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Non-isocyanate polyurethanes: from chemistry to


applications
Cite this: DOI: 10.1039/c2ra21938g
Mukesh S. Kathalewar, Padmanabh B. Joshi, Anagha S. Sabnis* and Vinod C. Malshe
Published on 04 December 2012 on http://pubs.rsc.org | doi:10.1039/C2RA21938G

Conventional polyurethanes involve the use of isocyanates, which require hazardous and toxic phosgene for
their manufacture. These monomers cannot be manufactured without elaborate safety devices and huge
investment. Isocyanates are also considerably toxic and moisture sensitive. Growing global awareness of the
need to protect our environment and continually strive to ensure the safety, health and well-being of those in
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the industry and consumers has created a demand for environment-friendly products. The cyclic carbonate–
primary amine addition reaction which results in hydroxyurethanes is a unique reaction and has been
extensively studied over the last few years. This chemistry is now attracting research interest due to its potential
application in the preparation of ‘‘green’’, non-porous, moisture-insensitive, isocyanate free polyurethanes. This
review focuses on catalysis, the mechanism involved in the formation of Non-Isocyanate Polyurethanes (NIPU)
Received 24th August 2012,
from five-membered cyclic carbonates and the reaction kinetics for their synthesis. The higher homologues of
Accepted 28th November 2012
the cyclic carbonate family, the six-membered cyclic carbonates, are similar to, but more reactive than, the five-
DOI: 10.1039/c2ra21938g
membered cyclic carbonates and can also serve as a source for production of isocyanate free polyurethanes. This
www.rsc.org/advances review also summarizes various application of NIPU in coatings, composites, construction and biochemical fields.

Introduction order to eliminate environmental and health hazards, while


keeping performance levels as high as possible.1 Two
Coatings have achieved widespread use in a variety of component coatings are widely used and use various chemis-
applications and are continuously under development in tries. Of these chemistries with wide applications, polyur-
ethane (PUR) materials based on isocyanate–hydroxyl
Department of Polymer & Surface Engineering, Institute of Chemical Technology, chemistry (Scheme 1) have increased significantly in compar-
Mumbai-400 019, India. E-mail: as.sabnis@ictmumbai.edu.in; Fax: (+91) 022-3361
ison with other thermosetting polymer materials. These
1020; Tel: (+91) 022-3361 2416

Mukesh S. Kathalewar, born in Padmanabh B. Joshi, born in


1987, has completed a Master’s 1989 in Maharashtra, India,
degree in Technology in the field completed his Bachelor in
of Surface Coating Technology Technology degree in the field
from the Institute of Chemical of Surface Coating Technology
Technology, Mumbai. He in 2010 from the Institute of
worked on ‘‘Studies in Non- Chemical Technology, Mumbai.
Isocynate Polyurethanes’’ for Currently he is pursuing a PhD
his Master’s thesis under the degree in Chemistry at the
guidance of Dr A. Sabnis. He University of Cincinnati,
was recently awarded a junior Cincinnati, Ohio, USA. His cur-
research fellowship and has rent areas of research are synth-
joined Dr Sabnis’s research esis of conjugated polymers and
Mukesh S. Kathalewar group as a PhD candidate. His Padmanabh B. Joshi synthesis of conjugated polymer
current areas of research include utilization of bio-based materials nanoparticles applied for fluorescence bio-imaging. He is also
for coating application, recycling of polymeric waste for synthesis investigating areas of materials science, such as synthesis of
of novel monomers and polymers etc. He is also interested in the mesoporous silica based nanomaterials, metal enhanced fluores-
field of UV curable coatings, fire protective coatings and emulsion cence and metal enhanced singlet oxygen production from
polymers. photosensitizer.

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Scheme 2 Schematic illustration of the reaction between isocyanates and


Scheme 1 Reaction between isocyanates and hydroxyl groups. water.

Non-isocyanate polyurethanes (NIPU)


conventional polyurethanes possess high elasticity, abrasion
resistance and other outstanding properties, but suffer from In 1957, Dyer and Scott reported the use of ethylene carbonate
some grave problems.2,3 for the preparation of polymeric urethanes.8 They found that
bis(2-hydroxyethyl carbamate)s, obtained from ethylene carbo-
Published on 04 December 2012 on http://pubs.rsc.org | doi:10.1039/C2RA21938G

Toxicity of isocyanates nate and primary diamines, tend to lose ethylene glycol when
Isocyanates are synthesized from an even more toxic pre- subjected to vacuum distillation with an alcohol at 150 uC in
decessor, phosgene, which causes environmental hazards. the presence of barium oxide or zinc borate as catalysts
Exposure to isocyanates4 can result in health effects, such as (Scheme 3). Here, the alcohol group might be part of the bis(2-
skin irritation and long-term asthma.5 hydroxyethyl carbamate) or part of a diol. They also obtained
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polyurethane from bis(2-hydroxyethyl carbamate), prepared


Moisture-sensitivity
from ethylene carbonate and 1,6-diaminohexane. Attempts to
During the formation and storage processes of moisture apply this synthesis to the preparation of N-substituted
curing PUR coatings, the reaction between isocyanate and polyurethanes by starting with secondary diamines were
water is troublesome. In such systems, until the coatings are unsuccessful. In addition, they prepared N-substituted poly-
applied to the surface, careful isolation of these materials from urethanes from amino alcohols, i.e. 1,10-aminodecanol or
water becomes extremely important. Otherwise, the polyiso- 4-aminomethylbenzyl alcohol, and ethylene carbonate via the
cyanate component and water would undergo an irreversible formation of intermediates (Scheme 3). Rokicki et al. also
reaction, forming a urea and CO2 resulting in a hardened, prepared polyurethanes via a similar transurethanization
unusable product (Scheme 2).3,6 reaction of bis(2-hydroxyethyl carbamate)s, obtained from
Inferior hydrolytic stability ethylene carbonate and 1,4-diaminobutane or 1,6-diaminohex-
ane, with 1,6- hexanediol or 1,10-decanediol in the presence of
Conventional polyurethanes have an inherent weakness in the
tin catalysts.9 They characterized the polyurethanes and found
back bone due to their molecular structure. The polymer
that the polymers, besides their urethane groups, showed urea
structure has hydrolytically unstable bonds that makes it
groups as well.10,11
vulnerable to environmental degradation. This inherent
weakness in weatherability and poor chemical resistance has Another route for the preparation of urethanes is through
become a serious challenge for their long term survival.2,6,7 the transesterification reaction of urea and ethyl alcohol. Ethyl
urethane (C2H5)OCONH2 is an industrial solvent prepared by
this method and is commercially available. Based on this
observation, Malshe12 suggested using this chemistry to

Anagha S. Sabnis, born in 1975, Vinod C. Malshe, born in 1947,


received her PhD in Paint Technology received his MSc (Tech) and PhD
from University Department of (Tech) from Bombay University,
Chemical Technology, University of India. As professor of Paint
Mumbai, in 2006. She worked in a Technology at the Department of
reputed MNC for 2 and a half years, Polymer & Surface Engineering,
before joining the same institute as University Institute of Chemical
Assistant Professor of Paint Technology (UICT/UDCT), Mumbai,
Technology in the Department of he supervised 18 PhD and 12
Polymer & Surface Engineering. She Master’s students. He has several
has worked in the field of coatings, international research publications
adhesives and sealants. Presently her and patents to his credit. Before
research group consists of 1 PhD and joining academia, he worked at
Anagha S. Sabnis 14 master students. Her research Vinod C. Malshe various senior levels in reputed
interests include polymer synthesis from renewable resources, water industries for 18 years. He is also on the editorial board of some
based binders, coatings, chemical recycling of polymer waste for coating polymer and coating related international journals. Since his retirement
and allied applications etc. in 2007, he works as an independent consultant for several paint and
polymer industries.

