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Electronic
Technician
User's Manual
Version 2001A
Caterpillar Inc. Software License Agreement
TITLE: Title to this PROGRAM belongs to, and at all times shall
remain the property of, Caterpillar Inc., Peoria, Illinois, USA and/or its
subsidiaries (CATERPILLAR), and is protected by copyright. By
agreeing to this License Agreement, you do not become the owner of
the PROGRAM or acquire any rights therein other than those
specifically granted below. Use of the PROGRAM by anyone not a
Licensed User is strictly prohibited.
APPLICATION OVERVIEW..................................................................1-1
UNDERSTANDING THE CATERPILLAR ELECTRONIC TECHNICIAN SCREEN1-2
MENU ITEMS ......................................................................................1-4
TOOL ICONS.......................................................................................1-6
COMMON SERVICE TOOL FUNCTIONS ..................................................1-8
Displaying Active Diagnostic and Event Codes ........................1-9
Data Log Viewer ......................................................................1-11
Exporting a File........................................................................1-20
Entering Customer Passwords................................................1-22
Printing ....................................................................................1-27
FILE DROP-DOWN MENU ...................................................................2-1
CREATING A NEW FILE .......................................................................2-3
OPENING A FILE .................................................................................2-4
CLOSING A FILE .................................................................................2-6
FILE MANAGEMENT ............................................................................2-7
File Operations: New...............................................................2-10
Open..............................................................2-11
Delete ............................................................2-12
Rename.........................................................2-13
Export ............................................................2-14
Import ............................................................2-16
Doc Operations: Open.............................................................2-18
Print ..............................................................2-22
Copy .............................................................2-23
Delete ...........................................................2-24
Move..............................................................2-25
Rename.........................................................2-26
Edit Description .............................................2-27
Export ............................................................2-28
Import ............................................................2-30
CONNECTING TO CATERPILLAR ELECTRONIC TECHNICIAN ..................2-32
DISCONNECTING CATERPILLAR ELECTRONIC TECHNICIAN ..................2-33
SELECTING THE ECM.......................................................................2-34
PRINT SETUP ...................................................................................2-35
EXITING CATERPILLAR ELECTRONIC TECHNICIAN ...............................2-37
VIEW DROP-DOWN MENU..................................................................3-1
CHANGING THE TOOLBAR VIEW ..........................................................3-2
CUSTOMIZING THE TOOLBAR...............................................................3-3
CUSTOMIZING THE FUNCTION KEYS ....................................................3-6
DIAGNOSTICS DROP-DOWN MENU..................................................4-1
ACTIVE DIAGNOSTIC CODES ...............................................................4-2
LOGGED DIAGNOSTIC CODES .............................................................4-4
DIAGNOSTIC TESTS ............................................................................4-7
Auto Retarder Test ....................................................................4-8
Compression Brake Solenoid Test..........................................4-12
Cylinder Cutout Test: CAT Data Link ......................................4-17
Cylinder Cutout Test: 3126 HEUI ............................................4-23
Cylinder Cutout Test: C-10/C-12/C-15/C-16/3406E/3176B
(On Highway Truck) 3176B/3176C/3196/3406E (Marine)
Challenger 75 and 85........................................................4-32
Cylinder Cutout Test: 3500 EUI...............................................4-41
Cylinder Cutout Test: 797 Tandem Engine .............................4-50
End Line Relief Test ................................................................4-57
Engine Speed Test..................................................................4-63
Implement Hydraulic Service Mode Test ................................4-67
Injection Actuation Pressure Test............................................4-71
Injector Solenoid Test (ATA) ...................................................4-77
Injector Solenoid Test (CAT Data Link)...................................4-83
Main Implement Relief Test.....................................................4-88
Main/Tilt Pump Relief Check Test ...........................................4-93
Misfire Detection Test..............................................................4-99
Override Parameters Test .....................................................4-105
Power Shift Pressure Test.....................................................4-110
Special Tests .........................................................................4-114
System Troubleshooting Settings..........................................4-119
Traction Aid Brake Test.........................................................4-123
Transmission Stall Test .........................................................4-130
Variable Speed Fan Test (Option B) .....................................4-136
Other Track Type Excavator Hydraulic Tests .......................4-143
EVENTS .........................................................................................4-145
Active Event Codes ...............................................................4-146
Logged Event Codes.............................................................4-148
Critical Events (ATA) .............................................................4-153
Shift Count Matrix ..................................................................4-156
Counters ................................................................................4-159
RESET VIDS EVENT LIST ...............................................................4-162
INPUT TROUBLESHOOTING ..............................................................4-163
INFORMATION DROP-DOWN .............................................................5-1
STATUS .............................................................................................5-2
ECM SUMMARY ...............................................................................5-13
CURRENT TOTALS ............................................................................5-15
HISTORY ..........................................................................................5-18
Rating History ..........................................................................5-19
Parameter Change History......................................................5-21
DATA LOG........................................................................................5-24
Data Log Recorder ..................................................................5-25
SEA TRIAL .......................................................................................5-36
Sea Trial General Information .................................................5-37
Sea Trial Steady State ............................................................5-49
Sea Trial Steady State Settings........................................5-51
Sea Trial Steady State Recorder ......................................5-79
Sea Trial Transient ..................................................................5-88
Sea Trial Transient Data Log Recorder ............................5-90
REAL TIME GRAPHING ....................................................................5-101
SNAPSHOT .....................................................................................5-113
Snapshot Recorder ...............................................................5-114
Snapshot Viewer ...................................................................5-120
PROGNOSTICS DOWNLOAD .............................................................5-134
Trip or Job Segment..............................................................5-140
TRIP OR JOB HISTOGRAM ...............................................................5-143
CUSTOM DATA ...............................................................................5-149
TRIP/JOB/DRIVER RESET................................................................5-153
SERVICE DROP-DOWN MENU ...........................................................6-1
CONFIGURATION ................................................................................6-2
COPY CONFIGURATION .......................................................................6-8
ECM Replacement ..................................................................6-11
Fleet Configuration ..................................................................6-17
Fleet/Key Configuration...........................................................6-24
MONITORING SYSTEM.......................................................................6-33
MONITORING SYSTEM (WITH PARAMETER SECURITY).........................6-37
PARAMETER LOCKOUT .....................................................................6-41
SECURITY MANAGEMENT ..................................................................6-45
MACHINE SECURITY SYSTEM UNINSTALL ...........................................6-52
OPERATOR SETTINGS.......................................................................6-57
TOOL CONFIGURATION .....................................................................6-62
Tool List Screen.......................................................................6-63
Tool Configuration Screen.......................................................6-67
MAINTENANCE INDICATOR ................................................................6-71
ECM DATE/TIME .............................................................................6-74
CALIBRATION STATUS.......................................................................6-78
CALIBRATIONS .................................................................................6-80
Articulation Position Calibration...............................................6-82
Articulation Sensor Calibration ................................................6-84
Automatic Governor Actuator Calibration................................6-88
Crankcase Pressure Calibration..............................................6-92
Engine Prechamber Calibration ..............................................6-96
Extended Service Coverage Calibration ...............................6-106
Hitch Sensors Calibration......................................................6-107
Hitch Valve Calibration ..........................................................6-110
Injector Codes Calibration .....................................................6-112
Main and Tilt Pump Calibrations ...........................................6-115
Main/Tilt Pump Pressure Sensors Calibrations.....................6-124
Monitor Throttle (Position) Sensor Calibration ......................6-132
Power Shift Pressure Solenoid Calibration ...........................6-134
Pressure Sensor Calibration .................................................6-136
Proportional Reducing Valve Calibration ..............................6-138
Rack Sensor Calibration........................................................6-143
Ripper Position Calibration....................................................6-145
Throttle Calibration ................................................................6-147
Timing Calibration: 3406B/3406C .........................................6-150
Timing Calibration: 3176B/3406E/3500/C-10/C-12/C-15/
C-16/3116 HEUI/3126.....................................................6-152
Timing Calibration: EIS..........................................................6-154
Other Calibrations .................................................................6-156
SERVICE PROCEDURE ....................................................................6-172
Dyno Mode ............................................................................6-173
Engine Control System Tuning..............................................6-180
Power Balancing Tuning .......................................................6-184
DRIVER REWARD ...........................................................................6-187
UTILITIES DROP-DOWN MENU..........................................................7-1
SETTING PREFERENCES .....................................................................7-2
Setting Communication Preferences.........................................7-3
Setting Regional Preferences....................................................7-6
Setting Confirmation Preferences .............................................7-8
HELP DROP-DOWN MENU .................................................................8-1
TRAINER ............................................................................................8-2
ABOUT ELECTRONIC TECHNICIAN ........................................................8-6
NAVIGATION SHORTCUTS ................................................................9-1
COMMA SEPARATED VALUE ................................................................9-5
GLOSSARY OF TERMS ......................................................................9-10
INDEX..................................................................................................10-1
Application Overview
The data and menus that are displayed in the illustrations of this
manual may be different from the data and menus that you have
displayed in Caterpillar Electronic Technician. The reason for this is
that the data depends on the Electronic Control Module (ECM) that
Caterpillar Electronic Technician has targeted as the current ECM.
1-1
Understanding the Caterpillar Electronic
Technician Screen
Title bar
Menu bar
Toolbar
Service Tool
function screen
Status Bar
Overview
Parts of the screen are:
Control menu The icon in the upper left corner of the Title
Bar, allows you to manipulate the service
tool window.
1-2
to the entire screen. After the service tool
is maximized, the Restore button displays.
1-3
Menu Items
Overview
The Caterpillar Electronic Technician Software main screen consists
of eight drop-down menus. The functions available depend on the
application and the specific software installed on your ECM.
When the service tool does not have a data link connection, the
following menu functions are available (Refer to Illustration 1-2):
File New…
Open > Fleet Configuration File
Data Log File
Sea Trial General Information File
Sea Trial Steady State File
Sea Trial Transient File
Snapshot File
Other…
Close
File Management…
Connect
Print Setup…
Exit
View Toolbar
Custom > Toolbar
Function Keys
Utilities Preferences
Comm Adapter Toolkit (if installed)
License
Help Contents
Using Help
Trainer
What's New
About Electronic Technician
1-4
When the service tool does have a data link connection, the
following menu functions are also available (Refer to Illustration 1-3):
Section
1
Illustration 1-3: Caterpillar Electronic Technician Menu Items
Diagnostics
Information
Service
1-5
Tool Icons
Overview
The toolbar allows quick access to the different Caterpillar Electronic
Technician functions and displays below the menu bar. You can hide
or change the size of this tool, or you can customize the toolbar.
Status
ECM Summary
Configuration
Connect
Disconnect
Enable Trainer
Disable Trainer
1-6
Display help contents
Section
Active Event Codes 1
1-7
Common Service Tool Functions
• Active Codes
• Data Log Viewer
• Export
• Passwords: Customer
• Print
1-8
Displaying Active Diagnostic and Event
Codes
Section
1
push-pin
icon
Purpose
The Active Codes dialog box displays all of the currently active
diagnostic and event codes. These codes are the same as those
found in the Active Diagnostic Codes and Active Event Codes
screens in the Diagnostics drop-down menu. This dialog box
displays separately from the main screen allowing you to view active
codes while running specific service tool functions.
1-9
When the push-pin appears "pulled out," the
Active Codes dialog box does not display unless
you press the "Active Codes" push-button.
When the Include All ECMs check box is checked, active codes from
all available ECMs are retrieved and displayed. When there is a
single ECM on the data link, this check box is disabled.
Instructions
To display active diagnostic and event codes:
1-10
Data Log Viewer
Section
1
Legend Area
Graph
Area
Tracing Point
Area
Purpose
Data Log Viewer allows you to either view the logged data from
specific service tool functions graphically or export the file to view as
a *.txt file. As a Comma Separated Value text file, the data can be
imported into other applications (for example Excel or Lotus 123).
You do not need a data link connection to view a log.
Accessing
To run the Data Log Viewer function:
Select Viewer from the specific service tool function. The Data
Log Viewer screen is displayed (Refer to Illustration 1-6).
OR--
1-11
Press the "Graph" push-button in the specific service tool
function. The Data Log Viewer screen is displayed (Refer to
Illustration 1-6).
Note: The Select Parameters dialog box is displayed the first time
you try to use this tool. See "Selecting Parameters," section 1,
page 14.
Screen Layout
Legend Area
The Data Log Viewer legend area, above the graph, displays the
ECM name and its selected parameters. These parameters display
with the corresponding line color and symbol, if the Show Data
Points option is enabled.
The status parameter and its unit of value display on the y-axis.
These are displayed on each side of the graph. A maximum of six
parameters may be selected. These parameters display in the line
color.
Graph Area
The Data Log Viewer area displays the time on the x-axis and the
minimum and maximum values for each parameter on the y-axis.
State parameters (for example, the only status is “On” or “Off”),
display with dashed lines until the graph begins to trace the state
parameter's value.
To make the graph easier to read, "click and drag" the mouse over
an area. The area selected fills the graph. You may do this several
times in order to spread the graph out even more. To scroll through
the graph's data, press the right or left arrows on the keyboard. To
return the graph to its default setting, press the right mouse button in
the graph area.
1-12
Note: When selecting a point on the graph, the cursor changes to a
"hand" when positioned correctly to specify a point.
Push-Buttons
Section
The push-buttons available in the Data Log Viewer screen are: 1
• Parameters
• Settings…
• Export
• Print
Note: See “Printing,” section 1, page 26. After pressing the "Print"
push-button, the Print Comment dialog box is displayed. Comments
entered in the text box display at the top of the printed document. If
you do not want a comment at the top of the printed document, press
"OK" without typing information in the text box.
1-13
Selecting Parameters
Purpose
The "Parameters" push-button displays the Select Parameters dialog
box. This dialog box displays the parameters of the selected file
allowing you to select specific parameters from that file to graph.
Note: The last file viewed in Data Log Viewer displays in the File text
box. If launched from a specific service tool function, it is the last
data log recorded from that specific function.
Instructions
To select parameters:
1-14
Step 2 If launched from Data Log Recorder, the last data log
recorded, is displayed in the File text box. Otherwise, it
is the last file viewed in Data Log Viewer. To select a
different file, enter the file name in the File text box.
Section
OR— 1
Press the "Browse..." push-button to display the Select
an SDF file dialog box (Refer to Illustration 1-8).
1-15
Note: In the Selected Parameter list box, each selected parameter
displays its file location and the ECM information for that file above
the selected parameter/s.
1-16
Setting up the Graph
Section
1
Purpose
The “Settings…” push-button allows you to change the viewable time
range, the range of the status parameters, and the color of the status
parameters. You can also show symbols on the graph, display a grid,
and/or enable tracing to numerically view two specific points on the
graph.
Instructions
To change the graph settings:
1-17
Start Point Displays the starting time on the graph. By
default, this value is the pre-trigger time.
Note: Changing the Starting Point and Width reduces the area you
can scroll through on the Data Log Viewer screen by using the left
and right arrow keys on the keyboard.
Step 3 The Y-Axis Range area allows you to set properties for
the traces:
Note: If the text in longer than the column width, placing your mouse
pointer over the cell displays all the information in a text box.
1-18
Step 4 In the Options area, check the options you want to
display on the Data Log Viewer screen.
1-19
Exporting a File
Purpose
The Export operation allows you to save a data log file to a text file.
This data is saved as a comma separated value *.txt file that can be
imported into other applications (for example Excel or Lotus 123).
Instructions
To export a file:
Step 1 Press "Export" from the service tool screen. The Export
dialog box is displayed (Refer to Illustration 1-10).
Step 2 The current data log file is listed in the Data Log File text
box. Press the "Export" push-button. "The Data Log file
was successfully exported…" message box is displayed
(Refer to Illustration 1-11). Press "Cancel" if you do not
want to export a file.
Note: By default, the current data log displays in the Data Log File
text box. The "…" push-buttons after the Data Log File text box
displays the standard Microsoft Windows Open dialog box. This
allows you to select a different log file to export to a text file. The "…"
push-buttons after the Text File text box displays the standard
Microsoft Windows Save As dialog box. This allows you to change
file name and/or path of the file.
1-20
Section
1
Illustration 1-11: "The Data Log file was successfully exported…" message
box
1-21
Entering Customer Passwords
Purpose
-
The Enter Customer Passwords dialog box (Refer to Illustration 1 12)
is used for protection. It prevents free-access to some of the
important changes being made in the service tool. Only people who
know the passwords can make changes. The Customer Passwords
cannot be longer than eight characters long. When you are in a
screen, once the passwords are successfully entered they are not
requested again, unless another function is selected or the data link
communication is interrupted.
Instructions
To enter customer passwords:
1-22
displayed. Press “OK” to return to the Enter Customer
Passwords dialog box.
1-23
Illustration 1-13
1-24
Section
1
1-25
Printing
Purpose
The Print Document dialog box allows you to send a report to a file,
printer, or to the screen. The report includes the source of data, time
and date of report generation, ECM connection, list of parameters
and their values, and information that is unique to the function that
you are printing.
Instructions
To print a report to a file:
Step 2 Press the “Print to File” radio button and then press
“OK.” Press “Cancel” to exit the Print Document dialog
box without saving the file.
Note: If you do not have a file open, the Printing dialog box asks you
to open a file, create a new file, or cancel. Choose the appropriate
button to continue (Refer to Illustration 1-15).
1-26
Open... Press the “Open...” push-button. The
Open File dialog box is displayed.
Highlight a file and press the “Open”
push-button. The Print New Document To
File dialog box is displayed. Section
1
New... Press the “New...” push-button. Enter a
new file name in the new file name text
box and press “OK.” The Print New
Document To File dialog box is displayed.
Step 2 Press the “Print to Printer” radio button and then press
“OK.” The “Print to Printer is complete” message box is
displayed. Press “OK” to return to the last active screen.
Press “Cancel” to exit the Print Document dialog box.
1-27
Illustration 1-16: Print Preview screen
1-28
Close Exits print preview and return to the
service tool.
Section
1
1-29
1-30
File Drop-Down Menu
Overview
The File drop-down menu functions provide you with easy methods
for grouping, creating, saving, viewing, and retrieving multiple
documents related to a maintenance activity or group of activities.
• New
• Open
• Close
• File Management
• Disconnect/Connect
2-1
• Switch Data Link*
• Select ECM (when there is more than one is ECM
connected)
• Print Setup
• Exit
2-2
Creating a New File
Purpose
The New File function allows you to create a new file that is empty
and ready for storage of documents.
Instructions
To create a new file:
Step 1 Select New... from the File menu. The New File dialog
box is displayed (Refer to Illustration 2-2).
Step 2 Enter (up to 40 characters) the file name in the New File
text box. The name cannot be the same as any existing
file name.
Step 3 Press “OK” to save the new file name. Press “Cancel” if
you do not want to create a new file.
Note: Notice the words “File Open” are displayed in the status bar at
the bottom of the service tool window. Creating a new file opens that
new file. The words stay there until a file is closed.
2-3
Opening a File
Purpose
The Open File function allows you to open existing files created from
specific service tool functions when disconnected from a data link. It
is also a way to access these files without going through a specific
function when connected to a data link. These files include:
• Fleet Configuration
• Data Log
• Sea Trial General Information
• Sea Trial Steady State
• Sea Trial Transient
• Snapshot
Instructions
To open an "Other" file:
Step 1 Select Open... from the File menu, and then select
Other…from the sub-menu. The Open File dialog box is
displayed (Refer to Illustration 2-4).
2-4
Illustration 2-4: Open File dialog box
Step 2 Highlight the file you want to open from the Files list box.
Note: Notice the words “File Open” are displayed in the status bar at
the bottom of the service tool window. The words stay there until a
file is closed.
2-5
Closing a File
Purpose
The Close File function allows you to close an open file.
Instructions
To close an open file:
2-6
File Management
Purpose
File Management allows you to manage your service tool files on
your PC.
Accessing
To use the File Management:
Screen Layout
The File Management dialog box has the following areas:
Files The Files list box displays the file names created
from a PC.
2-7
Document Type There are three types of documents stored in
the Documents list. They are Fleet
Configuration, Fleet/Key Configuration, Print
Report, and Snapshot Documents. You can
specify which type of document you want to
display or select “All Documents.”
2-8
Doc Operations Press this push-button to display the Doc
(Document) Operations pop-up menu. You can
also display this menu by pressing the right
mouse button with the pointer in the Document
list box. The operations available are:
2-9
File Operations: New
Purpose
The New operation in File Management works the same as the New
function from the File menu. It allows you to create a new file that is
empty and ready for storage of documents. A maximum of forty
characters is allowed for the name of the new file. Spaces can be
entered as part of the file name.
Instructions
To create a new file within File Management:
Step 2 Select New... from the menu. The New File dialog box is
displayed (Refer to Illustration 2-6).
Step 3 Enter (up to 40 characters) the file name in the New File
text box. The name cannot be the same as any existing
file name.
Step 4 Press “OK” to save the new file name. Press “Cancel” if
you do not want to create a new file.
Note: Notice the word “File Open” are displayed in the status bar at
the bottom of the service tool window. Creating a new file opens that
new file. The words stay there until a file is closed.
2-10
File Operations: Open
Purpose
Opening a file from the File Management dialog box works the same
as when you open a file from the File menu. It opens a file to allow
you to print to that file when in the service tool. Any changes made
while the file is open are saved to that file.
Instructions
To open a file within File Management:
Step 1 Highlight the file you want to open from the Files list box.
Press the “File Operations” push-button or push the right
mouse button with the pointer in the Files list box area. A
pop-up menu is displayed.
Step 2 Select Open from the menu. The file you selected is now
ready to store documents. Any documents that are
“printed to file” go into the file you just opened.
Note: Notice the words “File Open” are displayed in the status bar at
the bottom of the service tool window. The words stay there until a
file is closed.
2-11
File Operations: Delete
Purpose
The Delete operation allows you to delete a file.
Instructions
To delete a file:
You must first delete all documents in a file before deleting that file.
Once all of the documents are deleted, the following steps can be
performed.
Step 1 Highlight the file that you want to delete from the Files
list box. Press the “File Operations” push-button or push
the right mouse button with the pointer in the Files list
box area. A pop-up menu is displayed.
Step 2 Select Delete from the menu. The “Are you sure…”
message box is displayed (Refer to Illustration 2-7).
Step 3 Press “Yes” if you want to delete the file or “No” if you do
not want to delete the file.
2-12
File Operations: Rename
Purpose
The Rename operation allows you to change the name of a file.
Instructions
To rename a file:
Step 1 Highlight the file that you want to rename from the Files
list box. Press the “File Operations” push-button or push
the right mouse button with the pointer in the Files list
box area. A pop-up menu is displayed.
Step 4 Press “OK” to save the new file name. Press “Cancel” if
you do not want to rename the file.
2-13
File Operations: Export
Purpose
The Export operation allows you to save a service tool file on another
disk drive.
Instructions
To export a file:
Step 1 Highlight the file that you want to export from the Files
list box. Press the “File Operations” push-button or push
the right mouse button with the pointer in the Files list
box area. A pop-up menu is displayed.
Note: To highlight multiple files to export, you can use the Keyboard
Shortcuts. See the Appendix for an explanation.
Step 2 Select Export... from the menu. The Export to file dialog
box is displayed (Refer to Illustration 2-9). This dialog
box is the standard File Open/File Save dialog box.
Step 3 In the Export to File dialog box, select the location you
want to export the file to. Caterpillar Electronic
Technician is the default destination folder.
2-14
Step 4 Type the name of the file, you want to export, in the File
name text box.
Note: The export name is a new file name to save the Caterpillar
Electronic Technician file on your PC hard disk drive or floppy disk. It
is a separate name from the file name you gave it in the service tool.
Step 5 Press “Save” to export the file to the specified disk file.
The “File export is complete” message box is displayed
(Refer to Illustration 2-10). Press “OK.”
Note: You may get an error message box if the file does not export
completely. This message box informs you of the problem.
2-15
File Operations: Import
Purpose
The Import operation allows you to import and read a saved disk file
for use by the service tool.
Instructions
To import a file:
Step 2 Select Import... from the menu. The Import from File
dialog box is displayed (Refer to Illustration 2-11). This
dialog box is the standard File Open/File Save dialog
box.
Step 3 Select the file type from the Files of Type drop-down list.
The extension you choose is displayed in the Look in
text box. Only Cat ET files (*.ET) can be used to import a
file.
Step 4 In the Import from File dialog box, select the location
from where the file to be imported is located. All the files,
in the file type you have specified, are displayed in the
Look in text box.
2-16
Step 5 Highlight the file you want to import. The name is
displayed in the File name text box. Press “Open” to
import the document from the specified disk file. Press
“Cancel” to exit the Import from File dialog box without
importing a file. Press “Help” to open online help for
assistance.
OR--
Double click on the file you want to import, in the Look in
text box.
2-17
Doc Operations: Open
Purpose
The Open operation allows you to open a document. Opening a
document has different results depending on what kind of document
you have highlighted.
Instructions
To open a Print Report document:
Step 1 Highlight the file in the Files list box where the document
you want to open is located.
Step 3 Select Open from the menu. The Print Preview screen
for that document is displayed.
OR--
Step 1 Highlight the file in the Files list box where the document
you want to open is located.
2-18
Step 2 Double click on the Print Report document in the
Documents list box.
Step 1 Highlight the file in the Files list box where the document
you want to open is located.
2-19
To open a Fleet/Key Configuration document:
Step 1 Highlight the file in the Files list box where the document
you want to open is located.
Step 1 Highlight the file in the Files list box where the document
you want to open is located.
2-20
pointer in the Documents list box area. A pop-up menu is
displayed.
Step 3 Select Open from the menu. The Select Group dialog
box is displayed.
OR--
Step 1 Highlight the file in the Files list box where the document
you want to open is located.
2-21
Doc Operations: Print
Purpose
The Print operation allows you to print the Print Report documents to
the printer.
Instructions
To print a document within File Management:
Step 1 Highlight the file in the Files list box where the document
you want to print is located.
2-22
Doc Operations: Copy
Purpose
The Copy operation allows you to make a copy of a document within
the same file.
Instructions
To copy a document:
Step 1 Highlight the file in the Files list box where the document
you want to copy is located.
Note: The New Document Name text box cannot be left blank and it
cannot have the same name as an existing document name.
2-23
Doc Operations: Delete
Purpose
The Delete operation allows you to delete a document.
Instructions
To delete a document:
Step 1 Highlight the file in the Files list box where the document
you want to delete is located.
2-24
Doc Operations: Move
Purpose
The Move operation allows you to move a document from one file to
another file.
Instructions
To move a document:
Step 1 Highlight the file in the Files list box where the document
you want to move is located.
Step 4 Select the file that you want to move the document to,
from the “To File” drop-down list. You cannot select the
file in which the document is currently located.
2-25
Doc Operations: Rename
Purpose
The Rename... operation allows you to change the name of the
document.
Instructions
To rename a document:
Step 1 Highlight the file in the Files list box where the document
you want to rename is located.
2-26
Doc Operations: Edit Description
Purpose
The Edit Description operation allows you to edit the document
description.
Instructions
To edit a document's description:
Step 1 Highlight the file in the Files list box where the document
you want to edit is located.
2-27
Doc Operations: Export
Purpose
The Export operation allows you to save a service tool document as
a disk file, for use in other applications. For example, you can save
the document as an Excel file, then open it up in the Excel
application for viewing or editing.
Instructions
To export a document:
Step 1 Highlight the file in the Files list box where the document
you want to export is located.
2-28
Step 2 Highlight the document in the Documents list box. Press
the “Doc Operations” push-button or push the right
mouse button with the pointer in the Documents list box
area. A pop-up menu is displayed.
Step 3 Select Export... from the menu. The Export to File dialog
box is displayed (Refer to Illustration 2-18). This dialog
box is the standard File Open/File Save dialog box.
Step 4 In the Export to File dialog box, select the location you
want to export the document to. Caterpillar Electronic
Technician is the default destination.
Step 5 Select the file type from the Save as type drop-down list.
Note: The export name is a new file name to save the Caterpillar
Electronic Technician file on your PC hard disk drive or floppy disk. It
is a separate name from the file name you gave it the service tool.
Note: You may get an error message box if the file does not export
completely. This message box informs you of the problem.
2-29
Doc Operations: Import
Purpose
The Import operation allows you to import and read a saved disk file
for use by the service tool.
Instructions
To import a document:
Step 2 Select Import... from the menu. The Import from File
dialog box is displayed (Refer to Illustration 2-19). This
dialog box is the standard File Open/File Save dialog
box.
Step 3 Select the file type from the File of type drop-down list.
The extension that you choose is displayed in the File
Name text box.
Step 4 In the Import from Files dialog box, select the location
from where the document to be imported is located. All
the documents, in the file type that you have specified,
are displayed in the text box under the Look in text box.
2-30
Step 5 Highlight the document you want to import from this list
box. The name displays in the File name text box.
2-31
Connecting to Caterpillar Electronic Technician
Purpose
The Connect function allows you to access a connection, from the
File menu, to initiate data link connection. This function is available
when there is no data link currently active.
When this function is selected, the service tool continues with the
same data link connection procedures used during initial startup of
the application.
When a data link is established, the service tool returns to the main
menu and displays the ECM Summary screen. When a data link
connection is not established, the service tool provides suggested
steps for correcting the problem.
