Technological Institute of the Philippines

SENSITIVITY ANALYSIS
OF VARIED ATTRIBUTES
SCORES OF THE
CHOSEN PROCESS
 Technological Institute of the Philippines

The behaviors of the three processes were analyzed and observed in the

previous chapters, after being subjected to every change that might take place on

a real-time setting. However, in this section of the paper, the analysis will only

focus on the chosen process, namely, the Stirring – Crystallization Technique

Process which is the Process 1. The aim of this analysis is to optimize the chosen

process, and to give an option for choosing which would fit any investors’

requirements.

Table 6.132.1 shows the summary of the changes made to the attribute

scores. P11, P12, and P13 are varied processes for the Stirring – Crystallization

Technique Process.

Table 6.132.1 Summary of variation done on the Chosen Process

Stirring- Neutralization of
Calcination
CRITERIA Crystallization Sulfuric Acid
Process
Technique Process
For P11, the raw
For P12, the raw For P13, the raw
materials needed
materials needed materials needed
are dolomite and
are dolomite and are dolomite and
sulfuric acid,
sulfuric acid, sulfuric acid, which
Price of Raw which are priced
which are priced at are priced at
Materials at
₱ 17,179.00/ton ₱ 17,179.00/ton
₱ 2,706.88/ton
and and
and
₱ 20,341.71/ton ₱ 20,341.71/ton
₱ 20,341.71/ton
respectively. respectively.
respectively.

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The total capital

The total capital The total capital
investment for
Total Capital investment for P12 investment for P13
P11 remained at
Investment is is
₱
₱ 215,000,000.00 ₱ 235,000,000.00
184,316,219.71
The Total
Annual The Total Annual The Total Annual
Total Annual
Production Cost Production Cost Production Cost for
Production
for P11 remained for P12 is P13 is
Cost
at ₱ 170,000,000.00 ₱ 200,000,000.00
₱158,370,924.68
For P12, the For P13, the
No. of Energy No changes
number of energy number of energy
Intensive were made,
intensive intensive
Equipment remained at 5.
equipment is 4. equipment is 6.
For P11, the
For P11, the For P11, the
operating
operating operating
temperature and
temperature and temperature and
pressure
Operating pressure remained pressure remained
remained which
Parameters which ranges from which ranges from
ranges from 20
20 to 100 oC and 20 to 100 oC and
to 100 oC and
0.5 to 1 bar 0.5 to 1 bar
0.5 to 1 bar
respectively. respectively.
respectively.
The Level of
The Level of PPE The Level of PPE
PPE for P11
for P11 remained for P11 remained
Health Hazard remained the
the same which is the same which is
same which is
Level C. Level C.
Level C.

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No changes
Toxicological No changes made, The rating for P31
made, remained
Rating remained at 2.75 is 2.50
at 2.75
Scores for this Scores for this Scores for this
Availability of
criterion remains criterion remains criterion remains
Raw Materials
the same the same the same
No changes No changes were No changes were
Environmental
were made, made, remained at made, remained at
Hazards
remained at 1.55 1.55 1.55

The scoring for chosen process was done on the same way calculating in

Process Selection section. Table 6.132.2 shows the scores of the varied attributes

scores for process 1 (P11, P12, P13)

Table 6.132.2 Quantitative summary for the three varied chosen processes’
Evaluation
ATTRIBUTES P11 P12 P13
Economics (Php, ₱)
Price of Raw Materials 23,048.59 37,520.71 37,520.71
Total Capital Investment 184,316,219.71 215,000,000.00 235,000,000.00
Total Annual Production
158,370,924.68 170,000,000.00 200,000,000.00
Cost
Manufacturability
Number of intensive
5.00 4.00 6.00
equipment
Safety
Operating parameters 25-100oC 25-100oC 25-100oC
Health Hazard Level C PPE Level C PPE Level C PPE
Toxicological Rating 2.75 2.75 2.50
Sustainability
Availability of Raw
3.00 3.00 3.00
Materials
Environmental Impact
Environmental Hazards 1.55 1.55 1.55

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Table 6.133.1 Normalized scores of the varied three process

ATTRIBUTES P11 P21 P31

Economics
Price of Raw Materials 3.00 3.00 3.00
Total Capital Investment 2.86 3.00 2.74
Total Annual Production 2.79 3.00 2.55
Manufacturability
Number of intensive equipment 2.50 3.00 2.00
Safety
Operating Parameters 3.00 3.00 3.00
Health Hazard 3.00 3.00 3.00
Toxicological Rating 2.73 2.73 3.00
Sustainability
Availability of Raw Materials 3.00 3.00 3.00
Environmental Impact
Environmental Hazard 3.00 3.00 3.00

