Section C - Electrics

Technical Data
General Electrical Data

System Type 12 Volts, negative earth

Light Bulbs

Working Lights 12V 55W H3 (Halogen)

Headlights 12V H3 55W (Halogen)
Dip Beam 12V H7 55W (Halogen)
Side Lights T4W
Indicator Lights 21W
Brake Lights 21W
Interior Light 10W
Warning Lights 1.2W
Beacon (if fitted) 55W
Side Lights 5W

C-1 9803-9950-2 C-1

 Section C - Electrics

Radio
Technical Data

General

Power Supply Requirements 12 Volts DC, Negative Ground

Chassis Dimensions 131.6 (W) x 47.5 (D) x 86 (H)
Loading Impedance 4 - 8 ohms per channel
Tone Controls Bass (at 100 Hz), 10 dB; Treble (at 10 kHz), 10 dB
Current Drain 1.5 Ampere (max.)

FM Tuner

Tuning range 87.5 - 108.0

FM mono sensitivity 1.5uV
Stereo separation @ 1 kHz >25dB

AM Tuner

Tuning range 522-1710

Sensitivity <30uV

Weather Band

Sensitivity <1uV

Amplifier

Total system power 15 Watts Maximum

Signal to Noise >70dB

Specifications subject to change without notice.

Note: The manufacturer is not responsible for any radio or

TV interference caused by unauthorized modifications to
this equipment. Such modifications could void the User's
authority to operate the equipment.This device complies
with Part 15 of the FCC rules. Operation is subject to the
following two conditions:1) This device may not cause
harmful interference, and2) This device must accept any
interference received, including interference that may
cause undesired operation.

C-21 9803-9950-2 C-21

 Section C - Electrics
Radio
Wiring Diagram

Wiring Diagram

Antenna Connector
(Black Wire)
1

2 3
PCB 1/4”HEADPHONE OUTPUT
9-Pin Connector
(Male)
17
5
NUT
Black Wire
4
WASHER

16
8 RUBBER CAP
Heat Shrink Tubing
7 6
VEHICLE PANEL
OR HEADPHONE
MOUNTING BRACKET

9
3A FUSE

Left Speaker +
(White)
15 10
Accessory Note: Do not connect the red wire to a
Ground (Red) constant power connection. It should be
Left Speaker -
(White/Black) (Black) connected to a vehicle connection with

14 11 switched power, such as IGN or ACC.

Right Speaker + Right Speaker -

(Gray) (Gray/Black)

13 12
C074850
Fig 1.

The wiring diagram depicts all the wiring connections Note: -Do not connect the red wire to a constant power
required for proper operation of the unit. K Table 1. connection. It should be connected to a vehicle connection
Component Key ( T C-23) with switched power, such as IGN or ACC.

C-22 9803-9950-2 C-22

 Section C - Electrics
Radio
Wiring Diagram
Table 1. Component Key
Item Component
1 Antenna Connector (Black wire)
2 PCB
3 1/4 inch Headphone Output
4 Washer
5 Nut
6 Rubber Cap
7 Vehicle Panel or headphone Mounting
Bracket
8 Heat Shrink Tubing
9 3A Fuse
10 Accessory (Red)
11 Ground (Black)
12 Right Speaker -ve (Grey/Black)
13 Right Speaker +ve (Grey)
14 Left Speaker -ve (White/Black)
15 Left Speaker +ve (White)
16 Black Wire
17 9 - Pin Connector (Male)

C-23 9803-9950-2 C-23

 Section C - Electrics
Electronic Throttle Control
Description and Operation

Operation

A A

F
310
D 7 4

11 312
B

311
C 9
10
M
5

A 3
6
2 H
8 1
A
12
E

Fig 1. Ignition - Engine Not Running

Table 1.
Item Description
A 12 volt ignition feed
B 5 volt ignition feed
C Foot throttle
D Position sensor built into throttle actuator
E Hand throttle
F Pick up resistor
G To machine ECU fault codes
H Polarity relay

With the ignition on the ECU sends a power signal on the

311 wire to retract the throttle to low idle. At the same time
the ground is also provided to the polarity relay H which in
turn allows wire 312 to ground. K Fig 1. ( T C-26)

Since the motor can run the voltage drop across the motor
is high sending a low voltage signal back to the ECU via
wire 313.

