L12-Project Construction Management PDF

Introduction to Project
Management-ENGG 684
Project Construction Management
Dr. Mohammad Moazzami, P.Eng., PMP

Department of Civil Engineering
Schulich School of Engineering
Fall 2019
AGENDA
• Introduction
• Construction Planning
• Modular Construction
• Site Preparation and Earthwork
• Pipeline Construction
• Civil Work
• Equipment Installation
• Piping Installation
• E & I Installation
• Mechanical Completion (MC)
• Commissioning
2
Introduction
• Construction is the ultimate objective of a design.
Photo by Marcus Oleniuk / Toronto Star File Photo

3
Introduction
• Types of Construction Projects:

• Building
• Residential
• Commercial Image by BIG + Luxigon
• Infrastructure
• Roads, Highways, Bridges
• Airports
Image by Daemontown
• Industrial
• Oil and Gas Plants
4
• Power Generation Plants
Image by Iran Daily
• Construction Contractors are responsible for Planning,
Management, and Control of all construction activities based
on the Contract scope.
• Contractors should have the full knowledge of:
• Applicable laws and regulations
• Occupational Health and Safety (OHS) Act
• Labour conditions
• Site conditions and environmental aspects
• Construction methods and equipment
5
• Safety
• Hazard: Any situation, condition or thing that may be dangerous
to the safety or health of workers or safety of the plant/facility.
• Categories:
• Physical
• Chemical
• Biological
• Psychological: Stress; fatigue; working conditions
6
• Safety
• Types of Hazard Controls:
• Engineering controls: The most preferred option
Ex: Elimination, Substitution, Re-design, Isolation, Automation, etc.
• Administrative controls:
Ex: Job procedures, policies, permit systems, alarming system, training
• Personal protective equipment (PPE): the last preferred option
Ex: Hard hat, safety boots, etc.
7
• Ensuring the Project schedule is construction sensitive
• Identifying the sequence of the Building or Plant completion
• Monitoring and controlling Cost of construction activities
• Incorporating project data and information to 3D Model:
• Virtual Design and Construction (VDC)
• Building Information Modeling (BIM)
• 4D BIM/VDC add Schedule dimension to the 3D Model
• 5D BIM/VDC add Cost dimension to the 3D Model
• Links the schedule generated by Primavera or MS Project to the VDC
• Links the cost data and forecasting to the VDC
• To achieve the optimum construction schedule and cost
8
• Ensuring availability of engineering and procurement
deliverables required to meet construction requirements
• IFC Drawings
• Construction Specifications
• Bulk Materials such as:
• Pipe
• Structural Steel
• E & I Cables, etc.
• Equipment:
• Static
• Rotary
• Other
Reference: Baron, H. (2010). Oil & Gas Engineering Guide.
9
• Finalizing staff requirements and ensuring timely mobilization
• Staffing Plan, Histogram
10
• Finalizing staff requirements and ensuring timely mobilization
• Construction Labour Productivity
• COAA Benchmarking Performance Assessment System (PAS):
COAA stands for Construction Owners Association of Alberta
• Concrete
Image by Total
• Structural Steel
• Equipment
Construction Productivity • Piping
Required Work Hours to Install Quantities • Electrical
• Instrumentation
• Scaffolding
• Modules
11
• Finalizing construction machines and equipment requirements
• Equipment types, quantities, productivity
• Ensuring timely mobilization of equipment
• Finalizing temporary facility requirements
• Construction camp
• Offices, consumables, utilities, etc.
Image by Cranestodaymagazine.com
Image by Horizon North
12
• Incorporating the output of constructability program
“Constructability is the optimum use of construction knowledge
and experience in:
• Planning,
• Design, and
• Procurement to achieve overall project objectives.”
• Standard vs Special Elements
• Stick-built vs Modular Construction
13
• Standard vs Special Items
Special Pipe Support
Reference: Baron, H. (2010). Oil & Gas Engineering Guide.

14
• Stick-Built Construction:
• On-site construction
• Available skilled labour
• Labour at low cost
• Environment condition
Image by Bechtel
15
• Construction Challenges in Alberta Oil Sands Projects:
• High labor cost
• Lack of qualified workforce
• Low productivity issues
• Adverse weather condition
Image by Oil Sands Magazine
16
• Modular Construction:
• Modularization is the process of moving work from a
construction site into a more controlled environment.
• Fabrication yard (shop)
• Modularization involves planning the design and
construction of a facility in a broken-down approach.
• The entire facility is built from separate components that
can be fabricated, shipped to site and assembled (erected)
on site into the final product.
• These components are referred to as modules.
Slide reference: A Study of Alberta Module Constructors (2014).

