Method Statement For Concrete Repairing Works

SARAWAK ENERGY BERHAD
DOCUMENT REVIEW STATUS

STATUS 1: WORK MAY PROCEED.
STATUS 2: REVISE AND RESUBMIT. WORK MAY PROCEED SUBJECTED TO INCORPORATION OF COMMENTS
INDICATED.
STATUS 3: REVISE AND RESUBMIT. WORK MAY NOT PROCEED.
STATUS 4: REVIEW NOT REQUIRED. WORK MAY PROCEED.
STATUS 5: REJECTED AND RESUBMIT. WORK MAY NOT PROCEED.
PERMISSION TO PROCEED SHALL NOT CONSTITUTE ACCEPTANCE OR APPROVAL OF DESIGN DETAILS,

CALCULATIONS, ANALYSIS, TEST METHOD, OR MATERIALS DEVELOPED OR SELECTED BY CONTRACTOR AND SHALL
NOT RELIEVE CONTRACTOR FROM FULL COMPLIANCE WITH CONTRACT TECHNICAL SPECIFICATIONS AND
DRAWINGS.
SEB_________________________ DATE___________________
0.3 12.03.19 Issue for Approval A. Asyraf - Chien KL Azizul

REV DATE DESCRIPTION DESIGNED / DRAWN BY CHECKED BY APPROVED
PREPARED BY BY
EMPLOYER:
SARAWAK ENERGY BERHAD
MENARA SARAWAK ENERGY,

NO.1, THE ISTHMUS,
93050 KUCHING, SARAWAK.
CONTRACTOR:
SHANGHAI ELECTRIC POWER T&D (M) SDN.BHD.
NO. 5, LOT 225, 2ND FLOOR,

JALAN GOLD JADE, OFF JALAN GREEN,
93150 KUCHING, SARAWAK
PEMBINAAN KUANTITI SDN BHD

3RD FLOOR, LOT 2971, BLOCK 10, KCLD,
BORMILL COMMERCIAL CENTRE, PHASE II,
JALAN TUN AHMAD ZAIDI ADRUCE,
93150 KUCHING, SARAWAK.
SUPPLIER:
PROJECT:
BUNUT (500)/275/(132)/33KV SUBSTATION (PLS- 150059)
PROJECT DETAIL:
BUNUT (500)/275/(132)/33KV SUBSTATION
DOCUMENT / DRAWING TITLE: SCALE: THIS SHEET:

1
METHOD STATEMENT FOR GENERAL CONCRETE REPAIR WORKS - NEXT SHEET:

41
DOCUMENT / DRAWING NO: FORMAT: REV:
PLS150059-BNT-C-MST-CG-0003 A4 0.3
COMMENT SHEET REF NO: PLS150059-BNT-C-CSH-CG-0003
CONTRACT NO.: PLS-150059

BUNUT (500)/275/(132)/33KV SUBSTATION PROJECT
Document Being Reviewed: Method Statement for Concrete Repair Work Submittal: PLS150059-C-TML-IN-
Design Calculations / Drawings 0044
Reviewer: SW/LCC Discipline: CIVIL Date: 11-Mar-19
Document/ Drawing No. PLS150059-BNT-C-MST-CG-0003 Initial Rev. No. /Date: v0.1/15-Jan-19
Document/ Drawing Title: Method Statement for Concrete Repair Work Up to date Rev. No. /Date: v0.2/5-Mar-19
Approval Status: 3
Com. Comment Contractor Reviewer

No. Disposition Explanation Acceptance Resolution Verification
1. 1Item 3.0 (a) General Description WI Incorporated Yes Incorporated
. Any concrete repair works shall be approved by WIP No
Employer prior to repair.
WNI
By: SPTDM-
PKSB
Date: 8.2.19
2. Item 3.0 (e) Work Methodology - Honeycomb WI Incorporated Yes Incorporated
Mark the surface where the rectification of WIP No
honeycomb is necessary.
WNI
By: SPTDM-
PKSB
Date: 8.2.19
3. 2JSA is missing in the method statement. Please WI Incorporated / Yes Please submit the JSA
. submit. WIP No that is related to the
JSA amended for project. The submitted
WNI
BUNUT JSA shows that it is for
By: SPTDM- (500)/275/(132)/33 Serudit 275/132/33kV
PKSB kV SUBSTATION Substation project.
Date: 8.2.19 PROJECT
Dispositions: WI = Will Incorporate; WIP = Will Incorporate in Part; WNI = Will Not Incorporate
PLS-150059 Bunut (500)/275/(132)/33kV Substation Project Page 1 of 2