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Table 6.134 Worst-Case and Best-Case Benchmark for each varied attributes
ATTRIBUTES

BEST ECON 1

BEST ECON 2

BEST ECON 3

BEST SAFE 1

BEST SAFE 2

BEST SAFE 3
BEST MANU

BEST SUST

BEST ENVI
WORST

ECON 1 0.45 0.45 0.45 0.45 0.45 0.45 0.45 0.45 0.45 0.45
ECON 2 0.27 0.30 0.30 0.30 0.30 0.30 0.30 0.27 0.30 0.30
ECON 3 0.51 0.60 0.60 0.60 0.60 0.60 0.60 0.51 0.60 0.60
MANU 0.1 0.15 0.15 0.15 0.15 0.15 0.15 0.10 0.15 0.15
SAFE 1 0.15 0.15 0.15 0.15 0.15 0.15 0.15 0.15 0.15 0.15
SAFE 2 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.30
SAFE 3 0.27 0.27 0.27 0.27 0.27 0.27 0.27 0.30 0.27 0.27
SUST 0.45 0.45 0.45 0.45 0.45 0.45 0.45 0.45 0.45 0.45
ENVI 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.30

The worst – case benchmark are the lowest weighted scores from each

criterion while the best – score benchmark for each criterion are the highest

weighted score in that criterion. Table 6.134 shows the worst– case and best –

case benchmark for each attribute based on the scores used in the process

selection.

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Table 6.135 Scores and weights of varied attributes

LEVEL OF
ATTRIBUTES SCORE WEIGHT
IMPORTANCE
Economics 1 7 87.40 0.16
Economics 2 6 77.77 0.15
Economics 3 9 100.00 0.19
Manufacturability 1 10.00 0.02
Safety 1 2 21.11 0.04
Safety 2 3 36.29 0.07
Safety 3 4 45.92 0.09
Sustainability 8 93.14 0.17
Environmental Impact 5 62.96 0.12
TOTAL 534.59 1.00

The level of importance of each attribute had been predetermined based

on the significance of each attribute to the process. Economics 3 was deemed the

most significant attribute and is scored as 100. The succeeding attributes are

calculated by getting of the difference of the best value and worst value for that

attribute divided by the best value for that attribute multiplied by one hundred.

The scores for each attribute are presented in Table 6.134.

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Table 6.136 Process Choice for varied attribute scores

ATTRIBUTES P11 P12 P13

Economics 1 1.00 1.00 1.00
Economics 2 0.67 1.00 0.00
Economics 3 0.56 1.00 0.00

Manufacturability 0.60 1.00 0.00

Safety 1 1.00 1.00 1.00

Safety 2 1.00 1.00 1.00

Safety 3 0.00 0.00 1.00

Sustainability 1.00 1.00 1.00
Environmental Impact 1.00 1.00 1.00

TOTAL 0.78 0.91 0.65

CHOSEN PROCESS P12

The three proposed process were rated from 0 to 1. The process with the

highest score for each attribute was rated as 1. On the other hand, the attribute

that has the lowest score is rated as 0. The rate of the process in between the

highest and the lowest is computed by the difference of the highest score and the

middle score divided by the difference of the middle score and the lowest score.

The corresponding rate for each process for each attribute is shown in Table

6.136. The total score for each process is calculated as the sum product of the

score and weight.

𝐵𝑒𝑠𝑡 𝑉𝑎𝑙𝑢𝑒 − 𝑀𝑖𝑑𝑑𝑙𝑒 𝑉𝑎𝑙𝑢𝑒 1−𝑥

=
𝑊𝑜𝑟𝑠𝑡 𝑉𝑎𝑙𝑢𝑒 − 𝑀𝑖𝑑𝑑𝑙𝑒 𝑉𝑎𝑙𝑢𝑒 0−𝑥

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SENSITIVITY ANALYSIS
SINGLE-FACTOR
METHOD

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Table 6.137 Sensitivity Analysis of Best-Economics 1 Varied Score

BEST ECONOMICS 1
Price of Raw Materials
SCORE CHOICE
10 P12
20 P12
30 P12
40 P12
50 P12
60 P12
70 P12
80 P12
90 P12
100 P12
200 P12
300 P12
400 P12
500 P12
600 P12
700 P12
800 P12
900 P12
1000 P12
*Base score is 87.40
The results in Table 6.137 indicate that the chosen process would still be

Process 12 even if the Best-Economics 1 score is changed from the base score of

87.40. Further increasing the scores even up to 1000, the choice of process is still

Process 1. This implies that the best option in terms of price of raw materials

among the three processes is Process 12 and is the best route to produce

magnesium sulfate.

