PT.

SENINDO KAYA ABADI

FLOWGUARD PLUS/GOLD
P R O D U C T C ATA LO G

PT. SENINDO KAYA ABADI

Senatama Building 4th Floor Unit 402 Jl. Kwitang

Raya No.8 Central Jakarta, Jakarta 12940, Indonesia

Technical Manual
The Art And Science
Of Plumbing

PT.SENINDO KAYA ABADI

CPVC-FLOWGUARD PLUS/GOLD
Product catalog
 Corrosion resistant For Hot & Cold water
CATALOGUE
1 About PT. SENINDO & FLOWGUARD + 2
1.1 Our Approach 2

Lower bacterial growth Fire safety 2 CPVC FLOWGUARD PLUMPING PIPING SYSTEM 3

3 Standards 5

4 Certificates 6

5 Performance 7
5.1 Chemical 7
5.2 Physical 7
5.3 Advantage features 9
Easy cold welding process Safe for drinking water
6 Specification 10
6.1 Pipe 10
6.2 Fittings 11
6.3 Accessories 23

7 Technical support 24
7.1 Fluid handling characteristic 24
7.2 Friction loss & flow velocity 24
Cost effective Approved Worldwide 7.3 Thermal expansion and contraction 24
7.4 Horizontal & vertical supports 24

8 Prestige reference 24
01
PT. Senindo Kaya Abadi, a leading global material
supplier specialized the pipe products for energy,
industrial civil construction and infrastructure
markets.
We provide value-added services and delivery of
high-performance carbon steel pipe, stainless steel
pipe, OCTG (oil country tubular goods) and none
metallic pipe and fittings. Our global distribution
About
platform expands across the Americas, Europe, the
Middle East, and the Asia Pacific region.
We service our customers go beyond traditional sourc-
ing by offering experienced project management teams
whom are knowledgeable about the applications we
service and our product offerings. Our staff is able to
ensure that all of your commercial needs, technical
PT. SENINDO & FLOWGUARD
requirements, and project schedules are met with
precision — no matter where the project is located.
Our Approach
PT. Senindo Kaya Abadi supports the most challenging
applications with a wide range of premium products.
We serve as a complete resource for specialty pipe
offerings and unique specification requirements.
In addition to products, we provide full fitting actuation
packages and a wide range of testing, and finishing
services. We also provide project management and
fabrication coordination for the delivery of finished
material packages.
02
We scale to partner with our customers and meet the
largest, most complex, and demanding procurement
challenges in the world. We primarily focus on serving
customers in the following segments:
The pipe and fittings for upstream conventional and uncon-
ventional oil and natural gas exploration, drilling, and
production in both onshore and offshore environments.
The pipe and fittings for midstream gathering, processing,
fractionation, and transportation; and storage of oil and
natural gas.
The pipe and fittings for downstream refining and petrochemi-
cal applications.
The pipe and fittings for Power generation for fossil fuel
renewable applications.
The pipe and fittings for civil construction with an emphasis
on condominium, hospital, mall, hotel & resorts.
The pipe and fittings for mining end-markets, including
phosphate and other substances that require abrasion-re-
sistant specialized materials.
Our supply meets a variety of standards,
including European (EN/ISO), American (API,
ASTM, ASME, ABS), Canadian (CSA), Norwe-
gian (NORSOK), Russian (GOST), Japanese
(JIS), and Australian (AS) standards, third
party certification (NSF, UL).
 03
FLOWGUARD
PIPING SYSTEM
Products located in Michigan initially created the first chlorinated polyvinyl chloride (CPVC) tubing and
fittings for hot and cold water distribution systems in the early 1960s which was acquired by Lubrizol on
2002.
FlowGuard® pipe and fittings are made from a special-
ty plastic known chemically as chlorinated polyvinyl
Milestone:
chloride (CPVC). FlowGuard® CPVC is the result of
new technology that insures increased product tough-
ness year round. FlowGuard® water distribution
systems are assembled with readily available, inexpen-
sive tools. Solvent cemented joints - proven with more
than 50 years of successful service history - assure the
reliability of a FlowGuard ® plumbing system.
In the past decades, FlowGuard® CPVC plumbing pipe
is proved to be one of the best none metallic pipe in the
world and widely used in millions of buildings in condo-
minium, house, hospital, hotel and mall, etc.
More than 50 years of trouble-free use
late 1950’ - Invented in
1959 - First commercial production
1960 - First residential installation NAHB research home
1968 - ASTM D2846 first system standard
1968 - Approved in Uniform Plumbing Code
1990 - UL flame spread/smoke development rating
1991 - Introduction of high impact (24448) CPVC
1996 - New market expansion since
2010 - First high HDB CPVC compounds
Manufacturing Standards
ASTM D1784 Specification for Rigid Poly (Vinyl
Chloride) Compounds and Chlorinated Poly (Vinyl
Chloride) (CPVC) Compounds
ASTM F437, Standard Specification for Threaded
Chlorinated Poly (Vinyl Chloride) (CPVC) Plastic Pipe
Fittings, Schedule 80
ASTM F439, Standard Specification for Chlorinated
Poly (Vinyl Chloride) (CPVC) Plastic Pipe Fittings,
Schedule 80
ASTM F441, Standard Specification for Chlorinated
Poly (Vinyl Chloride) (CPVC) Plastic Pipe, Schedules
40 & 80
ASTM F2855, Standard for CPVC/Al/CPVC
EN ISO 15877, Plastics piping systems for hot and cold
water installations - Chlorinated poly (vinyl chloride)
(PVC-C)
Installation Standards
ASTM D2855, Standard Practice for Making Solvent
Cemented Joints and Poly (Vinyl Chloride) (PVC) Pipe
and Fittings
ASTM F402, Standard Practice for Safe Handling of
Solvent Cements, Primers, and Cleaners Used for
Joining Thermoplastic Pipe and Fittings
04
Performance Standards & Approvals
ASTM F493, Standard Specification for Solvent
Cements for Chlorinated Poly (Vinyl Chloride) (CPVC)
Plastic Pipe and Fittings
ASTM F656, Standard Specification for Primers for
Use in Solvent Cement Joints in Poly (Vinyl Chloride)
(PVC) Plastic Pipe and Fittings
NSF SE 8459 CPVC Schedule 40 & 80 Pipe and Fitting
with High HDB at 180º F
NSF Standard 14, Plastic Piping Components and
Related Materials.
NSF Standard 61, Drinking Water System Compo-
nents – Health Effects
Applicable Codes
UPC, Uniform Plumbing Code
UMC, Uniform Mechanical Code
IBC, International Building Code
IMC, International Mechanical Code
IPC, International Plumbing Code
NBCC, National Building Code of Canada
CPC, Canadian Plumbing Code
NSPC, National Standard Plumbing Code
05 06

STANDARDS
& SPECIFICATIONS
PT. SENINDO KAYA ABADI

CERTIFICATES

NSF CERTIFIED :
NSF International, a not‐for‐profit, non governmental
organization, is the world leader in standards development,
Standard Title product certification, education, and risk management for
public health and safety (www.nsf.org). For 65 years, NSF
1 ANSI/NSF Standard 14 Plastic Piping Components and Related Materials has been committed to public health, safety and environmen-
tal protection. The NSF Mark is recognized for its value in
international trade and is respected by regulatory agencies at
2 ANSI/NSF Standard 61 Drinking Water System Components – Health Effects the local, state, and national levels. ASTRAL® is the first
Indian company to obtain certification from NSF for its CPVC
Specification for Chlorinated Poly (Vinyl Chloride) (CPVC) Plastic Hot and products.
3 ASTM D2846
Cold Water Distribution Systems

Standard Practice for Safe Handling of Solvent Cements, Primers and

4 ASTM F402
Cleaners Used for Joining Thermoplastic Pipe and Fittings

Specification for Threaded Chlorinated Poly (Vinyl Chloride)(CPVC)

5 ASTM F437
Plastic Pipe Fittings, Schedule 80

Specification for Socket-Type Chlorinated Poly (Vinyl Chloride)(CPVC)

6 ASTM F438
Plastic Pipe Fittings, Schedule 40

Specification for Socket-Type Chlorinated Poly (Vinyl Chloride)(CPVC)

