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Chapter 1 Installation KDS-6000BB KDS-6000BB Chapter 1 Installation

1.5 Installation of Hull unit 1.5.2 Maintenance space for TD tank


(1) When installing the TD tank, pay full attention to the safety (strength, waterproofness, etc.)
Caution: Satisfy the following conditions and also instructions of installation and, at the same time, secure a space for maintenance and inspections.
manual in deciding the TD tank mounting site.
Since the Hull unit is not waterproof structure, keep it away from water drops and
Fully discuss about the strength with the shipyard and the installer
splashes.
before determining on the position and the method of installation
and necessary materials. When KDS-6000BB is shipped from the factory with a standard, the length of the TD
tank and TD shaft are set as follows:
TD tank: 1230 mm (Standard)
TD shaft: 1411 mm (Standard)
1.5.1 Installation location of Hull unit
(1) Select a location the least influenced from air bubbles, interference or noise. When standard TD tank is installed with shortened length, the TD shaft length should
be processed at least
Install the Hull unit on the keel within the range of 1/3 to 1/2 of the overall length from
the bow. TD tank length (Lt) + 181 mm
Alternatively, install the unit so that the center of TD tank positions within 1 m from the
center of the keel.
Install the unit so that the Flange comes above the draft at full load.

If a work space of (Lt +


535) is not available,
Hull unit provide a hole of a size
TD shaft of at least 300 x 300mm
in the ceiling.

Lt + 535
TD tank
Install the unit so that the
flange comes above the
draft at full load.

Draft line at full load Install at 50 mm or more


higher than the draft line
Fig. 1.9 Installation location of Hull unit

Lt
TD tank TD tank length
Be sure there are no obstacles to interfere the ultrasonic beam when the Transducer unit is (670 mm or more)
lowered.

Provide sufficient clearance around the TD tank to make maintenance and inspection work.

The bow mark ( ) on the hull unit flange should be installed facing the bow of the vessel. Keel
However, if there may be any interference at maintenance or inspection works, install the
50 mm or less: It should not project beyond the keel end.
unit to face 180 reverse direction (stern direction).

Fig. 1.10 Installation of TD tank

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Chapter 1 Installatio
on KDS-6000BB KDS-6000BB Chapter 1 Installation

1.5.3 Installation cond


ditions for a TD tank 1.5.4 Example of installation of the TD tank
(1) The TD
D tank should be installed satisfyin
ng the follow
wing conditions.
Insta
all the TD tank on the ke eel within th
he range of 1/3 to 1/2 of
o the overalll length from the The position to install the TD
bow. Alternativeely install the unit so tha
at the cente
er of the TD
D tank positiions within 1m tank.
from the center of the keel. (Refer to page 1-8)

There
T shoulld be no obsstacles
Flange Hole Anggle
right below tthe flange of
o the TD
tank
t which m
may interruppt bolt
clamping
c of the Flange..
In addition, cconsider to put 4
pieces of re inforcementt plates at
90
9 pitch unnder the body of the
TD
T tank dep pending on the
t
circumstanc
c ces.

Caution on 4
reinforcemen
nt plates
TD
D tank TD tank
The
T top endd of the TD tank Open a hole of the same
Sp
pace under
Flange should
s not p
project below
w the diameter as of the TD tank
keel end. Hull along the keel in the bottom.
The
T Flange surface of the TD
Vibration suppo
ort tank
t should stay level during
d
(Holder) standard
s cruuise. Keel

Apply
A FRP ssufficiently to all
the
t necessa ary sections to TD tank hole
prevent leakkage of wateer.

Keel Keel
Max. 1 m
Install the TD tank into the
Not to protrude low
wer then kee
el hole.
Make the suurrounding ofo the
The Flange surface of the TD
TD
T tank projojecting out from
f
tank should stay level during
the
t bottom iin a streamliine
shape
s and pprovide a faiiring
standard cruise.
plate to sup press waterr
resistance aand generatiion of
air
a bubbles tto the minimmum. TD tank
When
W necesssary, install a
Vibration
V suupport holder to
Fairing
g Plate stop
s shakingg.
Fairing Plate Make the surrounding of the
When
W doingg this, make sure TD tank projecting out from
the
t holder ddoes not inte erfere the bottom in a streamline
bolt clampinng of the flan
nge. shape and provide a fairing
Fig.
F 1.11 Insttallation of TD
T tank plate to suppress water
wa
arning resistance and generation of
Fully disc
cuss aboutt the streng
gth and wa aterproofne ess with th e ship own
ner, air bubbles to the minimum.
persons in charge in the shipyyard and th he installerr before de
etermining on Fairing plate
the position and the
e method o of installatiion and neccessary maaterials.

