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(Transport) MANUAL
BT-100
Revision 2.2
CONTENTS
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WARRANTY……………………………………………………………………………………. I
SERVICE………………………………………………………………………………………… I
OPERATING PRECAUTIONS………………………………………………………………….. II
ELECTRICAL PRECAUTIONS………………………………………………………………… IV
OXYGEN PRECAUTIONS………………………………………………………………………IV
EXPLANATION OF TERMS……………………………………………………………………VI
Chapter Ⅲ INSTALLATION............................................................................................................... 10
Chapter Ⅷ FOLLOW-UP................................................................................................................. 45
PACKING LIST
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Baby incubator (transport) Operating Manual
WARRANTY
During the warranty period any defective parts other than those listed above will be
replaced at no charge to the customer. This warranty is rendered void and our company
cannot be held liable for conditions resultant therefrom if:
3. While the product is changed, maintained or repaired, the customer uses any spare
parts, accessories, or fittings not specified or sold by our company.
4. Damage caused by unauthorized dealer.
5. Service is performed by the non-certified service/dealer agency.
6. Enlarge the application scope of this product at will.
SERVICE
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Baby incubator (transport) Operating Manual
OPERATING PRECAUTIONS
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Baby incubator (transport) Operating Manual
12. The equipment susceptible to magnetic field interference shall not be placed near the
incubator, for the latter may cause interference to them.
13. The incubator is not furnished with purifying equipment that can improve the air
quality. To ensure the air quality in the incubator, the air quality of the ambient
environment where the incubator is used shall be up to standard.
14. The constant temperature cover of the incubator shall not be opened any time when
the patients are still in the incubator. Any necessary contact with the patients can be
achieved by the front door and the operating port.
15. When the front door or the side door is opened, the temperature shown on the
temperature display window of the incubator may be not the incubator’s real temperature,
so that do not let the front door or the side door remain open for a long time when the
incubator is in normal use.
16. All long hooks of the doors shall firmly catch on the groove to avoid accidental
opening.
17. To make infants safe, do not leave them in the incubator alone without attendance
while the door is opened.
18. Placement of other auxiliary equipment in the incubator may cause changes in the air
flow pattern, and thus have impact on the temperature’s consistency and variability.
19. If there are miscellaneous articles in the air circulation passage (for example
children’s toys, or their clothes and quilts or rugs), the air course may be blocked, which
may even endanger infants’ safety and affect the incubator’s performance, so that such
cases shall be avoided.
20. Movement of the incubator shall be made by at least two stronger men.
21. To move the incubator needs to unplug the power cord that supplies power. Power
shall be supplied by a battery so as to ensure safety.
22. The incubator, in use, shall as far as possible take power from power grids or
automotive electrical sources so as to maximize the prolongation of the battery’s cycle
life.
23. To avoid accidents, be sure the wires or perfusion tubes or breathing pipes to the
infant mattress are long enough to make the movement of crib easy.
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Baby incubator (transport) Operating Manual
24. The incubator, in moving, shall be handled with care without hit and knock, so as to
avoid being damaged or causing other dangers.
25. If the incubator is put to first use, or an infant is successfully transported, or there is
dirt in it, the incubator shall undergo thoroughly cleanness and disinfection.
26. The incubator shall be cleaned with neutral detergent and disinfectant of national
registration, or else the incubator will be partially damaged. The detergent and
disinfectant shall be used as directed by the manufacturer.
27. Please use the skin temperature sensor or other fittings, consumables that our
company provides, or the safety performance of the incubator will be impaired.
28. When the incubator’s service life becomes due, continued use of it will result in errors
or failure to reach the original performance index.
29. The service life of the incubator is 8 years. When it expires, the incubator and its
fittings shall be disposed according to local laws. They shall not be discarded at random,
or they will cause damage to local environment.
ELECTRICAL PRECAUTIONS
OXYGEN PRECAUTIONS
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Baby incubator (transport) Operating Manual
blindness, brain damage, even death. Therefore, keeping to the main doctor's direction
strictly and monitoring the oxygen supplement condition for the patient regularly.
3.When supplementing the oxygen, calibrated oxygen analyzer shall be used for
monitoring the oxygen concentration. Related operating please refer to the oxygen
analyzer operating manual and related document
4. Oxygen feeding may increase the noise level inside the hood.
5. As oxygen use increases the danger of fire auxiliary equipment producing sparks
should not be place in an incubator.