C-26 9803-9950-2 C-26

 Section C - Electrics
Electronic Throttle Control
Description and Operation

A A

F
310
D 7 4

11 312
B

311
C 9
10
M
5

A 3
6
2 H
8 1
A
12
E

Fig 2. Key On Engine Not Running

Table 2. Note: The position sensor signal is constant.

Item Description
A 12 volt ignition feed
B 5 volt ignition feed
C Foot throttle
D Position sensor built into throttle actuator
E Hand throttle
F Pick up resistor
G To machine ECU fault codes
H Polarity relay

Once the throttle motor reaches its full retract the voltage
drop across the motor is low causing a high voltage signal
to the ECU. At the same time the PWM signal is received
and then stored as the low idle or home position.
K Fig 2. ( T C-27).

Every time the key is turned on from off the throttle motor
calibrates home position.

Once the ECU is calibrated the ECU removes the voltage

on wire 311 and the ground signal for the polarity relay.

C-27 9803-9950-2 C-27

 Section C - Electrics
Electronic Throttle Control
Description and Operation

A A

F
310
D 7 4

11 312
B

311
C
0.5V
9
10
M
4.5V 5

A 2.5V 3
6
0.5V 2 H
8 1
A
12
E

Fig 3. Full Throttle Operation From Idle

Table 3.
Item Description
A 12 volt ignition feed
B 5 volt ignition feed
C Foot throttle
D Position sensor built into throttle actuator
E Hand throttle
F Pick up resistor
G To machine ECU fault codes
H Polarity relay

After initial start up before any throttle control is available

the hand throttle must be turned down to idle.

When the foot throttle is depressed fully 4.5 volts is sent to

the ECU terminal 9. The ECU then powers terminal 11 wire
312

As the throttle motor extends the PWM signal from the

motor sensor increases. Once the ECU senses an 80%
duty cycle the ECU then removes power form the 312 wire
to turn off the throttle motor.

C-28 9803-9950-2 C-28

 Section C - Electrics
Electronic Throttle Control
Description and Operation

A A

F
310
D 7 4

11 312
B

311
C 9
10
M
5

A 3
6
2 H
8 1
A
12
E

Fig 4. Motor Stall

Table 4.
Item Description
A 12 volt ignition feed
B 5 volt ignition feed
C Foot throttle
D Position sensor built into throttle actuator
E Hand throttle
F Pick up resistor
G To machine ECU fault codes
H Polarity relay

If the throttle ECU senses a motor stall condition and the

correct PWM signal is not received the throttle ECU will
send a blink code to the main ECU via wire 424 which will
send the code to the right hand panel as a “T” code T001.

C-29 9803-9950-2 C-29

 Section C - Electrics
Electronic Throttle Control
Fault Codes

Fault Codes

Table 5.
Code Description Cause
E401 Motor over-current Throttle motor stall
E402 Motor open-circuit condition There is no current flow to throttle actuator
E403 Hand or foot throttle voltage low Hand / Foot signal less then 0.5 volts
E404 Hand or foot throttle voltage high Hand / foot signal greater then 4.5 volts
E405 Actuator position signal frequency / duty cycle fault Loss of position signal from Actuator to ECU
E406 Retract output driver fault Short circuit / over temperature within actuator
E407 Extend output driver fault Short circuit / over temperature within actuator
E408 Idle throttle calibration failed after 3 attempts. Actuator position and position sensor values do not
match

C-30 9803-9950-2 C-30

 Section C - Electrics
Electronic Throttle Control
Installation

Installation

1 Verify that the low idle is set at 1180 RPM.

T057700 T060300
Fig 5. Fig 7.

