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temperatures during startup and shutdown, and periodic inspection at high stress locations.
d) Some reduction in the likelihood of a brittle fracture may be achieved by:
1) Performing a post weld heat treatment (PWHT) on the vessel if it was not originally done during
manufacturing; or if the vessel has been weld repaired/modified while in service without the
subsequent PWHT.
2) Perform a “warm” pre-stress hydrotest followed by a lower temperature hydrotest to extend the
Minimum Safe Operating Temperature (MSOT) envelope.
4.2.7.9 References
1. API 579-1/ASME FFS-1 2007 Fitness-For-Service, American Petroleum Institute, Washington, D.C.,
2007
2. Jeffery A. Smith and Stanley T. Rolfe, “The Effect of Crack Depth (a) and Crack-Depth to Width Ratio
(a/W) on the Fracture Toughness of A533-B Steel,” WRC Bulletin 418, Welding Research Council,
Shaker Heights, OH.
3. British Standard 7910, Guidance on Methods for Assessing the Acceptability of Flaws in Fusion
Welded Structures, British Standards Institution, London, UK.
4. ASME Boiler and Pressure Vessel Code, Section III, Division I, Rules for Construction of Nuclear
Power Plant Components ASME, New York, N.Y.
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Figure 4-12 – 20-inch carbon steel pipeline that failed during hydrotest at gouges on the O.D.
Figure 4-13 – Close-up photograph showing the gouges and the fracture origin (arrow) in one of
the gouges.
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Figure 4-14 – Brittle Fracture of 2.2 inch wall C-0.5Mo exchanger channel during hydrotest.
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Figure 4-16 – Classic example of brittle fracture that occurred during hydrotest.
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