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Table 6.138 Sensitivity Analysis of Best-Economics 2 Score

BEST ECONOMICS 2
Total Capital Investment
SCORE CHOICE
10 P12
20 P12
30 P12
40 P12
50 P12
60 P12
70 P12
80 P12
90 P12
100 P12
200 P12
300 P12
400 P12
500 P12
600 P12
700 P12
800 P12
900 P12
1000 P12
*Base score is 77.77

The results in Table 6.138 indicate that the chosen process would still be

Process 1 even if the Best-Economics 2 score is changed from the base score of

77.77. Further increasing the scores even up to 1000, the choice of process is still

Process 12. This implies that the best option in terms of total capital investment

among the three processes is Process 12 and is the best route for the production

of magnesium sulfate.

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Table 6.139 Sensitivity Analysis of Best-Economics 3 Score

BEST ECONOMICS 3
Total Annual Production Cost
SCORE CHOICE
10 P12
20 P12
30 P12
40 P12
50 P12
60 P12
70 P12
80 P12
90 P12
100 P12
200 P12
300 P12
400 P12
500 P12
600 P12
700 P12
800 P12
900 P12
1000 P12
*Base score is 100.00

The results in Table 6.139 indicate that the chosen process would still be

Process 1 even if the Best-Economics 3 score is changed from the base score of

100.00. Further increasing the scores even up to 1000, the choice of process is

still Process 12. This implies that the best option in terms of annual production

cost among the three processes is Process 12 and is the best route for the

production of magnesium sulfate.

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Table 6.140 Sensitivity Analysis of Best-Manufacturability Score

BEST MANUFACTURABILITY
No. of Energy Intensive Equipment
SCORE CHOICE
10 P12
20 P12
30 P12
40 P12
50 P12
60 P12
70 P12
80 P12
90 P12
100 P12
200 P12
300 P12
400 P12
500 P12
600 P12
700 P12
800 P12
900 P12
1000 P12
*Base score is 10.00

The results in Table 6.140 indicate that the chosen process would still be

Process 1 even if the Best-Manufacturability score is changed from the base score

of 100.00. Further increasing the scores even up to 1000, the choice of process is

still Process 12. This implies that the best option in terms of annual production

cost among the three processes is Process 12 and is the best route for the

production of magnesium sulfate.

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Table 6.141 Sensitivity Analysis of Best-Safety 1 Score

BEST SAFETY 1
Operating Parameters
SCORE CHOICE
10 P12
20 P12
30 P12
40 P12
50 P12
60 P12
70 P12
80 P12
90 P12
100 P12
200 P12
300 P12
400 P12
500 P12
600 P12
700 P12
800 P12
900 P12
1000 P12
*Base score is 21.11

The results in Table 6.141 indicate that the chosen process would still be

Process 12 even if the Best-Safety 1 score is changed from the base score of 21.11.

Further increasing the scores even up to 1000, the choice of process is still

Process 12. This implies that the best option in terms of operating parameters

among the three processes is Process 12 and is the best route for the production

of magnesium sulfate.

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Table 6.142 Sensitivity Analysis of Best-Safety 2 Score

BEST SAFETY 2
Health Hazard
SCORE CHOICE
10 P12
20 P12
30 P12
40 P12
50 P12
60 P12
70 P12
80 P12
90 P12
100 P12
200 P12
300 P12
400 P12
500 P12
600 P12
700 P12
800 P12
900 P12
1000 P12
*Base score is 36.29

The results in Table 6.142 indicate that the chosen process would still be

Process 12 even if the Best-Safety 2 score is changed from the base score of 36.29.

Further increasing the scores even up to 1000, the choice of process is still

Process 12. This implies that the best option in terms of operating parameters

among the three processes is Process 12 and is the best route for the production

of magnesium sulfate.

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Table 6.143 Sensitivity Analysis of Best-Safety 3 Score

BEST SAFETY 3
Toxicological Rating
SCORE CHOICE
10 P12
20 P12
30 P12
40 P12
50 P12
60 P12
70 P12
80 P12
90 P12
100 P12
200 P13
300 P13
400 P13
500 P13
600 P13
700 P13
800 P13
900 P13
1000 P13
*Base score is 45.92

The results in Table 6.143 indicate with the Toxicological Rating score

of 200, will cause a shift from Process 12 to Process 13. Further increasing of

score value to 1000 will come up with Process 13. It can be assumed that at an

analysis considering manufacturability and holding other attributes constant can

result as best safety for Process 13. Commented [JO1]: Ask for suggestion

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Table 6.144 Threshold Values for Sensitivity Analysis of Best-Safety 3 Score

BEST SAFETY 3
Toxicological Rating
SCORE CHOICE
100 P12
110 P12
120 P12
130 P12
140 P12
150 P12
160 P12
170 P12
180 P12
185 P12
186 P12
187 P12
188 P13
189 P13
190 P13
200 P13
300 P13
400 P13
500 P13
600 P13
700 P13
800 P13
900 P13
1000 P13

Table 6.144 shows that at Toxicological Rating value of 188.00, the

choice of process changes from Process 12 to Process 13. And continuously

resulted too Process 13 upon further increased value.