Fig. 1.12 Example of TD tank installation – 1

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Chapter 1 Installation KDS-6000BB KDS-6000BB Chapter 1 Installation

1.5.5 Assembly of Hull unit


(1) Necessary length of TD shaft
When the installed TD tank is shorter than the standard length, the TD shaft length
should be also shortened.
TD tank: 1230 mm (Standard)
TD shaft: 1411 mm (Standard)
When standard TD tank is installed with shortened length, the TD shaft length should be
processed at least
Necessary length of TD shaft = TD tank length (Lt) + 181 mm

(2) Processing of TD shaft


When the TD tank with a standard length is installed, there is no need to process the
TD shaft.
Apply FRP sufficiently to
all the necessary 1. Cut the TD shaft to
sections to prevent TD tank length (Lt) + 181 mm .
leakage of water. Burr and smoothen
2. Burr the cutoff portion and finish it with 1 mm
(1mm taper) taper.
3. Make 4 holes of 3.4 mm diameter at 90 apart
around the TD shaft 5 mm down from the cutoff
M4 tapping surface, and provide M4 tapping.

Fig. 1.14 Processing of TD shaft

When the length of a TD tank has been shortened, the TD shaft is cut off as shown
above to be used. If there is enough space above the installed location, the TD shaft
can be used without cutting off.
Yt
Yt
Lt + 160 mm

Lt + Yt + 460 mm
Mark up
Fig. 1.13 Example of TD tank installation - 2
When there is enough
allowance in the working
space above the Flange, the
TD shaft can used without
Mark up at “Lt+160mm” and align cutting off.
the top end of joint arm at this
mark and fasten it. Lt: (670 mm or more)

Fig. 1.15 Installation of a TD shaft

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Chapter 1 Installation KDS-6000BB KDS-6000BB Chapter 1 Installation

(3) Assembling the TD shaft and the Transducer unit 2) Attaching the shaft guides
1) Fasten the TD shaft to the Transducer unit. At this time, be sure not to damage the TD Insert the 3 shaft guides over the TD shaft in the direction as shown in the drawing
shaft thread and not to twist the cable. below.
Remove stains and grease fully at the threaded part of the Transducer unit and the Insert a Fixing collar and fasten with 2 pieces of attached cap bolts to allow a little
TD shaft, and apply the attached waterproof sealer (Bath Cork) to the threaded part movement of the shaft guides.
only.
Fasten the TD shaft to the Transducer unit. As there is a packing at the Transducer
unit side, fasten as far as the packing will work to the point where no slackness will
occur. Be careful that excessive fastening strength causes breaking of the packing.
Use the attached 4 pieces of Cap bolt to prevent loose bolt, and cover the Cap bolt
Cap bolt Fixing collar
with waterproof sealing agent to prevent electric corrosion.
M4 x 10
After fastening of the TD shaft to the Transducer unit, please mark up the Bow mark
at the top end of the TD shaft.

Caution

Bow mark When the Transducer unit and the TD shaft


(Mark up with an oil-ink felt pen) are assembled or dismantled, be sure to hold
on the metal portion of the Transducer unit
and turn the TD shaft.
If the Transducer unit is turned to be Shaft guides
dismantled, the Transducer unit or cables
TD shaft
may be damaged.

Caution

Do not apply or fill up the inside of the TD


shaft with waterproof sealing agent. If the
Bow Threaded part cable of the Transducer unit is bonded,
Apply waterproof there may be damages on the Transducer
sealing agent. unit or the cable during dismantling for
(Silicon sealant) maintenance works.

M4 x 10 of Cap Bolt
(at 4 points)

Transducer
unit

Don’t apply waterproof


sealing agent inside the Covering 4 Cap bolt with
TD shaft. waterproof sealing agent.
(at 4 point)

Fig. 1.16 Assembling Hull unit - 1

Fig. 1.17 Assembling Hull unit - 2

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Chapter 1 Installation KDS-6000BB KDS-6000BB Chapter 1 Installation

3) Attaching the Transducer unit to the Hull unit. 4) Attaching the shaft cap to the end of the TD shaft
Apply grease to the bearing of the Flange and the inside of the waterproof nut. Insert the shaft cap into the end of the TD shaft, temporarily tighten with the Cap
bolt (4 pcs of M4 x 25) attached to the shaft cap first, and then tighten them evenly.
Loosening the waterproof nut and thread the TD shaft through the Flange bearing,
Be careful that too strong tightening may break down the cable of the Transducer
and thread the damper. Mount them to the Joint arm matching the bow direction.
unit.
Ensure that the TD shaft end projects 21mm from the Joint arm surface. In addition, fix the shaft cap with 4 pieces of attached cap bolts (M4 x 10) to prevent
In case of the length of the TD tank other than 1230mm long. the cap from coming off.
In the use case of other TD tank, ensure the lowest part of the Transducer unit Ensure the bolt position
Cap bolt
is at least 50mm above the lowest part of the TD tank. M4 25 each.

To prevent slip-out of the TD shaft, fasten the attached Fixing collar using Cap bolt
(4pcs).
Shaft cap

Cap bolt
M4 10

Fixing collar
Cap bolt M4 x 10

Joint arm
21mm
For instructions on fastening
Damper method of the waterproof nut,
see next page.

