge tube and brush down the fabric into the wet cement. Re-wet the top side with Poly-Tak Cement, Quart (#0620-008)
and push the fabric into the cement getting the fabric to adhere to the fabric below. Smooth out the fabric using the brush until the
entire trailing edge of the tube is glued down in place.
70.3 Now proceed to the lower tube and then to the upper tube cementing the edge over the tube in the same manner as the leading
and trailing tubes.
70.4 When the Vertical Stabilizer is dry, iron the completed side with a 250 degree iron taking out the wrinkles and getting an initial
tightening done on the Fabric. Start with the center area and then work to either end rotating back and forth so the fabric stretches
evenly and is wrinkle free and taught. Iron the edges on the tube at 225 degrees getting out all the bubbles and making sure it has
a smooth finish to the tube.
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Section 18G, Covering Flying Surfaces – Vertical Stabilizer, SeaRey, LSA
Cement all
contact
Surfaces
Stits
Initial Iron Poly-Fiber
at 250 Fabric
degrees
Cement all
contact
Surfaces
Figure 71. Covering the Opposite Side of the Vertical Stabilizer with Fabric
Note: The Stits Fabric weave pattern needs to run square in the direction of the Leading Edge Tube
71.1 Using the other piece of Stits Fabric, 3.16oz, 70” wide, 1 YD (#0620-020) that is approximately 72” x 46”, lay the . Line up the
clean edge of the Stits Fabric with the leading edge of the Vertical Stabilizer and extend out about 2”. Make some initial cuts in the
Stits Fabric at the ends of the Stabilizer Leading Edge tube.
71.2 Proceed to covering the Trailing Edge tube keeping the Poly-Fiber fabric smooth and free of any large wrinkles.
71.3 Continue covering in the same manner as the first side and also working from the leading edge to the trailing edge to the bottom
then the top.
71.4 When the second side of the Vertical Stabilizer is dry, iron the completed side with a 250 degree iron taking out the wrinkles and
getting an initial tightening done on the Fabric. Iron the edges on the tube at 225 degrees getting out all the bubbles and making
sure it has a smooth finish to the tube.
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Section 18G, Covering Flying Surfaces – Vertical Stabilizer, SeaRey, LSA
72.1 Now it is time to turn the iron temperature up to 350 degrees. Iron every inch of the fabric thoroughly.
72.2 Iron the edges on the tube at 225 degrees getting out all the bubbles and making sure it has a smooth finish to the tube.
72.3 Repeat the process and iron again at 350 degrees.
Page 8 of 12
Section 18G, Covering Flying Surfaces – Vertical Stabilizer, SeaRey, LSA
Poly-Brush
Poly-Brush
Note: Application of additional Linear Tape in other areas such as the ribs is totally up to the builder if they feel the need for
reinforcement of protrusions or sharp edges.
73.1 Prior to installing the Linear Tapes it is necessary to apply Poly-Brush Tinted, Gallon (#0620-003) to the areas that the Linear Tape
will be applied to. In the case of the Vertical Stabilizer it will be the Leading Edge and both ends.
73.2 Hand application of the Poly-Brush Tinted, Gallon (#0620-003) is required in these areas. Mix together 3:1 Poly-Brush to Poly-Fiber
Reducer RR8500, Gallon (#0620-005) thinning it out so it can apply evenly and penetrate into the Stits Fabric. To apply the Poly-Brush you
must use a paint brush. Coat the area that the Linear Tape will be applied to. The perimeter surface on both sides will need at least 1 1/2”
on the top surface. Let these areas dry.
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Section 18G, Covering Flying Surfaces – Vertical Stabilizer, SeaRey, LSA
Leading Edge
of Stabilizer
3” Linear
Tape
3” Linear
Tape
Note: When applying the Linear Tapes make sure it is applied to the surface as it comes off the roll with the bottom side on the Stits
Fabric. This helps to keep the Pinked edges from curling up.
