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Construction and Building Materials 16 (2002) 473–487

Rheological evaluation of ethylene vinyl acetate polymer modified


bitumens
Gordon D. Airey*
Nottingham Centre for Pavement Engineering, School of Civil Engineering, University of Nottingham, University Park, Nottingham NG7 2RD,
UK

Received 15 February 2002; received in revised form 10 July 2002; accepted 28 August 2002

Abstract

The morphological, thermal and fundamental rheological characteristics of ethylene vinyl acetate (EVA) copolymer modified
bitumens are studied in this paper. Nine plastomeric EVA polymer modified bitumens (PMBs) have been produced by laboratory
mixing bitumen from three sources with an EVA copolymer at three polymer contents. The morphology, thermal properties and
rheological characteristics of the EVA PMBs have been analysed using fluorescent microscopy, differential scanning calorometry
and dynamic mechanical analysis using a dynamic shear rheometer, respectively. The results of the investigation indicate that
EVA polymer modification increases binder stiffness and elasticity at high service temperatures and low loading frequencies with
the degree of modification being a function of bitumen source, bitumen–polymer compatibility and polymer concentration. Filler
type modification is evident at low temperatures, temperatures above the melting temperature of the semi-crystalline EVA
copolymer and for those modified binders that do not exhibit a dominant polymer network.
䊚 2002 Elsevier Science Ltd. All rights reserved.

Keywords: Polymer modified bitumens; EVA; Dynamic mechanical analysis; DSR

1. Introduction generally possess improved resistance to permanent


deformation, thermal and fatigue cracking.
The polymers that are used for bitumen modification
Conventional bituminous materials have tended to
can be divided into two broad categories, namely plas-
perform satisfactorily in most highway pavement and tomers and elastomers. Plastomers modify bitumen by
airfield runway applications. However, in recent years, forming a tough, rigid, three-dimensional network to
increased traffic levels, larger and heavier trucks, new resist deformation, while elastomers have a characteris-
axle designs and increased tyre pressures, have added to tically high elastic response and, therefore, resist per-
the already severe demands of load and environment on manent deformation by stretching and recovering their
the highway system. This has resulted in the need to initial shape. One of the principal plastomers used in
enhance the properties of existing asphalt material. pavement applications is the semi-crystalline copolymer,
Bitumen modification offers one solution to overcome ethylene vinyl acetate (EVA). EVA polymers have been
the deficiencies of bitumen and thereby improve the used in road construction for more than 20 years in
performance of asphalt mixtures w1–3x. The best known order to improve both the workability of the asphalt
form of modification is by means of polymer modifi- during construction and its deformation resistance in
cation, traditionally used to improve the temperature service w7–9x.
susceptibility of bitumen by increasing binder stiffness However, despite considerable research in this area,
at high service temperatures and reducing stiffness at plastomeric PMBs have still not been comprehensively
low service temperatures w1,4–6x. In addition, PMBs characterised, due to the complex nature and interaction
of the bitumen and polymer system w1,10x. This paper
*Tel.: q44-115-9513913; fax: q44-115-9513909. presents a laboratory evaluation of the morphology,
E-mail address: gordon.airey@nottingham.ac.uk (G.D. Airey). thermal analysis and fundamental rheological character-

0950-0618/02/$ - see front matter 䊚 2002 Elsevier Science Ltd. All rights reserved.
PII: S 0 9 5 0 - 0 6 1 8 Ž 0 2 . 0 0 1 0 3 - 4
474 G.D. Airey / Construction and Building Materials 16 (2002) 473–487

Table 1
Conventional physical properties of the base bitumens

Binder Penetration Softening Penetration Viscosity Viscosity


@ 25 8C point (8C)b index (PI)c @ 60 8C @ 135 8C
(dmm)a (Pa.s)d (Pa.s)d
Bitumen A 60 48.8 y1.08 262 0.510
Bitumen B 73 47.0 y1.08 165 0.370
Bitumen C 81 46.8 y0.86 213 0.380
a
BS 2000, part 49.
b
BS 2000, part 58.
c
PIs(1952y500 log Pen25 8C y20 SP)y(50 log Pen25 8C ySPy120).
d
ASTM D4402.

istics of a number of base bitumens and EVA PMBs. bitumens at three polymer contents by mass. The poly-
The EVA PMBs have been produced by means of mer contents ranged from low polymer modification at
laboratory mixing using three different base bitumens 3% to higher degrees of modification at 5% and 7%.
and three polymer contents. The effects of bitumen All the PMBs were prepared with a Silverson high shear
sourceygrade, polymer content and bitumen–polymer laboratory mill at temperatures between 170 8C and 185
compatibility on the morphology and thermal properties 8C, depending on the viscosity of the PMB, until steady
of the PMBs have been evaluated by means of fluores- state conditions were achieved.
cent microscopy and differential scanning calorimetry, The different EVA PMBs were coded as PMB- ‘base
respectively. The fundamental rheological (viscoelastic) bitumen’, ‘polymer type’, ‘polymer content’ such as
properties of the PMBs have been determined using PMB-AE5 for the EVA PMB produced with Bitumen
dynamic (oscillatory) mechanical analysis and presented A, EVA copolymer and 5% polymer content.
in the form of temperature and frequency-dependent
rheological parameters. 2.2. Fluorescent microscopy