7 ASTM F439
Plastic Pipe Fittings, Schedule 80

Specification for Chlorinated Poly (Vinyl Chloride)(CPVC) Plastic Pipe,

8 ASTM F441
Schedule 40 and 80 FLOWGUARD CPVC
LIMITED WARRANTY
Specification for Chlorinated Poly (Vinyl Chloride)(CPVC) Plastic Pipe
9 ASTM F442
(SDR-PR) Warrants to the original owner that the product will be free
from manufacturing defect and confirm to current applica-
Specification for Solvent Cements for Chlorinated (Vinyl Chloride)(CPVC)
10 ASTM F493 ble ASTM standards under normal use. Buyer’s remedy
Plastic Pipe and Fittings
for breach of this warranty is limited to replacement of or
credit for the defective product. This warranty excludes
Specifications for Primers for Use in Solvent Cement Joints of Chlorinated
11 ASTM F656 any expense for removal or reinstallation of any defective
(Vinyl Chloride)(CPVC) Plastic Pipe and Fittings
product and any other incidental, consequential or
CPVC Pipe, Tubing, and Fittings for Hot and Cold Water Distribution punitive damages.
12 CSA B137.6
System

Recommended Practice for the Installation of CPVC Piping for Hot and – The limited warranty only applicable if FlowGuardTM
13 CSA B137.16
Cold Water Distribution System. PLUS Pipes, Fittings & Weld‐on solvent cement are
used.
07
WHY FLOWGUARD PLUS CPVC
WHY ™ PIPE AND FITTINGS ARE THE BEST CHOICE
FOR HOT AND COLD POTABLE WATER DISTRIBUTION ?
TM
THE RAW MATERIAL
FlowGuard is a Hot and Cold Potable Water Distribution System
made of chlorinated polyvinyl chloride (CPVC) for use in single
and multi‐family homes, apartments, high‐rises, hotel/motels
and commercial installations. FlowGuardTM PLUS CPVC has
been used for hot and cold water distribution in the United States
since 1960. It has a history of superior performance and competi-
tive prices compared to metal and other alternative piping
systems. CPVC pipe and fittings are jointed by solvent cementing
which, through chemical bonding, essentially makes the pipe and
fitting become one continuous piece. FlowGuardTM PLUS CPVC
meets requirements of both ANSI/NSF standard 14‐plastic
piping system components and related materials‐and standard
61‐ Drinking Water System, components‐health affects.
Included in these tests are strict standards and strict toxicological
review relating to chemical extraction products, taste and odour
produced in the water by the piping system. These tests ensure
that all Environmental Protection Agency (EPA) standards for
safe drinking water are met by the CPVC piping system.
APPROVALS ACROSS THE WORLD BY
PROMINENT HEALTH AND STANDARDS ASSOCIATIONS
• USA : NSF International
• Germany : Deutscher Verein des Gas‐und Wasserfaches
(DVGW)
• UK : Water Research Council (WRC)
• Canada : Canadian Standards Association (CSA)
ASTRAL FlowGuard TM
PLUS CPVC
piping system has winning edge over any other piping
systems. Here are few parameters which make ASTRAL
FlowGuardTM PLUS hot and cold water plumbing system
stands as best in comparison to any other outdated plumb-
ing system...
• Holland : Keurings instituut voor Water leiding artikelen
(KIWA)
• France : Center Scientifique et technique du batiment
(CSTB)
• Turkey : Turkish Standard Institution (TSE)
Approved
NSF APPROVED
SOLVENT CEMENT
• NSF APPROVED SOLVENT CEMENT :
All Weld‐On solvent cements, primers and
cleaners meet the requirements for Low VOC
(volatile organic compound) emission limits
established by the California South Coast Air
Quality Management District (SCAQMD), one
of the USA's strictest air quality regulatory
bodies. Low VOC
emissions contrib-
ute to cleaner
air.
08
All Weld‐On Low VOC solvent cements
provide the following benefits :
• High Quality Performance with excellent installation proper-
ties.
• User Friendly. Reduced fumes and odour for the comfort
and well being of pipe installers.
• NSF, UPC and/or CSA Listed.*
• Meet ASTM Standards for solvent cements used for plastic
pipe installation.*
• Environmentally Responsible. LEED® Compliant (Leader-
ship in Energy and Environmental Design).**
* Refer to individual solvent cement for specific ASTM
Standards, NSF, UPC and/or CSA Listings.
** LEED Green Building Rating System For New Construc-
tion & Major Renovations Version 2.2 (Indoor Environmental
Air Quality: EQ Credit 4.1 Low‐Emitting Materials ‐
Adhesives & Sealants)
Senindo recommends NSF approved weld on solvent
cement for reliable and leak proof joints between
CPVC pipes and fittings.
09 10

Performance
PROPERTY TEST CONDITION ENGLISH UNITS
GENERAL
Specific Gravity ASTM D792 73°F / 23°C 1.55 g/cm 3

Specific Volume 73°F / 23°C 0.645 cm 3 /g

Water Absorption ASTM D570 73°F / 23°C 0.03%

212°F/100°C 0.55%

Rockwell Hardness ASTM D785 73°F / 23°C 119

Cell class ASTM D1784 23447‐B

Hazen-Williams C Factor 150

Chemical MECHANICAL
Izod Impact ASTM D256 73°F / 23°C 1.5 ft*lbs/inch
Flowguard TM pipe inhibits excellent chemical resistance
against most acids, alcohols, alkalis, salt solutions and Tensile Strength ASTM D638 73°F / 23°C 8000 psi
halogens. Flowguard TM Tensile Modulus ASTM D638 73°F / 23°C 360,000 psi

Flexural Strength ASTM D790 73°F / 23°C 15,100 psi

Flexural Modulus ASTM D790 73°F / 23°C 415,000 psi

Compressive Strength ASTM D695 73°F / 23°C 10,100 psi

Compressive Modulus ASTM D695 73°F / 23°C 196,000 psi

Physical
THERMAL
Coefficient of Thermal Expansion ASTM D696 3.4x10‐5 in/in/°F
Property CPVC ASTM
Thermal Conductivity ASTM C177 0.95 BTU in/hr/ft2/°F
1 Specific Gravity 1.55 D792
Heat Distortion Temperature ASTM D638 217°F
2 IZOD Impact Strength (ft.lbs/inch, notched) 3.0 D256A Heat Capacity DSC 0.21 BTU/Ib°F

3 Modulus of Elasticity @73°F, Psi 4.23 x 10 5

D638 73°F / 23°C 0.26 BTU/Ib°F

212°F / 100°C
4 Ultimate Tensile Strength, Psi 8,400 D638
FLAMMABILITY
5 Compressive Strength, Psi 9,600 D695
Flammability Rating UL 94 0.062 in/0.157 cm V‐0, 5VB, 5VA
6 Poisson’s Ratio 0.35-0.38
Flame Spread ASTM E84 15

7 Working Stress @ 73°F, Psi 2,000 D1598 Smoke Developed ASTM E84 70‐125

8 Hazen-Williams C Factor 150 Limiting Oxygen Index ASTM D2863 60%

9 Coefficient of Linear Expansion In./(in/°F) 3.4 x 10-5 D696

Dielectric Strength ASTM D147 1250 V/mil
10 Thermal Conductivity BTU/hr.2/°F/in. 0.95 C177 ELECTRICAL
Dielectric Constant ASTM D150 60 Hz, 30°F/‐1°C 3.7
11 Limiting Oxygen Index 60% D2863 Power Factor ASTM D150 0.01%
1000 Hz

12 Electrical Conductivity Non Conductor Volume Resistivity ASTM D257 73°F/23°C 3.4x1015ohm/cm
 11
ADVANTAGE FEATURES
Anti-Corrosion
CPVC Pipe gives excellent resistance even
under the harshest of water conditions so there
are none of the purity worries from corrosion of
metal pipe or soldered joints. ASTRAL® CPVC
Pipe keeps pure water pure.
LOWER BACTERIAL GROWTH
Bacteria build up with CPVC is far lower than
with alternative piping materials ‐ Copper,
Steel and other thermoplastics.
Easy Installation
CPVC uses a simple, solvent cement jointing
method. Tools required are very simple and
inexpensive (chamfering tool and pipe cutter
only) and avoid the need for an electrical
source.
HOT WATER COMPATIBLE
CPVC pipe®
is compatible with both hot and cold
water. It withstand very high temperature
compared to any other thermoplastic plumbing
systems. Many solar and electric water heaters
have CPVC piping system for heat efficiency and
lower installation cost.
NO SCALE, PIT OR LEACH
FORMATION
Even after years of use in the most aggressive
conditions, CPVC pipe won’t corrode, standing up
to low pH water, coastal salt air exposures and
corrosive soils. CPVC Pipe stays as solid and
reliable as the day it was installed. It maintains full
water carrying Capacity because its scale
resistance means no build up to cause water
pressure loss.
Chlorine Resistance
Some materials may be adversely affected by
chlorine contained in the water supply, which
can cause breakdown of the polymer chains
and potential leaks. In this respect, CPVC pipe
is unaffected by the chlorine present in potable
water supply.
LOW THERMAL EXPANSION
CPVC pipe has a lower coefficient of thermal
expansion than alternative plastics, reducing
the amount that the pipe expands when hot
water is running, again reducing unsightly
‘looping’ of the pipe.
12
TOUGH, RIGID MATERIAL
CPVC pipe has a much higher strength than
other thermoplastics used in plumbing. This
means that CPVC needs less hangers and
supports and there is no unsightly looping of
the pipe. CPVC pipe Has a higher pressure
bearing capability. This leads to the same flow
rate with a smaller pipe size.
Fire Resistance
CPVC has a limiting Oxygen Index (LOI) of 60.
Thus in air, CPVC pipe does not support combus-
tion. No flaming drips, does not increase the
fire load, low flame spread, low smoke genera-
tion.
Direct Drinking Water Pipe-NSF
certificated
CPVC plumbing system is approved for contact
with potable water in wide range of countries
including USA, UK, Canada, Germany, France,
The Netherlands, Middle East among others.
Here in India, CPVC plumbing system is
approved by BMC and CPWD for potable
water supply.
13 14

