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Hydrometallurgy
a r t i c l e i n f o a b s t r a c t
Article history: This work presents a novel leaching system involving NO2–Cu to oxidize and complex silver without the use of
Received 3 September 2015 cyanide, ammonia or thiosulfate. It is possible to oxidize metallic silver through the reduction reaction of the ni-
Received in revised form 18 December 2015 trite ions, the cupric-nitrite complexes seem to be responsible for increasing the silver leaching kinetics; the ni-
Accepted 22 December 2015
trite ions act as a complexing agent for the silver ions in the solution. The effect of cupric ions concentration
Available online 23 December 2015
(0.05 M, 0.1 M and 0.2 M) and nitrite ions concentration (1.0 M, 1.35 M and 1.5 M) on the dissolution kinetics
Keywords:
of silver was evaluated. Based on the results the best leaching conditions were worked out as: 1.5 M nitrite
Sodium nitrite ions and 0.2 M copper ions at a natural pH of 5.0. This leaching solution dissolves 80% of silver within 6 h. The
Silver nitrite effect of temperature on the dissolution kinetics of silver was studied at the room temperature till 30, 45, 50
Copper nitrite complex and 55 °C, showing a progressive increase in silver recovery from 7.69% to 10.38%, 28.62%, 44.7% and 53.93%, re-
Silver leaching spectively in 30 min. The kinetic analysis revealed that silver leaching depends on the temperature and rate con-
trolling step corresponds to the silver dissolution through the chemical reaction. The apparent activation energy of
the reaction is found to be 50.92 kJ/mol, along with the enthalpy and entropy of activation values of 48.34 kJ/mol
and −139.05 J/mol K, respectively. The kinetic model corresponding to the silver leaching can be represented by
the expression: 1 − (1 − x)1/3 = k0 exp. (−50.92/RT) t. The analysis of solid residue obtained after leaching at
pH 5 by XRD and SEM with elemental mapping showed the formation of a copper-hydroxysulfate species,
brochantite, formed in the bulk solution and not on the silver particle surface. The leaching results of silver by
the NO2–Cu system were also ratified by the species distribution diagrams.
© 2015 Elsevier B.V. All rights reserved.
http://dx.doi.org/10.1016/j.hydromet.2015.12.014
0304-386X/© 2015 Elsevier B.V. All rights reserved.
G. Alvarado-Macías et al. / Hydrometallurgy 160 (2016) 98–105 99
silver. In addition, the Cu-S catalyzes the oxidative decomposition of the silver precipitation caused by light. Once the experiments were
thiosulfate in solution by air resulting in low silver extraction (Chanda concluded, the residues were filtered, rinsed with deionized water
and Rempel, 1985; Puente-Siller et al., 2014). and air dried.
In view of the above, the current researches have aptly focused on
exploring a new system to dissolve the precious metals from different
2.2. Chemical and morphological characterization of the solid residues
resources without the use of cyanide, thiosulfate or thiourea. Mention
may be made of a recent study in which Oraby and Eksteen (2015)
The solid residues formed at 6 h were microstructurally character-
used glycine-peroxide for the gold and silver leaching. The gold leaching
ized in order to elucidate their morphology and local chemical compo-
rate of 0.322 μmol/m2.s was achieved using a solution of 0.5 M glycine
sition by scanning electron microscopy (SEM) (Phillips, XL30ESEM),
and 1% peroxide at pH 11 in 48 h. In fact, this result was better as com-
X-ray mapping and energy-dispersive X-ray spectroscopy (EDS)
pared to the gold leaching rate obtained after six days with thiosulfate–
(EDAX, Genesis). Some of the solid residues were also analyzed by
EDTA or thiosulfate–oxalate systems in the presence of thiourea. Other
X-ray diffraction (XRD) (Phillips, X'PERT PW3040) in order to iden-
systems that do not use cyanide for the leaching of silver/precious
tify the predominant and other minor phases.
metals are based on the nitric acid (Holloway et al., 2004; Pan-Pan
et al., 2014), the nitrogen species catalyzed (NSC) (Anderson, 1995;
Anderson and Nordwick, 1996; Anderson et al., 1996a; Anderson 3. Results and discussion
et al., 1996b; Anderson, 2003a, 2003b), and the bisulfide (Hunter
et al., 1998) in the conventional leaching operations. However, the use Silver leaching tests at different temperatures and kinetic aspects
of nitrite ions as oxidant and complexing agent for silver has not been could be complemented with the thermodynamic analysis of the ni-
investigated systematically until the present work. trite–copper system and characterization of the solid residue.