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Table 6.145 Ranking at Threshold Values for Sensitivity Analysis of Best-Safety

3 Score

LEVEL OF
ATTRIBUTES SCORE WEIGHT
IMPORTANCE
Economics 1 7 87.40 0.13
Economics 2 6 77.77 0.11
Economics 3 9 100.00 0.15
Manufacturability 1 10.00 0.01
Safety 1 2 21.11 0.03
Safety 2 3 36.29 0.05
Safety 3 4 188.00 0.28
Sustainability 8 93.14 0.14
Environmental Impact 5 62.96 0.09
TOTAL 676.67 1.00

Table 6.145 shows the ranking of attributes at increased score of

Toxicological Rating. At this condition, the weight percentage of Safety 3

increased from 9% to 28% which makes it the highest of all attributes. This

leaves other attributes less than 10%. Based on the weight calculated, the

expected process would have:

1. Lesser hazard concerns because of much focus on safety.

2. Not sustainable, manufacturable and environmentally friendly. Commented [JO2]: For edit

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Table 6.146 Sensitivity Analysis of Best-Sustainability Score

BEST SUSTAINABILITY
Availability of Raw Materials
SCORE CHOICE
10 P12
20 P12
30 P12
40 P12
50 P12
60 P12
70 P12
80 P12
90 P12
100 P12
200 P12
300 P12
400 P12
500 P12
600 P12
700 P12
800 P12
900 P12
1000 P12
*Base score is 93.14

The results in Table 6.146 indicate that the chosen process would still

be Process 1 even if the Best-Sustainability score is changed from the base

score of 93.14. Further increasing the scores even up to 1000, the choice of

process is still Process 1. This implies that the best option in terms of operating

parameters among the three processes is Process 1 and is the best route to

produce magnesium sulfate.

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Table 6.147 Sensitivity Analysis of Best-Environmental Impact Score

BEST ENVIRONMENTAL IMPACT

Availability of Raw Materials
SCORE CHOICE
10 P12
20 P12
30 P12
40 P12
50 P12
60 P12
70 P12
80 P12
90 P12
100 P12
200 P12
300 P12
400 P12
500 P12
600 P12
700 P12
800 P12
900 P12
1000 P12
*Base score is 62.96

The results in Table 6.147 indicate that the chosen process would still

be Process 1 even if the Best-Sustainability score is changed from the base

score of 93.14. Further increasing the scores even up to 1000, the choice of

process is still Process 1. This implies that the best option in terms of operating

parameters among the three processes is Process 1 and is the best route to

produce magnesium sulfate.

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SENSITIVITY ANALYSIS
TWO-FACTOR
METHOD

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Two-Factor Sensitivity Analysis

Table 6.148 Economics 1 – Economics 2 Sensitivity Analysis

Economics 1 Score
Economics 2
10 20 30 40 50 60 70 80 90 100
Score
10 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
20 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
30 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
40 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
50 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
60 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
70 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
80 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
90 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
100 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
*Economics 1 Base score is 87.40
*Economics 2 Base score is 77.77

Table 6.148 shows that Process 12 is an appropriate choice at any point

in Economics 1 – Economics 2 combination.

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Table 6.149 Economics 1 – Economics 3 Sensitivity Analysis

Economics 1 Score
Economics 3
10 20 30 40 50 60 70 80 90 100
Score
10 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
20 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
30 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
40 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
50 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
60 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
70 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
80 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
90 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
100 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
*Economics 1 Base score is 87.40
*Economics 3 Base score is 100.00

Table 6.149 shows that Process 12 is an appropriate choice at any point

in Economics 1 – Economics 3 combination.

Table 6.150 Economics 1 – Manufacturability Sensitivity Analysis

Economics 1 Score
Manufacturability
10 20 30 40 50 60 70 80 90 100
Score
10 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
20 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
30 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
40 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
50 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
60 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
70 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
80 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
90 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
100 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
*Economics 1 Base score is 87.40
*Manufacturability Base score is 10.00

Table 6.150 shows that Process 12 is an appropriate choice at any point

in Economics 1 – Manufacturability combination.