Instructions
To start a connection:
Step 1 Select Connect from the File menu, push the F8 key, or
press the Connect icon from the toolbar (if default is set).
The Connection message box is displayed while the
service tool is attempting to establish communications
with the data link.
2-32
2-33
2-34
Disconnecting Caterpillar Electronic Technician
Purpose
The Disconnect function allows you to remove the current data link
connection between the service tool and the ECM, and returns you
to the main menu. This function is available when a data link
connection is currently active. All service tool functionality, menus,
and toolbars are updated according to the state of the connection.
Instructions
To disconnect the service tool:
Select Disconnect from the File menu, push the F8 key, or press
the Disconnect icon from the toolbar (if default is set).
Illustration 2-20
2-35
Selecting the ECM
Purpose
The Select ECM menu function is only available when there is more
than one ECM connected to the service tool. This function allows you
to select the ECM that the service tool targets as the current ECM.
The service tool's menus and functionality is based on this current
ECM. The name of the current ECM is displayed in the right corner
of the status bar.
Selecting the Select ECM menu function displays the ECM Selector
dialog box. This dialog box displays a list of the ECMs currently
available on the data link. Next to each of the ECM names, in the
Select an ECM list box, there is an icon. If the icon shows a
connection, then the ECM is currently communicating. If the icon
shows a disconnection, then the ECM is not currently
communicating.
Instructions
To select the ECM:
Step 1 Select the Select ECM from the File menu. The ECM
Selector dialog box is displayed (Refer to Illustration
2-21).
2-36
Print Setup
Purpose
The Print Setup function displays one of the standard Print Setup
dialog boxes, which allows you to select or change the default
printer. Changing the default printer in this dialog box affects the
default printer for all other applications, including the service tool.
Instructions
To make changes to the printer setup:
Step 1 Select Print Setup... from the File menu. The Print Setup
dialog box is displayed (Refer to Illustration 2-22).
Step 2 If you want to print to the default printer that has been
setup in your operating system, press the “Default
Printer” radio button. The current default printer is listed
under the Default Printer option. See your PC or printer
manual for information concerning printers.
2-37
Step 3 Press the radio button for the desired paper orientation.
2-38
Exiting Caterpillar Electronic Technician
Instructions
To exit the service tool:
Step 1 Select Exit from the File menu, push the F9 key, or press
the Exit the Application icon from the toolbar (if default is
set).
2-39
2-40
View Drop-Down Menu
Overview
The View drop-down menu functions allow you change the size of
the icons or choose not display the icons on the toolbar. It also
allows you to customize the toolbar and function keys.
• Toolbar
• Custom
3-1
Changing the Toolbar View
Purpose
The Toolbar function allows you to change the size of the icons on
the toolbar. The different options available under this menu option
are:
• Large Toolbar
• Small Toolbar
• Hide Toolbar
Instructions
To make toolbar larger:
Select Toolbar from the View menu, and then select Large
Toolbar from the sub-menu. The toolbar is displayed with large
icons.
Select Toolbar from the View menu, and then select Small
Toolbar from the sub-menu. The toolbar is displayed with small
icons.
Select Toolbar from the View menu, and then select Hide
Toolbar from the sub-menu. The toolbar is removed from the screen.
3-2
Customizing the Toolbar
Purpose
The Toolbar function allows you to customize the toolbar in the
service tool screen.
Instructions
To customize the toolbar:
Step 1 Select Custom from the View menu, and then select
Toolbar… from the sub-menu. The Toolbar
Customization dialog box is displayed (Refer to
Illustration 3-3).
3-3
Note: An icon can only appear on the Toolbar once. The “>”
push-button is disabled when that icon is there.
Screen Layout
The Toolbar Customization screen has the following areas:
Available Tools
This list box represents the icons that are available in the service
tool.
Toolbar
This list box represents your customized toolbar.
Push-Buttons
> Highlight the icon in the Available Tools list box,
then press the “>” push-button. The icon is in the
Toolbar list box.
3-4
space appears in the Toolbar list box, below the
icon that you highlighted.
3-5
Customizing the Function Keys
Purpose
The Function Keys function allows you to customize the function
keys in the service tool. The function keys are the F “#” keys at the
top of the keyboard.
Note: The F1, F8, and F9 function keys cannot be changed. They
always represent Context Sensitive Help, Connect/Disconnect, and
Exit.
Instructions
To customize the function keys:
Step 1 Select Custom from the View menu, and then select
Function Keys… from the sub-menu. The Customize
Function Keys dialog box is displayed (Refer to
Illustration 3-5).
3-6
Step 2 There is a list of drop-down text boxes. Choose an F “#”
text box, and select the service tool function from the
drop-down list that you want to assign to that function
key. The service tool function that you assigned to the
function key is displayed in the text box. Continue to
change the function keys.
Note: You cannot use a service tool function more than once when
assigning them to the function keys.
Step 3 Press “OK” when you have assigned the function keys.
3-7
3-8
Diagnostics Drop-Down Menu
4-1
Active Diagnostic Codes
Display Area
Purpose
The Active Diagnostic Codes function provides information to warn
the vehicle operator of a potential problem and indicates to the
service technician the nature of the problem. The codes that are
diagnosed in this screen are active (occurring as you view them).
Accessing
To run the Active Diagnostic Codes function:
Select Active Diag. Codes from the Diagnostics menu, push the
F3 key (if the default function keys are set), or press the Active
Diagnostic Codes icon from the toolbar (if default is set). The Active
Diagnostic Codes screen is displayed (Refer to Illustration 4-2).
Screen Layout
The Active Diagnostic Codes screen has the following areas:
4-2
Status Flag Area
The service tool displays up to four Status Flag indicators across the
top of the screen. These flags are used to notify you of currently
active conditions, such as Low Oil Pressure, Engine Overspeed, etc.
Display Area
The Active Diagnostic Codes display area has two columns: Code
and Description. The code numbers that appear are used to identify
the diagnostic codes. The Description column informs you of the
problem that is occurring.
Section
The list of codes is grouped according to the ECM from which they 4
are retrieved. The ECM names appear as subtitles in the list. If there
is more than one ECM connected, the subtitles are arranged
alphabetically.
Push-Button
The push-buttons available in the Active Diagnostic Codes screen
are:
• More Info
• Print
4-3
Logged Diagnostic Codes
Display Area
Purpose
The Logged Diagnostic Codes function provides a list of diagnostic
codes logged by the ECM. These codes are similar to the active
diagnostic codes except they are logged over time.
Accessing
To run the Logged Diagnostic Codes function:
Select Logged Diag. Codes from the Diagnostics menu, push the
F4 key (if the default function keys are set), or press the Logged
Diagnostic Codes icon from the toolbar (if the default is set). The
Logged Diagnostic Codes screen is displayed (Refer to
Illustration 4-3).
Screen Layout
The Logged Diagnostic Codes screen has the following areas:
4-4
Display Area
The Logged Diagnostic Codes display area has five columns: Code,
Description, Occ., First, and Last. The code numbers that appear are
used to identify the diagnostic codes. The Description column
informs you of the problem that is occurring. Occ. (occurrences)
column informs you of the number of times that the problem
occurred. The columns marked First and Last indicate the first and
last ECM hour that the problem occurred.
The list of codes is grouped according to the ECM from which they
are retrieved, and they appear ordered chronologically by the most
recent ECM hour of last occurrence. The ECM names appear as
subtitles in the list. On the same line as the ECM subtitle, the number
of ECM diagnostic clock hours is displayed. These hours represent
the time that the ECM has been connected and running. Section
4
Note: For specific gas engines, the time displays in hours, minutes
and seconds.
Push-Buttons
The push-buttons available in the Logged Diagnostic Codes screen
are:
• Clear
• More Info
• Print
4-5
Clearing Logged Diagnostic Codes
Purpose
The “Clear” push-button allows you to clear logged diagnostic codes
from the list in the Logged Diagnostic Codes screen.
Instructions
To clear a logged diagnostic code:
Step 1 Highlight one of the logged diagnostic codes from the list
on the Logged Diagnostic Codes screen. This enables
the “Clear” push-button.
Step 3 Press “Yes” to clear the selected code or “No” not to.
You return to the Logged Diagnostic Codes screen.
4-6
Diagnostic Tests
4-7
Auto Retarder Test
Display
Area
Status
Parameter Area
Status Line
Purpose
The Auto Retarder Test function allows you verify the operation of
the Auto Retarder Control (ARC) system while the machine is
stationary. The ARC outputs are activated and monitored for correct
operation.
Accessing
To run the Auto Retarder Test function:
Screen Layout
The Auto Retarder Test screen has the following areas:
Display Area
The Auto Retarder Test display area has three columns: Description,
Required Condition, and Actual Value. The Description column gives
4-8
the name of the parameter set to run the test. The Required
Condition column displays the value that the parameter must have in
order to run the test. The Actual Value column displays the actual
value of the required condition parameters.
Status Line
The Auto Retarder Test status line displays if the test is “On” or “Off.”
Section
Push-Buttons 4
The push-buttons available in the Auto Retarder screen are:
• Start
• Stop
4-9
Starting the Test
Purpose
The “Start” push-button allows you to begin the Auto Retarder Test.
Instructions
To start the Auto Retarder test:
Press the “Start” push-button. The status line that informs you
that the Auto Retarder Test is “On.”
4-10
Stopping the Test
Purpose
The “Stop” push-button allows you to stop the Auto Retarder test.
Instructions
To stop the Auto Retarder test:
Press the “Stop” push-button. The status line informs you that
the Auto Retarder Test is “Off.”
4-11
Compression Brake Solenoid Test
Display
Area
Purpose
The Compression Brake Solenoid Test function allows you to find
brake wiring or solenoid problems when the engine is not running.
This test does not verify proper brake valve actuation.
Accessing
To run the Compression Brake Solenoid Test function:
Screen Layout
The Compression Brake Solenoid Test screen has the following
areas:
4-12
Display Area
The Compression Brake Solenoid Test display area has two
columns: Compression Brake and Mode. The Compression Brake
column lists the different brake solenoid numbers available. The
Mode column displays the status of the brake solenoid being tested.
The test results are shown as “Open,” “Short,” or “Done.”
• Test
• Test All
• Stop
• Print
4-13
Testing a Compression Brake Solenoid
Purpose
The “Test” push-button allows you to start an individual test on one
compression brake solenoid.
Instructions
To test a compression brake solenoid:
4-14
Testing All of the Compression Brake Solenoids
Purpose:
The “Test All” push-button allows you to start the test on all of the
compression brake solenoids, at one time.
Instructions
To test all compression brake solenoids:
4-15
Stopping the Test
Purpose
The “Stop” push-button allows you to stop the Compression Brake
Solenoid Test.
Instructions
To stop a test:
4-16
Cylinder Cutout Test: CAT Data Link
Display
Section
Area
4
Status
Parameter Area
Purpose
The Cylinder Cutout function allows you to perform a test to verify
that the injectors are working. This process involves cutting out and
re-powering a particular cylinder. It also monitors the other cylinders
to see if their fuel position increases, as it should. If the fuel position
does not increase, then the cut out cylinder was not working before
cutting it out.
Accessing
To run the Cylinder Cutout function:
Screen Layout
The Cylinder Cutout screen has the following areas:
4-17
Display Area
The Cylinder Cutout display area has three columns: Cylinder, Mode,
and Fuel Position. The Cylinder column lists the different cylinder
numbers available. The Mode column displays the status of the
cylinder being tested and shows if the cylinder is “Powered” or
“Cutout.” The Fuel Position (Injector Duration) column displays how
much fuel is flowing through the injector.
Note: Warnings may appear at the bottom right side of the screen.
Different flags are displayed, depending on the ECM that the service
tool has targeted as the current ECM.
Push-Buttons
The push-buttons available in the Cylinder Cutout screen are:
• Change
• Power All
• Start
• Stop
• Print
4-18
Changing the State of the Cylinder
Purpose
The “Change” push-button allows you to change the mode of the
selected cylinder. Changing the modes allows you to run tests on the
cylinders by cutting out then re-powering a cylinder.
Instructions
To change the state of the cylinder:
Highlight the Cylinder that you want to change then press the
“Change” push-button. The mode changes. You can press the
“Change” push-button again to switch it back. Section
4
Note: More than one parameter can have the same mode at one
time.
4-19
Powering All the Cylinders
Purpose
The “Power All” push-button returns all cylinders to the powered
state.
Instructions
To return all cylinders to the powered mode:
4-20
Starting the Test
Purpose
The “Start” push-button allows you to start the test operation. Press
the “Start” push-button and watch the program run the test itself.
Once the test is finished, you can analyze the data to determine if all
of the cylinders are running effectively.
Instructions
To start the test:
4-21
Stopping the Test
Purpose
The “Stop” push-button allows you to end the Cylinder Cutout test.
Instructions
To stop the test:
4-22
Cylinder Cutout Test: 3126 HEUI
Display
Area
Section
4
Status
Parameter Area
Illustration 4-9: Cylinder Cutout: 3126 HEUI screen (On Highway Truck)
Purpose
The Cylinder Cutout function allows you to perform a test to verify
that the injectors are working. This process involves cutting out and
re-powering a particular cylinder. It also monitors the other cylinders
to see if their fuel position increases, as it should. If the fuel position
does not increase, then the cut out cylinder was not working before
cutting it out.
!WARNING!
4-23
Accessing
To run the Cylinder Cutout function:
Screen Layout
The Cylinder Cutout screen has the following areas:
Display Area
The Cylinder Cutout display area has three columns: Cylinder, Mode,
and Fuel Position or Delivered Fuel Volume. The Cylinder column
lists the different cylinder numbers available. The Mode column
displays the status of the cylinder being tested and shows if the
cylinder is “Powered” or “Cutout.” The Fuel Position or Delivered
Fuel Volume column displays how much fuel is flowing through the
injector.
Push-Buttons
The push-buttons available in the Cylinder Cutout screen are:
• Change
• Power All
• Start/Stop
• Results
• Print
4-24
Changing the State of the Cylinder
Purpose
The “Change” push-button allows you to change the mode of the
selected cylinder. Changing the modes allows you to run tests on the
cylinders by cutting out then re-powering a cylinder.
Instructions
To change the state of the cylinder:
Highlight the Cylinder that you want to change then press the
“Change” push-button. The mode changes. You can press the
“Change” push-button again to switch it back. Section
4
Note: More than one parameter can have the same mode at one
time.
4-25
Powering All the Cylinders
Purpose
The “Power All” push-button returns all cylinders to the powered
state.
Instructions
To return all cylinders to the powered mode:
4-26
Starting the Test
Section
4
Purpose
The “Start” push-button allows you to start the test operation. Once
the test is finished, you can analyze the data to determine if all of the
cylinders are running effectively.
Instructions
To start the test:
4-27
Press the “<<Back” push-button to return to the Cylinder
Cutout screen. Press the “Print” push-button to Print to
File, Print to Printer, or Print Preview.
Note: This test will not run unless all test conditions are met.
Step 3 If the test conditions are met, and the cooling fan is
controlled by the ECM, a WARNING message box is
displayed (Refer to Illustration 4-11).
4-28
Section
4
4-29
Testing Results
Illustration 4-13: Cylinder Cutout Test Results screen (On Highway Truck)
Purpose
The Cylinder Cutout Test Result function displays the test results in
detail. The Cylinder column lists the cylinder numbers available. The
Status column displays the actual status from the system average.
Instructions
To see the details of the test:
4-30
Section
4
Illustration 4-14: Cylinder Cutout Detailed Test Result screen (On Highway
Truck)
Step 3 Use the horizontal scroll bar at the bottom of the screen
to view the individual Test Cycle Results, the Cycle Test
Average, and the Status.
4-31
Cylinder Cutout Test:
C-10/C-12/C-15/C-16/3406E/3176B (On Highway Truck)
3176B/3176C/3196/3406E (Marine)
Challenger 75 and 85
Display
Area
Status
Parameter Area
Purpose
The Cylinder Cutout function allows you to perform an automated
one, four, or five cylinder cutout test to verify that the injectors are
working. This process involves cutting out and re-powering a
particular cylinder. It also monitors the other cylinders to see if their
fuel position increases, as it should. If the fuel position does not
increase, then the cut out cylinder was not working before cutting it
out.
!WARNING!
4-32
Accessing
To run the Cylinder Cutout function:
Screen Layout
The Cylinder Cutout screen has the following areas:
Display Area
The Cylinder Cutout display area has three columns: Cylinder, Mode,
and Fuel Position. The Cylinder column lists the different cylinder
numbers available. The Mode column displays the status of the
Section
cylinder being tested and shows if the cylinder is “Powered” or
4
“Cutout.” The Fuel Position column displays how much fuel is flowing
through the injector.
Push-Buttons
The push-buttons available in the Cylinder Cutout screen are:
• Change
• Power All
• Start/Stop
• Results
• Print
4-33
Changing the State of the Cylinder
Purpose
The “Change” push-button allows you to change the mode of the
selected cylinder. Changing the modes allows you to run tests on the
cylinders by cutting out then re-powering a cylinder.
Instructions
To change the state of the cylinder:
Highlight the Cylinder that you want to change then press the
“Change” push-button. The mode changes. You can press the
“Change” push-button again to switch it back.
Note: More than one parameter can have the same mode at one
time.
4-34
Powering All the Cylinders
Purpose
The “Power All” push-button returns all cylinders to the powered
state.
Instructions
To return all cylinders to the powered mode:
Note: When one or more cylinder is cutout, the “Power All” Section
push-button becomes enabled. 4
4-35
Starting the Test
Purpose
The “Start” push-button allows you to start the test operation. Once
the test is finished, you can analyze the data to determine if all of the
cylinders are running effectively.
Instructions
To start the test:
Step 2 Press the radio button for desired cylinder cutout test in
the Select Cylinder Cutout Test dialog box. There are
hints to help you choose your test.
4-36
Step 3 Press “Continue>>” to continue with the test. The Test
Conditions screen is displayed (Refer to Illustration 4-
17).
Section
4
Note: This test will not run unless all test conditions are met.
Step 5 If the test conditions are met, and the cooling fan is
controlled by the ECM, a WARNING message box is
displayed (Refer to Illustration 4-18).
4-37
Illustration 4-18: Cooling Fan Warning message box
4-38
Testing Results
Section
4
Purpose
The Cylinder Cutout Test Result function displays the test results in
detail. The Cylinder column lists the cylinder numbers available. The
Status column displays the actual status from the system average.
Instructions
To see the details of the test:
4-39
Illustration 4-21: Cylinder Cutout Detailed Test Result screen
Step 3 Use the horizontal scroll bar, at the bottom of the screen,
to view the individual Test Cycle Results, the Cycle Test
Average, and the Status.
4-40
Cylinder Cutout Test: 3500 EUI
Display
Area
Section
4
Status
Parameter Area
Purpose
The Cylinder Cutout function allows you to perform a test to verify
that the injectors are working properly. This process involves cutting
out and re-powering a particular cylinder. It also monitors the other
cylinders to see if their injection duration increases, as it should. If
the injection duration does not increase, then the cut out cylinder
was not working properly before cutting it out. This test allows you to
cut out cylinders manually or automatically.
!WARNING!
4-41
Accessing
To run the Cylinder Cutout function:
Screen Layout
The Cylinder Cutout screen has the following areas:
Display Area
The Cylinder Cutout display area has three columns: Cylinder, Mode,
and Injection Duration. The Cylinder column lists the different
cylinder numbers available. The Mode column displays the status of
the cylinder being tested and shows if the cylinder is “Powered” or
“Cutout.” The Injection Duration column displays how much fuel is
flowing through the injector.
Push-Buttons
The push-buttons available in the Cylinder Cutout screen are:
• Change
• Power All
• Start/Stop
• Results
• Print
4-42
Changing the State of the Cylinder
Purpose
The “Change” push-button allows you to change the mode of the
selected cylinder. Changing the modes allows you to run tests on the
cylinders by cutting out then re-powering a cylinder.
Instructions
To change the state of the cylinder:
Highlight the Cylinder that you want to change then press the
“Change” push-button. The mode changes. You can press the
“Change” push-button again to switch it back. Section
4
Note: More than one parameter can have the same mode at one
time.
4-43
Powering All the Cylinders
Purpose
The “Power All” push-button returns all cylinders to the powered
state.
Instructions
To return all cylinders to the powered mode:
4-44
Starting the Test
Purpose
The “Start” push-button allows you to start the test operation. Once
the test is finished, you can analyze the data to determine if all of the
cylinders are running effectively.
Instructions
To start the test:
4-45
Note: Engine speed automatically adjusts to meet the test condition.
Note: If the engine is in dyno mode, the service tool ignores the
parking brake and transmission test conditions.
Note: This test will not run unless all test conditions are met.
Step 3 If the test conditions are met, and the cooling fan is
controlled by the ECM, the Cooling Fan WARNING
message box is displayed (Refer to Illustration 4-24).
4-46
press "OK," you return to the Cylinder Cutout screen in
the Automatic Mode (Refer to Illustration 4-26).
Section
4
4-47
Testing Results
Purpose
The Cylinder Cutout Test Result function displays the test results in
detail. The Cylinder column lists the cylinder numbers available. The
Injector Status column displays the actual status of the injector.
Instructions
To see the details of the test:
4-48
Section
4
Step 3 Use the horizontal scroll bar, at the bottom of the screen,
to view the individual Test Cycle Results, the Cycle Test
Average, and the Injector Status.
4-49
Cylinder Cutout Test: 797 Tandem Engine
Display
Area
Status
Parameter Area
Purpose
The Cylinder Cutout function allows you to perform a test to verify
that the injectors are working properly. This process involves cutting
out and re-powering a particular cylinder. It also monitors the other
cylinders to see if their injection duration increases, as it should. If
the injection duration does not increase, then the cut out cylinder
was not working before cutting it out. This test allows you to cut out
cylinders manually or automatically.
Accessing
To run the Cylinder Cutout function:
Step 1 Select either the Front or Rear Engine Module ECM from
the ECM Selector dialog box.
4-50
Note: If the service tool does not detect all three ECMs (Rear Engine
Module, Front Engine Module, and Master Engine) the Cylinder
Cutout Test (CAT Data Link) is displayed.
Screen Layout
The Cylinder Cutout screen has the following areas:
Display Area
The Cylinder Cutout display area has three columns: Cylinder, Mode,
and Injection Duration. The Cylinder column lists the different
cylinder numbers available. The Mode column displays the status of
the cylinder being tested and shows if the cylinder is “Powered” or
“Cutout.” The Injection Duration column displays the time required to
deliver a specific amount of fuel.
Section
Status Parameter Area 4
The Cylinder Cutout status parameter area displays parameter
values. This area is located at the right side of the screen. The
parameters displayed in this particular test are Engine Speed,
Injection Duration, Fuel Position, and Engine Coolant Temperature.
Status Box
If the engine is in cold mode, a status box displays “Cold Mode” in
the lower right corner.
Push-Buttons
The push-buttons available in the Cylinder Cutout screen are:
• Change
• Power All
• Start/Stop
• Print
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Changing the State of the Cylinder
Purpose
The “Change” push-button allows you to change the mode of the
selected cylinder. Changing the modes allows you to run tests on the
cylinders by cutting out then re-powering a cylinder. This “manual”
version of the Cylinder Cutout Test provides you the ability to cutout
cylinders individually.
Instructions
To change the state of the cylinder:
Highlight the Cylinder that you want to change then press the
“Change” push-button. The mode changes. You can press the
“Change” push-button again to switch it back.
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Powering All the Cylinders
Purpose
The “Power All” push-button returns all cylinders to the powered
state.
Instructions
To return all cylinders to the powered mode:
Note: When one or more cylinder is cutout, the “Power All” Section
push-button becomes enabled. 4
4-53
Starting the Test
Purpose
The “Start” push-button allows you to start the test operation. Once
the test is finished, you can analyze the data to determine if all of the
cylinders are running effectively.
Instructions
To start the test:
4-54
Section
4
Step 2 Select the radio button for the desired Engine Module
Cylinder Cutout Test in the Select Cylinder Cutout Test
screen.
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Illustration 4-34: Cylinder Cutout screen in Automatic Mode
4-56
End Line Relief Test
Status Parameter
Area
Status Line
Section
4
Instruction
Area
Purpose
The End Line Relief Diagnostic Tests function adjusts the relief
pressure on specific valves. These tests set a specific range of
pressure necessary to activate the relief valves.
Accessing
To run the End Line Relief Test:
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Illustration 4-36: Select Components to Test dialog box
Screen Layout
The End Line Relief Test screen has the following areas:
Status Line
The End Line Relief Diagnostic Tests status line is located in the
center of the screen. It displays messages regarding the process of
the diagnostic test.
Instruction Area
The End Line Relief Diagnostic Tests instruction area describes the
step-by-step procedure for the diagnostic test. The step you need to
perform is dark; all other steps are gray.
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Push-buttons
The push-buttons available in the End Line Relief Diagnostic Tests
screen are:
• Next>
• Cancel
Section
4
4-59
Continuing the Test
Purpose
The “Next>” push-button allows you to work through the step-by-step
procedures of the End Line Relief Diagnostic Tests.
Instructions
To run the End Line Relief Diagnostic Tests:
Step 3 When the final step is completed the service tool selects
the next test checked in the Select Components to Test
dialog box. When all the tests are complete, the End
Line Relief Diagnostic Tests status box is displayed with
the results of each test (Refer to Illustration 4-37).
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Step 4 Press “Restart” to return to the End Line Relief
Diagnostic Tests screen. Press “Cancel” to exit the End
Line Relief status box and return to the service tool.
Section
4
4-61
Canceling the Test
Purpose
The “Cancel” push-button allows you to end the current component
test being run.
Instructions
To cancel the test:
Press the “Cancel” push-button. The status line informs you that
the Service Test was unsuccessful (Refer to Illustration 4-38). You
are instructed to select another option in the service tool.
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Engine Speed Test
Status Line
Instruction
Area
Control Area
Section
4
Purpose
The Engine Speed Test function allows you to change the engine
speed, except for the high and low idle. This function is useful to
measure noise level.
Accessing
To run the Engine Speed Test function:
Screen Layout
The Engine Speed Test screen has the following areas:
Status Line
The Engine Speed Test status line displays messages regarding the
process of the diagnostic test.
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Instruction Area
The Engine Speed Test instruction area describes the step-by-step
procedure for the diagnostic test.
Control Area
The Engine Speed control area allows you to increase or decrease
the engine speed. The horizontal slide bar shows you the parameter
range. The engine speed value is above the slide bar. The
parameter reference numbers are to the left and right of the slide
bar. A vertical slider indicates where the current value falls. The
buttons used in this area are:
Note: These arrow buttons vary the engine speed. The single arrow
buttons change the speed by 20 RPM. The double arrow buttons
change the speed by one speed dial setting.
Push-Buttons
The push-buttons available in the Engine Speed Test screen are:
• Start
• Stop
• Begin Sweep
• End Sweep
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Starting/ Stopping the Test
Purpose
The “Start” push-button allows you to start the Engine Speed Test.
Instructions
To start the test:
4-65
Beginning/Ending the Sweep
Purpose
The “Begin Sweep” push-button sweeps the engine speed through a
range automatically.
Instructions
To begin the sweep:
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Implement Hydraulic Service Mode Test
Status
Parameter Area
Status
Line
Instruction
Section
Area 4
Purpose
The Implement Hydraulic Service Mode Test function allows you to
perform mechanical hydraulic test procedures. This could include
checking and setting the relief pressures and measuring function
times.
!WARNING!
Accessing
To run the Implement Hydraulic Service Mode Test:
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Illustration 4-41: Warning message box
Screen Layout
The Implement Hydraulic Service Mode screen has the following
areas:
Status Line
The Implement Hydraulic Service Mode status line is located in the
center of the screen. It displays messages regarding the process of
the diagnostic test.
Instruction Area
The Implement Hydraulic Service Mode instruction area describes
the step-by-step procedure for the diagnostic test. The step you need
to perform is dark; all other steps are gray.
Push-Buttons
The push-buttons available in the Implement Hydraulic Service Mode
screen are:
• Next>
• Cancel/Restart
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Continuing the Test
Purpose
The “Next>” push-button allows you to work through the step-by-step
procedures of the Implement Hydraulic Service Mode Test.
Instructions
To run the Implement Hydraulic Service Mode Test:
Step 1 Once the first setup condition is met, press the “Next>”
push-button. When the condition is met, the service tool
places a check mark in the box to the left of the
completed step. Section
4
If the condition is not met, the service tool responds by
staying at that step.
4-69
Canceling the Test
Purpose
The “Cancel” push-button allows you to end the Implement Hydraulic
Service Mode Test.
Instructions
To cancel the test:
4-70
Injection Actuation Pressure Test
Setup Condition
Status Area
Parameter Area
Section
4
Status Line
Purpose
The Injection Actuation Pressure Test function checks for leaks on all
hydraulic components. This test allows you to change the desired
pressure and then view the actual pressure results.
Accessing
To run the Injection Actuation Pressure Test function:
Screen Layout
The Injection Actuation Pressure Test screen has the following
areas:
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Setup Condition Area
The Injection Actuation Pressure Test setup condition area has three
columns: Description, Required Condition, and Actual Value. The
Description column gives the name of the parameter set to run the
test. The Required Condition column displays the value that the
parameter must have in order to run the test. The Actual Value
column displays the actual value of the required condition
parameters.
