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ARMATRDNTM
Catalog Number:60-2364
DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
TROUBLESHOOTING .............................................................. 13
SPECIFICATIONS
-2-
DISASSEMBLY
Confirm the position of each part carefully as you take the mechanism apart.
[Figure 1] [Figure 3]
Remove two setting screws (TP2x2) holding Shoul- Lift up entire arm maximally and then open joint
der Cover. to left and right as shown in Figure 3.
Pull up Rubber Pipes from Arm (A 1) and then re- Remove arm from cylinder.
move Shoulder Cover (83) from Shoulder (S1 ).
Figure 1 Figure 3
[Figure 2] [Figure 4]
Remove two setting screws (TP4x2). NOTE: *Be carefu I not to lose spiral spring (S 17).
*Locate hole's position on cylinder to
insert supporter shaft (S 15).
Figure 2 Figure 4
-3-
[Figure 5]
Remove two setting screws (TP1x4) holding wrist,
and then take off wrist joint (W3).
f))<f>
W6 WS
Figure 8
Figure 6
[Figures 7 and 8]
Figure 9
NOTE: *Confirm the position of the three gears
and flange (W4 to W7).
Wl
Figure 7 Figure 10
-4-
[Figure 111
Remove the finger ass'y (F1 & F2) and the finger
crown gear (F3) together.
Figure 13
Figure 11
[Figure 12]
Remove the finger crown gear (F3) from the finger
ass'y (F1 & F2).
NOTE: *Confirm the setting condition of the
finger torsion spring ( F4).
Figure 14
,__
f
[Figure 15]
F4~~
NOTE: *Pay attention to elbow spring (A 16).
Turn entire arm over, and then remove four setting
F3 screws (TP1x4) holding the shoulder ass'y.
Figure 12
53,54
'
Figure 18
[Figure 19]
NOTE: *Remove the gear ass'y case (S3) down-
ward so as not to separate gear ass'y from
the case.
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s1s-
I @ 5 17 55
! 516 ~ I
Figure 16
57
Figure 19
[Figure 20]
Turn arm (A 1 & A2) over, and then remove four
setting screws (TP1x4) and arm will open.
NOTE: *When assembling, set die cast crown gear
(A 14) as shown in Figure 20.
Figure 17
[Fig. 18]
NOTE: *When removing gear ass'y case confirm
the position for each gear ass'y.
*Press the hook of S4 inward and the gear
ass'y case (S3 & S4) will open.
Figure 20
-6-
[Figures 21 and 22] [Figure 24]
The elbow cover (A3) serves as gear ass'y case, too. Remove the cylinder cover accordion (C4) from
When removing the elbow cover (A3), follow this the base as shown in Figure 24.
order.
1) Remove A8
2) Remove A6
3) Remove A 13.
Figure 24
~ -A13
[Figure 25]
Remove the seven setting screws (TP1x6 &TP5x1)
Figure 21 at the back side of the lower cabinet (82) as shown
in Figure 25.
15
All
-A12
A13-
'"
Figure 22
[Figure 23] Figure 25
NOTE: *When removing the elbow cover (A3), [Figure 26]
confirm the position for each gear assy Remove the upper cabinet (8 1), and then pull the
(A7, A9 and A 10) as shown in Figure 23. cylinder ass'y out of the base.
Figure 23 Figure 26
-7-
[Figure 27]
Remove the joysticks (B6) and ring gears (C11 to
C15).
Figure 29
Figure 27
[Figure 28]
Remove the energy level panel ( B5) by taking off
two the setting screws (TP5x2).
Figure 30
TP5x2
[Figure 31]
NOTE: *Confirm the setting pos1t1on for gear
units (C5 to C10) before taking them
off.
Figure 28
Figure 34
[Figure 33]
Remove the gear ass'y {820) and spur gear {819) as
shown in Figure 33.
.,' • ·~~
"'
t-
Gl
1
~
G2
Figure 35
Figure 33 t• Gl
[Figure 34]
Remove eight setting screws {TP 1x8) holding gear I G2
~
- ~
G6
Figure 39
[Figure 40]
The joystick spring 0.3t (G8) for the control
lever (G4) is at the back side of the control levers
as shown in Figure 40.
Figure 37
Figure 40
[Figure 41]
When assembling the joystick spring, pay attention
to the setting position for G8 & G9 as shown in
Figure 41.
NOTE: *Distinguish G8 from G9 by comparing
their strength and weight.
Figure 38 G8 - 0.3t 4 pes
G9- 0.2t 2 pes
[Figure 39]
When r~moving the ·control cranks (G6 & G7),
first take off the joystick spring {G8).
NOTE: *Confirm the appointed position for
cranks to replace them properly when
reassembling.
Figure 41
-10-
[Figure 42]
Remove the gear ass'y (G 11 & G 12) from lower G22
cabinet as shown in Figure 42.
G21
G19
G23
G14
.,._L• ._
Figure 45
24
,-• • ~ -G22
~. -G19
Figure 43
[Figure 44]
Remove the crown gears (G16).
[Figure 47]
Remove one setting screw (TP1) holding the gear
G16x4 holder (G20) after taking the spur gear (G17) off
•'•
-- G18
1
~~·. 'L t
G
r
G17
[Figure 45]
Remove the gear ass'y (G 14). TPl
NOTE: *When removing the gear ass'y (G 14),
confirm the position for gear shaft of
gear assy (G 14).