In this work, use of a novel leaching system involving NO2–Cu2+ so-
lution has been investigated to understand the dissolution behavior of
silver and establish the most suitable conditions to accelerate the 3.1. Thermodynamic study
leaching kinetics, with the aim of using it in future, this information
would be valuable to dissolve metallic silver contained in different In order to elucidate the predominant species (solid and liquid
wastes (mining industry or urban mines). The research is based on the phase) formed in the nitrite-copper-silver system, Pourbaix and species
premise that nitrite ions can oxidize the metallic silver. In fact, nitrite distribution diagrams were constructed at different pH and room tem-
reduction can produce ammonia and ammonium ions as previously perature representing the potential leaching conditions with the help
reported by Alvarado-Macías et al. (2015) according to the reactions of Medusa Software using the equilibrium data contained in the Hydra
(1 and 2) depending on the pH of the solution. The formation of ammo- database (Puigdomenech, 2004). As reported previously (Alvarado-
nia and ammonium ions may cause oxidative dissolution of the precious Macías et al., 2015), silver can be leached in S2O3-NO2-Cu-SO3 system
metals as a result of the redox process. through the formation of [Ag(S2O3)x]1−2x complexes, where x = 1, 2
Thus at pH N9 ammonia is predominantly generated as Eq. (1): or 3. It is also possible to produce silver–nitrite complexes using the
nitrite ions as a co-leaching agent without using the thiosulfate ions.
NO− −
2 þ 5H2 O þ 6e →NH3 þ 7OH
−
ð1Þ The species distribution diagram for the NO2-Ag-H2O system construct-
ed and presented in Fig. 1 reflects the formation of nitrite-silver com-
Whereas, at pH b 9 ammonium ions are predominantly formed (2):
plexes in a range of pH and redox conditions. Thus metallic silver can
8Hþ þ 6e− þ NO− þ be oxidized at the anodic potential N 0.49 VSHE in the pH range 5.0–6.5.
2 →NH4 þ 2H2 O ð2Þ
The stabilization of silver with nitrite ions producing predominantly
the Ag(NO2)− 2 complex can proceed according to the oxidation reaction
(3):
2. Materials and methods −
Ag þ 2NO−
2 →AgðNO2 Þ2 þ e
−
ð3Þ
The leaching solutions were prepared with analytical grade reagents This anodic reaction must occur simultaneously with a reduction re-
and deionized water. The reagents used were: metallic silver (99.999%, action, which is likely at the acidic pH [Eq. (2)] through the reduction of
1–3 μm, spherical, Alfa Aesar), sodium nitrite (97.2%, Analytyka) and cu- nitrite ions to NH+4 ions (Alvarado-Macías et al., 2015).
pric sulfate pentahydrate (99%, Merck).
Fig. 2. Copper Species distribution diagram for the NO2-Cu-SO4-H2O system with 0.05 M Where, X = fraction of silver reacted after time t(s), b = stoichio-
Cu2+, 1.5 M NO− 2 and 0.05 M SO4
2−
at 0.49 VSHE. metric factor for surface reaction A(s) + bB(aq) = products, k =
G. Alvarado-Macías et al. / Hydrometallurgy 160 (2016) 98–105 101
Fig. 4. Morphology, local chemical composition and X-ray mapping of the solid residue formed from the silver leaching of Fig. 3. A) Elemental composition of the dark particles,
B) Morphology of the leach (solid) residue, C) Elemental composition of the bright particle. X-ray mapping of D) silver, E) oxygen and F) copper.