74.1 Re-wet the same area on the ends with the Poly-Brush Tinted, Gallon (#0620-003) using 3:1 Poly-Brush to Poly-Fiber Reducer
RR8500, Gallon (#0620-005). Using the Roll 3” Linear Tape x 50 YD, Poly-Fiber P-106 (#0620-010) cut a strip that will go along the
trailing edge. Center the tape and affix it to the end surface. Wet the center with Poly-Brush leaving the radius corners with out
any Poly-Brush.
74.2 Apply the Poly-Brush Tinted, Gallon (#0620-003) using 3:1 Poly-Brush to Poly-Fiber Reducer RR8500, Gallon (#0620-005) to the
remainder of the edges of the 3” Linear Tape x 25 YD, Poly-Fiber P-106 (#0620-010) making sure it is securely adhering the pinked
edges to the Poly-Fiber Fabric below.
74.3 Install 3” Linear Tape x 25 YD, Poly-Fiber P-106 (#0620-010) on the full length of the leading edge. Wet the center with Poly-
Brush leaving the radius corners with out any Poly-Brush. Trim the remainder of the Linear Tape so it does not extend past the
ends.
74.4 Use the iron at 250 degrees to get the radius of the Linear Tape to form around the upper portion of the Leading Edge tube.
74.5 Apply the Poly-Brush Tinted, Gallon (#0620-003) using 3:1 Poly-Brush to Poly-Fiber Reducer RR8500, Gallon (#0620-005) to the
remainder of the edges of the 3” Linear Tape x 25 YD, Poly-Fiber P-106 (#0620-010) making sure it is securely adhering the pinked
edges to the Poly-Fiber Fabric below. Finish the remaining lower tube wit 3” Linear Tape.
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Section 18G, Covering Flying Surfaces – Vertical Stabilizer, SeaRey, LSA
Poly-Brush
Iron edges
at 250
degrees
Note: Make sure all edges of the Linear Tape are laying flat and are bonded properly onto the Stits Fabric.
75.1 Hand application of the Poly-Brush Tinted, Gallon (#0620-003) is required on the entire surface. Mix together 3:1 Poly-Brush to Poly-
Fiber Reducer RR8500, Gallon (#0620-005) thinning it out so it can apply evenly and penetrate into the Stits Fabric. To apply the Poly-
Brush you must use a paint brush and squeegee. Apply small areas at a time with the brush and then pull the Poly-Brush across the
surface of the Fabric with the squeegee. Let the entire Vertical Stabilizer dry completely.
75.2 Using the Iron at 225 degrees work on sealing all of the edges of the Linear Tape and removing any wrinkles or bubbles out of the
Linear tape.
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Section 18G, Covering Flying Surfaces – Vertical Stabilizer, SeaRey, LSA
Drain
Grommet
Drain
Grommet
Trailing Edge
of Vertical
Stabilizer
76.1 Locate where the Drain Grommet AN231-4 (#5720-014) will be placed on the bottom Inboard Trailing Edge of the Vertical
Stabilizer. On the Trailing Edge center at 1 1/2” in and from the bottom tube center at 1 1/2”.
76.2 Using a hot knife/soldering Iron burn a 3/8” diameter hole into the Poly Fiber material where the location has been marked.
76.3 Next using Poly-Tak Cement, Quart (#0620-008) or Loctite 401 Instant Adhesive apply a little of the cement onto the rim edge of
the Drain Grommet AN231-4 (#5720-014). Face the opening of the Drain to the aft end of the plane or in this case toward the
trailing edge. Push the Drain Grommet AN231-4 (#5720-014) down firmly onto the Poly-Fiber surface and make sure it adheres
properly.
76.4 The Vertical Stabilizer is now ready for (2) more sprayed-on coats of the Poly-Brush and then Poly-Spray, Gallon (#0620-007) before
finish-color paint is applied.
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