6. Do not use combustible material like aether, alcohol etc. because once even a little
aether, alcohol, or other combustible material mixed with oxygen in the incubator, it’ll
cause fire.
7. Regularly check the gas and the oxygen transporting pipeline to see if they are eroded
or broken
To ensure that the Baby incubator (transport) is in good working order, a regular safety
check shall be paid to the incubator, which is specifically as follows:
1. Check if the signs listed in the manual are clear and legible. Those which are not
acceptable shall be treated by replacement and alike.
2. Check if the area of power plug terminals is clean; if not, clean it up.
3. The check in the following respects shall be made once every 12 months by personnel
with sufficient professional knowledge and practical experience. Those which are not
acceptable shall be kept in repair:
A. Check mechanical structure and functional completeness.
B. Test the equipment’s impedance between the protective earth terminal and any part
that is protectively earthed shall not exceed 0.1Ω.
C. Test the equipment’s earth leakage current, which shall not exceed 500 μA under
normal condition and not exceed 1000 μA in single fault condition.
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Baby incubator (transport) Operating Manual
D. Test the equipment’s touch current, which shall not exceed 100 μA under normal
condition and not exceed 500 μA in single fault condition.
E. Test the equipment’s patient leakage current, which shall not exceed 100μA in
alternating current under normal condition and not exceed 10 μA in direct current.
F. Test the equipment’s patient leakage current, which shall not exceed 500 μA in
alternating current in single fault condition and not exceed 50 μA in direct current in
single fault condition.
G. Test the equipment’s patient leakage current (mains voltage on the applied part),
which shall not exceed 5000 μA in single fault condition.
H. Test the equipment’s patient auxiliary leakage current, which under normal
condition shall not exceed 100 μA in alternating current and 10 μA in direct current,
and which in single fault condition not exceed 500 μA in alternating current and 50μA
in direct current.
I. Other parameter indices in the parameter table listed in the manual.
EXPLANATION OF TERMS
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operators or patients.
Ⅱ Symbols
Attention, consult
! Dangerous voltage
accompanying documents
Up key of temperature
Down key of temperature set
set
Manufacturing date
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Baby incubator (transport) Operating Manual
centrifugal fan, heater, control panel, display panel, power supply, battery, etc. All of them
together form the heating and humidification system.
Under the control cabinet is the oxygen cylinder holder, which is used to hold and
fix oxygen cylinder.
Beneath the oxygen cylinder is the trolley.
The trolley of the Baby incubator (transport) is an optional part.
Major parts of the incubator can be referred to the figure below:
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Baby incubator (transport) Operating Manual
outside the incubator. Achieve the purpose that CO2 dos not exceed standard. Under the
crib is humidifying sponge. When the incubator is in use, the sponge fully absorbs
distilled water. The electric heating tube evaporates the water in the sponge into air to
form a convection circulation system, thus meeting the purpose of humidification.
1.5.2 Circuit Principle
Design block diagram of main circuit
A. Power supply
The equipment is externally fed by AC220/240V power supply, with DC 24V or
12V input, and internally equipped with a rechargeable lithium ion battery cell for
short-time emergency use. The priority level of power supply source is
AC220/240V--DC24V/DC12V --DC12V, which can be converted by DC-DC (DC12-24V
input, DC9V output) into working power supply DC9V for mainboard. To avoid the
change of power supply mode causing vibration to power supply, a zero-clearance
switching circuit made up of auxiliary lithium ion battery (DC8.4V/200mAH) is set up to
structure a system power supply with power sense circuit.
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C. Mainboard circuit
The master control system’s core MCU employs STC single chip microcomputer,
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Baby incubator (transport) Operating Manual
which features strong resistance to static electricity (ESD protection) and interference,
high speed (as high as 80MHz) and high reliability. To allow the system to reduce
working frequency in a steady way, it is set to be 11.05924MHz. Such working frequency
can meet both our demand for speed and our requirement of system stability. The system
adopts dynamic scanning display and keys scanning to meet MCU port amount. The
temperature information, sampled by MCU and after data processing, is subject to digital
display and relevant control respectively. The heating circuit shall be of DC12V/DC24
direct control, (or DC12V/DC24V PWM control). An independent temperature protection
circuit shall be set up for over-temperature protection of the system.
