Вы находитесь на странице: 1из 8

T 8015 EN

Series 240 · Type 3241-1 and Type 3241-7 Pneumatic Control Valves
Type 3241 Globe Valve · DIN version

Application
Control valve for process engineering and industrial applications
Valve size DN 15 to 300
Pressure rating PN 10 to 40
Temperatures –196 to 450 °C

Type 3241 Globe Valve operated with


•• Type 3271 Pneumatic Actuator (Type 3241-1 Control
Valve) or
•• Type 3277 Pneumatic Actuator (Type 3241-7 Control
Valve)
Valve body made of
•• Cast iron
•• Spheroidal graphite iron
•• Cast steel, cast stainless steel or cast cold-resisting steel
•• Forged steel or forged stainless steel
•• Special materials
Undivided valve bonnet up to DN 150 Fig. 1: Type 3241-1
Valve plug DN 15 to 150
•• Metal seal
•• Soft seal
•• High-performance metal seal
The control valves, designed according to the modular assem-
bly principle, can be equipped with various accessories: Fig. 2: Type 3241-7
DN 15 to 80,
Positioners, limit switches, solenoid valves and other
forged steel
accessories according to IEC 60534-6-1 1) and NAMUR
recommendation. Refer to Information Sheet u T 8350 for
more details.

Versions
Standard version for temperatures ranging from –10 to 220 °C
–– Type 3241-1 (Figs. 1 and 3) · DN 15 to 300
with Type 3271 Pneumatic Actuator Fig. 3: Type 3241-1 DN ≥ 200
(see Data Sheets u T 8310-1, u T 8310-2, u T 8310-3)
–– Type 3241-7 (Fig. 2) · DN 15 to 150 with Type 3277 Further versions
Pneumatic Actuator for integral positioner attachment
–– Welding ends
(see Data Sheet u T 8310-1)
–– Adjustable packing · See Information Sheet u 
T 8000-1
–– Flow divider or AC-1/AC-2 Trim for noise reduction · See
u T 8081 and u T 8082
–– Perforated plug · See u T 8086
1) Accessories required. See associated actuator documentation. –– Valve plug with pressure balancing · See Technical data

SAMSON AKTIENGESELLSCHAFT · Weismüllerstraße 3 · 60314 Frankfurt am Main, Germany Edition April 2018
Phone: +49 69 4009-0 · Fax: +49 69 4009-1507 · samson@samson.de · www.samson.de
–– Insulating section or bellows seal · See Technical data
–– Heating jacket · On request
–– Stainless steel actuator · See u 
T 8310-1
–– Additional handwheel · See u 
T 8310-1, u 
T 8310-2
and u  T 8310-3
–– Type 3241 PSA · Version for pressure swing adsorption
plants · See u 
T 8015-1 and u  T 8012-1
–– Version with testing according to DIN EN 14597 · For
heating generators (see u T 8016)
–– Version with DIN/DVGW testing according to
DIN EN 161 (2013-04) for gases (see u T 8020-2)
–– ANSI version · See u T 8012
–– Versions with dimensions according to Japanese Industry
Standard (JIS) · Details on request Fig. 5: Type 3241 Valve, forged steel version,
DN 15 to 80, with insulating section
Principle of operation
The medium flows through the valve in the direction indicated
by the arrow on the body. The valve plug position determines
the cross-sectional area between the seat and plug.

Fail-safe position
Depending on how the springs are arranged in the pneumatic
actuator (see Data Sheets u  T 8310-1 and u  T 8310-2), the
valve has two different fail-safe positions effective upon air
supply failure.
–– Actuator stem extends (fail-close)
The valve closes when the supply air fails.
–– Actuator stem retracts (fail-open)
The valve opens when the supply air fails.
Fig. 4 to Fig. 7 show configuration examples.

