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Dimensions for Detailing

Table H.58
DIMENSIONS OF ORDINARY BOLT ASSEMBLIES
(All dimensions in millimetres)

I S 0 Black Hexagonal Bolts I S 0 Metric Black Hexagonal Nuts


(BS 4190:2001)~101 (BS 4190:2001)~101
S

Grade 8.8
Head
e IEi3
Grade 4.6
Head
iu
4Y3O0 e @ 3 0 i 30'
Normal thickness
nuts
loo
vR 30'N

Thin nut
30'

e I 21.90 I 27.70 I 34.60 I 41.60 I


;1 1 1 119.00
21.90
24.00
27.70
30.00
34.60
36.00
41.60

k 8.45 10.45 13.90 15.90 10.00 13.00 16.00 19.00

r I 1.25 I 1.25 I 1.78 I 1.78 t 7.00 9.00 9.00 10.00

90' Countersunk Round Bolts


(BS 4933: 1973)[521
A Length
I

Black Washers

z
(BS 4320:1968)[401

Bolt size v112 M16 M20 M24

M12 M16 M20 M24 I Outside dia G4-X


ii LZ Thickness 2.5 3 3 4
d 12.70 16.70 20.84 24.84
D (sharp) 24.00 32.00 40.00 48.00 Mass of 1000
washers (kg) 6 11 17 31
D (rnin) 20.40 27.20 34.00 40.80
r

Thread Lengths
(BS 4190:2001~10~,
1.00

BS 4933:1973r521)
1.00 1.00 1.50

Q)
a-
k
- I Outside dia

(3
Thickness

I washers (kg)
Outside dia
Thickness
I-
+
36
3
48 60
4
39
3

19

5
I

I
50
4

45

72
6
Over 125mm up tolincluding 200
Over 200mm
2d+ 12mm
2d + 25mm
E
Z k Mass of 1000
washers (kg) 21 1 49 97 170

Short Thread Lengths


NOTE: Tolerance on nominal thickness
Jp tohncluding 125mm I 1.5d (and therefore on mass)
may be as much as 30%.

Fully threaded bolts are recommended as the industry standard, see Section 2.2.

475
Dimensions for Detailing
Table H.59
~~ ~~

DIMENSIONS OF HIGH STRENGTH FRICTION GRIP BOLT ASSEMBLIES


(All dimensions in millimetres)

High Strength Friction Grip Bolts and Nuts


;BS 4395-1: 1969[111- General Grade) (BS 4395-2: 1969[111- Higher Grade)
k Length
S m
, s , m

I
S

Length
ZoL
Table
e@ Higher grade
iigher' grade

,: 1 1 1 1
M16
27.00
16.70
31.20
27.00
32.00
20.84
36.90
32.00
M20 M24
41.00
24.84
47.30
41.00
M30
50.00
30.84
57.70
50.00
S

d,
M16

27.00

31.20

27.00
M2O

32.00

36.90

32.00
M24

41.00

47.30

41.00
M30

50.00

57.70

50.00
10.45 13.90 15.90 20.05
m 15.55 18.55 22.65 26.65
C 0.40 0.40 0.50 0.50
r 1.oo 1.20 1.20 1.50 C 0.40 0.40 0.50 0.50

Thread Lengths Flat Round Washers


General Grade (6s 4395-1: 1969[111)and
(a) General Grade (BS 4395-1: 1969[11]) Higher Grade (BS 4395-2: 1969[111)
Nominal Bolt Length Thread Length

Up to/including 125mm 2d + 6mm

Over 125mm up tolincluding 200 2d + 12mm

Over 200mm 2d + 25mm

I I I I
1 1 1 1
(b) Higher Grade (BS 4395-2: 1969[11])

1
M16 M2O M24 M30
I Thread Length
~~

Nominal Bolt Length


3.40 3.70 4.20 4.20
Up to/including 125mm 2d + 12mm

Over 125mm up tohncluding 200 2d + 18mm 17.80 21.50 26.40 32.80


I I I I

Over 200mm 2d + 30mm C I 37.00 I 44.00 I


I -
56.00 I
I
66.00

Mass of
washers

476
Dimensions for Detailing
Table H.60

DETAILING OF THERMAL DRILLING BOLT ASSEMBLIES

Width I

Min bolt El

centres I

Dimensions (rnrn) for bolt size

M12 M16 M20 M24

AI 7 10 12 15

Bl 13 17 22 25

Cl 18 20 26 29

Dl Varies with overall bolt length (b)specified

C,/2 + tc (for connections made to a single face or opposite faces)


E, Minimum
B,/2 + A, + D, + tc (for connections made to adjacent faces)

Min Bolt Centres 30 40 50 60

Hole dia. RHS 12 16 20 24


Hole dia. fitting 14 18 22 26

Notes:

(1) The thermal drilling process is limited to RHS thicknesses up to and including 12.5mm. For thicknesses of
16mm and over, conventional drill and tap methods are recommended, although, due to the RHS material
strength being lower than that of the grade 8.8 bolts, pull out strengths may be below the bolt tension capacity.