2. Experimental programme Fluorescent microscopy was used to study the mor-


phology of the EVA PMBs by determining the quality
and nature of the dispersion of the polymer within the
2.1. Materials modified binder. Fluorescent microscopy is based on the
principle that polymers swell due to absorption of some
Three base bitumens (A, B and C) from different of the constituents of the base bitumen (primarily some
crude sources (Middle East, Venezuela and Russia) were of the light oil fractions found in the maltenes) and,
used to produce a number of laboratory blended, semi- subsequently, fluoresce in ultraviolet light. The bitumen-
crystalline EVA PMBs. All three base bitumens have rich phase appears dark or black while the polymer-rich
similar consistencies (penetrations between 60 and 81 phase appears light or yellow–green. This fluorescence
dmm and softening points between 46.8 and 48.8 8C) from the polymer-rich phase is due to the fluorescence
and differ only slightly in their chemical composition of the aromatic oils that have been absorbed by the
wsaturates, aromatics, resins and asphaltenes (SARA) polymer during the swelling process.
fractionsx. The physical and chemical properties of the Samples of each PMB where prepared using a stan-
base bitumens are given in Tables 1 and 2, respectively. dard sample preparation method incorporating a re-
Nine EVA PMBs were produced by mixing an EVA heating and homogenising procedure, a sample cooling
20y20 semi-crystalline copolymer, containing 20% vinyl regime, a surface preparation procedure and recom-
acetate with a melt index of 20, with each of the base mended magnifications w11x. All the samples were

Table 2
SARA analysis of the three base bitumens

Binder Saturates Aromatics Resins Asphaltenes Colloidal


(%)a (%)a (%)a (%)a indexb
Bitumen A 5 69 15 11 0.190
Bitumen B 4 68 19 9 0.149
Bitumen C 11 58 17 14 0.333
a
Iatroscan thin film chromatography SARA analysis.
b
Colloidal index (Ic)s(asphaltenesqsaturates)y(resinsqaromatics).
G.D. Airey / Construction and Building Materials 16 (2002) 473–487 475

examined under a Leitz Medilux microscope with inci-


dent UV-light (wavelength between 420 and 490 nm)
generated from a high-pressure 75 W Xenon lamp.
Images were typically examined at 25–400= magnifi-
cation depending on the polymer structure w12x.

2.3. Differential scanning calorimetry

Differential scanning calorimetry (DSC) was used to


characterise the thermal behaviour of the EVA PMBs.
DSC can be used to characterise the thermal behaviour
of pure bitumen w13x as well as the thermal behaviour
of semi-crystalline, ethylene copolymer modified bitu-
mens by indicating the presence of specific crystalline Fig. 1. Dynamic shear rheometer testing configuration using a Bohlin-
components in the PMBs w14x. The technique provides controlled stress rheometer.
the values of temperature (8C) and enthalpy (Jyg)
corresponding to the following transitions: where g0speak strain; s0speak stress, Pa; vsangular
frequency, radys; tstime, seconds; and dsphase angle,
● glass transition (2nd order transition);
degrees.
● melting (fusion) (1st order transition); and
The loading frequency, v, also known as the angular
● crystallisation (1st order transition).
frequency or rotational frequency is defined as:
DSC can be performed in either a heating mode, to
vs2pf (3)
obtain melting peaks associated with endothermic reac-
tions, or in a cooling mode, to obtain crystallisation where f sfrequency, Hz.
peaks associated with exothermic reactions. Using the The sinusoidally varying strain and stress can also be
heating mode of testing, the first-order transition, asso- represented by the following complex notation as:
ciated with the melting of the crystalline fractions of
g*sg0eivt (4)
the copolymer, are accompanied by endothermic signals
which are easily characterised by DSC analysis. The and
parameters recorded from these tests are the enthalpy
s*ss0ei(vtqd) (5)
associated with the endothermic reaction and the peak
temperature at which these crystalline EVA components The complex shear modulus (G*) is then defined as:
melt. All the EVA PMB samples were subjected to DSC
s* s0 id
testing using a Mettler DSC 30 analyser performed in G*s s e (6)
its heating mode using a heating rate of 5 8C per minute g* g0
from 0 to 120 8C. The above equation for the complex modulus can
also be written as:
2.4. Dynamic mechanical analysis
Bs E Bs E
G*sC FcosdqiC FsindsG9qiG0
0 0
(7)
At present the most commonly used method of fun- D g0 G D g0 G
damental rheological testing of bitumen is by means of
dynamic mechanical methods using oscillatory-type test- where G*scomplex shear modulus, Pa; G9sstorage
ing, generally conducted within the region of linear modulus, Pa; and G0sloss modulus, Pa.
viscoelastic (LVE) response. These oscillatory tests are The in-phase component of G*, or the real part of
undertaken using dynamic shear rheometers (DSRs), the complex shear modulus, is defined as:
which apply oscillating shear stresses and strains to G9sG*cosd (8)
samples of bitumen sandwiched between parallel plates
at different loading frequencies and temperatures as and the out-of-phase component, or the imaginary part
depicted in Fig. 1 w15–17x. of the complex shear modulus, as:
The sinusoidally varying shear strain can be expressed G0sG*sind (9)
as:
The principal viscoelastic parameters that are obtained
gŽt.sg0sinvt (1) from the DSR are, therefore, the magnitude of the
and the resulting stress as: complex shear modulus (±G*±) and the phase angle (d).
±G*± is defined as the ratio of maximum (shear) stress
sŽt.ss0 sinŽvtqd. (2) to maximum strain and provides a measure of the total
476 G.D. Airey / Construction and Building Materials 16 (2002) 473–487