Fig. 6: Type 3241 Valve, forged steel version,


DN 15 to 80, with bellows seal

Fig. 4: Type 3241-1 Control Valve,


DN 15 to 150, with Type 3271 Actuator Fig. 7: Type 3241 Valve, DN 200 to 300

2 T 8015 EN
Table 1:  Technical data for Type 3241
Valve size DN 15 to 250 15 to 150 15 to 300 15 · 25 · 40 · 50 · 80
Sph. graphite
Cast iron Cast stain- Cast steel Cast stain- Forged
iron EN-GJS- Cast steel Forged steel
Material EN-GJL-250 less steel 1.6220/ less steel stainless
400-18-LT 1.0619 1.0460
(EN-JL1040) 1.4408 1.1138 1.4308 steel 1.4571
(EN-JS1049)
Pressure rating PN 10 · 16 16 · 25 10 · 16 · 25 · 40
Flanges All DIN versions
Type of end
– DIN EN 12627 only for DN 25, 40, 50, 80, 100,
connection Welding ends –
150, 200, 250, 300
Seat/plug seal Metal seal · Soft seal · High-performance metal seal
Characteristic Equal percentage · Linear (according to Information Sheet u T 8000-3)
Rangeability 50:1 for DN 15 to 50  ·  30:1 for DN 65 to 150  ·  50:1 for DN 200 and larger
Heating jacket Up to DN 100: PN 25 · DN 125 and larger: PN 16

Compliance  · 

Temperature ranges in °C · Permissible operating pressures acc. to pressure-temperature diagrams (see Information Sheet u 
T 8000-2)
Body without insulating section –10 to +220
Insulating section –10 to +300 –10 to +350 –10 to +400 1) –50 to +450 2) –50 to +300 –50 to +300 2) –10 to +400 –50 to +450
Body with

Long 3) – –196 to +450 – –196 to +300 – –196 to +450


Bellows seal –10 to +300 –10 to +350 –10 to +400 1)
–50 to +450 2)
–50 to +300 –50 to +300 2)
–10 to +400 –50 to +450
Long 3) – –196 to +450 – –196 to +300 – –196 to +450
Metal seal –196 to 450
Valve plug

Standard
Soft seal –196 to 220
With PTFE ring –50 to 220 · Lower temperatures on request
Balanced
W. graphite ring 220 to 450
Leakage class according to IEC 60534-4
Metal seal Standard: IV · High-performance metal seal: V 4)
Valve plug

Soft seal VI
Balanced Metal seal Standard: IV · With PTFE or graphite pressure-balancing ring
Special version: V · For high-performance metal seal (only with PTFE balancing ring) on request
1) Special version: temperature range extended up to 450 °C when cast steel 1.0619 is used for pressure-bearing parts
2) DN 200 and larger: down to –196 °C
3) Long insulating section and bellows seal up to DN 150
4) Leakage class V for temperatures lower than –50 °C on request

Table 2:  Materials


Standard version
Sph. graphite Cast Cast Forged
Cast iron Cast steel
iron EN-GJS- Cast steel stainless stainless Forged steel stainless
Valve body 1)
EN-GJL-250 1.6220/
400-18-LT 1.0619 steel steel 1.0460 steel
(EN-JL1040) 1.1138
(EN-JS1049) 1.4408 1.4308 1.4571
1.4408/
1.0460/ 1.0566/ 1.4308/ 1.4401/
Valve bonnet 1.0460/1.0619 1.4401/ 1.0460
EN-GJL-250 1.6220 1.4301 1.4404 5)
1.4404 5)
1.4404/ 1.4006/ 1.4301/ 1.4006/ 1.4404/
Seat 2) 1.4006/1.4008
1.4409 1.4008 1.4308 1.4008 1.4409
1.4006 1.4006
1.4404/ 1.4301/ 1.4404/
Plug 2) 1.4006 (1.4404)/1.4008 (1.4404)/ (1.4404)/
1.4409 1.4308 1.4409
1.4008 1.4008
Seal ring for soft-seated plug: PTFE with glass fiber
Plug seal
Seal ring for balanced plug: PTFE with carbon or graphite ring –
Guide bushing 1.4104 1.4404 1.4404 1.4301 1.4104 1.4404
Packing 3) V-ring packing: PTFE with carbon · Spring: 1.4310
Body gasket Graphite on metal core
Insulating section 1.4401/ 1.4401/
1.0460 1.0566 1.4301 1.0460
1.4404 5) 1.4404 5)
1.4401/ 1.4401/
Intermediate piece 1.0460 1.0566 1.4301 1.0460
Bellows seal 1.4404 5) 1.4404 5)
Metal bellows 1.4571 4)
1.4541 1.4571 4)
Heating jacket – 1.4404
1) Special materials for applications with sea water: 1.4538, duplex 1.4470; nickel-based alloy: 9.4610; other special materials on request.
2) All seats and metal-seated plug also with Stellite® facing; for ≤ DN 100 plug up to seat bore 38 made of solid Stellite® available.
3) Other packings on request (see u  T 8000-1).
4) Other materials on request.
5) Double stamping of the material