2 Install throttle actuator on side of engine and plug in 6 Once the actuator has stop moving, slide the low idle
wiring harness. B stop bolt against the IP lever C and slightly
compress the spring D and tighten the bolt E.
3 Do not tighten the two stop bolts A.
K Fig 6. ( T C-31).

T060310-1
Fig 8.
T060290-1
7 Ensure that the IP lever
Fig 6.
8 is touching the low idle stop bolt.
4 Turn key to run position.
9 Once the low idle spring is secured, turn the throttle
5 Wait for actuator to return to the idle position. Do not
dial to full throttle.
turn key to the OFF position. K Fig 7. ( T C-31).

C-31 9803-9950-2 C-31

 Section C - Electrics
Electronic Throttle Control
Installation

T060320
Fig 9.

10 When the actuator stops moving. Advance the IP

lever against the high idle stop bolt.

11 Slide the high idle stop bolt against the IP lever and
slightly compress the spring and tighten bolt.

12 Turn the throttle dial back to idle and ensure that the
high idle stop spring is in the relaxed position.

C-32 9803-9950-2 C-32

 Section C - Electrics
Circuit Diagrams
Schematics

Circuit Diagrams
Schematics

Components 39 Cold Start Switch

40 Cooling Fan
Table 1.
1 Battery 41 High Flow

2 Ignition Relay 1 42 Q Hitch B

3 Ignition Relay 2 43 Creep Solenoid

4 Ignition Relay 3 44 Q Hitch A

5 Ignition Relay 4 45 Loader Valve

6 Glow Relay 46 Air Filter Switch

7 Horn Relay 47 Fuel Sender

8 SRS Relay 48 LH Joystick

9 Worklight Relay 49 Hyd. Oil Temp

10 Alternator 50 Engine Oil Pressure

11 Float Relay 51 Water Temp Sender Switch

12 Parallel Lift Relay 52 Hand Throttle

13 Start Relay 53 Parallel Lift B

14 Glow Plugs 54 Charge Pump Transducer

15 Battery Isolator 55 LH Switch Panel

16 Starter Solenoid and Motor 56 Foot Throttle

17 Can Term Resistor B 57 5 Volt Power Supply

18 Diagnostic Connector 58 RH Display Switch Panel

19 Can Term Resistor A 59 Ignition Key

20 SRS Solenoid 1 60 RH Front Work Light

21 SRS Solenoid 2 61 Parkbrake Solenoid

22 Resistor 62 LH Front Work Light

23 Float Transducer 63 Beacon

24 RH Joystick 64 Power Socket

25 RH Restraint Switch 65 Horn

26 Float/SRS Solenoid 66 Radio

27 Float Solenoid 67 Throttle Actuator

28 Parkbrake Transducer 68 Interior Light

29 2nd Aux. Changeover 69 Air Suspension Seat

30 RH Rear Work Light 70 Heated Seat

31 LH Rear Worklight 71 LH Speaker

32 RH Rear Light 72 RH Speaker

33 LH Rear Light 73 Chassis ECU Earth

34 Aux. A Solenoid 74 Cab Electronic Earth

35 Aux. B Solenoid 75 Cab Can Shield

36 LH Arm Rest Switch 76 Cab Earth

37 Agglomerator 77 Chassis Earth

38 Cold Start Solenoid 78 Engine Earth

C-34 9803-9950-2 C-34

 Section C - Electrics
Circuit Diagrams
Schematics

79 Front Wiper/Wash Switch 116 Attachment Relay 4 (secondary function solenoid

80 Front Wiper Motor B)

81 DMF001 DMF002 in line diodes 117 Attachment Relay 5 (Third function solenoid A)

82 Polarity Relay 118 Attachment Relay 6 (Third function solenoid B)