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produced either without any use of diisocyanates or with very


little use of diisocyanates, reducing the risk of using
diisocyanates considerably.13 However, such reactions are also
prone to give undesired products, such as carbamates,
ethylene urea, ethylene carbonate, 2-oxazolidone etc.
(Scheme 4(b)).14–16
The reaction of cyclic carbonate and amine is traditionally
known to produce hydroxyurethanes and is nowadays seen as
the best possible alternative for PUR synthesis.17 The five and
six membered cyclic carbonates undergo addition reactions
with amines resulting in the formation of hydroxyurethanes.
Most often, the reaction results in two isomers, each contain-
Published on 04 December 2012 on http://pubs.rsc.org | doi:10.1039/C2RA21938G

ing a urethane and a hydroxyl group, wherein one has a


secondary b-hydroxyl group, while the other has a methylol
Scheme 3 Preparation of hydroxyurethanes from carbonates.
group. These hydroxyl groups are capable of forming
intermolecular hydrogen bonds with the urethane group.
(Scheme 5).2,18,19
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prepare diols that could be cured with conventional technol- The intramolecular hydrogen bond blocks the carbonyl
ogies, since in most curing reactions the isocyanates are used carbon resulting in low susceptibility of the whole urethane
as chain extenders and produce urethane or biureate linkages group to hydrolysis and hence improved hydrolytic stability,
in the backbone. Mandlecha attempted the synthesis of diols well above that of conventional PURs, could be achieved.
from ethanolamine, ethylene glycol and urea. He observed that Moreover, materials containing intramolecular hydrogen
carbon dioxide is the first dicarboxylic acid. Its diester is bonds display chemical resistance 1.5–2 times greater than
dimethyl carbonate; its half ester half amide is urethane. Since materials having similar chemical structure without such
it is a diacid, its products do appear as polycarbonate and half bonds.2 NIPUs exhibit improved thermal stability because
ester and half amides appear as PURs. He synthesized a series there are no thermally labile biuret and allophanate groups
of diols by the reaction of urea and monoethanolamine and incorporated in the PUR backbone. Further, NIPU synthesis is
urea and ethylene glycol, producing high viscosity diols that not sensitive to moisture and hence application of the coating
could be crosslinked with melamine formaldehyde or diiso- is not as tedious as that of conventional PUR.20 With
cyanates, producing hard and flexible coatings (Scheme 4(a)). increasingly strict regulations and the need for more envir-
Thus, coatings with urethane like properties could be onmentally-friendly technology for polymer synthesis,
researchers all over the world are now exploring the utilization
of cyclic carbonate–amine chemistry to prepare high perfor-
mance polymers for coatings, adhesives, foams etc. Use of
cyclic carbonates for coatings which serve the dual purposes of
carbon dioxide capture and environmental advantages should,
therefore, be an important area of research. The purpose of
this review is to provide researchers engaged in this field with
comprehensive information in one place. In this review, we
discuss various routes for PUR synthesis from cyclic carbo-
nates, catalysis for this reaction, kinetics of this reaction and
its applications in various fields.

Synthesis of NIPUs
Most of the published work on NIPU preparation is based on
cyclic carbonate oligomers/polymers. The general method for
preparation of NIPU comprises the synthesis of cyclic
carbonates, followed by their reaction with amines or
polyamine compounds.

Stage I: Synthesis of cyclic carbonate oligomers


Cyclic carbonates are the primary reactants in the synthesis of
NIPU and can be prepared by various methods. Among these,
Scheme 4 (a) Reactions of ethanolamine–urea and ethylene glycol–urea. (b) chemical fixation of CO2 over corresponding epoxy precursors
Formation of other products from reaction of urea and ethylene glycol. has been extensively studied. The epoxy groups can be readily

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Scheme 5 Reaction of cyclic carbonate and amine.


Published on 04 December 2012 on http://pubs.rsc.org | doi:10.1039/C2RA21938G

modified with the addition of CO2 over the epoxide ring at of these two types of polymer are different due to different
elevated temperature and in the presence of a catalyst backbone structures.18–20 The amine functional hydroxyur-
(Scheme 6). The cyclic carbonate moiety thus prepared opens ethanes can be prepared using excess amine or diamine, in
up in favorable reaction conditions and can be utilized to which two amine groups have different reactivities, and can be
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synthesize linear or cross-linked NIPU networks depending on employed as crosslinkers or diluent for adhesives and
the cyclic carbonate functionality of the oligomer.21 Oxirane to paints.26,27 Preparation of carbonate functional oligomers
cyclic carbonate conversion also utilizes CO2 as a sustainable from excess of a bis-carbonate of a bis-glycidyl ether of
solvent which is non-flammable, has low toxicity, is an neopentyl glycol and 1,4-cyclohexanediamethanol with poly-
inexpensive by-product of most industries and is abundant. oxyalkylene diamines has also been studied in the past.28
It also acts as an aprotic solvent in the reaction system.22

Stage II: Preparation of NIPU or hybrid-NIPU (HNIPU)


Reaction mechanism, catalysis and kinetics
Cyclic carbonate containing oligomers form NIPU with amines
or polyamines via a simple ring opening addition reaction. Stage I: Synthesis of cyclic carbonate oligomers
This type of addition reaction proceeds very slowly at room Various types of reaction mechanisms and catalysts are
temperature and is less exothermic than the epoxy–amine proposed for the synthesis of cyclic carbonates. The most
reactions. Higher temperatures are considered to be more commonly used method is the ring opening and simultaneous
effective. The aliphatic amines/polyamines are expected to give chemical insertion of CO2 into oxirane groups.29 This reaction
better reactivity with cyclic carbonates compared to aromatic is highly facile and can be conducted at both atmospheric and
ones.23 The polyamines should contain at least two primary elevated pressure with high yields. The addition of CO2 to
amine groups in order to form a polymer network with a oxiranes is generally carried out in the presence of a catalytic
multifunctional cyclic carbonate oligomer or polymer, while system that can initiate the reaction by activating either the
secondary and tertiary amine groups are not preferred for this epoxide or carbon dioxide, or both at the same time. The
particular reaction. Ethylenediamine, hexamethylenediamine, oxirane is typically activated by interaction of the oxygen atom
tris(2-aminoethyl)amine and polyamines such as polyoxypro- with a Lewis acid, followed by a nucleophilic attack, which
pylene diamines, polyoxypropylene triamine etc. could be causes the opening of oxirane ring. Most catalytic systems that
used.3,24,25 have been investigated for this reaction contain Lewis acid
Depending upon the structure of the backbone and type of sites for the electrophilic activation of oxiranes and/or carbon
cross-linker used for the reaction, the properties of the dioxide and Lewis base sites acting as nucleophiles.30
polyurethane network vary. If the cyclocarbonate oligomer Triphenyl phosphine,31 nickel phosphine complexes,32 qua-
used has only cyclocarbonate functionality, then it is said to be ternary ammonium compound and zinc chloride,33 guani-
NIPU, whereas if the cyclocarbonate backbone containing dines, amines, quaternary phosphonium compounds such as
epoxy, hydroxyl and other functional groups, this gives the ethyltriphenyl phosphonium bromide, tetraphenyl phospho-
polyurethanes which are termed HNIPU. The overall properties nium chloride, methoxymethyl triphenyl phosphonium chlor-
ide etc.34 have previously been studied as catalysts. In addition,
some well-defined homogeneous metal complexes have been
reported to be highly active and selective catalysts. These
include aluminum salen,35 discrete zinc phenoxides, b-dimin-
ate zinc alkoxides and chromium salen catalysts, and
especially binary or bifunctional catalyst systems based on
cobalt(III) complexes are reported to be very efficient catalysts
at lower temperature.36,37 An organo tin based tetralkylpho-
sphonium halide complex was also used to achieve about 90–
Scheme 6 Synthesis of cyclocarbonate oligomers (R = long chain oligomeric 100% conversion.38 Other catalysts such as KBr, LiBr,39 NaI40
unit). etc., being insoluble or only partially soluble, resulted in very