intrinsic rate constant of surface reaction (ms−1), C = concentration of The effect of nitrite ions on the silver recovery was also examined
reagent (mol m− 3), r = particle radius assuming spherical particles and data are presented in Fig. 7. It is evident that the increase in the ni-
(m), ρ = molar density of silver (mol m−3), ksa = apparent rate con- trite ions concentration has increased the rate of silver dissolution and
stant for shrinking particle model (s−1). One of the requirements of recovery as well. Thus the silver recovery of 30%, 55% and 80% was
this model is that the concentration of reagents (C) responsible for the attained in 360 min with 1.0 M, 1.35 M and 1.5 M NO− 2 , respectively.
surface reaction must remain constant (Senanayake, 2007). This is in good agreement with the reactions shown in Eqs. (2)–(4),
Data in Fig. 6 show that the leaching kinetics is controlled by the wherein twin roles of nitrite ions are clearly reflected, one as the
chemical reaction on the surface of the silver particles, which means complexing agent (Eq. (3)) and another as oxidizing agent for silver
that the silver dissolution (Eq. (3)) is the rate determining step during (Eq. (2)). Furthermore, the dependency of the reaction rate with respect
the leaching. Furthermore an increase in the cupric ions concentration to the nitrite concentration is stronger than that associated with the
accelerates the silver dissolution kinetics, i.e., an apparent rate constant cupric ions concentration. This behavior can possibly be related to the
of 0.0004, 0.0007 and 0.0012 min−1 was obtained with the Cu2+ con- concentration of Cu(NO2)2−x x complexes (where x = 1 or 2), which is
centrations of 0.05 M, 0.1 M and 0.2 M, respectively. From these results, different in the leaching tests (Fig. 7), e.g., the concentration of the
it can be stated that the reaction rate is very close to the first order Cu(NO2)2− x
x
complexes is lower at 1.0 M NO− −
2 than at 1.5 M NO2 . It
(0.79) with respect to the copper concentration. may thus be suggested that these cupric-nitrite complexes have a syn-
This is an interesting result as compared to the other alternatives ergistic effect on the leaching rate.
e.g., in thiosulfate–EDTA and citrate (Puente-Siller et al., 2013, 2014) Fig. 8 illustrates the leaching data of 360 min (shown in Fig. 7) fitted
and thiosulfate–nitrite systems (Alvarado-Macías et al., 2015), the rate to the shrinking particle model. It may be noted that the leaching kinet-
determining step corresponds to the diffusion of fluid species through ics is controlled by the silver dissolution reaction in the nitrite concen-
a Cu–S porous layer formed on the unreacted silver surface. On the tration range of 1–1.5 M. This is evident from the increase in ‘apparent
other hand, leaching of silver in the new process (nitrite–Cu) follows rate constant’ values (0.0003, 0.0007 and 0.0012 min−1) corresponding
the chemical control mechanism. This further suggests that the surface to the nitrite concentration of 1.0 M, 1.35 M and 1.5 M NO− 2 . From these
of the silver particles is free of coating by any barrier (secondary solid results, it is possible to say that the reaction rate depends on the nitrite
product) permitting the uninterrupted oxidation of silver. ions concentration with an apparent reaction order of 3.2.
k ¼ k0 exp:ð−Ea=RTÞ ð8Þ
Fig. 8. Plot of shrinking sphere kinetic model for silver leaching at room temperature with To calculate the apparent activation energy, Arrhenius plot (lnk vs
0.2 M Cu2+, 0.1266 g Ag and different nitrite concentrations. T− 1) was constructed (Fig. 16A) using Eq. (9) and the apparent rate
G. Alvarado-Macías et al. / Hydrometallurgy 160 (2016) 98–105 103
Fig. 9. Morphology, local chemical composition and X-ray mapping of the solid residue formed from the silver leaching shown in curve B of Fig. 5. A) Elemental composition of the bright
particle, B) Morphology of the solid residue, C) Elemental composition of the dark particle, and X-ray mapping for D) copper, E) silver, F) oxygen and G) sulfur.