NO.1 PIPE ASTM CTS D2846

Ourside Diameters and Wall Thickness for Standard CPVC 4120,

SDR 13.5 Plastic Pipe
Outside Wall Inside Pressure Rating

SPECIFICATION
DN INCH Bar code
mm mm mm PSI BAR

15 1/2 15.9 1.40 13.10 315 22 A2846AA01513AX

20 3/4 22.2 1.65 18.90 315 22 A2846AA02013AX

25 1 28.6 2.12 24.36 315 22 A2846AA02513AX

32 1 1/4 34.9 2.59 29.72 315 22 A2846AA03213AX

40 1 1/2 41.3 3.06 35.18 315 22 A2846AA04013AX

50 2 54.0 4.00 46.00 315 22 A2846AA05013AX

Ourside Diameters and Wall Thickness for Standard CPVC 4120,

SDR 11 Plastic Pipe
Outside Wall Inside Pressure Rating
DN INCH Bar code
mm mm mm PSI BAR

15 1/2 15.9 1.73 12.44 400 28 A2846AA01511AX

20 3/4 22.2 2.03 18.14 400 28 A2846AA02011AX

25 1 28.6 2.59 23.42 400 28 A2846AA02511AX

32 1 1/4 34.9 3.18 28.54 400 28 A2846AA03211AX

40 1 1/2 41.3 3.76 33.78 400 28 A2846AA04011AX

50 2 54.0 4.9 44.2 400 28 A2846AA05011AX

15 16

NO.2 PIPE IPS ASTM F441 NO.2 PIPE IPS

Outside Diameters, Wall Thickness & Pressure Rating for CPVC 4120, FLOWGUARD COPPER TUBE SIZE ASTM D2846
Schedule 40 Piping System as per ASTM F441

Outside Wall Inside Pressure Rating COUPLING

DN INCH Bar code
mm mm mm PSI K Pa
50 2 60.3 3.91 52.48 280 1930 A441AA05040AX DN INCH Bar code
15 1/2 A2846AB15AX
65 2 1/2 73 5.16 62.68 300 2070 A441AA06540AX
20 3/4 A2846AB20AX
80 3 88.9 5.49 77.92 260 1790 A441AA08040AX 25 1 A2846AB25AX
100 4 114.3 6.02 102.26 220 1520 A441AA10040AX 32 1 1/4 A2846AB32AX
40 1 1/2 A2846AB40AX
150 6 168.3 7.11 154.08 180 1240 A441AA15040AX
50 2 A2846AB50AX
200 8 219.1 8.18 202.74 160 1100 A441AA20040AX
250* 10 273.1 9.27 254.56 140 970 A441AA25040AX
300* 12 323.9 10.31 303.28 130 900 A441AA30040AX
ELBOW 45°
400* 16 406.4 12.7 381.00 130 900 A441AA40040AX

DN INCH Bar code

15 1/2 A2846AC15AX
20 3/4 A2846AC20AX
Outside Diameters, Wall Thickness & Pressure Rating for CPVC 4120,
25 1 A2846AC25AX
Schedule 80 Piping System as per ASTM F441 32 1 1/4 A2846AC32AX
40 1 1/2 A2846AC40AX
Outside Wall Inside Pressure Rating 50 2 A2846AC50AX
DN INCH Bar code
mm mm mm PSI K Pa
50 2 60.3 5.54 49.22 400 2760 A441AA05080AX
65 2 1/2 73 7.01 58.98 420 2900 A441AA06580AX
80 3 88.9 7.62 73.66 370 2550 A441AA08080AX ELBOW 90°
100 4 114.3 8.56 97.18 320 2210 A441AA10080AX
DN INCH Bar code
150 6 168.3 10.97 146.36 280 1930 A441AA15080AX 15 1/2 A2846AD15AX
200 8 219.1 12.7 193.70 250 1720 A441AA20080AX 20 3/4 A2846AD20AX
25 1 A2846AD25AX
250* 10 273.1 15.06 242.98 230 1590 A441AA25080AX
32 1 1/4 A2846AD32AX
300* 12 323.9 17.45 289.00 230 1590 A441AA30080AX 40 1 1/2 A2846AD40AX
400* 16 406.4 21.14 364.12 220 1540 A441AA40080AX 50 2 A2846AD50AX

* OD>DN200 pipe in gray color

TEE
Temperature correction factor
DN INCH Bar code
Operating °F 70-80 90 100 110 115 120 125 130 140 150 160 170 180 200 15 1/2 A2846AE15AX
Temperature
20 3/4 A2846AE20AX
°C 23-27 32 38 43 46 49 52 54 60 66 71 77 82 93
25 1 A2846AE25AX
Percentage % of 32 1 1/4 A2846AE32AX
Working Pressure or 100% 92 85 77 74 70 66 62 55 47 40 32 25 20
40 1 1/2 A2846AE40AX
Derating Factors
50 2 A2846AE50AX
17 18

MALE ADAPTER CPVC THREADED TANK ADAPTER

DN INCH Bar code DN INCH Bar code
15 1/2 A2846AF15AX 15 1/2 A2846AK15AX
20 3/4 A2846AF20AX 20 3/4 A2846AK20AX
25 1 A2846AF25AX 25 1 A2846AK25AX
32 1 1/4 A2846AF32AX 32 1 1/4 A2846AK32AX
40 1 1/2 A2846AF40AX 40 1 1/2 A2846AK40AX
50 2 A2846AF50AX 50 2 A2846AK50AX
20 x 15 3/4 SOC x 1/2 MIP A2846BF2015AX
25 x 20 1 SOC x 3/4 MIP A2846BF2520AX

FEMALE ADAPTER CPVC THREADED CAP SOC

DN INCH Bar code
DN INCH Bar code
15 1/2 A2846AL15AX
15 1/2 A2846AG15AX
20 3/4 A2846AL20AX
20 3/4 A2846AG20AX
25 1 A2846AL25AX
25 1 A2846AG25AX
32 1 1/4 A2846AL32AX
32 1 1/4 A2846AG32AX
40 1 1/2 A2846AL40AX
40 1 1/2 A2846AG40AX
50 2 A2846AL50AX
50 2 A2846AG50AX
20 x 15 3/4 x 1/2 A2846BG2015AX

CROSS
REDUCER COUPLING
DN INCH Bar code Bar code
DN INCH
15 1/2 A2846AH15AX 20 x 15 3/4 x 1/2 A2846BB2015AX
20 3/4 A2846AH20AX 25 x 15 1 x 1/2 A2846BB2515AX
25 1 A2846AH25AX 25 x 20 1 x 3/4 A2846BB2520AX
32 x 15 1-1/4 x 1/2 A2846BB3215AX
32 x 20 1-1/4 x 3/4 A2846BB3220AX
32 x 25 1-1/4 x 1 A2846BB3225AX
UNION 40 x 15 1-1/2 x 3/4 A2846BB4015AX
40 x 20 1-1/2 x 1/2 A2846BB4020AX
DN INCH Bar code 40 x 25 1-1/2 x 1 A2846BB4025AX
15 1/2 A2846AJ15AX 40 x 32 1-1/2 x 1-1/4 A2846BB4032AX
20 3/4 A2846AJ20AX 50 x 15 2 x 1/2 A2846BB5015AX
25 1 A2846AJ25AX 50 x 20 2 x 3/4 A2846BB5020AX
32 1 1/4 A2846AJ32AX 50 x 25 2x1 A2846BB5025AX
40 1 1/2 A2846AJ40AX 50 x 32 2 x 1-1/4 A2846BB5032AX
50 2 A2846AJ50AX 50 x 40 2 x 1-1/2 A2846BB5040AX
19 20

REDUCER BUSHING ADAPTER (BRASS MALE THREADS)