Status Line
The Injector Actuation Pressure Test status line displays if the test is
“On” or “Off.”
Push-Buttons
The push-buttons available in the Injection Actuation Pressure Test
screen are:
• Start
• Stop
• Step Up
• Step Down
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Starting the Test
Purpose
The “Start” push-button allows you to begin the Injection Actuation
Pressure Test.
Instructions
To start the Injection Actuation Pressure test:
Press the “Start” push-button. The status line informs you that
the Injector Actuation Test is “On.”
Note: The “Start” push-button is disabled until the “Stop” push-button Section
is pressed. 4
4-73
Stopping the Test
Purpose
The “Stop” push-button allows you to stop testing for the Injection
Actuation Pressure test.
Instructions
To stop the Injection Actuation Pressure test:
Press the “Stop” push-button. The status line informs you that
the Injector Actuation Test is “Off.”
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Stepping Up the Desired Pressure
Purpose
The “Step Up” push-button allows you to increase the desired
pressure of the injection actuation pressure system. This push-button
may or may not be available based on the current ECM.
Instructions
To increase the desired pressure of the system:
Once the test has started, press the “Step Up” push-button.
Notice that the Desired Injection Actuation pressure value increases
each time that you press the “Step Up” push-button. Once the value Section
is at its maximum, the “Step Up” push-button becomes disabled until 4
you step down the value.
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Stepping Down the Desired Pressure
Purpose
The “Step Down” push-button allows you to decrease the pressure of
the injection actuation pressure system. This push-button may or
may not be available based on the current ECM.
Instructions
To decrease the pressure of the system:
Once the test has started, press the “Step Down” push-button.
Notice that the Desired Injection Actuation pressure value decreases
each time that you press the “Step Down” push-button. Once the
value is at its minimum value, the “Step Down” push-button becomes
disabled until you step up the value.
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Injector Solenoid Test (ATA)
Display
Area
Section
4
Purpose
The Injector Solenoid Test function allows you to verify operation of
the injector solenoid on one or all cylinders at the same time. This
test is used to monitor the different injectors when you have an
American Trucking Association (ATA) connection.
Accessing
To run the Injector Solenoid Test:
Screen Layout
The Injector Solenoid Test screen has the following areas:
Display Area
The Injector Solenoid Test display area has three columns: Cylinder,
Mode, and Test Result. The Cylinder column lists the different
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cylinder numbers available. The Mode column displays the status of
the cylinder being tested and shows if the cylinder is “Powered” or
“Cutout.” The Test Result column displays the information, whether
they are “Open,” “Short,” or “OK,” from cutting out and powering the
cylinders.
Push Buttons
The push-buttons available in the Injector Solenoid Test screen are:
• Change
• Power All
• Start
• Stop
• Print
4-78
Changing the State of the Cylinder
Purpose
The “Change” push-button allows you to change the mode of the
selected cylinder.
Instructions
To change the state of the cylinder:
Highlight the Cylinder that you want to change then press the
“Change” push-button. The mode changes. You can press the
“Change” push-button again to switch it back.
Section
Note: The “Change” push-button is enabled at all times. 4
4-79
Powering All Cylinders
Purpose
The “Power All” push-button returns all cylinders to the powered
state.
Instructions
To return all cylinders to the powered mode:
4-80
Starting the Test
Purpose
The “Start” push-button allows you to start the test on all of the
powered cylinders.
Instructions
To start the test:
4-81
Stopping the Test
Purpose
The “Stop” push-button allows you to stop the Injector Solenoid test.
Instructions
To stop the test:
4-82
Injector Solenoid Test (CAT Data Link)
Display
Area
Section
4
Purpose
The Injector Solenoid Test function allows you to verify operation of
the injector solenoid on one or all cylinders at the same time. This
test is used to monitor the different injectors when you have a CAT
Data Link (CDL) connection.
Accessing
To run the Injector Solenoid Test:
Screen Layout
The Injector Solenoid Test screen has the following areas:
Display Area
The Injector Solenoid Test display area has two columns: Cylinder
and Mode. The Cylinder column lists the different cylinder numbers
4-83
available. The Mode column displays the status of the cylinder being
tested from cutting out to powering. The test results are shown as
“Open,” “Short,” or “Done.”
Push-Buttons
The push-buttons available in the Injector Solenoid Test screen are:
• Test
• Test All
• Stop
• Print
4-84
Testing a Cylinder
Purpose
The “Test” push-button allows you to start an individual test on one
cylinder.
Instructions
To test the cylinder:
Highlight the cylinder that you want to test, then press the “Test”
push-button. The Mode column first displays the word “Testing,”
informing you that the test is being performed. Once the service tool
has finished the test, the test result is displayed in the Mode column, Section
whether the result is “Open,” “Short,” or “Done.” 4
4-85
Testing All of the Cylinders
Purpose:
The “Test All” push-button allows you to start the Injector Solenoid
Test on all of the cylinders, at one time.
Instructions
To test all cylinders:
4-86
Stopping the Test
Purpose
The “Stop” push-button allows you to stop the Injector Solenoid test.
Instructions
To stop a test:
Note: The “Stop All” push-button is disabled when a test is not in Section
progress. It becomes enabled when either the “Test” or “Test All” 4
push-button is pressed.
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Main Implement Relief Test
Status
Parameter Area
Status
Line
Instruction
Area
Purpose
The Main Implement Relief Test function adjusts the main relief valve
pressure.
Accessing
To run the Main Implement Relief Test:
Screen Layout
The Main Implement Relief Test screen has the following areas:
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Status Line
The Main Implement Relief Test status line is located in the center of
the screen. It displays messages regarding the process of the
diagnostic test.
Instruction Area
The Main Implement Relief Test instruction area describes the
step-by-step procedure for the diagnostic test. The step you need to
perform is dark; all other steps are gray.
Push-buttons
The push-buttons available in the Main Implement Relief Test screen
are:
Section
• Next> 4
• Cancel/Restart
4-89
Continuing the Test
Purpose
The “Next>” push-button allows you to work through the step-by-step
procedures of the Main Implement Relief Test.
Instructions
To run the Main Implement Relief Test:
4-90
Step 3 When the final step is complete, the “Cancel”
push-button changes to the “Restart” push-button (Refer
to Illustration 4-46).
Section
4
4-91
Canceling the Test
Purpose
The “Cancel” push-button allows you to end the Main Implement
Relief Test.
Instructions
To cancel the test:
Press the “Cancel” push-button. The status line informs you that
the Service Test was unsuccessful. The “Cancel” push-button
changes to the “Restart” push-button (Refer to Illustration 4-47).
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Main/Tilt Pump Relief Check Test
Status Parameter
Area
Status Line
Section
4
Instruction
Area
Purpose
The Main/Tilt Pump Relief Diagnostic Test Function allows you to
detect the highest constant pressure for each system. These
diagnostic tests set a pressure necessary to activate the relief
valves.
Accessing
To run the Main/Tilt Pump Relief Diagnostic Test:
4-93
Illustration 4-49: Select Components to Test dialog box
Screen Layout
The Main/Tilt Pump Relief Check Test screen has the following
areas:
Status Line
Main/Tilt Pump Relief Check Test status line is located in the center
of the screen. It displays messages regarding the process of the
diagnostic test.
Instruction Area
Main/Tilt Pump Relief Check Test instruction area describes the
step-by-step procedure for the diagnostic test. The step you need to
perform is dark; all other steps are gray.
4-94
Push-Buttons
The push-buttons available in the Main/Tilt Pump Relief Check Test
screen are:
• Next>
• Cancel
Section
4
4-95
Continuing the Test
Purpose
The “Next>” push-button allows you to work through the step-by-step
procedures of the Main/Tilt Pump Relief Check Test.
Instructions
To run the Main/Tilt Pump Relief Check Test:
Step 1 Once the set-up conditions are met, press the “Next>”
push-button. When the condition is met, the service tool
places a checkmark in the box to the left of the
completed step.
Note: Once the Set-up Main Pump Relief Check Test Conditions are
met and the “Next” push-button is pressed, a message box is
displayed to aid you with the second step. Press “OK.”
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Press “OK.” The service tool selects the next test
checked in the Select Components to Test dialog box
and the Main/Tilt Pump Relief Check Test is displayed.
Section
4
4-97
Canceling the Test
Purpose
The “Cancel” push-button allows you to end the current component
test being run.
Instructions
To cancel the test:
4-98
Misfire Detection Test
Cylinder
Selection Area
Legend Area
Section
4
Graph
Area
Status
Illustration 4-53: Misfire Detection screen Parameter Area
Purpose
The Misfire Detection function allows you to determine if a single
cylinder is misfiring. This is determined by a graphical display of a
specific parameter for the selected cylinder. This selected parameter
is dependent on the engine and what parameter best displays
whether a cylinder is misfiring.
Accessing
To run the Misfire Detection function:
4-99
Screen Layout
The Misfire Detection screen has the following areas:
Legend Area
The Misfire Detection legend area displays the selected cylinder
number before the graphed parameter's name.
Graph Area
The Misfire Detection area displays the time in seconds on the x-axis
(30 seconds is default) and the graphed parameter for the selected
cylinder's on the y-axis. The trace automatically centers on the
graph.
Push-Buttons
The push-buttons available in the Misfire Detection screen are:
• Start/Stop
• Hold/Resume
• Settings…
• Switch Bank
• Print
4-100
Starting the Test
Purpose
The "Start" push-button allows you to start the test operation.
Instructions
To start the Misfire Detection test:
4-101
Pausing the Display
Purpose
The “Hold” push-button allows you to freeze the graph, so that you
can view the status of the parameters at a particular instance.
Instructions
To pause the display:
4-102
Setting the Graph
Section
4
Purpose
The “Settings…” push-button allows you to change the time range of
the x-axis and change the temperature range of the y-axis. It also
allows you to change the look of the graph.
Note: The y-axis setting is only available for some engines and this
area does not display when the setting cannot be changed.
The Misfire Detection graph in the Settings dialog box displays the
graph as you make the setting changes. Pressing "OK" transfers the
settings from the Misfire Detection Settings dialog box graph to the
Misfire Detection screen.
Instructions
To change the graph settings:
4-103
Step 2 Enter the time (x-axis), in seconds, from the Time Range
text box.
OR--
Adjust the time using the slider.
Note: The y-axis setting is only available for some engines and this
area does not display when the setting cannot be changed.
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Override Parameters Test
Section
Display Area 4
Purpose
The Override Parameters function views and changes the override
parameter’s “Value” and “Mode.” This function puts parameters in
and out of override mode.
Accessing
To run the Override Parameters function:
Screen Layout
The Override Parameters screen has the following areas:
4-105
Display Area
The Override Parameters display area has four columns:
Description, Value, Unit, and Mode. The Description column gives
the name of the parameter set to run the test. The Value column
displays the status of the current parameter. The Unit column
displays the type of unit in which the value is measured. The Mode
column displays if the parameter is in “Normal” or “Override.”
Push-Buttons
The push-buttons available in the Override Parameters screen are:
• Change
• Disable Override
• Disable All Overrides
• Print
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Changing Parameter Values
Purpose Section
The “Change” push-button allows you to change the selected 4
parameter’s value.
Instructions
To change the selected parameter:
Step 3 Press “OK” to accept the new value. The “Are you
sure…” message box is displayed. Press “Yes” if you
want to change this parameter or “No” not to.
4-107
Disabling Override Parameters
Purpose
The “Disable Override” push-button allows you to take the selected
parameter out of override mode.
Instructions
To disable an override parameter:
4-108
Disabling All Override Parameters
Purpose
The “Disable All Overrides” push-button allows you to take all
parameters out of override mode.
Instructions
To disable all override modes:
4-109
Power Shift Pressure Test
Status Line
Instruction
Area
Control Area
Purpose
The Power Shift Pressure Test function allows you to check that the
proportional reducing valve is activating with a current signal from
the controller.
This function also allows the power shift pressure signal to remain
constant at a desired pressure level. The constant power shift
pressure signal is necessary to allow testing and adjusting
procedures to be performed to line relief valves.
Accessing
To run the Power Shift Pressure Test function:
Screen Layout
The Power Shift Pressure Test screen has the following areas:
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Status Line
The Power Shift Pressure Test status line displays messages
regarding the process of the diagnostic test.
Instruction Area
The Power Shift Pressure Test instruction area describes the
step-by-step procedure for the diagnostic test.
Control Area
The Engine Speed control area allows you to increase or decrease
the engine speed. The horizontal slide bar shows you the parameter
range. The engine speed value is above the slide bar. The
parameter reference numbers are to the left and right of the slide
bar. A vertical slider indicates where the current value falls. The
buttons used in this area are: Section
4
• <button – decreases the engine speed
• >button – increases the engine speed
Note: These arrows vary the power shift pressure. The single arrow
buttons change the pressure by 10 kPa (1.5 PSI). The double arrow
buttons change the pressure by 200 kPa (29 PSI).
Push-Buttons
The push-buttons available in the Power Shift Pressure Test screen
are:
• Start
• Stop
• Begin Sweep
• End Sweep
4-111
Starting/ Stopping the Test
Purpose
The “Start” push-button allows you to start the Power Shift Pressure
Test.
Instructions
To start the test:
Step 2 You can manipulate the Power Shift Pressure and/or the
Engine Speed manually with the arrow buttons
underneath the slider bars.
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Beginning/Ending the Sweep
Purpose
The “Begin Sweep” push-button sweeps the power shift pressure
through a range automatically.
The “End Sweep” push-button stops the sweeping of the power shift
pressure.
Instructions
To begin the sweep:
Press the “Begin Sweep” push-button. The sweep begins varying Section
the pressure within the entire range. The sweeping continues back 4
and forth until the “End Sweep” push-button is pressed.
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Special Tests
Display Area
Purpose
The Special Tests function allows you to select a specific diagnostic
test that you may want to trigger. The tests that appear in the list
depend on the current ECM.
Accessing
To run the Special Tests function:
Screen Layout
The Special Tests screen has the following areas:
Display Area
The Special Tests display area has two columns: Description and
State. The Description column gives the name of the parameter set
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to run the test. The State column displays if the parameter is “Not
Installed,” “Active,” or “Not Active.”
The Special Tests display area contains all of the available special
tests for the currently selected ECM. Each ECM has one or more
special tests displayed. However, you can only select one test at a
time.
Push-Buttons
The push-buttons available in the Special Tests screen are:
• Start
• Stop
• Stop All
Section
4
4-115
Starting the Test
Purpose
The “Start” push-button allows you to begin the testing process for
the chosen special test.
Instructions
To start the selected test:
Step 3 Press “Yes” if you want to start the testing or “No” if you
do not to start the test. You return to the Special Tests
screen.
4-116
Stopping the Test
Purpose
The “Stop” push-button allows you to stop the special test in
progress.
Instructions
To stop a test:
4-117
Stopping All the Tests
Purpose
The “Stop All” push-button allows you to stop all of the special tests.
Instructions
To stop all tests:
Press the “Stop All” push-button. All of the tests that are running
stop.
Note: When one or more tests are active, the “Stop All” push-button
is enabled. It becomes disabled after you stop all of the tests.
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System Troubleshooting Settings
Display Area
Section
4
Purpose
The System Troubleshooting Settings function views and changes
the troubleshooting parameters “Value” and “Mode.” This function
puts parameters in and out of override mode.
Accessing
To run the System Troubleshooting Settings function:
4-119
Screen Layout
The System Troubleshooting Settings screen has the following
areas:
Display Area
The System Troubleshooting Settings display area has four columns:
Description, Value, Unit and Mode. The Description column gives the
name of the parameter set to run the test. The Value column
displays the status of the current parameter. The Unit column
displays the type of unit in which the value is measured. The Mode
column displays if the parameter is in “Normal” or “Override.”
Push-Buttons
The push-buttons available in the System Troubleshooting Settings
screen are:
• Change
• Disable Override
• Print
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Changing Parameter Values
Purpose Section
The “Change” push-button allows you to change the selected 4
parameter’s value.
Instructions
To change the selected parameter:
Step 3 Press “OK” to accept the new value. The “Are you
sure…” message box is displayed. Press “Yes” if you
want to change this parameter or “No” not to.
4-121
Disabling Override Parameters
Purpose
The “Disable Override” push-button allows you to take the selected
parameter out of override mode.
Instructions
To disable an override parameter:
4-122
Traction Aid Brake Test
Illustration Area
Section
4
Status
Parameter Area
Purpose
The Traction Aid Brake Test function allows you to perform the Step,
Bleed, and Ramp tests on a selected brake line. This test allows a
service worker to manually turn on the brake and monitor it.
Note: If the machine speed is over 3 mph, the test will not work. This
keeps the brake from overheating.
Accessing
To run the Traction Aid Brake test:
Screen Layout
The Traction Aid Brake Test screen has the following areas:
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Status Parameter Area
There are four status parameter boxes: Left Front Brake Test, Right
Front Brake Test, Left Rear Brake Test, and Right Rear Brake Test.
Each box has four status lines: Brake Location, Test Status, Current
Test Icon, and Desired Pressure Value.
The Brake Location is displayed at the top of the box. The Test
Status line displays if the test is Bleed, Ramp, Step, or No Test. The
Current Test Icon is a visual representation of the test. The desired
pressure value is measured in PSI (kPa).
Illustration Area
The Brake Illustration is located in the center of the screen. It is a
visual representation of the brakes that are being tested. An
Illustration number is displayed on the tire for the brake names:
Push-Buttons
The push-buttons available in the Traction Aid Brake Test screen
are:
• Stop
• Stop All
• Bleed
• Ramp
• Step
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Stopping the Test
Purpose
The “Stop” push-button allows you to stop the brake test, one brake
at a time.
Instructions
To stop the brake test one brake at a time:
4-125
Stopping All Tests
Purpose
The “Stop All” push-button allows you to stop all of the brake tests at
once.
Instructions
To stop all of the brake tests at once:
Press the “Stop All” push-button. All of the tests that are running
stops.
Note: The “Stop All” push-button becomes disabled until the “Start”
push-button is pressed again.
4-126
Bleed Testing
Purpose
The “Bleed” push-button allows you to apply constant pressure,
allowing the brake to bleed.
Instructions
To run the bleed test:
Section
Step 1 Press the Brake Illustration tire number or push the 4
corresponding keyboard number of the brake you want
to test. The selected brake line is highlighted.
4-127
Ramp Testing
Purpose
The “Ramp” push-button allows you to gradually increase brake line
pressure from “minimum” to “maximum” and decrease it back down
to “minimum.”
Instructions
To run the ramp test:
4-128
Step Testing
Purpose
The “Step” push-button allows you to repeatedly apply “minimum,”
and then “maximum” pressure on the brake line.
Instructions
To run the step test:
Section
Step 1 Press the Brake Illustration tire number or push the 4
corresponding keyboard number of the brake you want
to test. The selected brake line is highlighted.
4-129
Transmission Stall Test
Status
Parameter Area
Instruction Area
Status Line
Illustration 4-63: Transmission Stall Test screen for a Track Type Loader
Purpose
The Transmission Stall Test function provides the means for stalling
the transmission by electronically locking the parking brake and
attempting to move the machine.
Accessing
To run the Transmission Stall Test function:
4-130
Screen Layout
The Transmission Stall Test screen has the following areas:
Status Line
The Transmission Stall Test status line is located in the center of the
screen. It displays messages regarding the process of the diagnostic
test.
Section
Instruction Area 4
The Transmission Stall Test instruction area describes the
step-by-step procedure for the diagnostic test. The step you need to
perform is dark; all other steps are gray.
Push-Button
The push-buttons available in the Transmission Stall Test screen
are:
• Next>
• Cancel
• Hold/Resume
4-131
Continuing the Test
Purpose
The “Next>” push-button allows you to work your way through the
step-by-step procedures of the Transmission Stall Test.
Instructions
To run the Transmission Stall Test:
Step 1 Once the set-up conditions are met, press the “Next>”
push-button. When the conditions are met, the service
tool places a check mark in the box to the left of the
completed step.
Note: This message box does not display for all products.
4-132
Step 5 Perform the Stall Test. Once you have completed the
test, press the “Next>” push-button. the service tool
checks the box.
Note: This message box does not display for all products.
Section
4
4-133
Canceling the Test
Purpose
The “Cancel” push-button allows you to cancel the Transmission
Stall Test.
Instructions:
To cancel the test:
4-134
Holding the Test
Purpose
The “Hold” push-button allows you to freeze the status parameter, so
that you can record data when performing the transmission stall test.
Instructions
To hold the test:
4-135
Variable Speed Fan Test (Option B)
Status Line
Purpose
The Variable Speed Fan Test (Option B) function determines the
performance of the fan by increasing or decreasing the value of the
Desired Fan Speed. It can then be determined if the fan is
functioning properly by analyzing the actual Fan Speed and the
Percent Fan Output. Certain parameters must be met before you are
able to adjust the Desired Fan Speed to assure that there is no
damage to the engine.
Accessing
To run the Variable Speed Fan (Option B) function:
Screen Layout
The Variable Speed Fan Test (Option B) screen has the following
areas:
4-136
Setup Condition Area
The Variable Speed Fan Test setup condition area has three
columns: Description, Required Condition, and Actual Value. The
Description column gives the name of the parameter set to run the
test. The Required Condition column displays the value that the
parameter must have in order to run the test. The Actual Value
column displays the actual value of the parameters.
Not Active: Engine Speed The Engine Speed is higher than the
Too High required condition.
Not Active: Engine Speed The Engine Speed is lower than the
Too Low required condition.
4-137
Active: Fan Off The test is started, all of the
requirements are met, and the fan is
off.
Push-Buttons
The push-buttons available in the Variable Speed Fan Test (Option
B) screen are:
• Start
• Stop
• Increase
• Decrease
• Print
4-138
Starting the Test
Purpose
The “Start” push-button allows you to begin the Variable Speed Fan
Test.
Note: The status line displays "Ready" when all conditions have
been met and the test is ready to be started.
Instructions
To start the Variable Speed Fan Test:
Press the “Start” push-button. The status line informs you of the Section
state of the test. 4
4-139
Stopping the Test
Purpose
The “Stop” push-button allows you to stop the Variable Speed Fan
Test.
Note: The status line displays "Ready" when all conditions have
been met and the test has been stopped.
Instructions
To stop the Variable Speed Fan Test:
Press the “Stop” push-button. The status line informs you that
the test is "Ready."
4-140
Increasing the Desired Fan Speed
Purpose
The “Increase” push-button allows you to increase the Desired Fan
Speed.
Instructions
To increase the Desired Fan Speed:
4-141
Decreasing the Desired Fan Speed
Purpose
The “Decrease” push-button allows you to decrease the Desired Fan
Speed.
Instructions
To decrease the Desired Fan Speed:
4-142
Other Track Type Excavator Hydraulic Tests
4-143
Accessing
To run a diagnostic test function:
Screen Layout
Note: See "Power Shift Pressure Test," section 4, page 110, for an
explanation of the Screen Layout, Starting/Stopping the Test, and
Beginning/Ending the Sweep.
4-144
Events
• Active Events
• Logged Events
• Critical Events
• Shift Count Matrix
• Counters
4-145
Active Event Codes
Status Flag
Area
Display Area
Purpose
The Active Event Codes function provides information about events
currently occurring. These codes are similar to the active diagnostic
codes, except that the event represents the symptom of an
operational problem. These codes indicate to the manager or
technician how the machine or equipment is being operated.
Accessing
To run the Active Event Codes function:
Select Events from the Diagnostics menu, and then select Active
Event Codes from the sub-menu or press the Active Event Codes
icon from the toolbar (if added to the toolbar). The Active Event
Codes screen is displayed (Refer to Illustration 4-70).
Note: To add the Active Event Codes icon to the toolbar, see
"Customizing the Toolbar," section 3, page 3
.
4-146
Screen Layout
The Active Event Codes screen has the following areas:
Display Area
The Active Event Codes display area has two columns: Code and
Description. The code numbers that appear are used to identify the Section
events. The Description column informs you of the event that is 4
occurring.
The list of codes is grouped according to the ECM from which they
are retrieved. They appear in chronological order by the most recent
ECM hour of last occurrence. The ECM names appear as subtitles in
the list. If there is more than one ECM connected, the subtitles are
arranged alphabetically.
Push-Buttons
The push-button available in the Active Event Codes screen are:
4-147
Logged Event Codes
Display
Area
Purpose
The Logged Event Codes function provides a list of event codes
logged by the ECM. These codes are similar to the logged diagnostic
codes, except that the event represents the symptom of the
operational problem. These codes indicate to the manager or
technician how the machine/equipment is being operated.
Accessing
To run the Logged Event Codes function:
Screen Layout
The Logged Event Codes screen has the following areas:
4-148
Display Area
The Logged Event Codes display area groups the codes according
to the ECM from which they are retrieved. They appear in
chronological order by the most recent ECM hour of last occurrence.
The ECM names appear as subtitles in the list. If there is more than
one ECM connected, the subtitles are arranged alphabetically. On
the same line as the ECM subtitle, the number of ECM diagnostic
clock hours is displayed. These hours represent the time that the
ECM has been connected and running.
Note: For specific gas engines, the time displays in hours, minutes
and seconds.
Push-Buttons
The push-buttons available in the Logged Event Codes screen are:
• Clear
• View Histogram
• Print
4-149
Clearing Logged Event Codes
Purpose
The “Clear” push-button allows you to clear logged event codes from
the Logged Event Codes screen.
Instructions
To clear a logged event code:
Step 1 Highlight one of the logged event codes from the list on
the Logged Event Codes screen. This enables the
“Clear” push-button.
Step 3 Press “Yes” to clear the selected code or “No” not to.
You return to the Logged Event Codes screen.
4-150
Viewing the Histogram
Section
4
Purpose
The “View Histogram” push-button allows you to view a histogram for
a logged event code. When the highlighted code has an event
histogram available, the “View Histogram” push-button is enabled.
Instructions
To view the histogram:
4-151
Step 3 Press the “Return” push-button to return to the Logged
Event Codes screen. This closes the Event Histogram
screen.
4-152
Critical Events (ATA)
Display Area
Section
4
Purpose
The Critical Events function provides "special" logged events
containing the following information: When the event started (real
time), how long it was active, the extreme value, and the average
value. A single event code can be logged multiple times.
Accessing
To run the Critical Events function:
Screen Layout
The Critical Event screen has the following areas:
Display Area
The Critical Events display area has five columns: Description, Start
Time, Elapsed, Extreme, and Average. The Description column
4-153
displays the name of the critical events. The Start Time column
displays the date and time that the event occurred. The Elapsed
column displays the time that the event was active. The Extreme
column displays the extreme value that the event reached. The
Average column displays the average value while the event was
active.
Push-Buttons
The push-buttons available in the Critical Events screen are:
• Clear
• Clear All
• Print
4-75:
4-154
Clearing a Critical Event
Purpose
The “Clear” push-button allows you to clear critical event from the
Critical Events screen.
Instructions
To clear a critical event:
Step 1 Highlight one of the events from the list on the Critical
Event screen. This enables the “Clear” push-button.
Step 2 Press the “Clear” push-button. The “Are you sure...” Section
message box is displayed. 4
Step 3 Press “Yes” to clear the event or “No” not to. You return
to the Critical Events screen.
4-155
Shift Count Matrix
Display Area
Purpose
The Shift Count Matrix function allows you to see the number of
times the operator shifts from one gear to another gear. The
information is read from the ECM.
Accessing
To run the Shift Count Matrix function:
Select Events from the Diagnostics menu, and then select Shift
Count Matrix from the sub-menu. The Shift Count Matrix screen is
displayed (Refer to Illustration 4-76).
Screen Layout
The Shift Count Matrix screen has the following areas:
Display Area
The columns display the gears the operator shifts “To.” The rows
display the gears the operator shifts “From.” The data filling the
4-156
matrix represents the number of times the operator shifts. The
symbols are as follows:
• N= Neutral
• R= Reverse
• 1= First gear
• 2= Second gear
• and so on
Push-Buttons
The push-buttons available in the Shift Count Matrix screen are:
• Reset
• Print
Section
Note: See “Printing,” section 1, page 26. 4
4-157
Resetting the Data
Purpose
The “Reset” push-button allows you to reset the data in the Shift
Count Matrix. The data in the ECM and the data displayed is reset to
zero.
Instructions
To reset the data:
Step 2 Press “Yes” to reset the data or “No” not to. You return
to the Shift Count Matrix screen.
4-158
Counters
Display Area
Section
4
Purpose
The Counters screen allows you to view the total count of
parameters listed. This count helps you analyze factors related to the
use of the truck or machine.
Instructions
To run the Counters function:
Screen Layout
The Counters screen has the following areas:
Display Area
The Counters display area has two columns: Description and Value.
The Description column gives the name of the parameter. The Value
column displays the status of the current parameter.
4-159
Push-buttons
The push-buttons available in the Counters screen are:
• Clear
• Print
4-160
Clearing the Counter
Purpose
The “Clear” push-button allows you to clear the counter of the Section
parameter from the Counters screen. 4
Instructions
To clear the counter:
4-161
Reset VIDS Event List
Purpose
The Reset VIDS (Vital Information Display System) Event List
function allows you to reset VIDS Logged Events.