17
• If execute correctly, modularization can deliver benefits:
• Productivity
• Cost saving
• Safety
• Quality
• Insulation,
• Painting
• Inspection, and
• Tests at shop.
Image courtesy of Phoenix Industrial
18
• Main Types of Modules:
• Equipment/process module
• Pipe rack module
• Stair module Equipment Module
• Building module
• E-houses
Pipe Rack Module
Images Reference: A Study of Alberta Module Constructors (2014).

19

• Clearing: removal of all trees and other vegetation
Image by Zoladz
20

• Stripping and Stockpiling Topsoil: Stripping all organic
material and topsoil from construction areas and piling
them onsite.
Image by SESL Australia

21

• Earthwork Construction Sequence:
• Excavate and load
• Haul, dump, and return
• Spread and compact
Reference: Peurifoy et al. (2018). Construction Planning, Equipment, and Methods.

22
• Access Roads and Fencing:

• Provides temporary access into and through construction sites
• Facilitates heavy construction traffic
• Should be done with minimum vegetation disturbance
• No restriction in delivery of materials, equipment, and
modules to the site
23
• Temporary facilities:
• Temporary offices
• Accommodation buildings
• Warehouse
• Utilities
• Maintenance facilities
• Site security system
Image by Streamline
24
• Pipeline Construction: Image by Enbridge
25
• Pipeline Construction:
• Surveying: to determine the pipeline route
• Right-of-Way Clearing
• Stripping and storing topsoil
• Grading
• Stringing
• Bending and Welding
• Coating
• Trenching
• Lowering-in and Backfilling
• Hydrostatic Testing
• Cleanup and Reclamation
Image by Alcon LLC
26
• Surveying
• Right-of-Way Clearing: removing trees and preparing the work area
• Grading
• Stringing
• Coating
• Trenching
Image by Roland Lane
27
• Surveying
• Stripping and storing topsoil: stripping topsoil and stockpiling them onsite
• Grading
• Stringing
• Coating
• Trenching
Image by YouTube
28
• Surveying
• Grading: final grading of the pipeline Right-of-Way
• Stringing
• Coating
• Trenching
Image by Energy Corridor PIES

29
• Surveying
• Grading
• Stringing: Crews string sections of the pipe along the right-of-way.
• Coating
• Trenching
Image by APA Group
30
• Surveying
• Grading
Image by North American Oil and Gas Pipeline
• Stringing
• Bending and Welding: Crews bend and weld the sections of pipe into a longer
piece that follows the curves of the land.
• Coating
• Trenching
Image by Vancouver Sun
31
• Surveying
• Grading
• Stringing
• Bending and Welding Image by Shawcor
• Coating: Each weld is inspected by X-ray and then the areas of weld are cleaned,
and pipe joints are coated to reduce the possibility of corrosion.
• Trenching
32
• Surveying
• Grading
• Stringing
Image by APA Group
• Coating
• Trenching: Specialized trenching machines and excavators are used to dig the
trench.
33
• Surveying
• Grading
• Stringing
• Coating
Image by APA Group
• Trenching
• Lowering-in and Backfilling: Side booms are used to lower the pipe into the
trench. The trench is backfilled with the previously excavated material.
34
• Surveying
• Grading
• Stringing
• Coating
• Trenching Image by Coastal Chemical

• Hydrostatic Testing: The pipe is pressure tested (hydrotested) to ensure it is fit for
operational service.
35
• Surveying
• Grading
• Stringing
• Coating
• Trenching
• Lowering-in and Backfilling Image by Coastal GasLink
• Cleanup and Reclamation: The right-of-way and workspace is regraded and
vegetated.
36
• Underground Network: coordination of all underground

objects in order to prevent interferences.
• Equipment foundations
• Sewage system
• Utility services
• Cables, etc.
Image by Indiamart
37
• Foundations
• After earthworks and once the site is levelled, excavation can
be done, and foundations of main equipment can be cast.
• Equipment foundation requires Vendor Data such as:
• Equipment footprint,
• Location of anchor bolts,
• Static loads, and
• Operating loads.
Image by Formula Contractor
38
• Supporting Structures
• Equipment supporting structures and platform for operator access
• Pipe-racks: long stretches of large steel structures supporting pipes
Pipe-rack Equipment Supporting Structure
Image by Wermac Image by Structural Technologies
39
• Buildings
• Usually sub-contracted to
building construction
contractors
• Control rooms
• Electrical substations
• Pump station housing
• Machinery Storage
• Warehouse, etc.
Image by Norseman Structures
40
• Equipment Installation
 Static Equipment
 Pressure vessels
 Heat Exchangers
 Towers/Columns
 Fired Heaters, etc.
 Rotating Equipment
 Pumps
 Compressors, etc.
 Packages :
 VRU, etc.
Image by Gazprom
41
• Piping Installation
• Based on IFC drawings, specifications, and other requirements:
• General Arrangement Drawings
• Isometric Drawings
• Inspection and test
• Coating
• Insulation
• Tracing, etc.
Image by OMC Oil and Gas Management Centre
42
• Field Instrument Installation

