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SEAM DETECTOR GCSDU5000

FABRIC SEAM DETECTOR

SINGLE CHAMBER UNIT

ELECTRONIC UNIT FAR FROM HOT AREAS

DETECTION IN HIGH FABRIC SPEED

DETECTION DISTANCE UP TO 250mm

RELIABLE DETECTION UP TO 130°C

SIMPLE INPUT SENSITIVITY CALIBRATION

BIPOLAR OPTO-ISOLATED REMOTE CONTROL

VOLTAGE FREE DUAL TIME RELAY OUTPUT

PULSE - LATCH - ADDITIONAL LOGIC OUTPUT

12-24VAC 15-30VDC POWERED

DIN NS32/NS35 MOUNTING

ACCESSORIES AVAILABLE

GENERAL DESCRIPTION
The GCSDU5000 is a special electronic device for fabric dyeing applications.

It is triggered by a PTFE encapsulated magnet attached to the seam and automatically searches for this during fabric
revolution in order to notify the main controller of the machine about the seam passage “MONITORING” and/or
“STOP” the dyeing machine placing the seams very close to the chamber opening.

The GCSDU5000 can be fitted on most types of fabric dyeing machines, such as Overflow, Jet etc., in Atmospheric or
High Temperature versions. Each chamber has a sensor mounted outside of the dyeing machine near to the chamber
opening, close to where the fabric is passing through.

A series of several additional devices, adaptors and features (e.g. external MONITORING DISPLAY GCSDM5000,
remote controlled ENABLE input) are available for fully customized applications.

GCSDU5000.AL.QR.R2.11092007

ZISIS GOUGOUTOUDIS CO. LTD www.gelec.gr


GELEC INDUSTRIAL ELECTRONICS GCSDU5000

ADDITIONAL PARTS - ACCESSORIES

PTFE ENCAPSULATED MAGNET TYPE GCMSD5000.


You need one magnet per unit, plus one or two in case of anyone is missed.

SENSOR MOUNTING BRACKET TYPE GCSDB01


Sensor stainless steel mounting bracket.

SEAM DETECTOR MONITOR TYPE GCSDM5000


It is an optical digital display monitor unit suitable for all seam detector types. It is
an additional (optional) component, placed near to the operator, connected
straight to the SD unit, indicating the stop mode function, the run proccess, every
seam passage, and the seam found by channel number. it is independent of the
dyeing machine's size and specifications

ENABLE INPUT
The GCSDU5000 has a remote “ENABLE” input to suspend the output electric pulses. This feature helps to
ignore monitor pulses that are not true (e.g. in REVERSE DRIVE of the fabric reel).According to the application
the “ENABLE” has a different meaning of use.

LOGIC OUTPUT
The LOGIC OUTPUT is a clone of the the main output, available through a diode. It is used in applications where
multiple GCSDU5000 are installed and a common signal of all is needed.

INPUT SENSITIVITY CALIBRATION


It is very easy to calibrate the GCSDU5000 as the system always balance its input by itself and you only have to define
the range once. Re-calibration is needed only in sensor change

SENSOR & SENSOR INSTALLATION


SEAM DETECTOR SENSOR TYPE GCSDS50000
This is a special stainless steel waterproof high temperature working sensor specific designed for the GCSDU5000.
You need one sensor per unit.

FABRIC SEAM
TERMINAL BOX

MAGNET

TERMINAL BOX

SENSOR Silicone heat resistant sensor cable


External sensor mounting 25cm maximum distance
between sensor and fabric (close to the door opening).
TO SDU5000

THE MANUFACTURER RESERVES THE RIGHT TO ALTER OR AMEND THE DESIGN, MODEL AND SPECIFICATION WITHOUT PRIOR NOTICE

ZISIS GOUGOUTOUDIS C O . L TD GCSDU5000.AL.QR.R2.11092007


GELEC INDUSTRIAL ELECTRONICS GCSDU5000
ELECTRICAL CONNECTIONS

CH 1

GCSDS5000
SEAM DETECTOR SD5000
TYPICAL APPLICATION FOR MACHINE WITH 1 CHAMBER

10 11 4 5 6 12 PLC KMDF RELAY MAIN DRIVE FORWARD

N.C.
N.C.

IN. CÏÌ.
KMS RELAY MACHINE STOP
ENABLE
SSMS SWITCH STOP MODE SELECT
KMDF LSF LAMP SEAM FOUND

CH 1
GELEC SDU 5000
P.S.
12-24V AC
15-30V DC

7 8 3 2 1 9

KMS

KMS

SSMS

24VDC KMDF KMS LSF

CH 1

CH 1 CH 2 CH 3 CH 4 CH 5 CH 6 CH 2
GCSDS5000

GCSDS5000

GCSDS5000

GCSDS5000

GCSDS5000

GCSDS5000

CH 3
CH 4
CH 5
CH 6

IN. CÏÌ.