constants obtained in Fig. 14, while the enthalpy and entropy of activa- value of 48.34 kJ/mol (Table 1) indicates the endothermic nature of
tion were calculated from the analysis of an Arrhenius plot in the form the reaction and therefore heat has to be supplied to facilitate the reac-
of ln (k/T) vs T−1 (Fig. 16B) using the transition state theory (Eq. (10)): tions; thus an increase in the temperature would increase the rate con-
stant, accelerating the silver recovery (Fig. 13). Similarly the entropy of
kðTÞ ¼ ðkB T=hÞexp:ð−ΔGǂ =RTÞ ð10Þ activation can give information about the molecularity of the rate deter-
mining step in a reaction which was calculated to be −139.05 J/mol.K.
where kB is the Boltzman constant, h the Planck constant, T the abso- The negative value indicates that entropy decreases upon achieving
lute temperature in °K, Δ Gǂ the free energy of activation and R the the transition state, often related to an associative mechanism e.g. coor-
universal gas constant (Barsa et al., 2012). A summary of the leaching dination complexes or metallic complexes. The formation of the silver–
rate constants for each temperature, apparent activation energy, en- nitrite complex during the leaching is also reflected by the value of en-
thalpy of activation and entropy of activation values, is shown in tropy of activation.
Table 1.
The apparent activation energy calculated for the leaching system is
50.92 kJ/mol (Table 1) which is well within the range for surface chem-
ical reaction controlled process (Levenspiel, 1972). A positive enthalpy
Fig. 11. Copper species distribution diagram for the NO2-Cu-SO4-Ag-H2O system with
0.2 M Cu2+, 1.5 M NO− 2 , 0.2 M SO4
2−
and 0.006 M Ag at 0.619 V vs SHE and pH 5
Fig. 10. Redox potential vs time for silver leaching under the conditions of Curve C of Fig. 5. (measured redox potential at 6 h leaching with solution C in Fig. 5).
104 G. Alvarado-Macías et al. / Hydrometallurgy 160 (2016) 98–105
Fig. 12. X-ray diffraction pattern of the solid residue obtained in the leaching with 1.5 M
NO−2 , 0.2 M Cu
2+
(Curve C, Fig. 5). Fig. 15. Comparison of the silver extraction (%) vs time for the NO2-Cu-Ag system at room
temperature and 55 °C (1.5 M NO− 2 , 0.2 M Cu
2+
and 0.1266 g Ag).
4. Conclusions
Fig. 14. Plot of chemical reaction model fitting to conversion vs time at various
temperatures (1.5 M NO−
2 , 0.2 M Cu
+2
).
Table 1
Temperature dependence of reaction kinetics and related thermodynamic values.
19 0.0009 50.92
30 0.0013 Enthalpy of activation (kJ/mol)
45 0.0037 48.34
50 0.0063 Entropy of activation (J/mol*K)
Fig. 16. Arrhenius plots of reaction rates vs inverse of temperature A) lnk and B) ln (k/T)
55 0.0081 −139.05
for the NO2-Cu-Ag system (1.5 M NO− 2 , 0.2 M Cu
2+
and 0.1266 g Ag).
G. Alvarado-Macías et al. / Hydrometallurgy 160 (2016) 98–105 105
The leaching of silver at different temperatures and the calculated Dreisinger, D., Abed, N., 2002. A fundamental study of the reductive leaching of chalcopy-
rite using metallic iron part I: kinetic analysis. Hydrometallurgy 66, 37–57.
enthalpy of activation (48.34 kJ/mol), show that the process is endo- Feng, D., Van Denventer, J.S.J., 2010. Thiosulfate leaching of gold in the presence of
thermic and supply of heat will accelerate the silver dissolution. In ethylendiaminetetraacetic acid (EDTA). Miner. Eng. 23, 143–150.
fact, it is possible to dissolve almost 92% of silver at 55 °C in 6 h using Feng, D., Van Denventer, J.S.J., 2011. The role of amino acids in the thiosulfate leaching of
gold. Miner. Eng. 24, 1022–1024.