T 8015 EN 3
Table 3:  KVS coefficients
Terms for control valve sizing according to IEC 60534, Parts 2-1 and 2-2:  FL = 0.95, XT = 0.75
Table 3.1:  Overview with flow divider ST 1 (KVS1), ST 2 (KVS2) or ST 3 (KVS3)
0.1
1000 1500
KVS 0.16 0.4 0.63 1.0 1.6 2.5 4.0 6.3 10 16 25 40 60 80 63 100 160 200 260 250 360 630 1) 1)
0.25
900 1350
KVS1 – 1.45 2.2 3.6 5.7 9 14.5 22 36 54 72 57 90 144 180 234 225 320 560 1) 1)

KVS2 – 8 13 20 32 48 63 50 80 125 160 210 200 290 500 800 –

KVS3 – 7.5 12 20 30 – – 47 75 120 – – 190 270 480 750 –


Seat Ø[mm] 3 6 12 24 31 38 48 63 80 63 80 100 110 130 125 150 200 250 300
Travel[mm] 15 30 60 120

1) Not available with valve body made of cast iron (EN-GJL-250).

Table 3.2:  Versions without flow divider · Areas highlighted in gray indicate versions also with pressure balancing
0.1
KVS 0.16 0.4 0.63 1.0 1.6 2.5 4.0 6.3 10 16 25 40 60 80 63 100 160 200 260 250 360 630 1000 1500
0.25
DN
15 • • • • • • •
20 • • • • • • • •
25 • • • • • • • • •
32 • • • • • • • • •
40 • • • • • • • • • •
50 • • • • • • • • • • •
65 • • •
80 • • • • • 1)
100 • • •
125 • • • •
150 • • • •
200 • • • • •
250 • • • • • • 2)
300 • • • • • •
1) With 19 mm overtravel (not with bellows seal)
2) DN 250 with KVS = 1000 not available with valve body made of cast iron (EN-GJL-250).

Table 3.3:  Versions with flow divider ST 1 (KVS1) · Areas highlighted in gray indicate versions also with pressure balancing
KVS1 – 1.45 2.2 3.6 5.7 9 14.5 22 36 54 72 57 90 144 180 234 225 320 560 900 1350

DN
15 • • •
20 • • •

25 • • •
32 • • •
40 • • • •
50 • • • • •
65 • • •
80 • • • •
100 • • •
125 • • • •
150 • • • •
200 • • • • •
250 • • • • • • 1)

300 • • • • • •
1) DN 250 with KVS1 = 900 not available with valve body made of cast iron (EN-GJL-250).

4 T 8015 EN
Table 3.1: Overview with flow divider ST 1 (KVS1), ST 2 (KVS2) or ST 3 (KVS3)
0.1
1000 1500
KVS 0.16 0.4 0.63 1.0 1.6 2.5 4.0 6.3 10 16 25 40 60 80 63 100 160 200 260 250 360 630 1) 1)
0.25
900 1350
KVS1 – 1.45 2.2 3.6 5.7 9 14.5 22 36 54 72 57 90 144 180 234 225 320 560 1) 1)

KVS2 – 8 13 20 32 48 63 50 80 125 160 210 200 290 500 800 –

KVS3 – 7.5 12 20 30 – – 47 75 120 – – 190 270 480 750 –


Seat Ø[mm] 3 6 12 24 31 38 48 63 80 63 80 100 110 130 125 150 200 250 300
Travel[mm] 15 30 60 120

1) Not available with valve body made of cast iron (EN-GJL-250).