resistance to deformation when the bitumen is subjected hot pour method, based on Method A of the IP Standard
to shear loading. It contains elastic and viscous compo- w18x, Methods 1 and 3 of the SHRP DSR Protocol w16x
nents which are designated as the (shear) storage mod- and Alternative 1 of the AASHTO Standard w19x. The
ulus (G9) and (shear) loss modulus (G0), respectively. gap between the upper and lower spindles of the DSR
These two components are related to the complex was set to a height of 50 mm plus the required testing
(shear) modulus and to each other through the phase gap at the mid-point of the testing temperature range.
(or loss) angle (d) which is the phase, or time, lag Once the gap had been set, a sufficient quantity of hot
between the applied shear stress and shear strain bitumen (typically at 100–150 8C) was poured onto the
responses during a test. Where G* or the term ‘complex bottom (lower) plate of the DSR to ensure a slight
modulus’ are used in this paper, it is understood that excess of material appropriate to the chosen testing
they refer to the magnitude of the complex shear geometry. The upper plate of the DSR was then gradu-
modulus (±G*±). ally lowered to the required nominal testing gap plus 50
The phase angle, defined above as the phase differ- mm. The bitumen that was squeezed out between the
ence between stress and strain in an oscillatory test, is plates was then trimmed flush to the edge of the plates
a measure of the viscoelastic balance of the material using a hot spatula or blade. Finally, the gap was closed
behaviour. If d equals 908 then the bituminous material by a further 50 mm to achieve the required testing gap
can be considered to be purely viscous in nature, as well as a slight bulge around the circumference of
whereas a d of 08 corresponds to purely elastic behav- the testing geometry (periphery of the test specimen).
iour. Between these two extremes the material behaviour The rheological properties of the binders were meas-
can be considered to be viscoelastic in nature with a ured in terms of their complex (shear) modulus (stiff-
combination of viscous and elastic responses. ness and overall resistance to deformation), G*; storage
Various geometries, such as cone and plate, parallel modulus (binder elasticity), G9; and phase angle (vis-
plates, and cup and plate, can be used in dynamic coelastic balance of rheological behaviour), d.
mechanical testing. For many materials cone and plate
geometry is preferred as shear stress and shear rate are 3. Results and discussion
constant over the entire area of the plate, thereby
simplifying calculations and giving accurate fundamen- 3.1. Morphology
tal rheological properties. However, for bitumen testing
parallel plate geometry is almost invariably used to Fluorescent microscopy images of the EVA PMBs
avoid the very small gap present at the centre of the were obtained at 100= magnification. The fluorescent
cone and plate geometry. images of PMB-CE3, PMB-CE5 and PMB-CE7 are
In general two testing (plate) geometries are com- shown in Fig. 2. The fluorescent images show a change
monly used with the DSR, namely an 8-mm diameter in the morphology of the PMBs as the polymer content
spindle with a 2-mm testing gap and a 25-mm diameter increases. The image for PMB-CE3 shows a continuous
spindle with 1-mm testing gap. The selection of the bitumen-rich phase with a dispersed polymer-rich phase,
testing geometry is based on the operational conditions while the image for PMB-CE7 shows the opposite with
with the 8-mm plate geometry generally being used at a continuous polymer phase with a dispersed bitumen
low temperatures (y5 8C to 20 8C) and the 25-mm phase. The image for PMB-CE5 displays a relatively
geometry at intermediate to high temperatures (20 8C to unstable, intertwined phase structure with neither phase
80 8C). However, it is possible to use the same testing dominating the overall system. The relative proportion
geometry over a wide temperature range, although the of bitumen to polymer phase has been determined by
precision of the results may be limited as a result of means of image analysis and shows an increase in the
compliance errors and the reduction in precision with polymer phase from 29% for PMB-CE3 to 42% and,
which the torque can be measured at low stress levels. finally, to 59% for PMB-CE7. Similar results were seen
The DSR tests reported in this paper were performed for the other EVA PMBs.
under the following test conditions: The different morphologies seen in Fig. 2 are a
function of the swelling potential of the polymer (nature
● Mode of loading: Controlled-strain.
of the polymer), the nature of the base bitumen (com-
● Temperatures: 10, 15, 25, 35, 45, 55, 65 and 75 8C.
● Frequencies: 0.01, 0.015, 0.02, 0.05, 0.1, 0.15, 0.2, 0.5, position of the maltenes fraction), the polymer content
1, 1.5, 2, 5, 10 and 15 Hz. of the PMB and the bitumen–polymer compatibility.
● Spindle geometries: 8 mm f and 2 mm gap (10–35 8C), 25 mm The different morphological nature of the PMBs will
f and 1 mm gap (25–75 8C). inevitably affect the rheological characteristics of these
● Strain amplitude: Within LVE response (0.5–10%) modified binders. EVA PMBs that have a continuous
dependent on G*.
polymer-rich phase (i.e. PMB-CE7) generally produce
For each test, samples were prepared by means of a polymeric type modification rather than filler type (stiff-
G.D. Airey / Construction and Building Materials 16 (2002) 473–487 477

Fig. 2. Fluorescent images of EVA modified Bitumen B.

