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ZIF-67 filled PDMS mixed matrix membranes for recovery of ethanol via
pervaporation
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ZIF-67 filled PDMS mixed matrix membranes for recovery of ethanol via T
pervaporation
⁎
Amin Khana, Mohsin Alia, Ayesha Ilyasa, Parimal Naikb, Ivo F.J. Vankelecomb, ,
⁎
Mazhar Amjad Gilanid, Muhammad Roil Biladc, Zabia Sajjada, Asim Laeeq Khana,
a
Department of Chemical Engineering, COMSATS University Islamabad, Lahore Campus, Pakistan
b
Center of Surface Chemistry and Catalysis, Faculty of Bioscience Engineering, KU Leuven, Belgium
c
Chemical Engineering Department, Universiti Teknologi PETRONAS, Bandar Seri Iskandar, 32610 8 Perak, Malaysia
d
Department of Chemistry, COMSATS University Islamabad, Lahore Campus, Pakistan
A R T I C LE I N FO A B S T R A C T
Keywords: Zeolitic imidazole frameworks (ZIFs), a subclass of metal organic frameworks (MOFs), are composed of metal
ZIF-67 ions linked by organic ligands which offer an exceptionally high surface area and appealing separation potential.
Pervaporation In this study, mixed matrix membranes (MMMs) were prepared using polydimethylsiloxane (PDMS) as a hy-
MMM drophobic polymer and ZIF-67 as inorganic filler particle. ZIF-67 particles and MMMs were characterized by
PDMS
XRD, SEM, FTIR, BET and contact angle measurements. The prepared membranes were tested for the separation
Ethanol
of ethanol/water mixtures via pervaporation. Compared to unfilled PDMS membranes, MMMs loaded with 20 wt
% ZIF-67 showed an increase in flux and a doubled separation factor. The easy synthesis of ZIF-67 and its
enhanced separation performance make ZIF-67 an attractive candidate to prepare MMMs for a variety of
membrane applications.
1. Introduction chemical and mechanical stability along with the high hydrophobicity
required for liquid separations [8–10]. The use of PDMS as a material
The excessive use of fossil fuels has caused serious environmental for pervaporation is limited by its low intrinsic selectivity that does not
problems. Clean and renewable bio-fuels are listed as promising alter- meet the commercial demands [11]. The performance of PDMS can be
natives to fossil fuels. Bio-ethanol is currently regarded as a valuable further enhanced by incorporation of porous fillers to form mixed
liquid bio-fuel but the process which converts biomass to ethanol is matrix membranes (MMMs) [14–19]. These membranes combine the
energy intensive and involves high processing costs [1,2]. The ethanol advantageous properties of polymeric and inorganic filler materials to
concentration can range from 1 to 15 wt% in the fermentation broth, form a highly selective and permeable membrane. Despite their proven
which usually depends on the type of biomass source, yeast and hy- advantage in improving separation performance, the incompatibility of
drolysis procedure [3]. To obtain fuel-grade ethanol, water contents inorganic and polymeric phase, resulting into non-selective interfacial
should be less than 1–3 wt% [4]. Among the various purification pro- voids, often limits the true exploitation of MMMs [12–14].
cesses, such as distillation, adsorption, membrane distillation, and li- Metal organic frameworks (MOFs) are a new class of porous mate-
quid-liquid extraction, pervaporation is an energy-saving and cost-ef- rials that have been considered as excellent fillers for the preparation of
fective process to separate ethanol from ethanol/water mixture. MMMs. The presence of organic linkers coordinated to transition metal
Pervaporation has emerged as a promising technique holding the po- ions provides good interfacial adhesion with the polymer matrix.
tential to save up to 50% energy in contrast to conventional distillation Recent studies showed that zeolitic imidazolate frameworks (ZIFs), a
[5]. Despite its numerous advantages, pervaporation has difficulties to subclass of MOFs, have superior thermal and chemical stability with
find its way into industrial separations due to several limitations, such potential use in gas separation, catalysis, drug delivery, sensing and
as low flux, poor separation performance and stability of the membrane electronic devices [15]. Previously, a number of MOFs, such as ZIF-8,
material. ZIF-71 and MIL-53, have been incorporated in a PDMS matrix to im-
Among the materials used for pervaporation, PDMS is the most prove the recovery of bio-alcohols [16–23] but the major drawback of
widely used polymeric material. [6,7]. It shows very good thermal, these particles were compromising either the flux or separation factor
⁎
Corresponding authors.