Fig. 1.19 Assembling Hull unit – 4

The waterproof nut and fixing nuts


are delivered with attached to the 5) How to tighten Waterproof nut and Lock nut
Flange. Lift up the Lock nut as shown in the left side figure below.
Apply grease to the contact surface
with a TD shaft. Tighten the Waterproof nut firmly by hand into the Flange opening.
Turn the waterproof nut 180 by striking a flathead screwdriver and a hammer. At
this time, not to over tighten the waterproof nut.
The Lock nut is used to prevent slip-out of the waterproof nut.
Apply a flathead screwdriver at a groove provided on the fixing nut and strike the
flathead screwdriver’ head by a hammer, and turn the nut clockwise to fasten fast.
When the TD shaft
is attached to the
Joint arm, ensure Waterproof nut
the bow marks are
aligned.

180

Fixing nut
Fig. 1.18 Assembling Hull unit - 3
After tightening the waterproof nut
firmly by hand, use a flathead
screwdriver to clump it further by
180.

Fig. 1.20 Assembling Hull unit – 5

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Chapter 1 Installation KDS-6000BB KDS-6000BB Chapter 1 Installation

6) Hull unit and TD tank attachment (4) Adjustment of hoisting and lowering stroke
Insert a Flange GUM packing for a flange between the Hull unit and the TD tank, By adjustment of the lower limit switch as shown below, the hoisting and lowering stroke
fasten the Hull unit to the TD tank with 8 pcs of attached Hexagon bolts (M16 x 55) . of the Transducer unit can be changed from min. 150 mm to max. 380 mm.
When clamping bolts for fitting the Hull unit to the TD tank, make tentative clamp
To lower the Transducer unit to an approximate position, please adjust the unit with this
and try to move the Transducer unit up and down for several times to confirm the
lower limit switch.
alignment when making the final clamping evenly at the position of smooth vertical
movement. When the limit switch is raised, please fix the wires by ANP base and the binding bands
attached so as to prevent the wires from touching with the hoist gears.

Caution

Please apply grease to the gear of Hull


unit and flange bearing part regularly.

Moves up and down

Fix the Transducer unit’s cables with the


attached plastic clamp. Raised position
Nut (N16U)
By loosening these
380 mm
Spring washer screws of the lower
(SW16U) limit switch, lowering Max. lowered
posited can be position
adjusted.
Adjustable range (200 mm)
Caution

Fasten the Transducer unit’s cables to Fig. 1.22 Adjustment of hoisting and lowering stroke
allow enough length not to disturb the
hoisting and lowering of the unit.

Flange GUM packing


Flat washer
(2W16U)

Hexagon Bolt
(M16x55)

Caution

Apply the Flange GUM packing for Flange


without applying any adhesive materials,
etc.

TD tank

Fig. 1.21 Assembling Hull unit – 6


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Chapter 1 Installatio
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(5) Manuall hoisting an


nd lowering of a Transd
ducer unit To prevent electric corrosion, connect a wire between the flange and
When the Transsducer unit cannot be h hoisted due
e to a trouble
e occurrencce, it can ho
oist the ship’s ground.
the Transducer
T unit by use of the attacched crank handle afte
er taking offf the rubber cap.
When the crank
k handle is used,
u presss on th
he Operation unit to bee lowered th
he
trans
sducer unit. After that please
p turn the hoist sw witch OFF and
a keep prressing on
the Operation
O unit for more
e than 3 secconds.
Afterr a specifiedd period (ap
pprox. 60 m inutes), the e electromag gnetic brakee works andd
handdle operation becomes heavy.
When the power source ca annot be sup pplied to thee Hull unit due
d to a trouuble in inbooard
powe er source;
1)) Turn the Hoist switc ch off and reemove the main
m fuse of the Hull un
nit.
2)) Open the e upper covver by remo ving the two o fixing scre
ews with a PPhillips-hea
ad
screwdriv ver.
3)) Take off the gear ind dicated by aan arrow sh hown in the figure beloww.
You can move the t Transdu ucer unit up and down easily with the attacheed crank han ndle
by peerforming th he above prrocedures.
* Afte
er completio on, return to
o the origina
al state follo
owing the above proceedures in rev verse
orde r.
Upper cover Gear box
b

screw
ws

GND

T
Take off this gear
g
Fig. 1.25 Connection of a wire between the flange and the ship’s ground
Rubber cap
warning

Fig. 1.23 Upper pa


art of a Tra
ansducer unit After completion of the installation, please confirm that the voltage between
the Flange and the ship’s ground does not exceed 0.65V.
Hoist sw
witch
When th he crank handdle is rotated clockwise,
c When the voltage is high, connect with a thicker power cable to reduce the
Transduucer unit is hooisted. When rotated
r voltage under the specified value. If the voltage remains high, the Transducer
counterrclockwise, thee Transducer unit is unit may be damaged due to electric corrosion.
lowered
d.
Crank handle
e

Alarm

In the case oof manual operration,


turn Hoist swwitch OFF befo
ore
Remo
ove the rubberr cap.
starting the ooperation

Fig. 1.24 Operattion of a crank handle


e

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