COMMENT SHEET REF NO: PLS150059-BNT-C-CSH-CG-0003
CONTRACT NO.: PLS-150059

BUNUT (500)/275/(132)/33KV SUBSTATION PROJECT
Com. Comment Contractor Reviewer
No. Disposition Explanation Acceptance Resolution Verification
4. 3Appendix B – Reinforced Concrete Inspection Form WI Amended Yes Incorporated
. Signatory part shall be as follow: WIP No
WNI
Prepared by: Site Supervisor
Checked by: QC Engineer By: SPTDM-
Witnessed by: Employer’s Representative PKSB
Date: 8.2.19
5. Appendix B – Request for Inspection Form WI Amended Yes Incorporated
Part B to be filled by Contractor’s QAQC Engineer. WIP No
WNI
By: SPTDM-
PKSB
Date: 8.2.19
6. 4Please note that the method statement is only WI Noted Yes
. applicable to generic repair work. In general, all WIP No
repair work shall be determined through RFI on site
WNI
on a case-by-case basis.
By: SPTDM-
PKSB
Date: 8.2.19
Dispositions: WI = Will Incorporate; WIP = Will Incorporate in Part; WNI = Will Not Incorporate
PLS-150059 Bunut (500)/275/(132)/33kV Substation Project Page 2 of 2

SHANGHAI ELECTRIC POWER T&D (M) SDN BHD
PEMBINAAN KUANTITI SENDIRIAN BERHAD
(SPTDM-PKSB)
Document No : PLS150059-BNT-C-MST-CG-0003
Revision No : Rev. 0.3
Effective Date : 12.03.2019
METHOD STATEMENT
GENERAL CONCRETE REPAIR WORK
FOR
BUNUT (500)/275/(132)/33 kV SUBSTATION

- PLS-150059
List of Content
No. Sub Topic Page

1. TITLE 3
2. REFERENCE DOCUMENTS 3
3. SCOPE OF WORK 3
a. General description
b. Plant equipment
c. Materials
d. Site planning and preparation
e. Work methodology
f. Organization, responsibilities and supervision
4. QUALITY ASSURANCE 8
a. Inspection and test plan
5. ENVIRONMENT, SAFETY AND HEALTH 9
6. APPENDICES
SHANGHAI ELECTRIC POWER T&D (M) SDN BHD / PEMBINAAN KUANTITI SDN BHD
Project : BUNUT (500)/275/(132)/33KV SUBSTATION Contract No : PLS-150059
Doc Title : METHOD STATEMENT FOR GENERAL CONCRETE REPAIR Revision No : 0.3
WORK
Doc No. : PLS150059-BNT-C-MST-CG-0003 Page : 3
1. TITLE
➢ Method of statement for general concrete repair work.
2. REFERENCE DOCUMENTS
➢ Project Technical Specification
➢ Reinforced Concrete Inspection Form - PLS150059-BNT-C-INR-0008
3. SCOPE OF WORK
a. General description
➢ This method of statement defines generally the methods required to execute
concrete repairs.
➢ This method statement does not represent all concrete repair works as
defects are likely to differ from case to case.
➢ Any concrete repair works shall be approved by Employer prior to repair.
b. Plant and equipment

➢ Wire brush
➢ Electric Drill/Concrete Breaker
➢ Hammer
➢ Chisel
➢ Steel trowel
➢ Disk Cutter
➢ Injection nipple
➢ Air Compressor
c. Materials
➢ Sikadur – 31 CF Normal or equivalent
➢ Sikadur – 52 MY or equivalent
➢ Sika Grout- 215 or equivalent
➢ Ordinary Portland Cement
WORK
d. Site planning and preparation

➢ General concrete repair work will be carried out after post concrete inspection work is
done. All repair works shall be referred to the inspection checklist form.
e. Work methodology
Defects: Honeycomb
Identify the defect area

Mark the surface where the rectification of honeycomb is necessary. To classify
whether the honeycomb is either major or minor and agree on the type of
rectification required. Photograph to be taken as the record on the original
condition of the above defect and after the rectification work.
Major Honeycomb Repairing Work

a. Define the size and the depth of honeycomb need to repair.
b. Chipped off the loose concrete using hammer and chisel until sound concrete.
c. Brush and clean the chipped off area using water. Avoid any loose concrete
particle on the repair area.
d. Mix and apply the SikaGrout- 215 according to attach product data sheet
Minor Honeycomb Repairing Work

a. Define the size and the depth of honeycomb need to repair.
b. Chipped off the loose concrete using hammer and chisel until sound concrete.
c. Brush and clean the chipped off area using water. Avoid any loose concrete
particle on the repair area.
d. Mix the cement mortar by using Ordinary Portland Cement.
e. Apply the cement mortar to the repair area to achieve flat level and smooth
the surface.
WORK
Defects: Irregularity on structure wall verticality and straightness due to concrete

cover thickness
Identify the defect area

Inspect the trench/drain wall or other structure verticality and straightness
respectively by using plum bob and pulling a string along the stretch of the
trench/drain or structures wall. Measure the deviation with measuring tape and
mark the surface where the concrete cover thickness which is deviated from the ±
5mm or tolerance which agreed. Photograph to be taken as the record on the
original condition of the above defect and after the rectification work.
For concrete cover exceed required thickness and tolerance