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Table 6.151 Economics 1 – Safety 1 Sensitivity Analysis

Economics 1 Score
Safety 1
10 20 30 40 50 60 70 80 90 100
Score
10 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
20 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
30 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
40 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
50 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
60 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
70 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
80 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
90 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
100 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
*Economics 1 Base score is 87.40
*Safety 1 Base score is 21.11

Table 6.151 shows that Process 12 is an appropriate choice at

any point in Economics 1 – Safety 1 combination.

Table 6.152 Economics 1 – Safety 2 Sensitivity Analysis

Economics 1 Score
Safety 2
10 20 30 40 50 60 70 80 90 100
Score
10 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
20 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
30 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
40 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
50 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
60 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
70 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
80 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
90 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
100 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
*Economics 1 Base score is 87.40
*Safety 2 Base score is 36.29

Table 6.152 shows that Process 12 is an appropriate choice at any point

in Economics 1 – Safety 2 combination.

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Table 6.153 Economics 1 – Safety 3 Sensitivity Analysis

Economics 1 Score
Safety 3
10 20 30 40 50 60 70 80 90 100
Score
10 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
20 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
30 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
40 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
50 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
60 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
70 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
80 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
90 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
100 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
*Economics 1 Base score is 87.40
*Safety 3 Base score is 45.92

Table 6.153 shows that Process 12 is an appropriate choice at

any point in Economics 1 – Safety 3 combination.

Table 6.154 Economics 1 – Sustainability Sensitivity Analysis

Economics 1 Score
Sustainability
10 20 30 40 50 60 70 80 90 100
Score
10 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
20 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
30 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
40 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
50 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
60 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
70 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
80 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
90 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
100 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
*Economics 1 Base score is 87.40
*Sustainability Base score is 93.14

Table 6.154 shows that Process 12 is an appropriate choice at

any point in Economics 1 – Sustainability combination.

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Table 6.155 Economics 1 –Environmental Impact Sensitivity Analysis

Economics 1 Score
Environmental
10 20 30 40 50 60 70 80 90 100
Impact Score
10 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
20 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
30 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
40 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
50 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
60 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
70 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
80 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
90 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
100 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
*Economics 1 Base score is 87.40
*Environmental Impact Base score is 62.96

Table 6.155 shows that Process 12 is an appropriate choice at

any point in Economics 1 – Safety 1 combination.

Table 6.156 Economics 2 – Manufacturability Sensitivity Analysis

Economics 2 Score
Economics 3
10 20 30 40 50 60 70 80 90 100
Score
10 P13 P13 P12 P12 P12 P12 P12 P12 P12 P12
20 P13 P12 P12 P12 P12 P12 P12 P12 P12 P12
30 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
40 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
50 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
60 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
70 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
80 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
90 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
100 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
*Economics 1 Base score is 77.77
*Economics 3 Base score is 100.00

Table 6.156 shows that at Economics 2 value of 30 to 100 with

corresponding Economics value of 10 to 100, the chosen process is constantly

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P12. Though passing when score mark for Economics 2 is at 10 to 20 with

changes in score of Economics 3 from 10 to 20, the process shifts from P12 to
P13.

Table 6.157 Threshold Values for Economics 2 – Economics 3 Sensitivity

Analysis for varied chosen process.
Economics 2 Score
Economics 3
10 20 30 40 50 60 70 80 90 100
Score
10 P13 P13 P12 P12 P12 P12 P12 P12 P12 P12
11 P13 P13 P12 P12 P12 P12 P12 P12 P12 P12
12 P13 P13 P12 P12 P12 P12 P12 P12 P12 P12
13 P13 P13 P12 P12 P12 P12 P12 P12 P12 P12
14 P13 P13 P12 P12 P12 P12 P12 P12 P12 P12
15 P13 P13 P12 P12 P12 P12 P12 P12 P12 P12
16 P13 P12 P12 P12 P12 P12 P12 P12 P12 P12
17 P13 P12 P12 P12 P12 P12 P12 P12 P12 P12
18 P13 P12 P12 P12 P12 P12 P12 P12 P12 P12
19 P13 P12 P12 P12 P12 P12 P12 P12 P12 P12
20 P13 P12 P12 P12 P12 P12 P12 P12 P12 P12
21 P13 P12 P12 P12 P12 P12 P12 P12 P12 P12
22 P13 P12 P12 P12 P12 P12 P12 P12 P12 P12
23 P13 P12 P12 P12 P12 P12 P12 P12 P12 P12
24 P13 P12 P12 P12 P12 P12 P12 P12 P12 P12
25 P13 P12 P12 P12 P12 P12 P12 P12 P12 P12
26 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
27 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
28 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
29 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
30 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
40 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
50 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
70 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
90 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
100 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12

Table 6.157 shows the exact threshold values at which Process 12 would

change to Process 13 based on Economics 2 – Economics 3 combination. In

Table 6.159, it is shown that the process will change at different points from an

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Table 6.158 Economics 2 – Manufacturability Sensitivity Analysis

Economics 2 Score
Manufacturability
10 20 30 40 50 60 70 80 90 100
Score
10 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
20 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
30 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
40 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
50 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
60 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
70 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
80 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
90 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
100 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
*Economics 2 Base score is 77.77
*Manufacturability Base score is 10.00

Table 6.158 shows that Process 12 is an appropriate choice at

any point in Economics 2 – Manufacturability combination.