DN INCH Bar code DN INCH Bar code
20 x 15 3/4 x 1/2 A2846BC2015AX 15 1/2 A2846CF15AX
25 x 15 1 x 1/2 A2846BC2515AX 20 3/4 A2846CF20AX
25 x 20 1 x 3/4 A2846BC2520AX 25 1 A2846CF25AX
32 x 15 1-1/4 x 1/2 A2846BC3215AX 32 1 1/4 A2846CF32AX
32 x 20 1-1/4 x 3/4 A2846BC3220AX 40 1 1/2 A2846CF40AX
32 x 25 1-1/4 x 1 A2846BC3225AX 50 2 A2846CF50AX
40 x 15 1-1/2 x 3/4 A2846BC4015AX 20 x 15 3/4 x 1/2 A2846DF2015AX
40 x 20 1-1/2 x 1/2 A2846BC4020AX 25 x 15 1 x 1/2 A2846DF2515AX
40 x 25 1-1/2 x 1 A2846BC4025AX 25 x 20 1 x 3/4 A2846DF2520AX
40 x 32 1-1/2 x 1-1/4 A2846BC4032AX SCH80
50 x 15 2 x 1/2 A2846BC5015AX 65 2 1/2 A437CF6580AX
50 x 20 2 x 3/4 A2846BC5020AX 80 3 A437CF8080AX
50 x 25 2x1 A2846BC5025AX
50 x 32 2 x 1-1/4 A2846BC5032AX
50 x 40 2 x 1-1/2 A2846BC5040AX
ADAPTER (BRASS FEMALE THREADS)
DN INCH Bar code
15 1/2 A2846CG15AX
ELBOW REDUCER 90° 20 3/4 A2846CG20AX
25 1 A2846CG25AX
DN INCH Bar code 32 1 1/4 A2846CG32AX
20 x 15 3/4 x 1/2 A2846BD2015AX 40 1 1/2 A2846CG40AX
25 x 15 1 x 1/2 A2846BD2515AX 50 2 A2846CG50AX
25 x 20 1 x 3/4 A2846BD2520AX SCH80
32 x 15 1-1/4 x 1/2 A2846BD3215AX 65 2 1/2 A437CF6580AX
32 x 25 1-1/4 x 1 A2846BD3225AX 80 3 A437CF8080AX
50 x 25 2x1 A2846BD5025AX

ELBOW 90° (BRASS FEMALE THREADED)

REDUCER TEE DN INCH Bar code
15 x 15 1/2 x 1/2 A2846CD1515AX
DN INCH Bar code 20 x 15 3/4 x 1/2 A2846DD2015AX
15 x 20 1/2 x 3/4 A2846BE1520AX 20 x 20 3/4 x 3/4 A2846CD2020AX
20 x 15 3/4 x 1/2 A2846BE2015AX 25 x 15 1 x 1/2 A2846DD2515AX
25 x 15 1 x 1/2 A2846BE2515AX 25 x 20 1 x 3/4 A2846DD2520AX
25 x 20 1 x 3/4 A2846BE2520AX 25 x 25 1x1 A2846CD2525AX
32 x 15 1-1/4 x 1/2 A2846BE3215AX 32 x 15 1-1/4 x 1/2 A2846DD3215AX
32 x 20 1-1/4 x 3/4 A2846BE3220AX 32 x 20 1-1/4 x 3/4 A2846DD3220AX
32 x 25 1-1/4 x 1 A2846BE3225AX 32 x 32 1-1/4 x 1-1/4 A2846CD3232AX
40 x 15 1-1/2 x 1/2 A2846BE4015AX
40 x 20 1-1/2 x 3/4 A2846BE4020AX
40 x 25 1-1/2 x 1 A2846BE4025AX
40 x 32 1-1/2 x 1-1/4 A2846BE4032AX BRASS COUPLING
50 x 15 2 x 1/2 A2846BE5015AX
50 x 20 2 x 3/4 A2846BE5020AX DN INCH Bar code
50 x 25 2x1 A2846BE5025AX 20 x 15 3/4 x 1/2 A2846DH2015AX
50 x 32 2 x 1-1/4 A2846BE5032AX 25 x 15 1 x 1/2 A2846DH2515AX
50 x 40 2 x 1-1/2 A2846BE5040AX 25 x 20 1 x 3/4 A2846DH2520AX
21 22

TEE (BRASS FEMALE THREADED) ELBOW 90°

DN INCH Bar code DN INCH Bar code
15 1/2 A2846CE15AX 15 1/2 A2846AD15AX
20 x 15 3/4 x 1/2 A2846DE2015AX 20 3/4 A2846AD20AX
20 3/4 A2846CE2040AX 25 1 A2846AD25AX
25 x 15 1 x 1/2 A2846DE2515AX 32 1 1/4 A2846AD32AX
25 x 20 1 x 3/4 A2846DE2520AX 40 1 1/2 A2846AD40AX
25 1 A2846CE2540AX 50 2 A2846AD50AX
32 x 15 1-1/4 x 1/2 A2846DE3215AX 65 2 1/2 A438AD65AX
32 1 1/4 A2846CE3240AX 80 3 A438AD80AX
100 4 A438AD100AX

ASTM F439 SCH80

CAP SOC

COUPLING DN INCH Bar code

15 1/2 A438AL15AX
Bar code 20 3/4 A438AL20AX
DN INCH
25 1 A438AL25AX
15 1/2 A2846AB15AX
32 1 1/4 A438AL32AX
20 3/4 A2846AB20AX
40 1 1/2 A438AL40AX
25 1 A2846AB25AX
50 2 A438AL50AX
32 1 1/4 A2846AB32AX
65 2 1/2 A438AL65AX
40 1 1/2 A2846AB40AX
80 3 A438AL80AX
50 2 A2846AB50AX
100 4 A438AL100AX
65 2 1/2 A438AB65AX
80 3 A438AB80AX
100 4 A438AB100AX

TEE
ELBOW 45°
DN INCH Bar code
DN INCH Bar code 15 1/2 A438AE15AX
65 2 1/2 A439AC6580AX 20 3/4 A438AE20AX
80 3 A439AC8080AX 25 1 A438AE25AX
100 4 A439AC10080AX 32 1 1/4 A438AE32AX
150 6 A439AC15080AX 40 1 1/2 A438AE40AX
200 8 A439AC20080AX 50 2 A438AE50AX
250 10 A439AC25080AX 65 2 1/2 A438AE65AX
300 12 A439AC30080AX 80 3 A438AE80AX
400 16 A439AC40080AX 100 4 A438AE100AX
23 24

REDUCER BUSHING (IPS x CTS) ELBOW 45°

DN INCH Bar code DN INCH Bar code
15 1/2 A438AF15AX 65 2 1/2 A439AC65AX
20 3/4 A438AF20AX 80 3 A439AC80AX
25 1 A438AF25AX 100 4 A439AC100AX
32 1 1/4 A438AF32AX 150 6 A439AC150AX
40 1 1/2 A438AF40AX 200* 8 A439AC200AX
50 2 A438AF50AX 250* 10 A439AC250AX
65 x 50 2-1/2 x 2 A438BC6550AX 300* 12 A439AC300AX
80 x 50 3x2 A438BC8050AX 350* 14 A439AC300AX
100 x 50 4x2 A438BC10050AX 400* 16 A439AC400AX

ELBOW 90°
REDUCER BUSHING (IPS x IPS) DN INCH Bar code
65 2 1/2 A439AD65AX
DN INCH Bar code 80 3 A439AD80AX
15 1/2 A438AF15AX 100 4 A439AD100AX
20 3/4 A438AF20AX 150 6 A439AD150AX
25 1 A438AF25AX 200* 8 A439AD200AX
32 1 1/4 A438AF32AX 250* 10 A439AD250AX
40 1 1/2 A438AF40AX 300* 12 A439AD300AX
50 2 A438AF50AX 350* 14 A439AD300AX
65 x 50 2-1/2 x 2 A438BC6550BX 400* 16 A439AD400AX
80 x 50 3x2 A438BC8050BX
80 x 65 3 x 2-1/2 A438BC8065BX
100 x 50 4x2 A438BC10050BX
100 x 65 4 x 2-1/2 A438BC10065BX TEE
100 x 80 4x3 A438BC10080BX
DN INCH Bar code
65 2 1/2 A439AE65AX
80 3 A439AE80AX
100 4 A439AE100AX
150 6 A439AE150AX
COUPLING 200* 8 A439AE200AX
250* 10 A439AE250AX
DN INCH Bar code 300* 12 A439AE300AX
65 2 1/2 A439AB65AX
80 3 A439AB80AX
100 4 A439AB100AX
150 6 A439AB150AX ADAPTER (CPVC MALE THREADED)
200* 8 A439AB200AX
250* 10 A439AB250AX DN INCH Bar code
300* 12 A439AB300AX 65 2 1/2 A439AH065AX
350* 14 A439AB300AX 80 3 A439AH80AX
400* 16 A439AB400AX 100 4 A439AH100AX
25 26