E-mail addresses: ivo.vankelecom@biw.kuleuven.be (I.F.J. Vankelecom), alaeeqkhan@ciitlahore.edu.pk (A.L. Khan).
https://doi.org/10.1016/j.seppur.2018.05.055
Received 23 April 2018; Received in revised form 28 May 2018; Accepted 28 May 2018
Available online 29 May 2018
1383-5866/ © 2018 Elsevier B.V. All rights reserved.
A. Khan et al. Separation and Purification Technology 206 (2018) 50–58
in terms of separation performance. An ideal pervaporation membrane post-treated by a sequential solvent exchange. This was done by im-
should have superior flux and separation factor at the same time with mersing the support in IPA (3 h) and then in a mixture of MIBK, toluene
good durability and mechanical stability. Many studies have been and oil in a 40:40:20 (v/v) composition for 3 days. The support was
performed to minimize the tradeoff nature of pervaporation mem- subsequently dried at 65 °C for 1 h.
branes. These studies explained that the separation performance of The composition of the solvent mixture was found to be critical in
these membranes can be enhanced by increasing the hydrophobic obtaining a homogenous dispersion of filler particles in the membrane
nature of the incorporated particles. In this respect, Wang et al. tried to matrix. Different ratios of both solvents were screened to evaluate the
enhance the hydrophobicity of the used particles [24] but the obtained effect on filler dispersion. An 80:20 composition of toluene-hexane re-
results were not satisfactory in terms of performance parameters (flux sulted in an optimum dispersion, even at the highest filler loading. The
and separation factor). In this study, ZIF-67 was chosen as a filler ma- selective layer of PDMS was coated on the support using a dip-coating
terial for the synthesis of MMMs to obtain satisfactory performance. technique. A 15 wt% PDMS solution in toluene and hexane (80:20)
Incorporation of a hydrophobic material in a hydrophobic polymer, comprising of RTV 615 A and 615B in a 10:1 ratio was pre-crosslinked
such as PDMS, is expected to increase affinity for alcohol molecules for 2 h at 60 °C. To prepare MMMs, coating solutions were loaded with
resulting in an improved separation performance. ZIF-67 (Co(Hmim)2) different filler concentrations (5 wt%, 10 wt%, 15 wt% and 20 wt%),
is synthesized by bridging cobalt cations with 2-methylimidazolate stirred and sonicated for 15 min each (3 times). This sonication of ZIF-
anions, resulting in a sodalite topology. It was selected due to its su- 67 filled PDMS mixtures is very important as this will hinder the ag-
perior stability and high surface area (1240 m2/g). In addition, the gregation of ZIF-67 particle in the polymer matrix.
hydrophobicity of synthesized ZIF-67 particles would preferentially In order to coat a PDMS layer, the support plate was kept at an angle
allow ethanol to diffuse through the pores [25]. ZIF-67 is iso-structural of 60° and PDMS solution was poured on the support. This step was
(framework structure and organic ligands) to ZIF-8, but has different repeated at least three times allowing solvents to evaporate for 5 min in
metal atoms i.e. Co. Another advantage is its convenient synthesis between. The cross-linking was completed in an oven at 110 °C for 24 h.
