01/14/2020

PT. INTI KARYA PERSADA TEHNIK

ENGINEERING & CONSTRUCTION

HYDRAULIC CALCULATION SHEET Project No. : PD - 02021

Client : PERTAMINA DOH SUMBAGSEL
System : From : T-02 To : T-SP3 Location : Benuang
Case : Design Load : 110 %

Item Line No. Vapor Liquid Piping Information Equiv. Equiv. Head Velo- Mach Friction Loss Head Pressure
Flow Mol.w Comp. Temp. Kappa Dens. Visc. Flow Dens. Visc. Size Sch. ID Length e Ratio Length Diff. city No. /100 m Total Diff. In Out
[kg/h] [-] [-] [oC] [-] [kg/m3] [cp] [kg/h] [kg/m3] [cp] [inch] [ - ] [mm] [m] [m] [-] [m] [m] [m/s] [-] [kg/cm2] [kg/cm2] [kg/cm2] [kg/cm2A] [kg/cm2A]
T-02 1.101 #REF!
A-B 0 #REF! #REF! #REF! ### STD 77.93 5 50 1.5 7.5 #REF! 0.4761 0 0.0221 0.0017 0.0618 1.101 1.161
Strainer 0.05 0 1.161 1.111
B-C Suction 0 #REF! #REF! #REF! 4 STD 102.26 5 50 1.5 7.5 0 0.2765 0 0.0058 0.0004 0 1.111 1.111
P-02 1.3232 1.111 2.434
E-F Discharge 0 #REF! #REF! #REF! 4 STD 102.26 6000 50 1.5 9000 ### 0.2765 0 0.0058 0.5216 -0.412 2.434 1.500
T-SP3 1.500 1.500

Pump Design Data Flow Rate : : 8.1756 [m3/h] Disch. Press : 2.4338 [Kg/cm2A]
Suct. Press. : : 1.1106 [Kg/cm2A] NPSHa : 0.1445 [m] SUCTION 0.9072 FT/S 0.2765 m/s
Head : 19.642 [m] Diff. Press : : 1.3232 [Kg/cm2] DISCHARGE 0.9072 FT/S 0.2765 m/s
Vap. Press : : 1.1008 [Kg/cm2A] LHP : : 0.2948 [kW] SUCTION 0.0251 PSI/100 FT 0.0057 bar/100 m
DISCHARGE 0.0251 PSI/100 FT 0.0057 bar/100 m

455388256.xls\P-02
 PUMP / HYDRAULIC TURBINE PROCESS DATA SHEET (2/2)

CLIENT : PERTAMINA DOH SUMBAGSEL

PROJECT :
TITLE : Benoang Booster Compressor Station
JOB NO. : PD - 02021
DOC. NO. :
Rev.
1 Item No. P-02
2 Service Condensate Pump
3 Process Design Information
4 Operation Case
5 Liquid Name Condensate
6 Corrosive due to
7 Content % or PPM
8 Erosive due to
9 Content % Particle Size
10 Pumping Temperature 0
C #REF! #REF! oF
11 Density @ Pumping Temp. kg/m 3 #REF! #REF! lb/ft3
12 Viscosity @ Pumping Temp. cP #REF! #REF! cp
13 Vapor Pressure @ Pumping Temp Kg/cm2A 1.0402 14.7952 psia
14 Freezing Point 0
C
15 Pour Point
16 Vapor Volume % @ Exhaust for Hydraulic Turbine
17 Capacity, Minimum m3/h
18 Normal m3/h #REF! #REF! gpm
19 Maximum m 3/h #REF! #REF! gpm
20 Suction Pressure Kg/cm2A 1.11 1.1000 psig
21 Discharge Pressure Kg/cm2A 2.43 19.9206 psig
22 Differential Pressure Kg/cm2 1.32 18.8206 psi
23 Differential Head m #REF! #REF! ft
24 NPSH Available @ GL + 0.5 m m #REF! #REF! ft
25 Maximum Suction Pressure Kg/cm2A #REF! #REF! psig
26 Maximum Shut-off Pressure Kg/cm2A #REF! #REF! psig
27 Liquid Horse Power kW #REF! #REF! hp
28 Efficiency Pump / Motor 20%
29 Break Horse Power kW #REF! #REF! hp
30
31
32 Notes :
33
34
35
36
37
38
39
40
41
42
43
44
45
46
 ENGINEERING PACKAGE DEVELOPMENT AND PAGE 2
CONSTRUCTABILITY STUDY PROYEK PENGELOLAAN
LIMBAH CAIR KILANG RU-III UNTUK PEMENUHAN
UNDANG-UNDANG NO. 32 TAHUN 2009
DOCUMENT NO. : DS-PLRU-1-1353-001-E
PROCESS LOADSHEET - T-63-001
REV. NO. : 0C
SOUR WATER STORAGE TANK
PAGE : 1 OF 2