Instructions
To reset the VIDS Event list:
Step 2 Press “Yes” to clear the VIDS Logged Events or “No” not
to. You return to the Reset VIDS Logged Events screen.
4-162
Input Troubleshooting
Status Flag
Area
Display
Area Section
4
Purpose
The Input Troubleshooting function allows you to monitor and
diagnose problems with various inputs on the ECM. This function is
only available for inputs that are configured to receive data from both
a terminal and the J1939 data link.
Accessing
To run the Input Troubleshooting function:
Screen Layout
The Input Troubleshooting screen has the following areas:
4-163
When a warning condition exists, it is described in the appropriate
flag indicator area. The name of the ECM, which is the source of the
status flag condition, is displayed above the flags.
Display Area
The Input Troubleshooting display area has four columns: the first
column, Description, Value, and Unit. The first column indicates
whether any diagnostic faults are present for the parameter. The
Description column gives the name of the parameter with its terminal
and J1939 Data Link below the parameter’s name. The Value
column displays the status value for the parameter and its inputs.
The Unit column displays the type of unit in which the value is
measured.
Push-Buttons
The push-buttons available in the Input Troubleshooting screen are:
• Hold/Resume
• Print
4-164
Pausing the Display
Purpose
The “Hold” push-button allows you to freeze the display, so that you
can view the status of the parameters at a particular instance.
Instructions
To pause the display:
4-165
4-166
Information Drop-Down
Overview
The Information drop-down menu functions allow you to receive
information about the ECM. This includes specific ECM data and
service tool software information. It allows you to receive specific
information about parameters that you wish to monitor.
• Status
• ECM Summary
• Current Totals
• History
• Data Log
• Sea Trial
• Real Time Graphing
• Snapshot
• Prognostics Download
• Trip/Job Segment
• Trip/Job Histogram
• Custom Data
• Trip/Job/Driver Reset
5-1
Status
Status Flag
Area
ECM Title
Area
Display
Area
Purpose
The Status function monitors ECM data as it occurs. When running
the Status tool for the first time, you must select a group of
parameters to monitor.
Accessing
To run the Status function:
Select Status from the Information menu, push the F2 key (if the
default function keys are set), or press the Status Tool icon from the
toolbar (if default is set). The Status screen is displayed (Refer to
Illustration 5-2).
Note: The Select Group dialog box is displayed the first time you use
this tool.
5-2
If the Select Group dialog box is displayed:
Step 1 Select a group from the Select a group list box. As you
select a group, the parameters for that group are
displayed in the Parameters list box.
Note: Using the up and down arrows (↑ and ↓) on the keyboard, you
can consecutively view each group and its parameters in the Select
Group dialog box. If a group is created, you can choose that group
by selecting the first letter of its name.
Step 2 Press “OK” to accept the selected group. The group data
that you selected is displayed in the Status screen
(Refer to Illustration 5-2).
Note: In the Status screen, you can view each group consecutively
by using the “Page Up” and “Page Down” keys. You can view a
specific default group by selecting the key number corresponding to
that Group (the key number for groups 1 through 9, ALT plus the key
number for groups 10 through 19, or the 0 (zero) key for the
<TEMPORARY GROUP>.
Screen Layout
The Status screen has the following areas:
5-3
Display Area
The Status display area is located in the center of the screen, and
the grid format displays the description, value, and unit of predefined
ECM parameters. The Description column gives the name of the
parameter. The Value column displays the status of the selected
parameter. The Unit column displays the type of unit in which the
value is measured. If Active Diagnostic Codes are present for On
Highway truck sensors, another column displays, between the
Description and Value columns, to indicate a problem with the
specific parameter.
Push-Buttons
The push-buttons available in the Status screen are:
• Groups…
• Zoom In/Zoom Out
• Hold/Resume
• Print
5-4
Selecting a Group
Purpose
The “Groups…” push-button allows you to display the Select Group
dialog box. This dialog box displays available default groups of
parameters to monitor, and provides access for creating, changing,
and deleting groups. This dialog box allows you to reassign a group
in the service tool.
Instructions
To select a group:
Step 2 Highlight a group from the Select a group list box and
press “OK.” The Status screen is displayed showing the
selected group and its parameters.
Note: Using the up and down arrows (↑ and ↓) on the keyboard, you
can consecutively view each group and its parameters in the Select
Group dialog box. If a group is created, you can choose that group
5-5
by selecting the first letter of its name. If there is more than one
group with the same first letter, continually pressing the letter scrolls
through those groups consecutively.
5-6
Illustration 5-5: Save Group dialog box
Step 5 Enter the group name in the Enter Group Name text box.
Step 6 Press “OK” if you want to save the new group name.
You return to the Select Group dialog box.
5-7
Press “Cancel” if you want to leave the Save Group
dialog box without assigning a name. You return to the
Maintain Group dialog box.
5-8
Step 5 Press the “Save As” push-button. The Save Group
dialog box is displayed.
Step 6 Enter the group name in the Enter Group Name text box.
Step 7 Press “OK” if you want to save the new group name.
You return to the Select Group dialog box.
To change a group:
Note: Groups that are already in the Select a group dialog box as
default cannot be changed.
5-9
group name in the Enter Group Name text box and press
“OK.”
To delete a group:
Step 2 Highlight a group from the Select a group list box and
press “Delete.” The “Are you sure...” message box is
displayed (Refer to Illustration 5-8).
Note: The temporary group or groups that are already set in the
Select a group dialog box as default cannot be deleted.
Step 3 Press ”Yes” if you want to delete the group or “No” if you
do not want to delete the group. You return to the Select
Group dialog box.
5-10
Zoom In/Zoom Out
Purpose
The “Zoom In” push-button allows you to display values in larger text
for increased visibility. The “Zoom Out” push-button allows you to
return the parameter values to normal size text.
Instructions
To zoom in and out of the display:
Step 1 Press the “Zoom In” push-button from the Status screen.
The display text increases (Refer to Illustration 5-9).
5-11
Pausing the Display Parameters
Purpose
The “Hold” push-button allows you to freeze the display, so that you
can view the status of the parameters at a particular instance.
Instructions
To pause the display:
5-12
ECM Summary
Available
ECMs List box
Service Tool
Information
Area
Data Area
Purpose
The ECM Summary screen allows you to view all of the useful ECM
and service tool software information. This screen is automatically
displayed each time that you start the service tool or establish a new
connection through the Connect function under the File menu. It can
also be seen at any time by choosing ECM Summary from the
Information menu or by pressing the ECM Summary icon from the
toolbar (if default is set).
When you are reporting problems or requesting help for the service
tool, you need to give the information that is displayed on the ECM
Summary screen.
Accessing
To run the ECM Summary function:
5-13
Screen Layout
The ECM Summary screen has the following area:
Data Area
The ECM summary data area is located in the center of the screen. It
displays a summary of descriptive parameters that identify the
currently selected ECM. The left side of this area displays the
parameter name, and the right side displays the data information for
each parameter.
Push-Buttons
The push-button available in the ECM Summary screen is:
5-14
Current Totals
Display Area
Purpose
The Totals screen allows you to view the current total values for the
different parameters listed. These totals help you analyze many
important factors related to the use of the truck or machine.
Accessing
To run the Totals function:
Screen Layout
The Current Totals screen has the following areas:
Display Area
The Current Totals display area has three columns: Description,
Value, and Unit. The Description column gives the name of the
parameter set to run the test. The Value column displays the status
5-15
of the current parameter. The Unit column displays the parameter
units.
Push-Buttons
The push-buttons available in the Current Totals screen are:
• Change
• Print
5-16
Changing Parameter Values
Purpose
The “Change” push-button allows you to change the selected
parameter’s value.
Instructions
To change the selected parameter:
Step 2 Enter the new value in the New Value text box.
Step 3 Press “OK” to accept the new value. The “Are you
sure…” message box is displayed. Press “Yes” if you
want to change this parameter or “No” not to.
5-17
History
Overview
The History function displays historical records of information and
changes that have been made within the ECM. Under the History
menu option, a sub-menu allows you to choose the specific records
you want to open.
• Rating History
• Parameter History
5-18
Rating History
Display Area
Purpose
The Rating History displays the history of various engine ratings. The
ECM records the horsepower, torque, duration, and the service tool
serial number at the time of the rating change.
Accessing
To run the Rating History function:
Select History from the Information menu, and then select Rating
from the sub-menu. The Rating History screen is displayed
(Illustration 5-14).
Screen Layout
The Rating History screen has the following areas:
Display Area
The Rating History display area has five columns: Description,
Original Setting, Present Setting, Previous Setting, and Highest
Setting. The Description column gives the name of the parameter set
5-19
to run the test. The Settings columns display the status of the
parameter in its original, present, previous, or highest setting.
“Not Available” is displayed for rating information that has not been
recorded by the ECM. Use the horizontal scroll bar, at the bottom of
the screen, to display additional ratings.
Push-Buttons
The push-button available in the Rating History screen is:
5-20
Parameter Change History
Display Area
Purpose
The Parameter Change History function displays historical records of
parameter changes that have been made on the ECM. These items
are listed with the most recently changed parameter at the top.
Accessing
To run the Parameter Change History function:
Screen Layout
The Parameter Change History screen has the following areas:
Display Area
The Parameter Change History display has four columns: ECM
Hours, Service Tool, Description, and New Value. The ECM Hours
column displays the hours that the ECM has been active. The
5-21
Service Tool column displays the serial number of the service tool
that last changed the parameter. The Description column gives the
name of the parameter set to run the test. The New Value column
displays the status of the new parameter.
Push-Buttons
The push-button available in the Parameter Change History screen
is:
5-22
Illustration 5-16:
Illustration 5-17:
5-23
Data Log
Overview
The Data Log functions allow you to record data of a selected
group(s) of parameters from the ECM as it occurs. This data is saved
as a *.sdf file. After you record the data, you may view the logged
data graphically or export the data as a *.txt file. As a Comma
Separated Value text file, the data can be imported into other
applications (for example Excel or Lotus 123).
• Recorder
• Viewer
5-24
Data Log Recorder
Status Line
Area
Settings Panel
Area
Purpose
The Data Log Recorder function allows you to capture or log
performance data for multiple ECMs, which aids in diagnosing
potential problems. This function allows you the flexibility to define a
sample rate and the duration of the sample.
Accessing
To run the Data Log Recorder function:
Select Data Log from the Information menu, and then select
Recorder from the sub-menu. The Data Log Recorder screen is
displayed (Refer to Illustration 5-19).
Note: The Data Log Recorder Settings dialog box is displayed the
first time you use this tool. See "Setting Up Data Log Recorder,"
section 5, page 30.
5-25
Screen Layout
The Data Log Recorder screen has the following areas:
The Selected ECM Parameter area lists all the ECMs selected for
logging with its selected parameters.
Note: If using other functions while recording, the Status bar (bottom
of the screen) displays "The new Data Log file is now available."
when the log is complete.
Push-Buttons
The push-buttons available in the Data Log Recorder screen are:
• Start/Stop
• Settings…
• Graph
• Export
• Print
5-26
Using Data Log Recorder
Instructions
To use Data Log Recorder:
Note: The Data Log Recorder Settings dialog box is displayed the
first time you try to use this tool.
Step 2 On the General tab, enter the settings to run Data Log
Recorder. If desired, enter the conditions on the
Auto-Trigger tab.
Note: For more information of the Data Log Recorder Settings dialog
box, see "Setting up Data Log Recorder," section 5, page 30.
5-27
Illustration 5-20: Data Log Recorder screen
If the sample rate is less than 20 samples per minute you may use
other service tool functions while logging. If the rate is 20 samples
per minute or faster, a dialog box is displayed stating you cannot
leave Data Log Recorder.
5-28
Select Data Logger from the Information menu, and then
select Data Log Viewer from the sub-menu. The Select
Parameters dialog box of the Data Log Viewer function
is displayed.
Note: For more information of the Data Log Viewer function, see
"Data Log Viewer," section 1, page 11.
5-29
Setting up Data Log Recorder
Illustration 5-21: Data Log Recorder Settings dialog box with General Tab
displayed
Instructions
To set up Data Log Recorder/General tab:
Step 3 By default, the file name is saved by the date the log is
taken and saved in the datalog folder. If you want to
save the Data Log File on a drive other than the default
drive, enter the new location and/or file name in the Log
File text box.
OR--
Press the "Browse..." push-button to display the Save As
dialog box. See "Changing the Default File," section 5,
page 34.
5-30
Step 4 Select the rate you want the sample taken in the Sample
Rate drop-down list. Select either the per hour or per
minute radio button.
Step 6 Enter the amount of time before the trigger point in the
Pre-Trigger text box by pressing the up and down arrows
next to the text box, entering in the information with the
keyboard, or use the up and down arrows (↑ and ↓) on
the keyboard to increase or decrease the value by one.
Note: For more information on the Select Group dialog box, see
“Selecting a Group,” section 5, page 5.
Highlight the ECM from the ECM Parameter area. Press the
“Clear” push-button. “Not Defined” is displayed in the Group column
for the selected ECM.
5-31
To set up Data Log Recorder/Auto-Trigger tab:
Illustration 5-22: Data Log Recorder Settings dialog box with Auto-Trigger
Tab displayed
Step 5 Select the parameter for the selected ECM from the
drop-down list.
5-32
Step 8 If two conditions are desired, select either the "AND" or
"OR" radio button.
5-33
Changing the Default File
Purpose
The “Browse…” push-button allows you to save Data Log Recorder
files on a drive other than the default drive. By default the file name
is saved by the date the log was taken and is saved in the datalog
folder. The service tool also adds an incremental number, beginning
with "_00" after the date.
This dialog box is also displayed if the file already exits and you
choose not to overwrite the data when you are in the Data Log
Recorder main screen.
Instructions
To change the Data Log Recorder file location and/or name:
Step 1 In the Data Log Recorder Settings dialog box, press the
"Browse…" push-button. The Save As dialog box is
displayed (Refer to Illustration 5-23).
Step 2 Select the location where you want to save the file.
Step 3 Select the file type from the Save as type drop-down list.
This data is saved as a *.sdf file
5-34
Step 4 Type in the name of the file in the File name text box.
Step 2 Press "No" if you do not want to replace the file. The
Save As dialog box is displayed. By default, the date and
the next incremental number is displayed in the File
name text box.
Press "Yes" if you want to replace the file. The Data Log
Recorder screen displays, counting down the remaining
time on the status line. Press “Cancel” to exit without
saving the log.
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Sea Trial
Overview
The Sea Trial drop-down contains necessary functions to allow the
recording of marine engine data during sea trials. This includes
general vessel information, steady state operational information, and
recording transient accelerations.
• General Information
• Steady State
• Transient
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Sea Trial General Information
Wizard Area
Tree Area
Purpose
Whenever a Sea Trial test is run, the Computer Aided Marine
Performance Analysis Report (CAMPAR) must be completed. The
goal of the Sea Trial General Information feature is to provide an
automated way of gathering and storing this information through the
service tool. This service tool downloads some of the information
from the ECM. You are then prompted to manually enter the
remaining information. Upon completion of a form, the data
contained in the report is saved to a file. You have the option of
printing the report data.
Accessing
To open Sea Trial General Information:
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Step 1 Select Sea Trial from the Information menu, and then
select General Information from the sub-menu. A Sea
Trial General Information message box is displayed
(Refer to Illustration 5-27).
Screen Layout
The Sea Trial General Information screen has the following areas:
Tree Area
The tree area is located on the left side of the screen. This area
outlines each of the Sea Trial General Information report sections:
General
Setup
Vessel Data
Vessel Type
Engine Information
Pre-Test Data
Comments
Under each folder of the tree, the different parts of the section are
listed. Selecting any folder or page from the tree area with
your mouse displays the desired selection of the Sea Trial General
Information report in the wizard area.
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After you select an area in the tree, you can use the up and down
arrows (↑ and ↓) on the keyboard to move up and down the tree. As
you move through the tree, the area of the screen that is associated
with the item selected in the tree displays in the wizard area.
Wizard Area
The wizard area is located on the right side of the screen. This is
where the Sea Trial General Information report information can be
entered. All fields are limited to 40 characters, except the comments
screen and the address fields in the General section. Each section of
the report is a separate screen in the wizard.
Within a section, the Tab key moves the cursor between fields.
Push-Buttons
The push-buttons available on the Sea Trial General Information
screen are:
• Save
• Load
• New
• Print
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Creating a New Sea Trial General
Information Report
Purpose
The Sea Trial General Information wizard assists in creating a new
report. After saved, the report can be imported into other
applications, for example Excel. The report stores, by default, with a
*.txt extension in the <Caterpillar Electronic Technician
directory>Sea Trial\General Information directory.
Instructions
To create a new report:
Step 1 Select Sea Trial from the Information menu, and then
select General Information from the sub-menu. A Sea
Trial General Information message box is displayed
(Refer to Illustration 5-28).
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Illustration 5-29: Sea Trial General Information screen
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Illustration 5-30: Sea Trial General Information message box
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Editing an Existing Sea Trial General
Information Report
Purpose
After you save a report, the information can be changed at any time.
You do not need a data link connection to retrieve a report.
By default, the file name is saved by the date the report was created
or altered. For example, if you started the report on November 10,
2000, the default file name would be GenInfo2000Nov10.txt. If you
altered the report later, the service tool names the file to a new file
name. If you want to save the report to the same file name as it was
previously, select its current name in the Save As dialog box.
If you select a data file which was created from an older version of
Sea Trial General Information, a warning box is displayed (Refer to
Illustration 5-32).
If you are connected to an ECM other than the one listed in the
report, a warning box is displayed (Refer to Illustration 5-33).
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Instructions
To edit an existing report:
Step 1 Select Sea Trial from the Information menu, and then
select General Information from the sub-menu. A Sea
Trial General Information message box is displayed
(Refer to Illustration 5-34).
Step 2 Select a file and press "Open." You return to the Sea
Trial General Information screen with the selected report
displayed in the wizard (Refer to Illustration 5-36).
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Illustration 5-36: Sea Trial General Information screen
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Step 5 Press "Yes" to continuing saving the form. The Save As
dialog box is displayed (Refer to Illustration 5-38).
Step 6 Select the report's current file name in the Save As text
box to overwrite the file with its new changes. The
selected name displays in the File name text box.
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Saving the Sea Trial General Information
Report
Overview
You can save a Sea Trial General Information report two ways.
Either by pressing the "Finish" push-button in the Comments screen
of the wizard or pressing the "Save" push-button in the Sea Trial
General Information screen
This report is saved as a comma separated value *.txt file that can
be imported into other applications (for example Excel or Lotus 123).
By default, the file is saved in the Sea Trial\General Information
folder of Caterpillar Electronic Technician.
Note: If you are saving a report for the first time, see "Creating a
New Sea Trial General Information Report, section 5, page 40. If you
are saving an edited report, see "Editing an Existing Sea Trial
General Information Report," section 5, page 43.
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Printing the Sea Trial General Information Report
Overview
Printing from the text file:
This report is saved as a comma separated value *.txt file that can
be imported into other applications (for example Excel or Lotus 123).
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Sea Trial Steady State
Overview
Steady State options allow the recording of marine engine data
during sea trials. Steady State options currently available on various
marine applications are:
• Settings
• Recorder
• Viewer
The Sea Trial Steady State Recorder function allows you to capture
engine performance data to help diagnose problems. The captured
data can be compared with past performance data imported into the
CAMPAR (Computer Aided Marine Performance Analysis Report)
program or can be graphed within the service tool.
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considered questionable in value. The operator must consider this
when choosing the time and location for using this feature.
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Sea Trial Steady State Settings
Purpose
The "Settings…" push-button allows you to display the Steady State
Recorder Settings dialog box. This dialog box also displays when
you select the Settings option from the Steady State sub-menu.
This screen allows you to set up specific requirements for a test. This
must be done before running the test in order to create a customized
test that meets your needs. You can choose parameters you want to
capture both electronically and manually, the file name and the
storage location, the ECM parameter you would like to monitor on
the screen during the test, and comments about the settings file.
To use the Steady State Recorder Settings dialog box you must
connect to an ECM. Then, you can create and store settings for
future use. Each settings file is saved as *.set.
Instructions
To set up a Sea Trial Steady State Settings file:
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Illustration 5-41: Steady State Recorder Settings dialog box
Step 2 Highlight a file from the Steady State Settings Files list
box. You can view the details of the highlighted setting
file in the Settings Details list box.
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ECM Parameters Displays parameter values
read from the ECM.
Note: Using the up and down arrows (↑ and ↓) on the keyboard, you
can consecutively view the details of each setting in the Settings
Details text box.
Note: The "Browse" push-button displays the Open dialog box. This
allows you to select a steady state file from a different location than
the default location. See "Selecting a Steady State Settings File,"
section 5, page 59. To create a new steady state setting, see
"Creating a New Steady State Settings File," section 5, page 54. To
modify an existing steady state setting, see "Modifying a Steady
State Settings File," section 5, page 56.
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Creating a New Steady State Settings File
Purpose
The Steady State Recorder wizard assists in creating a new settings
file or modifying an existing settings file. The settings file stores, by
default, with a *.set extension in the <Caterpillar Electronic
Technician directory>Sea Trial\Steady State\Settings directory.
Instructions
To create a new steady state settings file:
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Illustration 5-42: Steady State Recorder Setup wizard box–Data File Setup
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Modifying a Steady State Settings File
Purpose
The Steady State Recorder wizard assists in creating a new settings
file or modifying an existing settings file. The settings file stores, by
default, with a *.set extension in the C: Program Files\Caterpillar
Electronic Technician\Sea Trial\Steady State\Settings directory.
Instructions
To change a steady state settings file:
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Illustration 5-43: Steady State Recorder Settings dialog box
Step 2 Highlight a file from the Steady State Settings Files list
box. You can view the details of the highlighted setting
file in the Settings Details list box.
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Illustration 5-44: Steady State Recorder Setup wizard box–Data File Setup
Step 3 Select the settings screen you wish to modify. After you
make the changes, select the Settings Summary screen
to review these changes.
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Selecting a Steady State Settings File
Overview
The "Browse…" from the Steady State Recorder Settings dialog box
displays the Open dialog box (Refer to Illustration 5-45). This allows
you to select a steady state settings file (*.set) from a different
location than the default location and add this file to the Steady State
Settings Files list box.
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Understanding the Steady State Recorder Setup
Screens
Tree Area
Wizard Area
Illustration 5-46: Steady State Recorder Setup wizard box–Data File Setup
Screen Layout
The Steady State Recorder Setup wizard has the following areas:
Tree Area
The tree area is located on the left side of the screen. In this area is
a list of setup screens which must be complete before data can be
captured. When creating a new settings file, the folder for these
screens reads "New Steady State Setting." The setup screens that
must be completed are Data File, ECM Parameters, Manual
Parameters, Monitored ECM Parameter, Comments, and Setting
Summary.
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Wizard Area
The wizard area is located on the right side of the screen. This area
allows you to customize the settings before capturing data. Once
complete, these settings can be saved as a *.set file.
Tree Use your mouse to select an item from the list in the tree
area. The screen associated with this item displays to
the right of the tree. Or, use the up and down arrows
(↑ and ↓) on the keyboard, to display the screen
associated with the item.
Note: Remember, the information that you are saving through the
setup screens is only settings information. Data Captured from the
test is stored in the selected file (*.ssd) when you run the test.
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Using the Data File Setup Screen
Purpose
The Data File Setup screen displays the file name and location for
saving steady state data files, which allow you to change the default
data file path and/or file name. A steady state data file must have the
extension *.ssd.
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Note: This item is checked in the tree area because the data file
name is chosen by default.
Instructions
To change file location and/or name:
Step 2 Select the location where you want to save the file.
Step 3 Type in the name of the file in the File name text box.
Note: It may be helpful for you to name the file by the vessel name
and serial number.
Note: When you press "Finish" or "Save As…" in the Steady State
Recorder-Settings Summary screen, and have used the same *.ssd
file name, a message box is displayed (Refer to Illustration 5-49)
asking if you want to overwrite this file.
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Illustration 5-49: Steady State Recorder message box
Press "Yes" to use the same file name. The Save Settings dialog box
is displayed. Press "No" if you do want to change the file name. You
return to the Data File Setup screen to change the name.
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Using the ECM Parameters Setup Screen
ECM Parameter
Setup Screen
Purpose
The ECM Parameters Setup screen allows you to setup the ECM
group of parameters for the data capture. These are parameters for
which the values are read from the ECM.
Instructions
To select a group:
Note: For more information on the Select Group dialog box see
"Selecting a Group," section 5, page 5. The Select Group dialog box
for Steady State Recorder includes the name of the selected ECM
under the title bar.
Step 3 Highlight a group from the Select a group text box. Press
"OK." You return to the ECM Parameter Setup screen.
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If multiple ECMs are available, you can select a different
ECM and then select the "Groups…" push-button in
order to select its parameters.
Note: If you select the Apply All Groups to All ECMs check box, the
groups listed for the ECMs will apply to all ECMs. This applies
whether one group has been selected for one ECM or if all ECMs
have defined groups. "Not Defined" displays in the group cell when
Apply All Groups to All ECMs is checked.
Highlight the ECM from the ECM Parameter Groups area. Press
the “Clear” push-button. “Not Defined” is displayed in the Group
column for the selected ECM.
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Using the Manual Parameters Setup Screen
Manual
Parameter
Setup Screen
Purpose
The Manual Parameters Setup screen allows you to setup the
manual groups for the data capture. The technician must read and
enter these parameters manually. These manual readings should be
entered in the Sea Trial Steady State Recorder main screen after the
capture has been made. These manual parameters cannot be added
or changed after exiting Steady State Recorder.
Instructions
To select a group:
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Illustration 5-52: Select Group dialog box
Step 3 Highlight a group from the Select a group text box. Press
"OK." You return to the ECM Parameter Setup screen.
Note: If you select the Apply All Groups to All ECMs check box, the
groups listed for the ECMs will apply to all ECMs. This applies
whether one group has been selected for one ECM or if all ECMs
have defined groups. "Not Defined" displays in the group cell when
Apply All Groups to All ECMs is checked.
Highlight the ECM from the ECM Parameter Groups area. Press
the “Clear” push-button. “Not Defined” is displayed in the Group
column for the selected ECM.
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Maintaining a Group-Manual Parameters
Purpose
You can create a custom group to monitor if you do not wish to use a
default group. Custom groups can also be changed or deleted.
Creating, changing, and deleting manual parameter groups are
similar to creating, changing, and deleting ECM parameters. See
"Selecting a Group," section 5, page 5 for information on navigating
through the Select Group dialog box.
Note: The Select Group dialog box for Steady State Recorder
includes the name of the selected ECM under the title bar. When
creating a group, only one ECM may be selected at a time.
The Maintain Groups dialog box for Manual Parameters allows you
to do the following:
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Instructions
To change the unit value for a CAMPAR "900" default parameter:
Step 3 In the Group list box, select the new value from the Unit
drop-down list (Refer to Illustration 5-55).
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Illustration 5-55: Maintain Groups dialog box
Step 2 In the Available Parameters list box, scroll down until the
CAMPAR number changes to letters. This is the area
where you can create your own manual parameter
description (Refer to Illustration 5-56).
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Illustration 5-56: Maintain Groups dialog box
Step 4 In the Group list box, select the "User Defined Data" cell
and type in the new description (Refer to Illustration 5-
57).
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If needed, in the unit cell, type in the desired value.
Continue to select parameters to create a group.
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Using the Monitored Parameters Setup Screen
Monitored
Parameter
Setup Screen
Purpose
The Monitored Parameters Setup screen allows you to select one
status parameter to display in the Status Parameter area. The last
parameter selected displays in the Status Parameter area the next
time the settings file is used. If no parameter is selected, Fuel
Consumption Rate is selected by default.
Instructions
To select a status parameter for display:
5-74
Note: This item is checked in the tree area because the Fuel
Consumption Rate parameter is chosen by default.
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Using the Comments Screen
Comments
Screen
Purpose
The Comments screen allows you to record information regarding
the settings file that you created. These comments can help you
identify a settings file such as information about why it was created
or for what type of test the settings were made. The comments are
saved with the settings file and not with the data file.
Instructions
To enter comments about the settings file:
Note: Press the "Clear" push-button to clear all comments. The “Are
you sure…” message box is displayed. Press “Yes” if you want to
clear the comments or “No” if you want to keep the comments. You
return to the Steady State Recorder-Comments screen.
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Using the Settings Summary screen
Settings
Summary
Screen
Purpose
The Settings Summary screen allows you to view a summary of all of
the current settings and save these settings. These settings can be
saved as an existing setting file or as a new settings file.
Instructions
To save a new settings file:
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Illustration 5-61: Save Settings dialog box
Step 2 Type in the name of the settings file in the Setup Name
text box.
Step 2 Type in the name of the settings file in the Setup Name
text box.
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Sea Trial Steady State Recorder
Purpose
The Sea Trial Steady State Recorder function allows you to capture
engine performance data to help diagnose problems. The captured
data can be compared with past performance data imported into the
CAMPAR (Computer Aided Marine Performance Analysis Report)
program or can be graphed within the service tool.