Table 6.159 Economics 2 – Safety 1 Sensitivity Analysis

Economics 2 Score
Safety 1
10 20 30 40 50 60 70 80 90 100
Score
10 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
20 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
30 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
40 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
50 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
60 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
70 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
80 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
90 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
100 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
*Economics 1 Base score is 77.77
*Safety 1 Base score is 21.11

Table 6.159 shows that Process 12 is an appropriate choice at

any point in Economics 2 – Safety 1 combination.

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Table 6.160 Economics 2 – Safety 2 Sensitivity Analysis

Economics 2 Score
Safety 2
10 20 30 40 50 60 70 80 90 100
Score
10 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
20 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
30 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
40 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
50 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
60 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
70 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
80 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
90 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
100 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
*Economics 2 Base score is 77.77
*Safety 2 Base score is 36.29

Table 6.160 shows that Process 12 is an appropriate choice at

any point in Economics 2 – Safety 2 combination.

Table 6.161 Economics 2 – Safety 3 Sensitivity Analysis

Economics 2 Score
Safety 3
10 20 30 40 50 60 70 80 90 100
Score
10 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
20 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
30 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
40 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
50 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
60 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
70 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
80 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
90 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
100 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
*Economics 1 Base score is 77.77
*Safety 1 Base score is 45.92

Table 6.161 shows that Process 12 is an appropriate choice at

any point in Economics 2 – Safety 3 combination.

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Table 6.162 Economics 2 – Sustainability Sensitivity Analysis

Economics 2 Score
Sustainability
10 20 30 40 50 60 70 80 90 100
Score
10 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
20 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
30 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
40 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
50 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
60 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
70 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
80 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
90 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
100 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
*Economics 2 Base score is 77.77
*Safety 2 Base score is 93.14

Table 6.162 shows that Process 12 is an appropriate choice at any point

in Economics 2 – Sustainability combination.
Table 6.163 Economics 2 – Safety 3 Sensitivity Analysis

Economics 2 Score
Environmental
10 20 30 40 50 60 70 80 90 100
Impact Score
10 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
20 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
30 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
40 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
50 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
60 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
70 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
80 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
90 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
100 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
*Economics 1 Base score is 77.77
*Environmental Impact Base score is 62.96

Table 6.163 shows that Process 12 is an appropriate choice at

any point in Economics 2 – Environmental Impact combination.

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Table 6.164 Economics 3 – Manufacturability Sensitivity Analysis

Economics 3 Score
Manufacturability
10 20 30 40 50 60 70 80 90 100
Score
10 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
20 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
30 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
40 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
50 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
60 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
70 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
80 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
90 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
100 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
*Economics 3 Base score is 100.00
*Manufacturability Base score is 10.00

Table 6.164 shows that Process 12 is an appropriate choice at any point

in Economics 3 – Manufacturability combination.

Table 6.165 Economics 3 – Safety 1 Sensitivity Analysis

Economics 3 Score
Safety 1
10 20 30 40 50 60 70 80 90 100
Score
10 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
20 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
30 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
40 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
50 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
60 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
70 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
80 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
90 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
100 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
*Economics 3 Base score is 100.00
*Safety 1 Base score is 21.11

Table 6.165 shows that Process 12 is an appropriate choice at any point

in Economics 3 – Safety 1 combination.

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Table 6.167 Economics 3 – Safety 2 Sensitivity Analysis

Economics 3 Score
Safety 2
10 20 30 40 50 60 70 80 90 100
Score
10 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
20 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
30 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
40 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
50 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
60 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
70 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
80 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
90 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
100 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
*Economics 3 Base score is 100.00
*Safety 2 Base score is 36.29

Table 6.167 shows that Process 12 is an appropriate choice at any point

in Economics 3 – Safety 2 combination.
Table 6.168 Economics 3 – Safety 3 Sensitivity Analysis

Economics 3 Score
Safety 3
10 20 30 40 50 60 70 80 90 100
Score
10 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
20 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
30 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
40 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
50 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
60 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
70 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
80 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
90 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
100 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
*Economics 3 Base score is 100.00
*Safety 3 Base score is 45.92

Table 6.167 shows that Process 12 is an appropriate choice at any point in

Economics 3 – Safety 3 combination.