• Based on Instrument Index and Drawings such as:
• Instrument Location Drawings
• Hook-up Drawings
• Cable Routing Drawings, etc.
Image by Van Ert Electric
43
• Electrical Equipment Connection

• Based on Electrical Drawings and Specifications such as:
• Electrical Equipment Layout Drawings
• Electrical Cable Routing Drawings
• Cable Specifications
Image by Marchel Electric
44
• Electrical
• Installation of other systems:
• Lighting: To provide required
light (specially at height) and
maintain safety at site Image by Industrial Lighting System
• Earthing: To minimize the risk

of explosion due to static
electricity
Image by Engineering Feed
• Electrical Heat Tracing (EHT):

To prevent pipe from freezing
45 Image by TMR Research

• Control Room Consoles Installation

• Control room is the command centre of operation
• Monitoring process parameters (T, P, F, L)
• Process safety
• Effective communication between the field and control room operators
Image by Gettyimage
46
• Punch List
• Is the results of test and inspection by the Client or its
representative close to the end of construction
• A list of work not conforming to the project requirements and
contractual obligations such as:
• Problems with the final installation
• Damaged components
• Corrective actions should be done by the contractor
• Release of retainage and final payment is after completion of
corrective actions by the contractor
47
• Mechanical Completion (MC)

• The MC is one of the project key milestone.
• MC is the final phase of construction activities to verify the
completeness of the plant.
• Each installed component should be fabricated, installed and
tested in accordance to the project specifications.
• When the MC is achieved, client release the Mechanical
Completion Certificate (MCC)
• After the release of MCC, plant is handed over to the plant
operation team for commissioning and start up.
48
• Pre-commissioning
• The verification of functional operability of the system
• To achieve a state of readiness for the Commissioning &Start-up
• Includes:
• Checking the status of mechanical, electrical & instrument
installations
• Running and entire testing of the power generation systems
• Testing of emergency shutdown and control systems
• Flushing, cleaning, and drying activities
49
• Commissioning
• To handover the plant/facility from the Contractor (usually EPC
Contractor) to the client based on the contract requirements
• To ensure plant’s safety, operability and performance
• Cold Commissioning: Tests and procedures conducted with water or
solvents.
• Hot Commissioning: Process fluids are introduced in the systems and
sub-systems to test operating scenarios
Photo by Marcus Oleniuk / Toronto Star File Photo

50
References
• Baron, H. (2010). Oil & Gas Engineering Guide.

• Jergeas, G. (2018). Advanced Project Management.
51

L12-Project Construction Management PDF

Загружено:

Сведения о документе

Оригинальное название

Авторское право

Доступные форматы

Поделиться этим документом

Поделиться или встроить документ

Параметры публикации

Этот документ был вам полезен?

Это неприемлемый материал?

Авторское право:

Доступные форматы

L12-Project Construction Management PDF

Загружено:

Авторское право:

Доступные форматы

Introduction to Project

Dr. Mohammad Moazzami, P.Eng., PMP

• Construction is the ultimate objective of a design.

Photo by Marcus Oleniuk / Toronto Star File Photo

• Types of Construction Projects:

Reference: Baron, H. (2010). Oil & Gas Engineering Guide.

Special Pipe Support

Reference: Baron, H. (2010). Oil & Gas Engineering Guide.

Image by Oil Sands Magazine

Slide reference: A Study of Alberta Module Constructors (2014).

Pipe Rack Module

Images Reference: A Study of Alberta Module Constructors (2014).

• Site Preparation and Earthwork

• Site Preparation and Earthwork

Image by SESL Australia

• Site Preparation and Earthwork

Reference: Peurifoy et al. (2018). Construction Planning, Equipment, and Methods.

• Access Roads and Fencing:

• Pipeline Construction: Image by Enbridge

Image by Energy Corridor PIES

• Lowering-in and Backfilling

• Underground Network: coordination of all underground

Image by Formula Contractor

Pipe-rack Equipment Supporting Structure

Image by Wermac Image by Structural Technologies

Image by Norseman Structures

Image by OMC Oil and Gas Management Centre

• Field Instrument Installation

Image by Van Ert Electric

• Electrical Equipment Connection

Image by Marchel Electric

• Earthing: To minimize the risk

• Electrical Heat Tracing (EHT):

45 Image by TMR Research

• Control Room Consoles Installation

• Mechanical Completion (MC)

Photo by Marcus Oleniuk / Toronto Star File Photo

• Baron, H. (2010). Oil & Gas Engineering Guide.

Вам также может понравиться