Hack off the extra thickness of concrete cover surfaces using the electrical
hammer. The concrete surfaces should be clean, dry, and free from laitance &
loosely adhering particles. Mix and apply the SikaGrout- 215 according to attach
product data sheet.
For concrete cover less than required thickness and tolerance

A perpendicular saw cut of at least 15mm shall be provided around the perimeter
of the area to be repaired to prevent feather edges. The saw cut surface shall be
roughened by removing the surface layer to expose small particles of well-bound
aggregate. All concrete surfaces and mortar substrates shall be sound, clean and
free from dust, oils and grease and surface contaminants. All loose materials and
surface laitance shall be removed. The concrete substrate and any exposed steel
reinforcement shall be cleaned by a final wash down or by blowing down with oil
free compressed air to ensure removal of all residual contamination. The position
of steel reinforcement if necessary to adjust to correct position. The concrete
surfaces should be clean, dry, and free from laitance & loosely adhering particles.
Mix and apply the SikaGrout- 215 according to attach product data sheet.
WORK
Defects: Concrete Surface Cracks
Non-Structural Crack
➢ Concrete surfaces along the line of the cracks shall be cleaned of dust,
unsound or contaminated material, plaster, oil, paint, grease, corrosion
deposits or algae.
➢ Chipping off about 25mm width of the concrete surfaces along the crack line
until no sign of the crack below the concrete surface.
➢ Then, mix and apply the Sika Grout- 215 according to attach product data
sheet.
Structural Crack
➢ All crack lines to be marked out before proceeding with the repair work.
➢ The surface on both sides of the crack line or cold joint must be thoroughly
cleaned with a wire brush, water jet or other appropriate methods to remove
all dust, grease and loose particles.
➢ For cracks in horizontal slab and penetrating to the soffit, the underside of
the structure should be sealed with Sikadur 31-CF Normal or suitable
cementitious Sika mortar. Mix and apply Sikadur –31CF Normal according to
attach product data sheet.
➢ For cracks in vertical structures, both side of cracks to be sealed with
Sikadur 31-CF Normal and the injection ports (packers) are set at the
position as specified in Sikadur -52 MY product data sheet
➢ Then, mix and apply the Sikadur -52 MY according to attach product data
sheet for the cracks in horizontal slab or vertical structures.
WORK
f. Organization, responsibilities and supervision
Table 2: Responsibility of Involved Parties

Position Responsibility
Project Manager 1. Implementing project strategy and controlling the
(Chen Ping) overall project execution
Construction Manager 1. Implementing project strategy and controlling the
(Han Min) overall project execution
2. Supervise and monitor site works and reporting
Safety & Health Officer 1. To make sure all site works are carried out in safe
(Richard Anderson Ipui) condition
QA/QC Engineer 1. To check all the site works for quality and standard
(Steven Chung Chin Fung) compliance
Surveyor 1. To survey and setting up location for site construction
(Paul Desmond) works
Supervisor 1. Supervise and monitor site works and reporting
(Sebastian Ak Bulong)
Laboratory Testing 1. To perform and record the testing for the earthwork
Technician activities
(Edemond Ak Meling)
WORK
4. QUALITY ASSURANCE
a. Inspection and Test Plan
ACTIVITY TEST METHOD FREQUENCY ACCEPTANCE CRITERIA PERSONNEL INCHARGE RECORD INSPECTION FORM
OF TEST
TESTED VERIFIRED WITNESSED/

APPROVED
Concrete Repair Work Visual Inspection Prior to the work Repair should done according to N/A QA/QC SEB Rep Inspection Form 1. Request for Inspection Form –
commencement and the Approved Method Statement or Engineer PL150059-BNT-NFI-0001
after completion of Corrective Action in Non-
Repair Conformance Report 2. Reinforced Concrete Inspection
Form - PLS150059-BNT-C-INR-
0008
WORK
5. ENVIRONMENT,SAFETY AND HEALTH

i. Precautions are to be taken for protection of persons and properties from injury or
damage. All site personnel must adhere to safety requirements:
➢ Only experienced personnel are allowed at working area.
➢ Site personnel must be briefed and be well versed with all site safety
measures.
➢ Site personnel must be in proper safety working attire e.g. safety boots and
helmets must be worn at all times.
➢ Site safety member should be available at all times and must be able to
respond correctly to emergency.
➢ When working at night, proper and adequate lighting must be provided.
ii. Personal Protective Equipment

➢ Hand Gloves
➢ Long sleeves
➢ Safety boots
➢ Safety Helmet
➢ Dust mask
➢ Safety goggle
iii. Safety Plan