Table 3.4:  Versions with flow divider ST 2 (KVS2) · Areas highlighted in gray indicate versions also with pressure balancing
KVS2 – 8 13 20 32 48 – 50 80 125 160 210 200 290 500 800 –

DN
15
20
25
32 • •
40 • • •
50 • • •
65 • • •
80 • • •
100 • • •
125 • •
150 • • • •
200 • • • • •
250 • • • • •
300 • • • • •

Table 3.5:  Versions with flow divider ST 3 (KVS3) · Areas highlighted in gray indicate versions also with pressure balancing
KVS3 – 7.5 12 20 30 – – 47 75 120 – – 190 270 480 750 –

DN
15
20
25
32
40
50 • 1)
65 • • •
80 • • •
100 •
125 •
150 • • •
200 • • • •
250 • • • • • •
300 • • • • •
1) Not with bellows seal or insulating section

Differential pressures: permissible differential pressures are listed in Information Sheet u T 8000-4.

T 8015 EN 5
Table 4:  Dimensions in mm for standard version of Type 3241-1 and Type 3241-7 with flanges or welding ends

Table 4.1:  Dimensions for Type 3241 Valve up to DN 150 · Without actuator
Valve DN 15 20 25 32 40 50 65 80 100 125 150
Length L mm 130 150 160 180 200 230 290 310 350 400 480
≤ 750v2 cm² 222 223 262 354 363 390
1000 cm²
– 413 423 450
H1 for actuator 1400-60 cm²
1400-120 cm²

2800 cm²
Cast steel 44 72 98 118 144 175
H2 for
Forged steel 53 – 70 – 92 98 – 128 –

Table 4.2:  Dimensions for Type 3241 Valve, DN 200 and higher · Without actuator
250 250
Valve DN 200 250/cast iron up to 200 mm seat bore 250 mm 300
seat bore and larger
Length L mm 600 730 730 730 850
H4 mm 390 390 451 451 652
1000 cm²
418 418 418 503 503
1400-60 cm²
H8 1) for actuator
1400-120 cm²
503 503 503 650 650
2800 cm²
H2 mm 245 270 310 310 370
1) Add 170 mm to H8 for valves with KVS 250, 360 or 630 and 60 mm rated travel operating with overtravel.

Table 4.3:  Dimensions in mm for Type 3271 and Type 3277 Pneumatic Actuators
1400- 1400-
Actuator area cm² 120 175v2 240 350 355v2 700 750v2 1000 2800
60 120
Diaphragm ØD mm 168 215 240 280 280 390 394 462 530 534 770

H 1) mm 69 78 62 82 121 199 236 403 337 598 713

H3 2) mm 110 110 110 110 110 190 190 610 610 650 650
H5 Type 3277 mm 88 101 101 101 101 101 101 – – – –
Type 3271 M30 x 1.5 M60 x 1.5 M100 x 2
Thread
Type 3277 M30 x 1.5 – – – –
G  1/8 G ¼ G ¼ G  G  G 
3/8 G  G ¾
3/8 G ¾ 3/8 3/8 G 1 G 1
a Type 3271
(1/8 NPT) (¼ NPT) (¼ NPT) (3/8 NPT) (3/8 NPT) (3/8 NPT) (3/8 NPT) (¾ NPT) (¾ NPT) (1 NPT) (1 NPT)
a2 Type 3277 – G 3/8 G 3/8 G 3/8 G 3/8 G 3/8 G 3/8 – – – –
1) Height with welded-on lifting eyelet or height of eyebolt according to DIN 580. Height of the swivel lifting hook may differ. Actuators up to
355v2 cm² without lifting eyelet
2) Minimum clearance required to remove the actuator