CLIENTS : PT PERTAMINA (PERSERO) RU III

PROJECT TITLE : PROYEK PENGELOLAAN LIMBAH CAIR KILANG RU-III

UNTUK PEMENUHAN UNDANG-UNDANG NO. 32 TAHUN 2009

LOCATION : PALEMBANG, SUMATERA SELATAN

PROJECT JOB NUMBER : 10021

0C 1-Dec-10 ISSUED FOR INTERNAL REVIEW NP IG SYA

0B 28-Oct-10 ISSUED FOR INTERNAL REVIEW NP SYA SYA

0A 26-Oct-10 ISSUED FOR INTERNAL REVIEW NP SYA SYA

REV. DATE DESCRIPTION PREPARED CHECKED APPROVED
 JOB NO : 10021 PAGE 2 OF 2
PROJECT : PENGELOLAAN LIMBAH CAIR KILANG RU-III UNTUK

PROCESS LOADSHEET PEMENUHAN UNDANG-UNDANG NO. 32 TAHUN 2009

TANKAGE CLIENT
LOCATION
: PT PERTAMINA (PERSERO) RU III
: PALEMBANG, SUMATERA SELATAN
Rev
1 Item No. T-63-001 SKETCH :
2 Service SOUR WATER STORAGE TANK
3 No. of Required 1 (ONE)
4 DIMENSION
5 Type of Tank CONE ROOF
6 Nominal Capacity 1269.2 m3 N5 N4
7 Net Working Capacity (Note-4) 0C 1086.0 m3 GH

0C M2
Inside Diameter 13.40 m 0C
8

N6
Tank Height 9.00 m N11

N10
9

1
N
10 Bottom Slope/Type Flat
11 Slop (
✘ Inward ✘ Outward )
12 OPERATING CONDITION

N9
13 Pressure (Norm.) 0C 0.00 kg/cm2g
14
15 Temperature (Norm.) 0C 59.0 °C
16 0C
HLL
9000 mm
17 High Liquid Level 0C 8.250 m 7700 mm
18 Low Liquid Level 0.550 m
19 Low Low Liquid Level 0.450 m
20 DESIGN INFORMATION M1
21 Liquid Name SOUR WATER LLL 100 mm
N8 0C
22 Density @ temp kg/m3 0C 979.4 @ 59.0 °C 0C
LLLL
N7B
23 Internal Pressure (Max.) Full of Liquid kg/cm g
2 N7A 450 mm
24 (Min.) kg/cm2g N3 Note-3 N2
25 Temperature (Max.) 0C 75.0 °C
26 (Min.) °C
27 DESIGN INFORMATION FOR VENTING DEVICE 13400 mm
28 Flash Point °C
29 Boiling Point °C
30 Max. Pump Rate (In) 44.98 m3/hr
0C
31 (Note-6) 0C (Out) 44.98 m3/hr
32 Add. Outbreathing Cap. Nm3/hr
33 Add. Inbreathing Cap. Nm3/hr
34 MATERIAL AND CORROSION ALLOWANCE (CA) (Note-5) NOZZLE SCHEDULE
35 Shell Plate CS CA : mm Mark Qty Size (in) Rating/Facing Description
0C
36 Bottom Plate CS CA : mm N1 1 6 150# ANSI RF Liquid Inlet
37 Roof Plate CS CA : mm N2 1 6 150# ANSI RF Liquid Outlet
38 Roof Structure CS CA : mm N3 1 4 150# ANSI RF Drain for sour water
39 OTHER REQUIREMENT N4 1 3 150# ANSI RF Breather Valve (Note 2)
40 Insulation ✘ No Hot N5 1 3 150# ANSI RF Breather Valve (Note 2)
41 Cold PP N6 1 0C 2 150# ANSI RF LT Connection 0C
42 Thickness : ……………. mm 0C N7A/B 2 2 150# ANSI RF Utility Connection
43 Internal Surface No N8 1 2 150# ANSI RF Drain for hydrocarbon
44 ✘ Yes Material : Epoxy N9 1 0C 3 150# ANSI RF Minimum Flow
0C
45 Heating Requirement ✘ No N10 1 2 150# ANSI RF Level Indicator Connection
46 Yes Method : N11 1 2 150# ANSI RF Liquid Inlet from V-63-004
47 Blanketting Requirement No GH 1 8 150# ANSI RF Gauge Hatch
48 ✘ Yes Method : BRV
49 Tank Inside Cleaning Before Box Up No Yes M1 1 24 150# ANSI RF Manway
50 PWHT for Operation Condition No Yes M2 1 24 150# ANSI RF Manway
51
52 NOTES :
53 1. Holding time is 1 (one) day as per process design criteria doc.no S-PLRU-1-1222-002-E.
54 2. Breather valve size to be verified by vendor.
55 3. Liquid outlet nozzle (N2) to have vortex breaker.
56 4. Include 10% design margin. 0C
57 5. Mechanical to verify and specify the detail of material.
58 6. Flowrate not include P-63-001 AB Feed Pump minimum flow which coontrolled using RO (restriction orifice).
59
60
61
 PAGE OF REV 0A 0B 0C 0D
JOB # 10021 DATE 26-Oct-10 28-Oct-10 01-Dec-10
CLIENT: PT PERTAMINA (PERSERO) RU III BY NP NP NP
LOCATION: 10021 CHECK SYA SYA SYA
SUBJECT: T-63-001 APPR. 0
SOUR WATER STORAGE TANK