under room temperature conditions in contrast to e.g. the hydrothermal
synthesis of zeolites [26]. It is expected that by incorporating highly 2.4. Pervaporation experiments
hydrophobic ZIF-67 particles will eventually help the easy sorption of
ethanol molecules. Apart from easy sorption, the overall flux of the The separation performance of the synthesized membranes was
membrane will also be higher due to the small size and porous structure measured using a custom-built pervaporation unit. A schematic dia-
ZIF-67 particles. gram of the set-up is shown in Fig. 1. The experiments were conducted
In present work, hydrophobic ZIF-67 particles were incorporated as with a 6 wt% aqueous ethanol solution at the selected temperature
fillers in PDMS to prepare MMMs in order to improve the separation range of 40–70 °C using a thermo-stated water bath. A cross-flow per-
properties of these membranes. Ethanol recovery from an aqueous vaporation module (CF016, Sterlitech) was used. The effective mem-
mixture was chosen as application to test the performance of the ZIF- brane area was 16 cm2. Before running the experiments, the membranes
67/PDMS MMM for pervaporation. were kept in contact with feed solution for 10 h to reach steady state.
The feed was pumped by a peristaltic pump at a continuous volumetric
2. Experimental flow rate of 1 L/min at atmospheric pressure. The retentate was sent
back to the feed tank for recycling purpose. A vacuum pump was used
2.1. Materials at the permeate side to maintain the vacuum. The permeate vapors
were condensed in a cold trap to obtain a liquid permeate samples
P-84 polyimide (PI) powder was purchased from HP polymer which were analyzed by a gas chromatograph (7890A, Agilent, USA)
(Austria), toluene and methanol from VWR international (UK), methyl equipped with a thermal conductivity detector. The permeate flux was
isobutyl ketone and isopropanol (IPA) from BDH laboratory supplies calculated by using Eq. (1)
(England) and Sigma-Aldrich respectively, N-methyl pyrrolidinone
Q
(NMP) and tetrahydrofuran (THF) from Merck (Germany), PDMS pre- J=
At (1)
polymer and cross-linker (RTV 615 A and B) from Techsil (UK), 2-
methylimidazole (99.0%) and cobalt nitrate hexahydrate Co where J is the flux in kg/m h, Q is the permeate flow rate and t is the
2
(NO3)2·6H2O from Acros Organics and Fischer Chemicals respectively. time in h. Membrane separation factor (βi/j) was calculated by the ratio
of mole fractions of two components in the upstream (y) and down-
2.2. Synthesis of ZIF-67 nanoparticles stream (x) as shown in Eq. (2):
yi / yj
ZIF-67 crystals were prepared in accordance with the literature βi / j =
x i / xj (2)
[26]. In a typical synthesis, 0.35 g of cobalt nitrate hexahydrate Co
(NO3)2·6H2O was dissolved in 11.3 g of methanol. 2-methylimidazole
(0.66 g) was dissolved in 11.3 g of methanol separately. The prepared 2.5. Membrane uptake
solutions were mixed and stirred continuously for 2 h at room tem-
perature to yield purple crystals. The mother liquid was centrifuged at The membrane uptakes of the free-standing MMMs were measured
3500 rpm for 20 min, decanted and several times washed with me- by immersing them in particular solvent. The free-standing films were
thanol. The obtained crystals were dried overnight at 85 °C. prepared by pouring a dispersion of PDMS/ZIF-67 into a flat bottom
glass petri-dish. The solution was placed in the oven at 70 °C for 12 h.
2.3. Preparation of composite MMMs The dried pieces of PDMS films with different filler loadings were im-
mersed in the solvent for 48 h. The excess solution was quickly wiped
The phase inversion technique was used to prepare a porous support off using filter paper. After the equilibrium was established, films were
layer from a polymer dope solution. PI dope solution (15 wt% PI, 2 wt% weighed on the electronic balance to calculate the difference between
H2O, 62.25 wt% NMP and 20.75 wt% THF) was prepared and casted on weight before and after immersion in solvents. The uptake was calcu-
a non-woven polypropylene/polyethylene fabric (Novatex-2471) using lated using the following equation:
an automatic film applicator (HTML, Belgium) [19]. After an eva-
poration time of 30 s, the cast film was immersed in deionized water for Ws−Wd
Membrane uptake =
10 min at room temperature. The membrane formed by this process was Wd (3)
51
A. Khan et al. Separation and Purification Technology 206 (2018) 50–58
where Ws and Wd are the measured weights of the swollen and dry conductivity. Brunauer-Emmett-Teller (BET) surface area and pore vo-
membranes, respectively. lume of the nanocrystals were calculated by Tristar II 3020 having a
temperature range from ambient to 425 °C. The contact angle mea-
2.6. Density measurement surements were performed using a contact angle analyzer DSA-30
(KRUSS Germany). For measurements, contact liquid (distilled water
The densities of the membranes were experimentally determined and ethanol) were dropped on the surface at different points. The
using a gas pycnometer (G-DenPyc 2900, Gold App Instruments). The measurements were repeated three times and average of the measure-
obtained values were compared with the theoretically calculated den- ments was reported. The functional groups present in the samples were
sities. The fractional free volume (FFV) of the free standing PDMS film confirmed by Thermo-Nicolet 6700P FTIR-Spectrometer (USA).