ening) modification generally seen for continuous bitu- consistent within each EVA polymer modified bitumen
men phase PMBs (i.e. PMB-CE3). The nature of the group and there being an increase in enthalpy with
polymer–bitumen phase matrix for the nine EVA PMBs increasing polymer content. Based on the peak DSC
is listed in Table 3. Based on the morphology of the fusion temperature, the upper extend of polymeric type
PMBs, Bitumen B should demonstrate the highest degree modification for the EVA PMBs should be approximate-
of polymer modification while Bitumen A should be ly between 60 and 70 8C. On average the Bitumen B
limited to filler type modification. EVA PMBs tend to have the highest value of enthalpy
with the Bitumen A PMBs having the lowest. If it is
3.2. Differential scanning calorimetry accepted that there is a relationship between enthalpy
and degree of modification, the results suggest that the
The DSC parameters of enthalpy associated with the Bitumen B EVA PMBs will show the highest degree of
fusion of the EVA crystalline fractions and the peak modification, followed by Bitumen C and then Bitumen
temperature at which this occurs for the EVA PMBs are A.
presented in Table 4. The peak temperature at which the
first-order transition occurs depends on the type of 3.3. Conventional physical properties
ethylene copolymer and base bitumen but is generally
considered to be insensitive to polymer content w13,20x. The effect of polymer modification for the different
However, the copolymer content does have an effect on PMB groups can be seen in Table 5 as a decrease in
the enthalpy associated with the endothermic reaction, penetration and an increase in softening point with
there being an increase in enthalpy with increasing increasing modification. The magnitude and extent of
polymer content w20x. these changes do, however, vary as a function of the
The results in Table 4 tend to confirm these previous base bitumen–polymer combination. The decrease in
findings with the peak temperature being relatively
Table 4
Table 3 Variations in DSC parameters due to EVA modification
Polymer–bitumen phase morphology of EVA modified bitumens
Binder Enthalpy Temperature fusion range
Binder Bitumen Intermediate Polymer
phase phase (Jyg) Peak temp Low temp High temp
dominant dominant (8C) (8C) (8C)
PMB-AE3 ⻬ PMB-AE3 2.4 69.7 41 81
PMB-AE5 ⻬ PMB-AE5 3.0 69.9 46 82
PMB-AE7 ⻬ PMB-AE7 3.2 69.9 47 86
PMB-BE3 ⻬ PMB-BE3 2.7 66.7 44 80
PMB-BE5 ⻬ PMB-BE5 3.4 69.6 44 83
PMB-BE7 ⻬ PMB-BE7 4.3 69.9 43 85
PMB-CE3 ⻬ PMB-CE3 2.5 61.9 43 77
PMB-CE5 ⻬ PMB-CE5 3.1 61.5 42 81
PMB-CE7 ⻬ PMB-CE7 4.4 65.4 42 82
478 G.D. Airey / Construction and Building Materials 16 (2002) 473–487

Table 5 of the base bitumen, the chemical composition of the


Changes in conventional binder properties following EVA polymer, and base bitumen–polymer compatibility.
modification
Rotational viscosities for Bitumen A (60–160 8C)
Binder Penetration Softening Penetration Fraass Ductility and its three EVA PMBs (100–200 8C) are shown in
@ 25 8C point index (8C)a @ 10 8C Fig. 3. The results show a consistent increase in viscosity
(dmm) (8C) (PI) (cm)b with polymer modification. Similar plots were also seen
Bitumen A 60 48.8 y1.08 y18 21 for Bitumens B and C and their EVA PMBs. Rotational
PMB-AE3 53 54.8 0.08 – 13 viscosities (h) at 100 8C and 160 8C for all the binders
PMB-AE5 43 61.0 0.86 y12 8 are presented in Table 6 together with modification
PMB-AE7 37 69.4 1.99 y11 5 indices (h for PMB divided by h for the base bitumen)
Bitumen B 73 47.0 y1.08 y12 63 at these two temperatures. As with the penetration and
PMB-BE3 61 59.5 1.45 – 16 softening point tests the viscosities give a clear indica-
PMB-BE5 51 66.6 2.31 y13 20
PMB-BE7 47 69.2 2.54 y13 19
tion of the stiffening effect of EVA modification. In
addition, the modification indices at 100 8C and 160 8C
Bitumen C 81 46.8 y0.86 y28 130 are almost identical within each bitumen group and
PMB-CE3 65 53.7 0.35 – 22
PMB-CE5 58 63.8 2.15 y14 10 relatively similar between the different groups. The
PMB-CE7 53 69.2 2.86 y10 12 effect of modification on high temperature viscosity is,
a
therefore, more indicative of a filler type modification
IP80.
b
ASTM D113. than a polymeric type modification. This is because the
EVA copolymer melts at a temperature between 65 and
80 8C and is, therefore, already in its melted state at
penetration and increase in softening point indicate an temperatures of 100 8C and higher. Therefore, high
increased hardness or stiffness of the modified binders. temperature viscosity, as with penetration, only indicates
In addition to this increase in hardness, the penetration the effect of EVA polymer modification as a simple
indices (PIs) w21x indicate an improvement in tempera- filler-like modification or hardening (stiffening) of the
ture susceptibility with polymer modification. bitumen.
The Fraass breaking point results show a reduction in
low temperature flexibility with increasing modification, 3.4. Dynamic viscoelastic properties
although the results for the PMB-BE PMBs show
consistent Fraass results before and after modification. Isochronal plots of complex modulus (G*) vs. tem-
The ductility results show a decrease in ductility with perature, at 0.02 Hz and 1 Hz, for Bitumens A and B
modification. The Fraass and ductility results show the are shown in Figs. 4 and 5. The isochronal plots in Fig.
high degree of dependence of intermediate and low 4 show a considerable difference in the degree of
temperature physical properties of PMBs on the nature modification between Bitumen A and B. The nature of

Fig. 3. Rotational viscosities of base and EVA modified Bitumen A.