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low to medium conversions,4,41 but in the presence of a crown anion.48 In general, the silica supported ammonium salts have
ether, such as 18-crown-6, KI acts as very efficient catalyst.42 Of higher catalytic activities than low molecular weight catalysts
various other catalysts investigated for the reaction, the most under the same reaction conditions, probably due to the
commonly used catalyst is tetraalkylammonium halide. synergistic effect between silica gel and quaternary ammo-
Tetrabutylammonium bromide (TBAB) at 5% molar concen- nium salts for the activation of CO2. The other advantage of
tration with respect to epoxy content has been reported to give using silica-supported quaternary ammonium salts is that
maximum conversion to cyclic carbonates. It is also observed these act as heterogeneous catalysts and can be easily
that the catalytic activity of such quaternary ammonium salts recovered by a simple filtration and reused more than four
increases when the nucleophilicity of the halide anion and times with slight loss of their catalytic activity.21 Recently, a
Lewis acidity of the cation increases. The proposed mechan- catalytic system of tetranuclear zinc cluster and tetrabutylam-
ism for cyclic carbonate formation is shown in Scheme 7. monium iodide for the synthesis of cyclic carbonates by
Here, the rate determining step is the nucleophilic attack of solvent free CO2 coupling under atmospheric pressure and
Published on 04 December 2012 on http://pubs.rsc.org | doi:10.1039/C2RA21938G

the halide anion on the oxirane ring. The reactivity of oxiranes temperature was investigated, with the particular advantage
is also dependent on the type of substituents (R) attached to that the zinc cluster catalytic system showed high catalytic
the oxirane ring. As the bulkiness of substituents (R) on the activity and tolerance to impurities, including water and
oxirane ring decreases or the electron withdrawing ability of R oxygen.49
increases, the reactivity of the oxirane increases. The oxiranes To overcome the problem of catalyst separation, various
and the cyclic carbonates are also observed to show the same solid catalysts, such as basic metal oxide,50,51 calcined
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stereochemistry, as the SN2 type of inversion occurs during the hydrotalcites52 and ion-exchange resins,53–55 have been devel-
conversion.43 Kinetic analysis of the reaction shows that the oped. However, these heterogeneous systems are restricted
reaction rate can be expressed by the empirical equation eqn due to the formation of side products, as well as co-solvent or
(1): co-catalyst requirements, low activity and high cost. However,
lanthanide oxychloride, especially SmOCl, is reported to show
{d½epoxide
~k½epoxide½catalystm (1) excellent activity and selectivity for the reaction of supercritical
dt CO2 and propylene oxide.56
where ‘‘m’’ depends on the Lewis acidity of the catalyst and In recent years, ionic liquid (IL) based heterogeneous
molecular weight of the epoxide polymer.44 catalysts have attracted significant attention for the synthesis
Homogeneous TBAB catalyst gives good conversion to cyclic of cyclic carbonates, as they give the advantages of both
carbonates, but requires tedious process of extraction of the homogeneous ILs and heterogeneous catalysts. Previously,
catalyst.45,46 The silica supported quaternary ammonium salt quaternary ammonium salts, alkali halides and imidazolium
is reported to give more efficient cyclic carbonate synthesis alkyl halides immobilized on silica 55 or polymer supports 57,58
under supercritical carbon dioxide conditions, where CO2 acts have been extensively explored for IL-based heterogeneous
both as a reagent and a solvent.21 Higher carbonate yield and catalysts with respect to the cycloaddition reaction. Carboxylic
faster epoxy conversion with respect to those of homogenous acid functionalized imidazolium based ILs,59 modified amino
catalysts at atmospheric CO2 pressure could also be achieved acid IL,60 silica-supported IL,61 chitosan supported ILs,
with silica supported catalysts.47 The Si–OH on the silica carboxymethyl cellulose supported ILs 62 etc. have been
surface acts as a weak acid to activate the epoxide, which studied effectively for cyclic carbonate synthesis. Recently, a
undergoes simultaneous nucleophilic attack by the halide highly efficient catalytic synthesis of cyclic carbonates using
polymer supported diol functionalized ionic liquid was
reported. 63 The presence of a vicinal hydroxyl group on an
ionic liquid cation moiety has been observed to accelerate the
reaction in the forward direction, due to its strong chelating
ability, through hydrogen bonding with the oxygen atom of
epoxide, enabling the ring opening even more effectively than
ILs containing monohydroxyl groups.
Compared to heating by thermal energy, such as in an oil
bath, microwave irradiation is an effective heating mode
which affords a marked decrease in activation energy due to its
non-thermal effect. The rapid and solvent free synthesis of
cyclic carbonates from CO2 and epoxides under microwave
irradiation with controlled temperature and pressure has also
been reported.64 Pseudo-first order kinetics of the reaction
also suggested that the observed reaction acceleration under
microwave irradiation was mainly due to the non-thermal
effects of microwave, which lead to a decrease in activation
energy.
Scheme 7 Typical mechanism of cyclic carbonate formation using quaternary
ammonium salts.

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Stage II: Synthesis of NIPU and HNIPU polymer ring opening reaction of cyclic carbonates by amines may also
be accelerated by activating either the monomers, that is, by
During the process of formation of NIPU, simultaneous
additions of weakly Lewis acidic and oxophilic additives to
nucleophilic attack of amine over cyclocarbonate takes places
increase the electrophilicity of the cyclic carbonate group or
and is followed by a deprotonation reaction. In the first stage,
basic additives to increase nucleophilicity of amines. In 1958,
amine attacks the carboxyl group in cyclic carbonates,
NaH and N-acetyl-e-caprolactam were first reported to lead to
resulting in the formation of a tetrahedral intermediate. The
formation of hydroxyurethanes.74 Meanwhile, many authors
reactions are observed to be slow at room temperature due to
have worked on catalysis of this particular reaction. Lewis
the relatively stable nature of cyclic carbonates compared to
acids, such as LiCl, activate the carbonyl group without
their oxirane counterparts.4 In the second stage, deprotona-
deactivation of the amine, that is, the increased electrophili-
tion of the intermediate occurs through attack of another
city of the activated cyclic carbonate by the appropriate Lewis
amine, resulting in the removal of hydrogen ions. The carbon-
acids is hence the most plausible factor for the enhanced
oxygen bond is then broken, which is favored by the strong
yields of high molecular weight polyhydroxyurethanes.75 The
Published on 04 December 2012 on http://pubs.rsc.org | doi:10.1039/C2RA21938G