Figure 47
[Figure 48]
Remove the gear ass'y (G24) and the spur gear
(G18) as shown in Figure 48.
I.<
y
G18
Gl
Figure 50
[Figure 51]
Figure 48 Slide the battery cover (84) in the direction of the
arrow after fitting slot as shown in Figure 51.
[Fig. 49]
Remove the gear ass'y (G 13) and the drum changer
ass'y (G 15).
NO It:: *When removing the gear ass'y (G 13),
confirm the position for gears and shaft
of gear shaft (G 13).
* (G 13) gear ass'y is the same part as ( G 14)
gear ass'y.
Figure 51
[Figure 52]
Lift up the Ieft side of battery cover ( 84), next
slide on the left and it will remove as shown in
Figure 52.
Figure 49
[Figure 50]
NOTE: *Confirm each position for parts to fit at
the lower cabinet.
Figure 52
- 12-
TROUBLESHOOTING
(A) Motor does not rotate when you set main switch lever at lion"
(2) Check all of energy level indicaters; at least one indicator must be on for the unit to operate.
*Set a reset dial to start position.
(3) Check switch terminals (B 11 & B 12) to see whether they contact each other. (These switches must
be separated completely when the main lever is set at off.)
(4) Check energy meter terminals (B 16 & B 17) to see whether they conj:act each other when energy
meter unit (818) is reset. (If alf energy level indicaters are black, the energy meter terminals must be
separated completely.)
(5) Check the soldered wires to see whether they came off due to the corrosion or rust.
(B) The movement does not stop when you let go of the control lever.
Check joystick spring 0.3t (GB) at the bottom of central parts (G3 to G5).
(C) The movement and speed do not function smoothly when you operate the control lever.
(2) Check the claw of drum changer shaft unit (A2) for damage. If it is broken, change it.
(3) Check each shaft of the drum lubricate if it does not move smoothly.
(4) Check clutch of each shaft for failure when each part listed below does not function smoothly.
-13-
If there is no clutch failure, check each system of working shaft, in particular, the connection between
shafts and nylon pinion gear (AS, S5, C6 to C9 and G23). If sliding, the connection should be reformed
so it won't slide or replaced. (See the attached system diagram for shaft.)
(D) Some shafts make a noisy sound when you operate the control lever.
Check and lubricate the shaft of control lever.
Note:
The connection of each shaft is as follows:
Finger:
F3-H3-H4-H3-W5-A7-A 12-S6-S8-S13-C7-C11-G16-G17-G13-G14-G15-G10
Hand (Rotation):
H5-W4-A8-A 10-A 13-S7-S11-C9-C15-G23-G13-G14-G15-G10
Hand (Up and Down):
W6-A6-A 7-A9-A 11-S5-S 12-C 10-C 14-G 16-G 18-G 13-G 14-G 15-G 10
Elbow:
A 14-S 14-S9-S 10-CB-C 13-G 16-G24-G 13-G 14-G 15-G 10
Shoulder:
S2-C5-C6-C 12-G 16-G 19-G 13-G 14-G 15-G 10
Rotation for Arm:
C3-G21-G22-G 13-G 14-G 15-G 10
Energy Meter
B18-820-G12-G11-G15-G10
-14-
Finger :
F3-H3-H4-H3-W5-A7-A 12-S6-S8-S13-C7-C11-G16-G17-G13-G14-G15(a)-G10 AS
S11
C8
W6
Hand (Rotation) :
H5-W4-A8-A10-A13-S7-S11-C9-C15-G23-G13-G14-G15(d)-G10
S6
Right Joystick (86)
Hand (Rotation):
86-G3(Right)-G6(Right)-G15(d)
C8
W6
-15-
W5
Hand (Up and Down): AS
W6-A6-A7-A9-A11-S5-S12-C10-C14-G16-G18-G13-G14-G15(c)-G10
Left Joystick
Hand (Up and Down):
B6-G5(Left)-G7(Left)-G15(c)
cs
W5
Elbow:
A14-S14-S9-S1 O-C8-C13-G16-G24-G13-G14-G15(b)-G1 0
Left Joystick
Elbow:
86-G4(Left)-G15(b)
W6
-16-
W5
Shoulder:
AS
S2-C5-C6-C12-G16-G19-G13-G14-G15(f)-G10
Right Joystick
Shoulder:
B6-G5(Right)-G7(Right)-G15(f) S11
C8
W6
Right Joystick
Rotation for Arm:
B6-G4(Right)-G15(e)
W6
-17-
MECHANICAL PARTS LIST
-18-
Hand Ass'y Shoulder Ass'y
-19-
818
y 817
~
G1
G2
821/
B2
t=-----t---84
I
I
~
EXPLODED VIEW-1 A'
(!)
I
TP5
4
TP1-,
F FINGER PART 1 to 5
S2
515i H
w
A
HAND PART
WRIST PART
ARM PART
1 to
1 to
1 to 16
5
83
TP1
\
A1
"\
A3
~
A14-
S151
516-
@)
517
TP1
/
- 22 -
NOTES
-23-
RADIO SHACK, A DIVISION OF TANDY CORPORATION