1.5.3 Software program block diagram
Initialization Initialization
Master CPU Slave CPU
NO NO
Does slave CPU Does master
data arrive? CPU data rrive?
YES YES
RET
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Baby incubator (transport) Operating Manual
Chapter Ⅲ INSTALLATION
3.1 Overview
This section is the guide about the installation of incubators.
3.2. Unpacking
Normally, the Baby incubator (transport)’s main body is totally packed, and needs no
installation. The light and infusion support however are packed separately. Thus you shall
handle the different packages gently to avoid damage to the parts and fittings of the
incubator.
3.3. Assembling of infusion support
This component is mainly used to hang infusion bottles for ill infants. It is mainly
composed of the parts below. The detailed structure is shown as the figure below.
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Baby incubator (transport) Operating Manual
2) Lock nut
3) Lock head
4) Top plug
5) I.V. pole
6) Bottom plug
7)Infusion support
8)Lock screw
Notice:The largest loading capacity is 2kgs
Installation steps of the parts
A. Screw M6 clamp nut to the screw thread of the infusion hook.
B. The infusion hook is screwed in the movable infusion pole and then reinforced
by the clamp nut. Make sure it is tightened with no possibility of getting loose.
C. The clamp nut and lock head pass through the movable infusion pole to insert it
into the center hole in the fixed link of infusion support.
D. After the fixed link of infusion support is adjusted to proper height, the locknut is
screwed to it.
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Baby incubator (transport) Operating Manual
Install the I.V pole to the incubator with two inside hexagonal screws
3.4. Installation of light component
A. The light components are clockwise fitted to the fixing hole at the right of the
Baby incubator (transport). Insert the light components into the retaining bracket.
And tighten the lock screw of M3X12.
B. The flexible metallic tube of the light is bent to the shape as shown in the figure,
making the light aim at the crib in the Baby incubator (transport).
C. Press the light sucker downwards to attach it to the incubator’s thermostatic
cover top and then fix the light.
retaining bracket
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Oxygen cylinder adapter locating slot Oxygen inhalator locating pin Oxygen inhalator pressure gauge
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F. Lamp socket
DC12V power supply is provided for supply to the lighting.
G. Charger switch
The charger switch is dedicated to charging up Baby incubator (transport)
batteries. While the incubator is connected to mains or a car power and the Power
master switch is opened, the charger switch is opened to charge up Baby incubator
(transport) batteries.
When the battery is being charged, the 4 level battery indicator lights will light
up in turn and circulate repeatedly, and the charging indicator under the battery
indicator light will be on.
When charging is stopped, the 4 level battery indicator lights on the panel
indicate the current battery level. (Note: there are a total of 4 battery level
indicator lights, which indicate the current battery level in 5 grades, that is, 0%,
25%, 50%, 75%, 100%). The charging indicator under the battery indicator light
will be off.
When the Baby incubator (transport) is using the battery, the battery indicator
lights on the panel indicate the battery level, providing basis for clients of
deciding whether the charger switch needs to be opened to charge up the battery
or not.
Description of battery charge indicator:
The charge indicator will be green when the charging switch is opened to charge
up the battery. When the battery is fully charged, and the charging stops itself or
the charging switch is closed, the charge indicator turn off.
4.2.3 Priority level of power supply source connection
The Baby incubator (transport) adopts a total of 3 kind power supply modes:
mains, automotive electrical source and battery.
The priority of these 3 kind power supply modes is: mains, automotive
electrical source and battery. That is to say, the system is able to
automatically detect power supply systems. When the system detects the
mains, it will automatically activate the mains; if there is no mains, when the
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Baby incubator (transport) Operating Manual
Oxygen port
A. Oxygen therapy port
When the oxygen cylinder is equipped with an oxygen inhalator, one end of the
oxygen therapy catheter is connected to the inhalator, and the other end to the
oxygen port. The oxygen therapy catheter shall be inserted hard into the bottom of
the port so as to ensure a good seal and avoid air leakage.