was calculated using the group contribution method with the expres- Thermal stability of the sample was determined by SDT Q600 TGA/DSC
sion given below: (TA Instruments) with a ramp rate of 10 °C/min from 40 °C to 800 °C.
(V−1.3Vw)
FFV =
V (4) 3. Results and discussion
3
where V (cm ) is the specific volume of the polymer, obtained by ex-
3.1. Characterization of ZIF-67
perimentally determined densities, and Vw is the van der Waals volume
calculated by group contribution method.
The crystalline structure of the as-synthesized particles was con-
The FFV of MMMs was calculated from the following expression:
firmed by X-ray Diffraction (XRD) analysis as shown in Fig. 2. The
characteristic diffraction peaks showed that the synthesized particles
FFV =
V−⎡
⎣
( 1.3Vw
M ) (1−φZIF67 ) ( )
+ φZIF67 ⎤
ρZIF71
⎦ were consistent to the reported peaks of ZIF-67 [27]. Also, all present
V (5) peaks index to a sodalite structure and show excellent agreement with
3 peak positions calculated from the known crystal structures. It could
where V (cm ) is the specific volume of the MMM obtained experi-
also be seen from the power X-ray diffraction pattern of the sample that
mentally, M is the molecular weight of polymer (g/mol) and φZIF67 is the
its free from water and other impurities does not exhibit substantial
volume fraction of the filler in the MMM. The volume fraction of the
changes in the XRD planes which validated that the particles were
filler is calculated using the following equation:
successfully synthesized and well developed.
wZIF / ρZIF 67 The morphology of the ZIF-67 crystals was determined by SEM
φZIF =
(1−wZIF )/ ρPDMS + WZIF / ρZIF 67 (6) pictures, as shown in Fig. 3. It can be seen that SEM results showed
partial agglomeration of the particles which may generate poor com-
where wZIF is the weight fraction of filler particles in membranes, ρPDMS patibility of the particles with polymer matrix resulting in the reduced
and ρZIF67 are the densities (g cm−3) of PDMS and ZIF-67 respectively. selectivity. Therefore, the prepared ZIF-67 filled PDMS mixtures were
The theoretical densities are calculated from the following equation: well-sonicated prior to coating process to ensure the removal of ag-
1 glomerates. Moreover, the average diameter of the ZIF-67 particles was
ρt =
(1−wZIF 67)/ ρZIF 67 + wZIF 67/ ρZIF 67 (7) approximately 200 nm. The small particle size is expected to promote
homogenous distribution of the particles in the MMMs.
An FTIR spectrum was obtained to confirm the functional groups
2.7. Characterization present in the ZIF-67 particles (Fig. 4). The peaks were primarily at-
tributed to the 2-methylimidazole ligand. The positions of the peaks
A PANalytical X-ray Diffraction Spectrometer was used to obtain correspond well with previous work [27]. The peaks ranging from 600
XRD patterns of the filler using Cu-Kα radiation at 45 kV and 40 mA. to 1500 cm−1 were due to the stretching and bending of the imidazole
The morphology of the crystals and membranes were observed using group. A minor peak at 1448 cm–1 was due to the stretching mode of
TESCAN Vega LMU – Variable pressure Scanning Electron Microscope C]N bonding in 2-MIM. The peaks obtained at 2929 and 3135 cm–1
(SEM). The membrane samples were fractured by immersing them into were attributed to the stretching of CeH from the aliphatic methyl
liquid nitrogen, and were sputtered with gold to increase their group and aromatic ring of 2-MIM, respectively.