➢ There must be sufficient working space and clearance as directed by
superintending officer. No works shall be allowed to continue if contractor fail
to provide adequate working space.
➢ Safety helmets and safety footwear should always be worn.
➢ The site shall be kept clear of unnecessary obstruction such as reinforcement
rods, timber with protruding nails, etc.
➢ First aid boxes in the charge of a responsible person have to be kept at sites.
iv. Emergency Response Plan

In case if tripping, electrocuted or accident happened during works:
➢ Stop the work and inform supervising personnel immediately of the
incident/accident.
Project : BUNUT(500)/275/(132)/33KV SUBSTATION Contract No : PLS-150059
WORK
➢ Record all information such as work type, workers, equipment involve & etc.
in the incident/accident.
➢ Immediately study / investigate what could have caused the incident.
➢ Give detail information to authorized person on all the activity and incident
that occurs.
➢ Repair or normalize the equipment/structures involve to normal condition if
permitted and send the injured personnel to clinic or hospital nearby.
6. APPENDICES
➢ Appendix A - Environmental Aspect/Impact And Safety & Health Hazard/Risk
Assessment (General Concrete Repair Work)
➢ Appendix B – Job Safety Analysis (Concreting Works)
➢ Appendix C – Inspection & Test Report Forms
➢ Appendix D – Sika Products Catalogue
Appendix A
Environmental Aspect/Impact and Safety &
Health Hazard/Risk Assessment
(Concrete Repair Works)
Appendix A
IDENTIFICATION OF ENVIRONMENTAL ASPECT/IMPACT AND SAFETY & HEALTH HAZARD/RISK ASSESSMENT
Notes Key to Reference Code Project Name:
APS No. Activities, Product or Services Number
AI No. Aspect/Impact Number
N/A/E Normal, Abnormal or Emergency Situation Bunut (500)/275/(132)/33kV Substation
Issue Pollution to Air (AIR), Pollution to Land (LAN), Pollution to Water (WAT)
L ± Likelihood/Probability of Occurrence, S ± Severity, RR ± Risk Ra), Waste (WAS), Occupational Safety & Health
L/S/RR (OSH), Community (COM), Flora & Fauna (FFA) ting / Significant Factor Contract Ref - PLS-150059
Conditions for Review: his register must be reviewed ANNUALLY or when there is a change to the planned activity Revision Date: 13/09/2018 Revision No: 0.1
Potential Significant
Item APS AI N/A/ Assessment Significant Action to be Taken & Justification if
Activity/Job Activity/Product/Services Aspect/Hazard Environmental Issue
No. No. No. E (Yes/No) ³<HV´
Impact/Risk L S RR
1 General Concrete 1.1 Transporting SIka Grout to 1.1.1 Accident Potential safety N OSH 2 1 R1 YES Install enough signage to indicate the
Repair Works site hazard - body injury transporting equipment to warm other.
Ensure all drivers know the site speed limit
(30km/h)
Allocate pedestrian pathway
1.1.2 Workers can be Potential safety N OSH 2 1 R1 YES Provide PPE
run over/backed hazard - body injury
Allocate pedestrian pathway
into by equipment
1.1.3 Physical dust Respiratory tract N AIR 2 2 E2 YES Wear face mask and eye protector
irritation/ eye sore Minimize Activity
Water the dusty area
1.2 Mixing Sika Grout 1.2.1 Ergonomic Back pain N OSH 2 1 R1 YES Give training on manual handling
Minimize Activity/PPE
Correct handling technique (max load
20kg)
Good body posture.
Buddy system
Identify and avoid pinch point
Use mechanical aid
1.2.2 Dust/ Inhalation of Lung problem, cough, N AIR 2 3 E2 YES Wear appropriate face mask
small particles health problem Ensure good ventilation when working in
enclose space
Use mechanical aid
1.2.3 Heat stress Potential health N OSH 2 1 R1 YES Minimize Activity
hazard - heat stroke Take micro break in between shift
Drink a lot of plain water
1.2.4 Chemical hazard Potential health N OSH 3 2 R3 YES SDS to be available on site for reference
hazard Use according to manufacturer
specification
Suitable PPE for handling the chemical
Proper storage for the chemical
1.3 Concrete Repair Works 1.3.1 Slip/fall from Potential safety E OSH 2 3 R3 YES Provide PPE
height hazard - body injury
Assess the work area every time prior to
work
Ensure personnel know how to properly
Page 1 of 3
Appendix A
Impact/Risk L S RR
don WAH gear