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Table 6.169 Economics 3 – Sustainability Sensitivity Analysis

Economics 3 Score
Sustainability
10 20 30 40 50 60 70 80 90 100
Score
10 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
20 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
30 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
40 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
50 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
60 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
70 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
80 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
90 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
100 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
*Economics 3 Base score is 100.00
*Sustainability Base score is 93.14

Table 6.169 shows that Process 12 is an appropriate choice at any point

in Economics 3 – Sustainability combination.

Table 6.170 Economics 3 – Environmental Impact Sensitivity Analysis

Economics 3 Score
Environmental
10 20 30 40 50 60 70 80 90 100
Impact Score
10 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
20 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
30 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
40 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
50 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
60 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
70 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
80 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
90 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
100 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
*Economics 3 Base score is 100.00
*Environmental Impact Base score is 62.96

Table 6.170 shows that Process 12 is an appropriate choice at any point

in Economics 3 – Environmental Impact combination.

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Table 6.171 Manufacturability – Safety 1 Sensitivity Analysis

Manufacturability Score
Safety 1
10 20 30 40 50 60 70 80 90 100
Score
10 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
20 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
30 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
40 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
50 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
60 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
70 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
80 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
90 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
100 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
*Manufacturability Base score is 10.00
*Safety 1 Base score is 21.11

Table 6.171 shows that Process 12 is an appropriate choice at any point

in Manufacturability – Safety 1 combination.

Table 6.172 Manufacturability – Safety 2 Sensitivity Analysis

Manufacturability Score
Safety 2
10 20 30 40 50 60 70 80 90 100
Score
10 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
20 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
30 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
40 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
50 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
60 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
70 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
80 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
90 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
100 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
*Manufacturability Base score is 10.00
*Safety 2 Base score is 36.29

Table 6.172 shows that Process 12 is an appropriate choice at any point

in Manufacturability – Safety 2 combination.

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Table 6.173 Manufacturability – Safety 3 Sensitivity Analysis

Manufacturability Score
Safety 3
10 20 30 40 50 60 70 80 90 100
Score
10 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
20 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
30 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
40 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
50 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
60 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
70 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
80 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
90 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
100 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
*Manufacturability Base score is 10.00
*Safety 3 Base score is 45.92

Table 6.173 shows that Process 12 is an appropriate choice at any point

in Manufacturability – Safety 3 combination.

Table 6.174 Manufacturability – Sustainability Sensitivity Analysis

Manufacturability Score
Sustainability
10 20 30 40 50 60 70 80 90 100
Score
10 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
20 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
30 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
40 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
50 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
60 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
70 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
80 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
90 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
100 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
*Manufacturability Base score is 10.00
*Sustainability Base score is 93.14

Table 6.174 shows that Process 12 is an appropriate choice at any point

in Manufacturability – Sustainability combination.

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Table 6.175 Manufacturability – Environmental Impact Sensitivity Analysis

Manufacturability Score
Environmental
10 20 30 40 50 60 70 80 90 100
Impact Score
10 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
20 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
30 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
40 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
50 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
60 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
70 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
80 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
90 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
100 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
*Manufacturability Base score is 10.00
*Environmental Impact Base score is 62.96

Table 6.175 shows that Process 12 is an appropriate choice at any point

in Manufacturability – Environmental Impact combination.

Table 6.176 Safety 1 – Safety 2 Sensitivity Analysis

Safety 1 Score
Safety 2
10 20 30 40 50 60 70 80 90 100
Score
10 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
20 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
30 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
40 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
50 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
60 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
70 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
80 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
90 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
100 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
*Safety 1 Base score is 21.11
*Safety 2 Base score is 36.29

Table 6.176 shows that Process 12 is an appropriate choice at any point

in Safety 1 – Safety 2 combination.

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Table 6.177 Safety 1 – Safety 3 Sensitivity Analysis

Safety 1 Score
Safety 3
10 20 30 40 50 60 70 80 90 100
Score
10 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
20 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
30 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
40 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
50 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
60 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
70 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
80 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
90 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
100 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
*Safety 1 Base score is 21.11
*Safety 3 Base score is 45.92

Table 6.177 shows that Process 12 is an appropriate choice at any point

in Safety 1 – Safety 3 combination.

Table 6.178 Safety 1 – Sustainability Sensitivity Analysis

Safety 1 Score
Sustainability
10 20 30 40 50 60 70 80 90 100
Score
10 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
20 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
30 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
40 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
50 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
60 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
70 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
80 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
90 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
100 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
*Safety 1 Base score is 21.11
*Sustainability Base score is 93.14

Table 6.178 shows that Process 12 is an appropriate choice at any point

in Safety 1 – Sustainability combination.