Accessing
To run a steady state log:
Step 1 Select Sea Trial from the Information menu. From the
sub-menu select Steady State and then Recorder. The
Steady State Recorder Settings dialog box is displayed.
Note: To set up a Sea Trial Steady State Settings file, see "Sea Trial
Steady State Settings" section 5, page 51.
Step 2 Select a steady state settings file. Press "OK." As the file
is loading, the "Please wait…" message displays. Then,
the Sea Trial Steady State Recorder dialog box is
displayed (Refer to Illustration 5-62).
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Status
Parameter Area
Capture Area
Screen Layout
The Sea Trial Steady State Recorder screen has the following areas:
The Sea Trial Steady State Recorder status parameter area also
lists, across the top, all ECMs on the data link.
Capture Area
The Sea Trial Steady State Recorder capture area displays the data
for each capture simultaneously. The data displayed is grouped by
the parameter and the ECM. After capturing the data, a column is
added to the spreadsheet detailing the parameter's readings. The
engine speed for each capture is listed at the top of the column.
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Push-Buttons
The push-buttons available in the Sea Trial Steady State Recorder
screen are:
• Start
• Delete
• Settings…
• Comments…
• Active Codes
• Export
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Using Sea Trial Steady State Recorder
Overview
Once you have selected a settings file, you are ready to begin
capturing information from the ECM to display on the Sea Trial
Steady State Recorder screen.
Instructions
To capture data:
Step 1 In the Sea Trial Steady State Recorder screen, press the
"Start" push-button. A progress bar is displayed (Refer to
Illustration 5-64).
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Illustration 5-64: Sea Trial Steady State Recorder screen with progress bar
Note: If the data is not entered before the Sea Trial Steady State
Recorder screen is closed or if the data link connection is lost or the
ECM powers down (engine is turned off) you will not be able to add
or edit this information within the service tool.
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Illustration 5-65: Enter Manual Parameter reading message box
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Step 4 Repeat steps 1 through 3 for each data capture. When
each subsequent capture is complete, a new column is
added (Refer to Illustration 5-67).
Note: To exit the Sea Trial Steady State Recorder screen, select
another service tool function.
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Deleting a Capture
Instructions
To delete an entire column of captured data:
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Adding Comment to the Capture
Purpose
The "Comments…" push-button allows you to enter information
about the data file (*.ssd). The comments are saved with the data file
and not with the settings file.
Instructions
To add a comment to the data file:
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Sea Trial Transient
Overview
The Sea Trial Transient functions allow you to record data of a
selected group(s) of parameters from the ECM as it occurs. This
data is saved as a *.sdf file. After you record the data, you may view
the logged data graphically or export the data as a *.txt file. As a
Comma Separated Value text file, the data can be imported into
other applications (for example Excel or Lotus 123).
• Recorder
• Viewer
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Note: If the service tool is unable to read the data, “Unavailable,”
"Not Installed," or "Not Available" is inserted into the file.
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Sea Trial Transient Data Log Recorder
Status Line
Area
Settings Panel
Area
Purpose
The Sea Trial Transient Data Log Recorder function allows you to
capture or log multiple engine performance data, which aids in
diagnosing potential problems. This function allows you the flexibility
to define a sample rate and the duration of the sample.
Note: When using Sea Trial Transient Data Log Recorder with an
ATA data link, a dialog box displays asking if you want to switch to
CAT Data Link. Press "Yes." The Connection message box is
displayed. Then, Sea Trial Transient Data Log Recorder screen is
displayed.
Accessing
To run the Sea Trial Transient Data Log Recorder function:
Select Sea Trial from the Information menu, and then select
Transient from the sub-menu. The Sea Trial Transient Data Log
Recorder screen is displayed (Refer to Illustration 5-71).
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Note: The Sea Trial Transient Data Log Recorder Settings dialog
box is displayed the each time you try to use this tool. See "Setting
Up Sea Trial Transient Data Log Recorder," section 5, page 94.
Screen Layout
The Sea Trial Transient Data Log Recorder screen has the following
areas:
The Selected ECM Parameter area lists all the ECMs selected for
logging with its selected parameters.
Push-Buttons
The push-buttons available in the Sea Trial Transient Data Log
Recorder screen are:
• Start/Stop
• Settings…
• Graph
• Export
• Print
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Using Sea Trial Transient Data Log Recorder
Instructions
To use the Sea Trial Transient Data Log Recorder:
Note: The Sea Trial Transient Data Log Recorder Settings dialog
box is displayed the each time you try to use this tool.
Step 2 On the Setup tab, enter the settings to run Sea Trial
Transient Data Log Recorder. If desired, enter
comments and/or information on the Log File Comments
tab.
Note: For more information of the Sea Trial Transient Data Log
Recorder Settings dialog box, see "Setting up Sea Trial Transient
Data Log Recorder," section 5, page 99.
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Illustration 5-72: Sea Trial Transient Data Log Recorder screen
If the sample rate is less than 20 samples per minute you may use
other service tool functions while logging. If the rate is 20 samples
per minute or faster, a dialog box is displayed stating you cannot
leave Sea Trial Transient Data Log Recorder.
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Note: For more information of the Data Log Viewer function, see
"Data Log Viewer," section 1, page 11.
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Setting up Sea Trial Transient Data Log
Recorder
Illustration 5-73: Sea Trial Transient Data Log Recorder Settings dialog box
with Setup Tab displayed
Instructions
To set up Sea Trial Transient Data Log Settings/Setup tab:
Step 3 By default, the file name is saved by the date the log is
taken and saved in the datalog folder. If you want to
save the Data Log File on a drive other than the default
drive, enter the new location and/or file name in the Log
File text box.
OR--
Press the "Browse..." push-button to display the Save As
dialog box. See "Changing the Default File," section 5,
page 97.
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Step 4 Select the rate you want the sample taken in the Sample
Rate drop-down list. Select either the per hour or per
minute radio button.
Note: For more information on the Select Group dialog box, see
“Selecting a Group,” section 5, page 5.
Highlight the ECM from the ECM Parameter area. Press the
“Clear” push-button. “Not Defined” is displayed in the Group column
for the selected ECM.
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Illustration 5-74: Sea Trial Transient Data Log Recorder Settings dialog box
with Log File Comments Tab displayed
5-97
Changing the Default File
Purpose
The “Browse…” push-button allows you to save Sea Trial Transient
Data Log Recorder files on a drive other than the default drive. By
default the file name is saved by the date the log was taken and is
saved in the datalog folder. The service tool also adds an
incremental number, beginning with "_00" after the date.
This dialog box is also displayed if the file already exits and you
choose not to overwrite the data when you are in the Sea Trial
Transient Data Log Recorder main screen.
Instructions
To change the Sea Trial Transient Data Log Recorder file location
and/or name:
Step 2 Select the location where you want to save the file.
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Step 3 Select the file type from the Save as type drop-down list.
This data is saved as a *.sdf file
Step 4 Type in the name of the file in the File name text box.
Step 2 Press "No" if you do not want to overwrite the file. The
Save As dialog box is displayed. By default, the date and
the next incremental number is displayed in the File
name text box.
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Press "Yes" if you want to overwrite the file. The Sea
Trial Transient Data Log Recorder screen displays,
counting down the remaining time on the status line.
Press “Cancel” to exit without saving the log.
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Real Time Graphing
ECM Title
Area Error Status
Text Box
Legend Area
Graph
Area
Purpose
Real Time Graphing monitors ECM data and displays it in graphical
form as it occurs. When running Real Time Graphing for the first
time, you must select a set of parameters to graph.
Accessing
To run the Real Time Graphing function:
Select Real Time Graphing from the Information menu. The Real
Time Graphing screen is displayed (Refer to Illustration 5-77).
Note: The Select Graph Set dialog box is displayed the first time you
try to use this tool.
Step 1 Select a set from the Select Graph Set list box. As you
select a graph set, the parameters for that set are
displayed in the Parameters list box.
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Note: Using the up and down arrows (↑ and ↓) on the keyboard, you
can consecutively view each set and its parameters in the Select
Graph Set dialog box. If a set is created, you can choose that set by
selecting the first letter of its name.
Step 2 Press “OK” to accept the selected set. The set data that
you selected is displayed in the Real Time Graphing
screen.
Screen Layout
The Real Time Graphing screen has the following areas:
Note: To view the list status errors in the text box, press the up and
down arrows next to the text box or use the up and down arrows
(↑ and ↓) on the keyboard.
Legend Area
The Real Time Graphing legend area displays the selected
parameters and is above the graph. These parameters are displayed
with the corresponding line color. These colors cannot be changed.
Parameters with an error will display an asterisk to indicate the
parameter error is listed in the Error Status text box.
The status parameter and its unit of value display on the y-axis.
These are displayed on each side of the graph. A maximum of six
parameters may be selected. These parameters display in the line
color.
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Graph Area
The Real Time Graphing area displays the time in seconds on the
x-axis (ten seconds is default) and the minimum and maximum
values for each parameter on the y-axis. State parameters (for
example, the only status is “On” or “Off”), initially display with dashed
lines until the graph begins to trace the state parameter's value.
Push-Buttons
The push-buttons available in the Real Time Graphing screen are:
• Graph Sets
• Settings…
• Hold/ Resume
• Print
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Selecting a Graph Set
Purpose
The “Graph Sets” push-button allows you to display the Select Graph
Set dialog box. This dialog box provides access for creating,
changing, and deleting graph sets.
The Maintain Graph Sets dialog box allows you to assign parameters
to a new set that you are creating. It also allows you to change
parameters in a graph set and/or in the Temporary Set.
Note: Some ECMs may contain defined default graph sets. These
graph sets cannot be altered.
Note: Pressing “OK” in the Select Graph Set dialog box causes the
graph to redraw.
Instructions
To select a graph set:
Step 1 Press the “Graph Sets” push-button from the Real Time
Graphing screen. The Select Graph Set dialog box is
displayed (Refer to Illustration 5-78).
Step 2 Highlight a graph set from the Select Graph Set list box
and press “OK.” The Real Time Graphing screen is
displayed showing the selected set and its parameters.
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Note: Using the up and down arrows (↑ and ↓) on the keyboard, you
can consecutively view each set and its parameters in the Select
Graph Set dialog box. If a graph set is created, you can choose that
set by selecting the first letter of its name. If there is more than one
graph set with the same first letter, continually pressing the letter
scrolls through those graph sets consecutively.
Step 1 Press the “Graph Sets” push-button from the Real Time
Graphing screen. The Select Graph Set dialog box is
displayed.
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A maximum of six parameters can be added to the Set
list box. A warning box displays if you try to enter more
than the maximum number of parameters.
Step 4 Press the “Save As” push-button. The Save Graph Set
dialog box is displayed (Refer to Illustration 5-80).
Step 5 Enter the graph set name in the Enter Graph Set Name
text box.
Step 6 Press “OK” if you want to save the new graph set name.
You return to the Select Graph Set dialog box.
Step 1 Press the “Graph Sets” push-button from the Real Time
Graphing screen. The Select Graph Set dialog box is
displayed.
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Illustration 5-81: Maintain Graph Sets dialog box
Step 5 Press the “Save As” push-button. The Save Graph Set
dialog box is displayed.
Step 6 Enter the graph set name in the Enter Graph Set Name
text box.
Step 7 Press “OK” if you want to save the new graph set name.
You return to the Select Graph Set dialog box.
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To change a set:
Step 1 Press the “Graph Sets” push-button from the Real Time
Graphing screen. The Select Graph Set dialog box is
displayed.
Note: Sets that are already in the Select Graph Set dialog box as
default cannot be changed.
To delete a set:
Step 2 Highlight a set from the Select Graph Sets list box and
press “Delete”. The “Are you sure…” message box is
displayed.
Note: The temporary group or groups that are already set in the
Select a group dialog box as default cannot be deleted.
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Step 3 Press “Yes” if you want to delete the graph set or “No if
you do not want to delete the graph set. You return to
the Select Graph Set dialog box.
Press “Cancel” if you do not want to make any changes. You will
return to the Real Time Graphing screen.
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Setting up the Graph
Purpose
The “Settings…” push-button allows you to change the time range of
the x-axis and change the displaying range of the status parameter
of the y-axis. It also allows you to change the look of the graph.
Changing the graph settings causes the graph to redraw.
Instructions
To change the graph settings:
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To limit the range, double click on the cell and enter a
new value.
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Pausing the Display
Purpose
The “Hold” push-button allows you to freeze the graph, so that you
can view the status of the parameters at a particular instance.
Instructions
To pause the display:
Step 1 Press the “Hold” push-button from the Real Time Graph
screen. The service tool immediately stops updating the
graph. The “Hold” push-button changes to the “Resume”
push-button.
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Snapshot
Overview
The Snapshot functions allow you to record and then view snapshot
data retrieved from the ECM. The documents recorded save in File
Management
• Recorder
• Viewer
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Snapshot Recorder
ECM Title
Area
Display
Area
Purpose
The Snapshot Recorder function allows you to view the activity of a
group of parameters from the ECM and then select a trigger point.
Instructions
To run the Snapshot Recorder function:
Note: The Select Group dialog box is displayed the first time you use
this function unless a group has been assigned somewhere else in
the service tool. Once you choose a group, the Snapshot Recorder
dialog box is displayed.
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If the Select Group dialog box is displayed:
Step 1 Select a group from the Select a group list box. As you
select a group, the parameters for that group are
displayed in the Parameters list box.
Note: Using the up and down arrows (↑ and ↓) on the keyboard, you
can consecutively view each group and its parameters in the Select
Group dialog box. If a group is created, you can choose that group
by selecting the first letter of its name.
Step 2 Press “OK” to accept the selected group. The group data
that you selected is displayed in the Snapshot Recorder
screen (Refer to Illustration 5-84).
Note: In the Snapshot Recorder screen, you can view each group
consecutively by using the “Page Up” and “Page Down” keys. You
can view a specific default group by selecting the key number
corresponding to that Group (the key number for groups 1 through 9,
ALT plus the key number for groups 10 through 19, or the 0 (zero)
key for the <TEMPORARY GROUP>).
Screen Layout
The Snapshot Recorder screen has the following areas:
Display Area
The Snapshot Recorder display area is located in the center of the
screen, and displays the values, units, and descriptions of the ECM
parameters for the group you have chosen. When a parameter is not
supported by the current ECM, or if an error occurred while reading
the data, a value of “Unavailable” is displayed.
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Push-Buttons
The push-buttons available in the Snapshot Recorder screen are:
• Groups…
• Zoom In/Zoom Out
• More
• Setup
• Trigger
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Triggering and Reading a Snapshot
Instructions
To set a trigger:
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Zoom In/Zoom Out
Purpose
The “Zoom In” push-button allows you to display values in larger text
for increased visibility. The “Zoom Out” push-button allows you to
return the parameter values to normal size text. A maximum of five
parameters in larger text can be displayed on the screen. Groups
with more than five parameters are divided in two subgroups.
Instructions
To zoom in and out of the display:
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Displaying More Parameters
Purpose
The “More” push-button is enabled when the “Zoom In” push-button
is activated, with more than five parameters in a group. The “More”
push-button toggles between two sets of parameters: the first five
parameters and the remaining parameters.
Instructions
To see more parameters:
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Snapshot Viewer
Purpose
The Snapshot Viewer function allows you to display snapshot data
retrieved from the ECM. This data is collected in the ECM and is
made up of status parameters.
Accessing
To run the Snapshot Viewer function:
Note: Depending on how you want to view the data, Select Group
dialog box (viewing data) or the Select Snapshot Chart Items
(viewing graph) dialog box is displayed.
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Snapshot Viewer Data
ECM Title
Area
Display
Area
Control Area
Purpose
The “View Data” push-button in Snapshot Viewer chart screen allows
you to switch from the Snapshot Viewer chart screen to the
Snapshot Viewer data screen.
The "View Data" push-button in the Select ECM Snapshot dialog box
allows you to view the Snapshot Viewer data after selecting a group.
Instructions
To switch to the data screen from the chart screen:
5-121
To view the data from the Select ECM Snapshot dialog box:
Step 1 Press the "View Data" push-button from the Select ECM
Snapshot dialog box. As the data is loading from the file,
the "Please wait…" message displays. The Select Group
dialog box is displayed.
Step 2 Select a group from the Select a group list box. As you
select a group, the parameters for that group are
displayed in the Parameters list box.
Note: Using the up and down arrows (↑ and ↓) on the keyboard, you
can consecutively view each group and its parameters in the Select
Group dialog box. If a group is created, you can choose that group
by selecting the first letter of its name.
Note: In the Snapshot Viewer data screen, you can view each group
consecutively by using the “Page Up” and “Page Down” keys. You
can view a specific default group by selecting the key number
corresponding to that Group (the key number for groups 1 through 9,
ALT plus the key number for groups 10 through 19, or the 0 (zero)
key for the <TEMPORARY GROUP>).
Screen Layout
The Snapshot Viewer data screen has the following areas:
Display Area
The Snapshot Viewer data display area is located in the center of the
screen and displays the values, units, and descriptions of the ECM
parameters for the group you have chosen. A value of “Unavailable”
is displayed if the ECM has a parameter that cannot be included in
the snapshot or if an error occurs while reading the data.
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Control Area
The frame scrolling and position control areas allow you to display
the current frame position relative to all frames. The following three
text items surround these two areas:
To use the frame scroll bar, press the right or left scroll bar arrows.
The arrows allow you to increase or decrease the frame number by
one. By clicking the pointer in the actual scrolling area, before or
after the scroll box, the frames increases or decreases by ten.
The position control area allows you to move through the different
frame positions with VCR-style buttons. The buttons used in this
area are:
Note: The left and right arrows (← and →) on the keyboard can be
used for the Ι< and >Ι buttons on the Snapshot Viewer chart screen.
Push-Buttons
The push-buttons available in the Snapshot Viewer screen are:
• View Chart
• Snapshots…
• Groups…
• Save…
• Print
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Note: The push-buttons specific to the data screen are "View Chart"
and "Groups." The push-buttons common between the data screen
and the chart screen are "Snapshots," "Save," and "Print."
5-124
Snapshot Viewer Chart
Legend Area
Graph
Area
Purpose
The “View Chart” push-button, in the Snapshot Viewer data screen,
allows you to switch from the Snapshot Viewer data screen to the
Snapshot Viewer chart screen.
Instructions
To view the Snapshot Viewer chart screen:
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Step 2 Select parameters for viewing from the Available
parameters list box.
Screen Layout
The Snapshot Viewer chart screen has the following areas:
Legend Area
The Snapshot Viewer chart legend area, above the graph, displays
the identification name of the snapshot. The parameters display with
the corresponding line color and symbol.
The status parameter and its unit of value display on the y-axis.
These are displayed on each side of the graph. A maximum of six
parameters may be selected.
Graph Area
The Snapshot Viewer chart graphing area displays the time on the
x-axis and the minimum and maximum values for each parameter on
the y-axis. State parameters (for example, the only status is “On” or
“Off”), display with dashed lines until the graph begins to trace the
state parameter's value.
Push-Buttons
The push-buttons available in the Snapshot Viewer screen are:
• View Data
• Snapshots…
• Group Items…
• Save…
• Print
Note: The push-buttons specific to the chart screen are "View Data"
and "Group Items." The push-buttons common between the data
screen and the chart screen are "Snapshots," "Save," and "Print."
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Selecting an ECM Snapshot
Purpose
The “Snapshots…” push-button allows you to change the snapshot
you are viewing from the ECM. Pressing this push-button displays
the Select ECM Snapshot dialog box. The Select ECM Snapshot
dialog box allows you to view the data or graph screen. The Current
ECM allows you to clear one or all of the snapshots listed.
The Select ECM Snapshot dialog box also appears when you first
enter the Snapshot Viewer function from the Information menu. At
this point you can define whether you want to view the Snapshot
Viewer data screen or the Snapshot Viewer chart screen.
Note: The Select Source defaults to the Current ECM option if the
service tool is connected to an ECM. The Select Source defaults to
the File option if there is no data link connection.
5-127
To view the data screen:
Step 2 Highlight the snapshot that you want to view from the
Snapshots list box. Press the “View Data” push-button.
The Select Group dialog box is displayed.
Step 3 Highlight a group from the Select a group list box. Press
“OK.” The Snapshot Viewer – data screen is displayed.
Step 2 Highlight the snapshot that you want to view from the
Snapshots list box. Press the “View Graph” push-button.
The Select Snapshot Chart Items dialog box is
displayed.
To clear a snapshot:
Step2 Highlight the snapshot from the Snapshot list box. Press
the “Clear” push-button. The selected snapshot is
cleared from the dialog box.
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Step 2 In the Snapshot list box press the “Clear All”
push-button. All of the snapshots in the list box are
removed.
Step 3 Highlight the snapshot that you want to view from the
Snapshots list box. Press the “View Data” push-button.
The Select Group dialog box is displayed.
Step 4 Highlight a group from the Select a group list box. Press
“OK.” The Snapshot Viewer data screen is displayed.
5-129
To view the graph screen:
Step 3 Highlight the snapshot that you want to view from the
Snapshots list box. Press the “View Graph” push-button.
The Select Snapshot Chart Item dialog box is displayed.
5-130
Selecting Snapshot Chart Items
Purpose
The “Group Items…” push-button allows you to change the
parameters that are displayed in the charts. Pressing this
push-button displays the Select Snapshot Chart Items dialog box.
The Select Snapshot Chart Items dialog box allows you to move the
available parameters from the Available parameters list box to the
Selected parameters list box. The parameters listed in the Available
parameter list are the ones that are displayed in chart form on the
Snapshot Viewer chart screen.
Instructions
To select group items:
5-131
Step 2 Highlight a parameter in the Available parameters list
box and press the “>” push-button. This moves
parameters, one at a time, from the Available
Parameters list box to the Selected parameters list box
(highlighting a parameter in the Selected parameters list
box and pressing the “<” push-button moves it back).
5-132
Saving a Snapshot to a File
Purpose
The “Save...” push-button allows you to save the snapshot to a file.
Instructions
To save a snapshot:
Note: If you do not have a file open, a dialog box asks you to open a
file, create a new file, or cancel. Choose the appropriate button to
continue.
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Prognostics Download
File Location
Area
Download
Information Area
Purpose
The Prognostics Download function allows you to quickly and easily
download the prognostics data available from the ECM. This
information can be downloaded as a VIMS Merge file (*.hs_ and
*.cu_) or as a text file (*.txt). When downloaded as a VIMS Merge
file, the information can then be imported for analysis into VIMSpc99.
5-134
Prognostic Download gathers the information into one place for your
convenience.
Accessing
To run the Prognostics Download function:
Screen Layout
The Prognostics Download screen has the following areas:
Note: If you want to save the Download File on a drive other than the
default drive, change the file name, or save the download as a text
file, press the "Browse…" push-button to display the Save As dialog
box.
5-135
Push-Buttons
The push-buttons available in the Prognostics Download screen are:
• Browse
• Download
5-136
Changing the Default File
Purpose
The “Browse…” push-button allows you to set the Download File on
a drive other than the default drive, change the file name, or change
the file type. By default, the file is saved in the downloads folder and
the file name is saved by Engine Serial Number, date, and time the
log was downloaded.
Note: If a file already exits, a warning box displays asking if you want
to overwrite the file.
Instructions
To change the download file location and/or name:
Step 2 Select the location where you want to save the file.
Step 3 Select the file type from the Save as type drop-down list.
Step 4 Type in the name of the file in the File name text box.
5-137
To change an existing file name:
Step 2 Press "No" if you do not want to overwrite the file. The
Save As dialog box is displayed.
5-138
Downloading a File
Purpose
The "Download" push-button allows you begin the downloading
process.
Instructions
To begin a download:
5-139
Trip or Job Segment
Purpose: Overview
The Trip Segment or Job Segment function allows you to view
performance parameters and totals accumulated, and print the data.
Different parameters are displayed for the data analysis. Sometimes
this function is referred to as job data, instead of segment data. From
the menu, you can choose which data you want to analyze.
• Driver
• Fleet
• Current (Field)
• Previous
• Rolling
• Lifetime
• Job
• Trip
5-140
Job Segment functions currently available on various applications
are:
• Driver
• Fleet
Purpose: Driver
The displayed Driver data is collected from the time the engine is
turned on until it is turned off.
Purpose: Fleet
The displayed Fleet data is collected from the time the fleet job
begins. This data is ongoing until it is reset again. Therefore, the
data is a collection of overall fleet work, not just one driver.
Purpose: Previous
The displayed Previous data is the reset current field totals (deleting
the former previous field totals). This function allows you to compare
the tractors performance on two different fields. Each time this data
is taken, the “new” previous field totals overwrites the “old” previous
field totals.
Purpose: Rolling
The displayed Rolling data is collected work throughout a particular
period. These rolling totals are independent of the field totals.
Purpose: Lifetime
The displayed Lifetime data is collected work throughout the lifetime
of the machine. Lifetime parameters cannot be reset.
Purpose: Job
The displayed Job data is the latest collection of data since the job
totals were reset. Once the job is reset, this information is deleted.
Purpose: Trip
The displayed Trip data is the latest collection of data since the trip
totals were reset. Once the trip is reset, this information is deleted.
5-141
Accessing
To run the Trip Segment or Job Segment data:
Screen Layout
The Trip Segment or Job Segment screen has the following areas:
Display Area
The Trip or Job Segment display area has three columns:
Description, Value, and Unit. The Description column gives the name
of the parameter set to run the test. The Value column displays the
status of the current parameter. The Unit column displays the
parameter units.
Push-Buttons
The push-buttons available in the Trip or Job Segment screen are:
5-142
Trip or Job Histogram
Purpose
The Trip Histogram or Job Histogram function views two-dimensional
and three-dimensional histograms. A histogram is a graphical or
charted representation of the parameters’ data over time.
Instructions
To view a Trip Histogram or Job Histogram:
5-143
Illustration 5-97: Trip Histogram Selector dialog box
Step 3 Press “OK” to accept the Trip Histogram that you have
chosen. The Trip Histogram screen is displayed with
your chosen units.
5-144
Viewing the Histogram: Two-dimensional
Screen Layout
The Trip or Job Histogram screens have the following areas:
Graph Layout
Two-dimensional histograms compare two parameters selected by
the ECM. These values display using a bar graph.
5-145
Push-Buttons
The push-buttons available on this two-dimensional screen are:
• Histograms…
• Print
5-146
Viewing the Histogram: Three-dimensional
Screen Layout
The Trip or Job Histogram screen has the following areas:
Graph Layout
Three-dimensional histograms compare three parameters selected
by the ECM. These values display in a tabular chart.
5-147
Push-Buttons
The push-buttons available in the Trip Histogram are:
• Histograms…
• Print
5-148
Custom Data
Display
Area
Purpose
The Custom Data function allows you to create specific data reports.
These settings allow you to program into the ECM a standard of
measurement for monitoring. After you have chosen a standard, you
assign the measurements and the conditions that are measured. The
Custom Data function displays all the reports in a scrollable window.
Accessing
To run the Custom Data screen:
Screen Layout
The Custom Data screen has the following areas:
5-149
Display Area
The Custom Data display area is made up of separate blocks, each
containing custom data settings that you define. Only three blocks
can be displayed at one time on the screen. By using the scroll bars
on the right of the screen, you can scroll down through more blocks.
Push-Buttons
The push-buttons available in the Custom Data screen are:
• Define
• Print
5-150
Defining Custom Reports
Purpose
The “Define” push-button allows you to create a custom report in the
Define Custom Report dialog box. The Define Custom Report dialog
box contains data to select and fields to enter the information so you
may define your report. For monitoring purposes, the information that
is selected and entered is used to program the ECM.
Instructions
To define a custom report:
Note: Changes can be made to the data blocks at any time, as long
as the appropriate block is highlighted when you attempt to define
the data. You may have to provide passwords in the Enter Customer
Passwords dialog box the first time that you define a custom report.
5-151
Step 2 Use the Data drop-down list to select the standard of
measurement. The choices available are:
• None
• Occurrences
• Fuel Burned
• Distance Traveled
• Engine Hours
Step 3 Use the “When” drop-down lists and text boxes in the
center section of the dialog box to choose and enter
under which conditions the measurements are taken.
Note: The functions in the drop-down lists and the units on the text
boxes depend on which standard of measurement you choose from
step 2.
Step 4 Press “OK” to accept your defined custom. The “Are you
sure...” message box is displayed (Refer to Illustration 5-
102).
5-152
Trip/Job/Driver Reset
Purpose
The Reset function allows you to reset trip data. Resetting the data
completely clears the Reset screen and allows you to begin a new
series of data records. The data is the same in both the Segment
function and the Reset function.
• Driver
• Fleet
• Field (Current)
• Rolling
• Job
• Trip
Instructions
To run the Reset function:
Step 1 Select Trip Reset from the Information menu, and then
select a trip reset option from the sub-menu. The “Do
you want to continue?” message box is displayed.
OR--
Select Job Reset from the Information menu. The “Do
you want to continue?” message box is displayed.
OR--
Select Driver Reset from the Information menu. The “Do
you want to continue?” message box is displayed (Refer
to Illustration 5-103).
5-153
Step 2 Press “Yes” to clear all the data or “No” not to.