Internal P (max) = FL kg/cm2g #VALUE! psig T design = 75 oC

P operating = 0.00 kg/cm2g 14.70 psig T operating = 59.03 oC

Fluid Inlet Liquid Outlet Gas Outlet

Mass Flow I = 44000 kg/hr
0C
Density = 979.63441 kg/m3 Mass Flow = 44049.7 kg/hr Mass Flow = 0.0 kg/hr
Mass Flow II = 48.95 kg/hr Density = 979.42 kg/m3 Density = 0.0 kg/m3
0C
Density II = 810.575 kg/m3 Actual Vol. Flow = 44.98 Am3/hr Actual Vol. Flow = #DIV/0! Am3/hr
Actual Vol. Flow = 44.98 Am3/hr 0C viscosity = 0.501 cP viscosity = 0.0 cP

Design For One Tank:

Holding Time = 24.0 hr
Liquid Volume = 1079.4 m3
LLL = 0.550 m 0.75 m 105.8 m3 LLLL Calculation
(LLL~HLL)/D = 0.57 HLL dL (in) = 6
Tank Diameter = 13.400 m h1a (mm) = 275
LLL~HLL = 7.700 m 7.7 m 9m 1086.00 m3 h1b (mm) = 76.2
LLL
(Note-1) Vapour space Height = 8.9 % h1c (mm) = 76.2
= 0.750 m 0.1 m LLLL h1 (mm) = 427.4
HLL~LLL Liq. Vol. = 1085.9 m3 h1c Take LLLL(mm) 450
Tank Height = 9.000 m 0.45 m
h1 h1b
dL
Tank Volume = 1269.235 m3 h1a
H/D = 0.672
13.4 m LLLL~LLL Calc
Pump Out rate in Hold time (min) 3
Liquid Nozzle diameter : LLLL~LLL (mm) 15.95
Emptying time 24.1 hours dF = 6 in liq inlet Take (mm) 100.00
Vol. Liq. Flow 58.47 m3/hr 0C (Note-2) AF = 0.0182 m2
Mass Liq. Flow 57264.6 kg/hr vF = 0.6840 m/s
Nozzle diameter 6 in rFvF2 = 458 kg/m.s2 OK! 0C
Vol. Liq. Flow 257.45 gpm dV = 2 in for gas outlet dF = 2 in liq inlet
AV = 0.0020 m2 AF = 0.0020 m2
vV = #DIV/0! m/s vF = 0.0083 m/s
rV.vV2 = #DIV/0! kg/m.s2 #DIV/0! rFvF2 = 0.0555 kg/m.s2 OK!
dL = 6 in for liq outlet
AL = 0.0182 m2
vL = 0.89 m/s OK!
Note:
1. Due to a common plate that available on market, the height of vapor space is modified so the tank to be 9 m high.
2. Include 30% minimum flow, because minimum flow is controlled by RO (restriction orifice) 0C
 PAGE OF REV 0A 0B 0C 0D
JOB # 10021 DATE 26-Oct-10 28-Oct-10 01-Dec-10
CLIENT: PT PERTAMINA (PERSERO) RU III BY NP NP NP
LOCATION: 10021 CHECK SYA SYA SYA
SUBJECT: T-63-001 APPR. 0
SOUR WATER STORAGE TANK