6 T 8015 EN
Table 4.4:  Weights in kg for standard version of Type 3241-1 and Type 3241-7
250 250
Valve DN 15 20 25 32 40 50 65 80 100 125 150 200 cast -60/ 300
iron -120
Weight without actuator
6 7.5 8 12 14 18 29 34 52 81 108 430 468 858 920
in kg

1400- 1400-
Actuator cm² 120 175v2 240 350 355v2 700 750v2 1000 2800
60 120
Without hand-
2.5 6 5 8 15 22 36 80 70 175 450
wheel
Type Handwheel
4 10 9 13 20 27 41 180 175 300 575
3271 ≤80 mm travel
Actuator
Handwheel
– 425 700
≤160 mm travel

Type Without hand-


3.2 10 9 12 19 26 40
3277 wheel –
Actuator Handwheel 4.5 14 13 17 24 31 45

Table 5:  Dimensions and weights for Type 3241 with insulating section or bellows seal

Table 5.1:  Type 3241 Valve, up to DN 150 · Without actuator


Valve size DN 15 20 25 32 40 50 65 80 100 125 150
Insulating section/
409 410 451 636 645 672
≤750v2 cm² bellows seal
Long 713 714 755 877 886 913
Insulating section/
H4 for – 695 705 732
1000 cm²/ bellows seal
actua-
tor 1400-60 cm²
Long – 936 946 973

1400- Insulating section/


120 cm²/ bellows seal –
2800 cm² Long

Weight With bellows seal 9 10.5 11 18 20 24 37 42 70 106 138


in kg With long bellows seal 13 14.5 15 22 24 28 41 46 78 114 146

Table 5.2:  Dimensions and weights for Type 3241 Valve, DN 200 and larger · Without actuator
Version with Insulating section Bellows seal
250 250
250 250 250 250
up to up to
Valve DN (travel) mm 200 (cast 250 mm 300 200 (cast 250 mm 300
200 mm 200 mm
iron) seat bore iron) seat bore
seat bore seat bore
Height mm
830 830 1065 1065 1150 1036 1036 1492 1492 1520
H4
1000 cm²
418 418 418 503 503 418 418 418 503 503
H8 for 1400-60 cm²
actuator 1400-120 cm²
503 503 503 650 650 503 503 503 650 650
2800 cm²
Weight approx. kg 478 928 963 520 975 1010

Table 6:  Dimensions in mm for Type 3241 with heating jacket - Not for valves with body materials EN-GJL-250 or EN-GJS-400-
18-LT
Valve size DN 25 40/50 80 100 150 200 to 300
a mm 110 140 180 200 265
b mm 15 20 35 50 80
On request
c mm 140 170 215 255 130
d mm 190 190 230 320 355

T 8015 EN 7
Dimensional drawings
ØD
H3 a ØD
H3 a
H

H8 H5

a2

H1
H4

H2 H2

L L

Type 3241-1 · DN 15 to 150 Type 3241-1 · DN 200 to 300 Type 3241-7 · DN 15 to 150

a
Type 3241 with insulating section or bellows seal Type 3241 with heating jacket
DN 25 to 100

a
d

c c
H8

H4 DN 150 to 300
H4
a a d

b
c
c

DN 15 to 150 DN 200 to 300 Flanges, DIN 2635 Bellows seal version with
heating jacket

Ordering text Pressure p1 and p2 in bar (absolute


Globe valve Type 3241, DN …, PN ... pressure)

Body material According to Table 2 Accessories Positioner/limit switch

Type of end connection Flanges or welding ends


Seat and plug Metal seal/soft seal/
high-performance metal seal
Characteristic Equal percentage or linear Associated Information Sheet u T 8000-x

Pneumatic actuator Type 3271 or Type 3277 Associated Data Sheets


Fail-safe position Fail-close or fail-open for pneumatic actuators u T 8310-1 to -3

Associated Mounting and


Process medium Density and temperature Operating Instructions u EB 8015
2019-08-05 · English

Max. flow rate in kg/h oder m³/h


Associated Safety Manual u SH 8015

Specifications subject to change without notice T 8015 EN

Вам также может понравиться