5-154
Service Drop-Down Menu
Overview
The Service drop-down menu functions allow you to monitor the Section
service needs for the engine. It also allows you to view and change 6
the ECM configurations that are loaded in the service tool, load the
configurations from and to the ECM, view the ECM time and date,
and display the ECM calibrations.
• Configuration
• Copy Configuration
• Monitoring System
• Parameter Lockout
• Security Management
• Machine Security Systems Uninstall
• Operator Settings
• Tool Configuration
• Maintenance Indicator
• ECM Date/Time
• Calibration Status
• Calibrations
• Service Procedures
• Driver Rewards
• Test ECM Mode
6-1
Configuration
Display Area
Purpose
The Configuration function allows you to view and change the ECM’s
configurable information.
Accessing
To run the Configuration tool:
Select Configuration from the Service menu, push the F5 key (if
the default function keys are set), or press the Configuration Tool
icon from the toolbar (if the default is set). The Configuration screen
is displayed (Refer to Illustration 6-2).
Screen Layout
The Configuration screen has the following areas:
Display Area
The Configuration display area has four columns: Description, Value,
Unit, and TT. The Description column gives the name of the
parameter set to configure. The Value column displays the status of
6-2
the current parameter. The Unit column displays the configuration
parameter units. The TT column displays the list of total tattletales.
Tattletales represent the number of times the configuration
parameter value is changed.
Push-Buttons
The push-buttons available in the Configuration screen are:
• Change
• Print
Section
6
6-3
Changing Configuration Parameter Values
Purpose
The “Change” push-button allows you to change the configuration
parameter values. This push-button is enabled when a parameter’s
configuration can be changed.
Instructions
To change the parameter values:
6-4
Changing Engine Power Rating
Section
6
Illustration 6-3: Change Engine Power Rating dialog box
Purpose
The Change Engine Power Rating dialog box allows you to change
the rating number. Changing rating number causes the rating
information to change.
Instructions
To change the engine power rating:
Step 1 Select a rating number from the Rating Number list box.
As you select a Rating Number, the Rating Information is
displayed (Refer to Illustration 6-3).
Step 2 Press “OK” to accept the new value. The “Are you
sure…” message box is displayed. Press “Yes” to
change the rating number or “No” not to change the
rating number.
6-5
6-6
Changing Parameter Values
Purpose
The “Change” push-button allows you to change the selected
parameter’s value.
Instructions Section
To change the selected parameter: 6
Step 2 Enter the new value in the New Value text box.
Step 3 Press “OK” to accept the new value. The “Are you
sure...” message box is displayed. Press “Yes” if you
want to change this parameter or “No” not to.
6-7
Copy Configuration
Purpose
The Copy Configuration function allows you to copy configuration
parameter data to and from ECMs. There are three sub-menus
under the Copy Configuration menu option: Fleet Configuration,
Fleet/Key Configuration, and ECM Replacement. The Fleet
Configuration function copies configuration data common to several
ECMs. The Fleet/Key Configuration configures a MSS control with
keys that start the machine. The ECM Replacement function copies
relevant configuration parameters from one ECM to another.
Accessing
To run the Copy Configuration functions:
Screen Layout
The Fleet Configuration, Fleet/Key Configuration, or ECM
Replacement screen has the following areas:
Display Area
The display area lists configuration parameters that were loaded
from the ECM. The configuration parameters are displayed by
6-8
category. Each category item is preceded by a check box and a “+”
or “-” symbol. Only the checked parameters are included in the
configuration transfers.
Note: You are unable to check parameters that are grayed because
they are unavailable or not programmed.
Push-Buttons
The push-buttons available in the Fleet Configuration, Fleet/Key
Configuration, or ECM Replacement screen are:
Note: “Load from File” and “Save to File” push-buttons are only
available for the Fleet Configuration and Fleet/Key Configuration
functions. Section
6
6-9
Check Boxes
Purpose
The check boxes that are displayed in the Fleet Configuration,
Fleet/Key Configuration, and the ECM Replacement screen are used
to check (✓ ) the parameters that are included in the configuration
transfers. The “+” and “-” symbols are used to expand and collapse
the parameter categories to show the additional parameters in that
category.
Instructions
To expand and collapse the parameter categories:
Step 1 With the mouse, click on the “+” to expand the category.
The “+” changes to a “-” and all of the parameters in that
category are displayed. Click on the “-” to collapse the
category. The “-” changes to a “+” and all of the
parameters in that category are hidden.
OR--
With the keyboard, use the arrow keys to move around
to the different parameter check boxes, then press the
space bar to enable or disable the parameters.
6-10
ECM Replacement
Section
Illustration 6-6: ECM Replacement screen 6
Purpose
The ECM Replacement function allows you to copy configuration
parameters from an existing ECM to another ECM, for physically
changing the ECM on a machine.
Instructions
To load data from the ECM:
6-11
Step 2 Select Copy Configuration from the Service menu, and
then select ECM Replacement from the sub-menu.
Step 3 Press “Yes” to load the data from the ECM. The ECM
Selector dialog box is displayed (Refer to Illustration
6-8).
Press “No” if you do not want to load the data. The ECM
Replacement blank screen is displayed.
Note: Pressing the “Load from ECM” push-button from the ECM
Replacement screen also displays the ECM Selector dialog box.
Step 4 Highlight the ECM that is being replaced and press “OK.”
As the data is loading from the ECM, the “Please wait…”
message displays. Then, the “Loading data from ECM...”
progress bar is displayed (Refer to Illustration 6-9).
6-12
Illustration 6-9: ECM Replacement progress bar
Step 5 When the data has been successfully loaded, “The data
has been successfully loaded…” message box is
displayed (Refer to Illustration 6-10).
6-13
To program the new ECM:
6-14
Illustration 6-12: ECM Replacement warning box
6-15
Illustration 6-13: ECM Replacement progress bar
6-16
Fleet Configuration
Section
Illustration 6-14: Fleet Configuration screen 6
Purpose
The Fleet Configuration function allows you to copy configuration
data common to several ECMs. In this screen you can load the
parameters from the ECM, program the parameters to the ECM, load
the parameters from a file, and save the parameters to a file.
Instructions
To load the data from the ECM:
Step 1 Connect the service tool to the ECM you want to copy.
6-17
Illustration 6-15: “No data is available…” message box
Step 3 Press “Yes” to load data from the ECM. The ECM
Selector dialog box is displayed (Refer to Illustration
6-16).
Note: Pressing the “Load from ECM” push-button from the Fleet
Configuration screen also displays the ECM Selector dialog box.
Step 4 Highlight the ECM you wish to copy from and press
“OK.” As the data is loading from the ECM, the “Please
wait…”message displays. Then, the “Loading data from
ECM…” progress bar is displayed (Refer to Illustration
6-17).
6-18
Illustration 6-17: Fleet Configuration progress bar
Step 5 When the data has been successfully loaded, “The data
has been successfully loaded…” message box is
displayed (Refer to Illustration 6-18).
Note: The data must be saved to a file before you can disconnect
from the service tool or the data is lost.
6-19
To save the configuration to a file:
Note: If you do not have a file open, the Printing dialog box asks you
to open a file, create a new file, or cancel. Choose the appropriate
button to continue. See “Printing,” section 1, page 26 for help.
6-20
Illustration 6-20: Fleet Configuration saved… message box
Step 3 Press “No,” that you do not want to load data from the
ECM. The Fleet Configuration screen display is
displayed.
Note: If you press the “Load from File” push-button with unsaved
data on the Fleet Configuration screen, a message box is displayed
asking if you want to save the changes.
6-21
Step 5 From the File Management dialog box, highlight the file
from the Files list box, and then highlight the Fleet
Configuration document that you want to load from the
Documents list box.
Note: The data must be loaded from a file before you can program
an ECM.
6-22
Illustration 6-23: Fleet Configuration progress bar
6-23
Fleet/Key Configuration
Purpose
The Fleet/Key Configuration function allows you to easily configure
and manage a Machine Security System (MSS) enabled machine or
set of machines. The function allows you to program, load, and save
a set of configuration parameters and key information. The
information can be loaded from or programmed to the MSS. This
information can also be saved to or loaded from a file.
6-24
Instructions
To load the data from the ECM:
Section
6
Illustration 6-25 “No data is available…” message box
Step 3 Press “Yes” to load data from the ECM. The ECM
Selector dialog box is displayed (Refer to Illustration
6-26).
Note: Pressing the “Load from ECM” push-button from the Fleet/Key
Configuration screen also displays the ECM Selector dialog box.
6-25
Illustration 6-26: ECM Selector dialog box
6-26
Step 5 When the data has been successfully loaded, “The data
has been successfully loaded…” message box is
displayed (Refer to Illustration 6-28).
Note: The data must be saved to a file before you disconnect from
the service tool or the data is lost.
Section
To save the configuration to a file: 6
Note: If you do not have a file open, the Printing dialog box asks you
to open a file, create a new file, or cancel. Choose the appropriate
button to continue. See “Printing,” section 1, page 26 for help.
6-27
Illustration 6-29: Print New Document to file dialog box
6-28
Illustration 6-30: Fleet/Key Configuration saved… message box
Step 3 Press “No,” that you do not want to load data from the
ECM. The Fleet/Key Configuration screen display is
displayed.
Note: If you press the “Load from File” push-button with unsaved
data on the Fleet/Key Configuration screen, a message box is
displayed asking if you want to save the changes.
6-29
Step 5 From the File Management dialog box, highlight the file
from the Files list box, and then highlight the Fleet/Key
Configuration document that you want to load from the
Documents list box.
Note: The data must be loaded from a file before you can program
an ECM.
Note: Keys that are already programmed into the ECM can be
unchecked from the Fleet/Key Configuration screen. This is only a
time saving measure. If you do not uncheck the keys, the Program
ECM message box displays. This message box lists all keys that
were not programmed because they were already stored.
6-30
Step 1 Press the “Program ECM” push-button. The ECM
Selector dialog box is displayed.
Section
6
6-31
Note: MSS has a maximum number of keys that it can store at one
time (usually 50). Fleet/Key Configuration determines the number of
keys slots not programmed on the MSS. You cannot program more
keys than the maximum number allowed. A message box displays
informing you of the number of key slots available (Refer to
Illustrations 6-34) or that there are no more key slots are available
(Refer to Illustration 6-35).
You must remove enough keys in order to add new key information.
6-32
Monitoring System
Display Area
Section
Illustration 6-36: Monitoring System screen 6
Purpose
The Monitoring System function allows you to adjust trip points and
delay times for different ECM parameters. The trip points and delay
times displayed are the basis for an operator warning, an engine
derate, or an engine shutdown. This function helps warn the operator
of major problems that could develop in the engine.
Accessing
To run the Monitoring System function:
Screen Layout
The Monitoring System screen has the following areas:
Display Area
The Monitoring System display area has four columns: Description,
State, Trip Point, and Delay Time. The Description column gives the
6-33
name of the parameter being monitored. The State column displays
if the parameter monitored is “On” or “Off.” The Trip Point column
displays the value at which the parameter is tripped to cause a
diagnostic code. The Delay Time displays the amount of time that
the trip point can be held before a diagnostic code is generated.
Push-Buttons
The push-buttons available in the Monitoring System screen are:
• Change
• Print
6-34
Changing the Monitor System
Purpose
The “Change” push-button allows you to change the monitor system Section
values. 6
Note: Towards the bottom of this dialog box, there is a section titled
Allowed Values. This section informs you of the ranges allowed for
the Trip Point and the Delay Time. You cannot enter values outside
of these ranges.
Instructions
To change the monitor system:
6-35
Trip Point In the Trip Point column, type the new
value in the text box (units cannot be
changed). The value that you typed is
displayed in the box.
Note: If the values that you entered are out of the range specified in
the Allowed Values section of the screen, the “The value entered is
out of range” message box is displayed. Press “OK” to return to the
Change Monitor System dialog box.
Step 3 Press “OK” to accept the new values. The “Are you
sure…” message box is displayed. Press “Yes” to accept
the changes or “No” if you do not want to accept the
changes.
6-36
Monitoring System (with Parameter Security)
Display Area
Section
Illustration 6-38: Monitoring System screen 6
Purpose
The Monitoring System function allows you to adjust trip points and
delay times for different ECM parameters. The trip points and delay
times displayed are the basis for an operator warning, an engine
derate, or an engine shutdown. This function helps warn the operator
of major problems that could develop in the engine.
Accessing
To run the Monitoring System function:
Screen Layout
The Monitoring System screen has the following areas:
Display Area
The Monitoring System display area has four columns: Description,
State, Trip Point, and Delay Time. The Description column gives the
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name of the parameter being monitored. The State column displays
if the parameter monitored is “On” or “Off.” The Trip Point column
displays the value at which the parameter is tripped to cause a
diagnostic code. The Delay Time displays the amount of time that
the trip point can be held before a diagnostic code is generated.
Push-Buttons
The push-buttons available in the Monitoring System screen are:
• Change
• Print
6-38
Changing the Monitor System
Purpose
The “Change” push-button allows you to change the monitor system Section
values. 6
Note: Towards the bottom of this dialog box, there is a section titled
Allowed Values. The action selected is displayed with the title. This
section informs you of the ranges allowed for the Trip Point and the
Delay Time. You cannot enter values outside of these ranges. This
section also displays “Not Programmable” if security for the
parameter is read-only.
Instructions
To change the monitor system:
6-39
State In the State column, select “On” or “Off”
from the drop-down list. The value that
you select is displayed in the box.
Note: If the values that you entered are out of the range specified in
the Allowed Values section of the screen, the “The value entered is
out of range” message box is displayed. Press “OK” to return to the
Change Monitor System dialog box.
Step 3 Press “OK” to accept the new values. The “Are you
sure…” message box is displayed. Press “Yes” to accept
the changes or “No” if you do not want to accept the
changes.
6-40
Parameter Lockout
Display Area
Section
6
Illustration 6-40: Parameter Lockout screen
Purpose
The Parameter Lockout function allows you to lock parameters that
you do not want service mechanics to change. Once the parameters
are locked, they cannot be changed anywhere in the service tool.
Accessing
To run the Parameter Lockout function:
Screen Layout
The Parameter Lockout screen has the following areas:
6-41
Display Area
The Parameter Lockout display area has two columns: Description
and Mode. The Description column gives the name of the parameter.
The Mode column displays if the parameter is “Locked” or
“Unlocked.”
Push-Buttons
The push-buttons available in the Parameter Lockout screen are:
• Change
• Print
6-42
Locking Parameters
Purpose
The “Change” push-button allows you to lock the selected
parameter, based on its current mode.
Instructions
To lock parameters:
6-43
6-44
Security Management
Section
Illustration 6-41: Security Management screen 6
Purpose
The Security Management function allows you to determine which
keys will or will not start a machine. Machines equipped with Security
Management manage the keys authorized to start a machine.
Accessing
To run the Security Management:
Screen Layout
The Security Management screen has the following areas:
6-45
Display Area
The Machine Security System display area has five columns:
Description, Access Level, Expiration, ID 1, and ID 2. The
information can be sorted by column by pressing its header. The
Description column is the key identification name (maximum eleven
alphanumeric characters). The Access Level column displays if the
key is “Master” or “Standard.” The Expiration column gives the date
and time a key expires. ID 1 and ID 2 are the numbers exclusive to
the specific key.
Push-Buttons
The push-buttons available in the Security Management screen are:
• Change
• Add
• Delete
• Print
6-46
Adding Key Information
Purpose
The “Add” push-button allows you to add a key to the authorized key
list.
Instruction Section
To add a key: 6
Note: Pressing the “Read” push-button fills ID 1and ID2 with the
current information for the key in the ignition.
Step 4 Select the type of key from the Access Level drop-down.
6-47
to the text boxes, entering in the
information with the keyboard, or using the
up and down arrows (↑ and ↓) on the
keyboard to increase or decrease the
value by one.
Step 6 Press “OK” to add the key information. The “Are you
sure…” message box is displayed. Press “OK” to add
the key or press “Cancel” if you do not want to add the
key.
6-48
Changing the Key Information
Purpose
The “Change” push-button allows you to change the key information
from the authorized key list. ID 1 and ID 2 cannot be changed.
Instructions
To change the selected key information:
Step 1 Highlight the key you want to change and press the
“Change “ push-button. The Change Key Information
dialog box is displayed (Refer to Illustration 6-43).
OR--
Double click the key you want to change. The Change
Key Information dialog box is displayed (Refer to
Illustration 6-43).
Step 2 Enter the changes you want to make. See “Adding Key
Information” for more detail.
Step 3 Press “OK” to change the key information. The “Are you
sure…” message box is displayed Press “OK” to change
the key or press “Cancel” if you do not want to change
the key.
6-49
Press “Help” to open online help for assistance. Press
“Cancel” to exit the Change Key Information dialog box
without making changes.
6-50
Deleting Key Information
Purpose
The Delete operation allows you to delete a key from the authorized
key list.
Note: You cannot delete the last master key. An error message
displays if you attempt to delete the last master key.
Instructions:
To delete a key:
Step 1 Highlight the key you want to delete and press “Delete.”
The “Are you sure…” message box is displayed (Refer
to Illustration 6-44).
Section
6
6-51
Machine Security System Uninstall
Status Line
Area
Display
Area
Purpose
The Machine Security System Uninstall function allows you the
capability to remove/uninstall the Machine Security System function
from all modules on an application.
Accessing
To run the Machine Security System Uninstall:
Screen Layout
The Machine Security System Uninstall screen has the following
areas:
6-52
Status Line
The Machine Security System Uninstall status line displays
messages regarding the process of the function.
Displays Area
The Machine Security System Uninstall display area has two
columns: ECM and Security System Status. The ECM column lists
all ECMs supported by the Machine Security System. The Security
System Status column lists if the security system is "Installed" or
"Not Installed" in the ECM.
Push-Buttons
The push-button available in the Machine Security System Uninstall
screen is:
• Uninstall/Retry
Section
6
6-53
Uninstalling Machine Security System
Instructions
To uninstall the Machine Security System:
6-54
Illustration 6-48: Machine Security System Uninstall successful message box
Section
6
6-55
6-56
Operator Settings
Active Operator
Title Area
Display
Area
Section
Illustration 6-50: Operator Settings/List screen 6
Purpose
The Operator Settings function provides a convenient way for you to
view and program settings. These settings can then be stored for an
individual operator, which affect the operation of the implements and
dash according to the operator's preferences.
Accessing
To run the Operator Settings/List screen:
Screen Layout
The Operator Settings/List screen has the following areas:
6-57
Display Area
The Operator Settings/List display area has two columns: Operator
and Operator Name. The Operator column lists the maximum
number of operators stored in the ECM. The Operator Name gives
name of the operator assigned to that number from the VIDS
onboard monitoring system. If an operator has not been defined,
“Not Programmed” displays in the Operator Name column.
Push-Buttons
The push-buttons available in the Operator Settings/List are:
• View>>
• Print
6-58
Viewing Operator Settings
Title Areas
Display
Area
Section
Illustration 6-51: Operator Settings/View screen 6
Purpose
The Operator Settings/View screen displays the saved settings for a
specific operator. This screen also allows you to modify a specific
operator's settings through the service tool.
Instructions
To view an operator's settings:
Screen Layout
The Operator Settings/View screen has the following areas:
Title Areas
The View Settings title area displays the operator's name and
number that was selected from the Operator Settings/List screen.
6-59
The Active Operator title area displays the name of the operator that
has been activated through the VIDS onboard monitoring system. If
no operator is active “None” is displayed. The Current Setting may
be different from the Active Operator.
Display Area
The Operator Settings/List display area has three columns:
Description, Settings, and Unit. The Description column gives the
name of the parameter set for the operator. The Value column
displays the status of the current parameter. The Unit column
displays the parameter units.
Push-Buttons
The push-buttons available in the Operator Settings/List are:
• <<Back
• Change
• Print
6-60
Changing Operator Settings
Purpose
The "Change" push-button allows you to modify an operator's
settings within the service tool. Current Settings or Factory Settings
cannot be changed; therefore, the "Change" push-button is disabled.
Step 3 Press “OK” to accept the new value. The “Are you
sure...” message box is displayed. Press “Yes” if you
want to change this setting or “No” if you do not want to
change the setting.
6-61
Tool Configuration
Purpose
The Tool Configuration function allows you to configure the
parameters that define how a tool is controlled. You are able to
modify current stored tool parameters, configure a new tool, delete
tool parameters, activate a tool, or deactivate a tool.
Accessing
To run the Tool Configuration function:
Select Tool Configuration from the Service menu. The Tool List
screen is displayed.
6-62
Tool List Screen
Active Tool
Title Bar
Display
Area
Section
Illustration 6-53: Tool List screen for Track Type Excavators 6
Purpose
The Tool List screen allows you to activate a selected tool,
deactivate a tool, delete a tool, or configure a new tool.
Accessing
To run the Tool List screen:
Select Tool Configuration from the Service menu. The Tool List
screen is displayed (Refer to Illustration 6-53).
OR--
If the Tool Configuration screen is displayed, press the “<<Tool
List” push-button. The Tool List screen is displayed (Refer to
Illustration 6-53).
Screen Layout
The Tool List screen has the following areas:
6-63
Active Tool Title Area
The Active Tool title area displays the name of the tool you have
activated. If no tool is active “None” is displayed.
Display Area
The Tool List display area has two columns: Tool and Tool Name.
The Tool column lists the maximum number of allowable tool
configurations stored in the ECM. The Tool Name gives the assigned
tool name. If a tool has not been configured, “Not Configured"
displays in the Tool Name column.
Push-Buttons
The push-buttons available in the Tool List are:
• Activate
• Deactivate
• Delete
• Configure>>
6-64
Activating/ Deactivating a Tool
Purpose
The “Activate” push-button allows you to make the selected tool
active (tool on the machine).
Instructions
To activate a tool:
Step 3 Press “OK” if you want to activate the selected tool. The Section
tool displays in the Active Tool title area. 6
To deactivate a tool:
Step 1 Highlight the active tool. This tool displays in the Active
Tool title area.
6-65
Removing a Configured Tool
Purpose
The “Delete” push-button allows you to remove a configured tool. If
successful, “Not Configured” is displayed.
Instructions
To delete a tool:
Step 3 Press “OK” if you want to delete the tool. The tool
displays in the Active Tool title area.
6-66
Tool Configuration Screen
Configuration
Tool Title Area Active Tool
Title Area
Display
Area
Section
Illustration 6-55: Tool Configuration screen 6
Purpose
The “Configure>>” push-button displays the Tool Configuration
screen. Tool Configuration allows you to configure tool parameters or
change current tool parameters.
Instructions
To configure a new tool:
6-67
Illustration 6-56: Tool List – Enter Tool Name dialog box
Step 2 Enter the tool name in the Enter Tool Name text box.
Step 3 Press “Next>>” if you want to save the tool name. The
“Please wait…” message displays. Then, the Tool
Configuration screen is displayed (Refer to Illustration
6-55).
Highlight the tool you want to configure in the Tool List screen
and press the “Configure>>” push-button or double click on the tool.
The “Please wait…” message displays. Then, the Tool Configuration
screen is displayed.
Screen Layout
The Tool Configuration screen has the following areas
Display Area
The Tool Configuration display area has three columns:
Descriptions, Value, and Unit. The Description column gives the
name of the parameter set to configure. The Value column displays
6-68
the status of the current parameter. The Unit column displays the
configuration parameter units.
Push-Buttons
The push-buttons available in the Tool List are:
• <<Tool List
• Change
• Activate
• Deactivate
• Print
Section
6
6-69
Changing Configuration Parameter Values
Purpose
The “Change” push-button allows you to change the selected
parameter’s value.
Instructions
To change the selected parameter:
Step 2 Enter the new value in the New value text box.
Step 3 Press “OK” to accept the new value. The “Are you
sure...” message box is displayed. Press “Yes” if you
want to change this parameter or “No” if you do not want
to change the parameter.
6-70
Maintenance Indicator
Display
Area
Section
Illustration 6-57: Maintenance Indicator screen 6
Purpose
The Maintenance Indicator function informs you of when
maintenance needs are due. Data is displayed on this screen,
indicating the status of maintenance in the ECM.
Accessing
To run the Maintenance Indicator function:
Screen Layout
The Maintenance Indicator Screen has the following areas:
Display Area
The Maintenance Indicator display area has four columns:
Description, Service Status, Value, and Unit. The Description column
gives the name of the parameter. The Service Status column informs
you that a parameter is due or overdue for maintenance. The Value
6-71
column informs you of the maintenance due numeric value. The Unit
displays the unit of measurement for the value (the units are defined
in the Configuration tool).
Push-Buttons
The push-buttons available in the Maintenance Indicator screen are:
• Reset
• Print
6-72
Resetting the Parameter Data for Maintenance
Purpose
The “Reset” push-button allows you to reset the parameter data for
maintenance purposes.
Instructions
To reset a parameter:
Step 2 Press “Yes” to reset the parameters or “No” not to. You
return to the Maintenance Indicator screen.
6-73
ECM Date/Time
Display
Area
Purpose
The ECM Date/Time function allows you to view the current date and
time of the ECM. This information is continuously updated. If the
ECM and PC date and time are different, the ECM can be
programmed to match the PC.
Accessing
To display the current date and time of the ECM:
Screen Layout
The ECM Date/Time screen has the following areas:
6-74
Display Area
The ECM Date/Time display area lists the day of the week, the date,
and the time digitally. Whatever values are shown on the ECM
Date/Time screen matches the current ECM’s date and time.
Push-Buttons
The push-button available in the ECM Date/Time screen is:
• Change
Section
6
6-75
Changing the Date and Time
Purpose
The “Change” push-button allows you to change the date and time
on the display.
Instructions
To change the date and time:
Step 2 Click on one of the text boxes, either the date or time,
then change the value by either pressing the up and
down arrows next to the text boxes, or enter in the
information with the keyboard.
OR--
Press the “Get PC Date/Time” push-button to change
the date and time to match that of the PC’s date and
time.
Step 3 Press “OK” to accept the changes to the date and time.
The “Are you sure…” message box is displayed. Press
6-76
“Yes” to make the changes or “No” if you do not want to
accept the changes.
Section
6
6-77
Calibration Status
Display
Area
Error Code
Description Area
Purpose:
The Calibration Status function allows you to view the results of an
ECMs calibrations. It also displays the last times the calibrations
were successfully completed.
Accessing
To display the Calibration Status screen:
Note: If the calibration status is failed, you can select the calibration
from the display area. It's error codes and descriptions are listed in
the Error Codes Description area.
Screen Layout
The Calibration Status screen has the following areas:
6-78
Display Area
The Calibration Status display area has three columns: Calibration,
Status, and Last Successful Completion. The Calibration column
gives the name of the calibration; the calibration is underlined. The
components of the calibration are listed under the calibration. The
Status column lists if the calibration had "Success," "Failed," or
"Never Calibrated." The Last Successful Completion lists the service
hour of the ECM from the last time the calibration was completed
successfully.
The current number of ECM diagnostic clock hours displays after the
ECM title.
Push-Buttons
The push-button available in the Calibration Status screen is:
Section
• Print 6
6-79
Calibrations
Purpose
The Calibrations function allows you to calibrate and/or monitor
various onboard sensors.
6-80
• Timing Calibration: 3406B/3406C
• Timing Calibration: 3176B/3406E/3500/C-10/C-12/C-15/
C-16/3116 HEUI/3126
• Timing Calibration: EIS
• Other Calibrations
Section
6
6-81
Articulation Position Calibration
Status
Parameter Area
Status
Line
Instruction
Area
Purpose
The Articulation Position Calibration function allows you to calibrate
the articulation position. The ECM determines if the calibration is
successful or not.
Accessing
To run the Articulation Position Calibration:
Screen Layout
The Articulation Position Calibration screen has the following areas:
6-82
Status Line
The Articulation Position Calibration status line is located in the
center of the screen. It displays messages regarding the process of
the calibration.
Instruction Area
The Articulation Position Calibration instruction area describes the
process of the calibration.
Push-Button
The push-button available in the Articulation Position Calibration
screen is:
• Set
Section
6
6-83
Articulation Sensor Calibration
Status
Parameter Area
Status
Line Graphing
Area
Purpose
The Articulation Sensor Calibration allows you to calibrate the
articulation sensor on the Medium Wheel Loaders or Integrated Tool
Carriers. The ECM determines if the calibration is successful or not.
The service tool displays the results and a graph of the articulation
percentages.
Accessing
To run Articulation Sensor Calibration:
Screen Layout
The Articulation Sensor Calibration screen has the following areas:
6-84
Left Articulation Calibration Value, and Right Articulation Calibration
Value.
Status Line
The Articulation Sensor Calibration status line is located in the center
of the screen. It displays messages regarding the process of the
calibration. This area also gives instructions for the calibration.
Graphing Area
The Articulation Sensor Calibration graph area displays a graphical
representation of the angle adjustments as you calibrate.
Push-Button
The push-button available in the Articulation Sensor Calibration is:
• Next>
Section
6
6-85
Continuing the Calibration
Purpose
The “Next>” push-button allows you to work your way through the
directions of the Articulation Sensor Calibration. There is a series of
three different screens for this calibration function.