10 11 4 5 6 12 10 11 4 5 6 12 10 11 4 5 6 12 10 11 4 5 6 12 10 11 4 5 6 12 10 11 4 5 6 12 PLC
N.C.
N.C.

N.C.
N.C.

N.C.
N.C.

N.C.
N.C.

N.C.
N.C.

N.C.
N.C.

CH 1
ENABLE

ENABLE

ENABLE

ENABLE

ENABLE

ENABLE

KMDF CH 2
CH 3
GELEC SDU 5000 GELEC SDU 5000 GELEC SDU 5000 GELEC SDU 5000 GELEC SDU 5000 GELEC SDU 5000
P.S. P.S. P.S. P.S. P.S. P.S. CH 4
12-24V AC 12-24V AC 12-24V AC 12-24V AC 12-24V AC 12-24V AC
15-30V DC 15-30V DC 15-30V DC 15-30V DC 15-30V DC 15-30V DC
CH 5
CH 6

7 8 3 2 1 9 7 8 3 2 1 9 7 8 3 2 1 9 7 8 3 2 1 9 7 8 3 2 1 9 7 8 3 2 1 9
IN. CÏÌ.

MONITOR

CH 1 CH 2 CH 3 CH 4 CH 5 CH 6

KMS SSMS
STOP MODE
KMDF RELAY MAIN DRIVE FORWARD
KMS
KMS RELAY MACHINE STOP
SSMS SWITCH STOP MODE SELECT
SEAM DETECTOR SDU5000
24VDC KMDF KMS TYPICAL APPLICATION FOR MACHINE WITH SIX CHAMBERS

THE MANUFACTURER RESERVES THE RIGHT TO ALTER OR AMEND THE DESIGN, MODEL AND SPECIFICATION WITHOUT PRIOR NOTICE

ZISIS GOUGOUTOUDIS C O . L TD GCSDU5000.AL.QR.R2.11092007


GELEC INDUSTRIAL ELECTRONICS GCSDU5000

TECHNICAL SPECIFICATIONS

POWER SUPPLY: 12-24V ~AC15-30V =DC


FREQUENCY: 50 - 60 Hz
POWER CONSUMPTION: 2W max.
PRODUCT CLASS: III

DETECTION DISTANCE: MAXIMUM 250 mm


MAXIMUM FABRIC SPEED: IRRESPECTIVE OF FABRIC SPEED
CONNECTIONS: 4CONNECTOR x 3PIN 2.5mm2

ENABLE CONTROL INPUT: BIPOLAR OPTO-ISOLATED


INPUT FORWARD VOLTAGE: 10-40VDC
INPUT FORWARD CURRENT: 5-20mA

DETECTION OUTPUT RELAY: 1 SPDT POTENTIAL FREE RELAY


PULSE TIME: 1 SECOND MINIMUM
MIN. OUTPUT CURRENT: 0.01mA 10mVDC
RATED OUTPUT CURRENT: 1A 30VDC 0.5A 120VAC RES
OUTPUT LIFE: 1x108 OPERATIONS MINIMUM
LOGIC OUTPUT: 0.5A 400V THROUGH DIODE

SENSOR TYPE: GELEC SDS5000 MAGNETIC SENSOR


SENSOR HOUSING: STAINLESS STEEL
SENSOR DIMENSIONS: L 70mm Dia 20mm
WORKING AMBIENT TEMPERATURE: 0 - 150°C (32-302°F)

INFLAMMABILITY CLASS: V0 (UL94)


MOUNTING: INSIDE CONTROL PANEL
DIMENSIONS: W17.5mm H99mm D114.5mm
WORKING AMBIENT TEMPERATURE: 0 - 75°C (32-167°F)

THE MANUFACTURER RESERVES THE RIGHT TO ALTER OR AMEND THE DESIGN, MODEL AND SPECIFICATION WITHOUT PRIOR NOTICE

The product “SEAM DETECTOR GCSDU5000”


is designed and produced by the manufacturer FULL CUSTOMIZATION AVAILABLE
“ZISIS GOUGOUTOUDIS CO. LTD“ to be in
compliance with all EEC norms, requirements
89/336/EC – 92/31/EEC – 73/23/EC – 93/68/EEC
and standards applying to it. EN61000-6-4 ed.2001 – EN61000-6-2 ed.2001 – EN60950 ed.2000

CONTACT US FOR MORE DETAILED INFORMATION

ZISIS GOUGOUTOUDIS CO. LTD - INDUSTRIAL ELECTRONICS


4 KIKLADON Str. 151 25 MAROUSSI ATHENS - GREECE
TEL. / FAX: +30 2106144074

http://www.gelec.gr

GELEC email: info@gelec.gr

GCSDU5000.AL.QR.R2.11092007