Ensure 100% tie-off at all times
Practice 3-point contacts
Where applicable, make a lifeline for
anchorage point
When possible, establish a solid working
platform
1.3.2 Heat stress Potential health N OSH 2 1 R1 YES Minimize Activity
hazard - heat stroke Take micro break in between shift
Drink a lot of plain water
1.3.3 Collapse of Potential safety E OSH 2 4 R3 YES Minimize Activity/PPE
temporary hazard - body injury &
Visual inspection prior work
structure properties damage
Ensure all necessary inspection done prior
concreting works
Supporting structure to be verified by PE
1.3.4 Vibration/loud Potential health N OSH 2 1 R1 YES Minimize Activity/PPE
noise hazard - fatigue, lose
Take micro break in between shift
of hearing
Switch vibrator machine when not in use
Rotation in handling the vibrator to
minimize exposure
1.3.5 Hoisting Potential safety E OSH 3 2 R3 YES Check the lifting gears for any defect.
machinery - crane hazard - overloading,
Do not use the defect equipment. Remove
overturning & collision
defect equipment from site
Assess the work area every time prior to
work
Do housekeeping prior lifting when
necessary
Clean up any slippery medium presence at
work area
Where applicable, barricade the area to
prevent unrelated personnel from
accessing the area
To complete the daily machinery
inspection checklist and carry out visual
Page 2 of 3
Appendix A
Impact/Risk L S RR
inspection prior to work. Report any defect.

Ensure a trained banksman to signal the
crane operator
Where applicable, use communication
medium
Where applicable (when visibility is limited)
assist the crane operator clarifying the
signal
Control the swinging load / positioning the
load using tagline
Do not lift exceed the SWL
Ensure a solid foundation for the crane
established. Crane operator to check on
the outrigger positioning
Crane operator to operate within safe
work load limit (load chart, instrument,
sensor, any technology installed
1.3.6 Housekeeping & Potential safety N OSH 2 2 R2 YES Minimize activity and wear personal
physical hazard - slips, trip, protective equipment
arrangement falls, blocking, etc Treat any sharp edges
Make allocation for materials on site
Use mechanical aid
Page 3 of 3
PEMBINAAN KUANTITI SDN BHD
RISK (OSH) AND SIGNIFICANT (ENVIRONMENT) RATING TABLE
1. Risk Rating (OSH)
Severity
Rating 1 2 3 4 5
1
Likelihood
R1 R2 R2 R3 R4
2 R1 R2 R3 R3 R4
3 R2 R3 R3 R4 R4
4 R2 R3 R3 R4 R5
5 R3 R3 R4 R4 R5
R1 Trivial impact
No need for any action to be taken
R2 Low risk activity

No further control required. Consideration might be given for the most cost effective or improvement that
does not impose additional costs. Monitoring is required to ensure controls are maintained.
R3 Medium risk activity

Effort should be made to reduce the impact but cost should be carefully considered. Additional control
should be implemented within the time scale
R4 High risk activity

Action need to be taken as soon as possible, depending on the situation, the job might be temporary
stop until the impact has been sufficiently lowered.
R5 Critical risk activity

Action is required immediately, the impact is critically that the job/task has to be stopped
2. Significant Rating (Environment)
Severity
Rating 1 2 3 4 5
1 E1 E2 E2 E3 E4
Likelihood
2 E1 E2 E3 E3 E4
3 E2 E3 E3 E4 E5
4 E2 E3 E3 E5 E5
5 E3 E3 E4 E5 E5
E1 Trivial impact
No need for any action to be taken
E2 Low impact
No further control required. Consideration might be given for the most cost effective or improvement that
does not impose additional costs. Monitoring is required to ensure controls are maintained.
E3 Medium impact
Effort should be made to reduce the impact but cost should be carefully considered. Additional control
should be implemented within the time scale
E4 High impact
Action need to be taken as soon as possible, depending on the situation, the job might be temporary
stop until the impact has been sufficiently lowered.
E5 Critical impact
Action is required immediately, the impact is critically that the job/task has to be stopped
Page 1 of 1
Risk Matrix
Description of the Risk Matrix are as follows:
Likelihood Rating Rating

Rare ± The event may occur under exceptional conditions 1
Unlikely ± The event not likely to occur under most conditions 2
Could Happen ± The event could occur under some conditions 3
Likely ± Will probably occur under many conditions 4
Almost Certain ± The event happens often 5
Severity Rating
Health Safety Environment Rating
Reversible health effects of First Aid Minor effects on physical
1
little concern environment
Reversible health effects of Minor Medical treatment Moderate short-term effects on
2
concern environment
Severe reversible health Likely to result in medical Serious medium-term effects
3
effects of concern treatment / restricted work days on environment
Irreversible health effects of Severe injury with likely loss Serious long-term effects on
4
concern of body part or function environment
Life threatening or disabling Fatality Serious long-term effects on
5
illness ecosystem
Appendix B
Job Safety Analysis (Concreting Works)
Doc. Ref No: PLS-150059
Revision Date: 13.09.2018 Revision No: 0.1
JOB SAFETY ANALYSIS (JSA) FOR BUNUT (500)/275/(132)/33kV SUBSTATION PROJECT
INTRODUCTION
A Job Safety Analysis (JSA) is an effective management technique for identifying hazardous condition and unsafe acts in work
place. It is intended to analyze the individual activities and its potentials hazard and ways to eliminate the hazards or provide
personnel protection.
PURPOSE
This procedure provides the Job Safety Analysis for PKSB in the BUNUT (500)/275/(132)/33kV SUBSTATION PROJECT.
The implementation of the JSA’s should reduce the numbers of unsafe acts and safety infringements and enhance the awareness
of the personnel on the possible hazard of the job.
This JSA covers the hazards that have been identified to be encountered at the work sites during the execution of the project. As
the project/contract progress, this JSA may be updated to suit the actual site requirement as new hazards are identified.
Benefit of Job Safety Analysis (JSA)
As a integral part of workplace safety program, a JSA;