ADAPTER (CPVC FEMALE THREADED) REDUCER BUSHING

DN INCH Bar code
DN INCH Bar code
65 x 50 2-1/2 x 2 A439BC6550AX
65 2 1/2 A439AG065AX
80 x 50 3x2 A439BC8050AX
80 3 A439AG80AX
80 x 65 3 x 2-1/2 A439BC8065AX
100 4 A439AG100AX
100 x 50 4x2 A439BC10050AX
100 x 65 4 x 2-1/2 A439BC10065AX
100 x 80 4x3 A439BC10040AX
CAP SOC 150 x 100 6x4 A439BC150100AX
CAP SOC 200 x 150* 8x6 A439BC200150AX
DN INCH Bar code 250 x 200* 10 x 8 A439BC250200AX
65 2 1/2 A439AL65AX 300 x 250* 12 x 10 A439BC300250AX
80 3 A439AL80AX 350 x 300* 14 x 12 A439BC350300AX
100 4 A439AL100AX 400 x 350* 16 x 14 A439BC400350AX
150 6 A439AL150AX
200* 8 A439AL200AX
250*
300*
10
12
A439AL250AX
A439AL300AX
REDUCER TEE
DN INCH Bar code
65 x 25 2-1/2 x 1 A439BE6523AX
UNION 65 x 32 2-1/2 x 1-1/4 A439BE6532AX
65 x 40 2-1/2 x 1-1/2 A439BE6540AX
DN INCH Bar code 65 x 50 2-1/2 x 2 A439BE6550AX
65 2 1/2 A439AJ65AX 80 x 25 3x1 A439BE8025AX
80 3 A439AJ80AX 80 x 32 3 x 1-1/4 A439BE8032AX
100 4 A439AJ100AX 80 x 40 3 x 1-1/2 A439BE8040AX
150 6 A439AJ150AX 80 x 50 3x2 A439BE8050AX
80 x 65 3 x 2-1/2 A439BE8065AX
100 x 25 4x1 A439BE10025AX
REDUCER COUPLING 100 x 32 4 x 1-1/4 A439BE10032AX
100 x 40 4 x 1-1/2 A439BE10040AX
100 x 50 4x2 A439BE10050AX
DN INCH Bar code
100 x 65 4 x 2-1/2 A439BE10065AX
65 x 32 2-1/2 x 1-1/4 A439BB6532AX
100 x 80 4x3 A439BE10080AX
65 x 40 2-1/2 x 1-1/2 A439BB6540AX
150 x 100 6x4 A439BE150100AX
65 x 50 2-1/2 x 2 A439BB6550AX
200 x 150* 8x6 A439BE200150AX
80 x 25 3x1 A439BB8025AX
250 x 200* 10 x 8 A439BE250200AX
80 x 40 3 x 1-1/2 A439BB8040AX
300 x 250* 12 x 10 A439BE300250AX
80 x 50 3x2 A439BB8050AX
350 x 300* 14 x 12 A439BE350300AX
80 x 65 3 x 2-1/2 A439BB8065AX
400 x 350* 16 x 14 A439BE400350AX
100 x 40 4 x 1-1/2 A439BB10040AX
100 x 50 4x2 A439BB10050AX
100 x 65 4 x 2-1/2 A439BB10065AX
100 x 80 4x3 A439BB10080AX
150 x 100 6x4 A439BB150100AX
200 x 150* 8x6 A439BB200150AX
250 x 200* 10 x 8 A439BB250200AX
300 x 250* 12 x 10 A439BB300250AX
350 x 300* 14 x 12 A439BB350300AX
400 x 350* 16 x 14 A439BB400350AX
27 28

FLANGE BLIND FLANGE SOC

DN INCH Bar code DN INCH Bar code
65 2 1/2 A439AM06580AX 65 2 1/2 A439AQ06580AX
80 3 A439AM08080AX 80 3 A439AQ08080AX
100 4 A439AM10080AX 100 4 A439AQ10080AX
150 6 A439AM15080AX 150 6 A439AQ15080AX
200* 8 A439AM20080AX 200* 8 A439AQ20080AX
250* 10 A439AM25080AX 250* 10 A439AQ25080AX
300* 12 A439AM30080AX 300* 12 A439AQ30080AX
350* 14 A439AM35080AX 350* 14 A439AQ35080AX
400* 16 A439AM40080AX 400* 16 A439AQ40080AX

FLANGE VANSTONE SOC FLANGE HUB SOC

Bar code DN INCH Bar code

DN INCH
65 2 1/2 A439AN06580AX 65 2 1/2 A439AR06580AX
80 3 A439AN08080AX 80 3 A439AR08080AX
100 4 A439AN10080AX 100 4 A439AR10080AX
150 6 A439AN15080AX 150 6 A439AR15080AX
200* 8 A439AN20080AX 200* 8 A439AR20080AX
250* 10 A439AN25080AX
300* 12 A439AN30080AX
350* 14 A439AN35080AX
400* 16 A439AN40080AX
FLANGE HUB SPIG
DN INCH Bar code
80 3 A439AS08080AX
100 4 A439AS10080AX
FLANGE VANSTONE SPIG
DN INCH Bar code
65 2 1/2 A439AP06580AX
80 3 A439AP08080AX
100 4 A439AP10080AX FLANGE RING SOC
150 6 A439AP15080AX
200* 8 A439AP20080AX DN INCH Bar code
250* 10 A439AP25080AX 65 2 1/2 A439AT06580AX
300* 12 A439AP30080AX 80 3 A439AT08080AX
350* 14 A439AP35080AX 100 4 A439AT10080AX
400* 16 A439AP40080AX 150 6 A439AT15080AX

* OD>DN200 pipe in gray color

29 30

Solvent cement Accessories

1-STEP ADHESIVE SOLUTION (YELLOW) RATCHET CUTTER

DN Bar code Quantity/Case DN INCH Bar code
22ml A493GA22AX 48 15-32 1/2 - 1-1/4 RC1532AX
44ml A493GA44AX 24
50ml A493GA50AX 48
118ml A493GA118AX 24
237ml A493GA237AX 24
BEVEL TOOL
473ml A493GA473AX 12
946ml A493GA946AX 12 DN INCH Bar code
Reduced VOC Emissions, NSF Listed ASTM F-493 N.B for size 15(1/2") ~ 50(2") 15-32 1/2 - 1-1/4 BT1532AX

SOLVENT CEMENT 724

DN Bar code Quantity/Case
473ml P724GB473AX 12
946ml P724GB946AX 12

ANGLE VALVE
PRIMER P70
DN INCH Bar code
DN Bar code Quantity/Case
15 1/2 AV15AX
118ml P70GC473AX 24
20 3/4 AV20AX
237ml P70GC946AX 24
25 1 AV25AX
473ml P70GC473AX 12
946ml P70GC946AX 12

WHEEL VALVE
DN INCH Bar code
15 1/2 AV15AX
20 3/4 AV20AX
25 1 AV25AX

CPVC PIPE & FITTINGS BALL VALVE

DN INCH Bar code
END PLUG 15 1/2 BV15AX
DN INCH Bar code 20 3/4 BVJ20AX
15 1/2 EP15AX 25 1 BVJ25AX
20 3/4 EP20AX 32 1 1/4 BVJ32AX
40 1 1/2 BVH40AX
50 2 BVH50AX
 31 32

CORZAN Industrial System Performance Advantages:

Anti-corrosion
Technical
support
180°C Life time of pipe work depends on :
N 80°C - Chemical Concentration
Fluid handling characteristic
170°C
75°C - Pressure
- Temperature
160°C
- Pipe and fitting quality
C 70°C
- Installation quality
150°C

Temperature(°C)
- Maintenance by end-user
Temperature(°F)

65°C
140°C 60°C
Design Velocity
130°C 55°C The process for establish a limiting or maximum flow velocity
R that is applicable to any piping material is not well defined. For
120°C 50°C some materials, there maybe velocities that can create
abrasion or erosion, but here is no evidence that this occurs
45°C
110°C with CPVC pipeing under any known operating conditions. An
40°C
investigation of some CPVC ststems revealed that velotities of
100°C
35°C 7 to17 feet per second could be developed under maximum
90°C
30°C
80°C 25°C
Friction loss & flow velocity
70°C
R:Recommended
80 82 84 86 88 90 92 94 96 98 A great advantage that Flowguard Plus Pipe enjoys over its
C:Caution
metallic competitors is a smooth inner surface which is resistant to
Concentration(wt%) N:Not Recommended scaling and fouling. This means that friction pressure losses in the
fluid flow are minimized from the beginning and do not significantly
increase as the system ages, as can be the case with metal pipes
subject to scaling.