G.D. Airey / Construction and Building Materials 16 (2002) 473–487 479

Table 6
Rotational viscosities following EVA modification

Binder Rotational Rotational hPMByhBitumen hPMByhBitumen


viscosity @ viscosity @ @ 100 8C @ 160 8C
100 8C (mPa.s) 160 8C (mPa.s)
Bitumen A 4530 170 1.00 1.00
PMB-AE3 7830 290 1.73 1.71
PMB-AE5 12 900 440 2.85 2.59
PMB-AE7 18 100 650 4.00 3.82
Bitumen B 3060 130 1.00 1.00
PMB-BE3 4490 210 1.47 1.62
PMB-BE5 6790 310 2.22 2.38
PMB-BE7 11 400 480 3.73 3.69
Bitumen C 3400 130 1.00 1.00
PMB-CE3 6460 240 1.90 1.85
PMB-CE5 10 100 370 2.97 2.85
PMB-CE7 15 900 620 4.68 4.77

Fig. 4. Isochronal plots of complex modulus at 0.02 Hz for base and EVA modified Bitumens A and B.

Fig. 5. Isochronal plots of complex modulus at 1 Hz for base and EVA modified Bitumens A and B.

the increase in G* for Bitumen A is similar to that seen binder. At approximately 55 8C, the crystalline melting
for the high temperature viscosity results in Fig. 3 (filler of the EVA polymers (as identified by DSC analysis)
type modification). However, the Bitumen B EVA PMBs results in a sharp increase in the slope of the PMB-BE
show a more pronounced increase in G* and improved complex modulus isochrones and, therefore, a lower
temperature susceptibility (decrease in the slope of the increase in G* and an increase in temperature suscepti-
complex modulus isochrones) with increasing polymer bility. This transitional temperature of approximately 55
content up to a temperature of 55 8C. In addition, PMB- 8C is slightly lower than the temperature range estab-
BE5 and PMB-BE7 exhibit a plateau region indicative lished by means of DSC analysis (60–70 8C). The
of a dominant polymer network within the modified isochronal plots at 1 Hz for the two bitumen groups in
480 G.D. Airey / Construction and Building Materials 16 (2002) 473–487

Fig. 6. Modification indices at 0.02, 0.1, 1 and 10 Hz for PMB-BE7.

Fig. 5 tend to be more comparable. Both bitumen groups The observations in Figs. 4 and 5 agree with those of
show a relatively consistent increase in G* with modi- Lenoble et al. w22x, that at low temperatures (-10 8C)
fication although the increases are limited at low tem- the complex modulus for a pure bitumen and various
peratures. The polymeric type modification for Bitumen PMBs (EVA, EMA and SBS copolymers) are very
B compared to the filler type modification of Bitumen similar and that most binders tend towards the same
A is more noticeable at the lower frequency of 0.02 Hz complex modulus at these low temperatures irrespective
(Fig. 4) than at the higher frequency of 1 Hz (Fig. 5). of the polymer and the bitumen grade. At temperatures
This is due to the lower stiffness of the base bitumen at above 10 8C, the influence of the polymer begins to
0.02 Hz allowing the polymer (elastic) network to appear and PMBs tend to show superior thermal suscep-
influence the rheological characteristics of the polymer- tibility compared to pure bitumen. These findings are,
bitumen blend. The significance of loading frequency however, dependent on the rheological characteristics of
on the effect of polymer modification can also be seen the polymer and the compatibility of the PMB system.
in Fig. 6 where modification indices of PMB-BE7 have In general a binder should have high values of G*
been plotted as a function of temperature at four fre- and G9 at high temperatures for deformation resistance.
quencies. The results show the considerable increase in The isochronal plots of G* (Figs. 4 and 5) and the
modification at low frequencies and the dominant mod- modification indices plots (Fig. 6) have indicated that
ification peak at 55 8C. the degree of EVA modification is most significant

Table 7
Changes in rheological parameters following EVA modification at 45 8C and two different frequencies

Binder G* @ 45 8C (Pa) G*PMByG*Bitumen G9PMB yG9Bitumen d @ 45 8C (degrees)


0.02 Hz 1 Hz 0.02 Hz 1 Hz 0.02 Hz 1 Hz 0.02 Hz 1 Hz
Bitumen A 4.47Eq2 1.85Eq4 1.0 1.0 1.0 1.0 88 81
PMB-AE3 1.09Eq3 3.34Eq4 2.4 1.8 6.5 3.6 84 73
PMB-AE5 1.97Eq3 4.45Eq4 4.4 2.4 22.9 6.7 78 66
PMB-AE7 3.70Eq3 6.88Eq4 8.3 3.7 63.4 12.2 73 61
Bitumen B 2.78Eq2 1.24Eq4 1.0 1.0 1.0 1.0 88 85
PMB-BE3 7.96Eq2 1.92Eq4 2.9 1.6 34.2 4.4 65 75
PMB-BE5 2.57Eq3 2.86Eq4 9.2 2.3 221.8 10.9 33 65
PMB-BE7 5.64Eq3 4.41Eq4 20.3 3.6 484.7 22.5 33 55
Bitumen C 2.86Eq2 1.19Eq4 1.0 1.0 1.0 1.0 88 81
PMB-CE3 7.97E2 2.09Eq4 2.8 1.8 15.1 3.7 81 72
PMB-CE5 2.24Eq3 3.64Eq4 7.8 3.1 97.1 9.8 69 62
PMB-CE7 5.93Eq3 5.50Eq4 20.8 4.6 451.2 19.3 51 52
G.D. Airey / Construction and Building Materials 16 (2002) 473–487 481