electron-withdrawing effect of nitrogen atoms. reaction can also be effectively catalyzed by use of triethyla-
Simultaneously, the newly generated alkyl-oxygen ion com- mine which reduces the activation energy of the reaction by up
bines with hydrogen ions, resulting in rapid formation of the to 20% compared to that of the non-catalyzed system. Various
product.65 Such polyaddition reactions of cyclic carbonate and other catalysts, including piperazine, TBAB, glacial acetic acid,
amine generally give two isomers of hydroxyurethanes methane sulfonic acid etc., can also be used effectively.76
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(Scheme 8). The hydroxyurethane containing secondary


alcohol is formed predominantly whereas that containing
primary alcohol is formed in a small quantity. Moreover, the
selectivity of hydroxyurethane containing secondary alcohol Role of solvent (media) in synthesis of NIPU
and that containing primary alcohol is found to be indepen- and HNIPU
dent of the reaction temperature, but somewhat dependent on
A) Protogenic solvents
solvents and amines.66,67
Kinetic analysis investigated for the reaction of cyclic In protogenic solvents, the limiting stage determining the
carbonate and hexylamine revealed the second order kinetics. reaction order is the deprotonation stage, which stipulates
The reaction rate constant (k) values were observed to increase that the reaction is third order overall and second order with
with the increasing electron withdrawing character of group respect to the amine. In this case, the first stage occurs
attached to the cyclic carbonate ring. This also resulted in relatively rapidly due to the increase in the positive charge on
better reactivity and selectivity.68 Increasing reaction tempera- the carbonyl carbon atom resulting from the formation of
ture was also observed to catalyze the reaction in the forward hydrogen bonds between solvent molecules and oxygen atoms
direction, as suggested by increasing reaction rate.69,70 of the ring (Fig. 1).
However, a further increase in temperature may result in the
B) Aprotic solvent
formation of substituted urea through attack of another amine
molecule. When compared to oxiranes, the reaction rate of In aprotic solvents, the rate-controlling stage of the reaction is
cyclic carbonate had a lower activation energy and hence was a the nucleophilic attack of the quaternary amine at the
less exothermic reaction than the epoxy–amine reaction.71 The carbonyl carbon of the ring. In this case, the solvent molecules
rate of the reaction of cyclic carbonates with amine also are not capable of forming the hydrogen bonds which favour
depends on the initial concentration of the amines.72,73 The the first stage. This stage is limiting and determines the
overall second order of the reaction in aprotic solvents. The
presence of an electron-releasing substituent in the alkylene
carbonates results in a decrease in the partial positive charge
on the carbonyl carbon (Fig. 2). This results in a decrease in
the reactivity of the cyclic carbonate. Electron-withdrawing

Scheme 8 Reaction mechanism of reaction between cyclic carbonate and


amine. Fig. 1 Effect of protogenic solvents on cyclic carbonate.

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present on the backbone.83,84 Other example of cyclic


carbonate functional monomer is glycerol carbonate vinyl
ether (Table 1, entry 3) which can be prepared from glycidyl
vinyl ether using three different methods: reaction with CO2,
reaction with butyrolactone, and reaction with sodium
hydrogen carbonate.83,85
Some other examples of cyclocarbonate functional mono-
mers that can be used for the synthesis of the polyurethane
include propylene carbonate acrylate (PCA) (Table 1, entry 4),
propylene carbonate methacrylate (PCMA) (Table 1, entry 5),79
Fig. 2 Decrease in the carbonyl carbon positive charge. trimethylol propane tris(glycerol carbonate) ether (Table 1,
entry 7), TGIC carbonate (Table 1, entry 6)38 etc. Multi-alkylene
carbonates can also be prepared from epoxy resins via CO2
Published on 04 December 2012 on http://pubs.rsc.org | doi:10.1039/C2RA21938G

insertion. An example is the insertion of 3 moles of CO2 into


substituents, which increase the electrophilicity of the
Heloxy Modifier 84 (Shell), a trifunctional epoxy-terminated
carbonyl carbon, favour aminolysis at a higher rate.4
polyoxypropylene based on glycerol.79 The result is the
In aqueous conditions, the cyclic carbonates react with
trifunctional alkylene carbonate shown in Table 1 (entry 8).
amines at a relatively slower rate. In addition, the side
These materials are not yet commercially available. Table 1
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reactions, such as hydrolysis of cyclic carbonates, also need


shows general structures of some of the cyclic carbonate
to be considered while formulating water based systems. A
functional monomers and oligomers.
study investigating glycerol carbonate and aliphatic amines in
These cyclic carbonates can also be synthesized by phosge-
aqueous media revealed that higher temperature and the
nation in which hydroxyl containing compounds are phosge-
presence of a base catalyst resulted in extensive hydrolysis of
nated under excess pyridine (Scheme 9), but this route is now
glycerol carbonate. Moreover, the long chain amines provided
replaced by other methods, due to the high toxicity and
enough resistance to hydrolysis. At optimized conditions, two
corrosive nature of phosgene.86 Cyclic carbonates can also be
isomers of hydroxyurethanes were obtained whose conversions
synthesized by reacting dimethyl carbonate with bis-hydroxyl
were dependent on the reaction temperature and ratio of
compounds containing hydroxyl groups at adjacent positions
amine added.77
in the presence of a metal oxide catalyst, such as MgO, CaO etc.
(Scheme 10).87,88
Glycerol carbonate (GC) is one of the most attractive
NIPU from various sources derivatives of glycerol which can be prepared from glycerol
via phosgenation or transesterification with dialkyl carbonates
1) NIPU from cyclic carbonate functional polymers such as dimethyl carbonate (DMC). This process represents a
A primary interest of using cyclic carbonates is motivated by genuine green synthesis, where the reaction of a renewable
the reaction of cyclic carbonates with amines yielding material (glycerol) and a non-toxic compound (DMC)89–91 is
hydroxyurethanes without use of isocyanates.41 Various low performed catalytically and in the absence of added solvents.
and moderate molecular weight polyurethanes are used for Various catalysts have been studied for this reaction, including
producing synthetic fibers, adhesives, paint-and-varnish mate- alkaline base catalyst, triethylamine81 metal oxides, hydro-
rials, plastics, elastomers, foams, etc. Several methods are used talcite,88 zeolites, enzyme based catalyst 92 etc. GC can also be
to synthesize five-membered cyclic carbonate compounds, prepared by reaction of glycerol with urea, carbon dioxide, and
including reaction of alkali metal hydrogen carbonates with oxygen, or by reaction of carbon dioxide with glycidol. GC can
oxiranes,78 transesterification of 1,2-glycols with ethylene be reacted with anhydrides, acyl chlorides, isocyanates, and
carbonate,79 dimethyl carbonate,80,81 reaction of oxiranes with similar. GC is modified via esterification with maleic
butyrolactone38 etc. However, the direct reaction of an epoxy anhydride to generate an acid functional unsaturated cyclic
with carbon dioxide is most facile. carbonate compound, which can be used as a monomer for
Vinyl ethylene carbonate (VEC) is one such cyclic carbonate polymer synthesis using multiple functionality (Table 1, entry
containing monomer which can introduce an intact carbonate 9).79
group in a vinyl polymer. VEC is prepared by the high pressure Other methods for synthesis of cyclic carbonates include
addition of carbon dioxide into epoxy butene, a product of chemical reactions of halohydrins, halogenated carbonates
butadiene epoxidation. (Table 1, entry 1). It can be copolymer- and substituted propargyl alcohols (Scheme 11).18,87
ized with different acrylate monomers, such as methyl In addition to mono-functional cyclic carbonates, bi-func-
methacrylate, ethyl acrylate, butyl acrylate and styrene, to tional cyclic carbonate oligomers are suitable for chemical
yield a copolymer with pendant cyclic carbonate groups.72,82 crosslinking in coatings and can serve as base resin, modifiers
Another monomer is vinylene carbonate (Table 1, entry 2) or cross-linkers. These can be prepared through addition or
which is prepared from ethylene carbonate by a sequence of condensation reactions of cyclic carbonate containing com-
chlorination and dehydrochlorination.. The addition of the pounds with other functional oligomers or compounds. Bis-
diamine to the cyclocarbonate would yield the urethane cyclic carbonate derivatives can be synthesized by esterifica-
containing compounds, which can be further modified and tion reactions from glycerol carbonate and dicarboxylic acid or
incorporated into the coating formulation with unsaturation its derivatives. Five-membered dicyclic carbonate bis[(2-oxo-