Instructions
To run the Articulation Sensor Calibration:
6-86
Press the “Next>” push-button to continue the
calibration. The third Articulation Sensor Calibration
screen is displayed (Refer to Illustration 6-66).
6-87
Automatic Governor Actuator Calibration
Status
Parameter Area
Status
Line
Instruction
Progress Area
Bar
Purpose
The Automatic Governor Actuator Calibration function is used to
calibrate the correct relationship between the governor actuator
feedback and the engine RPM after replacing or reinstalling the
governor actuator and/or controller.
Accessing
To run the Automatic Governor Actuator Calibration:
Screen Layout
The Automatic Governor Actuator Calibration screen has the
following areas:
6-88
Status Parameter Area
The Automatic Governor Actuator Calibration status parameter area
lists the required parameter and its current value: Engine Speed.
Status Line
The Automatic Governor Actuator Calibration status line is located in
the center of the screen. It displays messages regarding the process
of the calibration.
Instruction Area
The Automatic Governor Actuator Calibration instruction area
describes the step-by-step procedures for the calibration. The step
you need to perform is dark; all other steps are gray.
Progress Bar
The Automatic Governor Actuator Calibration progress bar shows
the advancement of the current calibration step.
Push-Buttons
The push-buttons available in the Automatic Governor Actuator
Calibration screen are: Section
6
• Next>
• Cancel/Restart
6-89
Continuing the Calibration
Purpose
The “Next>” push-button allows you to work through the step-by-step
directions of the Automatic Governor Actuator Calibration.
Instructions
To run the Automatic Governor Actuator Calibration:
Step 1 Once the first setup condition is met, press the “Next>”
push-button. When the condition is met, the service tool
places a check mark in the box to the left of the
completed step.
6-90
Canceling the Calibration
Purpose
The “Cancel” push-button allows you to end the Automatic Governor
Calibration.
Instructions
To cancel the calibration:
Section
6
Illustration 6-68: Automatic Governor Actuator Calibration dialog box
6-91
Crankcase Pressure Calibration
Status
Parameter Area
Status
Line
Instruction
Area
Purpose
The Crankcase Pressure Calibration to allows you the capability to
modify the crankcase pressure shutdown value. The ECM samples
the crankcase pressure over at least five minutes. The crankcase
pressure shutdown value is the highest running pressure during this
time plus an additional amount of pressure. When the ECM notifies
the service tool that enough time has elapsed, you are asked to
accept the new shutdown value or cancel the calibration. You can
accept the new shutdown value at any time after the ECM has
indicated the elapsed time for the calibration has expired.
6-92
The purpose of this feature is to set the trip point as close to normal
operating point as possible to catch the seizure as early as possible.
Accessing
To run the Crankcase Pressure Calibration
Screen Layout
The Crankcase Pressure Calibration screen has the following areas:
Instruction Area
The Crankcase Pressure Calibration instruction area describes the
step-by-step procedure for the calibration. The step you need to
perform is dark; all other steps are gray.
Push-Buttons
The push-buttons available in the Crankcase Pressure Calibration
are:
• Start
• Cancel/Restart
6-93
Starting the Calibration
Purpose
The “Start” push-button allows you to begin the Crankcase Pressure
Calibration.
Instructions
To start the Crankcase Pressure Calibration:
Step 1 Once the set-up conditions are met, press the "Start"
push-button. The service tool places a checkmark in the
box to the left of the completed step.
6-94
Canceling the Calibration
Purpose
The “Cancel” push-button allows you to end the Crankcase Pressure
Calibration.
Instructions
To cancel the calibration:
Press the “Cancel” push-button. The status line informs you that
the Calibration was unsuccessful. The “Cancel” push-button changes
to the “Restart” push-button.
Section
6
6-95
Engine Prechamber Calibration
Display
Area Status
Parameter Area
Purpose
The Engine Prechamber Calibration allows you the capability to see
the effects of adjusting the needle valve, which controls the rate fuel
is delivered to the pre-chamber. The combustion time is the time
from when the spark plug fires until combustion is detected in the
specific cylinder. By measuring the combustion time, the technician
can determine efficiency of each cylinder in relationship to the entire
engine and make adjustments needed to increase productivity of the
engine.
6-96
Accessing
To run the Engine Prechamber Calibration:
6-97
Step 2 This dialog box lists the recommended conditions before
starting the calibration and the current condition of each
parameter. Press the "Continue" push-button to proceed
with the calibration. The Engine Prechamber Calibration
screen is displayed (Refer to Illustration 6-71).
Screen Layout
The Engine Prechamber Calibration screen has the following areas:
Display Area
The Engine Prechamber Calibration display area has four columns.
The Cylinder column lists the different cylinder numbers available.
The Exhaust Port Temperature is the exhaust temperature of the
cylinder. The Unfiltered Combustion Time is the actual reading from
the Combustion Sensor. The Filtered Combustion Time is an
averaged unfiltered combustion time.
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Push-Buttons
The push-buttons available in the Engine Prechamber Calibration
screen are:
• Switch Bank
• Active Codes
• More…
• Print
The "Switch Bank" push-button allows you to switch back and forth
from the odd and even banks of the cylinders when calibrating a 12
or 16 cylinder engine. The "Switch Bank" push-button is disabled
when calibrating a 6 or 8 cylinder engine. The odd bank displays
cylinder #1 by default.
Section
6
6-99
Changing Parameter Values
Purpose
The "Setup Configuration" option allows you to view specific
parameters configurations. It also gives you the flexibility to change
these selected parameters within the Engine Prechamber Calibration
function.
Instructions
To change the selected parameter/s:
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Illustration 6-74: Change Parameter Value dialog box
Step 3 Enter the new value in the New Value text box.
Step 4 Press “OK” to accept the new value. The “Are you
sure...” message box is displayed. Press “Yes” if you
want to change this parameter or “No” not to change the
parameter's value.
6-101
Setting Up the Selected Status Parameter
Purpose
The "Setup Status" option allows you to select one status parameter
to display in the Status Parameter area of the selected service tool
function from any available ECM.
Instructions
To select a status parameter for display:
6-102
in the Selected Parameter list box and pressing the “<”
push-button will move it back).
Section
6
6-103
Starting the Misfire Detection Test
Purpose
The "Misfire Detection" option allows you to start the Misfire
Detection test from the Engine Prechamber Calibration function while
in the Prechamber Calibration mode.
Instructions
To run the Misfire Detection function:
6-104
Illustration 6-77: Misfire Detection screen in Engine Prechamber Calibration
Mode
6-105
Extended Service Coverage Calibration
Display
Area
Purpose
The Extended Service Coverage screen allows you to determine the
need for a PAR DYNO calibration test before extending service
coverage. The engine PAR Dynamometer Requirement Test works
as follows: histogram data is collected from the ECM to establish
whether the engine history mandates a PAR test to allow Extended
Service Coverage (ESC) on used truck engines.
Accessing
To run the Extended Service Coverage Calibration:
Screen Layout
The Extended Service Coverage display area informs you whether or
not the PAR DYNO test is required.
6-106
Hitch Sensors Calibration
Status
Parameter Area
Status
Line
Instruction
Area
Section
Illustration 6-79 Hitch Sensors Calibration screen 6
Purpose
The Hitch Sensors Calibration function allows you to calibrate the
hitch position sensor and the hitch lever sensor. The ECM reports
the status of the calibration process and indicates if a fault occurs.
Accessing
To run the Hitch Sensors Calibration:
Select Calibrations from the Service menu, and then select Hitch
Sensors Calibration from the sub-menu. The Hitch Sensors
Calibration screen is displayed (Refer to Illustration 6-79).
Screen Layout
The Hitch Sensors Calibration screen has the following areas:
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Status Line
The Hitch Sensors Calibration status line is located in the center of
the screen. It displays messages regarding the process of the
calibration.
Instruction Area
The Hitch Sensors Calibration instruction area describes the step-by-
step procedures for the calibration. When the condition is met, the
service tool places a check mark in the box to the left of the
completed step and the next condition is displayed.
Push-Buttons
The push-button available in the Hitch Sensors Calibration screen is:
• Continue
6-108
Continuing the Calibration
Purpose
The “Continue” push-button allows you to work through the
step-by-step directions of the Hitch Sensor Calibration.
Instructions
To run the Hitch Sensors Calibration:
6-109
Hitch Valve Calibration
Status
Parameter Area
Status
Line
Instruction
Area
Purpose
The Hitch Valve Calibration function allows you to calibrate the
position of the hitch lever. The ECM reports the status of the
calibration and if a fault occurs, the calibration resets.
Accessing
To run the Hitch Valve Calibration:
Select Calibrations from the Service menu, and then select Hitch
Valve Calibration from the sub-menu. The Hitch Valve Calibration
screen is displayed (Refer to Illustration 6-80).
Screen Layout
The Hitch Valve Calibration screen has the following areas:
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Status Line
The Hitch Valve Calibration status line is located in the center of the
screen. It displays messages regarding the process of the
calibration.
Instruction Area
The Hitch Valve Calibration instruction area describes the steps for
the calibration. As each condition is met, continue with the next
condition.
Push-Buttons
There are two different push-buttons displayed on this screen. They
are:
• Start
• Stop
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Injector Codes Calibration
Display
Area
Purpose
The Injector Codes Calibration function reads the programmed
injector code from the ECM and changes the numeric four-digit code
for each injector. Each injector code should match the four-digit code
stamped on the injector.
Accessing
To run the Injector Codes Calibration:
Screen Layout
The Injector Codes Calibration screen has the following areas:
Display Area
The Injector Codes Calibration display area has two columns:
Injector and Code. The Injector column lists the different injector
numbers available. The Code column displays the injectors’ codes.
6-112
Push-Buttons
The push-buttons displayed available in the Injector Codes
Calibration screen are:
• Change
• Print
Section
6
6-113
Changing the Injector Code
Purpose
The “Change” push-button allows you to change the selected
parameter’s value. Each injector code should match the four-digit
code stamped on the injector.
Instructions
To change the selected parameter:
Step 2 Enter the new value in the New Value text box.
Step 3 Press “OK” to accept the new value. The “Are you
sure…” message box is displayed. Press “Yes” if you
want to program this parameter or “No” not to.
Note: The injector code must be four digits and cannot start with a
zero.
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Main and Tilt Pump Calibrations
Status
Parameter Area
Status
Line
Instruction
Area
Section
Illustration 6-83: Main/Tilt Pump Calibration screen 6
Purpose
The Main and Tilt Pump Calibrations allows you to measure the time
it takes for the cylinders to fully retract and to fully extend. This
calibration compensates for the variation in manufacturing and minor
wear of the hydraulic system.
Note: For tractors with a single tilt blade, the Tilt Pump Calibration is
slightly different.
Accessing
To run the Main/Tilt Pump Calibration:
6-115
Illustration 6-84: Select Components To Calibrate dialog box
Screen Layout
The Main/Tilt Pump Calibration screen has the following areas:
Note: After the set-up conditions are met, Parking Brake and
Implement Lockout Switch Position parameters are removed from
the status parameter area and depending on the type of pump
calibration, new parameters are added. For the Tilt Pump
Calibration: Tilt Hydraulic Pump Oil Pressure and Blade Pitch, and
for the Main Pump Calibration: Main Hydraulic Pump Oil Pressure
and Blade Lift/Lower Lever Duty Cycle.
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Status Line
The Main/Tilt Pump Calibration status line is located in the center of
the screen. It displays messages regarding the process of the
calibration.
Instruction Area
The Main/Tilt Pump Calibration instruction area describes the step-
by-step procedures for the calibration. The step you need to perform
is dark; all other steps are gray.
Push-Buttons
The push-buttons available in the Main/Tilt Pump Calibration are:
• Next>
• Cancel
Section
6
6-117
Continuing the Calibration
Purpose
The “Next>” push-button allows you to work through the step-by-step
directions of the Main/Tilt Pump Calibration.
Instructions
To run the Main/Tilt Pump Calibration:
Step 1 Once the set-up conditions are met, press the “Next>”
push-button. When the conditions are met, the service
tool places a checkmark in the box to the left of the
completed step.
Note: After the set-up conditions are met, Parking Brake and
Implement Lockout Switch Position parameters are removed from
the status parameter area and depending on the pump calibration,
new parameters are added.
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Step 2 Follow the instruction to continue the calibration. When
the condition is met, press “Next>.” A message box
displays to aid with Step 3 (Refer to Illustration 6-86).
Step 3 Read and follow the directions. Press “OK.” You return Section
to the Main/Tilt Pump Calibration screen with instructions 6
displayed in the status line.
Note: For the Main Pump Calibration, a status box displays the
intended range and measured value for the main pump efficiency.
Proceed to Step 5.
6-119
Illustration 6-87: Tilt Pump Calibration message box-standard blade
Step 4 Read and follow the directions. Press “OK.” You return
to the Tilt Pump Calibration screen with the instructions
displayed in the status line. Once the condition is met,
Calibrating… displays on the status line.
6-120
(Refer to Illustration 6-89). Press “OK.” You return to
Main/Hydraulic Pump Calibration screen with the last
instruction displayed in the status line.
6-121
Illustration 6-90: Main and Tilt Pump Calibrations status box
6-122
Canceling the Calibration
Section
Illustration 6-91: Main and Tilt Pump Calibrations status box 6
Purpose
The “Cancel” push-button allows you to end the current component
calibration being run.
Instructions
To cancel the calibration:
6-123
Main/Tilt Pump Pressure Sensors Calibrations
Status
Parameter Area
Status
Line
Instruction
Area
Purpose
The Main/Tilt Pump Sensors Relief Pressure Calibration requires you
to physically connect a pressure gauge at the main relief valve
pressure tap, then move the blade control to the full raise position
and electronically enter the value (relief pressure) from the gauge. At
the same time, the ECM determines the main and tilt pump pressure
sensor values. The service tool writes the value you entered into the
ECM. If the value is acceptable, the ECM will store the value, then
correlate the actual value with the main and tilt pump pressure
sensors.
Accessing
To run the Main/Tilt Pump Pressure Sensors Calibrations:
6-124
from the sub-menu. The Select Components To
Calibrate dialog box is displayed (Refer to Illustration
6-93).
Screen Layout
The Main/Tilt Pump Pressure Sensors Calibrations screen has the
following areas:
Note: After the set-up conditions are met in the Main/Tilt Pump
Sensors Relief Pressure Calibration, Parking Brake and Implement
Lockout Switch Position parameters are removed and Pressure
6-125
Compensation Override, Main Hydraulic Pump Oil Pressure, and Tilt
Hydraulic Pump Oil Pressure are added.
Status Line
The Main/Tilt Pump Pressure Sensors Calibrations status line is
located in the center of the screen. It displays messages regarding
the process of the calibration.
Instruction Area
The Main/Tilt Pump Pressure Sensors Calibrations instruction area
describes the step-by-step procedures for the calibration. The step
you need to perform is dark; all other steps are gray.
Push-Buttons
The push-buttons available in the Main/Tilt Pump Pressure Sensors
Calibrations are:
• Next>
• Cancel
6-126
Continuing the Calibration
Section
Illustration 6-94: Main/Tilt Pump Pressure Sensors Calibrations screen 6
Purpose
The “Next>” push-button allows you to work through the step-by-step
directions of the Main/Tilt Pump Pressure Sensors Calibrations.
Instructions
To run the Main/Tilt Pump Pressure Sensors Calibration:
Step 1 Once the set-up conditions are met, press the “Next>”
push-button. When the conditions are met, the service
tool places a check mark in the box to the left of the
completed step.
Note: After the set-up conditions are met for the Main/Tilt Pump
Sensors Atmospheric Pressure Calibration, the service tool begins
the calibration. When the calibration is finished, “Calibration
Complete” displays on the status line and then the Main/Tilt Pump
Pressure Sensors Calibration status box is displayed.
6-127
Step 2 In the Main/Tilt Pump Sensors Relief Pressure
Calibration, continue to do each step. The Status Line
aids with the steps. As each step is completed, the
service tool places a check mark in the box and darkens
the next step.
Note: If it is determined that the blade control is held too long in the
full raise position, a time out warning box is displayed. Release the
Blade Control Handle and press “OK.”
Step 3 Write down the value from the reference gauge so you
can enter this value later. Once the third step is
complete, the Main Hydraulic Pump Relief Pressure
dialog box is displayed (Refer to Illustration 6-95).
6-128
screen. It displays messages regarding the status of the
calibration selected.
6-129
Canceling the Calibration
Purpose
The “Cancel” push-button allows you to end the current calibration
being run.
Instructions
To cancel the calibration:
6-130
remaining calibrations. Press “No” to return to the
Main/Tilt Pump Pressure Sensor Calibration status box.
Section
6
6-131
Monitor Throttle (Position) Sensor Calibration
Status Parameter
Area
Purpose
The Monitor Throttle Sensor Calibration function allows you to
monitor the throttle sensor. The Throttle Position Sensor is used to
provide a throttle signal to the ECM. This sensor must be monitored
to make sure that it is operating properly.
Accessing
To run the Monitor Throttle Sensor Calibration:
Screen Layout
The Monitor Throttle Sensor Calibration screen has the following
areas:
6-132
Status Parameter Area
The Monitor Throttle Sensor Calibration status parameter area lists
one or more required parameters and their current values,
depending on the ECM connection. Throttle Sensor Duty Cycle and
PTO Throttle Sensor Duty Cycle are displayed for ATA. Throttle
Sensor Duty Cycle, Throttle Position, and Desired Engine Speed are
displayed for CAT Data Link. Not all ECMs support the PTO Throttle
Sensor Duty Cycle parameter.
Section
6
6-133
Power Shift Pressure Solenoid Calibration
Status
Parameter Area
Status
Line
Instruction
Area
Purpose
The Power Shift Pressure Solenoid Calibration sets the solenoid
current levels needed to set the power shift pressure at its high and
low range.
Accessing
To run the Power Shift Pressure Solenoid Calibration:
Screen Layout
The Power Shift Pressure Solenoid Calibration has the following
areas:
6-134
Status Parameter Area
The Power Shift Pressure Solenoid Calibration status parameter
area lists the required parameters and its current values: Engine
Speed, Power Shift Pressure, and Hydraulic Oil Temperature.
Instruction Line
The Power Shift Pressure Solenoid Calibration instruction area
describes the steps for the calibration. As each condition is met, the
next condition is displayed.
Status Area
The Power Shift Pressure Solenoid Calibration status line displays
messages regarding the process of the calibration.
Push-Buttons
The push-buttons available in the Power Shift Pressure Solenoid
Calibration screen are:
• Start
• Stop
Pressing the “Start” push-button allows you to proceed with the Section
calibration. The status area keeps you informed of the results of the 6
calibration. The “Stop” push-button allows you to stop the calibration.
6-135
Pressure Sensor Calibration
Status
Line
Instruction
Area
Purpose
The Pressure Sensor Calibration allows you to calibrate the pressure
sensor. During this calibration, the engine must not be running.
Some of the newer ECMs calibrate the boost sensor on power-up,
and do not require manual calibration.
Accessing
To run the Pressure Sensor Calibration:
Screen Layout
The Pressure Sensor Calibration screen has the following areas:
6-136
Status Line
The Pressure Sensor Calibration status line displays messages
regarding the process of the calibration.
Instruction Area
The Pressure Sensor Calibration instruction area describes the
process of the calibration.
Push-Buttons
The push-button available in the Pressure Sensor Calibration screen
is:
• Start
Section
6
6-137
Proportional Reducing Valve Calibration
Status
Parameter Area
Status
Line Instruction
Area
Control
Area
Purpose
The Proportional Reducing Valve Calibration function allows
calibration of the proportional reducing valve. This valve is needed to
eliminate variation in performance of the proportional reducing valve
or controller after replacing them. This valve is made at two pressure
points.
Accessing
To run the Proportional Reducing Valve Calibration:
Screen Layout
The Proportional Reducing Valve Calibration screen has the
following areas:
6-138
Status Parameter Area
The Proportional Reducing Valve Calibration status parameter area
lists the required parameters and their current values: Engine Speed,
and Hydraulic Oil Temperature.
Status Line
The Proportional Reducing Valve Calibration status line is located in
the center of the screen. It displays messages regarding the process
of the calibration.
Instruction Area
The Proportional Reducing Valve Calibration instruction area
describes the step-by-step procedures for the calibration. The step
you need to perform is dark; all other steps are gray.
Control Area
The Proportional Reducing Valve Calibration control area allows you
to adjust the command value; the horizontal slide bar shows you that
value. The push-buttons to change the command value are:
Push-Buttons
The push-buttons available in the Proportional Reducing Valve
Calibration are:
• Next>
• Cancel/Restart
6-139
Continuing the Calibration
Purpose
The “Next>” push-button allows you to work through the step-by-step
directions of the Proportional Reducing Valve Calibration.
Instructions
To run the Proportional Reducing Valve Calibration:
Step 1 Once the set-up conditions are met, press the “Next>”
push-button. When the conditions are met, the service
tool places a check mark in the box to the left of the
completed step.
6-140
Step 3 When the final step is complete, the “Cancel”
push-button changes to the “Restart” push-button.
Section
6
6-141
Cancelling the Calibration
Purpose
The “Cancel” push-button allows you to end the Proportional
Reducing Valve Calibration.
Instructions
To cancel the test:
Press the “Cancel” push-button. The status line informs you that
the Calibration was unsuccessful (Refer to Illustration 6-103). The
“Cancel” push-button changes to the “Restart” push-button.
6-142
Rack Sensor Calibration
Status
Parameter Area
Section
Illustration 6-104: Rack Sensor Calibration screen 6
Purpose
The Rack Sensor Calibration function allows you to adjust the rack
on an engine to the exact desired position.
Accessing
To run the Rack Sensor Calibration:
Select Calibrations from the Service menu, and then select Rack
Sensor Calibration from the sub-menu. The Rack Sensor Calibration
screen is displayed (Refer to Illustration 6-104).
Screen Layout
Rack Sensor Calibration screen has the following area:
6-143
Status Parameter Area
The Rack Sensor Calibration status parameter area has three
sections: Status Line, Bar Graph, and Rack Position parameter. The
Status Line displays messages regarding the process of the
calibration. The Bar Graph shows the relative amount of calibration
error and the direction to turn the sensor. The current value of the
Rack Position Parameter is displayed below the graph.
6-144
Ripper Position Calibration
Status
Parameter Area
Status
Line
Instruction
Area
Accessing
To run the Ripper Position Calibration
Screen Layout
The Ripper Position Calibration screen has the following areas:
6-145
Status Line
The Ripper Position Calibration status line is located in the center of
the screen. It displays messages regarding the process of the
calibration.
Instruction Area
The Ripper Position Calibration instruction area describes the
process of the calibration.
Push-Button
The push-button available in the Ripper Position Calibration screen
is:
• Set
Press the “Set” push-button to zero the ripper sensor. Zero means
the ripper is just touching the ground. The current ripper position is
now the new zero point. The status line keeps you informed of the
results.
6-146
Throttle Calibration
Status
Parameter Area
Parameter
Monitoring Area
Section
Illustration 6-106: Throttle Calibration screen 6
Purpose
The Throttle Calibration function allows you to monitor the status of
specific parameters that effect the primary and secondary throttles
on marine applications. This information allows you to synchronize
the two throttles and troubleshoot any problems.
Accessing
To run the Throttle Calibration:
Select Calibrations from the Service menu, and then select the
Throttle Calibration from the sub-menu. The Throttle Calibration
screen is displayed (Refer to Illustration 6-106).
Screen Layout
The Throttle Calibration screen has the following areas:
6-147
Switch 1, Throttle Synchronization Switch 2, and Throttle
Synchronization Status.
Push-Buttons
The push-buttons available in the Throttle Calibration are:
• Hold/Resume
• Print
6-148
Pausing the Display
Purpose
The “Hold” push-button allows you to freeze the display, so that you
can view the status of the parameters at a particular instance.
Instructions
To pause the display:
Section
6
6-149
Timing Calibration: 3406B/3406C
Display
Area
Illustration 6-107: Timing Calibration screen for the 3406B or 3406C Engine
Purpose
The Timing Calibration function allows you to calibrate the timing
sensor used on a 3406B or 3406C engine.
Accessing
To run the Timing Calibration:
Screen Layout
The Timing Calibration screen has the following area:
6-150
Display Area
The 3406B or 3406C Timing Calibration display area has three
sections: Status Line, Bar Graph, and Rack Position parameter. The
Status Line displays messages regarding the process of the
calibration. The Bar Graph shows the relative amount of calibration
error and the direction to turn the sensor. The current value of the
Rack Position Parameter is displayed below the graph.
Section
6
6-151
Timing Calibration:
3176B/3406E/3500/C-10/C-12/C-15/C-16/3116
HEUI/3126
Status
Parameter Area
Status
Line
Instruction
Area
Purpose
The Timing Calibration function is used to calibrate the offset in the
timing between the engine reference timing sensor and the ECM.
This calibration works for the 3176B, 3406E, 3500, C-10, C-12, C-15,
C-16, 3116 HEUI, and 3126 engines.
Accessing
To run the Timing Calibration:
Screen Layout
The Timing Calibration screen has the following areas:
6-152
Status Parameter Area
The Timing Calibration status parameter area lists the required
parameter and its current value: Engine Speed.
Status Line
The Timing Calibration status line is located in the center of the
screen. It displays messages regarding the process of the
calibration.
Instruction Area
The Timing Calibration instruction area describes the process of the
calibration.
Push-Button
The push-button available in the Timing Calibration screen is:
• Continue
6-153
Timing Calibration: EIS
Purpose
The Timing Calibration function allows you to calibrate the ECM to a
specific time that it takes the flywheel to move from top dead center
to 40 degrees past top dead center. This calibration needs to be run
anytime that an Electronic Ignition System (EIS) control is replaced
on an EIS engine. This timing calibration does not require an
additional sensor.
Accessing
To run the Timing Calibration:
Screen Layout
The Timing Calibration screen has the following areas:
6-154
Status Parameter Area
The Timing Calibration status parameter area lists the required
parameter needed for the calibration and its current value: Engine
Speed.
Status Line
The Timing Calibration status line is located in the center of the
screen. It displays messages regarding the process of the
calibration.
Instruction Area
The Timing Calibration instruction area describes the step-by-step
procedure for the calibration. The step you need to perform is dark;
all other steps are gray. When the condition is met, the service tool
places a check mark in the box to the left of the completed step and
darkens the next step. If the condition is not met, the service tool
responds by staying at that step.
Push-Buttons
The push-buttons available in the Timing Calibration screen are:
• Start Section
• Cancel/Restart 6
6-155
Other Calibrations
Status
Parameter Area
Status
Line
Instruction
Area
!WARNING!
6-156
HEED THE WARNINGS COULD RESULT IN INJURY
OR DEATH.
!WARNING!
6-157
Note: A warning box is displayed when you first enter this
calibration. Press “OK” to accept the warning and continue the
calibration, or press “Cancel” to exit and return to the service tool
main screen.
!WARNING!
6-158
calibration, or press “Cancel” to exit and return to the service tool
main screen.
!WARNING!
6-159
FOLLOWING INSTRUCTIONS AND WARNINGS.
FAILURE TO FOLLOW THE INSTRUCTIONS OR
HEED THE WARNINGS COULD RESULT IN INJURY
OR DEATH.
6-160
The Neutralization Setpoint Calibration adjusts the amount of brake
pressure available on the left brake pedal at the point of
neutralization.
6-161
Purpose: PRV-Attachment Valves Pressure Calibration
The PRV-Attachment Valves Pressure Calibration adjust the electric
current to meet the pressure gauge output to target the attachment
valve pressure.
!WARNING!
6-162
This calibration must be performed using a flow
meter. This calibration method is more accurate than
the PRV-Main Pump Flow Limitation Pressure
Calibration.
6-163
Purpose: PRV-Negative Flow Control Stabilizer Pressure
Calibration
The PRV-Negative Flow Control Stabilizer Pressure Calibration
adjusts the electric current to meet the pressure gauge output to the
target negative flow control stabilizer pressure.
6-164
As the command value is changing, the value is displayed above the
slide bar.
!WARNING!
!WARNING!
6-165
Note: A warning box is displayed when you first enter this
calibration. Press “OK” to accept the warning and continue the
calibration, or press “Cancel” to exit and return to the service tool
main screen.
!WARNING!
!WARNING!
6-166
FAILURE TO FOLLOW THE INSTRUCTIONS OR
HEED THE WARNINGS COULD RESULT IN INJURY
OR DEATH.
6-167
Note: The Transmission Clutch Engagement Pressure Calibration
screen layout displays a control area allowing you to increase or
decrease the current to the clutch solenoid. The horizontal slide bar
shows you the calibration range. The current calibration value is
above the slide bar. The parameter reference numbers are to the left
and right of the slide bar. A vertical slide indicates where the current
value falls. The buttons used in this area are:
Accessing
To run the calibration:
6-168
Select Calibrations from the Service menu, and then select the
desired calibration from the sub-menu. The selected calibration
screen is displayed.
Screen Layout
The calibration screen has the following areas:
Status Line
The status line is located in the center of the screen. It displays
messages regarding the process of the calibration.
Instruction Area
Section
The instruction area describes the step-by-step procedure for the 6
calibration. The step you need to perform is dark; all other steps are
gray.