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Table 6.179 Safety 1 – Environmental Impact Sensitivity Analysis

Safety 1 Score
Environmental
10 20 30 40 50 60 70 80 90 100
Impact Score
10 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
20 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
30 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
40 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
50 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
60 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
70 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
80 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
90 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
100 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
*Safety 1 Base score is 21.11
*Environmental Impact Base score is 62.96

Table 6.179 shows that Process 12 is an appropriate choice at any point

in Safety 1 – Environmental Impact combination.

Table 6.180 Safety 2 – Safety 3 Sensitivity Analysis

Safety 2 Score
Safety 3
10 20 30 40 50 60 70 80 90 100
Score
10 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
20 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
30 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
40 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
50 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
60 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
70 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
80 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
90 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
100 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
*Safety 2 Base score is 36.29
*Safety 3 Base score is 45.92

Table 6.180 shows that Process 12 is an appropriate choice at any point

in Safety 2 – Safety 3 combination.

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Table 6.181 Safety 2 – Sustainability Sensitivity Analysis

Safety 2 Score
Sustainability
10 20 30 40 50 60 70 80 90 100
Score
10 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
20 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
30 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
40 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
50 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
60 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
70 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
80 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
90 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
100 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
*Safety 2 Base score is 36.29
*Sustainability Base score is 93.14

Table 6.181 shows that Process 12 is an appropriate choice at any point

in Safety 2 – Sustainability combination.

Table 6.182 Safety 2 – Environmental Impact Sensitivity Analysis

Safety 2 Score
Environmental
10 20 30 40 50 60 70 80 90 100
Impact Score
10 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
20 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
30 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
40 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
50 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
60 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
70 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
80 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
90 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
100 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
*Safety 2 Base score is 36.29
*Environmental Impact Base score is 62.96

Table 6.182 shows that Process 12 is an appropriate choice at any point

in Safety 2 – Environmental Impact combination.

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Table 6.183 Safety 3 – Sustainability Sensitivity Analysis

Safety 3 Score
Sustainability
10 20 30 40 50 60 70 80 90 100
Score
10 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
20 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
30 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
40 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
50 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
60 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
70 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
80 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
90 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
100 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
*Safety 3 Base score is 36.29
*Sustainability Base score is 93.14

Table 6.183 shows that Process 12 is an appropriate choice at any point

in Safety 3 – Sustainability combination.
Table 6.184 Safety 3 – Environmental Impact Sensitivity Analysis

Safety 3 Score
Sustainability
10 20 30 40 50 60 70 80 90 100
Score
10 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
20 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
30 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
40 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
50 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
60 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
70 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
80 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
90 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
100 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
*Safety 3 Base score is 36.29
*Environmental Impact Base score is 62.96

Table 6.184 shows that Process 12 is an appropriate choice at any point

in Safety 3 – Environmental Impact combination.

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Table 6.185 Sustainability – Environmental Impact Sensitivity Analysis

Sustainability Score
Environmental
10 20 30 40 50 60 70 80 90 100
Impact Score
10 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
20 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
30 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
40 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
50 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
60 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
70 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
80 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
90 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
100 P12 P12 P12 P12 P12 P12 P12 P12 P12 P12
*Sustainability Base score is 93.14
*Environmental Impact Base score is 62.96

Table 6.185 shows that Process 12 is an appropriate choice at any point

in Sustainability – Environmental Impact combination.

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SUMMARY OF SENSITIVITY ANALYSIS

The choice of process behaves differently at variation of any combination

of attributes. Analysis using Two-Factor revealed that change occurs when the
scores are deviated from the base scores in all the combinations and it showed
that P12 is the chosen process. The analysis identifies several parameters to
which the model is particularly sensitive. It was determined that the response to
variations in individual parameters is typically non-linear and settles that changes
to multiple parameters are not additive. In conclusion, bearing in mind that the
most important attribute is Economics 1 and using the sensitivity analysis as basis
for choosing a process P12 is the best choice for production of Ammonium
Nitrate.

In this chapter, it can be sought that using Single-Factor and Two-Factor

Sensitivity Analysis method, the chosen process is Process 1. This is done
considering that Economics 3 as the most important factor and that all attributes
are in balance with each other. It was further justified by varying scores of the
other two processes so that it can be deemed comparable enough to Process 1.

Finally, process 1 is then varied for the purpose of optimizing the process
and giving the customers or the company a choice in selecting a design based on
the customers’ ideals and specifications. The results for the sensitivity analysis
of these varied chosen process showed that P12 is the appropriate choice for the
company.

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