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Table 1 General structures of different cyclic carbonate functional compounds

Entry Name Structure Ref.

1 Vinyl ethylene carbonate 72,82

2 Vinylene carbonate 83,84


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3 Glycerol carbonate vinyl ether 83,85


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4 Propylene carbonate acrylate 79

5 Propylene carbonate methacrylate 79

6 triglycidyl isocyanurate (TGIC) carbonate 38

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Table 1 (Continued)

Entry Name Structure Ref.

7 Trimethylol propane tris(glycerol carbonate) ether 38


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8 Multifunctional alkylene carbonate 79


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9 Acid functional unsaturated cyclic carbonate 79

1,3-dioxolan-4-yl)methyl] benzene-1,4-dicarboxylate was pre- requires neither solvent nor photoinitiator and is quantitative
pared by esterification of the carboxylic acid groups of in stoichiometric conditions. Various bis-cyclic carbonates
benzene-1,4-dicarboxylic acid with alcohol functionality of 4- prepared from 4-(3-butenyl)-1,3-dioxolan-2-one,94 4-ethenyl-
(hydroxymethyl)-1,3-dioxolan-2-one. However, the presence of 1,3-dioxolan-2-one95 and 4-[(prop-2-en-1-yloxy)methyl]-1,3-
an ester linkage in the backbone makes them more sensitive to dioxolan-2-one (Scheme 12) have been prepared.
hydrolysis reaction.93 Polyhydroxyurethanes synthesized by step growth poly addi-
Thioethers with bis-cyclic carbonates prepared by a one step tion reaction of these bis-cyclocarbonate oligomers contain
reaction by thiol-ene coupling of dithiol and glycerol carbonate neither hydrolysis sensitive ester bonds nor UV sensitive
derivatives are also reported in the literature. This ‘‘click-
chemistry’’ reaction is particularly advantageous, since it

Scheme 9 Phosgenation reaction for cyclocarbonate synthesis. Scheme 10 Cyclocarbonate synthesis using dimethyl carbonate.

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terminals. These oxirane functionalities can undergo the


addition of CO2 to yield corresponding bis-cyclic carbonate
functional oligomers (Scheme 13). The bis-cyclic carbonate of
BPA based epoxy was first reported by Rokicki et al. in 1989.96
Many studies have reported on the synthesis, catalysis and
application of this product. The cyclic carbonated epoxy resins
can be further modified or cured with amine functional
compounds to prepare high performance coatings.97 Other
epoxy based resins such as epoxy novalac resin (Scheme 14),
generally used for industrial coatings, can also be used to
prepare NIPU coatings.98,99 These products are expected to
possess excellent overall properties for coating and adhesive
applications. However, a limitation is poor exterior durability,
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primarily resulting from direct absorption of UV radiation by


the aromatic ether groups, which ultimately leads to photo-
oxidative degradation. In addition, toxicity and exposure of
BPA is also a concern and has been a controversial issue
among scientists and various organizations.1 Recently, the
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government of Canada has listed BPA amongst the ‘‘toxic’’


chemicals for humans and the environment.
Polyester based NIPU coatings can also be prepared.
Scheme 11 Carbonate synthesis by other methods. Polyester resin prepared from adipic acid, hexanediol and
trimethylol propane was modified with epichlorohydrin to
incorporate epoxy functionality at the terminal position of
aromatic groups and exhibit low glass transition temperature polymer chain. Epoxidized polyester was further modified as
(Tg) which could be used in exterior coatings application. cyclic carbonate containing polyester. This resin was then
thermally cured with isophorone diamine to produce high
2) Synthesis of NIPU from epoxy resins performance coatings.100
Epoxy resins are one of the most versatile classes of polymers A novel carbonate-modified bis(4-glycidyloxy phenyl) phenyl
with diverse applications such as coatings, primer, adhesives, phosphine oxide (CBGPPO) has been reported to prepare
composites etc. due to their excellent performance properties. phosphine oxide based polyurethane/silica nanocomposites.
The most commonly used epoxy is the diglycidyl ether of Surface of the silica particles were modified with silane
bisphenol-A (BPA) which possesses oxirane functionality at the coupling agent, (4-((3-(trimethoxysilyl)propoxy)methyl)-1,3-
dioxolan-2-one) (Si-CPS) to improve the compatibility between
silica particles and organic part, which was synthesized
successfully by the carbonate modification reaction of (3-
glycidyloxypropyl) trimethoxysilane (GPTMS). The cyclic car-
bonate resins, prepared from corresponding epoxy precursors,
were used to prepare nanocomposite formulations with 0–6
wt% silica content and 0–30 wt% CBGPPO (Scheme 15).
Incorporation of silica and CBGPPO into thermally cured
nanocomposite coatings was observed to increase modulus
and hardness of the coating, making the material more brittle.
It was also observed that the thermal stability of hybrid
coatings was enhanced with the addition of silica and
CBGPPO.101

3) Synthesis of NIPU from renewable sources


With increasing awareness of the environment, strict regula-
tions and restrictions on using many chemicals, researchers
and industries are forced to explore alternatives. Renewable
resources are naturally occurring sources which are abundant
and eco-friendly. Utilization of these resources is now
desirable and is being extensively studied all over the
world.102,103 Epoxidized soyabean oil (ESO) is available
commercially at a low price and is used as a plasticizer in
the PVC industry. ESO can be effectively converted to
carbonate soyabean oil (CSBO) containing five-membered
Scheme 12 Thioethers containing bis-cyclic carbonates. cyclic carbonates in high yields. CSBO could easily react with

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Scheme 13 Synthesis of cyclocarbonated epoxy resin.