Push-Buttons
The push-buttons available are:
• Next>
• Cancel/Restart
6-169
Continuing the Calibration
Purpose
The “Next>” push-button allows you to work through the step-by-step
directions of the calibration.
Instructions
To run the calibration:
Step 1 Once the first setup condition is met, press the “Next>”
push-button. When the condition is met, the service tool
places a check mark in the box to the left of the
completed step.
6-170
Canceling the Calibration
Purpose
The “Cancel” push-button allows you to end the calibration.
Instructions
To cancel the calibration:
Press the “Cancel” push-button. The status line informs you that
the calibration was unsuccessful. The “Cancel” push-button changes
to the “Restart” push-button.
Section
6
6-171
Service Procedure
Purpose
The Service Procedures function allows you to set the performance
of an engine on the currently selected ECM. This allows you to fine-
tune the performance of an engine.
• Dyno Mode
• Engine Control System Tuning
• Power Balancing Tuning
6-172
Dyno Mode
Status
Parameter Area
Display
Area
Section
Illustration 6-112: Dyno Mode screen 6
Purpose
The Dyno Mode function allows you to test an engine without having
the sensors connected to the machine. The test can override
parameters and then view the effects of the override on different
status parameters. You can only perform this test on an engine
outside of a machine.
!WARNING!
6-173
Once you select "Start" from the Dyno Mode warning box, the dyno
test is active. At this point, if you select another service tool menu
option, the dyno mode function is still active and running in the
background. When active, the status of Dyno Mode displays on the
title bar.
To return to the Dyno Mode screen, select the Override option from
the Dyno Mode sub-menu. To exit the dyno mode, select the Disable
option from the Dyno Mode sub-menu.
Accessing
To run the Dyno Mode function:
6-174
Illustration 6-114: Dyno Mode warning box
Screen Layout
The Dyno Mode screen has the following areas:
Display Area
The Dyno Mode display area has four columns: Description, Value,
Unit, and Mode. The Description column gives the name of the
parameter set to run the test. The Value column displays the status
of the current parameters. The Unit column displays the
configuration parameter units. The Mode column displays if the
parameter is in “Normal” or “Override.”
6-175
Push-Buttons
The push-buttons available in the Dyno Mode screen are:
• Change
• Disable Override
• Stop
• Print
6-176
Changing Parameter Values
Purpose
The “Change” push-button allows you to change the selected
parameter’s value.
Step 3 Press “OK” to accept the new value. The “Are you
sure…” message box is displayed. Press “Yes” if you
want to change this parameter or “No” if you do not want
to change the parameter value.
6-177
Disabling Override Parameters
Purpose
The “Disable Override” push-button allows you to take the selected
parameter out of override mode.
Instructions
To disable an override parameter:
6-178
Stopping the Test
Purpose
The “Stop” push-button allows you take all parameters out of the
override mode or select the Disable option from the Dyno Mode
sub-menu.
Instructions Section
6
To stop the test and disable all overrides:
6-179
Engine Control System Tuning
6-180
Configuring the Parameter
Section
6
6-181
Graphing the Status Parameters
6-182
Setting up the Graph
Section
6
6-183
Power Balancing Tuning
Status Parameter
Area
Instruction
Area
Configuration
Parameter Area
Purpose
The Power Balancing Tuning function allows you to balance the
power of two engines working together as if they were one engine.
This function provides the capability for you to balance power of an
engine package and to tune the overall control system.
Accessing
To run the Power Balancing Tuning function:
Screen Layout
The Power Balancing Tuning screen has the following areas:
6-184
Status Parameter Area
The Power Balancing Tuning status parameter area displays Engine
Speed, Inlet Manifold Air Pressure, Engine Load Factor, and Throttle
Position for both the master and slave engines.
Instruction Area
The Power Balancing Tuning instruction area describes briefly how
to change a parameter's value.
Push-Buttons
The push-buttons available in the Power Balancing Tuning screen
are:
• Submit
• Active Codes
• Print
6-185
Configuring the Parameter
Purpose
Pressing the "Submit" push-button sends changes that have been
made to the configuration parameters to the ECM, in order to
achieve full automatic power balancing between the master and
slave engines.
Instructions
To adjust the configuration parameters:
6-186
Driver Reward
Section
Illustration 6-118: Driver Reward screen 6
Purpose
The Driver Reward function provides a way to reward a driver for
good driving habits by increasing the vehicle speed limit. The ECM
compares the current driving habits of the driver to the targeted
driving habits. If the driver performs at or above the targets, the
vehicle speed limit increases.
Accessing
To run the Driver Reward function:
6-187
If the Driver Reward Enable parameter is Enabled:
Step 1 Select Driver Reward from the Service menu. The Driver
Reward screen is displayed (Refer to Illustration 6-119).
6-188
If the Driver Reward Enable parameter is Disabled and Unlocked:
Step 4 Enter the first and second customer passwords in the Section
text boxes. Press “OK.” Please wait… is displayed. You 6
return to the Driver Reward screen with the changes
accepted.
OR--
Step 2 Press “Yes” to enable the Driver Reward Enable
parameter. The Enter Customer Passwords dialog box is
displayed.
Step 4 Select Enabled from the drop-down list. Press “OK.” The
Driver Reward screen is displayed (Refer to Illustration
6-119).
6-189
Screen Layout
The Driver Reward screen has the following areas:
Minimum Score For Bonus This is the target for the overall
score. When a driver’s score is
equal to or better than the Minimum
Score For Bonus, the driver
receives the bonus.
6-190
Averaging Period This is the amount of time the ECM
uses to average the totals when
calculating the five target
information parameters.
6-191
Push-Buttons
The push-buttons available in the Driver Reward screen are:
• Send
• Get Default
• Print
6-192
Making Changes in the Driver Rewards Screen
Purpose
The “Send” push-button updates the ECM with the new Bonus and
Target Information. The Current ECM Values displays the values
sent to the ECM. If you modify the Short Haul or Long Haul Settings,
a message box displays asking if you want to save the settings as a
default.
Instructions
To use the Driver Reward screen:
6-193
Step 6 Press “Yes” to save the setting as the Short Haul or
Long Haul Default. You return to the Driver Reward
screen with these settings as the Current ECM Values.
6-194
Utilities Drop-Down Menu
Overview
The Utilities drop-down menu functions allow you to set different
preferences for the software and hardware connections and license
the service tool.
• Preferences
• Comm Adapter II Toolkit
• License ET
Note: The Comm Adapter II Toolkit option only displays if the Comm
Adapter II is installed on the PC.
Illustration 7-3
Illustration 7-4
Illustration 7-5
Illustration 7-6
Illustration 7-7
Illustration 7-8
7-1
Setting Preferences
Purpose
The Preferences dialog boxes allow you to set different preferences
for the software and hardware connections. The preferences that can
be set are the communication interface device and ports, the
languages, and non-critical messages.
• Communications
• Regional
• Confirmation
Instructions
To run the Preferences dialog box:
7-2
Setting Communication Preferences
Purpose
The Communications tab in the Preferences dialog box allows you to
set the communication interface device and ports necessary to run
the service tool.
Instructions
To set the communication preferences:
7-3
Step 3 To select the communication (COM) port that you are
connected to, check the COM 1, COM 2, COM 3, or
COM 4 radio button under the Ports section. The COM
port radio button that you select must be the same as
the COM port connection on the back of your PC.
Step 5 Press the radio button for desired baud rate option in the
Advanced Communication Settings dialog box. There
are hints available to help you choose your settings.
7-4
assistance. You return to the Communications tab dialog
box.
Step 6 Press “OK” to accept the changes that you made in the
Communications tab. Press “Cancel” to exit this tab
without saving the changes. Press “Help” to open online
help for assistance. You return to the last active screen.
Illustration 7-12:
Illustration 7-13
7-5
Setting Regional Preferences
Illustration 7-14: Preferences dialog box with the Regional tab displayed
Purpose
The Regional tab in the Preferences dialog box allows you to set the
current language used in the service tool.
Instructions
To set the current language:
Note: If the language you want is not listed, you must re-run the
Install CD-ROM. Select the “Custom” push-button in the Select
Install Option screen to add a language.
7-6
Illustration 7-15: Changing Language message box
Note: The Number tab in the Regional Settings Properties dialog box
is where you change the Measurement system between U.S. and
Metric.
7-7
Setting Confirmation Preferences
Illustration 7-16: Preferences dialog box with the Confirmation tab displayed
Purpose
The Confirmation tab in the Preferences dialog box allows you to
enable or disable the service tool's confirmation messages. These
are non-critical messages used to confirm your actions.
Instructions
To enable or disable confirmation messages:
Step 3 Press “OK” to accept the changes that you made in the
Confirmation tab. Press “Cancel” to exit this tab without
7-8
saving the changes. Press “Help” to open online help for
assistance. You return to the last active screen.
7-9
7-10
Help Drop-Down Menu
Overview
The Help drop-down menu functions allow you to access the online
help file and information about the service tool.
• Contents
• Using Help
• Trainer
• What's New
• About Electronic Technician
Contents
The Help Contents function allows you to access the online help file.
Using Help
The Using Help function allows you to get information in using online
help.
What's New
What's New allows you to view a list of new functions and
enhancement available in the installed version of the service tool.
8-1
Trainer
Purpose
The Trainer allows you to run the service tool in a training mode.
This lets you become familiar with the service tool without an
Electronic Control Module (ECM) or Communications Adapter. There
is no charge for Trainer, and authorization is not required.
Trainer simulates some features for the 777C Off Highway Truck, the
3406E Truck Engine, the 950G Medium Wheel Loader Transmission,
and the 9C Industrial Engine.
Instructions
To use Trainer:
8-2
Illustration 8-3: Connection message box
Step 3 Select Trainer from the Help menu, and then select
Enable from the sub-menu or push the Enable Trainer
icon from the toolbar (if default is set). The Trainer dialog
box is displayed (Refer to Illustration 9-4).
8-3
Note: The last product simulated is the default application and
displays in the Application drop-down list the next time Trainer is
used.
"Trainer Active"
displays on the
Title Bar
Note: When you are in trainer mode, "Trainer Active" displays on the
Title Bar.
Step 1 Select Trainer from the Help menu, and then select
Properties from the sub-menu. The Trainer dialog box is
displayed (Refer to Illustration 9-4).
8-4
Step 3 Press "OK.” The Connection message box is displayed.
Then the new product is displayed.
To exit Trainer:
Select Trainer from the Help menu, and then select Disable from
the sub-menu, or push the Disable Trainer icon from the toolbar (if
default is set).
8-5
About Electronic Technician
Purpose
The About Electronic Technician message box provides you with the
following information:
• Program Name
• Version Number
• Serial Number
• Subscription
• Copyright Information
Instructions
To view the About Electronic Technician message box:
8-6
Navigation Shortcuts
Mouse/Keyboard Shortcuts
The mouse can accomplish a variety of functions. Sometimes,
however, the keyboard can be used in conjunction with the mouse to
perform advanced operations.
Clicking the mouse, combined with pressing the control, shift, page
down, or page up keys, can be used in a variety of ways to select a
group of files in (or any other list box) that are not immediately below
or above each other.
Page Down Key: highlights all files below the first file.
9-1
Keyboard Shortcuts
Keyboard Shortcuts give you the power to maneuver through service
tool applications solely using the keyboard. The shortcuts include
using Alt, Tab, Shift, Ctrl (Control), Enter, the space bar, multiple
letters and arrow keys (separately and combined with each other) to
accomplish an action.
Tab Key
The Tab key moves the cursor between option buttons (“OK,”
“Cancel,” “Print,” etc.). A button that can be activated by pressing
enter is highlighted (marked with black dashes around the border).
Using the Tab and Shift Keys at the same time reverses the tab
border. On different screens, you can use the Tab button to move
from one area to another. This is called “tab ability.”
Arrow Keys
The arrow keys have many uses. The first function of the keys is to
move between and through the menus after holding down the Alt key
and pressing a letter (see the example given under Alt Key + Letter).
The arrow keys and Enter key can be used instead of pressing the
letter of the corresponding function.
The second use of the arrow keys is similar to that of the Tab key
because the arrows can be used to move between option buttons.
The up and right arrows move the cursor down the option buttons,
and the down and left arrows move the cursor up the option buttons.
The third function of the arrow keys is to scroll through lists. In some
screens, you must highlight the “OK” button with the Tab key before
using the arrows to scroll the list. In others, you must use the tab key
to get into the box with the list before using the arrows.
Letters
Not all buttons have tab ability. If you enter a screen where the Tab
key does not highlight a button, the underlined letter on the button
can be pressed on the keyboard to perform that function. For
example, the buttons in the Status Screen do not have tab ability.
9-2
Therefore, to return to the Groups screen, press G, or, to Zoom In or
Zoom Out, press Z.
Keyboard Only
Desired Result Necessary Action
Activate a menu bar: Press ALT.
Cancel the dialog box: Press Esc (Escape).
Carry out a function: Press Enter or the space bar.
Choose a menu function: Press the underlined letter in the
function name or use the Arrow key to
scroll down the menu. When the
action is highlighted, press Enter.
Move between buttons, dialog Press Tab (Tab + Shift reverses tab
boxes, menu commands, or order), Arrow Keys, or underlined
items in a list: letters.
Open a menu: Press ALT plus the underlined letter
in the menu name.
Select individual files: Highlight the first file with the arrow
keys. Holding down the Control Key
and use the arrow key to find the next
file you want to highlight. When you
have reached this file, press the
space bar. Continue to do this until
you have all desired individual files
selected.
Select a group and then Use an Arrow key to find the first file
individual files: you want to highlight. Holding down
Shift, use an Arrow key to highlight
files, release Shift. Then hold down
Section
Control, use an Arrow key to highlight
9
an individual file, and press Space
Bar. Continue using the Arrow keys to
find files you desire and pressing the
Space Bar to select them until all
desired files are selected.
Select a group of files one at Highlight the first or last file with an
a time: Arrow key. Hold down the Shift key
and use the up or down Arrow keys to
select the group of files you desire.
9-3
Select a group of files at Use an Arrow key to find the first file.
once: Holding down Control, use the Arrow
key to find the last file you desire and
then hold down Shift. Press the Page
Up Arrow key.
Select all files at one time: Highlight the first file with the arrow
keys. Hold down the Control and Shift
keys and then press the End key.
*Note: The Tab key must be used to get into the correct box before
any of these actions can be completed. Press Enter after you select
all desired files.
9-4
Comma Separated Value
Purpose
Data Log Viewer allows you to export the *sdf file as a Comma
Separated Value *.txt file that can be imported into other applications
(For example Excel or Lotus 123).
Instructions
To view the data in an Excel spreadsheet:
Section
9
9-5
Illustration 9-2: Open dialog box illustrating step 3
Step 3 Select All Files (*.*) from the Files of type drop-down.
Step 4 Locate the data file from the Look in drop-down. The
path is shown in the File text box of the Data Log Viewer
screen to assist you in finding this file.
9-6
Illustration 9-4: Open dialog box illustrating step 5
Section
9
9-7
Illustration 9-6: Text Import Wizard dialog box illustrating Step 7
9-8
Illustration 9-7: Excel spread sheet with the Data Log file imported
Step 9 To make the column width fit the data, double-click the
boundary to the right of the column heading The data is
ready for your viewing.
Section
9
9-9
Glossary of Terms
ATA
The abbreviation for American Trucking Association. An ATA Data
Link connection is a type of two wine electrical connection based
upon standards set by the American Trucking Association and SAE
Standards (J1587 and J1708).
Calibration
An electronic adjustment of a sensor signal. For example,
calibrations correct small output differences between the
atmospheric and boost sensors. The boost sensor output is
corrected by the ECM to equal atmospheric sensor output after
calibration.
Cat ET
The acronym for Caterpillar Electronic Technician software.
Cell Tip
Allow you to view text when it is not visible due to the size of the
column in a grid. Cell Tip displays when the mouse pointer is held
over a cell for about half a second.
Check Box
A square box accompanied by descriptive text. Clicking the box puts
an “✓ ” in it. Clicking a previously checked box removes the “✓ .”
9-10
Customer Passwords
A password that you assign used for protection in certain functions in
the service tool. The Customer Password cannot be more than eight
characters long.
Diagnostic Code
A code that describes a problem in a system.
Dialog Box
A fixed size moveable window in which a user may review or
maintain information needed by the application.
Drop-Down Menu
An expanded list of options displayed when one of the menus above
the toolbar is selected in the service tool.
Event
An out of range condition where a measured factor, such as engine
speed or oil pressure, is so excessively above or below limits that
engine damage is likely. Events are logged by the ECM.
9-11
Field Box
A box that has a value in it that corresponds to the title on the left of
the box.
Group Box
A group or related radio buttons, edit fields, or drop-down boxes
surrounded by a frame.
Histogram
A bar graph representation of time distribution, where the area of
each bar is proportional at the time represented.
Icon
A small graphic used to represent an executable program. The
Electronic Technician software program icon appears in the service
tool group box in the Windows Program Manager screen.
List Box
A rectangular box with scroll bars containing a scrollable list of items.
Some list boxes permit single item selection. Accomplished by
clicking the desired entry, or highlighting the entry and pressing
enter. Others permit multiple item selection, accomplished by clicking
each desired entry or highlighting each entry and pressing enter. To
de-select a selected entry, simply click or highlight the entry again
and press enter.
Parameter
A programmable value that determines the characteristics or
behavior of the engine and/or machine electrical system.
9-12
Personality Module
The small module inserted into the ECM that contains all of the
performance maps and instructions (software) for the ECM in a
specific engine application.
Push-Button
A round-cornered rectangle containing text that describes the action
the button performs. “OK’ and “Cancel” are common push-buttons
found on many dialog boxes.
Radio Button
A grouping of circular buttons, only one of which may be selected at
a given time.
Text Box
A box that allows the user to type information into the application. It
follows a title, which tells you what information needs to be entered.
Toolbar
A row of icons that are lined up along the top of the service tool
Screen (under the menus), symbolizing different functions in the
service tool program. The toolbar provides the user with a quicker
way to enter the service tool functions.
Section
9
9-13
9-14
Index
rd
3 Implement Valve Manual Calibration, 6-156
A
About Electronic Technician, 8-6
Active Diagnostic Codes, 4-2
Active Event Codes, 4-146
Articulation Position Calibration, 6-82
Articulation Sensor Calibration, 6-84
Attachment Valves Pressure Test, 4-143
Auto Retarder Test, 4-8
Automatic Governor Actuator Calibration, 6-88
B
Blade Control Calibration, 6-156
Blade Solenoid Calibration, 6-156
Boost Calibration, 6-136
Brake Touch-up Pressure Calibration, 6-157
Brake Touch-up Pressure Calibrations (Manual), 6-157
C
Calibration Status, 6-78
Calibrations, 6-80
Close File, 2-6
Comma Separated Value, 9-5
Communication Preferences, 7-3
Compression Brake Solenoid Test, 4-12
Configuration, 6-2
Confirmation Preferences, 7-8
Connecting to the Service Tool, 2-32
Conversion, 7-7
Copy a Document, 2-23 Section
Copy Configuration, 6-8 10
Counters, 4-159
Crankcase Pressure Calibration, 6-92
Critical Events
ATA, 4-153
Current Totals, 5-15
Custom Data, 5-149
Defining Custom Reports, 5-151
10-1
Customer Passwords, 1-22
Customizing
Function Keys, 3-6
Toolbar, 3-3
Cylinder Cutout
3500 EUI, 4-41
EUI, 4-32
Cylinder Cutout Test
797 Tandem Engine, 4-50
CAT Data Link, 4-17
Cylinder Cutout Test: 3126 HEUI, 4-23
D
Data Link
Switch to CDL, 7-4
Swtich to ATA, 7-4
Data Log, 5-24
Data Log Recorder, 5-25
Changing the Default File, 5-34
Setting up Data Log Recorder, 5-30
Data Log Viewer
Setting up the Graph, 1-17
Data Log Viewer, 1-11
Selecting Parameters, 1-14
Date, 6-74
Delete a Document, 2-24
Delete a File, 2-12
Diagnostic Tests, 4-7
Diagnostics, 4-1
Disconnecting from the Service Tool, 2-33
Doc Operations, 2-9
Copy, 2-23
Delete, 2-24
Edit Description, 2-27
Export, 2-28
Import, 2-30
Move, 2-25
Open, 2-18
Print, 2-22
Rename, 2-26
Driver Reset, 5-153
Driver Reward, 6-187
Dyno Mode, 6-173
10-2
E
ECM Date/Time, 6-74
ECM Replacement, 6-11
ECM Summary, 5-13
Edit Document Description, 2-27
End Line Relief Test, 4-57
Engine Cooling Fan Calibration, 6-157
Engine Speed Test, 4-63
Events, 4-145
Exiting Caterpillar Electronic Technician, 2-37
Export a Document, 2-28
Export to File, 2-14
Extended Service Coverage Calibration, 6-106
F
F1 Type Valve Flow Command Test, 4-143
File, 2-1
Close, 2-6
Exit, 2-37
File Management, 2-7
New File, 2-3
Opening, 2-4
Print Setup, 2-35
File Management, 2-7
Doc Operations, 2-9
File Operations, 2-8
File Operations, 2-8
Delete, 2-12
Export, 2-14
Import, 2-16
New File, 2-10
Open, 2-11
Rename, 2-13
Fleet Configuration, 6-17
Fleet/Key Configuration, 6-24
FNR Shifter Sensor Calibration, 6-158 Section
Function Keys, 3-6 10
G
General Information, 5-37
Creating a New Sea Trial General Information Report, 5-40
Editing an Existing Sea Trial General Information Report, 5-43
Printing the Report, 5-48
10-3
Saving the Sea Trial General Information Report, 5-47
Glossary of Terms, 9-10
H
Help, 8-1
Histogram
Event Histogram, 4-151
Job Histogram, 5-143
Trip Histogram, 5-143
History Functions, 5-18
Hitch Sensors Calibration, 6-107
Hitch Valve Calibration, 6-110
I
Impeller Clutch Solenoid Calibration, 6-158
Implement Control Lever Calibrations, 6-158
Implement Hydraulic Service Mode, 4-67
Implement Solenoid Calibration, 6-158
Implement Valve Solenoid Calibration, 6-159
Implement Valve Solenoid Manual Calibration, 6-159
Import a Document, 2-30
Import from File, 2-16
Inching Pedal Calibration, 6-159
Information, 5-1
Injection Actuation Pressure Test, 4-71
Injector Codes Calibration, 6-112
Injector Solenoid Test (ATA), 4-77
Injector Solenoid Test (CAT Data Link), 4-83
Input Troubleshooting, 4-163
J
Job Histogram, 5-143
Job Reset, 5-153
Job Segment, 5-140
Driver, 5-141
Fleet, 5-141
Joystick Calibration, 6-159
L
Left Brake Pedal Calibration, 6-159
Lever Calibration, 6-159
Lift Cylinder Position Sensors Calibration, 6-159
Lift Linkage Sensor Calibration, 6-159
10-4
Lift/Tilt Sensors Calibration, 6-159
Linkage Sensor Calibration, 6-160
Lockup Clutch Engagement Calibration, 6-160
Logged Diagnostic Codes, 4-4
Logged Event Codes, 4-148
M
Machine Security System Uninstall, 6-52
Main and Tilt Pump Calibrations, 6-115
Main Implement Relief Test, 4-88
Main Implement Variable Pump Calibration, 6-160
Main Pump Flow Limitation Pressure Test, 4-143
Main/Tilt Pump Pressure Sensors Calibrations, 6-124
Main/Tilt Pump Relief Diagnostic Test, 4-93
Maintain Graph Sets, 5-106
Maintain Groups, 5-8
Maintenance Indicator, 6-71
Measurement System, 7-7
Metric Units, 7-7
Misfire Detection, 4-99
Modulation Input Calibration, 6-160
Monitor Throttle Position Sensor Calibration, 6-132
Monitor Throttle Sensor Calibration, 6-132
Monitoring System, 6-33
Monitoring System (with Parameter Security), 6-37
Move a Document, 2-25
N
Navigation Shortcuts, 9-1
Negative Flow Control Stabilizer Pressure Test, 4-143
Neutralization Setpoint Adjustment Calibration, 6-161
Neutralization Setpoint Calibration, 6-160
New File, 2-3, 2-10
NFC Pressure Reducer Pressure Test, 4-143
NRC Pressure Sensors Calibration, 6-161
O Section
10
Open Document, 2-18
Open File, 2-4, 2-11
Operator Settings, 6-57
Override Parameters Test, 4-105
Oxygen Sensor Calibration, 6-161
10-5
P
Parameter Change History, 5-21
Parameter Lockout, 6-41
Passwords
Customer, 1-24
Pedal/Lever Calibration, 6-161
Pitch Sensor Calibration, 6-161
Power Balancing Tuning, 6-184
Power Shift Pressure Solenoid Calibration, 6-134
Power Shift Pressure Test, 4-110
Preferences, 7-2
Communication, 7-3
Confirmation, 7-8
Regional, 7-6
Pressure Sensor Calibration, 6-136
Print a Document, 2-22
Print Setup, 2-35
Printing, 1-27
Print Preview, 1-31
Print to File, 1-29
Print to Printer, 1-31
Prognostics Download, 5-134
Changing the Default File, 5-137
Downloading a File, 5-139
Proportional Reducing Valve Calibration, 6-138
PRV-Attachment Valves Pressure Calibration, 6-162
PRV-F1 Type Valve Flow Command Pressure Calibration, 6-162
PRV-Main Pump Flow Limitation Calibration-Flow Meter Method, 6-162
PRV-Main Pump Flow Limitation Pressure Calibration, 6-163
PRV-Negative Flow Control Stabilizer Pressure Calibration, 6-164
PRV-NFC Reducer Pressure Calibration, 6-164
PRV-Powershift Pressure Calibration, 6-164
R
Rack Sensor Calibration, 6-143
Rating History, 5-19
Real Time Graphing, 5-101
Setting up the Graph, 5-110
Rear Hitch Control Lever Sensor Calibration, 6-165
Rear Hitch Height Sensor Calibration, 6-165
Rear Hitch Solenoid Calibrations, 6-165
Regional Preferences, 7-6
Rename a Document, 2-26
10-6
Rename a File, 2-13
Reset VIDS Event List, 4-162
Retarder Performance Calibration, 6-166
Ripper Control Levers Calibration, 6-166
Ripper Position Calibration, 6-145
Ripper Solenoid Calibration, 6-166
S
Sea Trial, 5-36
Deleting a Capture, 5-86
Sea Trial General Information, 5-37
Creating a New Sea Trial General Information Report, 5-40
Editing an Existing Sea Trial General Information Report, 5-43
Printing the Report, 5-48
Saving the Sea Trial General Information Report, 5-47
Sea Trial Steady State
Deleting a Capture, 5-86
Sea Trial Steady State Recorder, 5-79
Sea Trial Transient Data Log Recorder, 5-90
Security Management, 6-45
Select Snapshot Chart Items, 5-131
Selecting a Graph
To Change a Set, 5-108
To Create a New Set, 5-105
To Create a New Set/Multiple ECMs, 5-106
To Delete a Set, 5-108
Selecting a Graph Set, 5-104
Selecting a Group, 5-5
To Change a Group, 5-9
To Create a New Group/Multiple ECMs, 5-8
To Create a New Group/One ECM, 5-6
To Delete a Group, 5-10
To Select a Group, 5-5
Selecting the ECM, 2-34
Service, 6-1
Service Procedure, 6-172
Shift Count Matrix, 4-156 Section
Shortcuts, 9-1 10
Keyboard Shortcuts, 9-1
Mouse Shortcuts, 9-1
Snapshot Recorder, 5-114
Snapshot Viewer, 5-120
Selecting Snapshot Chart Items, 5-131
Snapshot Viewer Data, 5-121
Special Tests, 4-114
10-7
Status, 5-2
Steady State, 5-49
Steerable Hitch Center Calibration, 6-166
Steering Clutch/Brake Pressure Calibration, 6-167
System Troubleshooting Settings, 4-119
T
Throttle Calibration, 6-147
Tilt Linkage Sensor Calibration, 6-167
Time, 6-74
Timing Calibration:
3176B/3406E/3500/C-10/C-12/3116 HEUI/3126, 6-152
Timing Calibration: 3406B/3406C, 6-150
Timing Calibration: EIS, 6-154
Tool Configuration, 6-62
Tool Configuration screen, 6-67
Tool List screen, 6-63
Tool List, 6-63
Toolbar, 3-2, 3-3
Torque Converter Pedal Calibration, 6-167
Traction Aid Brake Test, 4-123
Trainer, 8-2
Transmission Clutch Engagement Pressure Calibration, 6-167
Transmission Fill Calibration, 6-168
Transmission Stall Test, 4-130
Trip Histogram, 5-143
Trip Reset, 5-153
Trip Segment, 5-140
Current (Field), 5-141
Driver, 5-141
Fleet, 5-141
Job, 5-141
Lifetime, 5-141
Previous, 5-141
Rolling, 5-141
Trip, 5-141
U
U.S. Units, 7-7
Units, 7-7
Utilities, 7-1
V
Valve Calibration, 6-168
10-8
Variable Relief Pressure Calibration, 6-168
Variable Relief Valve Pressure Test, 4-143
View, 3-1
Section
10
10-9
10-10