 Identifies actual and potential physical hazards in the work environment, and help determine how they should be managed.
 Reveal hazardous motions, postures, and activities or work practices of workmen.
 Teaches the supervisor, person in charge, foreman and fellow workmen how to perform operation correctly.
 Determine the cause(s) of an accident after one has occurred.
 Increase employee involvement in the safety process
 Enhances communication between management and employees regarding safety concerns.
 Contributes to productivity of the job by eliminating or reducing injury or accidents potential.
J1
HAZARD IDENTIFICATION
HAZARDOUS ACTIVITIES
HAZARDS HAZARDOUS CONDITIONS
Flammable material Noise Vibration Manual handling
Explosive Electricity Lighting Use of machinery
Toxic
Difference in elevation Extreme ambient temperature Driving
substances/chemical
Temporary facilities
Moving Equipment/vehicle Biological conditions Climbing/work at height
Contact with (hot, toxic, or

Slip, trip or fall Cave in during excavation Working over water
caustic substances)
Caught in between Struck by object Dust, mist, and vapour in air Excavation work
Natural occurrences
Extreme temperature Splash Testing work (Lab)
(weather, tides)
J2
Work Environment Task Factors Organizational Factors
Access/egress/escape route i Workload i Training

i Suspended access i Workplace, effort, exertion i Language/communication
i Ladder/lightweight staging i Skill, knowledge and experience i Supervision
i Working platform i Time, timing i Rules and procedures
i Temporary Bridge i Decision making i Controls
i Repetitiveness i Norm
General workplace conditions i Form/permit
i Work space i Resources levels
i Light
i Noise/vibration
i Weather/atmosphere
i At height
i Over water
i In excavation
i On or near live equipment
Services and consumable

i Dust, smoke, mists and fume
i Chemicals
i Construction material
i Consumable material (petrol/diesel etc.)
J3
List of identified Construction activities that need JSA
Activity
Activity
1. Survey Works 16. Driving Piles Using Piling Rig

2. Mobilization of heavy equipment 17. Road Pavement, grade & roll
3. Site Clearing 18. Static Load Test
4. Loading and off Loading of Machineries 19. Drilling Rig
5. Heavy Vehicle Movement 20. Rock Drilling
6. Bulldozer/Excavation Works 21. Blasting work and use of Explosives
7. Layout Sub-base and Road base 22. Construction of Culvert
8. Berm Drain, Road site drain 23. Housekeeping
9. Piling 24. General Electrical Safety
10. Concreting Pouring 25. Power Tools
11. Formwork and rebar installation 26. Ladder
12. Lifting by Mobile/Crawler Crane or Piling Machine. 27. Scaffolding
13. Cutting using Oxy-acetylene 28. Confined Space
14. Laying of Stitching of Geotextile 29. General Knowledge
15. Working at height 30. Working near or overhead power line services
31. Working near Working near public / resettlement area
J4
Item Description of Works Hazard and Risks Proposed preventative action Action by
10 Concreting
a) Concreting Pouring a) Skin irritation; prolong x Wear approved PPE ± Gloves Sub-
contact with ready mix x Wear safety glass at all time. contractor/Supervisor
concrete. x Banks man to be provided within congested /PM/HSE
b) Eye injury caused by area.
concrete splash during x Batching plant not to overload mixer truck.
pouring. x Driver not to exceed speed limit.
c) Personnel hit by moving x Trucks not to wash out on site.
concrete mixer trucks. x Any spills to be clean immediately.
d) Concrete spills on public
x Regular service of Compacting machine
road. Pose danger to road
x Fit the Compacting machine with silencer
users.
and vibration damper
e) Vibration / Noise
x Provide adequate access to work area
f) Slip / Fall
x Provide proper working platform / hand
railing
b) Grouting a) Skin irritation; prolong x Wear approved PPE ± Gloves, Dust musk, Sub-
(Ordinary Portland contact with ready mix Safety Glass etc. contractor/Supervisor
Cement(OPC) 50kg & Grout. x Contact with skin wash with soap and /PM/HSE
SIKA Grout b) Eye injury caused by mix water.
Grout Splash x Any spills to be clean immediately.
c) Inhalation caused Dust x Regular service of mixer machine
d) Personnel hit by moving x Fit the mixer machine with silencer and
mixer machine. vibration damper
e) Vibration / Noise x Provide adequate access to work area
f) Slip / Fall Provide proper working platform / hand
railing
J 11
Appendix C
Inspection & Test Report Forms
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Revision 1.0 - (08.01.2019)