83 Resistor 119 Attachment Relay 7 (Fourth function solenoid A)

84 Throttle Control ECU 120 Attachment Relay 8

85 Heater Motor Switch

86 Heater Motor
87 Heater Only Option
88 Air con. Switch
89 -
90 Condenser Fan Relay
91 Condenser Fan 1
92 Condenser Fan 2
93 Compressor Relay
94 Compressor
95 Binary Switch
96 Thermostat
97 Wash/Wipe Cab Front
98 Wash/Wipe Chassis Earth
99 Wash/Wipe Cab Rear Earth
100 RH Joystick Multi Function
101 To cab harness pod
102 RH Joystick Multi Function
103 LH Joystick Multi Function
104 LH Joystick Multi Function
105 -
106 -
107 -
108 Registration Lamp
109 Rear Worklights
110 2 Speed
111 HVAC Earth
112 Dipped Beam Headlight Adapter Harness
113 Attachment Relay 1 (primary function solenoid A)
114 Attachment Relay 2 (primary function solenoid B)
115 Attachment Relay 3 (secondary function solenoid
A)

C-35 9803-9950-2 C-35

 Diagrams
C-36

10
13
16
6 14
15 1
2

7
9803-9950-2

3 9

4 109

8
5
11

Section C - Electrics
12

Circuit Diagrams
T056490
Fig 1. Start Circuit and Secondary Fuses - 333/C10102-2

Schematics
C-36
 Section C - Electrics
Circuit Diagrams
Schematics
T056500
18

Fig 2. Can Circuit - 333/C10102-2

17

19
C-37 9803-9950-2 C-37
C-38

20
21

23

24

25
9803-9950-2

27
26

34
29
35

Section C - Electrics
28 36

Circuit Diagrams
Schematics
T056510
C-38

Fig 3. ECU J1 Connection, RH Joystick - 333/C10102-2

C-39

46
37
47

48
40
38 39 41
42

43

44
9803-9950-2

45
51

50
53

54

Section C - Electrics
49

Circuit Diagrams
T056520
Fig 4. ECU J2 Connection, LH Joystick - 333/C10102-2

Schematics
C-39
C-40

55 58

61
9803-9950-2

60
62

59
30

Section C - Electrics
31
T056530
Fig 5. LH Cluster Display and RH Cluster - 333/C10102-2

Circuit Diagrams
Schematics
C-40
C-41

63

64

65

66

71
9803-9950-2

72
68

69

Section C - Electrics
Circuit Diagrams
70

Schematics
T056540
Fig 6. Beacon, Reverse Alarm, Power Socket, Horn - 333/C10102-2
C-41
 Section C - Electrics
Circuit Diagrams
Schematics
T056550
78

Fig 7. Earth Circuits - 333/C10102-2

77
76
75
74
73
C-42 9803-9950-2 C-42
C-43

79
80
9803-9950-2

85 86

91
87
90 92
88 96 95

Section C - Electrics
93
94
111

Circuit Diagrams
T056560
Fig 8. Front and Rear Washer/Wipers and Air Conditioning - 333/C10102-2

Schematics
C-43
C-44

108

98

33

62

99 32

60
9803-9950-2

T0565070
Fig 9. Wash/Wipe Cab Earthing - 333/C10102-2

Section C - Electrics
Circuit Diagrams
Schematics
C-44
C-45

100

120 113

114

102 115

116

101
117
9803-9950-2

103
118

101 119

Section C - Electrics
104

Circuit Diagrams
Schematics
C-45

T0565080
Fig 10. Multi-Function Attachment - 333/C10102-2
 Section C - Electrics
Circuit Diagrams
Schematics
T057460
83

82
81

67

Fig 11. Throttle Control- 333/C10102-2

84
22

57
56
52
C-46 9803-9950-2 C-46
 Section C - Electrics
Harness Data
Drawings and Interconnection
T056330
CAB 721-X1777-5

Fig 1. 721/X177 issue 5 - Sheet 1

C-49 9803-9950-3 C-49