Table 8
Changes in rheological parameters following EVA modification at 55 8C and two different frequencies

Binder G* @ 55 8C (Pa) G*PMByG*Bitumen G9PMB yG9Bitumen d @ 55 8C (degrees)


0.02 Hz 1 Hz 0.02 Hz 1 Hz 0.02 Hz 1 Hz 0.02 Hz 1 Hz
Bitumen A 8.15Eq1 3.78Eq3 1.0 1.0 1.0 1.0 89 85
PMB-AE3 1.84Eq2 7.18Eq3 2.3 1.9 8.7 4.7 86 78
PMB-AE5 3.30Eq2 1.04Eq4 4.0 2.8 34.2 9.8 82 73
PMB-AE7 6.35Eq2 1.60Eq4 7.8 4.2 123.1 18.2 75 69
Bitumen B 5.00Eq1 2.40Eq3 1.0 1.0 1.0 1.0 89 87
PMB-BE3 1.81Eq2 4.05Eq3 3.6 1.7 93.3 7.9 55 76
PMB-BE5 9.48Eq2 6.85Eq3 19.0 2.9 805.4 24.9 19 64
PMB-BE7 1.76Eq3 1.09Eq4 35.2 4.5 1475.3 48.7 21 57
Bitumen C 5.80Eq1 2.81Eq3 1.0 1.0 1.0 1.0 89 85
PMB-CE3 1.55Eq2 5.27Eq3 2.7 1.9 21.5 5.6 85 76
PMB-CE5 4.59Eq2 1.02Eq4 7.9 3.6 188.0 16.9 74 67
PMB-CE7 1.06Eq3 1.31Eq4 18.2 4.6 894.3 30.2 55 58

within the temperature range of 45–65 8C. The improve- of bitumen than complex modulus. The figures clearly
ment in terms of deformation resistance (G*PMB y illustrate the temperature dependence of the modified
G*Bitumen) and elasticity (G9PMB yG9Bitumen ) as well as the binders and the effectiveness of the EVA polymer. As
values of G* and d at 45, 55 and 65 8C are given in temperature increases, the phase angles for the base
Tables 7–9. The results indicate that there are significant bitumens at both 0.02 Hz and 1 Hz approach 908 and,
differences in the modification indices of G* and G9 therefore, predominantly viscous behaviour, while the
amongst the different bitumen groups. The differences polymer begins to significantly improve the elasticity of
are more pronounced at higher polymer contents, lower the modified binders. This increase in elasticity at high
frequencies (0.02 Hz compared to 1 Hz), temperatures temperatures can be attributed to the viscosity of the
of 55 8C and 65 8C, and for the binder elasticity
base bitumens being low enough to allow the elastic
measurements (G9PMB yG9Bitumen ). The polymeric phase
network of the polymer to influence the mechanical
dominant PMBs (PMB-BE5, PMB-BE7 and PMB-
properties of the modified binders w5x. The presence of
CE7), as identified by fluorescent micrsoscopy analysis,
showed the largest increases in binder stiffness (G*), this polymer network can be identified as a plateau
binder elasticity (G9) and elastic behaviour (d). region situated between the points where the phase angle
passes through a maximum and then a minimum with
3.5. Phase angles increasing temperature. This plateau is synonymies with
the plateau region defined for polymers and demon-
Phase angle isochrones at 0.02 Hz and 1 Hz for the strates the ability of the polymer to form a continuous
EVA PMBs are presented in Figs. 7 and 8. The phase elastic network when dissolvedydispersed in the bitumen
angle (d) is generally considered to be more sensitive w23x. The presence and nature of the plateau and the
to the chemical structure and, therefore, the modification polymer network is a function of the chemical and

Table 9
Changes in rheological parameters following EVA modification at 65 8C and two different frequencies

Binder G* @ 65 8C (Pa) G*PMByG*Bitumen G9PMB yG9Bitumen d @ 65 8C (degrees)


0.02 Hz 1 Hz 0.02 Hz 1 Hz 0.02 Hz 1 Hz 0.02 Hz 1 Hz
Bitumen A 2.01Eq1 9.82Eq2 1.0 1.0 1.0 1.0 89 88
PMB-AE3 4.49Eq1 1.92Eq3 2.2 2.0 11.8 7.6 87 81
PMB-AE5 8.09Eq1 2.80Eq3 4.0 2.9 53.0 17.2 83 77
PMB-AE7 1.53Eq2 4.47Eq3 7.6 4.6 159.1 35.2 79 73
Bitumen B 1.24Eq1 6.01Eq2 1.0 1.0 1.0 1.0 89 88
PMB-BE3 2.42Eq1 9.05Eq2 2.0 1.5 24.6 6.1 83 83
PMB-BE5 7.75Eq1 1.46Eq3 6.2 2.4 385.1 23.1 51 73
PMB-BE7 1.87Eq2 2.48Eq3 15.1 4.1 1119.7 55.8 41 65
Bitumen C 1.43Eq1 7.20Eq2 1.0 1.0 1.0 1.0 90 88
PMB-CE3 3.46Eq1 1.34Eq3 2.4 1.9 47.9 7.1 83 82
PMB-CE5 1.06Eq2 2.57Eq3 7.4 3.6 338.5 29.3 75 72
PMB-CE7 2.23Eq2 3.38Eq3 15.6 4.7 1292.4 54.3 61 64
482 G.D. Airey / Construction and Building Materials 16 (2002) 473–487