The Hazen‐Willims formula is the generally accepted method of

180 180 calculating friction head losses in piping systems. The values in
C 80 80
170 170 the following fluid tables are based on this formula and a surface
75 75
160 160 N roughness constants for other piping materials are given beside :
70 70
150 65 150 65 100 1.852 g 1.852
f = 0.2083 x ( )
140 140 C C d 4.8655
Temperature(°C)

Temperature(°C)
60 60
Temperature(°F)

Temperature(°F)

R R
130 55 130 55

120 50 120 R 50
45 45 where
110 110
40 40 f =Friction head in feet of water per 100 feet of pipe
100 100
35 35 d= Inside diameter of pipe in inches
90 30 90 30 g= Flow rate in gallons per minute
80 25 80 25 c= pipe surface roughness constant
70 70
20 22 24 26 28 30 32 34 36 0 10 20 30 40 50 60 70
Constant (C) Type of Pipe
Concentration(wt%) Concentration(wt%)
150 ‐ CPVC pipe, new‐40 years old
HydrochloricAcid Nitric Acid 130‐140 steel / cast iron pipe, new
125 ‐ steel pipe, old
120 ‐ cast iron, 4 ‐ 12 years old galvanized steel
cast iron, 13 ‐ 20 years old
CORZAN CPVC performs satisfactorily with 98% sulfuric acid up to 38°C 60 ‐ 80 ‐ cast iron, worn / pitted
33 34

FRICTION LOSS IN FITTINGS WATER HAMMER SURGE

PRESSURE
Friction losses through fittings are calculated from the Whenever the flow rate of fluid in a pipe is change,
equivalent length of straigth pipe which would produce there is a surge in pressure known as water hammer,
the same friction loss in the fluid. The equivalent The longer the line and the faster the fluid is moving,
lengths of pipe for common fittings are given here. the greater the hydraulic shock will be. Water hammer
may be caused by opening or closing a valve, starting
or stopping a pump, or the movement of entrapped air
Nominal 90° 45° Standard Standard through the pipe. The maximum water hammer surge
Size Standard Standard TEE TEE
(mm) Elbow Elbow Run Flow Branch Flow pressure may be calculated from :
1
2 1.55 0.83 1.04 3.11
1
3 P( 1 + d ) 2
4 2.06 1.10 1.37 4.12 Pwh p g c K bE
1 gc
2.62 1.40 1.75 5.25
1 14 3.45 1.84 2.30 6.90 where
1 12 4.03 2.15 2.68 8.05 Pwh = Maximum surge pressure, psi
2 5.17 2.76 3.45 10.30 P=Fluid density
2 12 6.10 3.30 4.10 12.20 =Change in fluid velocity
gc = Gravitational constant
3 7.60 4.10 5.10 15.20
K = Bulk modulus of elasticity of fluid
4 10.00 5.30 6.70 20.00
b =Pipe wall thickness

Carrying Capacity and Friction Loss for Schedule 40 Thermoplastic Pipe

6 15.10 8.00 10.10 30.20 E=Pipe material bulk modulus of elasticity

CAUTION : Flow velocity should not exceed 5 feed per second. • CPVC pipe can not be used for compressed air service.
8 19.90 10.60 13.20 39.70 d=Pipe inside diameter
10 24.90 13.30 16.60 49.90
12 29.70 15.90 19.80 59.40
The value in the following tables are based on this
formula at 73° F and the assumption that water flowing

Dependent variables : Velocity, Friction head and pressure drop per 100 feet of pipe, interior smooth.)
at a given rate of gallons per minute is suddenly
completely stopped. At 180°F, the surge pressure is
approximately 15% less. The value for fluids other then
water may be by multiplying by the square root of the
fluid’s specific gravity.

THE WATER HAMMER SURGE PRESSURE PLUS

THE SYSTEM OPERATING PRESSURE SHOULD

(Independent variables : Gallons per minute and nominal pipe size O.D.
NOT EXCEED THE RECOMMENDED WORKING
PRESSURE RATING OF THE SYSTEM.

In order to minimize hydraulic shock due to water

hammer, linear fluid flow velocity should generally be
limited to 5ft/s. Velocity at system start‐up should be
limited to 1 ft/s during filling until it is certain that all air
has been flushed from the system and pressure has
been brought up to operating conditions. Pump should
not be allowed to draw in air.

Where necessary, extra protective equipment may be

used to prevent water hammer damage, such equip-
ment might include pressure relief valves, shock
absorbers, surge arrestors and vacuum air relief
valves.
 35 36

Thermal expansion and contraction

Like all piping material, Flowguard Plus CPVC expand

Fixed
when heated and contract when cooled. CPVC piping
Point
(regardless of pipe diameter) will expand about 1 inch
per 50 feet of length when subjected to a 50°F tempera-
ture increase, therefore, allowances must be made for
this resulting movement. However, laboratory testing
and installation experience have demonstrated that the
practical issues are much smaller than the coefficient of
thermal expansion would suggest. The stresses devel-
oped in CPVC pipe are generally much smaller than
those developed in metal pipe for equal temperature
changes because of the difference in elastic modulus.
Required loops are smaller than those recommended
Guide-hanger
by the Copper Development Association for copper
systems.
Carrying Capacity and Friction Loss for Schedule 40 Thermoplastic Pipe

CAUTION : Flow velocity should not exceed 5 feed per second. • CPVC pipe can not be used for compressed air service.
Expansion is mainly a concern in hot water lines, Expansion Loop Formula
Generally, thermal expansion can be accommodated
with changes in direction.
3 ED( )
L=
Dependent variables : Velocity, Friction head and pressure drop per 100 feet of pipe, interior smooth.)

2S

However, a long straight run may require an offset or Where:

loop. Only one expansion loop, properly sized is
required in any single straight run, regardless of its total
length. If more convenient, two or more smaller expan-
sion loops, properly sized, can be utilized in a single run
of pipe to accommodate the thermal movement. Be
(Independent variables : Gallons per minute and nominal pipe size O.D.
L = Loop Length (in.)
E = Modululs of elasticity at maximum temperature (psi)
S = Working stress at maximum temperature (psi)
D = Outside diameter of pipe (in.)
= Change in length due to change in temperature (in.)

sure to hang pipe with smooth straps that will not

restrict movement. For convenience, loop (or offset)
length have been calculated for different pipe sizes and
Thermal Expansion Formula
different run length with a temperature increase (DT) of
about 80°F. The results, shown in Tables A and B, are
presented simply as a handy guide for quick and easy
determinations of acceptable loop length for the Where:
approximate conditions. Loop length for other tempera- = Change in length due to change temperature (in.)
tures and run length can be calculated utilizing the Lp = Length of pipe (in.)
following equations : C = Coefficient of thermal expansion (in. / in. /°F)
= 3.4 x 10 ‐5 in. / in. /°F for CPVC
T = Change in temperature (°F)
37 38

LOOP CHANGE OF DIRECTION Horizontal & vertical supports

Horizontal & Vertical runs of ASTRAL FlowGuardTM Pipe should be supported by pipe clamps or by hangers located
X=2L/5 Long Run of Pipe
on the horizontal connection close to the Riser, Hangers should not have rough or sharp edges, which come in
Y=L/5 contact with the pipe.

2
=X SPACING
5
Nominal 21°C 49°C 71°C 82°C
=Hanger or Guide Pipe Size (70°F) (120°F) (160°F) (180°F)
mm in. Ft. (cm) Ft. (cm) Ft. (cm) Ft. (cm)
15 1 5.5 (167.70) 4.5 (137.16) 3.0 (91.44) 2.5 (76.20)
2
=Restraint 20 3
4 5.5 (167.70) 5.0 (152.40) 3.0 (91.44) 2.5 (76.20)
6’ 6’
25 1 6.0 (182.88) 5.5 (167.70) 3.5 (106.68) 3.5 (91.44)
MIN Y= MIN
5 1 14 6.5 6.0 (182.88) 3.5 (106.68) 3.5 (106.68)
32 (198.12)
Do not butt-up against fixed structure
(joist, stud or wall) 40 1 12 7.0 (213.36) 6.0 (182.88) 3.5 (106.68) 3.5 (106.68) Band Hanger Anchor Strap
50 2 7.0 (213.36) 6.5 (198.12) 4.0 (121.92) 3.5 (106.68)
65 2 12 8.0 (244.00) 7.5 (228.60) 4.5 (137.16) 4.0 (121.92)
75 3 8.0 (244.00) 7.5 (228.60) 4.5 (137.16) 4.0 (121.92)
100 4 9.0 (274.32) 8.5 (259.08) 5.0 (152.40) 4.5 (137.16)