Internal P (max) = FL kg/cm2g #VALUE! psig T design = 85 oC

P operating = ATM kg/cm2g 14.70 psig T operating = 40 oC

Fluid Inlet Liquid Outlet Gas Outlet

Mass Flow I = 53808 kg/hr
0C
Density I = 1416 kg/m3 Mass Flow = 14160.0 kg/hr Mass Flow = 0.0 kg/hr
Mass Flow II = 0 kg/hr Density = 1416.00 kg/m3 Density = 0.0 kg/m3
0C
Density II = 0 kg/m3 Actual Vol. Flow = 10.00 Am3/hr Actual Vol. Flow = #DIV/0! Am3/hr
Actual Vol. Flow = 38.00 Am3/hr 0C viscosity = 25.400 cP viscosity = 0.0 cP

Design For One Tank:

Holding Time = 6.7 hr

Liquid Volume = 254.5 m3 HHLL

LLL = 0.650 m 0.86 m 24.4 m3 LLLL Calculation
HLL
(LLL~HLL)/D = 1.46 dL (in) = 4
Tank Diameter = 6.000 m h1a (mm) = 259
LLL~HLL = 8.800 m 8.8 m 10.31 m 248.90 m3 h1b (mm) = 50.8
LLL
(Note-1) Vapour space Height = 8.9 % h1c (mm) = 50.8
= 0.860 m 0.2 m LLLL h1 (mm) = 360.6
HLL~LLL Liq. Vol. = 248.8 m3 h1c Take LLLL(mm) 450
Tank Height = 10.310 m 0.45 m
h1 h1b
dL
Tank Volume = 291.508 m3 h1a
H/D = 1.718
0.7832 6m LLLL~LLL Calc
Pump Out rate in Hold time (min) 34
Liquid Nozzle diameter : LLLL~LLL (mm) 200.00
Emptying time 24.9 hours dF = 6 in liq inlet Take (mm) 200.00
Vol. Liq. Flow 13.00 m3/hr 0C (Note-2) AF = 0.0182 m2
Mass Liq. Flow 18408.0 kg/hr vF = 0.5787 m/s
Nozzle diameter 6 in rFvF2 = 474 kg/m.s2 OK! 0C
Vol. Liq. Flow 57.24 gpm dV = 2 in for gas outlet dF = 2 in liq inlet
AV = 0.0020 m2 AF = 0.0020 m2
vV = #DIV/0! m/s vF = #DIV/0! m/s
rV.vV2 = #DIV/0! kg/m.s2 #DIV/0! rFvF2 = #DIV/0! kg/m.s2 ###
dL = 6 in for liq outlet
AL = 0.0182 m2
vL = 0.20 m/s OK!
Note:
1. Due to a common plate that available on market, the height of vapor space is modified so the tank to be 9 m high.
2. Include 30% minimum flow, because minimum flow is controlled by RO (restriction orifice) 0C
 JOB NO. : 10021 Rev. 0 1 2 3
CLIENT : PT PERTAMINA (PERSERO) RU III Date 26-Oct-10 28-Oct-10 1-Dec-10
PROJECT : PENGELOLAAN LIMBAH CAIR KILANG RU-IIBy NP NP NP
LOCATION : PALEMBANG, SUMATERA SELATAN Checked SYA SYA SYA
SUBJECT : BREATHER VALVE OF SOUR WATER STORAGE Approved 0
BRV-001/002

Tank capacity (nominal) barrel 7,983 No. of operating valve 2

Tank diameter ft 43.96
Tank MAX. L.L. ft 27.07
Wetted surface area sq.ft 3738
Surface area (bottom) sq.ft 1518
Fraction bottom exposed 0.0
Wetted surface area (total) sq.ft 3738 (approximate)
Tank design / relieving pres. psig 0.28 0.20
Liquid flash point o
F Note:
Liquid normal boiling point o
F 211.9 Only one data is needed
Liquid max. filling rate GPM 198.0
bbl/h 282.9
Liquid max. emptying rate GPM 198.0
bbl/h 282.9

Inbreathing (vacuum relief)

For liquid movement out SCFH 1584.33 = 5.6 x 282.9
For thermal inbreathing SCFH 7983.23 (Interpolated from Table 2 of API 2000)
Total venting capacity SCFH 9567.6
Vent capacity per each valve 4,783.8 SCFH
Excerpt from Table 2 of API 2000:
Tank capacity (barrel) Inbreathing (SCFH)
5,000 5,000
10,000 10,000

Outbreathing (pressure relief)

For liquid movement in SCFH 3394.64 = 12 x282.9
For thermal outbreathing SCFH 7983.23 (Interpolated from Table 2 of API 2000)
Total venting capacity SCFH 11377.9
Normal venting due to vapor SCFH 0.0
Vent capacity per each valve 5,688.9 SCFH
Excerpt from Table 2 of API 2000:
Tank capacity (barrel) Outbreathing (SCFH)
5,000 5,000
10,000 10,000