Fig. 7. Isochronal plots of phase angle at 0.02 Hz for base and EVA modified bitumens.

physical properties of the polymer and bitumen and the In addition to the isochronal plots, a number of
compatibility of these two components w4x. parameters can be defined in order to quantify the effect
The isochronal plots for the Bitumen B modified of EVA modification. The point at which the binders
binders in Fig. 7 show a reduction in d with increasing become predominantly viscous in nature can be arbitrary
polymer content with the phase angle reaching a mini- defined as the temperature at which the phase angle
mum value at 55 8C, after which there is a sharp becomes greater than 758 w24x. This upper temperature
increase towards a more viscous behaviour as the poly- limit of elasticity has been determined for the binders
mer melts. There is a similar decrease in d towards a included in this study at two frequencies and presented
more elastic behaviour for the Bitumen A and C modi- in Table 10. The values of the maximum and minimum
fied binders, although to a lesser degree, particularly for phase angles, corresponding to the polymer network
the Bitumen A group. The effect of increasing the plateau regions, and their associated temperatures at
loading frequency in Fig. 8 is to reduce the extent of 0.02 Hz have also been listed in Table 10. The data in
the decrease in phase angle with modification while at Table 10 and Figs. 7 and 8 clearly illustrate distinctions
the same time decreasing d for the unmodified bitumen. between the different base bitumen modified binder
This apparent reduction in modification is a result of groups. Although all the EVA PMBs show an increase
the viscosity of the base bitumens being high enough to in T75 8C compared to the base bitumens, the nature of
partially mask the influence of the polymer network on the increase is different at 0.02 Hz compared to that at
the mechanical properties of the modified binders. The 1 Hz. Whereas the increase in T75 8C at 1 Hz is similar
isochronal plots in Figs. 7 and 8 are similar to those amongst the three binder groups, the increase in the
seen by other researchers w22x, who found that at low upper limit of elasticity at 0.02 Hz is greater for the
temperatures (-10 8C) there is no significant difference polymeric phase dominant PMBs (Bitumens B and C).
in the phase angles of pure bitumen and PMBs (EVA, For Bitumen B the phase angle minimum and maximum
EMA and SBS copolymers), and, therefore, proposed deepen (decrease in phase angle) with increasing poly-
that the rheological properties of PMBs are dominated mer content. For Bitumens A and C, particularly at low
by the bitumen and not the polymer at low temperatures polymer contents, the phase angle is a smoothly increas-
and high loading frequencies. Above 10 8C, the prop- ing function of temperature with both the maximum and
erties of PMBs tend to be more influenced by the minimum phase angle parameters being indistinguisha-
polymer w5x. ble. Differences in the plots of phase angle vs. temper-

Fig. 8. Isochronal plots of phase angle at 1 Hz for base and EVA modified bitumens.
G.D. Airey / Construction and Building Materials 16 (2002) 473–487 483

Table 10
Phase angle data for EVA PMBs

Binder T75 8C @ 0.02 T75 8C @ 1 dmax @ Tdmax @ 0.02 dmin @ 0.02 Tdmin @ 0.02
Hz (8C) Hz (8C) 0.02 Hz (8) Hz (8C) Hz (8) Hz (8C)
Bitumen A 20 35 – – – –
PMB-AE3 32 49 – – – –
PMB-AE5 41 61 – – – –
PMB-AE7 54 67 – – – –
Bitumen B 14 28 – – – –
PMB-BE3 62 46 72 35 55 55
PMB-BE5 72 66 60 15 19 55
PMB-BE7 72 70 52 10 21 55
Bitumen C 17 32 – – – –
PMB-CE3 37 53 – – – –
PMB-CE5 65 68 – – – –
PMB-CE7 70 71 47 15 46 25

ature and the parameters in Table 10 can be related to ature of 25 8C using the time–temperature superposition
the differences in the molecular interaction (i.e. disper- principle (TTSP) w23x. In addition to the G* master
sion, swelling and compatibility) between the base curve, a phase angle master curve has been produced
bitumens and the EVA polymer. by shifting the d isotherms using the shift factors
The mechanism of polymer modification can be determined for the G* master curve. The resulting master
explained by plotting complex modulus and phase angle curves differ from those usually produced for penetration
vs. temperature for the pure EVA polymer and bitumen grade bitumens in that there is evidence of a breakdown
B in Fig. 9. The isochronal plot, at a frequency of 0.1 of time-temperature equivalence, particularly at inter-
Hz, shows the difference in temperature susceptibility mediate and low frequencies. The breakdown of the
between the EVA polymer and Bitumen B. A blend smoothness of a master curve can be attributed to a
consisting of the base bitumen and the polymer, where number of factors. These include loss of LVE response
the compatibility of the system allows the mechanical due to DSR testing at strain levels outside the linear
properties of the polymer to be evident, should have region, compliance errors associated with the testing
improved temperature susceptibility and increased G* at apparatus and testing configuration, and the presence of
high temperatures. In terms of the phase angle, the structural changes with temperature within the bitumen
figure shows that the phase angle for the pure polymer as found for waxy bitumens, highly structured ‘GEL’
type bitumens and some PMBs.
remains relatively constant at approximately 58, while
As the DSR tests were conducted in such a manner
the phase angle of the bitumen increases from approxi-
to ensure LVE response and appreciating that time–
mately 508 to 908. A blend of the polymer and bitumen
temperature equivalence does not hold across a phase
should, therefore, result in a reduction of the phase
transition such as crystallisation or glass transition w25x,
angle as seen in Figs. 7 and 8. The decrease in phase the ‘branching’ and discontinuous ‘waves’ in the master
angle and the increased elastic behaviour of the modified curves can be attributed to the presence of the semi-
binder will be more evident when the viscosity of the crystalline EVA copolymer. The ‘branches’ in the com-
base bitumen is low enough at high temperatures and plex modulus master curve are due to the occurrence of
low loading frequencies to allow the polymer network different EVA crystalline structures in the PMB at
to dominate. different temperatures, ranging from 35 to 65 8C. Once
the semi-crystalline EVA copolymer has melted at
3.6. Rheological master curves approximately 75 8C, a temperature slightly higher than
the DSC peak temperature associated with this first-
order transition, the isotherm and low frequency portion
The frequency dependence of complex modulus and of the master curve reverts back to a unit slope associ-
phase angle for the EVA PMBs has been assessed by ated with the viscous asymptote found for unmodified
means of rheological master curves. As an example, bitumens. The discontinuous ‘waves’ of the phase angle
Fig. 10 shows the rheological data obtained for PMB- master curve clearly demonstrates the breakdown of the
BE7 in the form of G* isotherms which have been time-temperature equivalence for highly modified, semi-
shifted to produce a master curve at a reference temper- crystalline PMBs.
484 G.D. Airey / Construction and Building Materials 16 (2002) 473–487