PL150059-BNT-C-INR-0008
EMPLOYER: CONSULTANT: CIVIL CONTRACTOR: ELECTRICAL CONTRACTOR:

SARAWAK ENERGY BERHAD JURUTERA MINSAR CONSULT PEMBINAAN KUANTITI SDN. SHANGHAI ELECTRIC POWER
WISMA SEB, NO.1, SDN BHD BHD. T&D (M) SDN BHD
THE ISTHMUS, LEVEL 2 & 3, WESTMOORE 3RD FLOOR, LOT 2971, BLOCK NO. 5, LOT 225, 2ND FLOOR,
93050 KUCHING, HOUSE 10,KCLD, JALAN GOLD JADE, OFF JALAN
SARAWAK TWIN TOWER CENTRE, ROCK BORMILL COMMERCIAL CENTRE, GREEN,
TEL: 082-388388 FAX:082-344588 ROAD, PHASE II,JALAN TUN AHMAD 93150 KUCHING,
93200 KUCHING, SARAWAK. ZAIDI ADRUCE, SARAWAK.
Tel: 082-421061 Fax:082-415040 93150 KUCHING, SARAWAK. TEL: 082-241162 FAX:082-241126
TEL: 082-422840 FAX: 082-257304
PROJECT : BUNUT (500) / 275 / (132) / 33kV SUBSTATION - PLS150059
REINFORCED CONCRETE INSPECTION FORM

Location/Building : ______________________ Concrete Grade : _______________________
Structure : ______________________ Reference Mark : _______________________
Grid : ______________________ Date : _______________________
Time : ______________________ Approval Chit No. : _______________________
CHECK LIST
1st Inspection 2nd Inspection
Item Description of Works Remarks
OK Not OK OK Not OK
1. Formwork
a. Adequate backing/shoring and strutting
b. Type of Formwork as specified
c. Formwork in good condition, release agent applied
d. Centre Line & dimensions correct
e. Elevation and level correct and intervals marked
f. Tie-holes/joint sealed
g. Locations of embedded members are correct and
properly placed
h. Form-tie properly tied
i. Sufficient opening for concrete pouring
j. Joint forms as specified
k. Formwork clean, clear of waste and free from water
2. Reinforcement
a. Type & size of bars correct
b. Cover correct
c. Spacing correct
d. Spacers correct (quantity sufficient)
e. Number of bars/links correct
f. Lap and anchorage length correct
g. Reinforcement clean
h. Reinforcement properly tied
i. Placement & lapping of B.M.C. correct
j. Starter bar provided
k. Fixed/movable ends correct
Prepared by, Checked by, Witnessed by,
……………………………….…… ……………………………….…… ……………………………….……

Site Supervisor QAQC Engineer Employer’s Representative
( ) ( ) ( )
Date: Date: Date:
Revision 1.0 - (01.03.2019) Page 1 of 2

PL150059-BNT-C-INR-0008
EMPLOYER: CONSULTANT: CIVIL CONTRACTOR: ELECTRICAL CONTRACTOR:

SARAWAK ENERGY BERHAD JURUTERA MINSAR CONSULT PEMBINAAN KUANTITI SDN. SHANGHAI ELECTRIC POWER
WISMA SEB, NO.1, SDN BHD BHD. T&D (M) SDN BHD
THE ISTHMUS, LEVEL 2 & 3, WESTMOORE 3RD FLOOR, LOT 2971, BLOCK NO. 5, LOT 225, 2ND FLOOR,
93050 KUCHING, HOUSE 10,KCLD, JALAN GOLD JADE, OFF JALAN
SARAWAK TWIN TOWER CENTRE, ROCK BORMILL COMMERCIAL CENTRE, GREEN,
TEL: 082-388388 FAX:082-344588 ROAD, PHASE II,JALAN TUN AHMAD 93150 KUCHING,
93200 KUCHING, SARAWAK. ZAIDI ADRUCE, SARAWAK.
Tel: 082-421061 Fax:082-415040 93150 KUCHING, SARAWAK. TEL: 082-241162 FAX:082-241126
TEL: 082-422840 FAX: 082-257304
PROJECT : BUNUT (500) / 275 / (132) / 33kV SUBSTATION - PLS150059
REINFORCED CONCRETE INSPECTION FORM (CON’T)
Location/Building : ______________________ Concrete Grade : _______________________