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Scheme 14 Synthesis of carbonated epoxy novalac resin.

amines, like ethylenediamine, hexamethylenediamine etc., to successfully to catalyze this carbon dioxide conversion reac-
give the corresponding NIPU networks (Fig. 3). NIPU can be tion and to enable facile catalyst recovery by filtration, thus
prepared with high tensile strength and other mechanical eliminating solvent extraction. In comparison to soya-based
properties which could be varied by the type of amine and (CSBO), the carbonate content of carbonated linseed oil
cyclocarbonate oligomer used.104 (CLSO) is substantially higher. Mixing together CSBO and
The latest study by Javani et al. revealed that aromatic CLSO enabled variation of carbonate content in order to
amines/diamines could be employed as hardeners for NIPU explore the influence of curing agents and the carbonate
systems. They used m-xylylenediamine, p-xylylenediamine and content on the thermal and mechanical properties of NIPU.
aliphatic/cycloaliphatic diamines for curing reactions of cyclic With increasing crosslink density, stiffness and Tg increased
carbonated soyabean oil. The aromatic nature of the xylylene- significantly. Tg can be increased by using a cycloaliphatic
diamine reagent resulted in increased tensile strength with curing agent, isophorone diamine, for curing purpose.106 In
inferior elongation compared to the aliphatic diamine.23 this case, Tg increased from 20 to 60 uC, while stiffness
Recently, catalytic conversion of epoxide groups with carbon increased by three orders of magnitude at the expense of
dioxide was used to prepare carbonated linseed oil.105 In elongation at break. While most conventional CSBO-based
addition to the homogeneous TBAB catalyst, the silica- systems are rather soft and flexible, this approach indicates
supported alkylpyridinium iodide SiO2–(I) was employed that NIPU can be developed to meet the demands of
engineering applications with higher dimensional stability
and stiffness.
A disadvantage of these oil based NIPUs is that the cure
reaction is sometimes accompanied by cleavage of the ester

Scheme 15 Synthesis of Si-CPS particles and CBGPPO. Fig. 3 General structure of CSBO.

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Scheme 17 Synthesis of urethane precursor.


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Scheme 16 Hydroxyurethanes from limonene.

processes. These particles could be used as crosslinkers to


improve adhesion and reduce water absorption.109
groups, thus reducing network density and lowering tensile NIPU technology can also be used for preparation of reactive
strength. Hence, cyclic carbonate compounds without ester organic precursors. Synthesis of urethane containing organic
linkages are preferred.107 The difunctional limonene dioxide, silane precursor from 3-aminopropyl trimethoxysilane
originating from limonene, one of the forms of terpenes, is (APTMS) and cyclic carbonated glycidoxypropyl trimethoxy
used commercially as a reactive diluent for epoxy resin and as silane (C-GPTMS) with triethylamine (TEA) as a catalyst is
a solvent (Scheme 16). Terpenes represent highly unsaturated, reported. This precursor contains six hydrolysable methoxy
ester-free renewable resources which are readily available on a groups which could facilitate sol–gel processing. Organo-
large scale and can provide much higher CO2 fixation. These inorganic hybrid sol–gel coatings were prepared using this
rigid monomers can improve the stiffness and heat distortion precursor, tetraethylorthosilicate and dimethoxy silicate and
temperature of NIPU. Due to high carbonate content and rigid were used for surface protection of aluminum alloys
structure; the curing of limonene carbonate with polyfunc- (Scheme 17).110 The authors have also reported synthesis of
tional amines affords rigid and brittle NIPUs. This is reflected bis-urethane bis-silane precursor from C-GPTMS and 1,3-
by high Young’s modulus, high Tg and low elongation at propanediamne for the same application.111
break.108

4) NIPU in nanotechnology
Nanostructured systems could be employed with NIPU
NIPU from six-membered cyclic carbonates
technology for superior performance. NIPU-SiO2 nanocompo- Six-membered cyclic carbonates (6CC) are very similar to five-
sites are reported to give significant improvements in rigidity, membered cyclic carbonates and can be used efficiently for
toughness and transparence. Cyclic carbonate functional SiO2 polymer synthesis by various methods. These can be synthe-
nanoparticles (Fig. 4) can be prepared from tetraethylorthosi- sized through several different routes. Synthesis of 6CC such
licate and cyclic carbonated glycidoxy silanes via sol–gel as trimethylene carbonate is traditionally achieved by reacting
1,3-propanediol with phosgene or its derivatives. Although
cyclic carbonates can also be obtained by direct coupling of
CO2 with oxetanes at elevated temperature and pressure using
organometallic catalyst, the synthesis route of transesterifica-
tion of 1,3-diols with dialkyl carbonates is preferred, due to its
environmentally benign procedure.112 In this two-step synth-
esis, oligomers are generally formed. As the temperature is
increased, depolymerization of linear polycarbonates produces
the cyclic monomer which can be easily distilled off under
vacuum. Metallic base catalysts, stannous 2-ethylhexanoate,
chlorides, oxides and carbonates113 have been successfully
used for such reactions in the past.114 Trimethylol propane can
also be converted to 6CC with pendant functional groups via a
lipase mediated reaction between DMC without any cata-
Fig. 4 Cyclic carbonate functional silica particles. lyst.115 The 6CC derivative prepared from trimethylol propane

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Table 2 Structures of 6CC containing compounds can be further modified to incorporate a desired structural
moiety (Table 2, entry 1–8) for specific applications. Table 2
Fig. No. Structure Ref. summarizes some such products reported in the literature.
1 116 6CCs undergo ring-opening polymerization (ROP) to give
the corresponding linear polycarbonates without side reac-
tions and volume shrinkage, especially under anionic condi-
tions. These are preferred for ROP to five-membered
carbonates, as they are less thermodynamically stable than
their ring-opened polymers and thus retain CO2 during the
2 116 polymerization process.122,123 Under cationic conditions,
however, the polymerization is accompanied by partial/no
elimination of carbon dioxide to afford polycarbonates with an
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ether unit.124–126 Five-membered cyclic carbonates do not


polymerize to yield polycarbonates, due to their stable five-
membered rings, while polyethercarbonates are formed by
partial decarboxylation and loss of CO2 in the presence of a
catalyst, such as metal alkoxides, metal acetylacetones and
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metal alkyls.127 However, they efficiently react with amines to


3 117 give the corresponding hydroxyurethanes as discussed earlier.
Cyclic carbonates having larger ring sizes than five are
expected to show higher reactivity with amines and react
smoothly to give the corresponding hydroxyurethanes, hence
six- and seven-membered cyclic carbonates show much higher
polymerization rates than five-membered ones.128 Five-mem-
4 116
bered cyclic carbonates react relatively slowly with amines
particularly at ambient temperature while annealing causes
yellowing of the polymers. The molecular weights of the
obtained polyhydroxyurethanes are also relatively low com-
pared to the commercial polyurethanes obtained from di-
isocyanates and diols. These drawbacks have limited the
worldwide usefulness and expansion of the polyhydroxyur-
5 118 ethanes.129
The comparative reaction kinetics of five- and six-mem-
bered cyclic carbonates has also been investigated and is
available in the literature. The equivalent reaction of the six-
membered cyclic carbonates, 5-(2-propenyl)-1,3-dioxan-2-one,
and five-membered cyclic carbonate, 4-(3-butenyl)-1,3-dioxo-
lan-2-one with hexylamine and benzylamine (Scheme 18)
6 119
carried out in N,N-dimethylacetamide at 30, 50, and 70 uC
without catalysts has been reported.130 The study revealed that

7 120

8 121

Scheme 18 Reaction of five- and six-membered cyclic carbonate.