Fig. 9. Isochronal plots of complex modulus and phase angle at 0.1 Hz for EVA copolymer and Bitumen B.

The master curves of complex modulus and phase ondly, the data presented in this chapter has indicated
angle for the three EVA polymer modified bitumen that the EVA PMBs differ considerably with regard to
groups are shown in Fig. 11. All three bitumen groups their rheological characteristics as a function of the
show a similar increase in complex modulus with compatibility of the different bitumen-polymer blends
increasing polymer content, particularly at low frequen- The phase angle master curves for the Bitumen A
cies. This can be attributed to the stiffening effect of PMBs show a reduction in phase angle and the presence
the EVA copolymer and the improved temperature sus- of a slight phase angle plateau with increasing modifi-
ceptibility of the PMBs. The main difference between cation, but still have a relatively smooth curve. The
the complex modulus master curves is the occurrence only variation from the smooth curve occurs at the low
of ‘branching’ at low frequencies for the PMB-BE frequency end, where there is a shifting and discontinuity
modified binders, PMB-CE5 and PMB-CE7. These of the curve, due to the completed melting of the semi-
‘branches’ indicate the occurrence of polymeric type crystalline EVA polymer at a temperature of 75 8C. The
modification of the EVA PMBs rather than filler type phase angle master curves for the Bitumen B PMBs
modification seen for the Bitumen A PMBs and PMB- show a considerable alteration to the smooth shape of
CE3. The phase angle master curves differ considerably the unmodified bitumen. The master curve consists of
in appearance for the three groups. This is not surprising discontinuous ‘waves’ indicating the presence of differ-
as, firstly, the phase angle is more sensitive to the ent crystalline structures at different temperatures within
modification of the different PMBs than G* and, sec- the EVA PMBs. The only similarities between Bitumens

Fig. 10. Master curves of complex modulus and phase angle at 25 8C for PMB-BE7.
G.D. Airey / Construction and Building Materials 16 (2002) 473–487 485

Fig. 11. Master curves of complex modulus and phase angle at 25 8C for polymer-modified bitumens.

A and B is at the high frequency end, where the bitumen- can be considered to be indicative of the different
rich phase of the PMB is dominant, and at the low modified chemical structures of the EVA PMBs.
frequency end, which is equivalent to high temperatures,
where the semi-crystalline polymer has melted. The 4. Conclusions
extent of the discontinuity and severity of the ‘waves’
increases with increasing polymer content. The master The rheological properties of bitumens are improved
curves for the Bitumen C PMBs are similar to those by means of EVA polymer modification. The semi-
seen for Bitumen A. However, the master curve for crystalline EVA copolymer provides the modification of
PMB-CE7 shows considerable discontinuity and the bitumen through the crystallisation of rigid three-dimen-
presence of ‘waves’ as seen for Bitumen B. The shape sional networks within the bitumen. Different crystalline
of the ‘waves’ differ between Bitumens B and C and structures are formed at different temperatures, as shown
486 G.D. Airey / Construction and Building Materials 16 (2002) 473–487

by the occurrence of ‘branching’ in the complex mod- Acknowledgments


ulus master curves and ‘waves’ in the phase angle
master curves. The polymeric modification is confined Some of the research reported in this paper formed
to an upper temperature limit of approximately 55 8C, part of a Brite Euram research project entitled: ‘Quality
related to the melting temperature of the semi-crystalline Analysis of Polymer Modified Bitumen Products by
EVA copolymer, where after the process is limited to a Microscopic Image Analysis with Fluorescent Light’.
filler type modification. Filler type modification is also The Author acknowledges the work of the Danish Road
evident at low temperatures (-10 8C) and for those Institute, Dansk Vejteknologi Ramboll, Jean Lefebvre
modified binders that do not have a dominant polymeric and Ooms Avenhorn Holdings, partners in this project,
phase or network. Evidence of the melting of the EVA in producing the chemical and conventional binder test
copolymer can be seen in the viscosity, complex mod- data presented in this paper.
ulus and phase angle vs. temperature plots, frequency-
dependent master curves and quantified by means of References
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