Structure : ______________________ Reference Mark : _______________________
Grid : ______________________ Date : _______________________
Time : ______________________ Approval Chit No. : _______________________
CHECK LIST
1st Inspection 2nd Inspection Remarks
Item Description of Works
OK Not OK OK Not OK
3. Concreting
a. Concrete Grade correct
b. Using specified batching equipment
c. Aggregate Clean
d. Aggregate Size correct
e. Mix. Proportion correct
f. Admixture correct
g. Formwork free of water
h. Joints area properly chipped & cleaned
i. Concreting protected in heavy rain
j. Concreting procedure & equipment acceptable
k. Concrete free of segregation
l. Concrete not over/under vibrated
m. Vibrator size/type correct
p. Surface finishing satisfactory
4. Post Concreting
a. Dimension
b. Plumb and Level
c. Opening for Services
d. Absent of Honeycomb
5. Curing
a. Concrete being properly cured
b. Curing adequate as specified
6. Bond tie
7. Construction joint
8. Concrete floor surface roughening (broom
brush)
General Comments:
*Please attach additional document(s) for further clarification, if necessary.
Prepared by, Checked by, Witnessed by,
……………………………….…… ……………………………….…… ……………………………….……

Site Supervisor QAQC Engineer Employer’s Representative
( ) ( ) ( )
Date: Date: Date:
Revision 1.0 - (01.03.2019) Page 2 of 2

Appendix D
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Method Statement For Concrete Repairing Works

Загружено:

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Method Statement For Concrete Repairing Works

Загружено:

Авторское право:

Доступные форматы

SARAWAK ENERGY BERHAD

DOCUMENT REVIEW STATUS

PERMISSION TO PROCEED SHALL NOT CONSTITUTE ACCEPTANCE OR APPROVAL OF DESIGN DETAILS,

0.3 12.03.19 Issue for Approval A. Asyraf - Chien KL Azizul

MENARA SARAWAK ENERGY,

NO. 5, LOT 225, 2ND FLOOR,

PEMBINAAN KUANTITI SDN BHD

BUNUT (500)/275/(132)/33KV SUBSTATION (PLS- 150059)

BUNUT (500)/275/(132)/33KV SUBSTATION

DOCUMENT / DRAWING TITLE: SCALE: THIS SHEET:

METHOD STATEMENT FOR GENERAL CONCRETE REPAIR WORKS - NEXT SHEET:

DOCUMENT / DRAWING NO: FORMAT: REV:

CONTRACT NO.: PLS-150059

Com. Comment Contractor Reviewer

PLS-150059 Bunut (500)/275/(132)/33kV Substation Project Page 1 of 2

CONTRACT NO.: PLS-150059

PLS-150059 Bunut (500)/275/(132)/33kV Substation Project Page 2 of 2

Revision No : Rev. 0.3

Effective Date : 12.03.2019

GENERAL CONCRETE REPAIR WORK

BUNUT (500)/275/(132)/33 kV SUBSTATION

No. Sub Topic Page

5. ENVIRONMENT, SAFETY AND HEALTH 9

b. Plant and equipment

d. Site planning and preparation

Identify the defect area

Major Honeycomb Repairing Work

Minor Honeycomb Repairing Work

Defects: Irregularity on structure wall verticality and straightness due to concrete

Identify the defect area

For concrete cover exceed required thickness and tolerance

For concrete cover less than required thickness and tolerance

Defects: Concrete Surface Cracks

f. Organization, responsibilities and supervision

Table 2: Responsibility of Involved Parties

TESTED VERIFIRED WITNESSED/

5. ENVIRONMENT,SAFETY AND HEALTH

ii. Personal Protective Equipment

iii. Safety Plan

iv. Emergency Response Plan

don WAH gear

inspection prior to work. Report any defect.

RISK (OSH) AND SIGNIFICANT (ENVIRONMENT) RATING TABLE

1. Risk Rating (OSH)

R2 Low risk activity

R3 Medium risk activity

R4 High risk activity

R5 Critical risk activity

2. Significant Rating (Environment)

Description of the Risk Matrix are as follows:

Likelihood Rating Rating

JOB SAFETY ANALYSIS (JSA) FOR BUNUT (500)/275/(132)/33kV SUBSTATION PROJECT

Benefit of Job Safety Analysis (JSA)

As a integral part of workplace safety program, a JSA;

JOB SAFETY ANALYSIS (JSA) FOR BUNUT (500)/275/(132)/33kV SUBSTATION PROJECT

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JOB SAFETY ANALYSIS (JSA) FOR BUNUT (500)/275/(132)/33kV SUBSTATION PROJECT

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JOB SAFETY ANALYSIS (JSA) FOR BUNUT (500)/275/(132)/33kV SUBSTATION PROJECT

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