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6CCs resulted in corresponding hydroxyurethane with high


conversions at 30–50 uC, while five-membered cyclic carbonate
showed less than 50% conversions under similar conditions.
The reactivity of benzylamine was also found to be much lower
than hexylamine, probably due to lower basicity and steric
hindrance by the phenyl group (pKa of hexylamine and
benzylamine at 25 uC are 10.56 and 9.33 respectively). The
activation energy for the reaction of the 6CCs with hexylamine
was also smaller than that of the five-membered cyclic
carbonates. The low conversion of the five-membered cyclic
carbonate was also observed to be affected by the presence of a
donating solvent N,N-dimethylacetamide.
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The reaction rate constants (k) values for these particular


reactions could be estimated by the following equation eqn (2):

2d[C]/dt = k[C][A] (2)


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where [C] and [A] represent the concentrations of the cyclic


carbonate and amine, respectively.
Scheme 19 Syntheis of 5-ethyl-5-(((2-oxo-1,3-dioxolan-4-yl)methoxy) methyl)-
1/[C] 2 1/[C]o = kt at [C] = [A] (3) 1,3-dioxan-2-one (BC56).

This linear relationship suggested that the reactions


seemed to follow second-order kinetics with respect to the
concentrations of the cyclic carbonate and amine. The k value the six-membered cyclic carbonate contributed to its higher
of 6CCs was observed to be 29 to 62 times larger than that of reactivity.131
five-membered reactants, which supports the observations Different reactivities of five-membered and six-membered
discussed above.130 cyclic carbonates toward primary amines can also be utilized
Similar trends were observed in the ring-opening polyaddi- for various purposes. This special property enables a coupler
tion of bis(cyclic carbonate)s. 1,2-Bis[3-(1,3-dioxan-2-one-5-yl)- containing both a five- and six-membered moiety to be used
propylthio]ethane (6BCC) and 1,2-bis[4-(1,3-dioxan-2-one-4-yl)- for a selective linking of two functional amines within one
butylthio]ethane (5BCC) (Fig. 5) with 4,9-dioxadodecane-1,12- molecule and to form a bis(functional) compound—5-ethyl-5-
diamine have been polymerized. The reaction-rate constants (((2-oxo-1,3-dioxolan-4-yl)methoxy) methyl)-1,3-dioxan-2-one
and Mn of the obtained polymer of the six-membered cyclic (BC56) prepared from ethyl chloroformate and 2-allyl-2-
carbonate were observed to be larger than those of the five- propyl-1,3-propanediol (Scheme 19). On the other hand, both
membered one. It was suggested that the higher ring-strain of five- and six-membered cyclic carbonates react with primary
amines to prepare hydroxyl functional polyurethanes.

Fig. 5 Structures of 6BCC and 5BCC. Scheme 20 Preparation of ionic, hydrophobic and hydrophilic coupler.

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Table 3 Overall performance properties of HNIPU and conventional PUR

Properties Conventional PUR Hybrid NIPU

Solids (%) 76–100 85–100


Pot Life 4–6 h 4–6 h
Cure time 7 days at 18–22 uC 4 days at 18–20 uC
Pencil Hardness H–2H H–2H
Impact (Kg/cm) 40–50 50–60
Adhesion Mark 1–2 1
Coefficient of
Chemical Resistance:
H2SO4, 10% at 60 uC 0.75–0.80 0.90–0.95
NaOH, 10% at 60 uC 0.80–0.85 0.95–1.0
H2O, at 60 uC 0.85–0.90 0.95–1.0
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of properties, except for elongation at break, which could be


highest for samples prepared with an excess of diamine. The
Scheme 21 New routes for synthesis of polyhydroxyurethanes. molecular weight of diamines also affects the properties in
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different ways. Hardness and tensile strength are highest for


those with short chain diamines, such as ethylene diamine,
Polymers with hydrophilic and hydrophobic alternating and lowest for long chain diamines, like hexamethylene
diamine building blocks in the backbone can also be prepared diamine, due to differences in cross-linking density and
by adding different diamines in a two step process hydrogen bonding.140,141 However, NIPU systems are not
(Scheme 20).132 suitable for room temperature curing, due to slow reaction
rates of cyclic carbonates compared to those of hydroxyl and
isocyanate reactions, hence curing at elevated temperature is
Other non-conventional routes for NIPU preferred. This limits the application of these systems to
obvious room temperature coatings such as floor, furniture,
synthesis maintenance of automotive and industrial adhesives. Table 3
Another typical synthetic route to polyurethane is the ROP of shows the comparative performance of the conventional PUR
cyclic urethane 133,134 The cationic ROP of trimethylene and the HNIPU coating system.142,143 The mechanical and
urethane and tetramethylene urethane in a melt at 100 uC chemical performance was evaluated for coatings with
yields poly(trimethylene urethane) and poly(tetramethylene approximately similar film thickness. As can be seen, the
urethane) with a regular microstructure (Scheme 21(A)).135,136 HNIPU coatings give very good mechanical and chemical
As a new route to polyurethane, the copolymerization of 2,2- performance comparable to those of conventional PUR.
dimethyltrimethylene carbonate with tetramethylene urea
results in the copolymer containing a urethane bond shown
in Scheme 21(B).137 The novel synthesis of thermoresponsive Advantages of NIPU over conventional PUR
polyurethane from 2-methylaziridine and supercritical carbon
dioxide to give a polymer with a high content of urethane units The conventional method of producing linear and network
and unique temperature-sensitive phase transitions in PUR is based on reaction of polyols and toxic isocyanates,
water138,139 was recently reported (Scheme 21(C)). which are produced from an even more dangerous compo-
nent, phosgene. NIPU networks are obtained by a synthesis
route that uses diols, polyols, carbon dioxide and diamines,
which are far more environmental-friendly materials than
Properties of non-isocyanate polyurethane
isocyanates and phosgene. This synthesis is also a step in the
coatings direction of fixing excessive CO2 in coatings, already an area of
NIPU based coatings are generally two pack, low volatile extensive research. Due to their unique molecular composi-
organic compound (VOC) coatings, non-porous, moisture tion, NIPUs are transformed into a material with practically no
insensitive and safe to handle. The coatings possess greater pores and, once formed, are not sensitive to the moisture on
hydrolytic stability, adhesion, abrasive and chemical resis- surfaces. Hence, the care necessary when using diisocyanates
tance compared to conventional PU systems. Based on various to avoid formation of carbon dioxide bubbles leading to
types of cross-linkers being used, the basic properties can be porosity is not required. Even during cure, the great care
varied. The stoichiometric carbonate-to-amine ratio produces required while using diisocyanates to exclude moisture from
polymer networks of the highest density, glass transition atmosphere and the solvents is not necessary. Chemical
temperatures, hardness and tensile strengths. Non stoichio- resistance of the NIPU coatings is also 30–50% greater than
metric carbonate-to-amine ratios could result in lower values that of conventional PUR coatings. The overall permeability is

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Fig. 6 Structure of urethane glycol.