52
A. Khan et al. Separation and Purification Technology 206 (2018) 50–58
The BET surface area and the pore volume was derived from ni-
trogen physisorption measurements. Table 1 presents the pore structure
information. The high surface area and pore volume obtained in this
study is expected to promote the flux through the prepared MMMs.
TGA analysis was done to check the thermal stability of ZIF-67
particles (Fig. 5). The TGA curve showed gradual weight loss up to
3.5% from 100 to 200 °C. The gradual weight loss above 200 °C could be
due to the escape of residual solvent from the filler particle pores or
may be due to the presence of unreacted linker or partial solvent ma-
terial. It should also be noted that if any unreacted linker or solvent is
present it can result in the formation of hydrogen bond with water
which can eventually reduce the separation factor of the membranes.
On the other hand, the unreacted linker may also perform any side
reaction with polymer chain which in turn will affect the membrane
performance. The analysis also showed that the ZIF-67 structure re-
mained stable up to 200 °C. Beyond this temperature, it starts to gra-
dually decompose. This showed that the prepared particles were ther-
mally stable and could be used under the operating conditions of
pervaporation. These thermally stable ZIF-67 particles will increase the
thermal stability of the membranes. As clear from the TGA results that
ZIF-67 particles are quite thermally stable so it is expected that these
particles will improve the thermal properties by adsorbing the thermal
energy which will hinder the thermal attack and in a result the mem-
brane will become more stable.
53
A. Khan et al. Separation and Purification Technology 206 (2018) 50–58
Table 1 of the samples after different time intervals. The intensity of reflections
BET surface area and pore volume of ZIF-67 crystals. is gradually decreasing with the passage of time due to the reduction in
BET surface area (m2/g) 1245 crystallinity. The results confirmed that ZIF-67 particles retained their
BJH Adsorption cumulative volume of pores (cm3/g) 0.665 crystalline structure when incorporated in chemically stable PDMS
matrix even after 21 days.
The pervaporation performance of the MMMs with different filler
loadings was evaluated for 6 wt% aqueous ethanol solution (Fig. 9). At
100 least three samples of each membranes were cut and tested for their
performance in pervaporation cell. The average of the obtained values
are reported. The incorporation of fillers in the PDMS matrix led to a
80
simultaneous increase in total flux and separation factor. Compared to
pristine PDMS membranes, membranes filled with 20% ZIF-67 showed
Weight loss (%)
54
A. Khan et al. Separation and Purification Technology 206 (2018) 50–58
Fig. 6. SEM images at different modifications of MMMs (a–b: 10 wt%, c–d: 15 wt%, e–f: 20 wt% loading, g: surface image with 20 wt% loading).
strength of PDMS which usually increases with increase in temperature the stable flux for MMMs was also due to the incorporation of thermally
for the polymerization systems. Moreover, PDMS consists of alternating stable ZIF-67 particles which made the overall structure of membranes
silicon atoms which are more stable at higher temperatures. Whereas more stable and in result the increase in total flux was bit stable/
55
A. Khan et al. Separation and Purification Technology 206 (2018) 50–58
Table 3
Density and fractional free volume of the membranes.
Membrane ID Filler Experimental Theoretical Fractional free
loading density (g cm−3)a density volume (FFV)
(%) (g cm−3)
a
At least three samples were used to measure density of the coupons, an
average of the obtained values was reported.
Table 4
Activation energies of MMMs.
Membrane ID Filler loading (%) Ej (kJ mol−1)
56
A. Khan et al. Separation and Purification Technology 206 (2018) 50–58
Table 5
Comparative study of PDMS based pervaporation membranes with different fillers for ethanol aqueous solution.
No. Filler Filler loading (wt %) Ethanol content in feed solution (wt%) Feed temperature (°C) Total flux (kg/m2 h) Separation factor Ref.
57
A. Khan et al. Separation and Purification Technology 206 (2018) 50–58
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