CPVC pipeline for Hot Water OFFSET 150 6 10.0 (304.80) 9.0 (274.32) 5.5 (167.07) 5.0 (152.40)
200 8 11.0 (335.28) 10.0 (304.80) 6.0 (182.88) 5.5 (167.07)
250 10 11.5 (350.52) 10.5 (320.04) 6.5 (198.12) 6.0 (182.88)
300 12 12.5 (381.00) 11.0 (335.28) 7.5 (228.60) 7.5 (198.12) Pipe Clamp U-Bolt

4
3rd Floor
2 6’ Transition fittings and joint
5 MIN
Special transition fittings or joints are used whenever consider when deciding where and how to use it. First,
2nd Floor CPVC piping is connected to a metal valve, fittings, or the male thread adapter may develop a drip leak if the
5
2 other appurtenance such as a filter, or to parts made of joint is subjected to too broad temperature range. And
another plastic. These special transition fittings can second, some thread sealants intended to minimize
Fixed 6’
Point MIN have many forms. One common form is the true union leak problems may chemically attack the CPVC and
1st Floor with a metal end and a CPVC end held together with a cause stress cracking of the adapter (see Thread
Guide/
hanger plastic or metal gland nut and having an elastomeric Sealants section). The preferred method of transition-
seal between them. Other forms are the flanged joint, ing between metal and CPVC plumbing component is
Ground
the grooved joint, insert molded metal in CPVC fittings, to use an insert molded metal‐in‐ CPVC fitting or
4
Floor patented push‐on type fittings and finally the CPVC true union with a metal and a CPVC end.
female threaded adapter with an elastomeric seal at the A typical Hot and Cold Water Distribution system
bottom of the thread. The later fittings are designed so operating at 60‐700C requires support for horizontal
that they have no thread interference and rely entirely lines every 90cm for diameters of 32mm and below,
on the elastomeric seal for water tightness. They and every 120cm on larger size. However, the following
require only minimal torque to attain an adequate seal. spacings are based on conservative engineering
Standard compression fittings which utilize brass of
TABLE A TABLE B assumptions and can be used at water temperatures
Modulus of Elasticity and Flowguard CPVC pipe Flowguard CPVC IPS PIPES plastic ferrules can be used to assemble CPVC. indicated.
However, Teflon® tape should be applied over the
Working Stress for CPVC (ASTM D 2846)
Calculated Loop (Offset) Length with
(ASTM D 2846)
Calculated Loop (Offset) Length with brass ferrule to compensate for the dissimilar thermal Vertical CPVC piping should be supported at each floor
T of approx. 80°F in inches T of approx. 80°F in inches expansion rates of the brass and CPVC that could and should have a mid‐story guide, unless thermal
Temperature Modulus,E(psi) Stress, S(psi) possibly otherwise result in a leak. Care should be expansion design call for other provisions.
Nominal Length of Run in feet Nominal Length of Run in feet
°F (°C) Pipe Size Pipe Size taken not to over‐torque the compression connection. Piping should not be anchored tightly by the supports,
mm in. 40 60 80 100 mm in. 40 60 80 100 Metal fittings with CPVC socket inserts are also
73 (27) 423,000 2000 but secured in a manner to allow for a degree of move-
1
90 (32) 403,000 1800 15 2 22 27 31 34 65 2 12 47 57 66 74 available. The tubing is cemented directly into the
3
ment caused by thermal expansion. Hangers of strap-
20 4 26 32 36 41 75 3 52 63 73 82 socket in the same way as an all‐CPVC fittings.
110 (43) 371,000 1500 ping with rough edges should not be used.
25 1 29 36 41 46 100 4 58 72 83 92
120 (49) 355,000 1300
32 11 4 32 40 46 51 150 6 71 87 100 112 The standard practice is to thread a male thread adapt-
140 (60) 323,000 1000
40 11 2 35 43 50 56 200 8 81 99 114 128 er into the female threaded part, such as a valve of
160 (71) 291,000 750 Plastic O.H.T.
Ball valve

50 2 40 49 57 64 250 10 90 111 128 143 stop, and then solvent cement to the CPVC pipe. Tank connector
180 (82) 269,000 500 300 12 98 121 139 156
Tap
However, when using the male thread adapter, there Female Male Transition