Size Breather Valve 3" (As per Line sizing)

Nozzle Size Take 3"

Summary of venting requirement

Tank no./service (1 tank) (n tank) n=1
Normal inbreathing SCFH 9567.6 9567.6
Normal outbreathing SCFH 11377.9 11377.9
Fire exposure SCFH 0.0 0.0

455388256.xls\Breather Valve
JOB NO. 10021
PLAJU ENGINEERING
PT. PERTAMINA UP III
CRITICAL LINE SIZING CHECK
Sour Water System at Kilang Plaju
LINE No. FLUID PROPERTIES
No. P&ID No.
Size Spec Servc. Unit Seq. Flow, Kg/hr factor RatedFlow rho, kg/m3 visc, cP

2.0''- -SS- V -63- 1001/1002 196.5562 110% 216 1.145 0.02

3''- 196.5562 110% 216 1.145 0.02

Notes:

D 2.0''- in
W 216 kg/hr
P2 330 Kpa
D2 0.0026 m2
Z 0.9994
T 304.15 K
Mw 28.95
k 1.41
Mach 0.0224
subsonic velocity
 SS= 15 micron
CS= 50 micron

FLUID PROPERTIES RESULT CRITERIA

rough, micr SCH Pressure, bara ID, mm m3/h Vel, m/s DP/100m, bar ρ.v2 Vel, m/s DP/100m, bar

15 STD 3.3 #N/A 189 #N/A #N/A #N/A 18.30 -

15 STD 3.3 #N/A 189 #N/A #N/A #N/A 18.30 -
CRITERIA
STATUS LINE REMARKs
ρ.v2

15,000 #N/A Bretaher Valve Storage Tank

15,000 #N/A Bretaher Valve Storage Tank
 REV. NO. R0A
DATE 20-Oct-10
PREPARED SAR
CHECKED
APPROVED

REMARKs
S10 10 S20 S30 STD
0.125 0.25 0.375 0.5 0.75

RE F INIT F1 F2 F3

#N/A #N/A #N/A #N/A #N/A

#N/A #N/A #N/A #N/A #N/A
S40 S60 X-S S80 S100 C13A S160 XX-S S10S
1 1.25 1.5 2 2.5 3 3.5 4 5

F4 F5 F6 F7 F8 F9 F10 ERROR fanning*

#N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A

#N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A #N/A
S40S S80S Custom 1 Custom 2
6 8 10 12 14 16 18 20 22 24

#REF!
#REF!
26 28 30 32 34 36 38 40 42 44
46 48 52 56 60
 1
lb/hr
Mass Flow = 277,794.02 lb/hr kg/hr
MW = 24.29 2
Volumetric flow rate = 103.9717067 MMscfd scf/h
MMscfd

Vol. flow rate = 0.14 MMscfd

MW = 28.85 2
Mass Flow = 196.556189 kg/hr lb/hr
kg/hr

4
1 scf/h 1
2 SCFD 0.0416666667
3 MMSCFD 41666.6666667
Vol. flow rate = 1,100.00 Nm3/h 4 Nm3/h 37.3259676757
MW = 28.95
Mass Flow = 1423.514818 kg/hr 2
lb/hr
kg/hr

stream 8101 8103 8104 8105

normal kg/hr 6147.00 6147.00 1682.34 4464.66
Am3/hr 577.73 577.73 158.11 419.61
Sm3/hr 5145.07 5145.07 1408.11 3736.96
design kg/hr 6761.70 6761.70 1850.57 4911.13
Am3/hr 635.50 635.50 173.93 461.57
Sm3/hr 5659.58 5659.58 1548.92 4110.65

155 930.00 1395 1550 620

120 720.00 1080 1200 480 3,600.00
100 600 900 1000 400 3000
129.4104379971 776.462628 1164.693942 1294.10438 517.641752 3882.3131399
0.7727351947 0.77
scf/h
scf/h
scf/h
scf/h

8106 8107 8108 8109 8110 8111 8112 8113

3882.3131 3882.3131 124 744 1116 1240 496 1423.5148
432.81 432.81 13.522356 82.85078 124.41472 140.90909 55.480984 211.52
3250.8684 3250.8684 127 760 1139 1266 506 1193.72
4270.54 4270.54 136.40 818.40 1227.60 1364.00 545.60 1565.87
476.09 476.09 14.87 91.14 136.86 155.00 61.03 232.67
3575.96 3575.96 139.70 836.00 1252.90 1392.60 556.60 1313.09

1.2916667

3600
3000
600