the best leaching conditions mentioned above. The kinetic data show Ficeriová, J., Baláz, P., Dutková, E., Gock, E., 2008. Leaching of gold and silver from crushed
best fit to the shrinking particle model controlled by the surface chem- Au-Ag wastes. Open Chem. Eng. J. 2, 6–9.
ical reaction of the lixiviant on the silver particles with the apparent ac- Grosse, A.G., Dicinoski, G.W., Shaw, J.S., Haddad, P.R., 2003. Leaching and recovery of gold
using ammoniacal thiosulfate leach liquous (a review). Hydrometallurgy 69, 1–21.
tivation energy of 50.92 kJ/mol. The characterization of the leach Gudkov, A., Zhuchkov, I., Mineev, G., 2010a. Mechanism and kinetics of sulfite–thiosulfate
residue by SEM-EDS studies reveals the absence of any inhibiting layer dissolution of gold. Russ. J. Non-Ferr. Met. 51 (5), 393–397.
on the silver particles which is consistent with the kinetic and thermo- Gudkov, A., Zhuchkov, I., Mineev, G., 2010b. Thermodynamics of interaction between
sulfite–thiosulfate solutions and noble metals. Russ. J. Non-Ferr. Met. 51 (3), 233–236.
dynamic (species distribution diagram: Cu-Ag-NO2 system) analysis.
Gudkov, A., Zhuchkov, I., Mineev, G., 2010c. Evaluation of autoclave oxidation of sulfide
This is further corroborated by the XRD phase analysis showing the concentrates as applied to the subsequent sulfite–thiosulfate leaching of noble
discrete presence of brochantite formed in the bulk solution and not metals. Russ. J. Non-Ferr. Met. 51 (6), 467–470.
on the silver particles. These results suggest the needs of further re- Gurung, M., Adhikari, B.B., Kawakita, H., Ohto, K., Inoue, K., Alam, S., 2013. Recovery of
gold and silver from spent mobile phones by means of acidothiourea leaching follow-
search to be carried out in order to prevent the copper precipitation ed by adsorption using biosorbent prepared from persimmon tannin. Hydrometallur-
and consequently increasing the concentration of the cupric-nitrite gy 133, 84–93.
complexes which could catalyze the silver leaching kinetics. Holloway, P.C., Merriam, K.P., Etsell, T.H., 2004. Nitric acid leaching of silver sulphide pre-
cipitates. Hydrometallurgy 74, 213–220.
Hunter, R.M., Stewart, F.M., Darsow, T., Fogelsong, M.L., Mogk, D.W., Abbott, E.H., Young,
Acknowledgements C.A., 1998. New alternative to cyanidation: biocatalyzed bisulfide leaching. Miner.
Process. Extr. Metall. Rev. 19, 183–197.
Jadhav, U.U., Hocheng, H., 2012. A review of recovery of metals from industrial waste.
Gabriela Alvarado Macías and Fabiola Nava-Alonso are grateful to J. Achiev. Mater. Manuf. Eng. 54 (2), 159–167.
CONACyT (México) for the postgraduate scholarship and to the sabbat- Ji, J., Fleming, C., West-Sells, P.G., Hackl, R.P., 2003. A Novel Thiosulfate System for
ical support received, respectively. Also, the collaboration of Ana Elena Leaching GoldWithout the Use of Copper and Ammonia. 5th International Sympo-
sium on Hydrometallurgy. TMS, Vancouver, British Columbia, Canada.
Muñiz, Felipe Márquez, Sergio Rodríguez Arias and Socorro García in
Jing-ying, L., Xiu-li, X., Wen-quan, L., 2012. Thiourea leaching gold and silver from the
this investigation is duly recognized. printed circuit boards of waste mobile phones. Waste Manag. 32, 1209–1212.
Levenspiel, O., 1972. Chemical Reaction Engineering. second ed Wiley, New York, NY.
Oraby, E.A., Eksteen, J.J., 2015. The leaching of gold, silver and their alloys in alkaline
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