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Warning
1. When the skin temperature mode is in use, be sure the skin
temperature sensor’s probe is in reliable contact with the suitable part of
the patient. If the probe separates from the patient, the temperature it
measures is not the expected patient’s skin temperature, but maybe the
air temperature or the mattress’s surface temperature. This, as a result,
will cause the patient to absorb excessive heat or loose heat sharply, thus
doing grievous harm to ill infants’ body.
2. The temperature measured by a skin temperature sensor is just the
patient’s skin temperature, not the actual body temperature. Therefore,
skin temperature sensors cannot be used as thermometer. The patients
must regularly undergo measurement of body temperature by a
thermometer to check if they have obvious signs of fever or hypothermia.
3. Do not cover the skin temperature sensor’s probe with articles such as
rug and diaper, or the accuracy of the temperature measurement will be
affected.
4.2.5 Difference of power master switch, controller switch and charging switch
When a mains or an automotive electrical source is connected, opening the Power
master switch is the prerequisite for this Baby incubator (transport) to work.
When the Power master switch is opened, the Baby incubator (transport) cannot
work normally before the controller switch is opened, including display, lighting,
heating, etc.
While the incubator is connected to a mains or a car power and the Power master
switch is opened, if the battery needs to be charged, please open the charger
switch. When the battery is fully charged, please close the charger switch timely to
protect the battery and the incubator’s charger.
If there is no infant to be transferred when the battery begins to be charged, clients
can close the controller switch for the purpose of energy saving and protection of
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Baby incubator (transport) Operating Manual
L1-System alarm
L2-Heating power indication
L3-Power failure indication
L4-Fan failure
L5-Sensor fault
L6->37℃ indication
L7-Over temperature
L8-temperature deviation
L9-Low voltage indication
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Baby incubator (transport) Operating Manual
Warning
The Baby incubator (transport) is a complicated microcomputer-based system,
so that the operation of the setup menus in the following 4.3.2 to 4.3.5
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Baby incubator (transport) Operating Manual
definition below.
Menu selection
Move Down Up
Enter
Keep pressing the enter key for some seconds → menu selection screen displays
“---”, press the Move key and corresponding parts flicker→ select the 3-digit password
in concert with Up/Down key→ press the enter key after selection→ the menu selection
screen displays “Pr.-” if the password is correct (not displayed if the password is
incorrect) → pressing Up/Down key can select menu’s functions “PR.1”, “PR.2”…
“PR.6” →after selection, press the enter key→ enter the function options and press the
Up key to select functions (see details of menu function in section 3) →press the Key to
back to the menu selection screen→ press the enter key again to quit the menu for auto
boot (warm boot).
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Baby incubator (transport) Operating Manual
Adjust the
Select PR1
over-temperature 1
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Baby incubator (transport) Operating Manual
When “On” is selected to simulate fan’s locked-rotor state, the fan alarm light will be on, and the
control state.
Operation steps:
Set the air temp to 35℃,enter the menu PR4. When “On” is selected to simulate incubator
temperature’s out-of-control state; the over temp indicator light is twinkling.
When incubator temperature rising above 38℃, it will alarm with sound and light and turn off the
heater power automatically; restart the machine when the temperature recovers. the incubator will
be out of test state.
﹡PR.5→function 5-Select “On” to simulate incubator temperature’s out-of-control state
2; (Check the second over-temperature cutout alarm) select “OFF”
to get incubator temperature’s normal control state.
Operation steps:
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A. Opening of storage box: press the spinlock and turn it 90° clockwise or
anticlockwise and then draw it to open (notice: in the spinlock there is a circular
groove which is used to indicate the state of the storage box. When the circular
groove is above the spinlock circle center, the storage box is in lock state; when
the spinlock is at the left or right of the spinlock circle center, the spinlock is in
open state).
B. Locking of storage box: press the spinlock and turn it 90° clockwise or
anticlockwise to locate the spinlock circular groove above the spinlock circle
center, and thus to lock the storage box.
4.5. Use of water trough
The Baby incubator (transport) is furnished with humidifying equipment, which
prevents the air in the incubator from being too dry. This Baby incubator (transport) has
humidifying equipment, but the control panel has no humidity display, so that this Baby
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C. Pull out the crib to the position limiting clamp, and then press down the limiting
clamp to take out the crib entirely, as shown in the figure.
D. Use clean disinfectant to thoroughly wash the crib surfaces and then dry them with a
piece of clean cloth; take off the mattress cover for change or washing, and then put it on
again.