are two limitations that the installer must

Transition Nipple Nipple or F.T.A
or F.T.A Elbow Female Threaded
39
Trenching
The following trenching and burial procedures
should be used to protect the piping system.
1. The trench should be excavated to ensure the sides
will be stable under all working conditions.
2. The trench should be wide enough to provide
adequate room for the following :
A. Joining the pipe in the trench.
B. Snaking the pipe from side or side to compensate for
expansion and contraction.
C. Filling and compacting the side fills. The space
between
the pipe and trench wall must be wider than the
compaction equipment used in the compaction of the
back fill. Minimum width shall not be less than the
greater of either the pipe outside diameter plus 16.inch-
es or the pipe outside diameter times 1.25 plus 12
inches. Trench width may be different if approved by
the design engineer.
3. The trench bottom should be smooth, free of rocks
and debris, continuous, and provide uniform support. If
ledge rock, hardpan or large boulders are encountered,
the trench bottom should be padded with bedding of
compacted granular material to a thickness of at least 4
inches. Foundation bedding should be installed as
required by the engineer.
4. Trench depth is determined by the pipe’s service
requirements. Plastic pipe should always be installed at
least below the frost level. The minimum cover for lines
subject to heavy overhead traffic is 24 inches.
5. A smooth trench bottom is necessary to support the
pipe over its entire length on firm stable material. Block-
ing should not be used to change pipe grade or to
intermittently support pipe over low sections in the
trench.
Underground installation
CPVC pipes and fittings can be installed underground. Since
these piping systems are flexible systems, proper attention
should be given to burial conditions. The stiffness of the piping
system is affected by sidewall support, soil compaction, and the
condition of the trench. Trench bottoms should be smooth and
regular in either undisturbed soil or a layer of compacted backfill.
Pipe must lie evenly on this surface throughout the entire length
of its barrel. Excavation, bedding and backfill should be in
accordance with the provision of the local Plumbing Code having
jurisdiction.
Flnal Bockfill
Tranch Wall
(Nalive)
Initial Bockfill
PipeEmbedment
Hounch Zone
Springlina
Beddlng
Slopad wall Bell Hole in Bedding
(As Requtrad)
Tranch Bollom(Notlve)
or foundotion (As Requlred)
FIG. 1 Installation Terminology
Bedding and backfilling
1. Even though sub‐soil conditions vary widely from
place to place, the pipe backfill should be stable and
provide protection for the pipe.
2. The pipe should be surrounded with a granular mate-
rial which is easily worked around the sides of the pipe
Backfillingshouldbeperformedinlayer of 6 inch with
each layer being sufficiently compacted to 85% to 95%
compaction.
3. A mechanical tamper is recommended for compact-
ing sand and gravel backfill which contain a significant
proportion of fine grained material, such as silt and clay.
If a tamper is not available, compacting should be done
by hand.
4. The trench should be completely filled. The backfill
should be placed and spread in fairly uniform layers to
prevent any unfilled spaces or voids.
40
Thermally insulation Handling :
CPVC has much lower thermal conductivity then The pipe should be handled with reasonable care.
metals used in piping systems (0.14W / mk for CPVC Because thermoplastic pipe is much lighter in weight
verus > 400 W / mk for copper). than metal pipe, there is sometimes a tendency to
throw it around. This should be avoided.
For this reason in most cases it is not necessary to The pipe should never be dragged or pushed from a
thermally insulate CPVC piping. However the equation truck bed. Pallets for pipe should be removed with a
below can be used to calculat the approximate heat fork lift. Loose pipe can be rolled down timbers as long
loss from CPVC pipes 1 meter length of pipe. as the pieces do not fall on each other or on any hard or
uneven surface. In all cases, severe contact with any
di + do sharp objects (rocks, angle irons, forks on forklifts, etc.)
Q= II.
e 2 should be avoided.
Where
Q = Heat loss per meter of pipe, W/m
= Thermal conductivity. [W/mk] for CPVC,
e = Thickness of pipe, mm .068
ll = 3, 1416 Storing :
di = Inside diameter, mm If possible, pipe should be stored inside. When this is
T = Temperature differential between inner and
not possible, the pipe should be stored on level ground
outer surface of pipe. which is dry and free from sharp objects. If different
This can be approximated to : T water. schedules of pipes are stacked together, the pipes with
T ambient (K) the thickest walls should be at the bottom.
The pipes should be protected from the sun and be in
an area with proper ventilation. This will lessen the
effects of ultraviolet rays and help prevent heat
built‐up.
If the pipes are stored in racks, it should be continuous-
ly supported along its length. If this is not possible, the
Example : spacing of the supports should not exceed three feet (3’).
What is the heat loss/meter from a 20mm outside diam- When storage temperatures are below 0°C (32°F),
eter CPVC pipe. wall thickness 2,3mm, with water extra care should be taken when handling the pipe.
flowing inside at 80°C and an ambient air temperature This will help prevent any problems which could be
of 250°C? caused by the slightly lower impact strength of PVC
pipes at temperature below freezing.
0.14 20 + 15.4
Q= 3,1416 .(80-25)
2.3 2
= 186 W/m
Equation (1) can be simplified for standard pipe dimensions to :
Q=K T
Where K is a conductivity of CPVC and the pipe geometry in
the previus example. do = 20mm, and e = 2.3mm
0.14 20 + 15.4
Q= 3,1416 . = 3.38(W/mks)
2.3 2
41
Installation guide
CUTTING
In order to make a proper and
neat joint, measure the pipe
length accurately and make a
small mark. Ensure that the
pipe and fittings are size
compatible. You can easily cut
with a wheel type plastic pipe
cutter or hacksaw blade.
Cutting tubing as squarely as
possible provides optimal
bonding area within a joint.
SOLVENT CEMENT APPLICATION
use only CPVC cement or an
all ‐ purpose cement conform-
ing to ASTM or joint failure may
result. When making a joint,
apply a heavy, even coat of
cement to the pipe end. Use
the same applicator without
additional cement to apply a
thin coat inside the fitting
socket. Too much cement can
cause clogged water ways.
ASSEMBLY
Immediately insert the tubing
into the fitting socket, rotate the
tube 1⁄4 to 1⁄2 turn while insert-
ing. This motion ensures and
even distribution of cement
within the joint. Properly align
the fittings. Hold the assembly
for approximately 10 seconds,
allowing the joint to set‐up.
DEBURRING/BEVELING
Burrs and filings can prevent
proper contact between tube
and fitting during assembly and
should be removed from the
outside and inside of the pipe.
Debarking tool, pocket knife or
file are suitable for this. A slight
bevel on the end of the tubing
will ease entry of the tubing into
the fitting socket.
FITTING PREPARATION
Using a clean, dry rag, wipe dirt
and moisture from the fitting
sockets and tubing end. The
tubing should make contact
with the socket wall 1/3 to 2/3
of the way into the fitting
socket.
SET AND CURE
Solvent cement set and cure
times are a function of pipe
size, temperature and relative
humidity. Curing time is shorter
for drier environments, smaller
sizes and higher temperatures.
It requires 10 to 20 minutes for
perfect joint.
42
Tips
NUMBER OF JOINTS PER LITER OF
CEMENT BY PIPE SIZE WATER HEATER CONNECTIONS
Some plumbing codes contain detailed require-
Dia of Pipe Appx. Nos
of joints
ments for connections to gas or electric storage type
mm in.
water heaters. Determine whether your code has
15 1
2 1200
such requirements and satisfy them. If no detailed
20 3
4 750
25 1 500 requirements exist, use the following information. On
32 1 14 450 electric water heaters CPVC can be piped directly to
40 1 12 325 the heater with special metal‐ to‐ CPVC transition
50 2 225 fittings (photo L). On gas water heaters there should
65 2 12 50 be at least 6 inches of clearance between the
*Approximate numbers of 75 3 40
exhaust flue and any CPVC piping (photo K). Twelve
joints which can be made 100 4 30
inch long metal nipples or appliance connector
per ltr. of solvent cement * 150 6 10
For primer, number of joints 200 8 5 should be connected directly to the heater so that
are approximate double than 250 10 2-4 the CPVC tubing cannot be damaged by the
solvent cement 300 12 1-2 build‐up of excessive radiant heat from the flue. An
approved temperature/pressure (T/P) relief valve
should be installed so that the probe or sensing
element is in the water at the top of the heater.
SAFE HANDLING OF SOLVENT CEMENT
CPVC is approved by all the model codes for use as
When using solvent cements, primers and cleaners relief valve drain line piping. Use a metal‐to‐
there are some basic safety measures.
CPVC transition fitting to connect to the relief valve
and continue the pipe full size to the outlet. For
horizontal runs, slope the pipe towards the outlet
and support it at three‐feet centers or closer. The
ALL USERS SHOULD KEEP IN MIND. pipe must discharge to the atmosphere at an
Avoid prolonged breathing of solvent vapors. When pipe
approved location.
and fittings are being joined in enclosed areas, the use of
ventilating devices are advised
Keep cements, primers and cleaners away from all sources
of ignition, heat, sparks and open flame.
Keep containers of cements, primers and cleaners tightly
closed except when the product is being used.
Dispose of all rags used with solvents in a proper outdoor
waste receptacle.
Do not use CPVC pipe and fittings with
Avoid eye and skin contact. In case of eye contact, flush commercial‐type, non‐storage water
with plenty of water for 15 minutes and call a physician. heaters.
 43 44

HOWTOUSESOLVENTCEMENT,
PRIMER&CLEANER
Prestige
reference
JOINT CURING : SOLVENT CEMENT FREEZING :
Use the same precautions to protect CPVC solvent
Recommended initial set times. cement from freezing as you would with PVC cement.
Once cement gels, it can not be recovered and should
Temperature Pipe Size Pipe Size Pipe Size Pipe Size
be discarded.
Range 1
2”to 1 4 ” 1 2 to 3”
1 1
4”to 8” 10” to 12”
15mm 40mm 100 mm 250 mm
to
32mm
to
80mm
to
200 mm 300 mm
to BEFORE BEGINNING :
1. Verify the cement is the same as the pipes and fittings being
15.5°C‐ 37.7°C 15 min 30 min 1 hrs. 2 hrs.
used.
4.4°C‐ 15.5°C 1 hrs. 2 hrs. 4 hrs. 8 hrs.
2. Check the temperature where the cementing will take place. Tata Memorial Hospital, Kolkata, India Hong Kong Disneyland, Hong Kong

Recommended initial cure times. Cement take longer time to set up in cold weather. Be sure
to allow extra time for curing. Do not try to speed up the cure
Temperature Pipe Size Pipe Size Pipe Size Pipe Size by artificial means this could cause porosity and blisters in
Range the cement film.
2”to 1 1 4 ” 1 1 2 to 3”
1
4”to 8” 10” to 12”
15mm 40mm 100 mm 250 mm Solvents evaporate faster in warm weather. Work quickly to
to to to to avoid the cement setting up before the joint is assembled.
32mm 80mm 200 mm 300 mm
Keep the cement as cool as possible. Try to stay out of
15.5°C‐ 37.7°C 6 hrs. 12 hrs. 24 hrs. 48 hrs. direct sunlight.3. Keep the lid on cements, cleaner, and
4.4°C‐ 15.5°C 12 hrs. 24 hrs. 48 hrs. 96 hrs. primers when not is use Evaporation of the solvent will
effect the cement.4. Stir or shake cement before using.

CHOOSING CEMENTS & PRIMERS :
Solvent cements for Flowguard CPVC systems must
conform to the requirements of ASTM F‐493 or equiva-
lent and should carry this identification on the can label. A
primer or cleaner must be used on CPVC Primers for PVC
pipe are acceptable for CPVC. The National Sanitation
Foundation mark (NSF) or other potable water approval
should also be located on the container.
5. Use 20 mm (3⁄4") dauber on small diameter pipes,40 mm Beijing National Aquatics Center, Beijing, China China Central Television tower, Beijing, China
(11⁄2") dauber up through 80 mm (3") pipe, and a natural
bristle brush, swab, or roller 1⁄2 the pipe diameter on pipes 4"
and up.
6. Do not mix cleaner or primer with cement.
7. Do not use thickened or lumpy cement. It should be like the
consistency of syrup or honey.

Certain code bodies require orange CPVC solvent cement 8. Do not handle joints immediately after assembly.
and purple primer to facilitate identification by plumbing
inspectors. However, unpigmented (clear) CPVC solvent 9. Do not allow daubers to dry out.
cement and primer are available and accepted by various
10.Maximum temperature allowable for CPVC pipe is 180°F. Uniworld Graden, Gurguan, India Hilton Strasbourg, France
jurisdictions. If you decide to use clear products, we
strongly recommend contracting the local plumbing
inspector prior to beginning a job to determine if these 11.All coloured cements, primers, and cleaners will have a
permanent stain. There is no known cleaning agent.
clear cements and primers are acceptable.

12. Use according to the step outline in ASTM D‐2846,

CPVC CEMENT’S SHELF LIFE : joining of pipe and fittings.
CPVC solvent cement are formulated to have a Shelf life of
two years. Cans are usually marked with manufacturing
dates. Good CPVC cement should have the consistency of
syrup or honey with no undissolved materials. Ages
cement will often change colour or begin to thicken and
become gelatinous or jelly‐like. When this occurs, the
cement must be thrown away. The Mansion, Atlanta， USA Westlake Tower, Seattle, USA