MACHINE ENGINE JOB DESCRIPTION NO

JOB SCH
MODEL S/N MODEL S/N DATE LEAD TIME MON
Overhaul Engine
PC200-8 C66571 SAA6D107E-1 26568519 CUSTOMER SUNGAI PERAK ESTATE NO : xxx/OVH/X

Act. Man
NO JOB DESCRIPTION MH % D1 D2 D3 D4 D5 D6
Hour

D11 Final result and inspection all 2 6 4.2%

D11 Running test and commisioning 2 6 4.2%

D10 Fuel Pump 2 6 4.2%

D9 Completed engine area (hose , turbocharger,etc) 2 6 4.2%

D9 Install accesories, wiring, bracket, radiator 2 6 4.2%
0.0%
D8 Adjust valve lash 2 6 4.2%
D8 Install cylinder head 2 6 4.2%

D7 Assembly injector 2 4 2.8%

D7 Assembly bearing set 2 4 2.8%
D7 Assembly camshaft 2 4 2.8%

D6 Install main bearing 2 6 4.2%

D6 Install crankshaft 2 6 4.2%
D6 ** Spare day for repair external or fabrication (if any) 1 6 4.2%

D5 *Liner installation 2 6 4.2%

D5 ** Spare day for repair external or fabrication (if any) 1 6 4.2%
0.0%
D4 Cleaning components 2 4 2.8%
D4 Measurement component to std value factory 2 5 3.5%
D4 ** Spare day for repair external or fabrication (if any) 1 6 4.2%
0.0%
D3 Inspection parts new 2 3 2.1%
D3 Final recommendation parts list 1 5 3.5%
D4 Check fuel pump whether calibration or no, injector check 1 2 1.4%

D3 Inspection and cleaning inner parts engine 2 6 4.2%

D3 *Remove liner 2 4 2.8%
D3 Remove crankshaft, camshaft 2 4 2.8%

D2 Remove main bearing and connecting rod, piston 2 6 4.2%

D2 Remove front gear cover and flywheel 2 1 0.7%
D2 Remove starting motor, alternator, fuel pump 1 0.5 0.4%
D2 Remove rocker lever, injector 2 2 1.4%
D2 Remove engine to stand 2 0.5 0.4%

D1 Dismounting radiator and washing 2 1.5 1.1%

D1 Remove Wiring 2 0.5 0.4%
D1 Dismounting Cover Radiator 2 1.5 1.1%
D1 Remove Top Engine Covers & Fan Guard, turbocharger 2 3 2.1%
D1 Remove all hose coolant 2 2 1.4%
D1 Drain Radiator water 1 0.5 0.4%
D1 Blow out Debris on top of engine first & wash machine 3 0.5 0.4% 0%
MONTH Dec-18
START DATE 18-Dec-18 19-Dec-18 20-Dec-18 21-Dec-18 22-Dec-18 23-Dec-18
* if need to inspection 1 2
** if need to repair or fabrication 33

11

22

0
notes :
-
66.0 142.5 100% 0%
MONTH
 DATE
REGIONAL WORKSHOP KUBAR MAN POWER
SECTION
MAN HOUR Delay Code
REVIEW DELAYED CODE 01 Waiting parts
MAN POWER NAME POINT HOURS 02 Waiting Labour
SPARE PARTS ORDER ITEM 03 Waiting tools
PLAN 3 Mekanik / day ( NORMAL ) PCS 04 Waiting facilities
1 shift only RE-ORDER ITEM 05 Bad weather / rainy
PCS 06 Client issue (decision, strike, hold)
JOB SCHEDULE SHEET
LEAD TIME MONITORING GRAPH
xxx/OVH/XII/PMS/2018

D7 D8 D9 D10 D11 D12 D13 D14 D15

24-Dec-18 25-Dec-18 26-Dec-18 27-Dec-18 28-Dec-18 29-Dec-18 30-Dec-18 31-Dec-18 1-Jan-19

0

0
JOB SCHEDULE SHEET