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Baby incubator (transport) Operating Manual
Humidifying sponge
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Thermostatic cover fixing catch Fixing catch auto-lock mechanism Thermostatic cover
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Baby incubator (transport) Operating Manual
Bracket
5.1.5 Cleaning of air circulation passage, fan and air temperature sensor
A. Take down the crib bracket, exposing the air passage and fan.
B. Clean all the air passage surfaces with cleaning disinfectant and then dry them with
a piece of clean cloth.
C. Clean all surfaces of the holder of the water trough with the disinfectant to, then dry
it with a clean cloth.
D. Clean the surface of air temperature sensor with the disinfectant (Note: Graze the
surface gently to avoid damage), then dry it with a clean cloth.
E. Clean the surface of the heater with the disinfectant when the heater cools
down(Note: the temperature of the heater is very high and at least 45 minutes clean the
heater after the machine is shut down for at least 45 minutes to avoid burns) then dry it
with a clean cloth.
F. clean the inner and outer surfaces of the fan with the cleaning disinfectant and then
dry it with a clean cloth.
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Baby incubator (transport) Operating Manual
E. Press one side of the cover of the air purifier box into the air purifier box first and
then the other side into the air purifier. The cleaning is done.
The filter cloth must be the dedicated filter cloth we provide, or it will
! fail to achieve air filter effect or the carbon dioxide concentration in
the incubator will be over standard.
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Baby incubator (transport) Operating Manual
The lock catch for the cover of the air filter box
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Pull out the power socket’s fuse box with a mall slot type screwdriver
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to 500. When the battery’s cycle life expires, please apply to our after-sales department or
our authorized service providers for replacing the battery. The company shall be not
responsible for any accident resulting from refitting of our battery and unauthorized
change with other companies’ battery.
(5) Batteries in themselves are hazardous articles. The superseded batteries shall be
not discarded at random; batteries shall be not placed near a heat source (for example fire
or heater); batteries shall be not thrown into a fire or wetted; batteries shall be not put into
a fire or heated; batteries shall be not short circuited between the positive and the negative
by wires or other metallic objects; batteries shall be prevented from being pierced through
their shell by nails or other sharp articles; batteries are not permitted to be hammered,
trampled or thrown; batteries are not permitted to be resolved in any way. The battery that
is replaced shall be handed to our after-sales service personnel or our authorized service
providers for disposal.
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Baby incubator (transport) Operating Manual
Fault
Cause analysis Handling method
phenomenon
1. The power socket is in poor 1. Repair or change the
contact. power socket
Power failure
2. The power fuse is burnt out. 2. Change the fuse
alarm
3. The lines in the control cabinet 3. Invite professionals to
are in poor contact. repair
No temperature
rise while the
The heater is damaged. Change the heater
heating indicator
is on
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Baby incubator (transport) Operating Manual
Address: Tel:
Suggestion of
applying
company
Date:
Handling
suggestion
Date:
The medical equipment products which our company produced, guarantee in one year, and maintain
all its life (except being damaged artificially), if the products can not reach technical indicator or
other quality problems, please send "The list of maintenance" to the service department after sale of
our company to solve according to the regulation.
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Baby incubator (transport) Operating Manual
Chapter Ⅷ FOLLOW-UP
Dear users:
The manual is suitable for the incubator of BT-100 to install, use, wash and maintain,
users should use the products according to this manual.
All relevant staff members should operate the products after reading manual carefully, if
still having some puzzle, please contact with our company in order to offer detailed
materials.
All this manual data, picture are according to the newest products while publishing,
because of improving or other reason, there maybe some differences between this
manual’s description and the real product, please forgive!
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BT-100 Packing List
Please check the fittings and spare parts listed in the packing list at unpacking.
Including 1 constant
1 Main body Set 1
temp cover
2 Oxygen cylinder Piece 2
3 Oxygen inhalator Set 2
Baby incubator (transport) light
4 Piece 1
(including fixed link)
5 Infusion support Set 1
6 Skin temperature sensor Piece 1
7 Car power cord Piece 1
8 Power cord Piece 1
Fitting 1: 1 padlock
Baby incubator (transport) trolley
9 Set 1 Fitting 2: 1 trolley
(including fittings)
limiting plate
15 Certificate Piece 1