(2) Detailing must also comply with the requirements given in CHECK 1 of the appropriate design procedures.

(3) Additional information on thermal drilling is given in Appendix F.

477
Dimensions for Detailing
Table H.61

DETAlLING OF HOLLO-BOLT ASS EMBLIES

Width
k

E, is applicable
where bolts are
EI required on
adjacent faces.

Bolt Fixing Min. boll Min. Min. Hole Dimensior Nominal Tightening
length thickness(’) centres internal edge dia. across bolt torque
Bolt size edge distance flats dia.
v W X Y E, D, of collar
min max
mm mm mm mm mm mm mm mm Nm
.

M8 (Size 1) 50 3 22
M8 (Size 2) 70 22 41 35 13 50 - ,t 14 19 8 21
M8 (Size 3) 68 41 60
M10 (Size 1) 55 3 22
M10 (Size 2) 75 22 41 40 15 55 - t, 18 24 10 40
M10 (Size 3) 90 41 60
M12 (Size 1) 60 3 25
M12 (Size 2) 90 25 47 50 18 60 - t, 20 30 12 78
M12 (Size 3) I 47
110 69 I
M16 (Size 1) 75 I 8 29 I
M16(Size2) I 100 I 29 50 I 55 20 65 - ,t 28 36 16 190
MlG(Size3) I 120 I 50 71 I
M20(Size 1) I 90 I 8 34 I
M20 (Size 2) 120 34 60 70 25 90-b 35 46 20 300
M20 (Size 3) 150 60 86

(1) To maximise shear capacity, the outer ply thickness must be at least 8mm when M16 or M20
Hollo-Bolts are used. Where the outer ply is less than 8mm, spacer washers should be used to
make the thickness up to 8mm.

(2) Detailing must also comply with requirements given in CHECK 1 of the appropriate design
procedures.

(3) Additional information on Hollo-Bolt is given in Appendix G.

478
Dimensions for Detailing

Table H.62

ENTERING AND TIGHTENING DIMENSIONS


(Approximate dimensions in millimetres)

Torque Wrench Impact Wrench


C

T
5-
1 I 1 A B C I
General grade Higher grade
Approximate Approximate I
U

Torque (Nm) Torque (Nm)


M16 I 48 I 35 I 32 I 300" I 400* I * required
Values are indicative of the torque
to achieve a shank tension
M20 I 60 I 44 I 40 I 600 * 800 equal to the proof load. Site conditions
and equipment determine the actual
M24 69 55 51 1000 * 1300 * torque required. (+/-20%)
M30 85 70 60 1800 * 2700 * (Refer to BS 4604: 1970)[311

Podger Spanner
Approximate
Bolt Size B
Torque(Nm)

M16 I 60 I 460 I 90"

110 *

L
-M24 I 85 [ 640 1 130 *

M30 I
I
110 I
I
730 I 160"
* Values are indicative of torque achieved when
hand tigtened using a force of 250 N.
Tightening Access

Bolt Size c, c* c
3

M16 25 18 15
M20 32 22 19
M24 35 25 22
C, = Clearance for tightening
C, = Clearance for entering (holding bolt head)
C, = Based on standard hardened washer

479
Dimensions for Detailing
Table H.63
DIMENSIONS FOR HOLDING DOWN BOLTS
(All dimensions in millimetres)

Square Head Bolts


(BS 7419: 1991)[351

--I+ I
I Specified Length I

M20 M24 M30 M36 M42


b I 127.50 I 133.00 I 140.50 I 148.00 1 155.50
20.84 I
I
24.84
I
30.84
I
37.00 43.00
k I 12.50 I 15.00 I 18.70 I 22.50
~~~~
I 26.00
r 0.80 0.80 1.oo 1.oo 1.20
f I 10.00 I 12.00 I 15.00 I 18.00 1 21.00
S II 30.00 II 36.00 II 46.00 I
I
55.00 I
I
65.00
V I 20.84 I 24.84 I 30.84 I 37.00 I 43.00

Hexagon Head Bolts


(BS 7419: 1991)[351

1580 30'

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