also reduced to a large extent due to its nonporous nature and


is 3–5 times less than that of conventional PUR.4,7
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Applications of NIPU
As PUR has manifold applications in the coatings industry,
non-isocyanate based polyurethanes can also find various
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applications in the coatings and polymer industry. NIPU


systems could be employed for thermosetting coatings, UV
stable coatings,144 monolithic floorings145 etc. The most
interesting way of increasing thermal stability of NIPU is
using difunctional hydroxyalkyl urethanes glycols (Fig. 6).
Scheme 22 NIPU synthesis from multifunctional alkylene carbonate.
These glycols possess the potential to be used as diols in
relevant polymer chemistries.144,146,147
It is also possible to employ aminosilanes and cyclic
amine participates in reaction. This adduct can be reacted
carbonates for preparing thermostable compounds. These
with epoxy-urethane resins to form useful urethane coatings
coatings can be used in nonporous monolithic coatings,
without the need for isocyanates. 29
coverings and linings for corrosion protection and wear
NIPU technology can also be employed in hydrolysis-stable
protection of concrete, metallic and wood surfaces where
and gasoline-stable sealants for protection of electronic
outstanding initial gloss, color retention, very good resistance
devices and their components in aircraft and rocket construc-
to chemical and/or marine environments is required.148 The
tion and for civil engineering applications; glues with high
isocyanate-free coating also has an extended period of
adhesion strength and longevity which can be used for joining
corrosion protection, due to its non-porous structure which
all types of materials, e.g., metals, ceramics, glass, etc.;
assures effective protection against aggressive media and also
reinforced and highly-filled polymers for civil and chemical
gives better durability than conventional PURs.143
engineering applications, and printing and finishing of
Under exposure to light, a NIPU coating might gradually
textiles.4,152 Recently, a UV curable PUR resin prepared by
turn yellow, which makes them unsuitable for transparent
NIPU chemistry utilizing long chain polyetheramine and cyclic
applications. UV stable coatings can be prepared from acrylic carbonate of bisphenol based epoxy resin was used for
polymers containing cyclic carbonate groups with superior hydrophilic textile treatment.153
mechanical properties.149 Low/zero VOC coatings with super- NIPU based products can also be used as adhesive and
ior properties can be obtained using waterborne polyurethane sealants, due to their excellent adhesive properties.154,155
dispersions by non-isocyanate chemistry, thus eliminating the Multifunctional methacrylates bearing urethane groups are
exposure hazards of working with isocyanate raw materials. widely used in varnishes, inks and adhesives. Whilst they are
These PUR dispersions can also function as highly efficient mostly used in radiation-curable formulations, these raw
pigment dispersing resins by virtue of the presence of materials also find uses in other systems. Urethane dimetha-
hydroxyl, carboxyl and urethane functionality.150,151 crylates as cross-linkers in anaerobic adhesives, urethane
Multifunctional alkylene carbonates prepared from GC and monoacrylates as co-monomer in polyacrylics for laminating
the multifunctional isocyanate polymeric diphenylmethane adhesives and urethane di(meth)acrylates as flexibilizer in
diisocyanate (MDI) in the presence of potassium acetate are protective coatings are some potential applications.156 Dendro-
useful as blow promoters in the preparation of polymeric aminosilane hardeners could also be used in NIPU sealant
foams or can be reacted with aliphatic diamines to prepare preparation, which improve the thermal properties. High
polyurethane resins (Scheme 22).29 adhesion to steel and glass (up to 47 MPa) and high impact
The significant difference in the reactivity of the aliphatic resistance can also be obtained on the basis of organosilane
amine versus the cycloaliphatic amine with alkylene carbo- pentacyclo-carbonate.157
nates can be utilized to generate urethane adducts Polymer nanocomposites (PNC), based on matrix polymer
(Scheme 23) with terminal amine groups, as only the aliphatic and nano-scale inorganic constituents offer an alternative to

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Scheme 23 Synthesis of urethane adduct.


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conventionally filled polymers and composites. Due to their ing the performance of NIPUs. Recent developments in
nanometer phase dimensions, the nanocomposites exhibit preparation of cyclic carbonates and their polymers hold
new and improved properties without sacrificing impact promise. Six-membered cyclic carbonates will provide great
resistance. A very interesting way of introducing nanoparticles opportunities in production of isocyanate-free polyurethanes.
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is to use compounds that can form nano-particles "in situ". A variety of cyclic carbonates bearing various functional
The use of organosilanes makes the possible. For example, groups can be prepared and polymerized with tailor-made
after hardening by cross-linking, NIPU network may be used as properties for use in large volume industrial applications, as
a matrix of composite materials to serve as structural well as in general and high-end materials. Reaction of
components.154 unsaturated components of polymer material with hydrogen
NIPU network can be used as matrix for enzyme immobi- peroxide and subsequently with carbon dioxide is a very
lization. Low density polyethylene films co-grafted with promising green solution to the various problems of isocya-
vinylene carbonate and N-vinyl-N-methylacetamide and matrix nate and amine synthesis. This would lead to green coatings
for the immobilization of enzyme alkaline phosphates that do not use hazardous phosgene and isocyanates, but rely
prepared and immobilized either by direct fixation or by on simple, harmless molecules such as carbon dioxide and
inserting spacers is reported. When water soluble alkyldia- hydrogen peroxide. The range of possible applications of these
mine such as ethylene diamine, diaminobutane, diethylene- monomers from renewable resources is likely to be expanded
triamine, and hexamethylene diamine are used as the spacers as a result of the increasing interest of both industry and
between matrix and enzyme, the surface concentration of academia.
active enzyme coupled on the matrix is increased. Using this
technique enzyme immobilization can be performed success-
fully.158 Opportunities for research
Opportunities for research in this subject are enormous.
Catalysts for curing at room temperature are a challenge that
Conclusion appears attainable. Nature produces several polyols and
The chemical industry is facing increasing demand for hydroxylated monomers and polymers such as sugar, xylitol,
environmentally benign and safe processes and products. manitol, glucose, starch, cellulose and lignin. A starch
Ways are being investigated to reduce carbon dioxide derivative abundantly manufactured is sorbitol. Possibilities
accumulation to avoid global warming. Production of iso- exist to convert part of the hydroxyl groups into carbonates to
cyanate-free polymers attracts increasing attention and has generate sites for cross-linking. This could lead to a new
great potential to avoid the use of toxic and environmentally dimension of green chemistry. Researchers all around the
hazardous materials such as isocyanates and phosgene, world may conduct extensive research in this area to find the
manufacturing of which is a capital intensive process. NIPU commercial applications of these systems for actual imple-
materials open a window for the developing world by simple mentation.
reaction of epoxides with carbon dioxide. It also leaves the
option of using a large number of aromatic diamines as
components of structure that have been commercially avail- References
able for the dyes and pigment industry.
1 S. Paul, Surface Coatings: Science and Technology, Second
New generation PURs based on isocyanate-free chemistry
Ed., Wiley & Sons, Australia1985.
can be used as replacement for conventional PURs and
2 P. Datir, PaintIndia, 2007, 57, 71.
successful implementation can be performed in different 3 V. C. Malshe andM. A. Sikchi, Basics of Paint Technology
fields of application. The design of molecular structure of Part-I, Antar Prakash Centre for Yoga, Uttarakhand,
cyclic carbonates and their oligomers is essential for improv- India2008.

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4 O. Figovsky and L. Shapovalov, Paint Coating Industry, 40 N. Kihara and T. Endo, J. Polym. Sci., Part A: Polym. Chem.,
June 2005. 1993, 31, 2765.
5 D. J. David and H. B. Staley, ‘‘Analytical Chemistry for 41 G. Rokichi and C. Wojciechowski, J. Appl. Polym. Sci.,
Polyurethanes’’, XVI (III) Wiley Interscience with John 1990, 41, 647.
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